Powermatic 1791228K User's Manual
Contents
1. 30 50 with extension table Maximum Ripto Left of Blade ee eee dee 12 Table in Front of Saw Blade at Max Cut in iii 11 1 2 Maximum Width ot Dado NJ ni 3 ecce te 13 16 Maximum Diameter of Dado in sise 7 1 2 Fable Height rom ero IM ECC ee EE E 35 Table Size with Extension 1 nennen 40 x 27 Table Size without Extension LxW in sise 20 x 27 The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations Electrical Connections AWARNING Electrical connections must be made by a qualified electrician compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal injury The 64A Tablesaw is equipped with a single phase 115 230 volt motor It is factory wired for 115 volts but may be converted to 230 volt operation Make sure the voltage of your power supply matches the specifications on the motor plate of the Tablesaw Grounding Instructions 1 All grounded cord connected tools In the event of a malfunction or breakdown grounding provides a path of least resistance for electric curre2. REPE o reo Eo Pa En E En S 1 6290625 1 4 20 x 1 4 1 6290688 3VX 470 1 6290627 X bx 2D 1 68 6290689 NS CU V m Ec RM it ON 1 scs 6290631 Electrical Cord Junction to Motor 1 LO 6291384 Carriage Sreser 5 16 18 x 1 3 4 2 2 6291385 dot re NL Le 1 6291386 ERR 1 Wing Nut 5 16 18 tust ee net hec cig uuu Wrench uiii 12214 ununi Hex Wrench EL ns tete tentes Hex Head Nut L H Threads 5 8 18 UNF SCREW p LP P 3 8 16 x 2 33 Motor and Trunnion Assembly Blade not included 34 35 ID 21 CO UD POWERMATIC WMH Tool Group Inc 2420 Vantage Drive Elgin Illinois 60124 Phone 800 274 6848 www powermatic com www wmhtoolgroup com
3. 5 16 18 x1 1 4 2 18 6290580 Spring Washer ctt et b K SE 8 6290579 Flat Washer 14 2 emen 6290581 NU 5 16 18UNF 1 6291380 mettere TN E 3 8 16 x 2 3 4 1 20e 6290588 Spririg tienen tee 3 Dhaene 6290686 Angle FRO GU AU tete nat mmorises 1 PA o eon 6291381 Hex Head Screw 5 16 18 x 1 2 1 Pi i 6290590 Wave Wastlier eset 91x10 5 1 en 6290591 Eccentlic 9l88VG cct 1 6290592 amp Shafter 1 cent 6290593 e m 3 5 x 24mm 1 6290594 Fiber WasSnel ener eR el DIO PE E E ets 2 tenes 6290595 CE 1 6290596 eZ 1 6290693 Nus 1 6290598 Spindle GollaE cene vete vet nv 1 39 6290681 a CM DEM EU ON D OU 1 42 eR 6291379 A A 1 AB 6286706
4. 3 16 2 6290666 Eam 2 6290663 ali mr 3 16 24 2 6290652 Hex NUL sists 5 1621 8 36 12 des 6290654 Flat Washer ues e e ee eere 5 16 x 18mm 40 31 Parts List Motor and Trunnion Assembly Index No Part No Description Size Qty nee 6290563 T m 2 6290565 LE N eee 2 Dec rimes 6290566 Nut Hex E 3 8 16 4 V 6290564 Handwheel E 2 ba 6290567 Flat Washer Sig tom ne 3 6290678 Pointer 1 VA 6290569 SeUSGIGW ooh restes et 1 4 20 x 1 4 3 o 6290660 2 las 6290574 ERR TERRE ER tes ee tea ec ati 9 16 200 1 125 6290573 ECGOFIIIIG spe reer eer 1 loire 6290576 Eiber Washer mme 1 TA 6290572 Worm Gear ne en qe ne nc tee net 1 6290679 1 Vee ee c 6290578 Hex Head Screw
5. UL rrr e 1 4 20 10 257 0290522 SUPPO var et 1 j i 6290523 SPNG PIN 3 5 x 20mm 1 2f 6290524 BUSHING retener st Te Ya T Y TY RENS Ne alu uu uu 2 PAo 6714056 Flat Head Screw 1 4 20 x 1 2 31 stes 6290529 Anti Kickback 2 6290530 Be 2 0290533 Spring Pin creen te 5 x 40mm 1 06290673 ox es Selle EN 1 Ou e 6290535 WS RUPEE D E D 1 6291371 Flat Head 1 4 20 x 1 4 2 6290620 Hex Head Screw eee 5 16 18 x 1 6 6291328 Plat Washer xx a 12 1 44 6291329 oe en sedere E 1 AB 6291372 Upper Blade Guard Bracket 1 45 1 6291330 Lower Blade Guard 1 46 62913372 A D D D A 1 6290550 Mitre Gauge Assembly Item
6. RIP FENCE FLAT HEAD SCREWS SIDE VIEW Figure 46 FILLER PIECE K Length of table s i BE 318 2 ane Cleat to suit clearance between rip fence guide and table Figure 47 Figure 48 25 Maintenance AWARNING Before doing maintenance on the machine disconnect it from the electrical supply by pulling out the plug or switching off the main switch Failure to comply may cause serious injury Good saw operation requires periodic preventive maintenance 1 Keep the inside of the cabinet and trunnion areas clean A stiff brush will remove sawdust before it cakes and pitch or gum is easily removed with a commercial solvent After cleaning the tilting and raising worm and worm gear segments and the Optional Accessories 708295 Tenoning Jig 709380 Zero Clearance Insert 708818 Push Stick 709721 Featherboard 2042367 2042370 2195076K Accu Fence system 30 2195077K Accu Fence system 50 6290550 Miter Gauge 6290694 Table insert 6290695 Dado insert 6441000Z Legs set of two 6682004 Rout R Lift trunnions grease these three areas with a good grade non hardening grease The table surface must be kept clean and free of rust for best results An occasional coat of paste wax on the table will allow the wood stock to glide smoothly across the work surface An alternative is white talcum powder applied with a black
7. 5 Assemble the motor base plate to the cast motor bracket as shown in Figure 14 Slip pin through and secure with the hex head Set screw IMPORTANT Before mounting the motor assembly to the saw turn the trunnion handwheel so that the saw blade is in the 90 degree vertical position or the saw s pointer is on the zero mark RAISING LOWERING HANDWHEEL TILTING HANDWHEEL H8 Figure 10 MOTOR y PULLEY MOUNTING j BRACKET Figure 11 CARRIAGE BOLT SPACER 4 gt E RING rat d WASHER PULLEY COVER PENY P SE 7 FLAT WASHER A C a ge WING NUT A Et Figure 12 PULLEY COVER SEAT PULLEY DN r MOTOR BASE PLATE S xs 5116 screw Ge WASHER MESS Be Ge AR WASHER P LOCK WASHER NUT Figure 13 12 6 Install the motor assembly onto the protruding studs at the back of the saw See Figure 15 7 Tighten down setscrews in top of cast motor bracket with hex wrench as shown in Figure 15 8 Use an assistant or get a support block for example a 2x4 approximately 21 to 22 long Lift motor up and position block under the motor to support its weight 9 Slightly loosen motor base screws 10 Confirm belt alignment using a straight edge as shown in Figure 16 NOTE If belt needs aligning loosen the set screws on a pulley and slide the pulley forward or backward on the shaft as needed Re tighten set screws
