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Powermatic 2415 User's Manual

1. 5 16 18x3 8 4 SO 6295268 1 nts KOY E EE EE P NE ee TXTX40 satus 2 39 5 uou 02952069 died Motor Cordis iae tiene etd te ds IP sine ets 1 an 02948209 ane MOO GOTA aiu eid gettg SPI itte AT seus TS 0060091 Hex Gap Screw iret tete titi 3 8 16x2 suss 1 BD agde 6295272 secs ducc N 2 Anse TS 2284302 Phillips Pan Head Machine Screw MAXGS3 Q ig 2 A usus TS 1540021 Hex Nit 2 tette meinte ttes 2 Assises 6294830 Motor Plates 2 2 5 tenetis it eor ILE nS I ene REDDE 1 40 ud TS 0270031 Socket Set Screw 5 16 18x3 8 4 AT ausis 6294832 Belt Tension Bracket 2 nene euo tecla etd ecce 1 AB TS 0051021 Hex Cap Screw 5 16 18x5 8 2 49 sd TS 0051111 Hex Cap Screw 5 16 18x2 1 2 1 DO reest TS 0640071 Nylon Lock Hex Nut 1 4720 etes 2 51 ones TS 0680041 Flat Washer eene nee 9IB a a us 2 D Zidane TS 0561031 Hex NUES te dac 3 8516 ad 4 46 Index No Part No o TS 0720071 DA TS 081C032 DO TS 0720051 56 TS 069204 DT atis TS 0560071 Desc
2. Thumb Screw sse 1 4 20x1 4 1 152252 6295288 Inner Blade Guard ei ee e Rete ee 1 167 6295289 Blade Guard si och ett tester aesti tr ee 1 Ars TS 0050021 Hex Cap Screw sssssssssee 1 4 20x5 8 4 1855 TS 0720071 Lock Washer 1 4 intet 4 Oasis TS 0680021 Flat Washer WAS iecit 7 20 225 6295291 Guide Bar Bracket oen tutorum Pet ener etes 1 VC TS 0270131 Socket Set Screw 5 16 18x2 1 22 roii 6295293 Locking Handle 1 4 Xx3IA ee 1 235 amies TS 1521011 Socket Set Screw ennn nnnn na NC Ce 4 24 6295294 KUIODZ ss sente vane Mr MP min ment rl Mat dise tel ste 2 VT TS 0267021 Socket Set Screw 1 4 20x1 4 6 20652 6295296 LOVER Slat teste oen ete ae tee ee RS 1 RE 6295297 HANG INU dine oie Hee ei peti m ms 2 20 122 t 6295298 Blt sisi M 1 EA ses 6295299 Support Bearing Bracket L sss eem 1
3. SCAG 2a otn doa et d caa be nl An tn 1 c M 6294811 ID babel hr rti hebt SEIP fan 1 Bises 6294811A ID Eabel 3 2 et eret tiers DIP asian ebbe 1 e sue 6295146 Warning LADO iio mens tet nhe hd p hate eet 1 95 icis 06295147 his Name Plate Lond oe eben e Irae tie etn etta biete 1 CY ENS TS 0720081 Lock Washer nice ete nant DING ruche 1 Ori 2415 138 Upper Blade Wheel 1 ee tete cete usine ttes 1 Buse 6295208 Ball Bearirig ien editae tbe 6205 5 inco 2 AO 2013 140 Retaining Ririg iei eee etu 0052 idet 2 34 Saw Body Assembly 2013 and 2415 35 Parts List Table Assembly 2013 Band Saw Index No Part No Description Size Qty docete 2013 201 Carriage Bolt se dede ts 1 2 12x9 iis sss 1 Qi cunasSue 6295149 TrunnionLeft Slde s nece eti eru aede 1 ducunt 2013 203 Table Brackets cate teret uec ane den 1 Acad TS 0680041 Flat Washet u ende teres ate adie BIB s ts TAE 8 Dion TS 0720091 Lock Waslier 5d ime 3 8 ien detects 8 Gi nabes TS 0060061 Hex Cap Screw sssssssseeeee 3 8 16x1 1 4 8 deis 6295154 Name Pl te tp ee ct e ER m pae o en ted 1 Os mel 6295155 PODER o I be I vat eren red 1 Dites TS 07
4. sssssseemeem 2013 hint aie Lars ie 2415 Stock Number 2HP 1Ph 230V 1491251 chute SURE ht na Stock Number 3HP 1Ph 230V lacu toman ee 1791259 Stock Number 3HP 3Ph 230 460V 17912582 ttis ds na Stock Number 5HP 3Ph 230 460V atc disse ceiteani tas eode cens 1791260 Blade Speeds SFPM sse 2 000 and 4 000 sss 2 000 and 4 000 Thickness Capacity Maximum in Ta GIS uite e eoe etuer 14 3 8 Width Capacity Maximum in Zi tiiestesctat est A aes t 24 Table Size M oi tee eet e fe tete tes ZX PA etnies 24 x 28 Table Tilt deg 2 ER 45 right 10 left nete 45 right 10 left Approximate Blade Length in sesssssss 158 1 2 iiti tete etes 180 1 2 Blade Widths in 1 4 minimum 1 1 2 maximum 1 4 minimum 1 1 2 maximum SWC iret tet iO Dueh rriagnetlcz ie Leite dne magnetic Dust Collection Minimum CFM Remquired 600S a ii 600 Table Height at 90 Io is concidere anne uita Soldat eut oett 35 3 8 Floor Space Required in 39 45 1 2 tnit eR 39 x 51 1 2 Shipping Weight Ibs OT Ris nas armes sante nt 1190 pre
5. SCENE tvs ad a eae exo e ease 3110 24x1 4 oo eee 1 44 TS 0733031 External Tooth Lock Washer HO pineal eee 1 45 6295193 ope C RE 1 4637s 6295194 ee Fence Body le et atiis lies erat dt ee 1 AT 6295195 5t Moo 1 48 aiiis 0295190 uis More dinem 1 49 Lacie 0295197 sm LOCK Plate lt ect ere teres d veru qa E EOLAS 1 50 0295198 lits aco 2 Date 629519 ein a P EE A E E E AE E ys sueae goede la pates here ta r s nte mean 1 52 Lente 0295200 set Pin 1 36 Index No Part No Dia 2013 253 Dd uisus TS 0051061 Dies TS 0270051 DT uicit TS 0270064 Denise 6294844 Li neat 2013 259 60 iesus 2013 260 61 555 2013 261 62 2 oro 2013 262 69 rise 2013 263 64 TS 081F032 65 icio As 2013 265 66 BB 6002 o d 2013 267 68 sra 2013 268 Ge TS 0270051 LO aia 2013 270 Asana 2013 271 12 ak ee TS 0267021 E Ossa 2013 273 74 PRE 2013 274
6. MAXA eesessssssssss 9 26 5 uis 2013 128 Lower Front DOOM i riict etes ec Re ee deese ed usu Que reete Du utn a Pee ede 1 29 tss 2013 129 Upper Front DOOF ennemie rie d nee Fue ede 1 30 csse 6295142 SOD BUTHON I M ES 1 91 ioi 6295143 su StartiButton e aet tbe ee nn nt 1 S2 ideis 06295144 es SCal6 2 aeneo ou debe deberent mr ee eit ibis 1 c M 6295145 ID babel rr teg ie 2HP scie 1 c 6295145A ID Babel E bebe etd SAP ini 1 94 ss 6295146 Warning Label 2 e mE te I ere fr EP et ect 1 95i 6295147 is Name Plate god eid a ts Tr aa dft bes 1 C y m TS 0720081 Lock WaSHEM eset satin DING A 1 SO esie 2013 138 Upper Blade Wheel ie teet ce tdt n en dee aine 1 Ihanaaa 6295208 Ball Bearing cs a E T tbe G20 5m an ia 2 40 eit 2013 140 Retaining Ring e be D ou 2 33 Parts List Saw Body Assembly 2415 Band Saw Index No Part No Description Size Qty T onim 2415 101 BOdys cn eint etui erts eon Linc dr ofer en Rd 1 Done 2415 102 Magnetic Switch 1Ph 230V 1 EDI 2415 102CS Contactor Switch for 1 Phase not shown 1 Siberia 2415 1020R Overload Relay for 1 Phase not shown 1 inne 2013 1027 Transformer for 1 Phase not shown 1 M
7. Brake Bracket eun ett phe exce ttd pled ende 2 Dicens TS 0561011 Hex NU coto etie onse E a D cesses 9 Gris 6295241 lee MESE 1 ye 6295242 Brake Switches tS tta at aee ed rta 1 Dti TS 0640091 Nylon Insert Lock Nut 3 8710 dris 1 9 cuins 62952434A Brake Whieel 35 err et ede t i deni ear ree tici n dad 1 105i 6294820 Brake Belt cis tei tetas debit maiis uctus turf 1 lisses 6294821 Braker Band uite tnt Dt ew a Se nts 1 T2 hn TS 0050031 Hex Cap Screw ssssesseeeee 1 4 20x3 4 4 Lo 6295247 Key iactatus ase ee eerie ZXfX25 S usns 2 Ads 6295248A Shaft oss ee ta eem en tet m eser td 1 1555 nd 6295249 Ball Bearing 3 nhan 0206 annes 2 TO 6295250 Bearing Base itu ei iia rd rera n dira dd 1 T nanona 6295251 ACJUSUING S CreW siti eee tinte Ee Perotti t edet rti e 4 18 inen TS 0720091 Lock Washer 9IB APTA 4 AO TS 0060091 Hex Cap Screw 3 8 16x2 5 202 is 6295253 Hex Nuts eiat an NA Gar M28 tetas 1 VA 6294822 Spindle Pu ulley 3 5 itti ele e emere ita
8. 16 ia 2013 276 Td ass hx 2013 277 pi E TS 0246031 195 as TS 0255031 80 on TS 0720081 81 s TS 0680031 Baies 2013 282 Bath 2013 283 84 2013 284 8553 ds 2013 285 Description Size Qty BUSING zu re ee d ette lusso easier 1 Hex Gap SGr amp w i tache tie biet eder ean 5 16 18x1 1 4 2 Socket Set SCIOW ocaeca ien tries 5 16 18x1 2 1 Socket Set SCIeW inaia eieaa 5 16 18x5 8 4 Front R il ttt epo ied ied Indi aceite ie eor t odia 1 Tr nnion Right SIde uere eet eet e eee e re nn 1 SABLE oec eA odo A A RE cas ace mt ln 1 exem OT ecce teu osea 1 Geal Ln 1 WORM Gear rende mnt eret atre A da dedos 1 Phillips Pan Head Machine Screw 1 4 20X1 2 2 Worm Gear Gap en tenete une et rod Mec te decet ke Eod 1 Ball Bearing ee 6002 cree 1 GRING S e iter eee teer ete ren Ml ed STD 1 WV ORD Shaft s ecc de ee ra actetuer tee nan ie 1 Socket Set SGre Whoa sereni tete hats 5 16 18X1 2 2 Bevel4Geadts 5o eia A seu duae EL E ELLE 2 Bushiligz costo AL roles em mE nd DE Eos 1 Socket Set Screw 1 4 20x1 4 6 KO asc cu dM Lu iL LS 5X5X12 duds 1 CRIME errr a Lt dt in Slam 1 BUSHING s
9. If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a qualified electric motor repair shop and have it tested 31 Trouble Probable Cause Remedy Machine will not Double check to confirm all electrical start restart or connections are correct Refer to repeatedly trips Miswiring of the unit appropriate wiring diagrams on pages circuit breaker or 54 through 57 to make any needed blows fuses corrections If the start stop switch is suspect you have two options Have a qualified electrician test the switch for function or purchase a new start stopswitch and establish if that was the problem on changeout Switch failure Replace with adequate size and length cord Band Saw does not Extension cord too light or too long come up to speed Low current Contact a qualified electrician Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 between 7 30 a m and 6 00 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 32 Parts List Saw Body Assembly 2013 Band Saw Index No Part No Description Size Qty Tini 2013 101 BOdys cs siet tette Me n ente ernst cU A ot aioe bade
10. T Oda 2012 275 16 ia 2013 276 Td ass hx 2013 277 pi E TS 0246031 195 as TS 0255031 80 on TS 0720081 81 s TS 0680031 Baies 2013 282 Bath 2013 283 84 2013 284 8553 ds 2013 285 Description Size Qty BUSING zu re ee d ette lusso easier 1 Hex Gap SGr amp w i tache tie biet eder ean 5 16 18x1 1 4 2 Socket Set SCIOW ocaeca ien tries 5 16 18x1 2 1 Socket Set SCIeW inaia eieaa 5 16 18x5 8 4 Front R il ttt epo ied ied Indi aceite ie eor t odia 1 Tr nnion Right SIde uere eet eet e eee e re nn 1 SABLE oec eA odo A A RE cas ace mt ln 1 exem OT ecce teu osea 1 Geal Ln 1 WORM Gear rende mnt eret atre A da dedos 1 Phillips Pan Head Machine Screw 1 4 20X1 2 2 Worm Gear Gap en tenete une et rod Mec te decet ke Eod 1 Ball Bearing ee 6002 cree 1 GRING S e iter eee teer ete ren Ml ed STD 1 WV ORD Shaft s ecc de ee ra actetuer tee nan ie 1 Socket Set SGre Whoa sereni tete hats 5 16 18X1 2 2 Bevel4Geadts 5o eia A seu duae EL E ELLE 2 Bushiligz costo AL roles em mE nd DE Eos 1 Socket Set Screw 1 4 20x1 4 6 KO asc cu dM Lu iL LS 5X5X12 duds 1 CRIME
11. sssssssse 500MFD 125VAC 1 ES 2013 426RC Running Capacitor ssssssss 30pF 300VAC 1 pedes 0295331 se MOO ien eer edes SHP 3Ph 1 24 duds TS 0051071 Hex Cap Screw ssssssssee 5 16 18x1 1 2 4 20 es 6295258 e EDD 1 29 ses 6295259 Core PICO ep n e aie ee kk TETUR cou Te beer tea e gae a 4 SO 6295260 Fat COVER E ETE 1 OW LS 6295261 Hose Conbhecltor e oie eee te eee eed 1 32 Ries 6295262 Air Input Valve e eed o a edes Doc ute a Ga 1 S eed eee TS 0207041 Socket Head Cap Screw 1 4 20X3 4 3 34 6295264 hue gem 1 DD 6295265 M Belt 25 euet E eee eigen DO AA eed Aad 1 9B xus 6295266 a EE 1 ST annus TS 0270031 Socket Set Screw 5 16 18x3 8 4 SO 6295268 1 5 nts KOY E EE EE P NE ee TXTX40 eoe 2 Brant 02952069 died Motor Cordis iae tiene etd te ds IP sine ets 1 an 02948209 ane MOO GOTA aiu eid gettg SPI itte AT seus TS 0060091 Hex Gap Screw iret tete titi 3 8 16x2 suss 1 BD agde 6295272 secs ducc N 2 Anse TS 2284302 Phillips Pan Head Machine Scr
