Polaris VIRAGE W005197D User's Manual
Contents
1. gt wr 4010172 7517384 5811320 5432282 4010189 7517431 7555907 7546909 Qty Description Stator Twin Screw O Ring Holder Magnet Asm Flywheel Screw Washer Nut MAGNETO VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No C8 4010348 4010228 4010175 7080471 4010173 42 4010173 56 7080483 4020155 Qty Description Controller Ignition Solenoid Starter Coil Ignition Clip Wire Spark Plug Wire Spark Plug Cable Tie Cap Spark Plug 11 02 STARTING MOTOR VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No Qty Description Ref Part Qty Description 4060118 1 Starter Big Bore 13 3240205 1 Asm Armature 1 3240113 2 Bolt Through 14 4060119 1 Asm Bendix Incl 17 25 2 7516807 2 Screw 15 3240206 1 Asm Front Bracket 3 3240111 4 Spring Brush 16 3240114 1 O Ring 4 3240115 1 Asm Brush Incl 3 8 17 3083737 1 Washer 5 3084408 1 O Ring 18 3240126 1 Ring Snap 6 3240119 1 Washer 19 3240125 1 Stopper 7 3240117 1 Washer Spring 20 3240123 1 Cover 8 3240116 1 Nut 21 7041457 1 Spring 9 3084405 2 Ring Rubber 22 3574214 1 Bushing Flanged 10 3240207 1 Asm Rear Bracket 23 7555908 1 Washer Thrust 11 3240118 AR Washer Thrust 24 3240122 1 Asm Gear 12 3240112 1 Washer Thrust 25 3240120 1 Asm Gear Incl 17 24 C9 10 99 Ref Part No2. P Co 7517798 7552613 7555870 5132374 3240220 FUEL WATER SEPARATOR VIRAGE W005197D and INT L VIRAGE W0051971 Qty Description 2 Screw 2 Washer Lock 2 Washer Dish 2 Spacer 1 Separator Fuel Water Incl 6 9 Ref PartNo 6 3240209 7 3240239 8 3240238 9 3240240 Qty Description ch O Ring Element Spring Float C10 3 00 ENGINE FOGGING SYSTEM INT L VIRAGE W0051971 5 2 Ref Part Qty Description Ref Part No Qty Description 2872635 1 Kit Engine Fogging 1 Separator Fuel Water See Fuel Water 7080138 4 Cable Tie Separator Pg C10 Ref 5 7080484 2 Clamp Hose 7075732 1 Decal Fogging Oil Only 7080476 2 Clamp Hose 7555837 2 Washer 7052139 1 Fitting Tee 7541931 2 Nut 7075738 1 Decal Engine Primer 7052047 1 Valve Check Vent 8450062 AR Line Oil 7052138 2 Fitting 90 Degree 1 Primer Engine Fog 5432362 1 Tank Oil 2 Screw See Fuel Water Separator Pg 5810279 1 Gasket Overflow C10 Ref 1 5432359 1 Cap Oil Bottle 2 Washer Lock See Fuel Water Sepa 7512045 2 Screw 1 rator Pg C10 Ref 2 5244295 2 Washer Dish See Fuel Water Separa tor Pg C10 Ref 3 Bracket Oil Tank 10 99 C11 TOOL KIT VIRAGE W005197D and INT L VIRAGE W0051971 S Part No Description Part No Description 2872114 1 Asm Tool Kit Incl 1
