Poulan PLN3516F User's Manual
Contents
1. 6 To fit the chain links into the groove on the guide bar turn the tension plate D counter clockwise to the end Instalt the chain and bar on the power unit turn the tension plate D clockwise and then put the side cover A on Fig 3 3D 7 Turn the knob clockwise adjust the chain tension ring F and then tighten the knob After running the chain saw about for one 1 hour retension the chain if needed based on figure 3 4A 3 4 SAW CHAIN TENSION ADJUSTMENT Proper tension of the saw chain is extrem ely important and must be checked before starting as well as during any cutting operation Taking the time to make needed adjustments to the saw chain wiil result in improved cutting performance and prolonged chain life NOTE A new chain and bar will need readjustment after as few as 5 cuts This is normal during the break in period and the interval between future adjustments wili lengthen quickly Figure 3 4A CAUTION if a chain is TOO LOOSE or TOO TIGHT the bar chain and saw bearings will wear more rapidly Study Figure 3 4A for infor mation concerning correct cold tension A correct warm tension B and as a guide for when saw chain needs adjustment C TO ADJUST SAW CHAIN TENSION With no tools system wear gloves while tensioning chain NOTE Make sure the CHAIN BRAKE is disengaged Disengage the CHAIN BRAKE D by pulling it backward Figure 3 4B 1 Tensioning the chain is2. felling small trees limbing pruning at ground level and light carpentry Cut only wood or wood products with your saw 3 2 ASSEMBLY REQUIREMENTS Your new chain saw will require adjust ment of chain and filling the oi tank with lubricating oil before the unit is ready for operation Do not start the saw motor until the unit is properly prepared Read ali instructions carefully Do not install any other size bar and chain than what is recommended for your model 3 3 GUIDE BAR SAW CHAIN INSTALLATION CAUTION Disconnect the chain saw from power souce before checking or adjusting the chain saw tension TO INSTALL GUIDE BAR amp SAW CHAIN These instructions are for replacing a bar The unit is fully assembled when shipped NOTE Always wear heavy gloves when handling the saw chain 1 Place power unit on flat surface Loosen knob B slightly by turning knob counter clockwise and then turn the chain tension ring C counter clockwise to relief chain tension To remove the sprocket cover A turn knob B counter clockwise Fig 3 3A 3 Remove saw chain form around the guide bar and the sprocket Slide the guide bar with tension plate D attached from the unit Fig 3 3B 4 Remove screw C from the tension plate D to remove it from the old bar and attach it to the new bar Fig 3 3B 5 Spread the chain out with the cutting edges E of the chain pointing in the DIRECTION OF ROTATION Fig 3 30
3. Requirements 3 3 Guide Bar Saw Chain Installation 3 4 Saw Chain Tension Adjustment 3 5 Filling O Tank 3 6 Selecting the Proper Extension Cord for Your Saw Model 4 OPERATING INSTRUCTIONS 4 1 To Start Saw 4 2 To Stop Saw 4 3 Chain and Bar Lubrication 4 4 CHAIN BRAKE Hand Guard 4 5 Extension Cords 5 GENERAL CUTTING INSTRUCTIONS 5 1 Felling 5 2 Limbing 5 3 Bucking 5 4 Bucking Using a Sawhorse 6 BAR CHAIN MAINTENANCE 6 1 Guide Bar Maintenance 6 2 Chain Maintenance Instructions 7 BAR CHAIN MAINTENANCE 7 1 Preventive maintenance 7 2 Chain Replacement Information 8 LIMITED WARRANTY eet 1 GENERAL INFORMATION 11 18 1 1 GENERAL IDENTIFICATION 1 2 SAFETY FEATURES 1 REAR HANDLE Numbers preceding the descriptions 2 OIL TANK CAP correspond with the numbers 3 TRIGGER START STOP SWITCH on preceding page to help you locate the safety feature 4 SPROCKET COVER 5 BAR BOLT KNOB 3 TRIGGER START STOP SWITCH 6 CHAIN TENSION RING stops saw motor when released 7 ELECTRIC MOTOR 7 ELECTRIC MOTOR is double A insulated for added safety 8 ELECTRIC CORD 9 CHAIN BRAKE LEVER HAND 9 CHAIN BRAKE LEVER GUARD activates the chain brake and HAND GUARD protects the operator s left hand in the 10 LOCK OFF BUTTON event it slips off the front handle while saw Is running 11 FR
4. the Poulan Product Service Department toll free number listed on the back cover of this manual 5 GENERAL CUTTING INSTRUCTIONS 5 1 FELLING Felting is the term for cutting down a tree Small trees up to 6 7 inches 15 18cm in diameter are usually cut in a single cut Larger trees require notch cuts Notch cuts determine the direction the tree will fall FELLING A TREE WARNING A retreat path A should be planned and cleared as necessary before cuts are started The retreat path should extend back and diagonally to the rear of the expected line of fall as illustrated in Figure S 1A CAUTION If felling a tree on stoping ground the chain saw operator should keep on the uphill side of the terrain as the tree is likely to roll or slide downhill after it is felled 13 NOTE Direction of fall B is controlled by the notching cut Before any cuts are made consider the location of larger branches and natural lean of the tree to determine the way the tree will fail WARNING Do not cut down a tree during high or changing winds or if there is a danger to property Consult a tree professional Do not cut down a tree if there is a danger of striking utility wires notify the utility company before making any cuts GENERAL GUIDELINES FOR FELLING TREES Normally felling consists of two 2 main cutting operations notching C and making the felling cut D Start making the upper notch cut C on the side of the
