Poulan Pro POULANPRO 96192001902 User's Manual
Contents
1. wit a gt A w nw fe Ng t t 3 e te X MP rA 5 tw i Yos 3 5 5 LEO gt a 7 aot pU eU of Hs 2 P e Fi T LAT em a z i 4 4 39 oo Me 4 E RZ l h LE lt I 7 as um e w a vet OE 25 wt M Me 2 t z he Ge At a 4 2 z z S gt 4 1 L 5 T 44 pa a 74 x gt 4 t Maa REPAIR PARTS HANDLES KEY PART NO NOTE Ali component dimensions given in U S inches NO 412682X479 412681X479 169675 17060408 412677 196333X008 412679X008 412683X479 74780524 74780528 414519X479 414518X479 751153 19131316 178899 180480 405740 72120618 401940X479 180447 180926 178669 17000616 412680 182906 175262 184471 17060410 178831 412675X004 178666 401620 178668 180964 414572 SNOW THROWER MODEL PP1153O0ES 96192001902 DESCRIPTION Lever Auger Control RH Lever Traction Drive Control LH Retainer Hairpin Screw Hex Head 1 4 20 x 3 4 Rod Interlock Arm impeller Rod Arm Traction Rod Panel Control ocrew Hex Head 5 16 18 x 1 1 2 Screw Hex Head 5 16 18 x 1 3 4 Handle Tube LH Handle Tube RH Nut Lock 5 16 18 Washer Flat 3 8 Knob Handle Rod Auger Control Rod Traction Control Bo2. according to your expected operating temperature SAE VISCOSITY GRADES 20 10 9 10 20 30 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine level more frequently to avoid possible engine damage from running low on oil Changetheoilafterevery 25hoursofoperationoratleastonce ayearifthe snowthroweris not used for 25 hours in one year Checkthe crankcase oil level before starting the engine and after each five 5 hours of continuous use Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil change All oil must meet service classification 56 51 Be sure snow thrower is on level surface 15 Oii will drain more freely when warm Catch oil in a suitable container NOTE The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual 1 safety ignition key and disconnect spark plug wire from spark plug Place wire where it
3. eS aped D Pivot points 6 Engine Auger on grease fittings V BELTS Check V belts for deterioration and wear after every 50 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TO REMOVE BELT GOVER in the Service and Adjustments section of this manual The V belts on your snowthrowerare of special construction and should be replaced by original equipment manufacturer OEM belts available from your nearest dealer Using other than OEM belts can cause personal injury or damage to 14 the snow thrower MAINTENANCE AUGER GEAR CASE gear case was filled with lubricant to the proper level at the factory The only time the lubricant needs attention is if service has been performed on the gear case If lubricant is required use only Ronex ED 1 grease TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower The sprockets hex shafts drive disc and friction wheel require no lubrication The bearings and bushings are lifetime lubricated and require no maintenance CAUTION Any lubricating ofthe above compo nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower ENGINE See engine manual LUBRICATION Use only high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade
4. WARNING To avoid serious injury never operate your snow thrower with the deflector removed or damaged IMPELLER HUB lochange direction and or distance snowis discharged SELB IMPELLER see TO CONTROL SNOW DISCHARGE in the Op eration section of this manual SHEAR BOLTS See Fig 22 AUGER SHEAR BOLTS Both right and left hand augers are secured to the auger shaft with a shoulder shear bolt and hex nut Should a for eign object or ice become lodged in the augers the shear bolts are designed to break preventing damage to any other components one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage ail controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug AUGER HUB AUGER SHAFT wire from spark plug Place wire where it cannot come T in contact with spark plug FIG 22 Alignholeinauger hub with hole in ix Dll d dee TO REMOVE BELT COVER See Fig 23 anew 1 4 20x 2 shoulder shear bolt and spacer Insta 1 4 20 lock nut and tighten securely 1 rns the two screws securing belt cover to CAUTION Do not substitute Use only original 2 Hemove cover equipment shear boits as supplied with your Replace belt cover by installing cover and screws and snow thrower tighten securely 4
5. or clothes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the machine a few minutes after throwing snow to prevent freeze up of the collector impeltler CONGRATULATIONS on your purchase of a new snow thrower It has been designed engineered and manu factured to give best possible dependability and perfor mance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ONADECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE PRODUCT SPECIFICATIONS Gasoline Capacity 4 0 Quarts 4 54 Liters and Type Unleaded Regular only SAE 5W 30 or 10W 30 0 to 40 F SAE 0W 30 below 0 F Oil Type API SG SL Oil Capacity 26 Ounces 0 74 Liters Champion RJ19LM Spark Plug Gap 0 030 0 072 mm C
6. Assembly Rod Clutch Shaft Hex Pivot Rod Shifter Yoke Shifter Trunnion Bearing Assembly Hub Rubber Wheel Plate Rubber Wheel Screw Hex Head 5 16 18 x 7 8 Ring Rubber Wheel Nut Look 5 16 18 Retainer Hairpin Spring Bias Sprocket Axle Shaft Pivot Hod Swing Plate Plate Drive Axle Shaft Power Steering Shaf Friction Pulley Bracket Shifter Speed Screw Cap Head Key Square Bearing Ball Plate Swing Spacer Bearing Pulley Friction Nut Lock 5 16 18 Ring Retaining Spring Return Pin Roll 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty Mf SNOW THROWER MODEL PP11530ES 96192001902 CHASSIS ENGINE PULLEYS REPAIR PARTS Pr LJ ponmi R w REPAIR PARTS CHASSIS ENGINE PULLEYS KEY PART NO NO 1 2 3 wd eh OO On mM G 15 414557 180522 4780520 150078 59289 166785 175330 407908 10040500 17490508 410420 85179 178828 408007 150406 187786 74780524 175331 180523 74610516 409475 180478 179157 400026 850263 DESCRIPTION Spring Traction Idier Pulley Idler 2 1 4 Engine Tecumseh Model Number LH358SA For engine service and replacement parts call Tecumseh Products at 1 800 558 5402 Screw Hex Head 5 16 18 x 1 1
