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Porter-Cable PCB270TS User's Manual

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1. Motor L GROUND CIRCUIT BREAKER SWITCH White Black White Black Black Black 5 Terminal Block el KE Blac Blu Brown Black White Black White GROUND 60HZ Power White 28 White Terminal Block Power Cord CIRCUIT BREAKER N SWITCH Black Whi een GROUND CIRCUIT BREAKER SWITCH MAINTAINING YOUR TABLE SAW GENERAL MAINTENANCE For your own safety turn the switch OFF and remove the switch key Remove the plug from the power source outlet before maintaining or lubricating your saw 1 Clean out all sawdust that has accumulated inside the saw cabinet and the motor 2 Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece 3 Clean cutting blades with pitch and gum remover 4 Aworn cut or damaged power cord should be replaced immediately A WARNING All electrical or mechanical repairs should be attempted only by a trained repair technician Contact the nearest Porter Cable Authorized Service Center for service Use only identical replacement parts Any other parts may create a hazard 5 Use only mild soap and a damp cloth to clean the tool Never let any liquid get inside the tool never immerse any part of the tool into a liquid IMPORTANT To assure pro
2. 2 Reconnect the motor wires and power wires as shown in the wiring diagram Fig ZZ CAUTION A qualified electrician should do the conversion or the machine can be taken to an Authorized Service Center When completed the machine must conform to the National Electric Code and all local codes and ordinances The machine is converted by re wiring the motor for 240 volts installing a 240 volt plug on the power supply cord and replacing the switch with one that is rated for 240 volt operation Be sure the 240 volt plug is only used in an outlet plug No adapter should be used with the 240 volt plug In all cases make certain that the receptacle in question is properly grounded If you are not sure have a quali fied electrician check the receptacle NOTE The 240 volt plug is not supplied with this product Please check with a qualified electrician for the correct plug 27 Fig 27 120 V Wire Wiring Terminal Block Motor Rocker Switch Blue 240 V Wire Wiring Terminal Block Motor Black D White o White 3 T Black a 240V Black Blue 2 White o Rocker Switch Black Black Black 3 White 9 O ER Black 120V Black y 60HZ RI Power Brown Cuna
3. 2 Make sure the blade fits flush against the inner flange 3 Clean the outer blade flange 4 and install it onto the arbor and against the blade 4 Thread the arbor nut 3 onto the arbor making sure the flat side of the nut is against the blade then handtighten 5 Pull the motor locking lever 1 toward the front of the machine while spinning the blade until the latch locks into place and the blade will no longer turn 6 Place the wrench 2 on the arbor nut and turn clockwise toward the rear of the saw table 7 Replace the table insert ADJUSTING THE 90 AND 45 POSITIVE STOPS FIG X Y Z Your saw has positive stops that will quickly position the saw blade at 90 and 45 to the table Make adjustments necessary 17 90 Stop Fig X Y 1 Disconnect the saw from the power source 2 Turn the blade tilting handwheel until the blade tilting scale is at 90 3 Turn the blade elevation handwheel and raise the blade 1 to the maximum elevation 4 Place a combination square 2 on the table and against the blade to check if the blade is 90 to the table Fig X 90 45 NS L 5 If the blade is not 90 to the table Remove the back cover of the base by removing the screws two for each side 6 Adjust the blade tilting handwheel to make an adequate distance between the anchor block 1 and bevel gear 2 7 Loosen the two set screws 3 of the anchor
4. e Use 1 2 in 13 mm or 3 4 in 19 mm material e Push stick MUST be thinner than the width of material being cut Notch for Prevent Cut Here to Push 1 2 in 13 mm Wood Cut Here to Push 3 4 in 19 mm Wood 32 PARTS LIST 10 IN 254 MM STATIONARY TABLE SAW PARTS LIST FOR TABLE SAW 0QGR COMPRESSION SPRING OR25 COLLAR 10PM COPPER BUSH 145M SPRING PIN 2X1D CLAMP BAR 2X1E LOCK HANDLE 2X1G SPECIAL NUT 2x1Q DRIVE BELT POLY V BELT LD Description Size Qt I D Description Size Qty 2389 WHEEL 06 1 26PT COMPRESSION SPRING q 2390 COMPRESSION SPRING 1 26VG WIRE CONNECTOR 1 2552 HANDLE 06 1 26VH WIRE CONNECTOR ki 09JK WRENCH 1 26YD LEAD WIRE ASS Y 1 0B98 BEVEL GEAR 1 26YE LEAD WIRE ASS Y 1 OBAC SET NUT 1 26YF LEAD WIRE ASS Y 1 OBAE ARBOR COLLAR il 28DX WORM pl 0GCM BEVEL GEAR pl 28DY BEVEL GEAR 2 OHVX BALL BEARING 2 28RA SWITCH BOX COVER 1 0J3V WRENCH HEX 6MM 1 2825 ANCHOR BLOCK 2 0J4D FLAT WASHER 5 10 1 2 2877 CR RE COUNT HD TAPPING SCREW 2 0J4F FLAT WASHER 8 16 2 5 4 293H PUSH STICK 1 0J4U FLAT WASHER 6 18 1 5 1 297W HARDWARE BAG ASS Y S ki 0J4wW FLAT WASHER 8 2 18 1 5 4 297Y HARDWARE BAG ASS Y Q 1 0J5A FLAT WASHER 5 16 2 1 21 CIRCUIT BREAKER SWITCH ASS Y il 0J6T FLAT WASHER 16 3 4 1 16 4 2NWX DUST GUARD 1 0J78 FLAT WASHER 1 4 1 2 3 32 2 2PHA CR RE TRUSS HD TAPPING SCREW M5 0 8 12 24 0J7U FLAT WASHER 5 8 1 3 4 11 64 1 2PHX HEX SOC TRUSS HD SCREW M5 0 8 8 0J8K FLAT WA
5. Fig L Storage brackets for anti kickback pawl 1 is located on the right side of the saw base 1 Take the anti kickback pawl assembly 1 and lift up the locking lever 2 located on top 2 Place the front of assembly into slot 3 and push down making sure the assembly is engaged in the slot 3 4 There should be no movement of the assembly Push down on the locking lever Fig L Blade guard assembly storage Fig Storage brackets for blade guard assembly 1 is located on the right side of the saw base 1 Take the blade guard assembly 1 and locate the sliding locking knob 2 on the back of assembly 2 Slide the locking knob up and press the guard assembly down along the step 3 so that the ball engages into hole 4 completely 3 Release the locking knob Make sure that the assembly is locked in place and supported by plate 5 Fig M A Blade wrench 8 push stick storage Fig N O Storage for blade wrench and push stick is located on the right side of the saw base 1 Hang the blade wrench 1 on the holder 2 as shown Fig N 2 Insert the holders 2 through the holes 3 of the push stick 4 Fig O Riving knife storage Fig P Storage for riving knife 1 is located on the right side of the saw base Insert the riving knife through the holder 2 as s
6. grinding drilling and other construction activities contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolonged contact with dust from power sanding sawing grinding drilling and other construction activities Wear protective clothing and wash exposed areas with soap and water Allowing dust to get into your mouth eyes or lay on the skin may promote absorption of harmful chemicals WARNING Use of this tool can generate and or disperse dust which may cause serious and permanent respiratory or other injury Always use NIOSH OSHA approved respiratory protection appropriate for the dust exposure Direct particles away from face and body 2009 12 2 Printed in Taiwan SAFETY GUIDELINES DEFINITIONS WARNING ICONS Your power tool and its Instruction Manual may contain WARNING ICONS a picture symbol intended to alert you to and or instruct you how to avoid a potentially hazard
7. short 2 Hex nuts 3 6 mm hex key 1 J K Storage parts Miter guage storage Rip fence storage Power cord storage Blade guard assembly storage Storage parts hardware Screws long Screws short Nuts Screws with washers TABLE OF LOOSE PARTS TABLE SAW ITEM DESCRIPTION onovozzr zi ULNXXZXC Table saw assembly Right left table extension Front table extension rail Rear table extension rail Hex bolts Table extension hardware bag Front rail covers Front rail hardware bag Hex bolts long Hex bolts short Square nuts Rear rail hardware bag Hex bolts Hex nuts Handwheel dome nut handle nut Riving knife Anti kickback pawl Blade guard Miter gauge Rip fence Blade wrench Push stick QUANTITY 1 1 set 1 set 1 set 1 set N QUANTITY 1 1 each 1 set 1 set 4 1 set 1 set 1 set UNPACKING YOUR TABLE SAW a SaN a 969600099 966666696 3333338 0899999 333333338 33333333 oo PAPA BF TERT 9909898 989 P S ANA R A BRB ADA Q T U V W 10 KNOW YOUR TABLE SAW Rip fence Blade guard Miter gauge Table extension left Table extension r
8. 2 firmly against the face of the miter gauge throughout the cutting operation Fig UU MITER CUTS FIG VV This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90 1 Set the blade 3 to 0 bevel angle and tighten the blade bevel lock handle 2 Set the miter gauge 1 at the desired miter angle and lock in position by tightening the miter gauge locking handle 3 Hold the workpiece 2 firmly against the face of the miter gauge throughout the cutting operation Fig VV E N USING WOOD FACING ON THE RIP FENCE FIG WW When performing some special cutting operations add a wood facing 1 to either side of the rip fence 2 1 Use a smooth straight 3 4 in 19 1 mm thick wood board 1 that is as long as the rip fence 2 Attach the wood facing to the fence with wood screws 3 not included through the holes in the fence A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table Fig WW 26 DADO CUTS FIG XX 1 To perform dado cutting with a stacked dado blade set a special insert must be used See page 30 and 31 for ordering information Remove the saw blade original table insert and blade guard Install the dado and dado blade insert 2 Instruction for operating the d