5. ARTS When servicing use only identical replacement parts 2 POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized extension cord only one way If the plug does not fit fully in the extension cord reverse the plug Do not change the plug in any way 3 KEEP THE WORK AREA CLEAN Cluttered areas invite injuries Do not start cutting until you have a clear work area secure footing and a planned retreat path from the failing tree 4 CONSIDER THE WORK AREA ENVIRONMENT Use extreme caution when cutting small sized brush and saplings because the stender material may catch the saw chain and be whipped foward you or pull you off balance Do not operate a chain saw in a tree unless specifically trained to do so When cutting a limb that is under tension be alert for spring back so that you will not be struck when the tension in the wood fibers is released Do not expose the chain saw to rain Do not use the chain saw in damp or wet locations Do not use the chain saw in presence of flammable liquids or gases oy hg 2 2 5 10 4 12 13 14 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example metal pipes wire fences KEEP CHILDREN AWAY Do not let visitors contact the chain saw or extension cord All visitors should be kept away from the work area STORE IDL
6. E CHAIN SAW When not in use cha n saws should be stored in a dry and high or locked up place out of the reach of children When storing saw use a scabbard or carrying case DO NOT FORCE CHAIN SAW It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Cut wood only Don t use chain saw for purposes not inteded for example Don t use the chain saw for cutting plastic masonry or nonwood building materials DRESS PROPERLY Do not wear loose clothing or jewelry They can get caught in moving parts Rubber gloves and non skid footwear are recommend ed when working outdoors Wear prote clive hair covering to contain long hair USE SAFETY GLASSES Also use safety footwear snug fitting clothing protective gloves head safety chaps protection CARRYING SAW Carry the chain saw by the front handle with the saw stopped finger off the switch the guide bar and saw chain to the rear MAINTAIN CHAIN SAW WITH CARE Inspect chain saw cords periodically and if damaged have repaired by authorized service facility Keep cord clear of the chain and operator at all times Never carry saw by the cord or pull it to disconnect from receptacle Keep the cord free from oil and away from sharp edges Inspect extension cords periodically and replace if damaged Keep tools sharp and clean for better and safer performance Foltow instructions for lubricating and changing accessories Keep handles dry cl
7. ONT HANDLE 10 LOCK OFF BUTTON prevents 12 GUIDE BAR accidental acceleration of the saw 13 SAW CHAIN motor The trigger cannot be squeezed 14 SPIKES unless tock off button is depressed 12 GUIDE BAR Reduced kickback guide 15 REAR HAND GUARD bar reduces the intensity of kickback 16 SPROCKET 13 LOW KICKBACK CHAIN helps 17 OIL TANK WINDOW significantly reduce kickback or the 18 CORD RETAINER intensity of kickback due to specially designed depth gauges and Guard 19 CHAIN CATCHER links 19 CHAIN CATCHER reduces the danger of injury in the event saw chain breaks or derails during operation The catcher is designed to intercept a whipping chain 1 3 GLOSSARY 1 BUCKING The process of cross Cutting felled tree or log into lengths 2 CHAIN BRAKE A device used to stop the chain saw 3 CHAIN SAW POWERHEAD A chain saw without the saw chain and guide bar 4 DRIVE SPROCKET OR SPROCKET The toothed part that drives the saw chain 5 FELLING The process of cutting down a tree 6 FELLING BACK CUT The final cut in a tree felling operation made on the opposite side of the tree from the notching undercut 7 FRONT HANDLE The support handle located at or toward the front of the chain saw 8 FRONT HANDLE GUARD A structural barrier between the front handle of a chain saw and the guide bar typically located close to the hand position on the front handie and sometimes employed as an activating lever fo
8. OPER EXTENSION CORD FOR YOUR SAW MODEL Minimum Gauge Wire Saw Model Ampere Volts AC Length of Power Cord Rating 25 ft 7 5m 50 ft 15m 100 ft 30m PLN3516F 13 5 120 16 Gauge 16 Gauge 14 Gauge 1 The extension cord is to be for outdoor use marked with the suffix W or W A following the cord type designation for example SJTW or SJTW A 2 Make sure the extension cord is in good condition before using 3 Keep the cord away from the cutting area and to position cord so that it will not be caught on branches and the like during cutting 4 OPERATING INSTRUCTIONS 4 1 TO START SAW running The LOCK OFF button is a safety 1 Make sure the CHAIN BRAKE IS device to avoid accidental starting DISENGAGED The motor will not start if the CHAIN BRAKE is in the ENGAGED position Disengage the CHAIN BRAKE by pulling backward toward the motor Figure 4 1A WARNING Ensure the extension cord is of the proper size and type for your saw 2 An extension cord retainer A Fig 4 1B is built into the rear handle that prevents the extension cord from pulling out of the handle To use this feature simply double the extension cord about a foot from the end and insert it through the hole at the end of the handie Hook the loop formed by doubling the cord over the lab Gently tug on the cord to ensure that it is firmly 418 retained n the saws handle Plug the receptacle end of the extensi