3. 7515155 1 Screw 5 5810879 2 Gasket Pitot 12 7517267 8 Screw 6 7555848 1 Washer Flat 13 7515126 2 Screw 7 5431634 1 Fitting Pitot 14 5630659 1 Plate Ride Long Angled 8 5131602 1 Scoop Inlet 15 7010083 8 Insert Sponson Ride Plate 12 10 99 BILGE PUMP VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No oar 7052141 7080475 8450050 26 7080492 5431444 Qty Description po A Elbow Clamp Hose Water Cable Tie Fitting Water Thru Hull Ref Part No 5811317 5411595 2410169 7512043 7555837 Qty Description DD N eck Gasket Hose Asm Bilge Pump Screw Washer B13 3 00 ENGINE AIR INTAKE HULL AIR INLET VIRAGE W005197D and INT L VIRAGE W0051971 a 10 e 11 HULL AIR INLET ENGINE AIR INTAKE Ref Part No Qty Description Ref Part Qty Description 1 5432138 070 1 Plug Intake Silencer 10 7661042 10 Rivet 2 5410589 1 O Ring 11 5433220 2 Flange Air Inlet 3 5132353 2 Stud 12 5411545 2 Gasket 4 5830062 1 Gasket 13 5812108 1 Panel 5 5631070 1 Base Intake 14 5411958 1 Gasket 6 7517799 2 Screw 15 7080439 2 Clamp 7 2520185 1 Filter Intake 16 5433082 2 Duct Air Inlet 8 5432464 070 1 Cover Intake 17 7080492 5 Cable Tie 9 7546708 2 Nut 3 00 B14 ELECTRICAL BOX VIRAGE W005197D and INT L VIRAGE W005197
4. Sidewall RH Virage NMMA 3 Passenger Warning Reverse System Reverse Caution Capsize Sidewall LH Warning Seat Engine Front LH A10 3 00 FUEL TANK VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part 5244279 7552610 7515361 5243775 5410424 2520177 7080710 7511873 7080442 5433553 Qty Description Bracket Strap Washer Lock Screw Hook Strap Narrow Strap Rubber Tank Oil See Oil Tank Pg A14 Ref 19 Hook Strap Strap Battery Holddown Cap Fuel Ratchet Chain Bead Cap Retainer Screw Coupling End Fuel Cap Chain Inlet Fuel Ref PartNo 11 5811492 5433621 7080766 5411757 7080451 2410124 7661040 5812093 5244758 5433018 5812135 7621229 5411305 Qty Description Seal Fuel Inlet Nut Fuel Inlet Clamp Hose Hose Fuel Fill Clamp Asm Fuel Sender Rivet Pad Fuel Tank Stop Bracket Fuel Tank Stop Tank Fuel Pad Fuel Tank Rivet Seal Fuel Cap 3 00 FUEL SYSTEM VIRAGE W005197D and INT L VIRAGE W0051971 zech 1 12 9 7 13 6 7 13 14 D UJ 3 U 8 9 ie ER 4 gt w amp E gt i M Ger EL Be JA 2 4 el p 7 c E 7 i BELOW A 15 6 VENT amp RETURN INTERCHANGEABLE NOTE Fuel from fuel water separator connects to fuel sender fitting marked ON FUEL TUBE DESIGNATION Ref Part No
5. 6 4 9915574 Manual Owners 00 Watercraft 1 1 Wrench Spark Plug 5 Pouch Tool Kit 2 1 Wrench Open End 6 1 Wrench Allen Plated 3 16 3 1 Screwdriver 10 99 POLARIS The Way Out PRINTED IN THE USA PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11 00 1899166 ui seabed pa ueyg
6. 7041457 3569806 Qty Description sch ne AO OO Kit Asm Crankcase Incl 2 4 20 22 Stud Cylinder Flange Pin Dowel Fitting Clamp Stator Wires Screw Bushing Plug Bushing Spring Bushing Ref Part No C3 7517676 7516806 1201923 5811550 7516723 7663002 5411564 1201938 7517628 7051529 7516913 Qty Description P PA AAD Screw Screw Asm Cover Incl 11 Gasket Flywheel Cover Screw Pin Dowel O Ring Asm Flywheel Housing Incl 7 17 Screw Plug Screw 11 99 CYLINDER amp MANIFOLD VIRAGE W005197D and INT L VIRAGE 0051971 Ref Part No Qty Description Ref Part Qty Description 1 7075383 1 Decal Warning 15 7080654 1 Retainer Vinyl Coated 