12. Flat Washer 9I8 neis bet 4 30 cos TS 0060081 Hex Cap Screw sssssssseseeeeene 3 8 16x1 3 4 6 M Ep 2013 331 Work Latip aee eei rere e eode 115V cien 1 32 is 6294818 Scale Blade tension etit e en aliens teda 1 Oe 2013 333 Bushing aere EN 3 SA TS 081C022 Phillips Pan Head Machine Screw 3110 24x3 8 2 42 Upper Wheel Base Assembly 2013 and 2415 43 Parts List Lower Wheel Base Assembly 2013 Band Saw Index No Part No Description Size Qty danses TS 0207061 Socket Head Cap Screw 1 4 20X1 Loe 1 Hamas TS 0680021 Flat Wash6t n denas ian enecenuu 1 4 attt etadtnedess 5 d en 6295238 Brake Pedal ceca e eR eden deeee ee elites 1 Ad iem 6295239 Brake Bracket eun ett phe exce ttd pled ende 2 Dicens TS 0561011 Hex NU coto etie onse E a D cesses 9 Gris 6295241 lee MESE 1 ye 6295242 Brake SWitcIi tS treat at ee 1 Diu TS 0640091 Nylon Insert Lock Nut 3 8710 deris 1 Oskar 6295243 Brake Wheel cte een te ee ed ta 1 10552 6295244 Brake Belt nimi tta f oes e en eter ded 1
13. Blade breaks close to weld Blade overheated during welding Have blade annealed or eliminate brittle part and weld correctly Blade cooled too rapidly after welding Have blade annealed or eliminate brittle part and weld correctly Premature dulling of saw teeth Blade pitch too fine Refer to blade selection chart page 28 Use blade with coarser pitch Feed pressure too light Increase feed pressure Cutting rate too low Increase feed pressure and cutting rate Incorrect choice of blade Re examine material Select proper blade from the chart page 28 Chipped tooth or foreign object lodged in cut Stop the saw and remove lodged particle Replace blade if damaged Blade binds in the workpiece Incorrect blade tension or damaged blade Correct accordingly Blade too wide for desired radius Select narrower blade See chart on page 28 30 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Machine will not start restart or repeatedly trips circuit breaker or blows fuses No incoming power Verify machine is connected to power source Make sure START button is pushed in completely and the STOP button is disengaged See page 21 Cord damaged Replace cord Overload automatic reset has not been reset Remove the switch plate from the rear of the column see page
14. Upper Adjustment Bracket sse 1 li s 6295891 Upper Wheel Guide Bracket sss 1 Taena 6295217 Adjustment Bracket petet tap eet bi eed 1 densus TS 0640091 Nylon Lock Hex Nut ssssssssseserensseesrrrrrrnrssrsrren 3 8710 nr 1 his 6295219 LOCK Khob3so4 ctt eot tt the fts tt e A ones Hee cbe reb 1 LES 6295220 esiisa Adjustment SCrew jai it pet ott etate de dread 1 T1671 6295221 Elevator Bracket c dried ee ein en dead 1 lU 6295222 Sue 2 1826s 6295223 Guide Bar iere ent Wat eoe taedet antenas 2 19 ue TS 0810012 SCLOWe nn s o erm ders Orte testem cdm 10 24x1 4 oo 1 20 27 6295225 Bracket sent hatter testo dan etn tcm dba erit 1 2152 6295226 oreina POlliter cse e Wem p 1 22 need TS 0720051 Lock Washer 3t ett ERR HO crit 3 23 mie 6295227 Upper Wheel Bracket Base 1 24 ieee 6295228 Bracket Shaft eerte at arietis 2 25e 6295229 oceans Handwheel iere pma 1 206 TS 0720081 Cock Washer 3 sine een lini eee BING adotta 2 Tamer TS 0640081 Nylon Insert Lock Nut 5 16 18 2 208 1 ied TS 0208121 Socket Head Cap Screw 5 16 18
15. 59 POWERMATIC WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com
16. errr a Lt dt in Slam 1 BUSHING serre tu se a cee 2 Handwheel Assembly seems 1 Shaft ioci at ees ioa xc ties Ludo a ai ca a ECT 1 Flat Head Socket Screw 5 16 18x3 4 6 Button Head Socket Screw 5 16 18x5 8 4 Lock Washer 0 ccccceeeececccececeaeeeeeeeeeeeeaaeeeneeeeeeees SIG iso ee 4 Flat Washer SING Aa een 4 Gear Bracket ite anis ded hed Wed es Aes ae en 1 l ndle oom tisse dete acai obovata ed e eret edil e diodes 1 him SKIKE i aia tees 2 ENG COVER TTC 2 37 Parts List Table Assembly 2415 Band Saw Index No Part No Description Size Qty docete 2013 201 Carriage Bolt 5 ii nee rs 1 2 12X9 ncs 1 Qi cunasSue 6295149 Irunnion Lett SIde a 5e code mer aieo 1 ducunt 2013 203 Tabl Bracket sit it nes nn An ne tied iin ne ee Me nan Bad 1 Acad TS 0680041 Flat Washet endende neces BIB rimes te 8 Dion TS 0720091 Lock Washer 5e mre 3 8 in edes 8 Gi tates TS 0060061 Hex Cap Screw ccccceceeeeeseececeeeeeseetenseaeees 3 8 16x1 1 4 8 EAEE 6295154 Name Plate ss tope tetti E m pa o en te d 1 Demande 6295155 Pointer oret he t bres i e vertu es menn tud 1 D sirs TS 0720051 Loc
17. injury This machine must be grounded In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Upper Hex Nut Lower Hex Nut Sliding Pad Rear Hook approx 1 8 Figure 6 12 Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace a damaged or worn cord immediately Make sure the voltage of your power supply matches the specifications on the motor plate of the Band Saw The machine should be connected to a dedicated circuit Extension cords The use of an extension cord is not recommended for the 2013 or 2415 Band Saw But if one is necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating Use the chart in Figure 7 as a general guide in choosing the correct size cord If
18. lisse 6295245 Braker Band uii teen etn t dut nies net ft t mea s 1 T25 o TS 0050031 Hex Cap Screw ccccceeeeeeeeeeeceeeeeeeeeeeeees 1 4 20x3 4 4 Lo 6295247 Key aatia ai ee ein TKIR D S oe eerste 2 Ads 6295248 Shaft ottenuto tad 1 1555 nd 6295249 Ball Bearing tenen 0206 ianenirs 2 TO 6295250 Bearing Base ito fuir tat edt areae ad 1 T nanona 6295251 ACJUSUING SCREW oett te Ee Pere eb He taedet rti tes 4 18 inen TS 0720091 Lock Washer 9IB APTA 4 AO TS 0060091 Hex Cap Screw 3 8 16x2 5 202 is 6295253 Hex Nuts eiat tees M28 tetas 1 VT 6295254 Spindle P ulley 3 nina Rs e emere itla 1 22 tartans TS 0267044 Socket Set Screw 1 4 20x3 8 2 235 nien TS 0680031 Flat Washer oii DERART 516 isses 10 24 TS 0720081 Lock Washer BING os tesis 6 2D uii TS 0561021 Fe NU irte beer ms Pian teeta 5 10 18 iine 5 2055 6295256 MOTORS iiie eite eint tete 2HP Ph 1 ES 2013 426SC Starting Capacitor
19. wheel The blade should ride upon the center of the wheel Figure 16 4 f the blade tends to move toward the edge of the wheel loosen wing nut E Figure 15 and slightly rotate knob F Figure 15 Rotating the knob clockwise will cause the blade to move toward the rear edge of the wheel Rotating the knob counterclockwise will cause the blade to move toward the front edge of the wheel NOTE This adjustment is sensitive perform it in small increments and give the blade time to react to the changes as you continue to rotate the wheel 5 When the blade is tracking properly in the center of the wheel re tighten wing nut E Figure 15 6 Close upper front door Figure 15 Blade _____ approximately centered Figure 16 Upper Blade Guide Assembly 1 2 4 Disconnect machine from power source Loosen lock knob see B Figure 14 and raise or lower upper blade guide assembly by turning the handwheel C Figure 14 Position the blade guide assembly about 3 16 above the material to be cut The scale J Figure 14 shows the distance from bottom of upper blade guides to the table surface Tighten lock knob B Figure 14 Upper Blade Guides and Upper Support Bearing To adjust the bearing guides for proper blade control proceed as follows 1 2 10 11 Disconnect machine from power source Blade must already be tensioned and tracking properly Loosen the locking handle
20. while the left hand pushes the miter gauge past the blade as shown in Figure 32 Do not use the fence in conjunction with the miter gauge The offcut of the workpiece must not be constrained during or after the cutting process ACAUTION Using the fence in conjunction with the miter gauge can cause binding and possible damage to the blade Resawing Resawing is the process of slicing stock to reduce its thickness or to produce boards that are thinner than the original workpiece Figure 33 demonstrates resawing The ideal blade for resawing is the widest one the machine can handle as the wider the blade the better it can hold a straight line When resawing thin stock use a push block push stick or similar device to keep your hands away from the blade Blade Lead Blade drift or lead is a problem that may occur when the blade begins to wander off the cutting line even when the band saw fence is being used Figure 34 shows an example of blade lead Blade lead can be caused by a number of factors and these should all be checked and corrected if necessary e Fence is not parallel to miter slot and blade e Blade is not tensioned correctly e Blade is dull e Teeth have too much set on one side of the blade If replacement of the blade is not currently an option the blade lead can be compensated for by skewing the fence Proceed as follows 1 Cut a scrap piece of wood about the same length as the band
21. 14 and reset the overload by pushing in completely the OFF red button on the magnetic switch If problem persists check amp setting on the motor starter Band Saw frequently trips One cause of overloading trips which are not electrical in nature is too heavy a cut The solution is to reduce feed pressure into the blade If too heavy a cut is not the problem then check the amp setting on the overload relay Match the full load amps on the motor as noted on the motor plate If amp setting is correct then there is probably a loose electrical lead Check amp setting on motor starter Building circuit breaker trips or fuse blows Verify that band saw is on a circuit of correct size If circuit size is correct there is probably a loose electrical lead Check amp setting on motor starter Switch or motor failure how to distinguish If you have access to a voltmeter you can separate a starter failure from a motor failure by first verifying incoming voltage at 220 20 and second checking the voltage between starter and motor at 220 20 If incoming voltage is incorrect you have a power supply problem If voltage between starter and motor is incorrect you have a starter problem If voltage between starter and motor is correct you have a motor problem Motor overheated Clean motor of dust or debris to allow proper air circulation Allow motor to cool down before restarting Motor failure