9. Poulan Please do not return unit to retailer Por favor no devuelva el aparato al lugar de compra Veuillez ne pas retourner l outil au d taillant 1 800 554 6723 www poulan com Instruction Manual Manual de Instrucciones Manuel d instructions PLN3516F 245167 WARNING Oo eee Read and follow all Safety Rules and Operating Instructions before using this product Failure to do so can result in serious injury ADVERTENCIA Lea el manual de instrucciones y siga todas las advertencias e instrucciones de seguridad El no hacerlo puede resultar en lesiones graves AVERTISSEMENT Lire le manuel d instructions et bien respecter tous les avertisse ments et toutes les instructions de s curit Tout d faut de le faire pourrait entra ner des blessures graves Poulan Poulan 1030 Stevens Creek Road 850 Matheson Blvd West Augusta GA 30907 Mississauga Ontario L5V 0B4 9096 212604 HSIIONa IONVdS3 SIV NVEH INTRODUCTION TABLE OF CONTENTS 1 GENERAL INFORMATION 1 1 General Identification 1 2 Safety Features 1 3 Glossary 1 4 Specificatioin 2 SAFETY PRECAUTIONS 2 1 Kickback Safety Labels 2 2 Important Safety Instructions 2 3 Other Safety Precautions 2 4 General Safety Precautions for chain saw users 2 5 More About Kickback 2 6 International Symbols 3 ASSEMBLY INSTRUCTIONS 3 1 Introductioin 3 2 Assembly
10. TOM of the guide bar may PULL the saw forward away from the operator See Fig 2 5B A PINCHING the saw chain along the TOP of the guide bar may PUSH the guide bar rapidly back toward the operator See Fig 2 5B C Any of these reactions may cause you to lose control of the saw which could result in serious personal injury 2 6 IDENTIFICATION OF SAFETY SYMBOLS or even fatal injury Read and understand the instruction manual before using the chain saw WARNING This chain saw can be dangerous careless or improper use can cause serious A Double insulated When 2 servicing use only identical ECO replacement parts Replace damaged cord immediately To reduce shock hazard do not expose unit to water or operate on wet ground Contact of the guide bar tip with any object should be avoided Tip contact may cause the guide bar to move suddenly upward and i backward which may cause serious injury hale Always use both hands when operating the chain saw gt i AS There may be other replacement components for achieving Kickback protection SA ei Hearing protection should be worn 3 ASSEMBLY INSTRUCTIONS 3 1 INTRODUCTION This unit is designed for occasionat homeowner use and should not be used for commercial purposes or subjected to heavy continuous use Your new chain saw can be used for a variety of projects such as cutting firewood making fence posts
11. ake is pulled back and locked This is the normal running position Figure 4 4A The CHAIN BRAKE js engaged chain cannot move when the brake is in forward position Figure 4 4B NOTE The motor will not start if the CHAIN BRAKE is in the engaged position CAUTION The CHAIN BRAKE should not be used for starting and stopping the saw during normal operation 4 4B CHAIN BRAKE TEST Before cutting with your saw the CHAIN BRAKE should be tested as follows A Make sure the CHAIN BRAKE is disengaged Figure 4 4A B Place the saw on a firm flat dry surface that is clear of any debris Do not let the saw come in contact with any objects Plug the unit into the power source Grasp the front handle not the CHAIN BRAKE Hand Guard Lever with your left hand Thumb and fingers should encircle the handie oO E Grasp the rear handle with your right hand Thumb and fingers should encircie the handle F Depress the LOCK OFF button with your right thumb Squeeze the trigger with your index finger See Fig 4 1D G While the motor is running activate the CHAIN BRAKE by rolling your left hand forward against the lever Chain and motor should stop abruptly WARNING If the chain and motor fail to stop when the CHAIN BRAKE is engaged take the saw to the nearest Authorized Service Center Do not use the saw if the CHAIN BRAKE is not in proper working order 4 5 EXTENSION CORDS When us
12. apid dulling of the chain and lead to excessive wear of the bar from overheating Too little oil is evidenced by smoke or bar discoloration 7 PREVENTIVE MAINTENANCE 7 1 PREVENTIVE MAINTENANCE WARNINGO SERVICING A DOUBLE INSULATED APPLIANCE In this double insulated appliance 2 systems of insulation instead of grounding are provided No grounding means is provided on a double insulated appliance nor should a means for grounding be added to the appliance No serviceable parts are inside A double insulated appliance is marked with the words DOUBLE INSULATION or DOUBLE INSULATED The symbol amp square within a square may also be marked on the appliance 17 1 Place switch in OFF position and unplug the power supply before the appliance is serviced cleaned or maintenance is performed 2 Keep the air intake clean and air vents free of debris to avoid overheating the motor 3 Clean with a damp sponge and mild soap Do not squirt with a water hose or douse with water or other liquids 4 Inspect the saw chain for proper tension before each use and frequently during cutting Sharpen as required 5 Clean the guide bar and bar pad to ensure free path for ait 6 Turn the bar over after each use to achieve even wear 7 No motor lubrication is necessary The motor is equipped with lifetime lubricated bearings 8 If the saw does not operate turn switch Operate contact the Poulan Produ