8. If 230V single phase operation is desired follow these instructions 1 Disconnect tablesaw from power source 2 Open the motor junction box and consult the diagrams affixed to the inside of the junction box cover These diagrams are also shown in Figures 2 and 3 This saw is supplied with four motor leads that are connected for 115V operation Figure 2 Reconnect these four motor leads for 230V operation Figure 3 3 The 115V attachment plug supplied with the saw must be replaced with a UL CSA listed plug suitable for 230V operation Consult an electrician for proper procedures to install the plug The saw must comply with all local and national codes after the 230V plug is installed In all cases 115V or 230V make certain the receptacle in question is properly grounded If you are not sure have a registered electrician check the receptacle Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating Use the chart in Figure 4 as a general guide in choosing the correct size cord If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 115 Volt 1 3 2 4 RED YELLOW BLACK WHITE LINE LINE Figure 2 230 Volt 1 2 3 4 RED BLACK YELLOW WHITE LINE LINE Figure 3 Recommended Gaug
9. Resetting the Pointer After a long period of time the tilt pointer on the front of the saw may require adjusting If this is necessary do the following 1 Set the saw blade to cut a perfect 90 degrees Use a square to confirm this position 2 Remove the front lock knob and raise handwheel A and B Figure 28 to make the pointer s set screw accessible as shown in Figure 29 3 Loosen the set screw and move the indicator point to 0 on the scale 4 Tighten set screw and re install handwheel and lock knob 17 SOC SET SCREW ac 8 ye DADO INSERT Figure 27 RAISING LOWERING TILTING POINTER Figure 28 SET SCREW POINTER Figure 29 45 and 90 Degree Positive Stops Convenient access to these adjustments will be from the back side of the saw 1 Disconnect machine from power source 2 Raise the saw blade to its maximum height 3 Set the blade at 90 degrees to the table by turning the blade tilting handwheel clockwise as far as it will go 4 Place a square on the table and check to see that the blade is at a 90 degree angle to the table See Figure 30 5 f blade is not at 90 degrees proceed as follows The 90 degree stop is located on the trunnion bracket toward the front of the saw Figure 31 Loosen the lock nut A and turn adjusting stop screw B with a wrench until screw contacts the underside of table at the blade s 90 degree position Tighten lock nut Re
10. 11 Mount the drive belt to the pulleys by raising motor off the support block With the drive belt mounted lower the motor back to rest on the support block 12 Position pulley cover seat in line with pulleys but not so it will interfere with belt operation 13 Adjust the motor all the way back on the slots of the base then move it all the way to the right See Figure 17 This will prevent the motor from rising above the table when tilted at 45 degrees Tighten down the motor base screws 14 Remove wing nuts with washers and install pulley cover as shown in Figure 17 over the spacer and carriage bolt Install the wing nut and washers and tighten down the pulley cover so that it fits snugly over the pulley cover seat 15 Remove support block Test for unhindered operation of the belt by turning the components by hand Adjust as necessary See pages 7 and 8 for information on connecting your tablesaw to power and voltage conversion PULLEY COVER SEAT PULLEY COVER FIBER WASHER FLAT WASHER ADJUST MOTOR ALL THE WA BACK A ADJUST MOTOR 1 ALL THE WAY WING NUT THE RIGHT Figure 17 CAST MOTOR BRACKET at PIN MOTOR BASE PLATE HEX HD SET SCREW Figure 14 STUDS PULLEY a COVER SEAT MOTOR BASE SCREWS SUPPORT BLOCK Figure 15 ARBOR PULLEY STRAIGHT EDGE MOTOR PULLEY Figure 16 Mounting Blade Guard and Splitter 1 2 Disconnect saw from power sour
11. 62032 2 2 6290604 1 6290685 Retaining RING te ce eee eee ete dee ee 1 6290606 RINO JOD 1 ACE 6290607 lu Salma 5 8 24UNF 1 48 6291370 Spindle Pulley weve we ee i a 1 ous 6290609 Set ATE s 5 16 18 x 5 16 1 6290680 R ar BrackK t 2 aa a a a 1 51 6290611 Rear Trunnion Bracket A 1 DA sis 6291382 HEX Head 5 16 18 x 1 6 Dcos stubs 6290687 Motor Bracket uit o cub etae o eese ub ee ean te 1 TS 0050031 Hex ta tte as 1 4 20 x 3 4 1 Df iussus 6291383 Hex Head Screw 5 16 18 x 5 16 2 6290618 1 DO ts 6290619 E 1 6290623 51618 esse 4 Gite 6291369 Motor Pulley
12. beneath aid from a helper to install the screws and tabs will make this task much easier 1 From under the saw position the dust shroud at an angle to go through the opening between the stand and the saw Set the lip of the shroud to sit on the top side of the stand as shown in Figure 24 2 Attach two 3 16 24 x 5 8 pan head screws and two 3 16 star washers to the tabs and reaching in from the motor side of the saw push the screws through the holes provided in the stand 3 Attach two 3 16 nuts from the bottom side and with both tabs positioned over the lip of the shroud tighten down both screws Installing Switch NOTE The switch can not be mounted until the fence and rails are mounted Attach the switch under the first screw from the left on the front rail See Figure 25 The switch mounting bracket has a slot for adjustment The table saw is equipped with a push button switch with safety device shown in Figure 25 When the safety key is inserted into the start button the button cannot be pushed in thus preventing accidental starting of the saw It is recommended that the safety key be placed on the machine whenever the machine is not in use Miter Gauge Assembly 1 Mount the gauge body to the bar making sure the pins underneath the body insert into the holes in the bar See Figure 26 2 Place the fiber washer on to the threaded part of the handle and screw on the handle 3 Slide the miter gauge into the
13. sawdust and splinters coming off the blade and a possible kickback If the workpiece does not have a straight edge nail an auxiliary straight edged board to it to provide a straight edge against the fence To cut properly the board must make good contact with the table If it is warped turn the hollow side down In ripping use one hand to hold the board down and against the fence or fixture and the other to push it into the blade between the blade and the fence If the workpiece is narrow less than 6 use a push stick or push block Never push in a location such that the pushing hand is in line with the blade Move the hand serving as a hold down a safe distance from the blade as the cut nears completion For very narrow ripping where a push stick cannot be used use a push block or an auxiliary fence Always push the workpiece completely past the blade at the end of a cut to minimize the possibility of a kickback In ripping long boards use a support at the front of the table and a support or tailman at the rear For work shorter than 12 or narrower than 6 use a push stick or block to push it through between the fence and the saw blade See page 25 for a filler piece designed to add to the safety of ripping narrow boards NEVER use the rip fence beyond the point where the carriage is flush with the end of the rails Have the blade extend about 1 8 above the top of the workpiece Raising the blade above th