7. Frame Assembly Plate Frame End Shaft Auger Control Washer Hardened Koy Safety Mounting Plate Engine Washer Lock External Tooth Power Cord 1 inch 25 4 mm Failure to do so could be hazardous damage your snow thrower and void your warranty 29 REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 WHEELS DECALS REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 WHEELS DECALS KEY PART NO DESCRIPTION 196752X421 Wheel Assembly 16 Power Steering LH 155443 Pin Klik 1 4 405161 Cover Power Steering 184471 Screw Hex Head 10 24 x 1 2 17060410 Capscrew Hex Head Flanged 1 4 20 x 1 16 410294X479 Bracket Steering Cable RH 410293X479 Bracket Steering Cable LH 17600406 Screw Hex Head 1 4 20 x 1 2 17490508 Screw Hex Head 5 16 18 x 1 2 405077 Link Steering Lever 193506X479 Yoke Steering 182015 Pin Steering Lever 194944X008 Bellcrank 194939X008 Bracket LH Steering 194943X008 Bracket RH Steering 181847 Pin Steering Bellcrank 85179 Retainer Hairpin 179148X479 Bracket Steering 192126 Driver Wheel 182466 Ring Wire Retainer 187622 Lobe Wheel 194941 Slide Clutch 179139 Spring Clutch Slide 194940 Lobe Axle 189282 Key Square 1 4 x 875 174697 Washer Thrust 1 179830 Bearing Axle 193885 Spring Return Steering Latch 196753X421 Wheel Assembly 16 Power Steering RH 700279 Clip Retainer 12000045 Ring Retaining 146315 Screw Hex Head Tapping 5 16 18 x 5 8 PART N
8. PLAGE WHILE OPERATING e SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING UNIT AVOID THROWN OBJECT INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA GAUTION WHEN OPERATING ON SNOW TRACTION A GRAVEL SURFACES DISCHARGE DRIVE CONTROL ES ee OPERATION SAFETY w n PUE 34 THROTTLE ENGINE CONTROL RECOIL AUXILIARY STARTER HANDLE START FUEL SHUT OFF CLEAN PRIMER VALVE OUT TOOL NOTE ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT AUGERS ENGINE OIL CAP WITH DIPSTICK GASOLINE FILLER CAP 4 AUGER DISCHARGE CHUTE CONTROL LEVER CONTROL LEVER DEFLECTOR REMOTE CONTROL LEVER CONTROL LEVER CHUTE TRACTION DEFLECTOR CONTROL LEVER LH TURN TRIGGER LIGHT HANDLE KNOB MUFFLER TOOLBOX DRIFT CUTTER SKID PLATE MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starter handle used for starting engine Drift cutter used to cu
9. Place throttle control in FAST position Rotate choke control to FULL position Connect the power cord to the engine Piug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 6 Push the primer three 3 times 7 Push starter button until engine starts IMPORTANT Do not crank engine more than five con tinuous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 8 Whenthe engine starts release the starter button and slowly move the choke control to the OFF position 9 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START ELECTRIC STARTER Follow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key packed separately in parts bag into ignition slotuntil itclicks DO NOT turn the key Keep the extra safety ignition key in a safe place 2 Place throttle control in FAST position Rotate choke control to FULL position 4 Push the primer four 4 times if the temperature is below 15 F or two 2 times if temperature is between 15 and 50 F If temperature is above 50 F priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine
10. cannot come in contact with spark plug Clean area around drain plug Hemove drain plug and drain oil in a suitable container Install drain plug and tighten securely Wipe off any spilled oil from snow thrower and engine Install left wheel if removed for draining oil Be sure to install klick pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of this manual 7 Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section ofthis manual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug atthe beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or trash Clean the outside of your Ur snow thrower after each use WARNING Remove safety ignition key and disconnect spark plug wire from spark piug Place wire where it canno
11. nsertsafety ignition key and reconnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear boits and hex nuts Should a foreign object or ice become lodged in the impeller the capscrews are designed to break preventing damage to any other com ponents If impeller does not turn when auger control lever is engaged check to see if the capscrews have sheared To replace the capscrew shear bolts RARE BELT COVER R 6 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop FIG 23 2 Remove safety ignition key and disconnect spark plug TO REPLACE BELTS See Fig 24 wire trom spark plug Place wire where it cannot come The auger and traction drive belts are not adjustable If the in contact with spark plug belts are damaged or begin to slip from wear they should 16 SERVICE AND ADJUSTMENTS be replaced It is recommended thatthe beit s be replaced by a qualified service center NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer belts available from your nearest dealer Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Belt replacement requires separation of the snow thrower
12. thrower can result Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower NOTE When both traction drive and auger control levers are engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process DRIVE SPEED CONTROL LEVER FlG 17 POWER STEERING OPERATION See Fig 18 Steeringtriggersareusedtoassistinsteering your snowthrow er The triggers are located onthe underside of each handle Whenatrigger is squeezed it disengages the drive wheel on that side of snow thrower and allows ittoturn in that direction To turn left squeeze left side trigger To turn right squeeze right side trigger RH TURN TRIGGER LH TURN TRIGGER FIG 18 TO ADJUST SKID PLATES See Fig 19 NOTE The wrench provided in your parts bag may be used to adjust the skid plates Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the OPERATION ground surface Adjust skid plates evenly to proper height for current surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk plac