13. ard the rear of the saw 18 REDUCED KICKBACK GUIDE BAR A guide bar which has been demonstrated to reduce kickback significantly 19 REPLACEMENT SAW CHAIN A chain that complies with the kickback performance requirements of ANS 8175 1 1991 when tested with specific chain saws It may not meet the ANSI performance requirements when used with other saws 20 SAW CHAIN A loop of chain having cutting teeth that cut the wood and that is driven by the motor and is supported by the guide bar SPIKED BUMPER SPIKE The pointed tooth or teeth for use when felling or bucking to pivot the saw and maintain position while sawing 22 SWITCH A device that when operated will complete or interrupt an electrical power circuit to the motor of the chain saw 23 SWITCH LINKAGE The mechanism that transmits motion from a trigger to the switch 24 SWITCH LOCKOUT A movable stop that prevents the unintentional operation of the switch until manually actuated mo PLN3516F vv 120V 60Hz 13 5 Amp s 8 5HP 500 min 46 400m 10 5 m sec 180ml 4 2 kg 9 24 Lbs 2 SAFETY PRECAUTIONS SAFETY PRECAUTIONS FOR CHAIN SAW USERS ANSI UL 1662 1995 CAN CSA Z62 1 03 2 1 Y Ni KICKBACK SAFETY LABELS 1 Worst case computed kickback angle 2 Avoid bar nose contact one hand RECOMMENDED 6 Hold Saw properly with both hands IMPORTANT SAFETY INSTRUCTIONS 1 REPLACEMENT P
14. ations beyond your capacity or experience 3 DO NOT operate a chain saw with one hand Serious injury to the operator helpers or bystanders may result from one handed operation A chain saw is intended for two handed use 4 TO REDUCE potential for electric shock do not operate the saw on wet or slippery surfaces or during snow storms rain storms and other adverse weather conditions 5 Keep the handles dry clean and free of oil or grease 6 DO NOT allow dirt debris or sawdust to build up on the motor or outside air vents 7 Follow the manufacturer s sharpening and maintenance instructions for the saw chain 8 Cut at high motor speeds 9 Operation of a chain saw should be restricted to mature properly instructed individuals 10 Your chain saw is intended for occasional homeowner use it is not made for continuous heavy duty use 11 DO NOT FORCE a small saw to do a job requiring a heavier duty unit 12 EXAMINE THE ELECTRICAL SWITCHES Do not use the chain saw if the switches do not properly turn on and off Do not attempt to make any repairs to the electric switches Take your saw to a Poulan Authorized Service Center 13 MAINTAIN EXTENSION CORDS Inspect the extension cords periodically and replace if damaged Only use power cords that are suitably marked for outdoor use 14 DO NOT OPERATE YOUR CHAIN SAW near or around flammable liquids or gases whether in or out of doors An explosion and or fire m
15. ay push the guide bar rapidly back towards the operator Either of these reactions may cause you to lose control of the saw which could result in serious injury to the user The following precautions should be followed to minimize kickback A GRIP SAW FIRMLY Hold the chain saw firmly with both hands when the motor is running Use a firm grip with thumbs and fingers encircling the chain saw handies Note ifa manual oiler control is provided additional or modified instructions regarding its use is to be provided Do not over reach Keep proper footing and balance at ail times D Don t fet the nose of the guide bar contact a log branch ground or other obstruction E Do not cut above shoulder height F Use devices such as low kickback chain guide bar nose guards chain brakes and special guide bars that reduce the risks associated with kickback om G Only use replacement bars and chains specified by the manufacturer or the equivalent H There are no other replacement components for achieving kickback protection 19 POWER SUPPLY Connect the chain saw to correct voltage that is be sure that the voltage supplied is the same as that specified on the nameptate of the tool 2 3 OTHER SAFETY PRECAUTIONS 1 DO NOT operate a chain saw that is damaged improperly adjusted or not completely and securely assembled Be sure that the saw chain stops moving when the trigger is released 2 DO NOT attempt oper
16. ay result 15 All chain saw service olher than the items listed in the user manual safety and maintenance instructions should be performed by competent chain saw personnel Do not attempt to repair it yourself there are no user serviceable parts inside 16 NEVER REMOVE modify or make inoperative any safety device fumished with your unit The CHAIN BRAKE Hand Guard is a major safety feature The saw will not run when the CHAIN BRAKE is tripped 17 This electric powered saw is intended for infrequent use by homeowner s cottagers and campers and for such general applications such as clearing pruning cutting firewood etc It is not intended for prolonged use H the intended use involves prolonged periods of operation this may cause circulatory problems in the user s hands due to vibration It may be appropriate to use a saw having an anti vibration feature 18 Safety clothing required by your safety organizations government regulations or your employer should be used otherwise snug fitting clothing safety footwear safety chaps and hand and ear protection should be worn 19 When felling keep at least two 2 tree lengths between yourself and your fellow workers 2 4 GENERAL SAFETY PRECAU TIONS FOR CHAIN SAW USERS 1 Fatigue causes carelessness Be more cautious before rest periods and towards the end of your shift 2 Personal protective clothing required by your safety organizations government regula