2 7516806 4 Screw 16 5241134 1 Bracket Oil Pump Cable 3 7077026 1 Decal Spark Plug 17 7516807 10 Screw 4 7051527 1 Plug Pipe 18 5630656 1 Manifold Intake 5 3070174 2 Spark Plug NGK BPR8ES 19 5432104 2 Stuffer Reed Block 6 7516722 8 Screw 20 1201689 2 Asm Valve Reed 7 7517352 12 Screw 21 5830123 2 Gasket Cylinder Base 8 5410917 2 O Ring 22 3021117 2 Head Cylinder 9 5410932 2 O Ring 23 5241944 2 Ring Head 10 5410931 2 O Ring 24 5241768 093 1 Bracket Head Twin 11 7547021 8 Nut 25 5630527 093 2 Cover Head 12 3021019 2 Cylinder 26 5830061 2 Gasket Water Manifold
7. Console Seal Console Lid Nut Pad Console Screw Plate Hook Screw Washer Lock Washer Flat Gasket Mirror LH Gasket Mirror RH Asm Mirror RH Incl 18 Asm Mirror LH Incl 18 Nut Hex Cable Choke Nut Nylok Washer SHROUD Ref Part No 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 7541931 5244673 7516717 5411664 2690151 5433210 070 2690150 7710517 7516805 7552613 7556094 5433589 311 5812076 2080004 2080005 5244670 7555837 7517818 7512045 5811552 5433266 5333698 5433384 Qty Description AD PO De eck eck eck DD eck sch eck Nut Bracket Support Shroud Bolt Grommet Deck Wire Harness Strap Tool Kit Lower Cover Wire Shroud Kit Tool See Tool Kit Pg C12 Strap Tool Kit Upper Ring Retaining Screw Washer Lock Washer Shroud Steering Bumper Door Shroud Knob Choke Screw Plate Latch Receiver Washer Flat Screw Screw Gasket Console Hook Hook Console Pin Hinge Hinge Console A6 1 01 HULL BODY VIRAGE W005197D and INT L VIRAGE W0051971 Bulkhead N 90 QQ A7 HULL and BODY VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No 5521568 070 5521569 070 Ref Part No 5811915 070 5811913 070 Qty Description Qty Description Rail Rub Side LH Rail Rub Side RH Pa
8. Nut Screw Screw Washer Lock Washer Washer Washer Lock Screw Seal Door Ref Part No A9 7621235 7080853 7041758 5411559 7080483 5211740 5431842 1060114 5431841 7621452 5411865 5433464 Qty Description Rivet Cable Limiter Hinge Spring Gas Boot Gas Spring Cable Tie Plate Fire Extinguisher Cover Fire Extinguisher Asm Fire Extinguisher Container Incl 20 and Container Container Fire Extinguisher Rivet Seal Bucket Front Bucket Front Storage 3 01 DECALS VIRAGE W005197D and INT L W0051971 Ref Part No gt 2201689 2200891 7078583 7077812 7078582 7078884 7077479 7078260 7077777 7078564 Qty Description 1 1 2 1 1 1 1 1 Kit Decals Incl All Except Seat Decals Kit Vinyl Decal Application For Seat Decals Decal Warning Rear Decal Coast Guard Exemption Decal POLARIS Seat Decal Planet Sound Reduction Decal Fuel Off On Decal Fire Extinguisher Decal Star Emblem Decal Front RH Ref Part No 10 11 12 13 14 15 16 17 18 19 20 7078570 7077168 7078566 7078567 7078576 7077166 7079001 7078702 7073865 7078565 7078311 7078563 Qty Description ck zk sch n Decal Decal Decal Decal Decal Decal Dacal Decal Decal Decal Decal Decal POLARIS Refueling Warning