9. The smaller the gauge number the heavier the cord Make sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified technician before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas MINIMUM GAUGE FOR EXTENSION CORDS AWG Ampere Rating More Than Not More Than Total length of Cord 120V 25 50 100 150 ft 7 62 15 24 30 48 45 72 m 50 100 200 300 ft 15 24 30 48 60 96 91 44 m AWG American Wire Gauge 240V 18 16 16 14 0 18 A WARNING This tool is for indoor use only Do not expose to rain or use in damp locations This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig 1 Fig 1 shows a three pronged electrical plug and receptacle that has a grounding conductor If a properly grounded receptacle is not available an adapter Fig 2 can be used to temporarily connect this plug to a two contact grounded receptacle The adapter Fig 2 has a rigid lug extending from it that MUST be connected to a permanent earth ground such as a properly grounded receptacle box CAUTION In all cases make certain the receptacle is properly grounded If you are not sure have a qualified electrician check the receptacle Three Pronged Plug Fig 1 Grounding Prong Pro perly Grounded Three Pronged Receptacle Fig 2 Groundin
10. mistakes that could cause serious injury do not plug the tool in until you have read and understood the following Read all instructions before operating product Failure to follow all instructions listed below may result in electric shock fire and or serious injury 1 READ and become familiar with the entire Instruction Manual LEARN the tool s application limitations and possible hazards N KEEP GUARDS IN PLACE and in working order oO REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON 4 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 5 DO NOT USE IN DANGEROUS ENVIRONMENTS Do not use power tools in damp locations or expose them to rain or snow Keep work area well lit 6 KEEP CHILDREN AWAY All visitors and bystanders should be kept a safe distance from work area 7 MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys 8 DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed 9 USE THE RIGHT TOOL Do not force the tool or an attachment to do a job for which it was not designed 10 USE PROPER EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will result in a drop in lin
11. moved by lifting up on the handle 2 and sliding the fence to the desired location Pushing down on the handle locks the fence in position 2 Position the fence on the right side of the table and along the edge miter gauge groove 3 3 Lock the fence handle The fence should be parallel with the miter gauge groove 4 If adjustment is needed to make the fence parallel to the groove do the following Loosen the two bolts 4 and lift up on the handle Hold the fence bracket 5 firmly against the front of the saw table Move the fence until it is parallel with the miter gauge groove Push the handle down and tighten both bolts 21 5 If fence is loose when the handle is in the locked downward position do the following Move the handle upward and turn the adjusting nut 6 clockwise until the rear clamp is snug Over tightening the adjusting bolts will cause the fence to come out of alignment NOTE Two rollers 7 are provided for fine adjustment turning left or right Fig JJ WARNING Failure to properly align fence can cause kickback and serious injury RIP FENCE INDICATOR AJUSTMENT FIG KK NOTE The rip fence indicator points to the scale on the front of the table saw Measurement shown by the indicator will provide the user with accuracy up to 1 16 in 1 6 mm Measurement shown 15 the distance from the blade to the side of the fence closest to the bla
12. radial distance between the riving knife and the toothed rim of the saw blade is 0 12 in 0 31 in 3 mm 8 mm The tip of the riving knife shall not be lower than 0 04 in 0 2 in 1 mm 5 mm from the tooth peak The riving knife is thinner than the width of the kerf by approximately 1 64 in 0 4 mm on each side The blade body must be thinner than the thickness of the riving knife but the blade kerf must be thicker than the riving knife INSTALLING BLADE GUARD ASSEMBLY FIG FF GG A WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet Wheninstalling the blade guard cover the blade teeth with a piece of folded cardboard to protect yourself from possible injury Never operate this machine without the blade guard in place for all through sawing operations Installing the anti kickback pawl and blade guard assembly Fig FF 1 Make sure the blade is elevated to its maximum height and the bevel is set at 0 Make sure the bevel lock handle is tight 2 Take the anti kickback pawl assembly 1 and lift up the locking lever 2 located on top 3 Place the front of assembly into slot 3 and push down making sure the assembly is engaged in the slot 3 4 There should be no movement of the assembly Push down on the locking lever Fig FF i A 1 4 Take the blade g
13. used for rip cutting which allows the workpiece to cut straight RIPPING Cutting with the grain of the wood or along the length of the workpiece RIVING KNIFE A metal piece of the guard assembly located behind and moves with the blade Slightly thinner than the saw blade it helps keep the kerf open and prevents kickback SAW BLADE PATH The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece that will be cut SET The distance between two saw blade tips bent outward in opposite directions to each other The further apart the tips are the greater the set TABLE INSERT Insert that is removed from the table to install remove blades When dado cutting a dado insert plate must be used THROUGH SAWING Making a cut completely through the length or width of a workpiece WORKPIECE Material to be cut Leading Edge Saw Blade Path Kerf Surface Trailing Edge Workpiece Direction of Workpiece NOTE Blade guard assembly is removed for purposes of illustration only 49 gt ASSEMBLY AND ADJUSTMENTS Estimated Assembly Time 90 120 minutes 2 people A WARNING For your safety never connect plug to power source receptacle until all assembly and adjustment steps are complete and you have read and understood the safety instructions ASSEMBLING STAND FIG A 1 1 Unpack all parts and group by type and size Refer to parts list for quantities The numb
14. 1 Riving knife not aligned correctly with blade 1 Check and align riving knife with blade knife Saw makes Dull blade Replace blade unsatisfactory cuts Blade mounted backwards Turn the blade around Gum or pitch on blade Remove blade and clean with turpentine and coarse steel wool Incorrect blade for work being done Change the blade Gum or pitch on blade causing erratic feed 5 Clean table with turpentine and steel wool Rip fence out of adjustment Align rip fence with miter gauge slot Riving knife not aligned with blade Align riving knife with blade Feeding stock without rip fence Install and use rip fence Riving knife not in place Install and use riving knife with guard Dull blade Replace blade The operator letting go of material before it 6 Push material all the way past saw blade is past saw blade before releasing work Miter angle lock knob is not tight Tighten knob Material kicked back from blade 30 PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Blade does not raise or 1 Sawdust and dirt in elevation tilting Brush or blow out loose dust and dirt tilt freely mechanisms Blade does not come Extension cord too light or too long Replace with adequate size cord up to speed Reset trips 2 Low house voltage Contact your electric company too easily Machine vibrates Saw not mounted securely to workbench Tigh
15. 2x32UNC 1 4 2 153N CAPACITOR COVER 1 1451 LEAD WIRE ASS Y 1 153P CAPACITOR TERMINAL COVER 2 OHVW BALL BEARING 6202ZZ 1 153T CAPACITOR TERMINAL COVER 2 OHVX BALL BEARING 6203ZZ 1 25N5 INSULATE PLATE 1 OJAF EXTERNAL TOOTH LOCK WASHER 5 1 25SH CR RE PAN HD SCREW amp WASHER 10 24UNC 1 4 4 0JBA WAVE WASHER 1 2E7A ARMATURE ASS Y 1 OKF2 CR RE PAN HD SCREW M3 0 5 6 2 2PWE MOTOR REAR COVER 06 1 SERRATED TOOTHED HEXAGON FLANGE NUT M5 0 8 T 5 4 2WF8 FRONT HOUSING 1 OKSR STRAIN RELIEF 9 65 2 2WWD MOTOR ASS Y 1 OLYY CONTACT PLATE 63mm T 2mm 1 2WWF MOTOR HOUSING ASS Y 1 OLZO CENTRIFUGAL STARTER 2P 1 2WWJ FIELD ASS Y L 95 115V 230V 60Hz 1 OLZC CAPACITOR 1 Y41A SPRING PIN M5 8 SK5 SK7 1 0Q1G FAN 1 Y48V CR RE PAN HD SCREW M5 0 8 230 4 0Q2L CONNECTOR BOX COVER 06 4 Y490 CR RE PAN HD amp WASHER SCREW 3 16x24UNCx3 8 6 0Q2T CAPACITOR COVER 06 1 Y49V CR RE PAN HD SCREW 3 16x24UNCx 3 8 1 144T CAPACITOR 1 Y4C1 TERMINAL 2 1537 OJBA Y48V 0Q1G OHVX 36 2WWD NOTES THREE YEAR LIMITED WARRANTY PORTER CABLE will repair without charge any defects due to faulty materials or workmanship for three years from the date of purchase This warranty does not cover part failure due to normal wear or tool abuse For further detail of warranty coverage and warranty repair information visit www portercable com or call 888 609 9779 This warranty does not apply to accessories or damage caused where repairs hav
16. ADE without first turning the saw OFF Turn power switch OFF immediately to prevent motor damage 12 PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces 13 AVOID KICKBACKS work thrown back towards you by keeping the blade sharp the rip fence parallel to the saw blade and by keeping the riving knife anti kickback pawls and guards in place aligned and functioning Do not release work before passing it completely beyond the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide it along the fence 14 15 16 17 18 19 20 21 22 23 AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade NEVER USE SOLVENTS to clean plastic parts Solvents could possibly dissolve or otherwise damage the material Only a soft damp cloth should be used to clean plastic parts MOUNT your table saw on a bench or stand before performing any cutting operations Refer to ASSEMBLY AND ADJUSTMENTS on page 13 Secure tool properly to prevent unexpected movement NEVER CUT METALS or materials that may make hazardous dust ALWAYS USE IN A WELL VENTILATED AREA Remove sawdust frequently Clean out sawdust from the interior of the saw to prevent a potential fire hazard Attach a vacuum to the dust port for additional sawdust removal NEVER LEAVE THE SAW RUNNING UNATTENDED Do not