22. 16 18x3 8 3 Phillips Pan Head Machine Screw 10 24x1 2 1 Socket Set SCTOW ioi ase evel tor reg 5 16 18x1 2 4 SO cket Set SCIOW ee ee ee ac EE 1 4 20x3 8 4 Eccentric Se S GIOW sn amant tee eese ecd eroe un aT ec 1 52 Guide Bracket Assembly 2013 and 2415 Electrical Connections 230 Volt Single Phase Model 2013 Band Saw ONLY eseug ejButs YOA 0 Z Choiravava ONINNNY 7 9vA00 44 0 L s0119vav2 9NILLSV1S 2VAS2l QW 00S ve S 2 n 9 E 3LIHM c9 U9IIMS 9 eJg N3349 2013 Band Saw ONLY 54 Electrical Connections 230 Volt Single Phase Model 2415 Band Saw ONLY Le L Z C C3 rT EN iE LAMP SWITCH UT BLACK ga REN WHITE S gt Brake Switch N 230 Volt Single Phase STARTING CAPACITOR 9 lt gt eo o a o o lt gt ra 8 a amp S i 2415 Band Saw ONLY 55 Electrical Connections 230 Volt 3 Phase Models 2013 and 2415 HOLIMS dWv7 seyd HOA OCZ JOJON abeyo jeng seyd z OOS SSS YOUMS 9814 56 Electrical Connections 460 Volt 3 Phase Models 2013 and 2415 HILIMS dv seyd OA 09 JOJON oBeyoA jeng eseud 6 98 SZ E 2 1 UUU ze OO n VOY UOJIMS exeJg 57 NOTES 58
23. 24x1 2 1 Socket Set SCTOW ioi ase evel tor reg 5 16 18x1 2 4 SO cket Set SCIOW ee ee ee ac EE 1 4 20x3 8 4 Eccentric Se S GIOW sn amant tee eese ecd eroe un aT ec 1 50 Parts List Guide Bracket Assembly 2415 Band Saw Index No Part No Description Size Qty d andes 6295275 Guide Bar Case Bracket sseesesessses cesses nnns 1 2G 6295276 COVED ia iade enean mein med 1 Quai TS 0081031 Hex Cap Screw ssssssseee 5 16 18x3 A 4 Ad etai TS 0050011 Hex Cap Screw sssssssssee 1 4 20x1 2 1 Dis 6295278 Pointer ent o e ent t euet tete eem eds eese 1 Go Hide 6294835 Guide Bars reU Dette ns 1 doce estu 6295280 MVOTFITI s ts etes nested niea estes mob riae cogis n cosa te seta 1 Dani 6295281 Miniature Ball Bearing 609 inier 1 Ouid 6295282 GIRIN ite t e t urs S sinet 2 Os 6295283 GA peser eae Ut e t C deer decre E TOTE 1 listes TS 0208071 Socket Head Cap Screw 5 16 18x1 1 4 6 Press 6295285 Gear Bases skate imminent LS ein dere 1 T3224 6295286 Sel BIOCK 12 6 22s eat eves utetur an cites Rea eat oe ities 1 T4 aui 6295287
24. Cap Screw ssssssssseeeeeeee 1 4 20x5 8 9 E 6294842 Fence Assembly Items7 27 28 32 33 34 39 thru 52 1 2T Aus TS 0720071 Lock Washer vib nc eoe tenet E E reae 10 20 TS 0680021 Flat Washer uo tete tiene 1 4 oed e gu 10 29 6294837 nirigcclc P 1 SO 6295177 Table Insert esi ode Ee eh AOR lead tae dei e A as 1 9T assess 02951701 iu Spring PID ci rite heben DIX 2 Dies TS 0561011 Hex Nien eden esent oo RO laden 1 4 20 sse 2 QOL eec de 6295180 R ar Hook ideis me entend iei a Ot en esten CORRER AN IR RUE 1 94 us os 6295181 Sliding Pad ecc ee Decr oue en ra 1 9D teo TS 0570031 Hex NU nee eel e eee ru 3 8 216 nent 1 9B ess TS 0060171 Hex Cap Screw sssssssseseeeeneee 3 8 16x4 ss 1 Y ar 6294838 NI EE 1 Le ection 6294839 Guide R ll 4 4e ee a 1 39 usus 6294840 Fence s apie E en de nr 1 40 TS 0081031 Hex Cap SCroW iaieineea aiii aea 5 16 18x3 A 4 AT eom TS 0720081 Lock Washer isc Recent DING seis 4 AD aie TS 0680031 Flat Washer a niei is 5 i e rte ene us 4 AB iso TS 0810012 SCENE tvs ad a eae
25. H Hook L Low S Skip M Medium R Regular H High Example 10 H M means 10 teeth per inch Hook Type Blade Medium Feed WORKPIECE THICKNESS MATERIAL S e fe e few CARBON 3 S M ASBESTOS 3 S M FORMICA 10 R M MASONITE 4 S L PLEXIGLAS 6 R L PAPER 10 R L For Radius Cutting CUTTING RADII Study the part drawing or prototype or actually measure the smallest cutting radius required and locate this radius in inches on the chart at the right Follow the curve to where the approximate blade width is specified If a radius falls between two of the curves select the widest blade that will saw this radius PLASTICS NON METALS oe T AR 57h6R 33AR 2 2R 17 eR SWR R 1 958 Y 3 This procedure should be used for making initial blade selections These recommendations can of course be adjusted to meet specific requirements A E Va Ve Ve of a cutting job Compromises may be necessary if you cannot find all needed specifications in a DORE single blade 28 Troubleshooting Operational Problems Trouble Probable Cause Remedy Table tilt does not hold position under load Locking lever is not tight Tighten locking lever see page 15 Trunnion locking mechanism is broken or worn Replace trunnion locking mechanism Table will not tilt Trunnion is not lubricated Lubricate trunnion Trunnion is jammed Disassemble and replace jammed pa
26. Os 6295300 Adjustment Bolt 25 ties ee IIR eoe teg eee ee 1 BW sus TS 0207044 Socket Head Cap Screw 1 4 20X3 4 2 SQ rire 6295302 Support Bearing Shaft ss 1 SO suede 6295303 SPACOR reed ner nee te et pP 2 34 Loe 6295304 ez p x nan dur ese 9 15 armes 4 BDs 6295305 Ball Bearing 0202 Re 5 36s rire 6295306 hh 2 OT s 6295307 Loo 3 8 16x2 1 BBs et ees TS 0208071 Socket Head Cap Screw 5 16 18x1 1 4 4 39 nnn TS 0720081 Lock Washer DO a tts 6 AO 6295308 Ball Bearirigu i iei iioi ette eiie Mots ceat quia bebe 1 Ans 0295309 Bracket dide en acento nes betetv qe pee p dq 1 Assis TS 0208041 Socket Head Cap Screw 5 16 18x3 A 2 AB terete 0295311 ign Plastic Mashet tidie ined dde ricis 1 44 0295312 this Handwtieel icc etie aevo edel nebat dee ed 1 AD adus 0295313 ipd Handle piste a aa tutae te dep e dq 1 AG 0295314 e Guide Wheel Assembly 2 3 itii Loteries bebe 1 AT asset 0295315 iet Blade Support Shaft w Bearing s sss 1 49 tni
27. RE est ts 1 153 TS 081C082 Phillips Pan Head Machine Screw 10 24x1 1 2 2 AG 6294804 Lower Back DOOr idi RR HR RR ERHEBEN date te tr s 1 Arena TS 0680021 Flat Wash6r e dire rete ti 18 Mr 9 dO anat TS 1503031 Socket Head Cap Screw M6 1 0Px12 9 finis 6295131 Power CO een aiarra Art ar tiit PP nm 1 lilii 6294805 nu Power Gordo rete OE d ne ee 20 6294806 Lower Blade Wheel ss 2 21 6294807 M E e 2 22 ids 6295134 Hex Nu t eee eee Maia eere 3 4 16 L H 2 23 iss TS 0680091 Flat Washer 2 ee tels STE ne 2 24 ii 6295061 Blade eie eee A 1 x 026x3 hook 1 25 idus 6295137 Door Late ss naar en 3 26 6295138 Door Gatch its E 3 21 uns 6295139 Phillips Pan Head Machine Screw MAXA octets 9 28 5 s 2415 128 Lower Front Door enter a ctetu e Da mate 1 29 ieii 2415 129 Upper Front Door cect nent Tb n e adiu a e de uad dua Fue ede 1 30 csse 6295142 SOP BUMOM s 2 eeu necne dt ette RRQ sr tt 1 Bis 0295143 suis StartiButton Han o ate ted p obe imi dta tb Et 1 92 isis 6294810
28. Single Phase Model 2415 Band Saw ONLY 55 Electrical Connections 230 Volt 3 Phase Models 2013 and 2415 ssssseeeee 56 Electrical Connections 460 Volt 3 Phase Models 2013 and 2415 ssssseseeee 57 Warnings 10 11 12 13 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting 15 16 17 18 19 20 Read and understand the entire owners manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This band saw is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a band saw do not use until proper training and knowledge have been obtained Do not use this band saw for other than its intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this band saw Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this band saw remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose cloth
29. and are not binding Members of WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever Table of Contents Warranty and Service ici n ebur ete eerte ended debe dg babere db Ea agite besitebee fiat ist 2 Tablevof Contents a ine redet iei ER e b Dr te ed er RA d celari E en ae 3 EUM OM 5 INtrOdUCION Em 7 lere cmm 7 Features and Terminology iini depot teo nt nt nn ti etea beoe tare iles 8 Unpacking ies Mise three 9 Contents of the Shipping Container sers enti eoe ht et E ERE orb eb a Be e ah sr ln eee 9 ASSEMPIVE 2 22 10 Installing Fence Gnd Ralls ss size tice tu rete er and nee rar a ane re 2m eee 10 Dust Gollection zeste Mat dns ir ne de eet da De a a eta A ety ba ane id 12 Groundirig Instr ctloDis 2 2 eec ter eate eet eene n daret ea ta en Re Rand ene a rene an de 12 Extension Cordsen PE 13 230 Volt Single Phase Operation sser srren aae sise 13 230 Volt Three Phase Op ration untere tte fct e e 13 Converting from 230 Volt to 460 Volt Three Phase Only 14 Thiree Phase Test RUN caes e ette teo n ere eR e RR eee EE aara S 14 Adjustments x5 ecce ne at a ed eta ed ota ee Eee 15 Table Titre mm 15 SUME Eje n 15 Installing Changing Blade
30. as shown in Figure 2 The hook at the rear of the fence should fit under the rear rail see Figure 5 The fence must align parallel to the miter slot along the entire length of the fence Lock the fence by pushing down the lock handle G Figure 2 Because the screws are only hand tight you can shift the fence slightly as needed until the fence parallels the miter slot When the fence has been properly aligned to the miter slot tighten the four hex cap screws F Figure 2 with a 12mm wrench Make sure the fence remains parallel to the miter slot as you tighten the screws NOTE This alignment will again be checked once the guide rail has been tightened Move the fence assembly to the other side of the blade so that the pointer Figure 3 on the fence body points to zero on the scale Lock the fence by pushing the handle down Move the guide rail with the locked fence until the fence is flush against the blade Do not force the fence into the blade so that the blade bends See Figure 3 Do not unlock the fence to perform this Move the fence and guide rail together when establishing the zero point Tighten the five hex cap screws that hold the guide rail to the front rail with a 10mm wrench NOTE After tightening the guide rail double check that the fence is still parallel to the miter slot Make additional adjustments if needed Figure 2 Figure 3 11 14 Check the clearance between the table and th
31. can not be tensioned properly Tension springs are fatigued Replace tension springs contact service representative Blade forms cracks at base of teeth Teeth not suitable for particular job or are incorrectly set Replace with proper blade for job Blade thickness not suitable for band wheel diameter Replace with proper thickness blade 29 Trouble Probable Cause Remedy Blade forms cracks at base of teeth continued Blade sharpened incorrectly becomes overheated Sharpen blade properly or replace Band wheels have become misaligned Contact service representative Cracks on back edge of blade Workpiece being fed too quickly Reduce feed speed to lessen strain on the blade Welding on blade not perfectly aligned Eliminate the welded part and re weld properly or acquire a new blade Support bearing is worn caused by constant contact with back of blade Replace support bearing Adjust new bearing according to instructions see pages 18 and 19 Blade breaks prematurely Feed force too great Reduce feed force Blade pitch too coarse Refer to blade selection chart use finer pitch blade see page 28 Support bearing not properly supporting blade Check support bearing for correct position and signs of wear Adjust or replace as needed Blade tensioned too tightly Reduce tension see page 16