13. 078 184505 10 179829 11 179246 12 191730 13 72250505 14 751153 15 404770 428 16 178633X428 17 179145 18 128415 19 414281 72270506 22 74041024 23 188303 25 155377 26 198474 27 169675 28 180445 29 187716 405400 31 192199 194189 OO NOO DESCRIPTION Knob Lever Screw 10 24 x 5 8 Control Assembly Deflector Nut Lock 3 8 16 Washer Flat 3 8 Control Assembly Chute Rotater Support Pivot Screw Hex Head 5 16 18 x 3 4 Spring Deflector Bolt Shouider Washer Friction Nylon Nut Lock 1 4 20 Bolt Carriage 5 16 18 Nut Lock 5 16 18 Chute Assembly Deflector Assembly Seal Deflector Blind Knob Speed Control Lever Bolt Carriage 5 16 18 x 3 4 Screw 10 24 x 1 1 2 Control Assembly Power Steering Nut Lock 5 16 18 Lever Assembly Speed Control Retainer Hairpin Rod Upper Speed Contro Rod Lower Speed Control Clamp Mounting Clean Out Tool Tool Clean Out Screw NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 23 REPAIR PARTS HANDLES _ SNOW THROWER MODEL PP11530ES 96192001902 A a 4 y d D ry gt pr t BAD 2 ZA WE 4 di b E E 7 tl M 4 0 7 s
14. 4 Screw Washer Flat Nut Jam Lock 5 16 18 Pin Idler Pivot V Belt Traction Drive Washer Lock 5 16 Screw Hex Washer Head 5 16 18 x 1 2 impeller Arm Assembly Retainer Hairpin Spring Brake V Belt Impeller Drive Screw Hex Head 3 8 16 x 1 1 4 Arm Idler Screw Hex Head 5 16 18 x 1 1 2 Bushing Idler Pivot Pulley Idler 2 3 4 Screw Hex Head 5 16 24 x 1 Spacer Engine Pulley Pulley Engine Traction Drive Pulley Engine Impeller Drive Washer Flat 3 8 Washer Lock 3 8 NOTE All component dimensions given in U S inches IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts KEY PART NO 27 28 29 NO 851084 155452 192213 178830 17490408 402881 403096X004 198580 405485 191730 402856X004 187101 416717 004 413429 479 700279 73930500 403097X004 17000616 175324X479 410877 184471 409346X428 402685X428 406109 57079 35062 417014 428 11050500 198563 SNOW THROWER MODEL PP11530ES 96192001902 DESCRIPTION Screw Hex Head 3 8 24 x 1 3 8 Guide Belt Cover Assembly includes Toolbox Cover Cover Toolbox Screw Hex Head 1 4 20 x 1 2 Bolt Shoulder 5 16 18 Bellcrank Shifter Clevis Pin Arm Auger Control Locknut Hex Plate Clutch Link Speed Control Bracket Clutch Bracket Traction Hairpin Coiter 3 32 x 1 2 Locknut Hex Plate Shifter Screw Hex Head Pivot Bracket impeller Idler Arm Pan Frame Bottom Screw
15. 77 Nut Hex Flange 5 16 18 7 180355 Bolt Flat Head Carriage 5 16 18 x 5 8 8 72270505 Bolt Carriage 5 16 18 9 163183 Bolt Hex Head 10 404930X428 Housing Auger 11 404933X479 Bar Scraper 12 178675X008 Bracket Corner Discharge 13 175322 Base Discharge Chute 14 10040500 Washer Lock 5 16 15 19111507 Washer Flat 16 74940516 Screw Hex Head 5 16 18 x 3 4 17 405637 Grease Fitting 18 179582 Screw Hex Head 5 16 x 1 19 73800400 Nut Hex Lock 1 4 20 20 155377 Nut Hex Lock 5 16 18 21 401347 Washer Flat 22 178777X479 Skid Plate RH 24 128638 Wing Nut 25 72270506 Bolt Carriage 5 16 18 x 3 4 26 174658 Bearing Auger 27 174697 Washer Thrust 1 28 198636 Bolt Shear 29 174762X479 Skid Plate LH NOTE Al component dimensions given in U S inches KEY PART NO 413609X421 413608X421 407768 407769 174681 174684 407757 174683 407758 407767 407760 407761 407770 407762 189282 407763 407764 407765 175321X428 74780426 407766 7836 181160 479 72270506 198709 198638 180684 196710 411939 SNOW THROWER MODEL PP11530ES 96192001902 DESCRIPTION Auger Assembly RH Auger Assembly LH O Ring Bushing Flange 3 4 Washer Thrust 3 4 Bearing Thrust 3 4 Shaft Impeller Washer Thrust 5 8 Bushing Flange 5 8 Screw Hex Head 5 16 18 x 3 4 Plug Case Housing Gearbox RH Seal Bushing Flange 1 Key Square 1 4 x 1 4 x 7 8 Gear Worm Shaft Auger Housing Gearbox LH Impell
16. E BELT ENGINE PULLEY FLAT WASHER LOCKWASHER BOLT IDLER ARM AUGER SQUARE San BELT HOLE CLUTCHING IDLER ARM BRACKET AUGER HOUSING FIG 24 TO REMOVE WHEELS See Fig 25 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the shaft do not use the hole in the wheel hub if equipped Inner hole in axle and hole in wheel hub are not used for your model snow thrower NOTE To seal punctures or prevent flat tires due to slow leaks tire sealant may be purchased from your local parts 17 dealer Tire sealant also prevents tire dry rot and corrosion SERVICE AND ADJUSTMENTS KLIK PIN INSTALL OUTER HOLE Ed OUTER HOLE Your carburetor is not adiustable Engine performance OF AXLE ONLY should not be affected at altitudes up to 7 000 feet 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center ENGINE SPEED Nevertamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above WHEEL HUB the factory high speed setting can be dangerous and will void the warranty If you think the engine governed high FIG 25 speed needs adjusting contact a qualified service center ENGINE which has proper equipment and experience to make any See engine manual necessary adju
17. IMPORTANT MANUAL Do Not Throw Away Poulan PRO OWNER S MANUAL MODEL NUMBER _ A WARNING Read the Owner s Manual and 96192001902 w ai warnings ana Sate SNOW THROWER can result in serious injury 5 416804 09 20 07 SH Always Wear Eye Protection During Operation Printed in U S A IMPORTANT Safe Operation Practices for Walk Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury Look for this symboi to point out im portant safety precautions means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci dental starting when setting up trans porting adjusting or making repairs WARNING This snow thrower is for use on sidewalks driveways and other ground level surfaces Caution should beexercised whileusing on sloping sur faces Do not use snow thrower on surfaces above ground level such as roofs of residences garages porches or other such structures or buildings Training 1 Head understand and follow all instructions on the and in the manual s before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly Never allow
