Powermate PP0100365 Operation Manual
Contents
1. BEFORE USE USE Check accessories provided List of accessories provided are printed on the pump manual Fuel Engine oil 4 stroke engine needs engine oil There is no engine oil in the engine Before starting engine engine oil must be filled If you start engine without engine oil engine will burn out and it is difficult to repair Warranty does not cover such claim Please use Non Lead Gasoline for Automobile N WARNING Inflammable Avoid fire when refuel or maintenance Before starting engine please check if engine oil is filled to required level Without engine oil or shortage of engine oil can cause troubles for engine Please read carefully Engine Operation Manual for engine oil instructions Inflammable Do not operate near open fire N CAUTION Any fuel spillage must be cleaned completely Check engine oil before operation Check and refuel periodically Please read Engine Operation Manual for instructions Stop engine operation when refuel engine oil Engine oil can be very hot after operation How to install Coupling A CAUTION Different accessories are suitable for different models Please check connection diameter and install correct parts Please install coupling in order of D gt QO If you install coupling packing not in N CAUTION above order air leakage may result affecting water suction efficiency Make sure suction hose is connected properly In case of no self priming after2. Powermat e ENGINE PUMP High Performance Self Priming Engine Pump OPERATION MANUAL Common points for all series e Thank you for choosing a Powermate Engine Pump e This manual is prepared for your safety when operating pump Please read carefully and comprehend fully before use Wrong usage could cause injury or death e Please keep this manual handy for future reference Pramac America LLC P O Box 6001 Kearney NE 68848 1 800 445 1805 12 17 0070245 SAFETY PRECAUTIONS PRECAUTIONS Read this Safety Precautions before operation Below information should not be neglected for proper use of this product Your understanding can prevent harm or danger to user or others Following information is very important for safety in handling this product Be sure to observe them A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which Z WARNING if not avoided could result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage IMPORTANT Q PROHIBITED ALERT N DANGER Avoid fire when refuel or maintenance Highly flammable Do not operate pump inside a room or under bad ventilation condition Harmful substances are in exhaust gas There is a danger of gas poisoning In case of o
3. 5 p m C S T or www powermate com to obtain warranty service information or order replacement parts or accessories Please have the following information available 1 Model Number 2 Serial Number 3 Date and where purchased 4 Replacement numbers if you are ordering part Pramac America LLC P O Box 6001 Kearney NE 68848 Attention Warranty Service Department www powermate com LIMITED WARRANTY S WARRANTY Warranty Coverage Pramac America LLC the Company warrants to the original retail customer in North America that it will repair or replace free of charge any parts found by the Company or its authorized service representative to be defective in material or workmanship This warranty covers the cost of replacement parts and labor for defects in material or workmanship Not Covered Transportation charges for sending the product to the Company or its authorized service representative for warranty service or for shipping repaired or replacement products back to the customer these charges must be borne by the customer Engine is covered exclusively by a separate warranty from the engine manufacturer included with the engine Manual Damages caused by abuse or accident and the effects of corrosion erosion and normal wear and tear Warranty is voided if the customer fails to install maintain and operate the product in accordance with the instructions and recommendations of the Company set forth in the owner s manual or
4. are subject to changes without notice PERFORMANCE CURVE 90 5 80 70 4 60 50 40 4 Total Head in Feet 30 4 PP0100363 PUMP PARTS 6 PPk90327 0800 31 INUTM8 4 PART NO DESCRIPTION PPK90005 0820 01 Bolt M8 X 20mm PPK70103 V010210 0000 VOLUTE CASING PPK90007 V010110 0000 Bolt 5 16 24 X 1 25 UNF PPK90409 V010210 0000 WASHER Note A Pramac America LLC will not provide engines as replacement parts Engines are covered through the engine manufacturer s warranty Consult the accompanying engine ars manual or contact our service department for assistance 20 4 10 4 0 T T T T T T T T T ON 0 20 40 60 80 100 120 140 160 180 200 220 240 260 DELIVERY VOLUME USG min ome PPULUUSGS gt stses PP0100365 PP0100365 PUMP PARTS PART NO PART NO DESCRIPTION PPK51100 V010110 H70 4 PPK90005 1025 01 Bolt M10 X 25 mm H700 6 PPK90005 1025 01 Bolt M10X25mm_ 4 PPK70103 V020210 0000 9 PPK90007 V010110 0000 0 PPK90409 V010210 0000 1 PPK70102 V020410 0000 2 24 PPK70125 V010210 0000 1 PPK90409 V010210 0000 4 Note A Pramac America LLC will not provide engines as replacement parts Engines are covered through the engine manufacturer s warranty Consult the accompanying engine manual or contact our service department for assistance CUSTOMER SERVICE S SERVICE Call our toll free number 1 800 445 1805 7 a m to