9. 0 Bumper Seat 13 5431357 2 Plate Bottom Seat Base Latch 27 2682593 204 1 Strap Seat 14 5431358 1 Handle Seat Base Latch 28 5521536 1 Seal Seat Main A13 10 99 OIL TANK VIRAGE W005197D and INT L VIRAGE W0051971 prim V 15 14 Ref Part No Qty Description Ref Part Qty Description 1 7080442 2 Coupling 12 7080138 2 Cable Tie 2 7517241 1 Screw 13 4010051 30 1 Conduit 3 7621229 1 Rivet 14 7080307 2 Clamp Hose 4 7080710 1 Chain 15 8450003 1525 AR Line Fuel 5 5432843 1 Cap Oil Tank 16 2530015 1 Filter Oil 6 7661038 4 Rivet 17 7080474 2 Clamp Hose 7 5433601 1 Inlet Oil 18 8450059 150 AR Line Fuel 8 5811554 1 Gasket Oil Inlet 19 5433083 1 Tank Oil 9 7080481 2 Clamp Hose 20 7052118 1 Valve Check Vacuum 10 7052130 1 Elbow 90 Degree 21 7080483 2 Cable Tie 11 2410131 1 Sender Oil Level 22 5411756 1 Hose Oil Fill 14 7 00 Ref Part gt WD 7517717 7552613 7555836 5433089 070 5433819 070 7517660 5631017 5433355 070 5433081 7080787 7080138 2410168 7080675 1820820 070 5132317 STEERING VIRAGE W005197D and INT L VIRAGE W0051971 Qty Description Screw Washer Lock Washer Pad Handlebar Pad Handlebar Bottom Screw Clamp Handlebar Handle Grab Block Throttle Split Cable Throttle Cable Tie Switch STAR
10. 1 C1 7517671 7555839 7546704 4060161 4060111 5432503 7547061 7555837 7512042 4010304 7547059 4010238 ELECTRICAL BOX VIRAGE W005197D and INT L VIRAGE W0051971 Qty Description NNNNA PPO oP E ONO Harness Wire Insulator Nut Washer Lock Washer Solenoid Starter See Magneto Pg C8 Ref 10 Screw Washer Nut Fuse 3 Amp Fuse 1 4 Amp Latch Pin Latch Controller Ignition See Magneto Pg C8 Ref 9 Strap Grounding Nut Washer Screw Regulator 1 Button Nut Cable Battery Solenoid Ref Part No C2 4010237 5411491 7080461 7515113 7555836 5432574 7077691 7073713 2460718 2460826 5433119 5432569 5244370 2410201 2434011 2632137 5411235 5432502 7517825 Qty Description ch ch ch cb ch ch h Cable Solenoid Starter O Ring Boot Threaded Screw Washer Plate Stator Decal RESET ELEC SYSTEM Decal High Voltage Warning Harness 8 Wire Stator Harness Pigtail Cover Electrical Box Seal Bracket Coil Coil Ignition See Magneto Pg C8 Ref 11 Asm Terminal Board Breaker Circuit Asm Electrical Box Ignition Incl 12 13 32 33 Grommet Cap Screw 4 03 CRANKCASE VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No wech P 2201619 5131677 7663001 7052145 5243231 7517431 3569805 5433130 3574214
11. 11 WATER INLET B12 The illustrations used in this Parts Manual are for reference to replacement parts only This manual is not to be used for assembly 2000 VIRAGE WATERCRAFT SPECIFICATIONS CAPACITIES ENGINE Fuel Tank 17 US Gallons 64 26 Engine Type Polaris Marine 700 Reserve Fuel Tank N A Induction Type Case Reed Injection Oil Reservoir 6 Quarts 5 68 Exhaust System Water Cooled Injected Lubrication Oil Injection CARBURETION Oil Type Polaris TC W3 