32. general rule use a blade that will have no fewer than 6 and no more than 12 teeth in the workpiece at any given time Shape Figure 36 shows common types of tooth shape Tooth shape has an effect on cutting rate The Regular blade sometimes called a raker blade has evenly spaced teeth that are the same size as the gullets and a 0 degree rake angle These offer precise clean cuts at slower rates It is usually a good choice for cutting curves The Skip type has fewer teeth and larger gullets allowing faster cutting rates than the Regular type with a slightly coarser finish It is useful for re sawing and ripping thick stock The Hook type blade has larger teeth and gullets and a positive rake angle for more aggressive faster cutting when re sawing or ripping thick stock Variable tooth blades combine features of the other styles and generally produce smooth quiet cuts Pitch No of teeth in 1 inch COARSE MEDIUM FINE Figure 35 REGULAR SKIP HOOK VARIABLE Figure 36 25 Set The term set refers to the way in which the saw teeth are bent or positioned Bending the teeth creates a kerf that is wider than the back of the blade Set patterns are usually selected depending upon the type of material that needs to be cut Three common set patterns are shown in Figure 37 Generally the Raker set is used for cutting metal workpieces the Wave set when the thickness of the wo
33. shafts and joints Do not get oil on the pulleys or belts Bearings on the band saw are sealed for life and do not require lubrication Check that the cleaning brush over the lower wheel is working properly adjust if necessary Remove any deposits from the band wheels to avoid vibration and blade breakage The table surface must be kept clean and free of rust for best results If rust appears use a mixture of household ammonia a good commercial detergent and 000 steel wool Alternatively commercial rust removers can be found at many hardware stores Then wash table down with hot soapy water rinse and dry thoroughly Apply a light coat of paste wax to the table Or some users prefer talcum powder applied with a blackboard eraser rubbed in vigorously once a week this will fill casting pores and form a moisture barrier This method provides a table top that is slick and allows rust rings to be easily wiped from the surface Important also is the fact that talcum powder will not stain wood or mar finishes as wax pickup can If the power cord is worn cut or damaged in any way have it replaced immediately Tire Replacement 1 Disconnect machine from power source 2 Remove the blade from the machine 3 Insert a flat head screwdriver beneath the lip of the tire Pry up the tire and pull it off the wheel If this proves difficult insert a wood wedge or dowel into the opening see Figure 38 and continue to pry around
34. sus TS 0207044 Socket Head Cap Screw 1 4 20X3 4 2 SQ rire 6295302 Support Bearing Shaft ss 1 SO suede 6295303 SPACOR reed ner nee te et pP 2 34 Loe 6295304 ez p x nan dur ese 9 15 armes 4 BDs 6295305 Ball Bearing 0202 Re 5 36s rire 6295306 hh 2 OT s 6295307 Loo 3 8 16x2 1 BBs et ees TS 0208071 Socket Head Cap Screw 5 16 18x1 1 4 4 39 nnn TS 0720081 Lock Washer DO a tts 6 AO 6295308 Ball Bearirigu i iei iioi ette eiie Mots ceat quia bebe 1 Ans 0295309 Bracket dide en acento nes betetv qe pee p dq 1 Assis TS 0208041 Socket Head Cap Screw 5 16 18x3 A 2 AB terete 0295311 ign Plastic Mashet tidie ined dde ricis 1 44 0295312 this Handwtieel icc etie aevo edel nebat dee ed 1 AD adus 0295313 ipd Handle piste a aa tutae te dep e dq 1 AG 0295314 e Guide Wheel Assembly 2 3 itii Loteries bebe 1 AT asset 0295315 iet Blade Support Shaft w Bearing s sss 1 49 tnis 6295316 Lower Gutde Bracket e aac mele ie teg eer AR 1 49
35. the perimeter of the wheel until the tire comes off the wheel 27 Figure 38 4 Clean the rim of the band wheel before installing the new tire 5 The new tire can be installed without removing the band wheel from the machine or you can remove the band wheel see Band Wheel Replacement for removal instructions and place it on a workbench using a home made jig to secure it while installing the new tire 6 Place part of the new tire over the band wheel and work it onto the rim of the band wheel If needed insert a wood dowel beneath the tire and move the dowel around the perimeter of the band wheel to guide the tire on NOTE Although the tire may look too small it will stretch around the band wheel with the proper exertion and will form a tight fit Unlike rubber tires for many older model band saws the tires for the 2013 and 2415 will not require trimming equalizing etc nor do they require an adhesive Rather they are ready to use immediately after installation Band Wheel Replacement AWARNING The cast iron band wheels are heavy use care when removing them Disconnect machine from power and remove the blade Loosen and remove the hex nut and flat washer at the wheel s hub Carefully pull off the wheel by hand or with a wheel puller Blade Selection Guide Identify the material and thickness of your workpiece The chart will show the recommended PITCH blade TYPE and FEED RATE Key
36. the arrow direction in Figure 14 until the handwheel stops Remove the table insert Figure 13 Remove the set screw at the end of the slot Figure 13 with a 4mm or 5 32 hex wrench Lower the upper blade guide assembly by loosening the knob B Figure 14 and rotating the handwheel C Figure 14 Open upper and lower front doors Carefully remove the blade from between upper and lower blade guides Remove blade from upper and lower wheels Guide new blade through table slot Place blade in upper and lower blade guides NOTE Make sure blade teeth point down toward table and toward the front of the saw Position blade on the middle of the upper and lower wheels Replace table insert and set screw Before operating the band saw the new blade must be tensioned and tracked properly Find instructions for tensioning and tracking the blade under Blade Tension and Blade Tracking The blade guides must also be set properly according to the instructions on pages 18 and 19 Blade Tension Disconnect machine from power source Close both upper and lower doors Rotate blade tension handwheel to set the blade tension according to the arrow directions in Figure 14 The gauge D Figure 14 indicates the approximate tension according to the width of the blade in inches Initially set the blade tension to correspond to the width of your blade As you become familiar with the saw you may find it necessa
37. wired 230 volt The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations Features and Terminology Model 2415 shown Upper Scale height of blade guides from table Front Door Handwheel for Blade Tracking Knob Raising Lowering i Guides Blade Tension Scale Push Button Controls Column Blade Tension Table Tilting Handwheel Lock Khob Air Hose Table Tilting Handwheel Dust Port Lower Brake Pedal Lower Back Door Front Door FRONT REAR Unpacking Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Band Saw is set up and running properly Compare the contents of your container with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container 1 Band Saw 1 Miter Gauge 1 Front Rail Front Rail Wrench x oc v 1 4 x 5 8 Screws 1 4 Lock Washers N Jt 1 4 Flat Washers MA LL AWARNING Q A A A Rear Rail Guide Rail Fence Fence Body Co
38. workpiece such as bends or curves with small radii These factors are important because they involve basic concepts of saw blade design There are five 5 blade features that are normally changed to meet certain kinds of sawing requirements They are 1 width 2 pitch number of teeth per inch 3 tooth form or shape 4 the set of the teeth 5 the blade material itself 24 Width Band saw blades come in different standard widths measured from the back of the blade to the tip of the tooth Generally wider blades are used for ripping or making straight cuts such as resawing Narrower blades are often used when the part being cut has curves with small radii When cutting straight lines with a narrow blade the blade may have a tendency to wander causing blade lead Pitch Pitch is measured in teeth per inch T P 1 and can be constant or variable Figure 35 shows blades with different pitches A fine pitch more teeth per inch will cut slower but smoother A coarse pitch fewer teeth per inch will cut rougher but faster As a rule of thumb the thicker the workpiece the coarser will be the blade pitch If you have to cut a hard or very brittle material you will probably want to use a blade with a finer pitch in order to get clean cuts Using a blade with too few teeth may cause vibration and a rough cut while too many teeth may cause the gullets to fill with sawdust and overheat the blade As a
39. x 2 1 2 2 29 25i TS 0680041 Flat Washer 9I8 neis bet 4 30 ceo TS 0060081 Hex Cap Screw sssssssseseeeeene 3 8 16x1 3 4 6 M Ep 2013 331 Work Latip aee eei rere e eode 115V cien 1 32 ss 6295236 Scale Blade tension etit e en aliens teda 1 Oed 2013 333 Bushing aere EN 3 SA TS 081C022 Phillips Pan Head Machine Screw 3110 24x3 8 2 41 Parts List Upper Wheel Base Assembly 2415 Band Saw Index No Part No Description Size Qty dante 2013 301 Upper Wheel Shaft 25 it ennt neni e edit 1 Dik nes TS 0680091 Flat Washer nne ees TE rs oinnes 1 Ad nudis TS 0720091 Lock Wasler diede Reeve dee 3 8 nist miens ta 8 Dm 2013 305 Upper Wheel Shaft Bracket sss 1 Oc 6295890 Lock N t 2h ettet 3 4 16 UNF 1 TREE TS 0270051 Socket Set Screw 5 16 18x1 2 5 Or 6295213 G Rirlg rente esten 9 20 x tmn 2 EIE 6295214 Lever Shaft tite iti f aeneis ters iat 1 10 5 nuni 6295215 Upper Adjustment Bracket sse 1 li s 62958
40. 1 22 xeu TS 0267044 Socket Set Screw 1 4 20x3 8 2 235m TS 0680031 Flat Washer oiii fi IG ise 10 24 rires TS 0720081 Lock Washer BING oisi 6 V TS 0561021 FINU rere Decretis 5 16 18 onn 5 Gas 2415 426 MOTON tie SHP 1Ph 1 E 2013 426SC Starting Capacitor ssssssssse 500MFD 125VAC 1 S 2415 426RC Running Capacitor ssssssss 40yF 250VAC 1 BE 2415 4284 Motor BHP 3Ph 1 24 ues TS 0051071 Hex Cap Screw ssssssseee 5 16 18x1 1 2 4 20 es 6295258 en p 1 29 sos 6295259 Core PICE EE 4 30e 6295260 Fat Cover ET DEDERE 1 OW LS 6295261 Hose Conbhecltor e nn bee Re e E dedo PR Pea seid 1 32 Ries 6295262 Air Input Valve eerta o edes Uoc ue et Ga 1 S eed eee TS 0207044 Socket Head Cap Screw 1 4 20X3 4 3 34 6294825 Motor PUEY aeree 1 DD 6294826 M Belt rire Seige Ln 1 9B xus 6294827 a ET 1 ST ans TS 0270031 Socket Set Screw