17. cation Tool for lubrication Poulan Lube Gun disposable This grease gun is designed to fit the small lubrication point on the guide bar The disposable Lube Gun is packed with grease For information on where to purchase a lube gun contact the Poulan Product Service Department toll free number listed on the back cover of this manual TO LUBRICATE SPROCKET TIP WARNING Wear heavy duty work gloves when performing this application to reduce risk of personal injury 1 Unplug the chain saw from the power source NOTE It is not necessary to remove the saw chain to lubricate the guide bar sprocket tip Lubrication can be done on the job 2 Clean the guide bar sprocket tip 3 Using disposable Lube gun insert tip of lube gun into the lubrication hole and inject grease until it appears at the outside edge of the sprocket tip Figure 6 1A 4 Make sure that the CHAIN BRAKE is deactivated Rotate the saw chain by hand Repeat the lubrication procedure until the entire sprocket tip has been greased 6 14 GUIDE BAR MAINTENANCE Most guide bar problems can be prevented merely by keeping the chain saw well maintained Incorrect filing and non uniform cutter and depth gauge settings cause most guide bar problems primarily resulting in uneven bar wear As the bar wears unevenly the rails widen which may cause chain clatter and difficulty in making straight cuts Insufficient guide bar lubrication and operating
18. ct to OFF position and disconnect the Service Department through the toil extension cord first from the power free number listed on the back cover of supply then from the saw Check the this manual for service information Do power supply for blown fuses or tripped not attempt to repair it yourself No circuit breakers if it still does not serviceable parts are inside 7 2 CHAIN REPLACEMENT INFORMATION Drive Bar Chain Links P N Length P N Length Gauge Pitch 55 OL 966 051301 i 16 966 051603 16 0 05 3 8 There may be other quality equivalent replacement components for achieving kickback protection 8 LIMITED WARRANTY Poulan a division of Husqvarna Consumer Outdoor Products N A Inc warrants to the original consumer purchaser that each new Poulan brand electric or cordless product is free from defects in material and workmanship and agrees to repair or replace under this warranty any detective Poulan brand electric product within one 1 year from the original date of purchase If your Poulan brand electric or cordless product should fail within the limited warranty period you may return it in complete condition prepaid with proof of purchase to the dealer from whom il was purchased for repair or replacement at the option of Poulan This warranty is not transferable and does not cover damage or liability caused by improper handling improper maintenance or alteration or the use of acc
19. cutting efficiency shorten chain saw life and cause rapid dulling of the chain and excessive wear of the bar from overheating Too little is evidenced by smoke or bar discoloration NOTE The saw chain stretches during use particularly when it is new and occasional adjustment will be needed A new chain requires more frequent adjustment during the break in period This is normal See Section 3 4 Saw Chain Tension Adjustment instructions WARNING CAUTION A loose chain can jump off the bar while you are cutting as well as wear the bar and chain A chain that is too tight can damage the saw Either situation chain too loose or too tight could cause serious personal injury A 4 34 4 4 CHAIN BRAKE HAND GUARD This Poulan chain saw is equipped with chain brake hand guard The Hand Guard protects your left hand in the event it slips off the front handie The CHAIN BRAKE js a safety feature which is activated if pressure is applied 12 against the guard or when in the event of kickback the operator s hand strikes the lever When the CHAIN BRAKE is activated chain movement abruptly stops and the power supply to the motor is immediately cut off The purpose of the CHAIN BRAKE is to reduce the possibility of injury due to kickback The CHAIN BRAKE cannot however provide the measure of intended protection if the saw is carelessly operated The CHAIN BRAKE is disengaged chain can move when the br
20. ean and free from oil and grease DISCONNECT CHAIN SAW Disconn ect the chain saw when not in use before servicing and when changing accessories and attachments such as saw chain and guard 15 OUTDOOR EXTENSION CORDS Use only extension cords intended for outdoor use and marked accordingly 16 STAY ALERT Watch what you are doing Use common sense Do not operate the chain saw when you are tired Keep all parts of the body away from the saw chain when the motor is operating Before you start the saw make sure the saw chain is not contacting anything 17 CHECK DAMAGED PARTS Before further use of the chain saw a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual 18 GUARD AGAINST KICKBACK WARNING Kickback may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a lightening fast reverse action kicking the guide bar up and back towards the operator Pinching the saw chain along the top of the guide bar m
21. easy Turn bar bolt knob E counter clock wise Then turn ring F counter clock wise to loosen chain or clock wise to tighten chain Fig 3 4C 2 After adjustment and while wearing heavy duty work gloves move the saw chain back and forth on the guide bar to be sure the chain moves freely and is in proper mesh with sprocket NOTE If the chain is difficult to rotate or if it binds on the guide bar too much tension has been applied and must be adjusted as described in step 1 3 While tensioning the chain Hold tip of the bar up and then tighten the bar bolt knob E 3 40 3 5 FILLING OIL TANK Using a funnel fill oif tank with Genuine Factory Parts Chain Bar and Sprocket oil Wipe up any spilts Make sure no dirt gets into the oil tank The saw chain requires lubrication while in use to minimize friction with the guide bar The oif tank holds 4 5 ozs of oil enough to lubricate the chain for 12 15 minutes of sawing We recommend using Genuine Factory Parts Chain Bar and Sprocket Oil which contains additives to reduce friction wear and reduce resin residue formations CAUTION The oil tank level should be frequently checked during operation to avoid starving the bar and chain of lubrication NOTE Your chain saw is equipped with an Automatic Oiler system and is the ONLY source of lubrication for the bar and chain Figure 3 5A OIL CAP OIL TANK INSPECTION SLOT 3 5A 3 6 SELECTING THE PR