17. EFT 2 SCALE 2X7H CAUTION LABEL 2X7J LABEL 2X7K CAUTION STICKER 2XKU HARDWARE BAG ASS Y U 2XZ9 COLLAR 2YBD WARNING LABEL 2YBU TRADE MARK LABEL 2YEW INSTRUCTIONS MANUAL 239J SIDE COVER RIGHT 2YQ2 BLADE 23BA SCREW M6 1 0 2YQ3 HEX SOC HD CAP BOLT M8 1 25 75 23CN HEX SOCKET HD CAP SCREWS M6 1 0 40 2YR5 BUSH 23KE HEX NUT 16 1 5 7 7 2YRC HARDWARE BAG ASS Y 23KS BALL BEARING 2YRD HARDWARE BAG ASS Y R 255N HEX SOCKET HD CAP SCREWS M8 1 25 20 2YRG HARDWARE BAG ASS Y P 255V WASHER 2YRK HANDLE BAR ASS Y 25JY SWITCH MOUNTING 06 2YVD PLUNGER HOUSING ASS Y BAA ANA ANA A ANA ANA Y a 25MZ SWITCH BOX 2YXD COVER 2222 TILTING SCALE 33 ee A Ann S E E m E a 10 IN 254 MM TABLE SAW SCHEMATIC FOR TABLE SAW P Hardware Bag T 2YRG OKC8 Q Hardware Bag T 297Y R Hardware Bag T 2YRD S Hardware Bag T 297W T Hardware Bag T 2YRC U Hardware Bag T 2XKU 2YEW 10 IN 254 MM STATIONARY TABLE SAW PARTS LIST amp SCHEMATIC FOR STAND 1 D 01AE OCSE OK7D OK7F OK7L OKJ7 OKMY OKPQ OKRR 10LF 10LU 22VB 2EDZ 2X2G 2X2L 2X2P 2X2T 2X2U 2X2V 2X5E Description LEVELING PAD POWER CORD CLAMP CR RE ROUND WASHER HD SCREW CR RE ROUND WASHER HD SCREW CR RE ROUND WASHER HD SCREW CAP HD SQ NECK BOLT HEX NUT HEX NUT SERRATED
18. Lee anita aad ae 31 PARTS LIS Pisso enie 33 Lim 38 PRODUCT SPECIFICATIONS MOTOR SAW TYDE iii ias Induction Table 526 viii 27 1 8 in x 20 1 8 in 688 mm x 512 mm Amps 15 7 5 Table Extensions Right amp Left Voltage casi 120 240 Extension Fence Capacity 30 in 762 mm Right ar 60 Blade SI26 mete 10 in 254 mm RPM no 3450 Blade Arbor tte 5 8 in 15 9 mm Overload Protection YES CUTTING CAPACITY MITER GAUGE YES Maximum Cut Depth 90 3 1 2in 88 9 mm RIP FENCE YES Maximum Cut Depth 45 2 1 4 in 57 1 mm Maximum Dado Cut Width 13 16 in 20 6 mm Maximum Dado Blade Diameter 8 in 203 2mm A WARNING To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection Use a seperate electrical circuit for your tools To avoid electrical hazards fire hazards or damage to the table saw use proper circuit protection This table saw is wired at the factory for 110 120 220 240 Volt operation It must be connected to a 110 120 Volt 15 Ampere or 220 240 Volt 7 5 Ampere time delay fuse or circuit breaker To avoid shock or fire replace power cord immediately if it is worn cut or damaged in any way CALIFORNIA PROPOSITION 65 Some dust created by power sanding sawing
19. MMENDED ACCESSORIES Consult this Instruction Manual for recommended accessories The use of improper accessories may cause risk of injury to yourself or others NEVER STAND ON THE TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK FOR DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE THE TOOL RUNNING UNATTENDED TURN THE POWER OFF Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DO NOT use power tool in presence of flammable liquids or gases DO NOT operate the tool if you are under the influence of any drugs alcohol or medicationn that could affect your ability to use the tool properly Dust generated from certain materials can be hazardous to your health Always operate saw in well ventilated
20. ND REPAIRS All quality tools will eventually require servicing and or replacement of parts For information about Porter Cable its factory service centers or authorized warranty service centers visit our website at www portercable com or call our Customer Care Center at 888 609 9779 All repairs made by our service centers are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by others You can also write to us for information at Power Tool Specialists Inc 684 Huey Road Rock Hill SC 29730 888 609 9779 Attention Product Service Be sure to include all of the information shown on the nameplate of your tool model number type serial number etc PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Saw will not start Saw is not plugged in Plug saw Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Cord is damaged Have cord replaced by Porter Cable Service Center or Authorized Service Station Does not make Positive stop not adjusted correctly Check blade with square and adjust positive accurate 45 and stop 90 rip cuts Tilt angle pointer not set accurately Check blade with square and adjust to zero Material pinched blade 1 Rip fence not aligned with blade 1 Check and adjust rip fence when ripping Warped wood edge against fence is not Select another piece of wood straight Material binds on riving
21. PORTER Ls CABLE 10 IN 254 MM STATIONARY TABLE SAW BANC DE SCIE 254 MM 10 PO SIERRA DE MESA 254 MM 10 PULG Instruction Manual Manuel d instructions Manual de instrucciones www portercable com INSTRUCTIVO DE OPERACI N CENTROS DE SERVICIO Y P LIZA DE GARANT A ADVERTENCIA L ASE ESTE CATALOG NUMBER INSTRUCTIVO ANTES DE USAR EL PCB270TS PRODUCTO TABLE OF CONTENTS SECTION PAGE PRODUCT SPECIFICATIONS uu uuu u uu A iia qa 2 CALIFORNIA PROPOSITION OD O u u tra rep sasaqa e Eo cA Exe KR a 2 SAFETY GUIDELINES DEFINITIONS lll e 3 POWER TOOL SAFE TY uuu u tette A aaa ref ei tune teres 4 TABLE SAW SAFE Y M R BRP 5 ELECTRICAL REQUIREMENTS AND SAFETY 7 TOOES NEEDED FOR ASSEMBLY ret OO Ee Ep In e Sce EXER MES Exc 8 CARTON CONTENTS conmutador ideas 9 KNOW YOUR TABLE SA Word aa dde 11 GLOSSARY OF TERMS en ertum Herennium S rere M a m ass 12 ASSEMBLY AND ADJUSTMENTS trcati R R A A qas asa as 13 uu tacit eosin etna ih ee We hee ee ee ea 23 MAINTENANCE nere RED ads 29 TROUBLESHOOTING GUIDE ep ei 30 ACCESSORIES AND ATTAGCHMEN TS cendi keen etc ves eade eae dc Er
22. REW M5 16 10 7 2W91 CENTER SHAFT OKC8 CR RE TRUSS HD TAPPING SCREW M4 16 16 7 2W93 SET BOLT M8 1 25 OKFG CR RE PAN HD SCREW M5 0 8 12 4 2W94 HEIGHT REGULATER BOLT OKK9 SLOTTED PAN HD SCREW M6 1 20 2 2W95 LOCKING ROD OKL1 CR RE PAN HD ROUND NECK SCREW M6 1 0 12 2 2WBS RAIL L OKMS HEX NUT 6 1 0 5 3 2WBT RAIL R OKMT HEX NUT M8 1 25 T 5 2 2WBU MOTOR PULLEY OKMY HEX NUT M8 1 25 T 6 5 2 2WBV PULLEY OKN3 HEX NUT M16 1 5 T 10 1 2WCH CUTTER SHAFT OKNV HEX NUT 5 8 18UNF T 8 2 2WG1 HANDLE ASS Y CROWN M8 1 25 T 18 2 2WGA KNOB ELEVATION ASS Y OKQP SQUARE NUT M8 1 25 T 6 5 6 2WHH BODY SHELL GL LOCK NUT MS 0 8 T 5 3 2WJA SET PLATE OKQX NUT M6 1 0 T 6 3 2WJB SET PLATE OKRR SERRATED TOOTHED HEXAGON FLANGE NUT M8 1 25 T 7 5 4 2WWD MOTOR ASS Y OKSC STRAIN RELIEF 1 2X19 KICK BACK PAWL ASS Y OKTA STRAIN RELIEF 5 2X1A MITER GAUGE ASS Y OLMK LOCKING CABLE TIE 1 2X1B RIP FENCE ASS Y 1 1 4 2 151G O RING ROD 2 2X1T PUSH IN PIN 20LW CR RE PAN HD SCREW amp WASHER M5 0 8 16 10 2X1U SLEEVE RUBBER 22VD PARALLEL PIN 2X23 ROCKER SWITCH 22VF SLEEVE 2X55 SPACER 237F BEVEL GEAR 237G REINFORCE PLATE 2X5N LEAD WIRE ASS Y 2X5P POWER CABLE 237T SET PLATE 2X64 WHEEL CAUTION STICKER 237V DUST GUARD 2X65 WHEEL CAUTION STICKER 237W GUIDE BLOCK 2 79 SCALE L 237X SPONGE 237Y WHEEL 06 2372 PLATE 2386 LOCATION SEAT 238K ARM BRACKET 2385 POINTER 238T ROLLING WHEEL 239G LINK PLATE 239H SIDE COVER L
23. SHER 1 4 3 4 1 16 1 2TUY BLADE GUARD ASS Y 0J8Z FLAT WASHER 21 64X3 4 1 16 1 2UZU SPACER 0J94 SPRING WASHER p8 4 2V3E BLADE GUARD RIGHT OJAF EXTERNAL TOOTH LOCK WASHER 5 4 2W7L CONNECTOR BOX 0JB2 WAVE WASHER WW 12 2 2W7M CONNECTOR BOX COVER 0JCH SPRING PIN 5 2W7Q BODY SHELL R GL 0JG4 PARALLEL KEY 2 2W7R BODY SHELL L GL 0JP3 HEX HD BOLT M8 1 25 12 6 2W7S BODY SHELL F GL OJPU HEX HD BOLT M8 1 25 20 4 2WTT EXTENTION WING GL OJUL HEX SOC HD CAP BOLT M6 1 0 20 6 2W7U REAR BRACKET 06 0JX7 HEX SOC SET SCREW M6 1 0 6 9 2W7V TABLE GL 0K05 HEX SOC TRUSS HD SCREW M8 1 25 20 6 2W7W DUST GUARD ASS Y GM 0K19 HEX HD SCREW AND WASHER M10 1 5 25 6 2W89 TABLE SUPPORT ASS Y 06 0K24 HEX SOC HD CAP SCREW M8 1 25 35 4 2W8J REAR RAIL L OK2L HEX SOCKET HD CAP SCREWS M8 1 25 30 4 2W8K REAR RAIL R OK4T CR RE TRUSS HD SCREW MS 0 8 20 1 2W8M BODY OK5B CR RE COUNT HD SCREW M6 1 0 12 2 2W8N RACK OKST CR RE COUNT HD SCREW MS 0 8 10 4 2W8P CLAMP BAR OK7D CR RE ROUND WASHER HD SCREW M6 1 0 10 4 2W8Q HEIGHT LEVER SEAT OK7F CR RE ROUND WASHER HD SCREW MS 0 8 8 8 2W8T RIVING KNIFE OK7K CR RE ROUND WASHER HD SCREW M6 1 0 12 2 2W8U DUST COLLECTOR 0K94 CR RE TRUSS HD TAPPING SCREW M5 12 16 1 2W8V SET PLATE OK9P CR RE TRUSS HD TAPPING SCREW M6 14 12 1 2W8W DUST COLLECTOR JOINT OKAO CR RE PAN HD TAPPING SCREW M5 12 20 2 2W8Z ELEVATION SHAFT OKAE CR RE PAN HD TAPPING SCREW MS 0 8 10 4 2W90 CENTER SHAFT OKB9 CR RE PAN HD TAPPING SC
24. TOOTHED HEXAGON FLANGE NUT HEX NUT ADJUSTABLE FOOT CUSHION HOOK END CAP CASTER BRACKET TRAY ASS Y PEDAL ASS Y RETAINING CLIP CASTER HEX SOC HD CAP BOLT Size M6 1 0 10 M5 0 8 8 M6 1 0 16 M8 1 25 16 M8 1 25 T 6 5 3 8 16UNC 8 M8 1 25 T 7 5 M6 1 0 T 4 06 8 1 25 65 Qty ID 2X5F 2YCB 2YR7 2YR8 2YR9 2YRA 2YRH 2YXH 273 2200 2201 2202 2203 2204 2205 2206 2207 2208 YOSJ 2 35 Size M8 1 25 75 Description HEX SOC HD CAP BOLT CAUTION LABEL HARDWARE ASS Y J HARDWARE BAG ASS Y C HARDWARE BAG ASS Y HARDWARE BAG ASS Y HARDWARE BAG ASS Y F CONNECTOR ASS Y HARDWARE BAG ASS Y RIGHT LEG SUPPORT NO 1 FRONT RIGHT LEG NO 2 REAR RIGHT LEG NO 3 LEFT LEG SUPPORT NO 4 FRONT LEFT LEG NO 5 REAR LEFT LEG NO 6 FRONT LEG SUPPORT NO 7 REAR TOP LEG SUPPORT NO 8 REAR BOTTOM LEG SUPPORT NO 9 HEX SOC HD CAP BOLT M8 1 25 45 2705 Hardware Bag 1 Hardware Bag T 2YR8 2YRA F Hardware Bag J Hardware Bag T 2YRH 2YR7 H Hardware Bag K Hardware Bag T T 273 2YR9 Qty NO ear css Sa a E rad Sua 10 IN 254 MM STATIONARY TABLE SAW PARTS LIST amp SCHEMATIC FOR MOTOR Description Size Qty Description Size Qty 1314 CR RE PAN HD SCREW 5 2