14. workpiece Use the miter gauge on the left hand side of the saw blade when doing miter or compound miter cuts to provide more hand clearance and safety Operating Procedures Ripping 1 Ripping is a sawing process where the workpiece is fed with the grain into the saw blade using the fence both as a guide and a positioning device to ensure the desired width of cut Figure 38 Many manufacturers make blades specifically designed for this operation ACAUTION Before starting a ripping cut be sure the fence is clamped securely and properly aligned STICK FOR SMALLER WORKPIECES Figure 37 ALIGN FENCE PROPERLY AND CLAMP SECURELY Figure 38 21 10 11 12 Never rip freehand or use the miter gauge in combination with the fence Never rip workpieces shorter than the blade diameter without a push stick Never remove the cutoff piece with the saw blade rotating Always use the saw guard splitter and anti kickback pawls and make sure the splitter is properly aligned When wood is cut along the grain the kerf tends to close and bind the blade and kickbacks can occur NOTE A caution decal is installed on the guard and splitter assembly warning of the hazard of misalignment The rip fence should be set for the width of the cut by using the scale on the front rail or measuring the distance between the blade and fence Figure 39 Stand out of line with the saw blade and workpiece to avoid
15. area For 90 degree crosscutting most operators prefer to use the left hand miter gauge slot When using it in this position hold the workpiece against the gauge with the left hand and use the right hand to advance the workpiece When crosscutting using the right hand slot the hand positions are reversed When using the miter gauge the workpiece must be held firmly and advanced smoothly at a slow rate If the workpiece is not held firmly it can vibrate causing it to bind on the blade and dull the saw teeth To improve the effectiveness of the miter gauge in crosscutting some users mount an auxiliary wooden extension face with a glued on strip of sandpaper to the gauge Figure 43 FIRST CUT TOO DEEP causes binding TWO CUTS WORKS BETTER YES with 1 2 overlap Figure 40 WORKPIECE HELD FIRMLY DOWN AND BACK AGAINST MITRE GAUGE Figure 41 FACING HOARD Figure 43 23 7 Provide auxiliary support for any workpiece which tends to sag and lift up off the table when it extends beyond the table top 8 Have the blade extend about 1 8 above the top of the workpiece Exposing the blade above this point can be hazardous Bevel and Miter Operations 1 bevel cut is a special type of operation where the saw blade is tilted at an angle less than 90 degrees to the table top Operations are to be performed in the same manner as ripping or crosscutting When beveling with the miter gauge th
16. as shown in Figure 21 Slide the flange on the arbor and start the nut on the threads Snug the nut against the flange using the wrench while holding saw blade with thumb and fingertips Lower the saw blade and wedge a block of wood between the blade and the table to keep the blade from moving Tighten the blade securely with the arbor wrench See page 19 to align the splitter with the saw blade ACAUTION Before operating the saw the splitter must be aligned with the blade to help prevent kickback TRUNNION SAW BLADE OPENING TEETH POINT FRONT OF SAW WASHER Y eaae ASSY PIN SPLITTER MOUNTING SRKT Figure 18 Push guard toward back of saw then down SLOTTED MOUNTING BRKT MOUNTING PLATE Figure 19 ARBOR NUT To remove turn counterclockwise Figure 20 Figure 21 Mounting Table Insert 1 Place the table insert into the table opening With a straight edge check to see if the insert is level with the surface of the table See Figure 22 2 If the insert is not level correct it by using the straight edge and turning the four set screws in or out until the insert is flush with the table Mounting Extension Wings TIP Use WD 40 to clean table edges 1 Have an assistant hold the wing in place while the three 7 16 14 x 1 1 4 screws are inserted with the 7 16 lock washers Do not tighten screws completely NOTE If an assistant is not available hold
17. left hand slot on the saw table Motor Disconnect Plug The motor is supplied with a special disconnecting plug to facilitate motor removal for saw transportation convenience Before connecting or disconnecting this special plug always make sure that the saw s main cord is unplugged 3 inside of saw cabinet Pan Head Screw Star Washer Nut Attach to screw from underside Figure 24 SAFETY KEY Figure 25 HANDLE Figure 26 16 Dado Insert Dadoing is cutting a rabbet or a wide groove into the workpiece The dado insert shown in Figure 27 is included as standard equipment with your saw Rotate the set screws as needed to level the dado insert with table surface ACAUTION Do not use the standard table insert for dadoing operations Adjustments AWARNING Disconnect motor from power source before making any adjustments Blade Adjustment 1 To raise and lower the saw blade loosen the front lock knob A on the elevating handwheel as shown in Figure 28 2 Turn front handwheel B clockwise to raise saw blade and counterclockwise to lower saw blade 3 Tighten lock knob A when the desired height of blade is reached 4 To tilt the saw blade to the left loosen lock knob C on the tilting handwheel as shown in Figure 28 5 Turn handwheel D to tilt saw blade to desired angle as read on indicator scale on front of saw 6 Tighten lock knob