or Injection Gas Type Regular Unleaded 87 DEES Octane or 89 Octane 81mm Oxygenated Stroke 68mm Carburetor Type and 1 40mm Displacement 700 Aut Compression Ratio Effective 6 8 Carburetion Idle Speed 1350 50 RPM Maximum Power 95 HP COOLING Maximum Torque approx 69 2 6500 RPM Cooling System Type Overheating Warning Water Cooled Thermostat Pop off Warning Light RPM Limit RPM Limiter Operation 7200 100 PROPULSION DIMENSIONS Number of Passengers Length Overall Width Overall Height Overall Dry Weight Load Limit Hull Deck Material 1 4 Persons 131 1 330 5 cm 49 3 125 cm 39 99 06 cm 650 Ibs 295 kg 600 Ibs 273 kg Deck FRC Hull SMC ELECTRICAL Alternator Output 8 5 amps 60 watt at 4500 RPM Ignition System CDI Spark Plug Type NGK BPR8ES Spark Plug Gap 028 0 7 mm Starting System Electr
12. 13 5830043 1 Gasket Carb 27 5630826 093 1 Manifold Outlet Water 14 7517306 2 Screw 10 99 Ref Part No 2201022 3584001 3585503 CRANKSHAFT and PISTON VIRAGE W005197D and INT L VIRAGE W0051971 Qty Description MND A BHA Circlip Piston Pin Piston Kit Piston Rings Std 2 Rings Kit Piston Rings 25mm Os Kit Piston Rings 50 mm OS NOTE Ifthe number stamped on the head of piston reads ELKO 2102 6 use the above 3 kits Kit Piston Rings Std 2 Rings Kit Piston Rings 25mm OS Kit Piston Rings 50 mm OS NOTE Ifthe number stamped on the head of piston reads ELKO 2194a use the above 3 kits Kit Piston Asm Std Incl 1 2 3 Kit Piston Asm 25 mm OS incl 1 2 3 Kit Piston Asm 50 mm OS Incl 1 2 3 Washer Thrust Pin Crankshaft Bearing Connecting Rod Kit Connecting Rod Assembly Incl 5 7 Bearing Connecting Rod 20 mm Bearing Ball Ref Part No C5 7710441 5411524 7710435 5410613 5131195 7555905 5131083 5131084 5131086 5131085 2201243 7721117 3610044 5432576 Qty Description sch NO ech sch PO ch Ring Retaining 72 Seal Ring Retaining 72 mm O Ring Collar Crankshaft Bushing Crankweb PTO Crankweb Center Labyrinth Crankweb Mag Kit Crankshaft 2 Cylinder Incl 10 16 20 22 Key Woodruff Seal Washer See Magneto Pg C8 Ref 7 Nut Pump Dr
13. 131573 1 Housing Pump 5020697 1 Shaft Stub 18 7555966 3 Washer Flat 5410818 1 O Ring 19 7542455 4 Nut Nylok 7 00 B4 REVERSE VIRAGE W005197D and INT L VIRAGE W0051971 A Ku Ac bs pL 4 Kr 5 Ref Part No gt WD sch 5433677 070 7516816 7517669 7661040 5433646 5811982 5433643 5433911 5433910 5433645 5433674 5433675 7555839 7517331 5433872 7041888 7517717 7556094 5244288 5433605 070 5244289 7661041 5433647 5433673 Qty Description Cap Screw Screw Rivet Flange Gasket Plate Base Bushing Bushing Pinion Bushing Shaft Cam Washer Screw Reverse Lock Spring Screw Washer Bracket Reverse Plate Forward Handle Reverse Bracket Reverse Plate Rear Rivet Bushing Plunger REVERSE VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 5240257 7512049 5433954 7555952 7516806 7661010 7555837 7080899 7542528 1860103 7571625 5411818 5411819 7080950 7061062 7542133 5631036 7517749 7555866 5020683 7555874 7515368 5244902 Qty Description NO NNN sch eck eck sch eck he eck sch a Plate Cable Screw Arm Reverse Washer Screw Pin Cotter Washer Cable Reverse Nut Washer Washer Seal Rod Seal Rod Tube Guide Reverse Rod End Nut Ny