22. essories and or atlachments not specifically recommended by Poulan for this product This warranty does not cover parts that will wear and require replacement with reasonable use during the warranty period This warranty does not cover pre delivery setup or normal adjustments explained in the instruction manual Should you have any unanswered questions regarding this warranty please contact Poulan a division of Husqvarna Consumer Outdoor Products N A Inc 1030 Stevens Creek Road Augusta GA 30907 4 800 554 6723 In Canada contact Poulan 850 Matheson Bivd West Mississauga Ontario L5V 0B4 Giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer trom whom it was purchased THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE NO CLAIMS FOR CONSEQUENTIAL OR OTHER DAMAGES WILL BE ALLOWED AND THERE ARE NO OTHER EXPRESS WARRANTIES EXCEPT THOSE EXPRESSLY STIPULATED HEREIN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU This is a limited warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 The policy of Poulan is to continuously improve its products Therefore Poulan reserves the right to change modify or discontinue mode
23. have experience and specializ ed training for dealing with kickback see Safety Precautions always use a low kickback saw chain which significantly reduces the danger of kickback Low kick back saw chain does not completely eliminate kickback A low kickback or safety chain should never be regarded as total protection against injury A low kickback saw chain should always be used in conjunction with other kickback protection devices such as the CHAIN BRAKE Hand Guard furnished with your unit Always use a replacement saw chain designed as low kickback or a saw chain which meets the low kickback performance requirements of ANSI American National Standards Institute A standard saw chain a chain which does not have the kickback reducing guard links should only be used by an experien ced professional chain saw operator WHATIS A LOW KICKBACK SAW CHAIN A low kickback saw chain is a chain which has met the kickback performance requirements of ANSI B175 1 By keeping the CHAIN BRAKES and saw chain in good working condition and correctly serviced as recommended in this manual you will be able to maintain the safety system of your chain saw over the lite of the product WARNING Never remove modify or make inoperative any safety device furnished with your unit The CHAIN BRAKE Hand Guard and low kickback saw chain are major safety features provided for your protection WARNING Always wear heavy duty pr
24. helpers and or bystanders could result from one handed operation See section 1 6 tor symbol defirmtions page 14 12 When carrying a chain saw with the motor running engage the chain brake 13 Keep other persons or animals a safe distance away from a running chain saw or the area where a tree is being felled 14 Use extreme caution when cutting small brush and saplings because slender material can catch the saw chain and be whipped toward you 15 When cutting a limb that is under tension or compression be alert for springback 2 5 MORE ABOUT KICKBACK WARNING DANGER BEWARE OF KICKBACK Kickback can lead to dangerous loss of contro of the chain saw and result in serious or tatal injury to the saw operator or to anyone standing close by Always be alert because rotational kickback and pinch kickback are major chain saw operational dangers and the leading cause of most accidents 1 BEWARE OF ROTATIONAL KICKBACK Figure 2 5A A Kickback path 8 Kickback reaction zone 2 5A THE PUSH PINCH KICKBACK AND PULL REACTIONS Figure 2 5B A Pull B Solid objects C Push 2 58 KICKBACK may occur when the NOSE or TIP of the guide bar touches an object or when wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a lightening fast reverse reaction kicking the guide bar up and back toward the operator PINCHING the saw chain along the BOT
25. ing an electric chain saw plug it into the extension cord only when you are ready to cut wood Connect the extension cord to a 110 120 voltage outiet see chart 3 6 CAUTION A cord that is hot to the touch is overloaded WARNING Do not operate your chain saw in a wet or damp environment Do not expose the saw to rain snow or sleet Moisture will cause short circuits Replace or repair any damaged or frayed extension cords before using your saw Keep the cord away from the cutting area and position the cord so that it will not be caught on branches or other objects during cutting DOUBLE INSULATION 5 WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS Do not use if the cord or plug is damaged Your appliance is double insulated to help protect against electric shock Double insulation construction consists of lwo 2 separate layers of electrical insulation Appliances built with this insulation system are not intended to be grounded As a result the extension cord used with your appliance can be plugged into any conventional 120 volt electrical outlet Normal safety precautions must be observed when operating an electrical appliance The double insulation system is only for added protection against injury resulting from a possible internal electrical insulation failure WARNING Your double insulated appliance has no serviceable paris inside Do nat attempt to repair it yourself For service information contact