18. of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Maintain a balanced stance and keep your body under control at all times Do not stand in line with the saw blade or workpiece and do not allow anyone else to do so Do not overreach or use excessive force to perform any machine operation Use a support table or have a helper or tailman take stock away from the back side of the blade Check the alignment of the splitter fence and miter slot to the blade A caution decal is installed on the guard and splitter assembly to remind the operator of the dangers of misalignment Maintain tools in top condition Check the saw blade for cracks or missing teeth Do not use a cracked or dull blade or one with missing teeth or improper set Make sure the blade is securely locked on the arbor Keep hands clear of the blade area Do not reach past the blade to clear parts or scrap with the saw blade running Never saw free hand Avoid awkward operations and hand positions where a sudden slip could cause your hand to contact the blade Always use the splitter blade guard push stick and other safety devices for all operations where they can be used On operations such as dadoing or molding where the blade guard cannot be used use feather boards fixtures and other safety devices and use extreme caution Re install the spli
19. or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Use recommended accessories improper accessories may be hazardous Turn off the machine and disconnect from power before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Make all machine adjustments or maintenance with the machine unplugged from the power source Never remove the blade insert with the machine running Do not stand on the machine Serious injury could occur if the machine tips over Never leave the tablesaw running unattended Turn the power off and do not leave the tablesaw until the blade has come to a complete stop Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious or even fatal injury SAVE THESE INSTRUCTIONS Introduction This m
20. the stop screw A so it strikes the stop link D when the gauge is at 90 degrees Retighten both the locknut E and lock handle B Aligning Splitter to Blade ACAUTION The splitter assembly must be aligned with the saw blade to help prevent kickback 1 Lay a straight edge against the saw blade and the splitter as shown in Figure 34 If splitter and blade do not line up loosen the lower screws on the splitter mounting bracket D Figure 35 and the lower screws on the inside splitter mounting plate E Figure 35 NOTE This adjustment is more easily performed with the aid of a helper since the mounting plate screws are adjusted from the underside of the saw A socket wrench with extension may be necessary to loosen the two screws When adjustment is finished tighten Screws ACAUTION Make sure the blade guard and splitter are parallel with the table miter slots to prevent binding Aligning Miter Slot to Blade 1 If the blade is not aligned with the miter slot in the table loosen the screws on the trunnion brackets 17 and 54 see page 34 and bump the table as needed with a rubber mallet until the miter slot and blade are aligned Re tighten screws securely when finished METAL SQUARE MITRE GAUGE Figure 33 BLADE GUARD SPLITTER MOUNTING BRET SPLITTER MOUNTING PLATE amp TRUNNION Figure 35 Basic Saw Operation 1 Familiarize yourself with the loc
21. Extension Wings C Motor D Blade Guard E Motor Bracket F Dust Shroud G ecc No OO 2 gm Dust Shroud Hardware Figure 5 Installation and Assembly Tools required Arbor wrench supplied 12mm combination wrench supplied 3mm and 4mm hex wrenches supplied 8 10 14 15 and 19 mm open end wrenches Cross point and flat head screwdrivers Some assembly tips 1 bowl should be used to hold hardware 2 To avoid harming the table saw top a cloth should be placed on the floor first 3 Do not remove wax coating from table until saw is assembled 4 Start assembly in the area where saw will be used This area should be clean and tidy in order to make it easy to find any dropped fasteners and tools 5 Unwrap only the hardware packages that one is working on 6 A mobile light should be used to illuminate obscure areas 7 The use of a ratchet wrench with sockets and extensions will greatly reduce assembly time Remove the protective coating from the saw table surface with a soft cloth moistened with a good commercial solvent NOTE Do not use acetone gasoline or lacquer thinner to remove the protective coating as it can damage plastic parts and painted areas Do not use an abrasive pad on the table top Stand Assembly Note Except for the rubber feet only finger tighten all nuts Stand assembly nuts should be fully tightene
22. POWERMATIC Operating Instructions and Parts Manual 10 Contractor s Tablesaw Model 64A Model 1791228K shown 50 rails wood extension table and legs 702345 WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60124 Part No M 0460250 Ph 800 274 6848 Revision H 3 08 www powermatic com Copyright 2008 WMH Tool Group Inc Warranty and Service WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your POWERMATIC tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit powermatic com WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product Industrial Products Non Industrial Products Horizontal Panel Saws Belt Sanders Tablesaws Disc Sanders Cut Off Saws Shapers Vertical Panel Saws Edge Sanders Rip Saws Power Feeders Bandsaws Drum Sanders Bandsaws Mortisers Jointers Shapers y E E R Jointers Dovetailers Y E A R Planers Dr
23. anual is provided by WMH Tool Group Inc covering the safe operation and maintenance procedures for a Powermatic Model 64A 10 Tablesaw This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Model NUImbet ni in tn de 64A Stock Numbers TZ9122 A eet RUE M Model 64A with 30 Rails 27 x 17 Extension Table TENAS E E erret Model 64A with 50 Rails 27 x 36 Extension Table and Legs 1791270 Model 64 with 30 Rails 27 x 17 Extension Table Legs Rout R Lift 1791271 Model 64 with 50 Rails 27 x 36 Extension Table Legs Rout R Lift Blade Diameter caer ceca anne ane es 10 Arbor Diameter ee reece 5 8 Maximum Depth of Cut at 90 degrees in 3 1 8 Maximum Cut Depth 45 degrees 2 1 8 Maximum Rip to Right of Blade in
24. ation and operation of all controls and adjustments and the use of the mitre gauge and rip fence Serious injury can result from kickbacks which occur when a workpiece binds on the saw blade or binds between the saw blade and rip fence or other fixed objects This binding can cause the workpiece to lift up and be thrown toward the operator Listed below are the conditions which can cause kickback and should be thoroughly familiar to the operator e Confining the cutoff piece when crosscutting or ripping e Releasing the workpiece before completing the operation or not pushing the workpiece all the way past the saw blade e using the splitter when ripping or not maintaining alignment of the splitter with the saw blade e Using a dull saw blade e Not maintaining alignment of the rip fence Fence should angle away from rather than towards the saw blade front to back NOTE A caution decal on guard and splitter assembly warns against misalignment e Applying feed force in ripping to the cutoff free section of the workpiece instead of the section between the saw blade and fence Use push sticks or push blocks for narrow thin or short work e Ripping wood that is twisted not flat or does not have a straight edge or has a twisted grain To minimize or prevent injury from kickbacks e Avoid conditions listed above e Wear a safety face shield goggles or glasses e Do not use the miter gauge and r