18. NER CONTROL SPRING BRACKET FIG 6 ASSEMBLY PRE OPERATION INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install ihe chute rotator head d 2 Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower Position chute rotator head over chute bracket If neces sary rotate chute assemblyto align square and pin on un derside of chute rotator head with holes in chute bracket With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket Install 3 8 washer and locknut on threaded stud and tighten securely 3 8 LOCKNUT 3 8 WASHER THREADED STUD ROTATOR HEAD CHUTE ALIGN BEFORE MOUNTING BRACKET TIGHTENING LOCKNUT BRACKET FIG 7 INSTALL CHUTE DEFLECTOH REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon washer and 1 4 20 locknut as shown Tighten securely Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown 1 4 20 SPRING SHOULDER BOLT CHUTE DEFLECTOR HOOK NYLON WASHER 1 4 20 A ROTATER HEAD LOCKNU Qo 9 E 5 16 18 CARRIAGE BOL
19. O DESCRIPTION 1 181037 Decal Danger 22 181042 Decal Danger 3 181035 Decal Danger Deflector 4 187867 Decal Poulan Pro 11 HP 30 5 187892 Decal Poulan Pro 6 181033 Decal Instruction 7 415399 Decal LH Trigger 8 415398 Decal RH Trigger 9 415475 Decal Speed Control 10 183730 Decal Remote Deflector Control 416804 Owner s Manual English 416805 Owner s Manual French NOTE All component dimensions given U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 31 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer pur chaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exciusions 1 This warranty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items 2 Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replaceme
20. T CABLE EYELET CABLE BRACKET 5 16 18 LOCKNUT CHUTE DEFLECTOR CONTROL LEVER FIG 9 CHECK TIRE PRESSURE The tires on your snow thrower were overinflated at the fac tory for shipping purposes Correct and equaltire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PS 19 24 5 OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning 2 DANGER Ba gt ENGINE FAST SLOW CHOKE PRIMER OR WARNING OFF i R READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT FUEL FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE n gt A DANGER za BLOCKAGES MUST TO AVOID INJURY FROM R CLEARED QUT UNTIL THE ENGINE ROTATING AUGER KEEP IS SHUT OFF AND THE CLEAN HANDS FEET ANB OUT TOOL MUST BE USED NEVER USE YOUR HAND TO CLOTHING AWAY GLEAN OUT THE CHUTE IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW OWNER S MANUAL NEVER ALLOW CHILDREN OPERATE SNOWTHROWERS KEEP ALL SHIELDS AND GUARDS IN
21. USTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your snow thrower Follow the instructions under Maintenance and Stor age sections of this owner s manual TABLE OF CONTENTS SAFETY RULES 2 3 PRODUCT 5 1 3 CUSTOMER RESPONSIBILITIES 3 ASSEMBLY PRE OPERATION 5 7 OPERATION e 8 13 MAINTENANCE SCHEDULE 14 SERVICE AND ADJUSTMENTS 16 18 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20 31 PARTS PACKED SEPARATELY IN CARTON 1 POWER 1 MULTI WRENCH 3 RETAINER SPRINGS s 2 SPACERS _ 2 LOCKNUTS 1 4 20 1 WASHER 3 8 1 LOCKNUT 3 8 CHUTE DEFLECTOR REMOTE CONTROL E QE o 1 LOCKNUT 1 CARRIAGE 1 LOCKNUT 1 NYLON 1 SHOULDER 5 16 18 BOLT 5 16 18 x 5 8 1 4 20 WASHER BOLT 1 4 20 1 SPRING wm me me gt c SNP ASSEMBLY PRE OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower Reading the entire manual will familiar ize you with the un
22. While separating the auger housing from the frame assembly it is important that an assistant stand in the operating position and hold the snow thrower handles Serious personal injury and or damage to the unit could occur if the snow thrower should fall during the belt changing process FRAME ASSEMBLY AUGER HOUSING 1 REMOVE GASOLINE FROM FUEL TANK Drain gasoline from fuel tank into a suitable container out doors away from fire or flame Wipe up any spilled gasoline 2 REMOVE DISCHARGE CHUTE Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower 3 REMOVE BELT COVER See TO REMOVE BELT COVER in this section of this manual 4 REMOVE ENGINE PULLEY Remove bolt lockwasher and flat washer securing pulley to engine crankshaft Remove outside auger pulley only from crankshaft 5 SEPARATE SNOW THROWER With your assistant standing in the operating position holding the handles remove the two 2 bolts holding the auger housing and frame together have your assistant carefully lower the WARNING As the last bolt is removed handles down to the ground 6 REMOVE HAIRPIN FROM CLUTCH ROD and remove clutch rod from swing plate Tip swing plate forward 7 REMOVE AUGER BELT from around pulley 8 HELIEVETENSIONONTRACTIONDRIVEBELTIDLER and remove traction drive belt from around pulle
23. and tighten handle knobs securely INSTALL SPEED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD PLASTIC TIE UPPER HANDLE HANDLE KNOB LOWER HANDLE RETAINER SPRING SPEED CONTROL CONTROL BRACKET LEVER FIG 2 ASSEMBLY PRE OPERATION INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 21 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown 2 With top end of rod positioned under left side of control panel push rod down and inserttop end of rod into hole in drive controi bracket Secure with retainer spring TRACTION DRIVE CONTROL ROD RUBBER SLEEVE TRACTION DRIVE HETAINER CONTROL LEVER SPHING DRIVE CONTROL BRACKET FIG 4 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 With top end of rod positioned under right side of contro panel push down on rod and insert end of rod into hole in auger control bracket Secure with retainer spring HUBBER SLEEVE CONTROL ARM FiG 5 AUGER CONTROL ROD AUGER RETAI