5. filling pump with water and engine is started check suction hose connection carefully again Most cases of no self priming are caused by improper hose connection Use suction hose for suction side Use couplings hose band as CAUTION provided in accessory and attach hose properly Installation of strainer at the end of suction hose is necessary Fill pump with water before use As pump is self priming type fill water fully from priming port into pump before running Insufficient water can cause damage to pump Running without filling water can damage TROUBLESHOOTING GUIDE S GUIDE Cannot pull or hard to pull recoil starter Not enough delivery volume Pump does not prime water Engine does not start Oil leakage from muffler or air cleaner Old fuel gt Rusting inside engine gt Burn outofengine gt Stick impeller im Obstacles at impeller Air leakage from suction side gt Output power down from engin gt Suction lift is high je Suction pipe is too long or smaller in diameter Leakage of water from delivery hose or pipe Obstacles at impeller Wearing out of impeller gt Air goes in from suction side _ gt Insufficient priming water inside pump casing Drain plug is not tighten gt Imperfect revolution of engine gt Damage of mechanical seal NOTE Wrong suction hose used i Carburetor is choked Spark Plug is wet p Air cleaner
6. if the product is used as rental equipment The Company will not pay for repairs or adjustments to the product or for any costs or labor performed without the Company s prior authorization Warranty Period One 1 year from the date of purchase on products used for consumer business or commercial applications For warranty service the customer must provide dated proof of purchase and must notify the Company within the warranty period For warranty service Call toll free 800 445 1805 or write to Pramac America LLC Product Services P O Box 6001 Kearney NE 68848 Exclusions And Limitations The company makes no other warranty of any kind express or implied Implied warranties including warranties of merchantability and of fitness for a particular purpose are hereby disclaimed The warranty service described above is the exclusive remedy under this warranty Liability for incidental and consequential damages is excluded to the extent permitted by law This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow a disclaimer or implied warranties or the exclusion or limitation of incidental and consequential damages so the above disclaimers and exclusions may not apply to you
7. dirty Too much engine oil 4 cycle engine Insufficient engine oil 4 stroke engine Even if you check above points still engine does not start Fall of engine p Replace to new fuel If there is no Improvement repair engine Repair Dismantle amp clean the impeller gt SOLUTION 1 Check amp Repair engine Make suction lift lower diameter Check and stop leakage of water Dismantle amp clean the impeller Replace the impeller Repair priming Refer BEFORE USE 5 Fill pump with water before use ATTENTION AFTER USE Use suction hose correctly Repair Clean air cleaner Adjust engine oil to suitable level This function protects engine If volume of engine Loil is not suitable level engine does nor start engine Repair Repair Refer to Engine Operation Manual Check piping at suction side gt soLuTion Replace mechanical seal Repair Shorten suction pipe or enlarge gt SOLUTION Check piping at suction side SoLuTION Pour more water into pump casing for Tighten drain plug firmly Please refer Refer to Engine Operation Manual Replace mechanical seal Repair Check amp repair the plug SoLUTION Refer to Eng