25. board eraser rubbed in vigorously once a week to fill casting pores and form a moisture barrier This method provides a table top that is slick and allows rust rings to be easily wiped from the surface It is also important to note that talcum powder will not stain wood or mar finishes as wax pickup can Mobile base for Model 64A with 50 Rip Capacity Ext Table and Legs Mobile base for Model 64A with 30 Rip Capacity Ext Table and Legs 6827029 Model 64A 27 x 35 5 8 Extension Table 6827033 Model 64A 27 x 35 5 8 Extension Table for Rout R Lift 6827034 Model 64A 27 x 17 Extension Table for Rout R Lift 6827036 Model 64A 27 x 17 Extension Table Troubleshooting Trouble Probable Cause Remedy Tablesaw will not start No incoming power Check all plug connections Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Cord damaged Replace cord Excessive vibration Tilting or Raising lock knobs not tightened Tighten lock knobs on handwheels Tablesaw not resting evenly on floor Use shims as needed Blade out of balance Replace blade Pulley loose Check motor pulley and spindle pulley Tighten set screws if needed Belt is worn or frayed Replace belt Motor not functioning properly Have motor checked by a qualified inspector Repair or replace Cuts out of square when crosscutting Miter gauge out of adj
26. ce Attach splitter mounting bracket to saw trunnion using pin nut and washer as shown in Figure 18 Insert the pin into the trunnion hole until it is flush on the other side then hold a wrench on the flat of the pin to stabilize it while tightening the nut counterclockwise The upper bracket is secured to the lower bracket with four 5 16 18 x 1 screws four 5 16 flat washers and four 5 16 hex nuts Loosen top screws A on the mounting bracket and the screw C on the inside splitter mounting plate as shown in Figures 18 and 19 The slotted legs of the splitter assembly will slide onto the screws You may need to loosen set screws B Figure 18 to slide bracket to required position on pin TIP f the slotted section of the splitter proves difficult to position over the screw on the mounting plate C push the splitter guard toward the back of the saw then push down on the guard allowing the slotted section to slide on to the screw so that the nut and washer compress the guard s feet against the plate When splitter assembly is properly situated tighten screws A B and C Saw Blade Installation 1 2 Disconnect machine from power source Raise the arbor to its highest point and remove the arbor nut shown in Figure 20 by turning nut counterclockwise Remove the flange and place saw blade on the arbor making sure the cutting edge of the teeth at the top of the blade face toward the front of the saw
27. check and adjust as necessary 6 The stop screw for 45 degrees is located toward the front of the saw on the cylindrical trunnion link bar Figure 31 If the saw is not cutting at 45 degrees loosen the lock nut C with a 14mm wrench When the screw has been loosened adjust to the proper position by holding the stop screw D with one wrench while tightening the lock nut C with the other Miter Gauge Adjustment Your miter gauge is equipped with individually adjustable index stops at 90 degrees and 45 degrees right and left The index stops can be adjusted by tightening or loosening the three adjusting screws A See Figure 32 To operate the miter gauge loosen lock handle B and move the body of the miter gauge C to the desired angle The miter gauge body is set to stop at 0 degrees and 45 degrees left or right To move the gauge beyond these points the stop link D must be flipped out of the way To check and adjust the 90 degree setting of the miter gauge do the following 1 Set the gauge at 90 degrees as shown in Figure 32 2 Place a metal square against the face of the miter gauge and along one edge of the miter gauge slot and check to see if edge of square fits flush with the miter gauge See Figure 33 SQUARE PLACED AGAINST SAW BLADE TRUNNION LINK BAR VIEW FROM REAR OF SAW Figure 31 Figure 32 18 If it does not loosen lock handle B Figure 32 Loosen locknut E and adjust
28. d only after the saw has been attached to the stand If you are using a mobile base the stand should be tightened only after placing the saw in the mobile base TIP It may be easier to assemble stand in an upside down position lllustrations are shown right side up for the purpose of clarity 1 Assemble two leg sets using the long cross braces attached to the inside of the legs The lower cross braces go into first set of square holes located approximately center of each leg See Figure 6 The bottom holes on the legs are not used for this machine Use 32 5 16 18 x 5 8 carriage bolts 32 5 16 hex nuts and 32 5 16 flat washers to assemble the stand E Wf gt SHORT BRACE NOTE Legs attach to outside of braces Each leg requires 8 carriage bolts 8 washers amp 8 nuts Figure 6 10 2 Attach the four short braces to one set of legs as shown in Figure 6 3 Complete the stand assembly by attaching the other set of legs as shown in Figure 7 4 To attach rubber feet to each leg first use a cross point screwdriver and screw the 1 4 20 x 1 pan head screw through the recessed hole of the rubber grommet as shown in Figure 8 Push the screw through the hole provided at the bottom of each leg and tightly fasten down with 1 4 flat washer and 1 4 hex nut 5 Remember leave all other stand assembly nuts only finger tight Mounting Saw to Stand Tip Remove all contents from carton except sa
