Powermate PP0100342 Operation Manual
Contents
1. Powermat TRASH PUMP High Performance Self Priming Engine Pump OPERATION MANUAL Common points for all series e Thank you for choosing a Powermate Trash Pump e This manual is prepared for your safety when operating pump Please read carefully and comprehend fully before use Wrong usage could cause injury or death e Please keep this manual handy for future reference Pramac America LLC P O Box 6001 Kearney NE 68848 1 800 445 1805 11 12 0070101 Z WARNING Flammable Avoid fire when refuel or maintenance Before starting engine please check if engine oil is filled to required level Without engine oil or shortage of engine oil can cause trouble for engine Please read carefully Engine Operation Manual for engine oil instructions Flammable Do not operate near open fire A CAUTION Any fuel spillage must be cleaned completely Check engine oil before operation Check and refuel periodically Please read Engine Operation Manual for instructions Stop engine operation when refuelling engine oil Engine oil can be very hot after operation 3 How to install Coupling CAUTION Different accessories are suitable for different models Please check connection diameter and install correct parts Hose nipple Coupling packing Please install coupling in order of O gt gt If you install coupling packing not in the above order air leakage may res2. Cover bolt is usually due to air Flat hose 11 PPK0115444 Delivery Flange 1 36 PPKO115548 Head Packing 1 leakage at suction side O ATY 12 PPK0115590 Knob z 4 Note A Pramac America LLC will not provide engines as Engine In such case Suction hose 13 PPK0115578 Casing Packing 1 replacement parts Engines are covered through the engine T i K not bent hose 14 PPK0115579 Front Cover Packing 1 manufacturer s warranty Consult the accompanying engine 1 Remove suction hose 15 PPKO115447 Impeller 1 manual or contact our service department for assistance 2 Start engine with water Q E M 16 PPK0115882 Front Cover 1 inside the pump Co 17 PPK0115676 O Ring 1 3 Press the palm of your installing 18 PPK0115489 __ Volute Casing 1 hand to cover the E packing 19 PPK0115492 Suction Flange 1 30 seconds If you feel suction on your palm the pump 21 PPKO117816__ Base Set 1 is working fine but hose connection needs correction oe ee i ee ae 5 te aA t Front cover 4 Please check if rubber packing is installed and if z4 5076099 Name Plats a Suction flange there is any hole on suction hose 25 PPK743119083 Bolt M12x45 7 CUSTOMER SERVICE Model PP0100342 Call our toll free number 1 800 445 1805 C tion Di 50 on 7 a m to 5 p m C S T or www powermate com to obtain warranty service information or onnecton ila mm 2 order repl
3. 40 purpose are hereby disclaimed The warranty service described above is the exclusive remedy O under this warranty Liability for incidental and consequential damages is excluded to the extent 20 permitted by law This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow a disclaimer of implied warranties or the exclu sion or limitation of O 20 40 60 80 100 120 140 160 180 200 incidental and consequential damages so the above disclaimers and exclusions may not apply to you DELIVERY VOLUME USG min Performance ratings are guaranteed minimum not inflated maximum
4. acement parts or accessories Please have the following information available Connection Thread BSP Thread or Fire Fighting Thread 1 Model Number ja A 2 Serial Number z Total Head 98 ft 30 m 3 Date and where purchased Delivery Volume 185 USG min 700 L min 4 Replacement numbers if you are ordering part Max Suction H Pramac America LLC P O Box 6001 Kearney NE 68848 ax Suction Head 26 ft 8 m Attention Warranty Service Department koda Forced Air coolel 4 stroke Gasoline Engine www powermate com oae HONDA GX160 LIMITED WARRANTY WARRANTY Exhaust Volume 163 cc Warranty Coverage Pramac America LLC the Company warrants to the original retail customer A Rated Power 2 9kW 3 9PS 3600rpm in North America that it will repair or replace free of charge any parts found by the Company or its 6 Output authorized service representative to be defec tive in material or workmanship This warranty covers Max Power 3 6kW 4 9PS 4000rpm the cost of replacement parts and labor for defects in material or workmanship Fuel Automotive Unleaded Gasoline Not Covered Fuel Tank Capacity 0 819 USG 3 1 L Transportation charges for sending the product to the Company or its authorized service representative for warranty service or for shipping repaired or replacement products back to the Continuous Operating Time Approx 2hrs full tank customer these charges must be borne by the customer Starting Method Recoil starter Engine is covered exc