24. arts Keep clear of the discharge opening at all times Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the snow thrower for any damage and repairthe damage before restarting and operating the snow thrower If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble Stop the engine motor whenever you leave the oper ating position before unclogging the collector impeller housing or discharge chute and when making any repairs adjustments or inspections 6 Whencieaning repairing or inspecting the snowthrower stop the engine and make certain the collector impel ler and moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine 7 Do not run the engine indoors except when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperatethe snowthrower without proper guards and other safety protective devices in place and work ing 10 Never direct the dis
25. as not been ex posed to the direct sun and warming temperatures Slightly overlap each successive path to ensure all snow will be removed Throw snow downwind whenever possible Adjust the skid plates to proper height for current snow conditions See TO ADJUST SKID PLATES in this section of this manual For extremely heavy snow reduce the width of snow removal by overlapping previous path and moving slowly Keep engine clean and clear of snow during use This will help air flow and extend engine life After snow throwing is completed allow engine to run for a few minutes to melt snow and ice off the engine Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use WARNING not operate snow thrower if weather conditions impair vis ibility Throwing snow during a heavy windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check for Loose Fasteners Clean Inspect Snow Thrower Lubrication Chart tt mad OBI W EE ME reene pz 1 mew S EEEE Check aiia Oil Level Empty Fuel Tank a NN GENERAL RECOMMENDATIONS The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence T
26. charge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility orlight Always be sure of your footing and keep a firm hold on the handles Walk never run 16 Never touch a hot engine or muffler Clearing Clogged Discharge Chute Hand contact withthe rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers Never use your hand to clean out the dis charge chute To clear the chute 1 SHUT THE ENGINE OFF 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Checkshear boits and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters
27. children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children Exercise caution to avoid slipping or falling especially when operating the snow thrower in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used and remove all doormats sleds boards wires and other foreign objects Disengage all clutches and shift into neutral before starting the engine motor Do not operate the equipment without wearing adequate winter garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable a Use an approved fuel container b Never add fuel to a running engine or hot en gine c Fill fuel tank outdoors with extreme care Never fill fuel tank indoors d Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e When practical remove gas powered from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle WARNING Snow throwers have ex posed rotating parts which can cause severe injury fr
28. e auger contro lever and shut offthe engine Removetheclean outtool trom it s mounting clip Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage After the packed snow has been dislodged return the clean out too to it s mounting clip by pushing it into the clip Makesurethe discharge chute is pointed in a safe direc tion no vehicles buildings people or other objects are inthe direction of discharge before restartingthe engine Restart the engine then squeeze the auger control leverto the handle to ciear snow from the auger hous ing and the discharge chute DISCHARGE CHUTE CLEAN OUT TOOL MOUNTING CLIP FiG 16 1O MOVE FORWARD AND BACKWARD See Fig 17 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetraction drive control leverto handleto engage the drive system Release traction drive control lever to stop the forward or reverse movement of the snow thrower SPEED and DIRECTION are controlled by the drive speed control lever Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desired position CAUTION Do not move speed control lever when traction drive control lever is engaged Damage to the snow
29. e skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE itis not recommended to operate the snow thrower over gravel or rocky surfaces Objects such as gravel rocks or other debris can easily be picked up and thrown by the impeller which can cause serious personal injury property damage or damage to the snow thrower Ifsnowthrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position Shut off engine and wait for all moving parts to stop Adjust skid plates by loosening the hex nuts then mov ing skid piate to desired position Be sure both plates are adjusted evenly Tighten securely HIGH POSITION LOW GROUND CLEARANCE LOW POSITION HIGH GROUND CLEARANCE FIG 19 SCRAPER BAR The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar TO USE DRIFT CUTTERS See Fig 20 Use the drift cutters to cut through deep snowdrifts that are higher than the front of the snow thrower e Loosen upper adjustment nut enough to allow drift cutter to be raised to highest position and tighten n