29. e workpiece must be held firmly to prevent creeping Figure 44 2 Crosscuts made at an angle to the edge of the workpiece are called miters Set the miter gauge at the required angle lock the miter gauge and make the cut the same as a normal crosscut holding the workpiece tightly to prevent creeping Figure 45 3 Have the blade extend about 1 8 above the top of the workpiece Raising the blade above this point increases the risk of injury Dado Cutting The process of cutting 1 8 to 13 16 grooves in workpieces is accomplished by the use of a stacked dado blade set or an adjustable type blade mounted on the saw arbor By using various combinations of the stacked dado blades or properly setting the dial on an adjustable blade an accurate width dado can be made This is very useful for shelving making joints tenoning etc The guard splitter and anti kickback 5 supplied with the saw should be used for all cutting operations where they can be used When completing operations where the supplied guard cannot be used as in some dadoing operations alternative safety precautions should be taken These include push sticks feather boards filler pieces fixtures jigs and any other appropriate device that can be used to keep operators hands away from the blade Upon completion of the operation requiring removal of the guard the entire guard assembly must be placed back on the machine in its proper working p
30. es AWG of Extension Cords 25 50 75 100 150 200 won L4 ee pepepepepepe TED EC EEG RIT EG E GELS IE EG KG o EA pne pent based on limiting the line voltage drop to 5V at 150 of the rated amperes NR Not Recommended Figure 4 Standard Insert H Dado Insert J Pulley Cover Seat K Motor Base Plate L Pulley Cover M Miter Gauge Miter Gauge Bar O Handle Assemblies P Splitter Mount Bracket Assembly Drive Belt S Pin T Arbor Wrench U Combination Wrench V Hex Wrenches 3mm and 4mm W Hardware Bags Owner s Manual not shown Warranty Card not shown Unpacking Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Tablesaw is assembled and running properly Compare the contents of your container with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container Refer to Figure 5 32 01RD NN NOTE The optional wood extension table and legs are shipped in separate boxes and are supplied with their own fasteners Saw Body with Switch A Stand Assembly 12 pieces
31. ew Figure 8 Hex nut oe Spring washer Oe ms Flat washer Screw inserts from inside saw body Figure 9 11 Handwheels and Lock Knobs 1 Attach handwheel knob A by inserting screw B through hollow knob and into the 3 8 lock nut C See Figure 10 Lightly screw assembly into handwheel 2 Tighten the nut C to the handwheel just enough so that there is adequate looseness in the knob A to allow free rotation 3 Attach the elevating and tilting handwheels with lock knobs to the elevating and tilting screws on the machine as shown in Figure 10 Make sure the slot in both handwheels engages with the roll pins in the elevating and tilting screws Mounting the Motor AWARNING Make sure motor is disconnected from power source while assembling the saw 1 Carefully set motor on its end with the pulley at the top as shown in Figure 11 2 Install two 5 16 18 x 1 3 4 carriage bolts through the holes in the pulley cover seat See Figure 12 Place a spacer over the bolt shafts and temporarily install two 5 16 fiber washers two 5 16 wing nuts and two E rings as shown 3 Lay the pulley cover seat on the motor as shown in figure 13 4 Install motor base plate with four 5 16 18 x 1 hex head screws four 5 16 flat washers four 5 16 lock washers and four 5 16 nuts with the screw heads on the motor side as shown in Figure 13 Slightly tighten two of the nuts to temporarily secure components
32. ill Press s Planers Planer Molder Mortisers WARRANTY Oscillating Edge Sanders WARRANTY Dust Collection Dovetailers Warranty reverts to 1 Year if above products are used for commercial industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general POWERMATIC warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED The Five Year Warranty does not cover products used for commercial industrial or educational purposes Products with a Five Year Warranty that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the
33. ing ctt ttt t tte eee 5 16 mms tes 9 0290507 um Hex Head SGIeW tette tte tute tu on eue tx ox Ou ee Du Ox as us 5 16 18 x 5 8 6 02906982 Extension eot ttt nn RR 2 Vs 62905 Spring Washer cct tetto e e TING x ct term memes 6 0290512 s Hex Head SGIeW cette ttt tt nant ce 7 16 14 x 1 1 4 6 ss 62905 13 1 6290514 Hex Socket 5 16 18 x 3 4 2 d en 06290515 et Flat Washer ttt teet e 5 16 x 23mm 2 18 06290516 Hex NUES rector maman an A OR OU e Ou OO e ae Oed 516218 t 6 Tissus 06290699 NI 1 06291339 o Assembly rrt De tot eo te te De Do tet t tet o ted 20 s 6290517 Blade Guard ER ette tussi tuna 1 20 1 6290669 Blade Guard waters 1 21 6290518 a a a 4 22d 6290519 Flat Head 1 4 20 x 5 8 8 29 cns 6290520 Flat Washer tese 1 4 x 23mm 8 24 6290521
34. ip fence in the same operation unless provision is made of a facing board on the fence to allow the cutoff section of the workpiece to come free before the cut is started see Figure 42 20 e Check the operation of the anti kickback pawls before starting a cut If the pawls do not stop the reverse motion of a workpiece resharpen all the points e Keep your face and body out of line with potential kickbacks when possible including when starting or stopping the machine Dull or improperly sharpened blades and blades with gum or resin adhering to them may cause an accident with the tilting arbor saw Never use a cracked saw blade The use of a sharp well maintained and correct cutting tool for the operation will help avoid kickbacks Support the work properly and hold it firmly against the gauge or fence Use a push stick or push block when ripping short narrow 6 width or less or thin work Use a push block or miter gauge hold down when dadoing or molding Figure 36 For added safety in crosscutting use an auxiliary wood facing attached to the miter gauge using the holes provided Figure 37 Never use the fence as a length stop when crosscutting Do not hold on to or touch the free end or cutoff section of a workpiece On through sawing operations the cut off section must not be confined Always keep your hands out of line with the saw blade and never reach past the rotating blade with either hand to hold down the