41. 1 ud TS 0050051 Hex Gap Screw ir e deret te 1 4 20x1 2 D neatis 0295318 sus Bracket ie eee nitus mete aves 1 y er TS 0680031 Flat Washer adapte 5 1067 t itis 4 y EE TS 0207021 Socket Head Cap Screw 1 4 20x1 2 4 53 ans 6295320 Lower Blade G atd 5 eet end 1 D4 nsus 6295321 n LOCKING NUE Re ne ton teo cette ences eee eet eere xdi 1 49 Index No Part No Ds iis 6295322 osiris BG 6295323 nis D Tiii 6295324 BB TS 081C022 593 sss 6295325 60 25 TS 0560071 61 TS 069204 62 us 6295327 ss 63 e TS 0270031 64 ed TS 081C032 OD ices Ant TS 0270051 66 cess TS 02670441 OF RE 2013 567 Description Size Qty edm E55 isa es 1 Ait INOZZIG vit Tu 1 Hose Clamp uet teet udi tiet ee ns EA 1 SCT W 4 rare ILI DIMUS 10 24x3 8 1 Bracket ce eret buen M enetrtte cite a een tete 1 FOX NUS ioter Lo toe nee ette eoa 1110 24 ane 1 Flat Washer rennes ts eter tert t tee rens HO ta 1 Support Bearing Shaft R eem 1 Socket Set SGr W aet terti ob a rene 5 16 18x3 8 3 Phillips Pan Head Machine Screw 10
42. 20051 Lock Washer iier eer er to FAO bises 1 10 TS 081C022 Phillips Pan Head Machine Screw 3110 24x3 8 1 lisser 6295158 Locking Haridle 2 521 ide m d eed 1 125 d TS 0680061 Flat Wash6ra nuni eren 1 2 sine 1 AS 2013 213 Angle Scale Plate 5 ntu iubet be bna f 1 ER 6295328 Miter Gauge Assembly Items 14 thru 24 1 14 6295161 Pine EE 1 Brin 6295162 Flat Head Screw Mrs 1 IG 6295163 Guard Disease Matane ne ER e UU eR 1 dme TS 1533062 Phillips Pan Head Machine Screw M5 0 8Px20 3 18 6 TS 1540031 NUTS esate ten tiam a ib Generis MB iita 3 T9 aei 6295166 KNODavine uestem Mna dt ets 1 20 iita 6295167 Miter Gauge BOA rore a enint ente RP ORE C MEDIE 1 2 cios 6295168 Pin iie inde co ei ibt ts 1 22 re ee 6295169 POI oe iioii DR RO UN REMO te itta 1 Z2 tei TS 1521011 Socket Set Screw MAXA ooo tees 1 24 6295171 Stop BIOCK re rotta roten ie RT 1 25 eiu 6295172 Work Table isi reete ble ruedas retia 1
43. 2052 TS 0050021 Hex Cap Screw ssssssssseeeeeee 1 4 20x5 8 9 fine ifie 6295329 Fence Assembly Items 7 27 28 32 33 34 39 thru 52 1 24 des TS 0720071 Lock Waslier i eoe el dit leere 1 4 eue 10 28 ues TS 0680021 Flat Washer e ie tee oie 1 4 oed eu 10 29 6295176 s Rear Rall P 1 90 e els 6295177 Table Insert esie Ee eh AOR lead ta ee dei a A as 1 9T assess 02951701 iu Spring PID ci rite heben DIX 2 Dies TS 0561011 Hex Nien eden esent oo RO laden 1 4 20 sse 2 QOL eec de 6295180 R ar Hook ideis me entend iei a Ot en esten CORRER AN IR RUE 1 94 us os 6295181 Sliding Pad ecc ee Decr oue en ra 1 9D teo TS 0570031 Hex NU nee eel e eee ru 3 8 216 nent 1 9B ess TS 0060171 Hex Cap Screw sssssssseseeeeneee 3 8 16x4 ss 1 of tasses 6295184 NI EE 1 BO eileen 6295185 Guide Rail 4 4e ee a 1 39 usus 6295186 Fence s apie E en de nr 1 40 TS 0081031 Hex Cap SCroW iaieineea aiii aea 5 16 18x3 A 4 41m TS 0720081 Lock Washer isc Recent DING seis 4 AD aie TS 0680031 Flat Washer a niei is 5 i e rte ene us 4 AB iso TS 0810012
44. 252 6295288 Inner Blade Guard ei ee e Rete ee 1 167 6295289 Blade Guard si och ett tester aesti tr ee 1 Ars TS 0050021 Hex Cap Screw sssssssssee 1 4 20x5 8 4 1855 TS 0720071 Lock Washer 1 4 intet 4 Oasis TS 0680021 Flat Washer WAS iecit 7 20 225 6295291 Guide Bar Bracket oen tutorum Pet ener etes 1 VC TS 0270131 Socket Set Screw 5 16 18x2 1 22 roii 6295293 Locking Handle 1 4 Xx3IA ee 1 235 amies TS 1521011 Socket Set Screw ennn nnnn na NC Ce 4 24 6295294 KUIODZ ss sente vane Mr MP min ment rl Mat dise tel ste 2 VT TS 0267021 Socket Set Screw 1 4 20x1 4 6 20652 6295296 LOVER Slat teste oen ete ae tee ee RS 1 RE 6295297 HANG INU dine oie Hee ei peti m ms 2 20 122 t 6295298 Blt sisi M 1 EA ses 6295299 Support Bearing Bracket L sss eem 1 Os 6295300 Adjustment Bolt 25 ties ee IIR eoe teg eee ee 1 BW
45. 91 Upper Wheel Guide Bracket sss 1 Taena 6295217 Adjustment Bracket petet tap eet bi eed 1 densus TS 0640091 Nylon Lock Hex Nut ssssssssseserensseesrrrrrrnrssrsrren 3 8710 nr 1 his 6295219 LOCK Khob3so4 ctt eot tt the fts tt e A ones Hee cbe reb 1 152 hd 6294812 Adjustment SCrew jai it pet ott etate de dread 1 167 6295221 Elevator Bracket c dried ee ein en dead 1 lU 6294813 Sue 2 l 6294814 Guide Bar iere ent Wat eoe taedet antenas 2 19 uei TS 0810012 SCLOWe nn s o erm ders Orte testem cdm 10 24x1 4 oo 1 20 t5 6294815 Brackets sent hatter testo dan etn tcm dba erit 1 2 0s 6295226 oriras POlliter cse e Wem p 1 22 nid TS 0720051 Lock Washer 3t ett ERR HO crit 3 23 mise 6294816 Upper Wheel Bracket Base 1 24 6295228 Bracket Shaft eerte at arietis 2 25e 6295229 aiiora Handwheel iere pma 1 206 TS 0720081 Cock Washer 3 sine een lini eee BING adotta 2 Tamer TS 0640081 Nylon Insert Lock Nut 5 16 18 2 208 1 ied TS 0208121 Socket Head Cap Screw 5 16 18 x 2 1 2 2 29 25i TS 0680041
46. A Figure 17 Adjust the guide bracket B Figure 17 by rotating knob G Figure 17 until the front of the guide bearings C Figure 17 are just behind the blade s gullet curved area at the base of the tooth See Figure 18 Tighten the locking handle A Figure 17 Loosen set screw D Figure 17 on the guide bearing assembly with a 3mm hex wrench Figure 17 shows the set screw for the right hand bearing the set screw for the left hand bearing is shown in Figure 19 The guide bearing rotates on an eccentric shaft Adjust the guide bearing by rotating the knob H Figure 19 until the guide bearing rests lightly against the blade Do not force the guide bearing against the side of the blade Tighten set screw D Figure 17 Repeat the process for the other guide bearing After adjustment make sure the set screw D Figure 19 is tightened Loosen nut E Figure 19 Adjust the support bearing using the knob F Figure 19 until the space between the support bearing and the back edge of the blade is approximately 1 64 A convenient way to achieve this spacing is by placing a dollar bill folded twice four thicknesses of a dollar bill is approximately 1 64 between blade and support bearing Bearing Figure 18 Figure 19 18 12 13 Adjust the support bearing until it lightly contacts the dollar bill When support bearing adjustment is complete remove dollar bill and tighten nut E Figu
47. Cd 1 dini m 2013 102 Magnetic Switch 1Ph 230V 1 Nip eins 2013 102CS Contactor Switch for 1 Phase not shown 1 Mme 2013 1020R Overload Relay for 1 Phase not shown 1 inns 2013 1027 Transformer for 1 Phase not shown 1 Men trs 2013 102F F se not shown neci Mn DA ein aa A EEE 2013 102A Magnetic Switch 8Ph 230V 460V 1 ides eats cm 2013 102ACS Contactor Switch for 3 Phase not shown 1 iuis dee 2013 102AOR Overload Relay for 3 Phase not shown 1 mes 2013 102AT Transformer for 3 Phase not shown sss RES 2013 102AF Fuse not shown TA Jin 2013 103 OWitch Plate ste tto mi An rt fet pe taciti oed 1 4 onini TS 069204 Flat Washer tere dn ees THO Sins ins 8 D sound TS 0720051 L ock Waslier ttn THO indie 6 Of sinu TS 0560071 Hex NU esto tnter hM 310 24 sss 2 diit eerie TS 081C022 Phillips Pan Head Machine Screw 3110 24x3 8 4 ipe ES TS 081C052 Phillips Pan Head Machine Screw 3110 24x3 A4 eee 2 EE 06295121 nn Dust Ch le 222 ini oro top im ies tires 1 10 5 TS 0680031 Flat Washer iini oe
48. POWERMATIC WMH TOOL GROUP Operating Instructions and Parts Manual 20 and 24 Band Saws Models 2013 and 2415 WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60124 Part No M 1791257 Ph 800 274 6848 Revision C 8 06 www wmhtoolgroup com Copyright WMH Tool Group Warranty and Service WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Center located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your POWERMATIC tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit powermatic com WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product f One Year Standard Industrial option available on select Products POWERMATIC machines lits Mo cds rri Industrial Products Non Industrial Products Jointers Cut off Saws Drill Presses Two Year Option Available Visit our distributors or our website Boring Machines Tablesaws Drum Sanders on select industrial machines for more information sean oir Saws Aantal
49. a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Warnings 21 22 23 24 25 26 Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep blade sharp and clean for the best and safest performance Follow instructions for lubricating and ch
50. anging accessories Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a Powermatic Model 2013 or 2415 Band Saw This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Model Number
51. e Rae o us mere EE e EGG CR EORR D ZEE ESI S based on limiting the line voltage drop to 5V at 150 of the rated amperes NR Not Recommended Figure 7 During hard wiring of the Band Saw make sure the fuses have been removed or the breakers have been tripped in the circuit to which the Band Saw will be connected Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the machine is being wired Converting from 230 Volt to 460 Volt Three Phase Only To convert from 230 volt to 460 volt 1 Remove the four Phillips head screws on the switch plate Figure 8 and tilt the switch plate down Then remove the hex nuts and washers from the two screws at the center with an 8mm wrench Pull the switch plate off the screws and away from the switch box This will allow access to the switch box 2 With the switch box tilted down as shown in Figure 9 loosen the screw at each end and pull off the cover of the switch box 3 In the switch box change the position of the fuse from the 230 volt position to the 460 volt position See diagrams on pages 56 and 57 When finished replace cover and re install switch plate 4 Change the wiring in the junction box on the Band Saw motor in accordance with the diagrams on pages 56 and 57 5 f using a plug install a proper UL CSA listed plug suitable for 460V operation IMPORTANT Consult the diagrams on pages 56 and 57 for clarifica