8. f you don t observe Engine failure will occur 5 Drain water after use Water inside may freeze at below 0 C in winter and may damage pump After use drain water from drain plug before storing Trouble if you don t observe Breakage of pump casing 6 Long storage Discharge fuel from fuel tank and carburetor completely Trouble if you don t observe Impossible to start engine in future Engine details refer Engine Operation Manual 7 Prevent water hammer Do not abruptly compress discharge hose during operation Trouble if you don t observe Breakage of pump casing VAN oF NU ile E E Do not touch muffler or any part of the engine tike It could cause burn gt Sj Use this pump for clean water or agriculture water F S S Not Suitable drinking water mud water seawater kerosene light oil heavy oil gasoline chemical acid alkaline etc Use correct type of suction hose Water temperature tolerance 5 to 45 C May cause breakage if use outside the mentioned range Please don t run pump without water inside the pump This will cause pump damage soii Please use suction hose for suction side r SN ime Please purchase suitable hose to fit to connection dia and suitable length hime ELMS PN g Mu Please firmly connect hose with coupling and hose band CO when you connect suction or delivery hose to pump HANNS LABEL Replace name plate if damaged peeled LA please order from service center
9. ine Operation Manual Function of oil alert oil sensor is working Possibility of damage inner parts of HOW TO_ USE Ensure pump is fully filled up with water Ensure strainer at the end of suction hose is in water If any mud or sand is at the bottom of water suspend hose avoiding the bottom Ensure no obstacle is at delivery hose side Beware of water hammerin ale N A Do not allow any vehicle to run over TE a the delivery hose Do not close the delivery valve abruptly because mS CAUTION Water hammer may occur NI HN This may result in heavy damage to R 7 J O not ciose qeliver the pump n valve abruptly For engine manual and notes please refer Engine Operation Manual enclosed ATTENTION AFTER USE Drain water after use Water inside may freeze at below 0 C in winter and may damage pump After use drain water from drain plug before storing N CAUTION Long storage Discharge fuel in fuel tank and carburetor completely Unused fuel in tank if kept more than 30 days may cause engine failure Please refer Engine Operation Manual Do not smoke as fuel is highly inflammable N CAUTION Unused fuel must not remain in the tank for long term storage Unused fuel may cause future engine failure SOLUTION Remove obstacle in impeller Please don t remove impeller SOLUTION Check suction pipe In case of no suction or small delivery the cause is usually due
10. perating pump in a well or in a hollow the person operating the pump must not enter the small space as there is danger of gas poisoning Do not use pump on slope Fuel spillage at tank cap or carburetor may cause fire Do not put any obstacle around engine muffler It may cause fire or breakage Read carefully and understand fully before use Keep children away from pump when in operation Do not overhaul or repair except by person who is trained to do so AN7 Uh ute 1 Application As this pump is designed for agricultural use do not use with muddy water Trouble if you don t observe Could damage mechanical seal 2 Priming As this pump is self priming type fill water fully into priming port before running Trouble if you don t observe Impossible to start pumping and may damage mechanical seal DRAIN PLUG 3 Connection of suction hose If pump does not work after filling water into priming port it is likely due to poor connection of suction hose In such case check hose connection again before starting pump Trouble if you don t observe Impossible to pump 4 Engine oil 4 Fill engine oil into oiling port shown in illustration at the bottom of engine Change oil every 8 hours for the first 20 hours PRIMING OIL PLUG and every 50 hours thereafter lt Applied oil SAE 30 spring summer _ DRAIN o1 BOLT SAE 20 autumn winter gt SAE10W 30 cold district below 10 C Trouble i
11. to air leakage at suction side In such case Remove suction hose Start engine with water inside the pump Press the palm of your hand to cover the suction hole and wait 30 seconds If you feel suction on your palm the pump is working fine but hose connection needs e ao correction l l Holes Flathose Suction hose Please check if rubber packing is on hole not bent hose installed and if there is any hole on 7 a si suction hose Confirm installing packing Sto MUN NTO KG Confirm spark plug if wet or stained Please clean plug with cloth if spark plug is wet or stained Confirm gap between spark plug Plug gap should be 0 6 0 7mm Adjust gap to be within this range eNew spark plug may be required if engine cannot start even after you clean plug or adjust gap of plug N CAUTION There are many different types of spark plugs Please check and select correct plugs according to Engine Operation Manual e NOTE In case of water leakage between engine and pump usually the cause is damaged mechanical seal Please ask shop for assistance and replace mechanical seal A CAUTION For assistance and repair please ask your nearest service center for after sales service SPECIFICATIONS 158 USG min 600L min 260 USG min 984L min Max Suction Head 23 7 0104 Model Net Weight 58 Ibs 26 kg 62 Ibs 28 kg Delivery Volume For the purpose of improvement specifications
Download Pdf Manuals
Related Search