30. eplace belts if necessary See TO RE PLACE BELTS inthe Service and Adjustments section 1 Remove spark plug of this manual 2 Pourone ounce 29 ml of oil through spark plug hole 3 Lubricate as shown in the Maintenance section of this into cylinder manual 3 Pullrecoilstarter handle slowly afew times to distribute 4 Besurethatallnuts bolts screws and pinsare securely oil iastened Inspect moving parts for damage breakage 4 Replace with new spark plug and wear Replace if necessary 5 Touch all rusted or chipped paint surfaces sand OTHER 01016 Remove safety ignition key store it in a safe place ENGINE Do not store gasoline from one season to another See engine manual ky yon gasoline can your starns rust ust and or dirt in your gasoline will cause problems FUEL SYSTEM yo p IMPORTANT Itis important to prevent gum deposits from M PE id d e forming in essential fuel system parts such as carburetor i fuel hose or tank during storage Also alcohol blended Cover your snow thrower with a suitable protective fuels called gasohol or using ethanol or methanol can P aci Atel Manni e Do i sni attract moisture which leads to separation and formation ions AM CAES 22 Ra tob REM of acids during storage Acidic gas can damage the fuel y i system of an engine while in storage IMPORTANT Never cover snow thrower while engine ex haust area is still wa
31. er Assembly Screw Hex Head 1 4 20 x 1 5 8 Gasket Gearbox Pin Roll 3 16 x 1 1 8 Bar Drift Cutter Bolt Carriage 5 16 18 x 3 4 Stop Spacer Multi Wrench Gearbox Assembly Piug Bearing Hole 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty SNOW THROWER MODEL PP11530ES 96192001902 CONTROL PANEL DISCHARGE CHUTE REPAIR PARTS mw Me SEE TEE 522 ig Ed is Ww See gi 3 RET ua e Ej 3 E i grog rf MF 1 e 4 E a M E ey DA fe E EE Fi Me ROL A wW SOUS ROWE FR arem Fw fil M a 5 Yi ae Ed 45 ex 1 tra 3 oM EA Ir A 5o Xr Ve Fe ft 1 fr M a QM ey a a rete gt i n aah SES SESS TY f me MESES tread ro WN e REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 CONTROL PANEL DISCHARGE CHUTE KEY PAR NO NO 414280 17501010 198475 73800600 19131316 404974 405784X479 150
32. hedischarge chute position press downward on discharge chute control lever and move lever left or right until chute is in desired position Be sure lever springs back and locks into desired position DISCHARGE CHUTE CONTROL LEVER CHUTE DEFLECTOR REMOTE CONTROL LEVER FIG 14 The DISTANCE that snow is thrown is controlled by the position of the chute deflector Set the deflector low to throw snow a short distance set the deflector higher to throw snow farther Press downward on chute deflector control lever and move lever forward to lowerthe deflector and decrease the distance Move lever back to raise the deflector and increase the distance Be sure lever MASZ back and locks into desired position OPERATION TO THROW SNOW See Fig 15 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow FiG 15 USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac cidental starting Release th
33. it which will assist you in assembly operation and maintenance of the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes Ail parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cutdown all four corners of carton and lay panels flat 3 Remove the two 2 screws securing the auger housing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 Atoolbox is provided on your snow thrower The toolbox is located on top ofthe belt cover Store the extra shear boits nuts and muiti wrench provided in parts bag in the toolbox NOTE The mulii wrench may be used for assembly ofthe chute rotator head to snow thrower and making adjustments to the skid plates UNFOLD UPPER HANDLE 1 Raiseupperhandletothe operating position
34. lt Carriage 3 8 16 x 2 1 4 Handie Tube Lower Sleeve Spring Spring Traction Drive Spring Auger Control Screw Hex Head 3 8 16 x 1 Bushing Pivot Lever Console Panel Screw Hex Head Tapping 10 24 x 1 1 4 screw Hex Head Tapping 10 24 x 1 2 Screw Spring Torsion Lever Spring Interlock Headlight Halogen Inciudes Bulb Bulb Halogen Bezel Headlight Harness Headlight Halogen Lever interlock 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 25 REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 DRIVE Te Tiboo mmm i 2 xc eei bea oro vid em a an n Tp IAS REPAIR PARTS DRIVE PAR NO KEY NO 1 401619 2 751153 3 402882 4 17490508 5 408981 6 12000007 9 402855 11 402568 402187 402310 401732X479 15 175344 17 178613 18 198176 479 19 74760514 179831 21 73930500 169675 180135 402691 402652 401820 404307 402504 401984X479 31 17541008 189282 198791 402394 402511 402393 132010 41 12000012 402878 9465MI NOTE component dimensions given in U S inches SNOW THROWER MODEL PP11530ES 96192001902 DESCRIPTION Chain Drive Nut Lock 5 16 18 Clip Retainer Bolt Hex Head 5 16 18 x 1 2 Bearing Flange E Ring Retainer Sprocket amp Shaft
35. n all fasteners Replace damaged parts Excessive t Loose parts or damaged vibration augers or impeller If vibration remains contact a qualified service centre Recoil starter Frozen recoil starter See IF RECOIL STARTER HAS FROZEN is hard to pull in the Operation section of this manual Loss of traction Drive belt is worn Check replace drive belt drive slowing Drive belt is off of pulley Check reinstall drive belt of drive speed Friction drive wheel is worn 3 Contact a qualified service centre Move choke to OFF position Clean fuel line Drain tank and refill with fresh clean fuel Drain fue tank and carburetor refill tank with fresh gasoline Contact a qualified service centre Engine idles or runs roughly TRO DW Loss of snow Auger belt is off of pulley Check reinstall auger belt discharge or Auger belt is worn Check replace auger belt slowing of Clogged discharge chute Clean snow chute snow discharge 4 Augers impeller jammed Hemove debris or foreign object from augers impeller 19 J REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 AUGER HOUSING IMPELLER ASSEMBLY REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 182516 Bar Weight 2 751153 Nut Hex Flangelock 5 16 18 3 72110510 Bolt Carriage 5 16 18 x 1 2 4 191079 Pulley Impeller 5 188909 Bearing Assembly Flange 6 1553