14. 51 2 4 00 B8 ENGINE MOUNTING VIRAGE W005197D and INT L VIRAGE W0051971 7 S Ref Part No Qty Description Ref Part No Qty Description 1 2410187 1 Asm Temperature Switch 5211727 Shim Engine Mount 2 5242488 1 Ground Spark Plug 7552610 Washer Lock 3 7077026 1 Decal Spark Plug 7517627 Screw 4 7515149 2 Screw 1060142 Bracket Rear Muffler 5 5830051 1 Gasket Exhaust 7555835 Washer Flat 6 1 Decal Warning See Cylinder and 7515357 Bolt F bun e E 7555848 Washer Flat 7 ark Plu in dei and Manifold Pg i eet e E 8 7051527 1 Plug Pipe pt 9 5630585 1 Plate Front Mount ee oot 2201620 Engine Short Block NOTE The Short 10 5630584 1 Plate Rear Mount Block assembly contains a crankcase 11 7552609 4 Washer Lock assembly cylinder and cylinder head 12 7517330 4 Screw assembly 13 5244508 2 Plate Repair 5240876 Clip Retainer 14 3021103 4 Mount Engine 7516603 Bolt 11 99 9 BATTERY BOX VIRAGE W005197D and INT L VIRAGE W0051971 2000 Polaris Sales Inc E Ref Part No Qty Description Ref Part No Qty Description 1 Stud 7052078 Connector 2 Screw 5432121 Hose Vent 3 Washer Flat 4140009 Battery 19 Amp 4 Bracket Battery Hold Down 2200619 Kit Battery Bolt 5 Cover Battery 4010118 Cable Ground Battery Engine 6 Grommet Vent 5850136 Pad Battery 7 Cable Tie 11 00
15. B10 COOLING SYSTEM VIRAGE W005197D and INT L W0051971 Ref Part No Qty Description Ref Part Qty Description 1 7080475 6 Clamp Hose 15 1260694 1 Asm Exhaust Manifold 2 5431444 1 Fitting Thru Hull 16 7555856 1 Washer Flat 3 5811317 1 Gasket 17 7552611 1 Washer Lock 4 5521287 63 4 Conduit Flex 18 7517004 1 Screw 5 5411049 1 Hose Outlet Pump 19 5811045 2 Gasket Exhaust 6 5431784 1 Fitting Tee 20 5020746 1 Fitting Drain Exhaust 7 7080476 4 Clamp Hose 21 5521398 13 1 Conduit Flex 8 7052128 1 Fitting Screen Exhaust 22 5432799 1 Valve Pop Off 9 8450054 100 1 Hose Water 23 7051008 1 Thermostat 143 Degrees F 10 5020747 1 Fitting Injector Exhaust 24 5410781 1 Gasket Thermostat 11 5411050 1 Hose Inlet 25 5131008 1 Cover Thermostat Machined 12 7080138 10 Cable Tie 26 7041310 1 Spring Compression 13 7516727 2 Screw 27 5410860 1 Seal Thermostat Housing 14 7516725 4 Screw 28 5411479 1 Hose Water Out B11 10 99 WATER INLET VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No Qty Description Ref Part No Qty Description 1 7080483 1 Cable Tie 9 1 ORig 2 1 Line Pitot See Shroud Ref 3 See Propulsion Pg B4 Ref 20 3 7547003 1 Nut Hex Nylon 10 5630542 067 1 Grate Inlet 4 7555873 1 Washer Flat 11