25. ado is packed with the separately purchased dado set not included with unit 3 The arbor 1 on this saw restricts the maximum width of the cut to 13 16 in 20 6 mm 4 When making full 13 16 in 20 6 mm dado cuts it is not necessary to install the outside flange 2 before screwing on the arbor nut 3 Make sure that the arbor nut 3 is tight and that at least one thread of the arbor sticks out past the nut 5 Do not exceed 8 inches 203 2 mm diameter dadoes and keep the width 13 16 in 20 6 mm or less It will be necessary to remove the blade guard and riving knife when using a dado blade Always use caution when operating a dado blade 6 Use only the correct number of round outside blades and inside chippers as shown in the dado set s instruction manual Blade or chipper must not exceed 13 16 inch 20 6 mm 7 Check saw to ensure that the dado will not strike the housing insert or motor when in operation A WARNING For your own safety always replace the blade blade guard assembly and blade insert when you are finished with the dado operation Fig XX 240V OPERATION CHANGING WIRES FIG YY 22 WARNING To avoid injury disconnect the motor from power source outlet before reconnecting the wire The table saw has a dual voltage 120V and 240V motor To operate the table saw at 240V single phase please reconnect the motor wires as shown on page 28 1 Remove the wire cover 1 Fig YY
26. ails or other foreign objects Never rip a workpiece shorter than 10 in 254 mm NEVER use a dull blade replace or have resharpened NEVER use a rip fence and miter gauge together Keep hands out of saw blade ELECTRICAL REQUIREMENTS AND SAFETY POWER SUPPLY AND MOTOR SPECIFICATIONS A WARNING To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection Use a seperate electrical circuit for your tool Your saw is wired at the factory for 120 V operation Connect to a 120 V 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker To avoid shock or fire if power cord is worn cut or damaged in any way have it replaced immediately GROUNDING INSTRUCTIONS A WARNING This tool must be grounded while in use to protect the operator from electrical shock IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric currents and reduces the risk of electric shock This tool is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the receptacle have the proper receptacle installed by a qualified electrician IMPROPER CONNECTION of the equipment grounding conductor can result in risk of elec
27. ait for the blade to come to full speed 6 Slowly feed the workpiece into the blade by pushing forward only on the workpiece section 1 that will pass between the blade and the fence A WARNING AVOID KICKBACK by pushing forward on the section of the workpiece that passes between the blade and the fence Never perform any freehand operations Fig PP NOTE Always use a push stick When width of the rip is narrower than 2 in 50 8 mm the push stick cannot be used because the guard will interfere Therefore use the auxiliary fence so the push stick can be used as shown on page 32 7 Keep your thumbs off the table top When both of your thumbs touch the front edge of the table 2 finish the cut with a push stick To make an additional push stick use the pattern on page 32 8 The push stick 3 should always be used 9 Continue pushing the workpiece with the push stick until it passes through the blade guard and clears the rear of the table 10 Never pull the piece back when the blade is turning Turn the switch OFF When the blade completely stops you can then remove the workpiece BEVEL RIPPING This cut is the same as ripping except the blade bevel angle is set to an angle other than 0 SETTING BEVEL ANGLE FIG QQ 1 To set the bevel angle loosen the blade bevel lock handle 1 which is the handle on the blade elevation handwheel 2 and then turn the blade tilting handwheel 3 counterclockwise to bevel
28. are Twinlaser Unifence Uniguard UNIRIP UNISAW UNITED STATES SAWS Veri Set Versa Feeder VIPER VT VT RAZOR Water Driver WATER VROOM Waveform Whisper Series 5 YOUR ACHIEVEMENT OUR TOOLS Trademarks noted with are registered in the United States Patent and Trademark Office and may also be registered in other countries Other trademarks may apply PORTER CABLE and the PORTER CABLE logo are registered trademarks of PORTER CABLE and are used under license All rights reserved PORTER 4 CABLE Power Tool Specialists Inc 684 Huey Road Rock Hill SC 29730 888 609 9779 www portercable com 38
29. area and provide for proper dust removal WEAR HEARING PROTECTION to reduce the risk of induced hearing loss TABLE SAW SAFETY 1 ALWAYS USE SAW BLADE GUARD riving knife and anti kickback pawls for every through sawing operation Through sawing operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting Always be sure blade guard is tightened securely 2 ALWAYS HOLD WORK FIRMLY against the miter gauge or rip fence 3 ALWAYS USE a push stick especially when ripping narrow stock Refer to ripping instructions in this Instruction Manual where the push stick is covered in detail A pattern for making your own push stick is included on page 32 4 NEVER PERFORM ANY OPERATION FREEHAND which means using only your hands to support or guide the workpiece Always use either the fence or the miter gauge to position and guide the work A WARNING FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND FINGER HAND AMPUTATIONS 5 NEVER STAND or have any part of your body in line with the path of the saw blade Keep your hands out of the saw blade path 6 NEVER REACH behind or over the cutting tool for any reason 7 REMOVE the rip fence when crosscutting 8 DO NOT USE a molding head with this saw 9 FEED WORK INTO THE BLADE against the direction of rotation only 10 NEVER use the rip fence as a cut off gauge when crosscutting 11 NEVER ATTEMPT TO FREE A STALLED SAW BL
30. attempt to reverse out of a cut with the blade running A WARNING Improper riving knife alignment can cause kickback and serious injury INSTALLING THE MITER GAUGE Insert the miter gauge bar into the table top grooves Make sure that the miter gauge bar slides freely through the table top grooves ADJUSTING THE MITER GAUGE FIG HH The miter gauge is accurately constructed with index stops at 0 15 30 45 60 both right and left sides 1 Loosen the lock handle 1 to allow the miter body 2 to rotate freely Position the miter body at 90 so the positive detent secures its position Tighten the lock handle to hold the miter body in position 2 If the pointer 3 requires adjustment loosen the screw under the pointer with a screwdriver Adjust the pointer to 90 on the scale then firmly tighten the adjustment screw 3 To change angles on the miter gauge loosen the lock handle 1 and rotate the miter body to the desired angle as indicated by the scale Secure in position by tightening the lock handle Fig HH o INSTALLING THE RIP FENCE FIG 11 1 Lift upward on the rip fence handle 1 so the rear holding clamp 2 is fully extended 2 Place the rip fence on the saw table and engage the holding clamp to the rear rail 3 Lower the front end into the front rail 4 3 Push down on the rip fence handle to lock Fig II RIP FENCE ADJUSTMENT FIG JJ 1 The fence 1 is
31. back FREEHAND Performing a cut without using a rip fence miter gauge hold down or other proper device to prevent the workpiece from twisting during the cutting operation GUM A sticky sap from wood products HEEL Misalignment of the blade JAMB NUT Nut used to lock another nut in place on a threaded rod or bolt KERF The amount of material removed by the blade cut KICKBACK Occurs when the saw blade binds in the cut and violently thrusts the workpiece back toward the operator MITER CUT An angle cut made across the width of the workpiece MITER GAUGE A guide used for crosscutting operations that slides in the table top channels grooves located on either side of the blade It helps make accurate straight or angle crosscuts NON THROUGH SAWING refers to any cut that does not completely cut through the workpiece OVERLOAD RESET SWITCH Protects the motor if it overloads during operation provides a way to restart the Saw PUSH STICK Used to push workpieces when performing ripping operations PUSH BLOCK Used for ripping operation when the workpiece is too narrow to use a push stick Always use a push block for rip widths less than 2 in 50 8 mm RESAWING flipping material to make a cut the saw is not capable of making in one pass A WARNING Resawing IS NOT recommended REVOLUTIONS PER MINUTE RPM The number of turns completed by a spinning object in one minute RIP FENCE A guide
32. block with 3 mm hex key 8 Separate the anchor block 1 from the worm 4 When the bevel angle is more than 90 turn the anchor block to A direction in adequate degree until the bevel angle and bevel scale is the same When the bevel angle is less than 90 turn the anchor block to B direction in adequate degree until the bevel angle and bevel scale is the same 9 When completing the above adjustment replace the set screws and tighten them 10 Replace the back cover and then tighten the screws Fig Y 45 Stop Fig X Z 1 Turn the blade tilting handwheel until the blade tilting scale is 45 2 Turn the blade elevation handwheel and raise the blade to the maximum elevation 3 Place a combination square on the table and against the blade to check if the blade is 45 to the table 4 Ifthe blade is not 45 to the table Remove the back cover of the base by removing the screws two for each side 5 Adjust the blade tilting handwheel to make an adequate distance between the anchor block 1 and bevel gear 2 6 Loosen the two set screws 3 of the anchor block with 3 mm hex key 7 Separate the anchor block from the worm 4 When the bevel angle is more than 45 turn the anchor block to A direction in adequate degree until the bevel angle and bevel scale is the same When the bevel angle is less than 45 turn the anchor block to B direction in adequate degree until the bevel angle and beve