36. nt under this warranty must be paid by the purchaser unless such return is requested by the manufacturer 3 The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase 4 This Warranty applies oniy to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Canada contact Poulan Pro Customer Service Department 2 2 oervice Department ry Fox Way 1030 Stevens Creek Road Mississauga Omara Augusta GA 30907 USA ga L5V 4 giving the complete mfg ID serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR RANTIES Some area
37. o receive full value from the warranty operator must maintain snow thrower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your snow thrower All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolsto be sure they are functioning properly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain proper air pressure in both tires 14 17 1 19 24 5 N m Keeptiresfreeofgasolineandoil which can harm rubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local paris dealer Tire sealant also prevents tire dry rot and corrosion D SAE 5W 30 Motor Oil LUBRICATION CHART See ENGINE Maintenance section 3 General Purpose Grease TOR CE
38. om contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons smail children and pets at ail times including startup CAUTION Muffier and other engine parts become extremely hot during operation and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemi cals known to the State of California to cause cancer and birth defects or other reproductive harm Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refuel ing is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing im mediately Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors Adjust the collector housing height to clear gravel or crushed rock surface Never attempt to make any adjustments while the engine motor is running except when specifically recommended by manufacturer Always wear safety glasses or eye shields during op eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine Operation 1 2 Do not put hands or feet near or under rotating p
39. ontrol to STOP position 2 Hemove do not turn safety ignition key to prevent unauthorized use SAFETY GLASSES NOTE Never use choke to stop engine TO USE FUEL SHUT OFF VALVE See Fig 11 The fuel shut off valve is located beneath the fuel tank on the engine Always operate the snow thrower with the fuel shut off valve in the OPEN position FIG 11 TO USE THROTTLE CONTROL See Fig 12 Thethrottle control is located onthe engine Always operate the snow thrower with the engine at full throttle Full throttle offers the best snow thrower performance TO USE CHOKE CONTROL See Fig 13 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 13 TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma ter al thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup Ifthe discharge chute or auger become clogged shut off engine and wait for ail moving parts to stop Usethe clean outtool NOT YOUR HANDS to unclog the chute and or auger The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever Tochanget
40. orage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur ENGINE OIL FILL DIPSTICK CHOKE CONTROL THROTTLE PRIMER IGNITION GASOLINE FILLER CAP FUEL SHUT OFF VALVE STARTER STARTER BUTTON HANDLE POWER CORD PLUG NOTE ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT RECOIL FIG 21 OPERATION TO START ENGINE Be sure fuel shut off valve is in the OPEN position Your snow thrower engine is equipped with both a 120 Volt A C electric starter and a recoil starter The electric starter is equipped with a three wire power cord and plug and is designed to operate on 120 Voit A C household current Be sure your house is a 120 Volt A C three wire grounded system f you are uncertain consult a licensed electrician WARNING Do not use the electric starter if your house is not a 120 Voit three wire grounded system Se rious personal injury or damage to your snow thrower could result COLD START ELECTRIC STARTER i Insert safety ignition key packed separately in parts bag into ignition slot until it clicks DO NOT turnthe key Keep the extra safety ignition key in a safe place
41. rm 18 TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre PROBLEM CAUSE CORRECTION Does not start Fuel shut off valve if so Turn fuel shut off valve to OPEN position equipped in OFF position Safety ignition key is not inserted Insert safety ignition key 3 Outoffuel 3 Fill fuel tank 4 Throttle in STOP position 4 Move throttle to FAST position 5 Choke in OFF position 5 Move to FULL position 6 Primer not depressed 6 Prime as instructed in the Operation section of this manual 7 Engine is flooded 7 Wait a few minutes before restarting DO NOT prime 8 Spark plug wire is 8 Connect wire to spark plug disconnected 9 Bad spark plug 9 spark plug 10 Stale fuel 10 Drain fuel tank and carburetor refill tank with fresh gasoline 11 Water in fuel 11 Drain fuel tank and carburetor refill tank with fresh gasoline Reconnect spark plug wire Reduce speed and width of swath Remove ice and snow on and around fuel tank cap Loss of power Spark plug wire loose Throwing too much snow Fuel tank cap is covered with ice or snow Dirty or clogged muffler ON gt WAP 4 Clean or replace muffler Choke is in FULL position Blockage in fuel line Stale fuel Water in fuel Carburetor is in need of adjustment or overhaul Tighte
42. s do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 PoulanPRO