52. e fence The fence should not rub against the table surface but be slightly above it This gap should be the same at the front of the table as it is at the rear See Figure 4 15 If the gap between fence and table is not consistent loosen either of the hex nuts on the hook Figure 5 and rotate the sliding pad until the fence table gap is consistent across the full length of the table When this is achieved tighten both hex nuts 16 Check the adjustment of the hook at the rear of the fence The hook should be positioned so that it overlaps the rear rail by approximately 1 8 See Figure 5 To adjust the hook loosen the upper hex nut Figure 6 and slide the hook in or out as needed Re tighten upper hex nut Dust Collection The use of a dust collection system is strongly recommended for this band saw It will help keep the shop clean as well as reduce any potential health hazards caused by inhalation of wood dust The collector should have a capacity sufficient for this size machine minimum of 600 CFM Attach the hose of the dust collector to the 4 dust port below the band saw table Figure 6 Secure with a hose clamp or duct tape NOTE Dryer vent hose is not acceptable for wood dust collection Grounding Instructions AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal
53. erre tu se a cee 2 Handwheel Assembly seems 1 Shaft ioci at ees ioa xc ties Ludo a ai ca a ECT 1 Flat Head Socket Screw 5 16 18x3 4 6 Button Head Socket Screw 5 16 18x5 8 4 Lock Washer 0 ccccceeeececccececeaeeeeeeeeeeeeaaeeeneeeeeeees SIG iso ee 4 Flat Washer SING Aa een 4 Gear Bracket ite anis ded hed Wed es Aes ae en 1 l ndle oom tisse dete acai obovata ed e eret edil e diodes 1 him SKIKE i aia tees 2 ENG COVER TTC 2 39 Table Assembly 2013 and 2415 40 Parts List Upper Wheel Base Assembly 2013 Band Saw Index No Part No Description Size Qty dante 2013 301 Upper Wheel Shaft 25i ene nete meinen pedit 1 Dik nes TS 0680091 Flat Washer nne ees TE rs oinnes 1 Ad nudis TS 0720091 Lock Wasler diede Reeve dee 3 8 nist miens ta 8 Dm 2013 305 Upper Wheel Shaft Bracket sss 1 Oc 6295890 Lock N t 2h ettet 3 4 16 UNF 1 TREE TS 0270051 Socket Set Screw 5 16 18x1 2 5 Or 6295213 G Rirlg rente esten 9 20 x tmn 2 EIE 6295214 Lever Shaft tite iti f aeneis ters iat 1 10 5 nuni 6295215
54. ew MAXGS3 Q ig 2 A usus TS 1540021 Hex Nit 2 tette meinte ttes 2 Assises 6294830 Motor Plates 2 2 5 tenetis it eor ILE nS I ene REDDE 1 40 ud TS 0270031 Socket Set Screw 5 16 18x3 8 4 AT ausis 6294832 Belt Tension Bracket 25 nene rien mu te Nr nn ecd eben 1 AB TS 0051021 Hex Gap Screw ui teccseste tae utes ai tide 5 16 18x5 8 2 49 edu TS 0051111 Hex Cap Screw ssssssssseee 5 16 18x2 1 2 1 D seis TS 0640071 Nylon Insert Lock Nut 1 47 20 5 ie 2 D do TS 0680041 Elat Washer ee 9IB us a eve 2 y TS 0561031 Hex NUL ied e s ote dae 3 8 516 ead 4 44 Index No Part No o TS 0720071 DA TS 081C032 DO TS 0720051 56 TS 069204 DT atis TS 0560071 Description 45 UL m 4 3110 24x1 2 4 HDi 4 HO 4 110 24 test 4 Parts List Lower Wheel Base Assembly 2415 Band Saw Index No Part No Description Size Qty danses TS 0207061 Socket Head Cap Screw 1 4 20X1 Loe 1 Z iouis TS 0680021 Flat Wash6t n denas ian enecenuu 1 4 attt etadtnedess 5 d en 6294819 Brake Pedal ceca e eR eden deeee ee elites 1 Ad iem 6295239
55. ex nuts A Figure 23 and rotate the tension screw B Figure 23 counterclockwise to release tension on the belt 3 Slide the belt onto the appropriate set of pulleys Figure 27 Make sure the belt is aligned properly 4 Re tension the belt see under Belt Tension and securely tighten all four hex nuts on the motor plate A Figure 23 Operating Controls The START green and STOP red control buttons are mounted to the column Figure 28 After the STOP button has been pushed it remains engaged Rotate the STOP button clockwise to release it The Band Saw can now be restarted with the START button AWARNING After the machine is shut off allow the wheels and blade to come to a complete stop before opening the doors making adjustments or leaving the area Set Screw Set Screw NOT ALIGNED ALIGNED Figure 26 4 000 SFPM 2 000 SFPM Figure 27 Figure 28 21 Brake Pedal An alternate method of stopping the machine is to press the brake pedal shown in Figure 29 The band saw will shut off when the brake pedal is pressed The brake pedal is also useful for stopping the blade quickly instead of waiting for the blade to coast slowly to a stop after the machine has been shut off Re start the saw by pressing the start button on the column Operation General Procedure 1 Make sure the blade is adjusted correctly for tension and tracking 2 Adjust blade guide assembly so t
56. exo e ease 3110 24x1 4 oo eee 1 44 TS 0733031 External Tooth Lock Washer HO pineal eee 1 45 6295193 ope C RE 1 4637s 6295194 ee Fence Body le et atiis lies erat dt ee 1 AT 6295195 5t Moo 1 48 aiiis 0295190 uis More dinem 1 49 Lacie 0295197 sm LOCK Plate lt ect ere teres d veru qa E EOLAS 1 50 0295198 lits aco 2 Date 629519 ein a P EE A E E E AE E ys sueae goede la pates here ta r s nte mean 1 52 Lente 0295200 set Pin 1 38 Index No Part No Dia 2013 253 Dd uisus TS 0051061 Dies TS 0270051 DT uicit TS 0270064 Denise 6294844 Li neat 2013 259 60 iesus 2013 260 61 555 2013 261 62 2 oro 2013 262 69 rise 2013 263 64 TS 081F032 65 icio As 2013 265 66 BB 6002 o d 2013 267 68 sra 2013 268 Ge TS 0270051 LO aia 2013 270 Asana 2013 271 12 ak ee TS 0267021 E Ossa 2013 273 74 PRE 2013 274 T Oda 2012 275
57. hat the guide bearings are just above the workpiece about 3 16 allowing minimum exposure to the blade See Figure 30 3 If using the fence move it into position and lock it to the guide rail If you are using the miter gauge for a crosscut the fence should be moved safely out of the way 4 Turn on the band saw and allow a few seconds for the machine to reach full speed AWARNING Whenever possible use a push stick hold down power feeder jig or similar device while feeding stock to prevent your hands getting too close to the blade 5 Place the straightest edge of the workpiece against the fence and push the workpiece slowly into the blade Do not force the workpiece into the blade ACAUTION When cutting do not overfeed the blade overfeeding will reduce blade life and may cause the blade to break 6 When cutting long stock the operator should use roller stands support tables or an assistant to help stabilize the workpiece Ripping Ripping is cutting lengthwise down the workpiece and with the grain of wood stock See Figure 31 22 Brake Pedal Workpiece Figure 30 Figure 31 push stick not included Crosscutting Crosscutting is cutting across the grain of the workpiece while using the miter gauge to feed the workpiece into the blade Slide the bar of the miter gauge into the end of the slot on the table The right hand should hold the workpiece steady against the miter gauge
58. igure 20 Figure 20 Bearing Figure 21 Miter Gauge A miter gauge is provided for crosscutting operations Install the miter gauge by sliding the end of the miter gauge bar into the T slot in the table as shown in Figure 22 To adjust the angle of the miter gauge 1 Loosen the handle A Figure 22 2 Rotate the gauge body until the pointer B Figure 22 lines up with the desired angle on the scale You may have to pivot the stop C Figure 22 out of the way to allow the body to rotate Tighten the handle A Figure 22 There are three stops at 90 and 45 left and right Each of these can be adjusted by loosening the hex nut D Figure 22 and turning the screw E Figure 22 as needed Re tighten the hex nut D Figure 22 when adjustment is finished 5 Make sure the stop C Figure 22 is flipped back into place Belt Tension The drive belt and pulleys are properly adjusted at the factory However belt tension should be occasionally checked The belt will need to be re tensioned after belt replacement or changing speeds 1 Disconnect machine from power source 2 Openthe lower back door 3 Loosen the four hex nuts on the motor plate A Figure 23 4 Turn the tension screw B Figure 23 counterclockwise to reduce tension for example to remove the belt or clockwise to increase the tension on the belt 5 Check the tension by pushing down with moderate pressure against the cente
59. in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 230 Volt Single Phase Operation As received from the factory the single phase model of the Band Saw is designed to run on 230 volt power You may either install a plug or hard wire the Band Saw directly to a control panel If connecting a plug use a proper UL CSA listed 2 pole 3 wire grounding plug suitable for 230V operation If the Band Saw is to be hard wired to a panel make sure a disconnect is available for the operator During hard wiring of the Band Saw make sure the fuses have been removed or the breakers have been tripped in the circuit to which the Band Saw will be connected Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the machine is being wired 230 Volt Three Phase Operation The three phase model is factory wired for 230 volt but can be converted to 460 volt if so desired see Converting From 230 Volt to 460 Volt You may either install a plug or hard wire the Band Saw directly to a control panel If you are connecting a plug use a proper UL CSA listed 3 pole 4 wire grounding plug suitable for 230 volt operation If the Band Saw is to be hard wired to a panel make sure a disconnect is available for the operator Recommended Gauges AWG of Extension Cords seen 25 50 75 100 150 200 won et et E qepepepepepe Eee a e e e teer p
60. ing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Check damaged parts Before further use of the machine
61. k Washer iier e o pa EE 1 T0 oue TS 081C022 Phillips Pan Head Machine Screw 3110 24x3 8 1 Tissus 6295158 Locking Haridle 2 5 1 2 e e d eem 1 125 2 TS 0680061 Flat Wash6r unie nre 1 2 sinus tee 1 Tu 2013 2113 Angle Scale Plate nette uut vibe be ha 1 EE 6295328 Miter Gauge Assembly Items 14 thru 24 1 14 6295161 Pins ttti redet itu tfe terme tt rita 1 Arr 6295162 Flat Head Screw 1 454 nee 1 IG 6295163 Guard Dis ras Ames Matane ae pdt t estet ries 1 Tm TS 1533062 Phillips Pan Head Machine Screw M5x20 3 TO TS 1540031 NUTS iet ista tiva amem p REI MGa aA 3 Dors 6295166 KDDs auem e nemus 1 20 ninh 6295167 Miter Gauge BOdy enint OAR dtu dade EAE MEDIAS 1 2 ton 6295168 Pin iieri ette a meiste 1 22 eret 6295169 POlller ois mrt euis epar cats 1 Z2 tei TS 1521011 Socket Set Screw MAXA ooo eee trees 1 24 6295171 Stop BIOCK ere rotten er aie 1 2b i ied te 6294836 Work Table ueterem eas 1 2052 TS 0050021 Hex