33. d on the rear of the blade elevation handwheel 6 thread the handle 7 into the handwheel 6 and tighten Fig V REMOVING THE BLADE FIG W A WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet 1 Remove the table insert and raise the blade to the maximum height by turning the blade elevation handwheel clockwise NOTE there is a finger hole in the insert that is used for removing the insert 2 Adjust the blade to the 90 vertical position by unlocking the blade tilting lock handle and turning the blade tilting handwheel counterclockwise and then lock into position 3 Pull the motor locking lever 1 toward the front of the machine while spinning the blade until the latch locks into place and the blade will no longer turn 4 Place the blade wrench 2 on the arbor nut 3 5 Loosen and remove the arbor nut and the flange 4 by pulling the wrench toward the front of the machine 6 Then remove the blade 5 Clean but do not remove the inner blade flange before reassembling the blade Fig W INSTALLING A BLADE FIG W A WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet 1 Place the blade 5 onto the arbor 6 with the blade teeth pointing forward to the front of the saw
34. de 1 To check the accuracy measure the actual distance to the side of the rip fence If there is a difference between the measurement and the indicator an adjustment of indicator 1 is needed 2 Loosen the indicator screws 2 Slide the indicator to the correct measurement position on the scale 3 then retighten the indicator screws Fig KK OPERATION BASIC SAW OPERATIONS NOTE The table top surfaces should be cleaned to remove the protective coating that it is shipped with before using the saw RAISING THE BLADE FIG LL To raise or lower the blade turn the blade elevation handwheel 1 to the desired blade height TILTING THE BLADE FIG LL 1 To tilt the saw blade for bevel cutting loosen the lock handle 2 by turning clockwise and turn the tilting hand wheel 3 2 Tighten the lock handle 2 counterclockwise to secure ON OFF SWITCH FIG MM The ON OFF switch has a removable safety key With the key removed from the switch unauthorized and hazardous use by children and others is minimized and the saw will not turn on 1 Lift the switch cover 1 2 To turn the table saw ON insert the black key 2 into the key slot in the center of the switch 3 3 Push the key firmly into the slot then pull switch up to the ON position to start the table saw 4 To turn the table saw OFF push the switch to the down position NOTE The switch cover is design
35. duct SAFETY and RELIABILITY repairs maintenance and adjustment other than those listed in this manual should be performed by authorized service centers or other qualified service organizations always using identical replacement parts NOTE Certain cleaning chemicals can damage plastic parts 6 Avoid use of cleaning chemicals or solvents ammonia and household detergents containing ammonia LUBRICATION All motor bearings are permanently lubricated at the factory and require no additional lubrication On all mechanical parts of your table saw where a pivot or threaded rod are present lubricate using graphite or silicone These dry lubricants will not hold sawdust as would oil or grease CHANGING DRIVE BELT FIG aa bb A WARNING All electrical or mechanical repairs should be attempted only by a trained repair technician Contact the nearest Porter Cable Authorized Service Center for service Use only identical replacement parts Any other parts may create a hazard NOTE Occasionally changing the drive belt may be necessary as a result of normal wear and use 1 Unplug the unit from power source Lower the blade to its lowest position Turn the blade tilting handwheel until the blade tilting scale is around 45 2 Remove the rear body shell 1 and left body shell 2 by removing the twelve screws 3 slide the left body shell backwards 3 Turn the blade tilting handwheel until the blade ti
36. e voltage and in loss of power which will cause the tool to overheat The table on page 7 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 ALWAYS WEAR EYE PROTECTION Any power tool can throw foreign objects into the eyes and could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard zs 13 14 15 16 17 18 19 20 21 22 23 24 25 26 287 1 Everyday eyeglasses have only impact resistant lenses They ARE NOT safety glasses NOTE Glasses or goggles not in compliance with ANSI Z87 1 could seriously injure you when they break WEAR A FACE MASK OR DUST MASK Sawing operation produces dust SECURE WORK Use clamps or a vise to lt hold work when practical It is safer than k using your hand and it frees both hands to operate the tool DISCONNECT TOOLS FROM POWER SOURCE before servicing and when changing accessories such as blades bits and cutters REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in the OFF position before plugging the tool in USE RECO
37. e been made or attempted by others This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces In addition to the warranty PORTER CABLE tools are covered by our 1 YEAR FREE SERVICE PORTER CABLE will maintain the tool and replace worn parts caused by normal use for free any time during the first year after purchase 90 DAYS MONEY BACK GUARANTEE If you are not completely satisfied with the performance of your PORTER CABLE Power Tool for any reason you can return it within 90 days from the date of purchase with a receipt for a full refund no questions asked LATIN AMERICA This warranty does not apply to products sold in Latin America For products sold in Latin America see country specific warranty information contained in the packaging call the local company or see website for warranty information To register your tool for warranty service visit our website at www portercable com WARNING LABEL REPLACEMENT If your warning labels become illegible or are missing call 888 609 9779 for a free replacement The following are PORTER CABLE trademarks for one or more power tools and accessories a gray and black color scheme a four point star design and three contrasting outlined longitudinal stripes The following are also trademarks for one or more Porter Cable Delta products 2 BY 42 890 Air America AIRBOSS Auto Set B O S S 9 Bammer Biesemeyer B
38. e bevel tilting handwheel counterclockwise and then lock into position 4 To see if the blade 1 and riving knife 2 are correctly aligned lay a combination square 3 along the side of the blade and against the riving knife making sure the square is between the teeth of the blade 5 Tilt the blade to the 45 position and check the alignment again 19 6 If the blade and riving knife are not correctly aligned adjustment is needed 7 Loosen the two larger lock screws 4 8 Locate the four samll set screws 5 adjacent to the riving knife lock knob 6 Adjust the small set screws to move the riving knife according to the position noted in step 4 Lay the combination square on the opposite side of the blade and repeat adjustment as needed 9 Lightly tighten the two larger lock screws 10 Place a square flat against the riving knife to verify riving knife is vertical and in line with the blade 11 If needed use the set screws to bring the riving knife vertical with the square 12 Repeat steps 7 and 8 to verify position of riving knife 13 Fully tighten the two larger lock screws Fig EE NOTE This table saw is provided with a 10 in diameter blade with a body thickness of 1 8 mm 0 07 in thick with a kerf of 2 6 mm 0 1 in The riving knife is 2 2 mm 0 09 in thick The blade diameter and the blade body and kerf dimensions must be properly matched with the riving knife thickness The maximum
39. eat for the left front rail 3 Bag S Place four long hex bolts 5 two short hex bolts 6 through the holes at the front table edge Screw the square nuts 7 onto each bolts NOTE Keep the bolts and square nuts loosened before attaching front rail 4 Attach the right front rail onto proper location by having the square nuts pass through the slot of the front rail Repeat for the left front rail 5 Attach the middle plug 8 to connect the two front rail halves 6 With the blade installed use the rip fence and gauge to adjust the front rail to proper location When the front rail is level with table then fix the front rail by tightening the six bolts NOTE Place straight edge across table and extension and lift rail until edge is flush then tighten bolts Repeat for other side 16 Assembling the rear rail Fig U 1 Identify the right rear rail 1 and the left rear rail 2 The right rear rail is longer 2 Place the rear rail on the saw table aligning with the holes in each rail 3 Bag T Place six hex bolts 3 two nuts 4 and thread into the holes tighten the bolts and check the alignment again Fig U BLADE TILTING HANDWHEEL FIG V 1 Bag U Attach the blade tilting handwheel 1 to the tilting shaft 2 at the front of the saw 2 Attach and tighten the dome nut 3 at the end of the shaft BLADE ELEVATION HANDWHEEL FIG V 1 Insert the hex nut 4 into the hole 5 locate
40. ed to allow the saw to be turned off by pressing on the cover either with a hand or knee 5 Remove black safety key when saw is not in use to prevent unauthorized usage OVERLOAD PROTECTION FIG NN This saw has an overload reset button 1 that resets the motor after it shuts off due to overloading or low voltage If the motor stops during operation turn the ON OFF Switch to the OFF position Wait about five minutes for the motor to cool push in on the reset button 1 and turn the switch to the ON position Fig NN USING THE DUST PORT FIG OO AA WARNING To prevent fire hazard clean and remove sawdust from under the saw frequently The sawdust port has a 2 1 2 in 63 5 mm O D diameter opening suitable for attaching to a wet dry vacuum hose to help keep the work area free of sawdust To prevent sawdust buildup inside the saw housing attach a vacuum hose 1 to the dust port 2 at the rear of the table saw DO NOT operate the saw with the hose in place unless the vacuum is turned on Fig OO 293 CUTTING OPERATIONS There are two basic types of cuts ripping and crosscutting Ripping is cutting along the length and the grain of the workpiece Crosscutting is cutting either across the width or across the grain of the workpiece Neither ripping nor crosscutting may be done safely freehand Ripping requires the use of the rip fence and crosscutting r