26. ls designs specifications and accessories of all products at any time without notice or obligation to any purchaser 18
27. ngine put chain saw down and leave area along retreat path Figure 5 1A 5 10 5 2 LIMBING Limbing a tree is the process of removing the branches from a fallen tree Do not remove supporting limbs A until after the log is bucked cut into lengths Figure 6 2A Branches under tension shoutd be cut from the bottom up to avoid binding the chain saw WARNING Never cul tree limbs while standing on tree trunk 5 2A 5 3 BUCKING Bucking is cutting a fallen log into lengths Make sure you have a good footing and stand uphil of the log when cutting on sloping ground If possible the log should be supported so that the end to be cut off is not resting on the ground If the log is supported at both ends and you must out in the middle make a downward cut halfway through the log and then make the undercut This will prevent the log from pinching the bar and chain Be careful that the chain does not cut into the ground when bucking as this causes rapid duiling of the chain When bucking on a slope always stand on the uphill side 1 Log supported along entire length Cut from top overbuck being careful to avoid cutting into the ground Figure 5 BA 2 Log supported on 1 end First cut from bottom underbuck 1 3 diameter of log to avoid splintering Second cut from above overbuck to meet first cut and avoid pinching Figure 5 3B 3 Log supported on both ends First overbuck 1 3 diameter of fog to a
28. on cord into the tool s power supply cord WARNING Make sure the extension cord does not come in contact with the guide bar and saw chain 3 Grip the saw with both hands left hand holding the front handle DO NOT HOLD CHAIN BRAKE and the right hand holding the rear handle Thumbs and fingers should encircle both handles Figure 4 10 4 With your RIGHT THUMB depress the LOCK OFF button C on the top of the rear handle and at the same time squeeze the trigger To stop the saw release the trigger Figure 4 1D NOTE It is not necessary to maintain pressure on the LOCK OFF button once the trigger is squeezed and the motor is 4 2 TO STOP MOTOR The saw motor will automatically stop when the trigger is released The LOCK OFF button will have to be depressed and the trigger squeezed to restart the motor 4 3 CHAIN AND BAR LUBRICATION Adequate lubrication of the saw chain during cutting operations is essential to minimize friction with the guide bar Your chain saw is equipped with an automatic oiler system The oiler automatically delivers the proper amount of ol to the bar and chain There is no flow adjustment The oif tank level can be checked in the inspection slot A provided on the right side of the saw Tank is full when oil is at the top of the slot Figure 4 34 CAUTION Never starve the bar and chain of lubrication oil Running the saw DRY or with TOO LITTLE OIL will decrease
29. otection work gloves and disconnect the extension cord when working on the saw chain CHAIN TENSION Check the chain tension frequently and adjust as often as necessary to keep the chain snug on the bar but loose enough to be pulled around by hand See Section 3 4 Saw Chain Tension Adjustment BREAKING IN A NEW SAW CHAIN A new chain and bar will need readjust ment after as few as five 5 cuts This is normal during the break in period and the interval between future adjustments will begin to lengthen quickly Over a period of time however the moving parts of the saw chain will become worn resulting in what is called CHAIN STRETCH This is normal When it is no longer possible to obtain correct chain tension adjustment a link will have to be removed to shorten the chain See your nearest Authorized Service Center to have this repair performed WARNING CAUTION Never have more than three 3 links removed from a loop of chain This could cause damage to the sprocket CHAIN LUBRICATION Always make sure the automatic oiler system is working properly Keep the oil tank filled with Genuine Factory Parts Chain Bar and Sprocket Oil Adequate lubrication of the bar and chain during cutting operations is essential to minimize friction with the guide bar Never starve the bar and chain of lubricating oil Running the saw dry or with too little oil will decrease rapid cutting efficiency shorten saw chain life cause r
30. r a chain brake 9 GUIDE BAR A solid railed structure that supports and guides the saw chain 10 KICKBACK The backward or upward motion or both of the guide bar occurring when the saw chain near the nose of the top area of the guide bar contacts any object such as a log or branch or when the wood closes in and pinches the saw chain in the cut KICKBACK PINCH The rapid pushback of the saw which can occur when the wood closes in and pinches the moving saw chain in the cut along the top of the guide bar 12 KICKBACK ROTATIONAL The rapid upward and backward motion of the saw which can occur when the moving saw chain near the upper portion of the tip of the guide bar contacts and object such as a log or branch 1 4 SPECIFICATIONS Model No IDU ina Se Pete tods dt Peak Horsepower No Load Speed Bar Length Cutting Speed Chain Oil Capacity Net Weight Without guide bar and chain 13 LOW KICKBACK CHAIN A chain that complies with the kickback performance requirements of ANSI B175 1 1991 when tested on a representative sample of chain saws 14 NORMAL CUTTING POSITION Those positions assumed in performing the bucking and felling cuts 15 NOTCHING UNDERCUT A notch cut in a tree that directs the tree s fall 16 OILER CONTROL A system for oiling the guide bar and saw chain 17 REAR HANDLE The support handle located at or tow