62. m ad 5I As Borer rer eer errs tre 2 lisse TS 0051051 Hex GapiSGreW sitienti Het m RE 5 16 18x1 2 12e TS 0560071 FOX NU s denti p HI DEO 810 24 sss 2 19e TS 0561021 HeXNUT s enit bete 5 167 18 oue 2 Idriss 6295126 BRUSH et cnet NA Lite ic dites dise ste iet oM eder coti ient 1 152 TS 081C082 Phillips Pan Head Machine Screw 10 24x1 1 2 2 16i 6295128 Lower Back Door tar PER HER RR ns RER aaea aE 1 lens TS 0680021 Flat Washer careia T e ete fee st MEE 9 TO TS 1503031 Socket Head Cap Screw M6 1 0Px12 9 195 onim 6295131 Power Cordes nitet tee HR eet t PP 1 nets 6294805 5 5 Power Gordon 20 6295132 ine Lower Blade Wheel ss 2 21 is 6299133 eens TING D entente 2 22 idus 6295134 Hex Nut epe epe Mia eee rina 3 4 16 L H 2 23 ids TS 0680091 Flat Washer 2 uie eet OTe Re 2 24 6295054 Blade a e eet ette 1 x 026x3 hook 1 25 ius 0295137 Door Lates tnt ans da i de mn Re en 3 26 6295138 Door Gatch iis ince ioe EE ain 3 21 uus 6295139 Phillips Pan Head Machine Screw
63. m ee m ae a ed 27 Tire Fieplacetment epe Ree e REP een me nt idet atta teeta areca cus 27 Band Wheel Replacement aom euge ud eser RR Agee ect aee dee poder ea 27 Blade Selection Guides cite nio Rn ER Ie e eto Raise ek dtd eura inde cdd 28 For Radius Cuttlng i te Dopo ER er ea itte Da deeem ERN dre 28 Troubleshooting Operational Problems ss 29 Troubleshooting Mechanical and Electrical Problems 31 Replacement Parts n edt ette d Pe e NUES pe inca hon d Ede ae a ean 32 Parts List Saw Body Assembly 2013 Band Saw 33 Parts List Saw Body Assembly 2415 Band Saw 34 Saw Body Assembly 2013 and 2415 ire 35 Parts List Table Assembly 2013 Band Saw 36 Parts List Table Assembly 2415 Band Saw 38 Table Assembly 2013 and 2415 it mee deer e bee tege uae aint e ane Pu neun 40 Parts List Upper Wheel Base Assembly 2013 Band Saw 41 Parts List Upper Wheel Base Assembly 2415 Band Saw 42 Upper Wheel Base Assembly 2013 and 2415 43 Parts List Lower Wheel Base Assembly 2013 Band Saw 44 Parts List Lower Wheel Base Assembly 2415 Band Saw 46 Lower Wheel Base Assembly 2013 and 2415 48 Parts List Guide Bracket Assembly 2013 Band Saw 49 Parts List Guide Bracket Assembly 2415 Band Saw 51 Guide Bracket Assembly 2013 and 2415 nennen mener nre nnns 53 Electrical Connections 230 Volt Single Phase Model 2013 Band Saw ONLY 54 Electrical Connections 230 Volt
64. mbination Wrench 10 12mm Bag of Fasteners containing Hex Cap Screws 5 16 18 x 1 1 4 Hex Cap Screws 5 16 18 x 3 4 Flat Washers 5 16 Lock Washers 5 16 Hex Cap Screws 1 4 20 x 5 8 Flat Washers 1 4 Lock Washers 1 4 Owner s Manual Warranty Card NNN OD BND Miter Gauge Fence Body TT O COO eo O O O O 5 16 x 1 1 4 Screws 5 16 Lock Washers 5 16 Flat Washers 5 16 x 3 4 Screws 5 16 Lock Washers 5 16 Flat Washers Read and understand the entire contents of this manual before attempting set up or operation Failure to comply may cause serious injury Assembly Tools required for assembly Forklift or hoist with straps 10 12mm wrench provided 14mm wrench NOTE A socket wrench set may speed assembly time Remove all crating and plastic from around the band saw Remove any lag screws or holding straps which secure the band saw to the wood pallet Use a hoist or forklift with straps to lift the band saw from the pallet Do NOT place forks or straps directly under the band saw table to lift it Move the band saw to its permanent location which should be dry and well lit with enough space on all sides to handle long stock or perform routine maintenance on the machine Make sure the floor is able to support the weight of the machine Areas of the Band Saw have been given a protective coating at the factory This should be removed with a soft cloth moistened with kerosene or mineral
65. ondes 2013 102F Fuse not shown enim aei issues anis 2415 102A Magnetic Switch 8Ph 230V 460V 1 Jar Haas 2415 102ACS Contactor Switch for 3 Phase not shown 1 desi deer 2415 102AOR Overload Relay for 3 Phase not shown 1 ides aec 2013 102AT Transformer for 3 Phase not shown 1 nie 2013 102AF Fuse not shown TA 2013 103 SwitchiPlates 6t n e etre nie mr 1 dires TS 069204 Flat Washers tene FAQS ae t He mans 8 D oto TS 0720051 Lock Waslier metet xs THO eie 6 Of sixcnnnd TS 0560071 Hex NUE ct het tests c Mt e 810 24 2 Pose mens TS 081C022 Phillips Pan Head Machine Screw 3110 24x3 8 4 Dee pus TS 081C052 Phillips Pan Head Machine Screw 10 24x3 4 2 Oca 0295121 5 nm Dust Ch le eco tb pst uir ia aes tegens 1 VO sis TS 0680031 Flat Washer iiio Hem i ad 5I 165 eet teris 2 lire TS 0051051 Hex GapiSGreW aite ertt etim eene 5 16 18x1 2 12 3 tont TS 0560071 POX NU s ideo eei d ee Ha DINER TO 810 24 sss 2 AS TS 0561021 HeXoNUE s eni oett Ue ER 5 16218 oni 2 14 256 6295126 BEUSDER cette nt An da tenentes ire Re Md
66. p The 90 stop shown in Figure 12 ensures the table will always be perpendicular to the blade after the table is returned to horizontal position Check and adjust this 90 stop as follows 1 2 Disconnect machine from power source Loosen lever Figure 10 and tilt table left until the stop screw rests against the metal platform of the Band Saw as shown in Figure 12 Place a square on the table and against the blade to check that the table is 90 to the blade See Figure 11 If table and blade are not square loosen lock nut Figure 12 with a 14mm wrench and turn the head of the stop screw with a 17mm wrench Turn the screw as needed until there is no longer light showing between the square and the blade Tighten lock nut Figure 12 to secure the table stop in position Tighten the lever Figure 10 Check that the scale pointer Figure 10 is at zero If necessary loosen the screw on the pointer and shift the pointer to zero Tighten the screw Handwheel Figure 10 Figure 11 Lock Nut Stop Screw Figure 12 15 Installing Changing Blades ACAUTION Always wear gloves when handling blades New blades are usually packaged in a coiled position to prevent injury uncoil them slowly and carefully while wearing gloves and safety glasses 1 2 10 11 Disconnect machine from power source Decrease blade tension by rotating blade tension handwheel A Figure 14 according to
67. r of the belt Figure 24 An adequately tensioned belt will deflect about 1 2 6 Tighten the hex nut on the tension screw B Figure 23 and tighten the four hex nuts A Figure 23 NOTE A new belt may stretch slightly during the breaking in process and the tension may need to be checked and adjusted occasionally during this period Figure 22 approx 1 2 deflection Figure 24 20 Belt Alignment If the drive belt is not aligned properly it can be aligned with one or more of the four set screws located behind the steel plate Figure 25 shows two of the set screws 1 Loosen the four hex nuts A Figure 23 2 Rotate clockwise one of the set screws Figure 25 with a 4mm hex wrench to push out the motor plate at that point This will shift slightly the angle of the motor Use whichever set screw is most effective in adjusting the angle of the motor until the drive belt is aligned 3 Confirm the alignment of the drive belt by placing a straight edge against the faces of both pulleys as shown in Figure 26 If the straight edge lies flush against both pulleys then the pulleys and belt are aligned 4 Re tighten the four hex nuts A Figure 23 Blade Speed Adjustment The bandsaw will operate at 2 000 or 4 000 SFPM surface feet per minute Figure 27 shows the appropriate belt position to achieve each speed To change the speed 1 Disconnect machine from power source 2 Loosen the four h
68. rchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through distributors only The specifications in WMH catalogs are given as general information
69. re 19 Lower Blade Guides and Lower Support Bearing 1 2 10 11 12 13 14 Disconnect machine from power source Blade must already be tensioned and tracking properly Loosen two hex cap screws J Figure 20 Adjust the guide bracket K Figure 20 so that the front of the guide wheels are just behind the blade s gullet curved area at the base of the tooth Tighten the two hex cap screws J Figure 20 Loosen lock ring L Figure 20 on the guide wheel assembly Rotate the knob M Figure 20 until the guide wheel rests lightly against the blade Do not force the guide wheel against the side of the blade Tighten the lock ring L Figure 20 Repeat this adjustment for the guide wheel on the opposite side Loosen thumb screw N Figure 20 Slide the shaft of the support bearing until the space between the support bearing and the back edge of the blade is approximately 1 64 A convenient way to achieve this spacing is by placing a dollar bill folded twice four thicknesses of a dollar bill is approximately 1 64 between blade and support bearing Adjust the support bearing until it lightly contacts the dollar bill The bearing holder on the shaft is eccentric Rotate the support bearing until the back edge of the blade overlaps the front face of the support bearing by approximately 1 8 See Figure 21 When adjustments to the support bearing are complete tighten thumb screw N F
70. ription 47 UL m 4 3110 24x1 2 4 HDi 4 HO 4 110 24 test 4 Lower Wheel Base Assembly 2013 and 2415 SE 48 Parts List Guide Bracket Assembly 2013 Band Saw Index No Part No Description Size Qty d andes 6295275 Guide Bar Case Bracket sseesesessses cesses nnns 1 2G 6295276 COVED ia iade enean mein med 1 Quai TS 0081031 Hex Cap Screw ssssssseee 5 16 18x3 A 4 A etai TS 0050011 Hex Cap Screw sssssssssee 1 4 20x1 2 1 Dis 6295278 Pointer ent o e ent t euet tete eem eds eese 1 Go Hide 6295279 Guide Bars reU Dette ns 1 dece esten 6295280 MVOTFITI s ts etes nested niea estes mob riae cogis n cosa te seta 1 Dani 6295281 Miniature Ball Bearing 609 inier 1 Ouid 6295282 GIRIN ite t e t urs S sinet 2 Os 6295283 GA peser eae Ut e t C deer decre E TOTE 1 listes TS 0208071 Socket Head Cap Screw 5 16 18x1 1 4 6 Press 6295285 Gear Bases skate imminent LS ein dere 1 T3224 6295286 Sel BIOCK 12 6 22s eat eves utetur an cites Rea eat oe ities 1 T4 aui 6295287 Thumb Screw sse 1 4 20x1 4 1 152
71. rkpiece changes such as cutting hollow tubing or structurals The Straight Set is most often preferred when cutting wood or plastics Material Band saw blades can be made from different types of materials Some of the most common include spring steel carbon steel bimetal carbon steel equipped with a high speed cobalt steel edge welded to it or carbide tips Because of the importance of blade selection it is recommended that you use the blade selection guide on page 28 Blade Breakage Band saw blades are subject to high stresses and breakage may sometimes be unavoidable However many factors can be controlled to help prevent most blade breakage Here are some common causes for breakage 1 Misalignment of the blade guides 2 Feeding workpiece too quickly 3 Using a wide blade to cut a tight radius curve Excessive tension Teeth are dull or improperly set Upper guides are set too high off the workpiece 7 Faulty weld on blade Ook 26 STRAIGHT Figure 37 Maintenance AWARNING Before doing maintenance disconnect machine from electrical supply by pulling out the plug or switching off the main switch Failure to comply may cause serious injury Clean the band saw regularly to remove any resinous deposits and sawdust Keep the miter slot in the table free of dust and debris Keep the guide bearings clean and free of resin Grease the rack and pinion system of the guide bar Oil any pins