5. e rod or tool at the other end The impeller can be removed out easily without damaging it NOTE When assembling the parts do not forget to place the adjusting washer O ring etc in the right positions Also correctly install the front cover and evenly tighten the right and left knobs Note that incomplete assembling may affect the performance of the unit Beware of water hammering Do not allow any vehicle to run over the delivery hose Do not close the delivery valve AN CAUTION oe water hammer il x es This may result in heavy donot close delivery io Collapse of WN damage to the pump valve abruptly delivery hose For engine manual and notes please refer to Engine Operation Manual enclosed ATTENTION AFTER USE 1 Drain water after use After use remove the drain plug at the bottom and pour water from the suction discharge ports so that the remaining sand is forced out of the pump If the pump is used to transfer muddy water over a long period of time a large volume of sand will be piled up in the pump casing making it difficult to remove the front cover Therefore clean the inside the pump periodically Water inside may freeze at below 0 C in winter and may damage pump A CAUTION After use drain water from drain plug before storing 2 Long storage Discharge fuel in fuel tank and carburetor completely Unused fuel in tank if ke
6. er kerosene light oil heavy oil gasoline chemical acid alkaline etc Please firmly connect hose with coupling and hose band when you connect suction or delivery hose to pump Please use suction hose for a suction side Please purchase fiir suitable hose to fit to connection aims dia and suitable length BEFORE USE 1 Check accessories provided List of accessories provided are printed in the pump manual 4 stroke engine 4 stroke engine needs engine oil There is no engine oil in the engine Before starting engine engine oil must be filled If you start engine without engine oil engine will burn out and it is difficult to repair Warranty does not cover such claim Please use Unleaded Gasoline for Automobile DISASSEMBLY AND CLEANING Parts replacement 1 Turn the knob counterclock wise and remove the knob 2 Pull the handle towards you and then both front cover and volute casing can be removed 3 Remove the peripheral plug before taking impeller out The impeller can be detached by prying loose with a rod or the like 4 Draw out the mechanical seal from the engine shaft along with the sleeve NOTE Please do not hammer an impeller directly when you want to take it out from the machine It might damage the impeller Instead take out the plug set first and then insert something like a rod or tool which is thin enough to get through the hole and hammer th
7. f not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided Z WARNING could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may resultin minor or moderate injury or property damage IMPORTANT PROHIBITED Q ALERT N DANGER Avoid fire when refuel or Do not use pump on slope y maintenance LX Fuel spillage at tank cap or Highly inflammable carburetor may cause fire In case of operating Trash Pump in a well or in a hollow the person operating the pump must not enter the small space as there is danger of gas poisoning Do not operate Trash pump inside a room or under bad ventilation condition Harmful substances are in exhaust gas There is danger of gas poisoning Do not overhaul or repair except by person who is trained to do so Do not put any obstacle around engine muffler It may cause fire or breakage Read carefully and understand fully before use Keep children away from pump when in operation Do not touch muffler or any part of the engine It could cause burn Do not run pump without water inside the pump This will cause pump damage Use correct type of suction hose Water temperature tolerance 5 to 45 C May cause breakage if use outside the mentioned range s This pump is not Suitable drinking water seawat