31. the saw with a chain that is TOO TIGHT will contribute to rapid bar wear see Section 6 2 To help minimize bar wear the following guide bar maintenance is recommended BAR WEAR Turn guide bar frequently at tegular intervals for example after 5 hours of use to ensure even wear on top and bottom of bar BAR GROOVES Bar grooves or rails which support and carry the chain should be cleaned if the saw has been heavily used or if the saw chain appears dirty Rails should always be cleaned every time the saw chain is removed OIL PASSAGES Oil passages at bar pad should be cleaned to ensure proper lubrication of the bar and chain during operation This can be done using a soft wire small enough to insert into the oil discharge hole NOTE The condition of the oil passages can be easily checked if the passages are clear the chain will automatically give off a spray of oil within seconds of starting the saw Your saw is equipped with an automatic oiler system TO CLEAN GUIDE BAR RAILS 1 Remove sprocket cover bar and chain see Section 3 3 2 Using a screwdriver putty knife wire brush or other similar instrument clear residue from the rails on the gu de bar This will keep the oil passages open to provide proper lubrication to the bar and chain Figure 6 18 3 Reinstall the bar chain sprocket cover and bar bolt knob See Section 3 3 6 1B 6 2 CHAIN MAINTENANCE INSTRUCTIONS WARNING Unless you
32. tions or your employer should be used At all times when using a chain saw snug fitting clothing safety chaps protective eye wear safety footwear and hand leg and hearing protection shoula be worn 3 When felling keep at least two 2 tree tengths away from your fellow workers 4 Plan your work ensuring an obstacle free work area and in the case of felling at least one escape path from the falling tree 5 Follow the instructions in your operators manual for starting the chain saw and control the chain saw with a firm grip on both handles when it is in operation Keep handles dry clean and tree of oil When transporting your chain saw use the appropriate transportation covers which should be available for the guide bar and saw chain 7 Never operate a chain saw that is damaged or improperly adjusted or that is not completely and securely assembled Be sure that the saw chain stops moving when the power control system trigger is released Never adjust the guide bar or saw chain when the motor is operating 8 Do not attempt a pruning or limbing operation in a standing tree unless specifically trained to do so 9 Guard against kickback Kickback is the upward motion of the guide bar that occurs when the saw chain at the nose of the guide bar contacts an object Kickback can lead to dangerous loss of control of the chain saw 10 A chain saw is intended for two handed use Serious injury to the operator
33. tree facing the felling direction E Be sure you don t make the lower cut too deep into the trunk The notch C should be deep enough to create a hinge F of sufficient width and strength The notch should be wide enough to direct ihe fall of the tree for as long as possible WARNING Never walk in front of a tree that has been notched Make the telling cut D from the other side of the tree and 1 5 2 0 inches 3 5 cm above the edge of the notch C Figure 5 18 Never saw completely through the trunk Always leave a hinge The hinge guides the tree If the trunk is completely cut through control over the felling direction is lost Insert a wedge or felling tever in the cut well before the tree becomes unstable and starts to move This will prevent the guide bar from binding in the felling cut if you have misjudged the falling direction Make sure no bystanders have entered the range of the falling tree before you push it over WARNING Before making the final cut always recheck the area for bystanders animals or obstacles FELLING CUT 1 Use wooden or plastic wedges G to prevent binding the bar or chain H in the cut Wedges also control felling Figure 5 10 2 When diameter of wood being cut is greater than the bar length make 2 cuts as shown Figure 5 1D WARNING As the felling cut gets close to the hinge the tree should begin to fall When tree begins to fall remove saw from cut stop e
34. void splintering Second underbuck to meet first cut and avoid pinching Figure 5 30 NOTE The best way to hold a log while bucking is to use a sawhorse When this is not possible the log shoutd be raised and supported by the limb stumps or by using supporting logs Be sure the fog being cut is securely supported 5 34 5 30 5 4 BUCKING USING A SAWHORSE For personal safety and ease of cutting the correct position for vertical bucking is essential Figure 5 4A VERTICAL CUTTING A Hold the saw firmly with both hands and keep the saw to the right of your body while cutting B Keep the left arm as straight as possible C Keep weight on both feet CAUTION While the saw is cutting be sure the chain and bar are being properly lubricated 6 BAR CHAIN MAINTENANCE 6 1 GUIDE BAR MAINTENANCE WARNING Ensure that the power cord is disconnect ed before performing any maintenance on your saw Proper maintenance of the guide bar as explained in this section is essential to keep your saw in good working order SPROCKET TIP LUBRICATION For units supplied with sprocket tip guide bars only CAUTION o Failure to lubricate the guide bar sprocket tip as explained below will result in poor performance and seizure voiding the manufacturer s warranty Lubrication of the sprocket tip is recomme nded after each saw use Always thoroughly clean the guide bar sprocket tip before lubri
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