16. EM VIRAGE W005197D and INT L VIRAGE W0051971 Qty Description Asm Drive Coupler O Ring Shroud Coupler Clamp Hose Bumper Drive Shaft Shaft Drive Fitting Lubrication Ref PartNo B3 3610040 1341145 5411027 5432298 5411174 5431985 Qty Description Seal Bearing Asm Bearing Housing Incl 7 8 Hose Bearing Housing Shaft Housing Thru Hull O Ring Nut Shaft Housing 10 99 PROPULSION VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No Qty Description Ref Part Qty Description 1 5244556 1 Bracket Steering Cable Nut 5410652 1 O Ring 2 5132111 4 Stud Mounting Pump 5410817 1 O Ring 3 5411107 1 Seal Water Pipe 5811984 1 Seal Tailcone 4 5410735 2 O Ring 5431523 1 Screen Engine Inlet 5 5432269 1 Pipe Water Engine 5130999 1 Nozzle Steering 6 5130983 1 Stator Pump 7515366 2 Screw 7 5010294 1 Spacer Bearing 5130938 2 Collar 8 3514008 2 Bearing 7552610 4 Washer Lock 9 3610043 2 Seal Stator Bearing 7555835 4 Washer Flat 10 5010295 1 Spacer Impeller 5431518 2 Bearing Steering Nozzle 11 5132372 1 Impeller 7515389 4 Bolt 12 5411644 1 Seal Impeller Shaft 5131569 1 Nozzle Stationary 13 5131196 1 Extension Pump 5432841 1 Wedge Pump 14 7522019 1 Screw 7512064 3 Screw 15 5630598 1 Anode Zinc 5431519 1 Cone Pump 16 7555941 4 Washer Pump Stud 5410819 1 O Ring 17 5
17. Model W005197D INT L VIRAGE Model W005197I Rev 01 2000 Polaris Sales Inc PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11 00 TABLE OF CONTENTS VIRAGE W005197D and INT L VIRAGE W0051971 Parts Manual B F BATTERY BOX B10 FUEL WATER SEPARATOR C10 B13 H HULL and BODY 7 8 CARBURETOR C6 M COOLING SYSTEM B11 C8 CRANKCASE C3 0 CRANKSHAFT and PISTON C5 OIL BUMP ne orietur odiis C7 CYLINDER amp MANIFOLD C4 OIL TANK 14 D P DECALS A10 PROPULSION B4 DRIVE SYSTEM B3 R E REVERSE B5 6 ELECTRICAL C12 S ENGINE AIR INTAKE HULL AIR INLET 14 SEAT A13 ENGINE FOGGING SYSTEM 11 SHROUD A5 6 ENGINE MOUNTING B9 STARTING MOTOR C9 EXHAUST SYSTEM B7 8 5 1 2 STORAGE COMPARTMENT DREHEN 9 TOOL KIT m BOR BON HON BOB BOB 12 FUEL SYSTEM A12 FUEL TANK
18. Qty Description Ref Part No Qty Description 9 7516302 Screw 7052111 Fitting Tee 7555840 Washer Flat 10 5410682 Grommet Vent 5432836 070 Knob Fuel Valve Black 11 7080483 Cable Tie 5431451 Nut Fuel Valve 12 7051015 Valve Check 13 7080138 Cable Tie 7052159 Valve Fuel 7080476 Clamp Hose 8450046 1525 Line Fuel Separator Fuel Water See Fuel Water Separator Pg C10 Ref 5 14 7052118 Valve Vacuum Check 15 Asm Fuel Sender See Fuel Tank Pg A11 Ref 19 NOOO POM ch CO 11 99 12 VIRAGE W005197D and INT L W0051971 Ref Part No Qty Description Ref Part No Qty Description 1 7516806 2 Screw 15 5431359 2 Plate Top Seat Base Latch 2 7555839 5 Washer Flat 16 1013202 1 Asm Hinge Seat 3 5211314 2 Seat Base Latch 17 7517669 4 Screw 4 7042036 2 Spring Seat Base Latch 18 7517717 1 Screw 5 5433779 1 Handle Seat Latch 19 7080914 1 Cable Limiter Hinge 6 7621478 2 Rivet 20 7661044 3 Rivet 7 5812025 1 Strap Seat Latch 21 7542454 2 Nut 8 5411807 1 Seal Seat Rear 22 7552607 1 Washer Lock 9 2682540 204 1 Asm Seat Rear 23 7555846 2 Washer Flat 2682542 204 1 Cover Seat Rear 24 5020753 1 Plunger Latch 10 7517805 1 Screw 25 2682541 204 1 Asm Seat Main 11 7517806 2 Screw 2682543 204 1 Cover Seat Main 12 7555838 5 Washer Lock 26 5521490 1