8. lusively by a separate warranty from the engine manufacturer included with the engine Manual i 1 Strainer 2 Hose Couplings Damages caused by abuse or accident and the effects of corrosion erosion and normal wear and tear Standard Accessories Warranty is voided if the customer fails to install maintain and operate the product in accordance 3 Hose Bands 1 Engine Tool Set with the instructions and recommendations of the Company set forth in the owner s manual or if the product is used as rental equipment Net wveight 104 Ibs 47 kg The Company will not pay for repairs or adjustments to the product or for any costs or labor Specifications may differ slightly depending on model performed without the Company s prior authorization For the purpose of improvement specifications are subject to changes without notice PERFORMANCE CURVE Warranty Period One 1 year from the date of purchase on products used for consumer ft business or commercial applications For warranty service the customer must provide dated proof of purchase and must notify the Company 100 within the warranty period A For warranty service Call toll free 800 445 1805 or write to Pramac America LLC Product 80 Services P O Box 6001 Kearney NE 68848 n PP0100342 fi 60 Exclusions And Limitations The company makes no other warranty of any kind express or 7 implied Implied warranties including warranties of merchantability and of fitness for a particular
9. on side gt soLuTION Insufficient priming water insid Prime water fully Refer BEFORE USE Pump pump Casing 5 Fill pump with water before use PP0100342 does not i Tighten drain plug firmly Please refer REF selprime aaa De TENTION ARER USE RRE PART NO DESCRIPTION QTY PART NO DESCRIPTION water Improper revolution of engine gt Refer to Engine Operation Manual 1 PPK0115446 Pump Housing 1 PPK743119046 Bolt_ M8 x 22 4 z z Ri x Air leakage from mechanical seal gt Replace mechanical seal Repair a ness EA Thug ane O Ring f ee tae act ae 2 Delivery hose is broken p Replace delivery hose 4 PPK0115159 Mechanical Seal 2 29 PPK743119063 Bolt M10 x30 4 5 PPK0116172 Cushion Rubber 4 30 PPK734505066 Socket bolt M8 x25 2 SOLUTION SOLUTION 4 6 PPK0116517 Flange Socket Bolt M8 x 60 4 31 PPK854255008 Seal Washer 8 2 a er 7 PPK0116493 Washer 8 4 32 PPK842319008 Spring Nut M8 4 Remove obstacle in impeller Check suction pipe x jaf 8 PPK0115445 _ Delivery Housing 1 33 PPK838719008 Nut M8 2 Do not remove impeller In case of no suction or Reese hole 9 PPK0115490 Flange Packing 1 34 PPK0115778 Tool 1 Delivery flange small delivery the cause x m 10 PPK0118450 32A Plug and O Ring 1 35 PPK741305153 Wing Bolt M8x15 1
10. pt more than 30days may cause engine failure Please refer to Engine Operation Manual Do not smoke as fuel is highly flammable CAUTION Unused fuel must not remain in the tank for long term storage Unused fuel may cause future engine failure TROUBLESHOOTING GUIDE GUIDE PARTS LIST POSSIBLE CAUSE SOLUTION PP0100342 Rusting inside engine ZD Refer to Instruction manual of engine Pump does Burn out of engine D gt Repair not revolve Stuck impeller gt Disassemble amp clean the impeller SOLUTION Intrusion of foreign matters gt Remove foreign matters Air leakage from suction side E gt Check piping at suction side gt soLution Output power down from engine ie Check amp Repair engine Damaged mechanical seal gt Replace mechanical seal Repair Not enough Suction lift is high gt Make suction lift lower delivery Improper length diameter Kinked hos gt Ensure proper hose is used Remove kinks volume Leakage of water from delivery hose or pipe gt Check and stop leakage of water Clogging of foreign matters at impeller gt Disassemble amp clean the impeller gt SOLUTION Wearing out of impeller gt Replace the impeller Repair High sand content gt Remove sand content Air goes in from suction side Se Check piping at sucti
11. ult affecting water suction efficiency l Z CAUTION Do not change pump diameter by altering suction hose 4 Make sure suction hose is connected properly In case of no self priming after filling pump with water and engine is started check suction hose connection carefully again Most cases of no self priming are caused by improper hose connection Use suction hose for suction side Use couplings hose band as provided Z CAUTION in accessory and attach hose properly Installation of strainer at the end of suction hose is necessary Fill pump with water before use As pump is self priming type fill water fully from priming port into pump before running Insufficient water can cause damage to pump Running without filling water can damage mechanical seal Z CAUTION E Ensure pump is fully filled up with water 2 Ensure strainer at the end of suction hose is in water If any mud or sand is at the bottom of water suspend hose avoiding the bottom 3 Ensure no obstacle is at delivery hose side SAFETY PRECAUTIONS Read and understand this manual completely before operation Below information should not be neglected for proper use of this product Your understanding can prevent harm or danger to user or others Following information is very important for safety in handling this product Be sure to observe them A DANGER Indicates an imminently hazardous situation which i
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