43. stments immediately prepare your unit for storage at the end of the Empty the fuel tank by starting the engine and letting season or if the unit will not be used for 30 days or more it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in WAHNING Never store the snow the fuel tank or permanent damage may occur thrower with gasolineinthetank inside a building nae fumes may reach an Use fresh fuel next season open flame spark or pilot light as on a NOTE Fuel stabilizer is an acceptable alternative in min furnace water heater clothes dryer or imizing the formation of fuel gum deposits during storage gas appliance Allowthe engineto cool Add stabilizer to gasoline in fuel tank or storage container before storing in any enclosure Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the SNOW THROWER gastank and carburetor if using fuel stabilizer When snow thrower is to be stored for a period of time ENGINE OIL clean it thoroughly remove ail dirt grease leaves etc Mesa Drain with engine warm and replace with clean engine Store in a clean dry area He ee E ngin 1 Clean entire snow thrower See CLEANING in the ani in ine Maintenance section o this Maintenance section of this manual CYLINDER 2 Inspect and r
44. t come in contact with spark plug Keep finished surfaces wheelsfree of gasoline oil etc We do not recommend using a garden hose to clean your snow thrower unless the electrical system muffler and carburetor are covered to keep water out Water in engine can result in shortened engine life SERVICE AND ADJUSTMENTS WARNING To avoid serious injury before performing any service or adjustments 1 Besure throttle is in STOP position 2 Remove safety ignition key 3 Make sure the augers and all moving parts have completely stopped 4 Disconnect spark plug wire from spark plug and place wire where it cannot contact plug SNOW THROWER 3 Align holes in impeller hub with holes in impeller shaft and install two 2 new 1 4 20 x 1 5 8 capscrew shear Mod da trei AE bolts Install 1 4 20 locknuts and tighten securely See ADJUST SKID PLATES and SCRAPER BAR the Operation section of this manual CAUTION Do not substitute Use only original CHUTE DEFLECTOR equipment capscrew shear bolts as supplied The chute deflector attached to the top of the discharge with your snow thrower GOERS le prorice rE Osea Ok SNOW away MOm 4 Insertsafety ignition key and reconnect spark plug wire the operator If the deflector becomes damaged it shouid lug be replaced to spark plug 1 4 20 1 4 20 x 1 5 8 1 4 20 x 2 LOCKNUT CAPSCREW SHOULDER SHEAR BOLT SHEAR BOLT SPACER
45. t through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine LH and RH turn triggers used to steer the snow thrower 9 Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine Traction drive control lever used to engage power pro pelled forward or reverse motion of snow thrower Auger control lever usedto engage auger motion throw snow Discharge chute control lever used to change the di rection the snow is thrown Skid plate used to adjust height of scraper bar from the ground Deflector remote contro lever used to change the distance the snow is thrown OPERATION m The operation of any snow thrower can result in foreign objects thrown into the eyes which canresuitin severe eye damage Always wear WEE safety glasses or eye shields while operating your snow thrower or performing any adjust ments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR SNOW THROWER Know how to operaie all controls before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE Release traction drive control lever to stop the forward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle c
46. ut securely Repeat for opposite side of snow thrower When not using drift cutters loosen adjustment nut lower to storage position and tighten nut securely AUGER HOUSING STORAGE POSITION ADJUST MENT NUT 12 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 21 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove fill cap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 21 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness WARNING Wipe off any spilled oil or fuel Do not store spiil or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before st
47. wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back o Bom W 13 6 Whentheenginestarts releasethe recoil starter handie and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine proceed as follows 1 Grasptherecoil starter handie and slowly puil as much rope out of the starter as possible 2 Release the recoil starter handie and let it snap back against the starter If the engine still fails to start repeat the above steps or use the electric starter SNOW THROWING TIPS Always operate the snow thrower with the engine at full throttle Full throttle offers the best performance Goslowerin deep freezing or heavy wet snow Use the drive speed control NOT the throttle to adjust speed e itis easier and more efficient to remove snow imme diately after it falls best time to remove snow is the early morning At this time the snow is usually dry and h
48. ys HINT Insert a 3 8 drive ratchet in the ON position into the square hole in idler arm and rotate ratchet clockwise to relieve tension 9 With tension relieved on idler install new traction drive belt around pulleys and inside belt keepers 10 Install clutch rod in swing plate secure with hairpin 11 Place auger belt around and inside the groove of auger pulley only 12 While your assistant slowly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 13 Bring snow thrower completely together and check carefully for proper routing of belts If auger belt has become dislodged fromthe pulley by catching the idler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 12 Belt must be fully seated in pulley groove when bringing the snow thrower together 14 Install the two 2 hex bolts and tighten securely 15 INSTALLENGINE PULLEY Place beltin pulley groove and slide pulley on crankshaft Install flat washer lockwasher and bolt and tighten securely 41 47 N m torque Make sure belt is inside belt keeper 16 INSTALL BELT COVER and two 2 screws Tighten securely 17 INSTALL DISCHARGE CHUTE See INSTALL DIS CHARGE CHUTE CHUTE ROTATER in the Assembly Pre Operation section of this manual BELT KEEPER TRACTION DRIV
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