41. equires the miter gauge A WARNING Before using the saw each and every time check the following 1 The blade is tightened to the arbor 2 The bevel angle lock knob is tight 3 If ripping the fence is locked into position and is parallel to the miter gauge groove 4 The blade guard is in place and working properly Safety glasses are being worn 6 Make sure casters are released in the up position and that all four legs are resting evenly on the floor al The failure to adhere to these common safety rules and those printed in the front of this manual can greatly increase the likelihood of injury RIPPING FIG PP A WARNING To prevent serious injury Never use a miter gauge when ripping Do not allow familiarity or frequent use of your table saw to cause careless mistakes Remember that even a careless fraction of a second is enough to cause a severe injury Keep both hands away from the blade and clear from the path of the blade The workpiece must have a straight edge against the fence and must not be warped twisted or bowed when ripping 1 Remove the miter gauge and hang it on the miter guage storage loacted on the right side of stand 2 Secure the rip fence to the table 3 Raise the blade so it is about 1 8 in 3 2 mm higher than the top of the workpiece 4 Place the workpiece flat on the table and against the fence Keep the workpiece away from the blade 5 Turn the saw ON and w
42. er is labeled on each leg and leg support please identify before assembling 2 Bag C Attach the right leg support 1 to the front right leg 2 and rear right leg 3 with six square neck bolts 10 and six nuts 11 to complete right frame leg NOTE Do not tighten bolts until stand is properly aligned Position all supports to the INSIDE of the leg assembles Align detents 12 in stand leg with supports to ensure proper fit 3 Repeat above steps for the left frame leg left leg support 4 front left leg 5 and rear left leg 6 Fig A 0 o 4 Bag C Join the right frame leg and the left frame leg by using the front leg support 7 four square neck bolts 10 and four nuts 11 5 T 213 Bag Join the right frame leg the left frame leg by using the rear top bottom leg support 8 9 six square neck bolts 10 and six nuts 11 Fig bs Front o 0 Q o XL Bag F Place three foot pads 13 onto the legs 3 5 6 thread the adjustable foot pad with hex nut 14 into the front right leg 2 Place stand on level surface and adjust so all legs are contacting the floor and are at similar angles to the floor and detents in stand leg align with supports then tighten all bolts NOTE Stand should not rock after all bolts are tightened Fig Sls esl Front Bag H I
43. g Lug Make sure this is connected to a known ground Two Pronged Receptacle Adapter 240 VOLT SINGLE PHASE OPERATION A WARNING To avoid injury disconnect the motor from power source outlet before reconnecting the wire The motor supplied with your machine is a dual voltage 120 240 volt motor It is shipped ready to run for 120 volt operation However it can be converted for 240 volt operation reconnect the motor wire as the wiring diagram on page 28 A qualified electrician should do the conversion or the machine can be taken to an Authorized Service Center When completed the machine must conform to the National Electric Code and all local codes and ordinances The machine is converted by re wiring the motor for 240 volts installing a 240 volt plug on the power supply cord and replacing the switch with one that is rated for 240 volt operation Be sure the 240 volt plug is only used in an outlet having the same configuration as the plug illustrated in Fig 1 No adapter should be used with the 240 volt plug CAUTION In all cases make certain that the receptacle in question is properly grounded If you are not sure have a qualified electrician check the receptacle TOOLS NEEDED FOR ASSEMBLY Supplied Not Supplied QOD Medium screwdriver D Phillips screwdriver Blade wrench J 6 mm hex key LLLILLILLLLI Straight edge Adjustable wrench E 10 13 17 mm hex
44. hown 45 Fig Miter gauge storage Fig Storage for miter guage 1 is located on the right side of the stand Hang the miter gauge on the hook 2 Fig Q Rip fence storage Fig R Storage brackets for the rip fence 1 is located on the left side of the stand Place the rip fence on the two hooks 2 Power cord storage Fig R Storage for the power cord 3 is located on the left side of the stand Wrap the power cord onto the brackets 4 when saw in not in use This can prevent damage to the cord Fig R ASSEMBLING THE TABLE EXTENSION FIG S 1 Place the left table extension next to the saw table aligning the mounting holes 1 2 Bag Place three bolts with washers 2 and thread in mounting holes 3 Place a straight edge or combination square on the saw table across the table extension 4 Adjust the mounting bolts 2 until the extension is flush with the saw table and tighten NOTE Extensions will not be flush on outer edges at this time until rails are installed 5 Repeat these procedures for the right table extension 2 Fig S la ASSEMBLING THE FRONT AND REAR TABLE RAIL FIG T U Assembly the front rail Fig T 1 Identify the right front rail 1 and the left front rail 2 by rail scales 3 2 Bag R Attach the right front side cover 4 into right front table rail 1 Rep
45. ight Micro adjustment rollers Blade elevation handwheel Blade tilting handwheel ON OFF switch with key Blade guard storage Power cord storage PORTER CABLE Blade bevel lock handle Rip fence storage Pedal Stand Caster 22521 Blade tilt scale sida Front rail Rear rail Dust port Blade wrench amp push stick storage ks T Al Riving knife storage Blade guard storage y _ EY Anti kickback pawl storage Miter gauge storage 14 GLOSSARY OF TERMS ANTI KICKBACK PAWLS Prevents the workpiece from being kicked upward or back toward the front of the table saw by the spinning blade ARBOR The shaft on which the blade or dado is mounted BEVEL CUT An angle cut made through the face of the workpiece BLADE BEVEL SCALE Measures the angle the blade is tilted when set for a bevel cut BLADE ELEVATION AND TILTING HANDWHEEL Raises and lowers the blade or tilts the blade to angle between 0 and 45 for bevel cuts BLADE GUARD Clear plastic cover that positions itself over the blade while cutting COMPOUND CUT A simultaneous bevel and miter cut CROSSCUT A cut made across the width of the workpiece DADO Special cutting blades that are used to cut grooves in a workpiece FEATHERBOARD When ripping a workpiece on your table saw this keeps it firmly and safely against the rip fence It also helps prevent chatter gouging and dangerous kick
46. knife lowered to the non through cut position marked on the riving knife Two anti kickback pawls are located on the sides of the riving knife that allow the wood to pass through the blade in the cutting direction but reduce the possibility of the material being thrown backwards toward the operator Use all components of the guarding system blade guard assembly riving knife and anti kickback assembly for every operation for which they can be used including all through cutting If you elect not to use any of these components for a particular application exercise additional caution regarding control of the workpiece the use of push sticks the position of your hands relative to the blade the use of safety glasses the means to avoid kickback and all other warnings contained in this manual and on the saw itself Replace the guarding systems as soon as you return to thru cutting operations Keep the guard assembly in working order KICKBACKS KICKBACKS Kickbacks can cause serious injury A kickback occurs when a part of the workpiece binds between the saw blade and the rip fence or other fixed object and rises from the table and is thrown toward the operator Kickbacks can be avoided by attention to the following conditions How to Avoid Them and Protect Yourself from Possible Injury a Be certain that the rip fence is parallel to the saw blade b Do not rip by applying the feed force to the section of the workpiece that will beco
47. l scale is the same 8 When completing the above adjustment replace the set screws and tighten them 9 Replace the back cover and then tighten the screws Fig Z BLADE TILTING INDICATOR FIG AA NOTE This is located on the top of the table in front of the blade guard 1 When the blade is positioned at 90 adjust the blade tilt pointer to read 0 on the scale 2 Remove the magnifier cover 1 by removing the two Screws 2 Position the pointer over 0 and replace the magnifier cover and replace the screws NOTE Make a trial cut on scrap wood before making critical cuts Measure for accuracy Fig AA 18 INSTALLING THE TABLE INSERT FIG BB NOTE The table insert has been previously installed on your unit However you must verify that the table insert is flush with the table top surface on all four corners of the insert 1 Insert the spring clip 1 under the table and push the table insert 2 to be flush with the table 2 If the table insert is not flush with the table adjust the four screws 3 with a screwdriver until it is parallel with the table NOTE To raise the insert turn the screws counterclockwise to lower the insert turn the screws clockwise Fig BB INSTALLING THE RIVING KNIFE FIG DD 1 Remove the table insert 2 With the blade elevation handwheel raise the blade arbor to the maximum height 3 Loosen the riving knife lock knob 1 minimum