35. is point increases the risk of injury 22 POINTER SCALE gt x gt SSS FENCE Figure 39 GUARD Resawing 1 Resawing is a ripping operation in which thick boards are cut into thinner ones Narrow boards up to 3 can be resawn in one pass Wider boards up to 6 must be resawn in two passes In resawing wider boards adjust the blade height so as to overlap the two cuts by 1 2 Figure 40 Too deep a first cut can result in binding and kickbacks on the second cut Always use the same side of the board against the fence for both cuts Crosscutting 1 Crosscutting is a sawing process where the workpiece is fed cross grain into the saw blade using the miter gauge to support and position the workpiece ACAUTION Do not crosscut workpieces shorter than 6 2 Before starting a cut be sure that the miter gauge is securely clamped at the desired angle Hold the workpiece firmly against the table and back against the miter gauge as shown in Figure 41 Always use the saw guard and splitter and make sure the splitter is properly aligned Crosscutting should never be done freehand nor should the fence be used as an end stop unless an auxiliary block is clamped to the front of the blade area such that the cutoff piece comes free of the block before cutting starts Figure 42 Length stops should not be used on the free end of the workpiece in the cutoff
36. itch 1 65 odes 6290630 Clamp as ov deg Wis lod ded ded deals dad dated AWD ioi ass 6 Gris 6291366 Switch BOX 1 686 uus 6291367 Switch iini 1 69 iiu 6291368 1 6291338 Pan Head Screw 3 16 24 x 1 1 2 2 T iiu 0291375 iuum Pan Head 3 16 24 x 5 8 1 T Tis 629067 2 ius Splitter Mounting Plate 1 ccs 0291344 tnos Spring 1 Basses 6291345 Hex Head Screw 1 4 20 x 3 4 1 30 Parts List Stand Assembly Index No Part No Description Size Qty 6290646 4 6290650 Bottom Long Bracket rt E E 2 6290648 Bottom Short Bracket na sie 2 6290647 Top Short BrackeL 3 d or rr v E esse sen v E V VE vd dvd 2 Dad 6290649 Top bong Bracket b b bebe bebbebbbbb b bbb 2 6290645 RT 1 m 6290664 Pan Head SCrew 3 16 24 x 5 8 2 6290665 Star Washer
37. ng and knowledge have been obtained Do not use this table saw for other than its intended use If used for other purposes WMH Tool Group Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this table saw Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this table saw remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence
38. nt to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damage or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure 1 A The tool has a grounding plug that looks like the plug illustrated in A A temp
39. ny time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 2 Table of Contents Warranty aid Services TEM 2 3 WV AMUN 4 ER 6 nanan aac aii ieee dries 6 Electrical Connections 7 UNPACKING ERE RE 9 Contents of the Shipping Container sense 9 Installationcand eee ee ee 10 Stand 10 Mounting Saw to Stand 11 Handwtieels and Lock KnObS eee eee eee eine ees 12 Mounting the MOO cance eee eee eae eee eee ee RRs 12 Mounting Blade Guard and Splitter ss 14 Saw Blade instalation x estem codex DD Rk 14 Mounting Table INSE rrt REND 15 Mounting Extension Wings 15 Mounting Rails and iii 15 Optional Wood Extension Fable ERE MU MIR 15 Installing Dust Shroud 5 Hu RARE AR ARR 16 installing SMILE A ee 16 Miter Gauge Assembly sise 16 Motor DISCOMMECE sen eee III NI oe 16 MSSM TERT cao E 17 oU 17 Blade s
40. orary adapter which looks like the adapter illustrated in Figure 1 B amp C may be used to connect this plug to a 2 pole receptacle as shown in B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician This adaptor is not applicable in Canada The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box THREE PRONG PLUG Y Y GROUNDING PRONG 0 4 Cy GROUNDING EAR SECURED 7 WITH SCREW T GROUNDED OUTLET o x 150 230 VOLTS ADAPTER S E 44 GROUNDING G EAR Figure 1 3 Grounded cord connected tools intended for on a supply circuit having a nominal rating between 150 250 volts inclusive This cord is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure 1 D The tool has a grounding plug that looks like the plug illustrated in D Make sure the tool is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this tool If the tool must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel and after reconnection the tool should comply with all local codes and ordinances 230 Volt Conversion
41. osition 24 OPERATOR RIGHT HAND SIDE OF SAW BLADE BLADE SET AT ANGLE LESS THAN 90 DEGREES FOR BEVEL CUT WORKPIECE HELD FIRMLY GUARD LOCK MITRE GAUGE AND HOLD WORK 1 FIRMLY NEN NER Figure 45 ACAUTION Never use a wedge between arbor collar and saw blade to create a wobble dado Never operate the saw without guard splitter and anti kickback pawls for operations where they can be used Never use a dado head in tilted position SAFETY DEVICES Feather Board Figure 46 The Feather Board is to be made of straight grain hardwood approximately 1 thick and 4 to 8 wide The length is developed in accordance with intended use Feather Boards can be fastened to the table or rip fence by use of clamps Drilled and tapped holes in the table top allow the use of wing nuts and washers as a method of clamping Provide slots in the feather board for adjustment if this method of fastening is used See illustration for method of attaching and use of the feather board as a vertical comb The horizontal application is essentially the same except that the attachment is to the table top Filler Piece Figure 47 A filler piece is necessary for narrow ripping and permits the guard to remain on the machine It also provides space for the safe use of a push stick Push Stick Figure 48 FEATHERSCARD ADJUSTMENT SLOT WING NUT WASHER ANC CARRIAGE BOUT AUXILIARY RIP FENCE
42. product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through distributors only The specifications in WMH catalogs are given as general information and are not binding Members of WMH Tool Group reserve the right to effect at a
43. rsonnel only Motor malfunction Have motor checked by a qualified inspector Repair or replace Motor fails to develop full power Power line overloaded Correct overload condition Undersized wires in supply system Increase supply wire size Low voltage Request voltage check from power company and correct low voltage condition Motor malfunction Have motor checked by a qualified inspector Repair or replace Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www powermatic com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 28 Parts List Table Saw Extension Wings and Guard Index No Part No Description Size Qty disset 6290694 Table Meert oori 1 6291342 5 2 6290695 S ESSERE IT 1 atte 6290502 cete Socket Set Screw eesriie e e 1 4 20 x 5 16 8 b assis 6290696 ADR ne nn 1 6290697 ore 1 Lahiri 6290505 Flat Wash6F ttt ttt ttt tae 15 Dim 0290506 Spr