72. rts Table vibration while sawing Incorrect blade speed Position belt for correct speed see page 21 Also use acceptable feed rate for the material being worked page 28 Drive belt is too slack Increase tension on drive belt see page 20 Replace belt if worn Incorrect choice of saw blade pitch Check blade selection chart and use correct blade see page 28 Saw dust or debris on band wheel Or tire is worn damaged Keep band wheels clean Replace tires if necessary Support bearing s are worn Replace support bearings Surface finish on workpiece is rough Saw blade speed is too low Increase speed Saw blade pitch is too coarse Change to finer pitch blade Saw blade cutting inaccurately Cuts are not straight Worn blade teeth or damaged blade Replace blade Fence not parallel to blade Align fence properly see page 11 Incorrect adjustment of blade guides Adjust blade guides properly see pages 18 and 19 Incorrect blade speed used Change to correct speed see page 21 Workpiece being fed too strongly Reduce feed force Upper blade guides not located close enough to workpiece Guides should be about 3 16 above workpiece see page 22 Incorrect choice of saw blade for that particular cutting operation Change to correct blade Blade tension too light Increase tension see page 16 Blade
73. ry to change the blade tension from the initial setting 16 Set Screw Figure 14 Changes in blade width and the type of material being cut will have an effect on blade tension Keep in mind that too little or too much blade tension can cause blade breakage and or poor cutting performance TIP When the band saw is not being used slightly release the tension on the blade this will prolong the blade s life Make a note of the specific tension setting for that particular blade as shown on the gauge D Figure 14 The tension can then be re set quickly when band saw operations are resumed Blade Tracking Tracking refers to the position of the saw blade on the wheels while the machine is in operation Tracking has been factory adjusted However it should be checked occasionally including after every blade change IMPORTANT Make tracking adjustments with knob F Figure 15 DO NOT use screws G Figure 15 these were used by the manufacturer for wheel alignment and should NOT be used for blade tracking To inspect and adjust tracking proceed as follows 1 Disconnect machine from power source 2 The blade must be properly tensioned before adjusting blade tracking Make sure the blade guides and other parts of the machine will not interfere with the movement of the blade 3 Open upper front door to expose the upper wheel Rotate the wheel clockwise by hand and observe the position of the blade on the
74. s ert oh n a RE RERO ERR RR RR ea date ER det 16 Blade Lensionit Svr scd A e A ee ir LM E hf Lc aL 16 Bade Tracking 2nd MIU 17 Upper Blade Guide Assembly seen 18 Upper Blade Guides and Upper Support Bearing ssssssssssssesse eene eene 18 Lower Blade Guides and Lower Support Bearing sssssssssssssee eene nennen 19 Miter Gauge c v dde mde ne 20 Belt PENSION EA uec mE Et tud te rM ELM LE 20 Belt Alignment 4 ss ense utn LL bu E RUE 21 Blade Speed Adjustment 5 5 nitro ete itii RS 21 Operating Gohtrols rib efe meia ada desea A de et tin die re 21 Brake Pedal Il reb e Le PR eee i duis educi baud en tte am et 22 Op ratloni fs EE 22 General Procedure sine nil aw eed dei e re deiode e dude Lee det de eve boe dv ea du 22 RIPPING ise tet n Suse ra sedis eth a dedu es eet a Mate de ete ei i boe eve duet 22 CrosSCutling inca T 23 RESAWING restant munie dec d ocak batted DER e es lon ea Dee loonie ede 23 Blade Lead eter eo nie ode eheu o e rete ret aetna Hed eu eed ce e ee dus 23 Blade Selection ote eie Rede Deiode n e n ee o eo Ute obe tel eee ie 24 WIN enced est treno ree Ete ui dre el eee vete MA e en den a rt aM eds 25 Pte eet doti NEU itae dated aude ded eed 25 OAAP LIE 25 Delius nte erbe bet ede Ed e e EE awe ccm be DER Tr Med 26 Material dtt ee ette uai ru nn ne Ne ue dei at lan de hae en 26 Blade Breakage sn anses RON cea eR TE ds tte ti de en eee 26 Maintenances 2 cene DR hene ere
75. s 6295316 Lower Gutde Bracket e aac mele ie teg eer AR 1 491 ud TS 0050051 Hex Gap Screw ir e deret te 1 4 20x1 2 D neatis 0295318 sus Bracket ie eee nitus mete aves 1 y er TS 0680031 Flat Washer adapte 5 1067 t itis 4 y EE TS 0207021 Socket Head Cap Screw 1 4 20x1 2 4 53 ans 6295320 Lower Blade G atd 5 eet end 1 D4 nsus 6295321 n LOCKING NUE Re ne ton teo cette ences eee eet eere xdi 1 51 Index No Part No Ds iis 6295322 osiris BG 6295323 nis D Tiii 6295324 BB TS 081C022 593 sss 6295325 60 25 TS 0560071 61 TS 069204 62 us 6295327 ss 63 e TS 0270031 64 ed TS 081C032 OD ices Ant TS 0270051 66 cess TS 02670441 OF RE 2013 567 Description Size Qty edm E55 isa es 1 Ait INOZZIG vit Tu 1 Hose Clamp uet teet udi tiet ee ns EA 1 SCT W 4 rare ILI DIMUS 10 24x3 8 1 Bracket ce eret buen M enetrtte cite a een tete 1 FOX NUS ioter Lo toe nee ette eoa 1110 24 ane 1 Flat Washer rennes ts eter tert t tee rens HO ta 1 Support Bearing Shaft R eem 1 Socket Set SGr W aet terti ob a rene 5
76. saw table and joint one edge along its length or rip it on a table saw to give it a straight edge Figure 32 Figure 33 push block not included Figure 34 23 2 Draw a line on the board parallel with the jointed or straight edge of the board 3 Move the band saw fence out of the way and carefully make a freehand cut along your drawn line on the board Stop about midway on the board and shut off the band saw allow the blade to come to a complete stop but do not allow the board to move 4 Clamp the board to the table Slide the band saw fence over against the board until it contacts the straight edge of the board at some point Lock the fence down 6 Loosen the four hex cap screws at the top of the fence see Figure 3 and shift the fence until it is parallel to the board along its length 7 Re tighten the four hex cap screws NOTE Skewing the fence to correct blade lead is effective for that particular blade when a new blade is installed the fence will probably need re adjustment Blade Selection Using the proper blade for the job will increase the operating efficiency of your band saw help reduce necessary saw maintenance and improve your productivity Thus it is important to follow certain guidelines when selecting a saw blade Here are factors to consider when selecting a blade e The type of material you will be cutting e The thickness of the workpiece e The features of the
77. spirits Do not get solvents near plastic or rubber parts and do not use an abrasive pad as it may scratch metal surfaces Installing Fence and Rails 1 Mount the front rail A Figure 1 to the saw table with two 5 16 x 1 1 4 hex cap screws two 5 16 lock washers and two 5 16 flat washers Screws should be placed horizontally in approximately the center of the slot Hand tighten the screws 2 Mount the rear rail B Figure 1 to the table with two 1 4 x 5 8 hex cap screws two 1 4 lock washers and two 1 4 flat washers Hand tighten the screws 3 Push the front and rear rails upward toward the table top as far as they will go 4 Tighten the two hex cap screws holding the front rail to the table with a 12mm wrench Tighten the two hex cap screws holding the rear rail to the table with a 10mm wrench 5 Attach the guide rail C Figure 1 to the front rail with five 1 4 x 5 8 hex cap screws five 1 4 lock washers and five 1 4 flat washers The scale on the guide rail should face toward the operator Hand tighten the Screws only 5 16 BOLT LOCK W FLAT W Scale 1 4 BOLT bd LOCK W amp FLAT W Figure 1 10 10 11 12 13 Attach the fence D Figure 2 to the fence body E Figure 2 with four 5 16 x 3 4 hex cap screws four 5 16 lock washers and four 5 16 flat washers Hand tighten the Screws only Place the fence assembly onto the guide rail and against the edge of the miter slot
78. tion of each of these changes on 230V to 460V conversion Three Phase Test Run On the three phase unit after wiring has been completed you should check that the wires have been connected properly 1 Open lower front door of the Band Saw 2 Connect machine to power source and press the start button shown in Figure 28 for just an instant then press the stop button See Operating Controls on page 21 for further information on the control buttons 3 The lower wheel should rotate clockwise as viewed from the front of the machine If the rotation of the lower wheel is incorrect disconnect machine from power 4 Switch any two of the three wires at R S T see Electrical Connections pages 56 and 57 and re connect machine to power Source 14 Figure 9 Loosen screws Adjustments Table Tilt 1 Loosen the lever Figure 10 2 Rotate the handwheel Figure 10 clockwise to tilt table up to 45 degrees to the right or counterclockwise to tilt the table up to 10 degrees to the left as viewed from the operator s position NOTE If you tilt the table to the left you must first remove the stop screw from the machine shown in Figure 12 3 Tighten the lever Figure 10 NOTE The lever shown in Figure 10 can be pivoted so that it doesn t contact the band saw surface Simply lift straight out on the lever and rotate it on the pin then release it making sure it seats itself on the pin 90 Table Sto
79. with distributor installation aners anel Saws ower Feeders Warranty reverts to 1 Year if above products are Sanders Accessories amp Abrasives Commercial use 50e your POWERMATIC used for commercial industrial or educational of Non Industrial Products Industrial Distributor for details pupases WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general POWERMATIC warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED The Five Year Warranty does not cover products used for commercial industrial or educational purposes Products with a Five Year Warranty that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the me

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