48. leave the saw until the blade comes to a complete stop For proper operation follow the instructions in this Instruction Manual entitled ASSEMBLY AND ADJUSTMENTS Page 13 Failure to provide sawdust fall through and removal hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage USE ONLY saw blades recommended with warning that the riving knife shall not be thicker than the width of the groove cut by the saw blade and not thinner than the body of the saw blade USE PUSH STICK OR PUSH BLOCK to feed the workpiece past the saw blade The push stick or push block should always be stored with the machine when nat in use DIRECTION OF FEED Feed work into a blade against the direction of rotation of the blade TABLE SAW SAFETY SAW BLADE GUARD ASSEMBLY ANTI KICKBACK ASSEMBLY AND RIVING KNIFE Your table saw is equipped with a blade guard assembly anti kickback assembly and riving knife that covers the blade and reduces the possibility of accidental blade contact The riving knife is a flat plate that fits into the cut made by the saw blade and effectively fights kickback by lessening the tendency of the blade to bind in the cut The blade guard assembly and anti kickback assembly can only be used when making through cuts that sever the wood When making rabbets and other cuts that make non through cuts the blade guard assembly and anti kickback assembly must be removed and riving
49. lift and move the saw A WARNING For your safety never connect plug to power source receptacle until all assembly and adjustment steps are complete and you have read and understood the safety instructions ASSEMBLING TABLE SAW TO STAND FIG J 1 Lift the saw body 1 and place on the stand 2 aligning the mounting grooves 3 of the saw base with the four mounting holes on the top plate of stand 2 Bag P Attach the table saw to the stand with four hex head bolts 4 3 Tighten all mounting bolts with a wrench Fig J MOVING TABLE SAW AND STAND FIG J 1 Tread on the area 5 of pedal to lift the saw and stand when stand legs contacting the level surface 2 Move the saw and stand to the desired location by the caster assembly for operation or storage 3 Tread on the area 6 of pedal to put the saw and stand on the ground n4 INSTALLING THE ANTI KICKBACK PAWL AND BLADE GUARD ASSEMBLY STORAGE FIG K Storage brackets for anti kickback pawl and blade guard assembly are located on the right side of the saw base 1 Bag J Insert the bracket 1 into the left slot 2 on the right side of saw base attach the brackets by using two of six screws 22 2 Bag J Insert the support plate 4 into the right slot 5 attach the support plate by using two od six screws 22 Fig K STORAGE FIG L R Anti kickback pawl storage
50. lting scale is around 0 4 Loosen four bolts 4 two full turns using a 6 mm hex key Do not remove the bolts 5 Rotate the motor 5 slightly to reduce the tension on the driven pulley 6 The three curved slots 7 allow for the movement of the motor 6 Remove the old belt from the pulleys 7 Fit the new belt on the motor pulley 8 first and then on the driven pulley 6 NOTE Make sure the belt is fitted properly on the central position of pulleys 8 Lower and rotate the motor 5 downwards away from the driven pulley 6 along the curved slots 7 9 Tighten four bolts 4 securely 10 Test the drive belt by hand and check to confirm that drive belt runs smoothly and straight on the pulleys 11 Replace the rear body shell 1 and left body shell 2 with the screws 3 Fig bb Overload box remains on unit Drive belt C Rear side view 29 TROUBLESHOOTING GUIDE To avoid injury from an accidental start turn the switch OFF and always remove the plug from the power source before making any adjustments REPLACEMENT PARTS Use only identical replacement parts For a parts list or to order parts visit our service website at www portercable com You can also order parts from your nearest Porter Cable Factory Service Center or Porter Cable Authorized Warranty Service Center Or you can call our Customer Care Center at 888 609 9779 SERVICE A
51. me the cut off free piece Feed force when ripping should always be applied between the saw blade and the fence use a push stick for narrow work 6 in 152 mm wide or less Keep saw blade guard assembly riving knife and anti kickback assembly in place and operating properly If anti kickback assembly is not operational return your unit to the nearest authorized service center for repair The riving knife must be in alignment with the saw blade and the anti kickback assembly must stop a kickback once it has started Check their action before ripping by pushing the wood under the antikickback assembly The teeth must prevent the wood from being pulled toward the front of the saw Plastic and composite like hardboard materials may be cut on your saw However since these are usually quite hard and slippery the anti kickback pawls may not stop a kickback Therefore be especially attentive to following proper set up and cutting procedures for ripping Use saw blade guard assembly anti kickback assembly and riving knife for every operation for which it can be used including all through sawing Push the workpiece past the saw blade prior to release Never rip a workpiece that is twisted or warped or does not have a straight edge to guide along the fence Never saw a large workpiece that cannot be controlled Never use the fence as a guide or length stop when crosscutting Never saw a workpiece with loose knots flaws n
52. nstall the front casters 15 and rear casters 16 to the bottom of the caster bracket 17 NOTE Identify the front casters and rear casters before installing Fig E 9 Bag I Mount the pedal 1 to the caster bracket 2 by using the longest bolt 3 and nut 4 and attach the link 5 to pedal 1 with bolt 6 and nut 4 by 6 mm hex key supplied Fig F 10 Bag I Attach the left right rear tubes 8 of caster bracket into the brackets 9 of the rear legs by using two short bolts 10 Attach the link 5 into the bracket 11 with bolt 6 and nut 4 NOTE Do not over tighten bolts The caster assembly will be difficult to operate if the bolts are too tight Fig G NOTE The front right left legs have been removed from this drawing for illustration purposes only 11 Bag J K Attach miter gauge storage 12 to the right leg support by using two short screws 14 and nuts 15 Fig H Q Q 0 12 Bag Attach power cord storage 16 to the left leg support by using two long screws 18 and nuts 15 13 Insert the rip fence storage 20 into slots 21 of the left leg support tighten by using two of six screws 22 Fig NOTE Make sure all screws and nuts are tight and stand is on a stable surface before mounting saw A WARNING Although compact this saw is heavy and should be lifted with care Get the assistance of someone to
53. of three turns 4 To disengage riving knife lock pin push lock knob toward the riving knife 2 as indicated by the arrows on the knob 5 Insert the riving knife into the the space 3 6 Slide the riving knife to the approximate position and the lock pin will snap into place 7 Tighten the riving knife lock knob A WARNING Before connecting the table saw to the power source or operating the saw always inspect the blade guard assembly and riving knife for proper alingment and clearance with saw blade Check alingment after each change of bevel angle NOTE DO NOT operate saw if riving knife is not locked in the thru cut or non thru cut position hole Fig DD ALIGNING THE RIVING KNIFE TO BLADE FIG DD EE A WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet Never operate this tool without the riving knife in the correct position Never operate this tool without the blade guard place for all through sawing operations This adjustment was made at the factory but it should be rechecked and adjusted if necessary 1 Remove the table insert and raise the blade to the maximum height by turning the blade elevation handwheel clockwise 2 Remove the blade guard and anti kickback pawl assembly 3 Adjust the blade to the 0 vertical position by unlocking the blade tilting lock handle and turning th
54. ous condition Understanding and heeding these symbols will help you operate your tool better and safer Shown below are some of the symbols you may see SAFETY ALERT Precautions that involve your safety PROHIBITION WEAR EYE PROTECTION Always wear safety goggles or safety glasses with side shields WEAR RESPIRATORY AND HEARING PROTECTION Always wear respiratory and hearing protection READ AND UNDERSTAND INSTRUCTION MANUAL To reduce the risk of injury user and all bystanders must read and understand instruction manual before using this product KEEP HANDS AWAY FROM BLADE Failure to keep your hands away from the blade will result in serious personal injury SUPPORT AND CLAMP WORK 9 O op DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury A WARNING CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury 7 CAUTION CAUTION Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION POWER TOOL SAFETY GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense staying alert and knowing how to use your power tool A WARNING To avoid