44. s 17 Resetting the 17 45 90 Degree Positive Stops op pORoEO PEIPER 18 Miter Gauge Adjustment PO EBBEBRBERIBOO Oe Oe B bib ias 18 Aligning Splitter to Blade bt be bb 19 Aligning Miter Slot to Blade n 19 Basic Saw Operation eret t ERR RR RENE ERE en RR RR RR RES ERR NER ER ER NER RR ERR NER er NER NER ERE RR REA RAN 20 Operating Procedures tO BIO B bee eme tem tee ERE te 21 Maintenance eir ei eie ep etd 26 26 Replacement 28 Parts List Table Saw Extension Wings and Guard 29 Parts List Stand Assembly is oe tete ee 31 Parts List Motor and Trunnior Assembly aceite ele eec eee eee eee ee een 32 Motor and Trunnion Assembly 34 Warnings 10 11 12 13 14 15 16 17 18 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This table saw is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a table saw do not use until proper traini
45. s 47 58 1 6290547 Mitre Gauge Handle n meon pen 1 48 6291546 Fiber ERI teste 1 6290548 Hex Head 5 32232 3 6290549 Head SCrew RR RR RES 5 32 32 x 5 8 3 sop 6290671 Mitre Gauge Head ede 1 D2 iuit 6290551 cte Guide WASHER ct i bis ub odo ag 1 53 eus 6290552 Flat Head 1 4 20 5 32 1 6290553 1 6290554 Sj B 1 6290555 tb vented 1 6290556 Socket Sel SCreW 1 4 20 x 1 4 1 dcs 0290557 L eee Spring Pls eet mete dere daa 3 x 6 5mm 1 dos dod rude 6291377 Switch Assembly Items 66 thru 70 amp 82 1 064 6290629 Power doct dodi ecce body age cate 1 64 1 0201973 Power Junction to Sw
46. the wing in vertical position and insert one 7 16 14 x 1 1 4 screw and one 7 16 lock washer into the middle hole See Figure 23 Finger tighten this screw to the saw s table then pivot the wing to horizontal position and install the other two screws finger tight 2 The front edge of extension wing is the most critical and must be flush with the front edge of saw table If necessary tap the edges of the wing with a rubber mallet or hammer and block of wood until the front edge of wing lines up with edge of table 3 Place a straight edge across both the extension wing and table top Level the surface of the wing with the table top then tighten the middle screw 4 Repeat step 4 at the front and back of the extension wing Tighten each screw as that part of the wing comes flush with the table 5 Repeat process for other extension wing Mounting Rails and Accu Fence amp With the extension wings properly aligned the rail and fence assembly can now be mounted to the saw Consult the separate Accu Fence manual for instructions Optional Wood Extension Table For instructions on mounting the accessory wood extension table or router table consult your Accu Fence manual 15 STRAIGHT EDGE ALLEN WRENCH SET SCREW 4 Figure 22 WASHER Tu 7 16 SCREW HOLD WING IN VERTICAL POSITION TO START FIRST SCREW Figure 23 Installing Dust Shroud TIP Since the dust shroud is installed from
47. tter and blade guard immediately after completing the operation that required their removal Warnings 19 20 21 22 23 24 25 26 27 28 Be sure the saw blade rotates clockwise when viewed from the motor side left side of the machine Do not attempt to saw boards with loose knots or with nails or other foreign material on its surface Do not attempt to saw twisted warped bowed or in wind stock unless one edge has been jointed for guiding purposes prior to sawing Do not attempt to saw long or wide boards unsupported where spring or weight could cause the board to shift position Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Remove loose items and unnecessary work pieces from the area before starting the machine Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately upon completion of maintenance Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired
48. ustment Re set stops and pointer on gauge pages 18 and 19 Miter slot misaligned Re align table to blade page 19 Motor stalls or workpiece binds or burns Excessive feed Reduce feed Dull or incorrect blade Replace blade use proper type of blade for cut needed Miter slot misaligned Re align table to blade page 19 Fence misaligned Re align fence see Accu Fence manual Motor malfunction Have motor checked by a qualified inspector Repair or replace Cuts not true at 90 or 45 degrees Stop screws not set properly Re adjust set screws page 18 Tilting or Raising handwheel difficult to turn Lock knob not released Loosen lock knob Worm and worm gear segment caked with sawdust and pitch Clean and re grease worm and worm gear segment Worm and worm gear segment out of alignment Re align worm with segment Motor overheats Motor overloaded Identify and correct overload condition e g excessive feed rate of stock Improper cooling of motor lack of air circulation Clean sawdust from fan and duct areas of motor 27 Trouble Probable Cause Remedy Motor starts slowly or fails to come up to full speed Low voltage Request voltage check from power company and correct low voltage condition Centrifugal switch not operating Replace centrifugal switch qualified pe
49. w and one extension wing Put some soft padding on floor beside box Fold back carton flaps and gently roll carton upside down on to padding Lift off carton being careful not to let extension wing fall 1 Place table top upside down with its surface on a flat floor and place stand with legs upside down atop the cabinet See Figure 9 2 Align the holes of stand with holes on bottom flange of saw base and tightly secure with four 5 16 18 x 1 hex head screws four 5 16 hex nuts four 5 16 flat washers and four 5 16 spring washers The screw heads should be inside of the saw body see inset Figure 9 3 Carefully raise the machine to its upright position 4 With the saw located at the place of operation with a solid foundation spread the stand legs to self align the machine If using an optional mobile base place the machine onto the base now When all four legs are seated solidly on the floor or mobile base tighten down securely all nuts and screws in the stand assembly NOTE f the saw is to be used without the metal stand provided care must be taken to provide a hole in the stand or bench used by the operator to facilitate the removal of sawdust ACAUTION If there is any tendency to slide walk or tip over during operation the stand or bench MUST be secured to the floor Gn top short braces Attach long attach over long braces braces first Figure 7 Rubber Grommet Pan Head Scr
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