55. proper operation of the sawblade guard When cutting long workpieces you can make a simple outfeed support by clamping a piece of plywood to a sawhorse Fig SS zo BEVEL CROSSCUTTING FIG TT This cutting operation is the same as crosscutting except the blade is at bevel angle other than 0 WARNING Always work to the right side of the blade during this type of cut The miter gauge 1 must be in the right side groove 4 because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove 1 Adjust the blade 3 to the desired angle and tighten the blade bevel lock handle 2 Tighten miter lock handle at 90 3 Hold workpiece 2 firmly against the face of the miter gauge throughout the cutting operation Fig TT COMPOUND MITER CROSSCUTTING FIG UU This sawing operation is combining a miter angle with a bevel angle A WARNING Always work to the right side of the blade during this type of cut The miter gauge 1 must be in the right side groove 4 because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove 1 Set the miter gauge to the desired angle 2 Place the miter gauge in the right side groove of the table 3 Set the blade 3 bevel to the desired bevel angle and tighten the blade bevel lock handle 4 Hold workpiece
56. ten all mounting hardware excessively Bench on uneven floor Reposition on flat level surface Damaged saw blade Replace blade Does not make accurate 1 Miter gauge out of adjustment Adjust miter gauge 45 and 90 crosscuts For assistance with your product visit our website at www portercable com for a list of service centers or call the Porter Cable Customer Care Center at 888 609 9779 ACCESSORIES AND ATTACHMENTS Do not use any accessory unless you have completely Since accessories other than those offered by Porter read the Instruction Manual for that accesory Cable have not been tested with this product use of such accessories with this tool could be hazardous A WARNING To reduce the risk of injury only Porter Cable To avoid the risk of personal injury recommended accessories should be used with this Do not use dado with a diameter larger than 8 in product 203 2 mm Maximum dado width is 13 16 in 20 6 mm DO ADA INERTE NOT USE WIDER COMBINATIONS Do not use molding head set with this saw A complete line of accessories is available from your Do not modify this power tool Porter Cable Factory Service Center or a Porter Cable Authorized Warranty Service Center Please visit our Web Site www portercable com for a catalog or for the name of your nearest supplier 31 PUSH STICK PATTERN PUSH STICK CONSTRUCTION e Use good quality plywood or solid wood
57. the blade to the left Turn the blade tilting handwheel 3 clockwise to return the blade to the vertical position 2 To lock the blade at the required bevel setting turn the blade bevel lock handle 1 counterclockwise Always release the blade bevel lock handle prior to changing the bevel setting and relock the handle after the required bevel angle is set 3 Ifthe blade bevel lock handle 1 interferes with the blade tilting handwheel 3 while it is being tightened the handle can be pulled forward to allow it to be 254 turned to a new position away from the blade tilting handwheel Once in the new position release the handle and continue to tighten the handle Fig QQ 3 PORTER CABLE RIPPING SMALL PIECES To avoid injury from the blade contact never make cuts narrower than 1 2 in 12 7 mm wide 1 It is unsafe to small pieces Instead rip a larger piece to obtain the size of the desired piece 2 When a small width is to be ripped and your hand cannot be safely press between the blade and the rip fence use one or more push sticks to move the workpiece Always use a push stick during ripping operations CROSSCUTTING FIG RR To prevent serious injury Do not allow familiarity or frequent use of your table saw to cause careless mistakes Remember that even a careless fraction of a second is enough to cause a severe injury Keep both hands awa
58. tric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electrical cord or plug is necessary do not connect the equipment grounding conductor to a live terminal CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions or if you are not certain the tool is properly grounded USE only 3 wire extension cords that have three pronged grounding plugs with three pole receptacles that accept the tool s plug Repair or replace damaged or worn cords immediately Use a separate electrical circuit for your tool This circuit must not be less than 14 wire and should be protected with a 15 Amp time lag fuse Before connecting the motor to the power line make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor GUIDELINES FOR EXTENSION CORDS USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition Use an extension cord heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power overheating and burning out of the motor The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge
59. uard assembly 5 and locate the sliding locking knob 6 on the back of assembly 5 Insert the blade guard assembly onto the riving knife so that the pin 7 engages into slot 8 completely 6 Slide the locking knob 6 up and press the guard assembly down so that the entire assembly is flat on the riving knife Release the locking knob 7 Make sure that the assembly is locked in place both in front and back Fig GG 20 Removing the blade guard and anti kickback pawl assembly Fig FF GG A WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet 1 With the blade elevation handwheel raise the blade to the maximum height 2 Loosen the blade lock handle do not pull on handle just turn and move the handwheel to 90 on the bevel scale 3 Tighten the bevel lock handle 4 Remove the anti kickback pawl assembly 1 by lifting the locking lever 2 5 Remove the blade guard assembly 5 by pulling up on the locking knob 4 AVOID KICKBACKS Work thrown back towards you by keeping the blade sharp the rip fence parallel to the saw blade and by keeping the riving knife anti kickback pawls and guards in place aligned and functioning Do not release work before passing it completely beyond the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide it along the fence Do not
60. uilders Saw Charge Air Charge Air CONTRACTOR SUPERDUTY Contractor s Saw Delta DELTA Delta Industrial DELTA MACHINERY amp DESIGN Delta Shopmaster and Design Delta X59 Deltacraft DELTAGRAM Do It Feel it DUAL LASERLOC AND DESIGNS EASY AIR EASY AIR TO GO ENDURADIAMOND Ex Cell Front Bevel Lock Get Yours While the Sun Shines Grip to Fit GRIPVAC GTF HICKORY WOODWORKING Homecraft HP FRAMER HIGH PRESSURE IMPACT SERIES Innovation That Works Jet Lock Job Boss Kickstand LASERLOC LONG LASTING WORK LIFE MAX FORCE MAX LIFE Micro Set Midi Lathe Monsoon MONSTER CARBIDE Network OLDHAM Omnijig PC EDGES Performance Crew Performance Gear Pocket Cutter Porta Band Porta Plane Porter Cable Porter Cable Professional Power Tools Powerback POZI STOP Pressure Wave PRO 40006 Proair Quicksand and Design Quickset 11 QUIET DRIVE TECHNOLOGY QUIET DRIVE TECHNOLOGY AND DESIGN Quick Change QUIK TILT RAPID RELEASE RAZORS Redefining Performance Riptide Safe Guard 11 Sand Trap and Design Sanding Center Saw Boss Shop Boss Sidekick Site Boss Speed Bloc Speedmatic Stair Ease Steel Driver Series SUPERDUTY T4 amp DESIGN THE AMERICAN WOODSHOPS THE PROFESSIONAL EDGE Thin Line Tiger Saw TIGERCLAW TIGERCLAW AND DESIGNS TRU MATCH T Squ
61. wrench e Combination square CARTON CONTENTS ITEM DESCRIPTION UNPACKING AND CHECKING CONTENTS Carefully unpack the table saw and all its parts and compare against the list below and the illustration on the next page With the help of an assistant place the saw on a secure surface and examine it carefully WARNING To avoid injury from unexpected starting or electrical shock do not plug the power cord into a source of power during unpacking and assembly The cord must remain unplugged whenever you are adjusting assembling the saw The saw is heavy and should be lifted with care Get the assistance of someone to lift and move the Saw f any part is missing or damaged do not attempt to assemble the table saw or plug in the power cord until the missing or damaged part is correctly replaced TABLE OF LOOSE PARTS STAND ITEM DESCRIPTION QUANTITY A Legset 1 set Front right leg no 2 1 Rear right leg no 3 1 Front left leg no 5 1 Rear left leg no 6 1 B Right leg support no 1 1 Left leg support no 4 1 C Legassembly hardware bag 1 set Square neck bolts 22 Hex nuts 22 D Front leg support no 7 1 E Reartop leg support no 8 1 Rear bottom leg support no 9 1 F Foot pads 1 set G Caster assembly bracket 1 H Front casters rear casters 2 each Caster assembly hardware bag 1 set Socket hex bolt long 1 Socket hex bolt 2 Socket hex bolt
62. y from the blade and the path of the blade 1 Remove the rip fence and place it on the hooks located on the left side of stand 2 Place the miter gauge 1 either groove in the table top 3 Adjust the blade height so it is 1 8 in 3 2 mm higher than the top of the workpiece 2 4 Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location Move the workpiece to 1in 25 4 mm distance from the blade 3 5 Start the saw and wait for the blade to come up to full speed Never stand directly inline of the saw blade path always stand to the side of the blade that you are cutting on 6 Keep the workpiece against the face of the miter gauge and flat against the table Then slowly push the workpiece through the blade 7 Do not try to pull the workpiece back with the blade turning Turn the switch OFF and carefully slide the workpiece out when the blade is completely stopped A WARNING Always position the larger surface of the workpiece on the table when crosscutting and or bevel crosscutting to avoid instability Fig RR NN USING WOOD FACING ON THE MITER GAUGE FIG SS Slots are provided in the miter gauge for attaching an auxiliary facing 1 to make it easier to cut very long or short pieces Select a suitable piece of smooth wood drill two holes through it and attach it to the miter gauge with screws Make sure the facing does not interfere with the

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