19. T STOP BILGE Lanyard w Whistle Handlebar w Grip Column Steering Ref PartNo B1 5433136 5433135 7542335 7555831 5811551 7517787 5433737 7710426 7555840 5433079 7661053 7517684 7552615 7556098 7661099 Qty Description NO Po N ee eck ff A sch BH HLH HL Housing Steering Bearing Steering Nut Nylok Washer Gasket Steering Housing Screw Clamp Throttle Block Ring Retaining Washer Lever Throttle Thumb Pin Retaining Screw Washer Lock Washer Pin Roll 12 99 STEERING VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part P 7542150 7515120 7555839 7060170 7542133 1860115 1860117 1860114 7080723 5244681 7555891 7516717 7542528 Qty Description 1 1 1 1 1 1 1 1 1 1 2 2 2 Nut Screw Washer Rod End Nut Nylok Washer Steering Seal Ring Stopper Nut Steering Cable Special Cable Steering Brace Steering Cable Washer Bolt Nut Ref Part No B2 1860103 7571625 1860105 7080931 7060154 7555837 7541931 7512041 7546704 5244290 Qty Description sch h Washer Washer Lock Cover Tube Guide Rod End Washer Nut Screw Column Steering See Steering Pg B1 Ref 15 Nut Bracket Steering Cable 10 02 Ref Part zl gt 1060119 5410735 5432129 7080481 5410663 6230103 7080629 DRIVE SYST
20. d Boarding Platform Pad Footwell Rear LH 5811914 070 5811911 070 5811912 070 5811909 070 5811910 070 5411158 5411658 7516807 7556094 5433671 7546704 5411758 070 7621511 5431994 070 7542133 7555839 7555870 2670150 Pad Footwell Rear Pad Footwell Center LH Pad Footwell Center RH Pad Footwell Front LH Pad Footwell Front RH Grommet Grommet Screw Washer Plate Seat Tongue Nut Bumper Front Rivet Plug Bumper Rear Nut Nylok Washer 2 Washer Dish Rubber Strap Bow cases ER ERS eek EE gt n2 P 8 5811440 5432272 070 5432273 070 7515198 7517320 070 7555836 5811918 5811919 5433531 070 1060125 7511882 2632218 7517644 7555846 7542454 5020753 5433474 070 7552607 5433473 sch AD PO OD HB PO eck eck eck PO CH sch sch Washer Sponson LH Sponson RH Bolt Bolt Washer Pad Heel LH Pad Heel RH Bumper Rear Plug Bilge Screw Hook Tow Screw Washer Nut Plunger Latch Handle Grab Washer Lock Bucket Rear Storage 4 00 Ref Part P 2653012 5433710 311 1013282 7555890 7546704 7517669 7516805 7552613 7555839 7555837 7552615 7512045 5521565 FRONT STORAGE COMPARTMENT VIRAGE W005197D and INT L VIRAGE W0051971 Qty Description Latch Door Door Compartment Asm Door Hinge Washer
21. ic Starter Ignition Timing BTDC 23 3000 RPM Battery 12V 19A Propulsion System Jet Pump Type Transmission Minimum Water Level for Jet Pump Impeller Diameter Impeller Jet Drive Flow Single Stage Direct Drive 2 feet 60 cm 5 83 14 80 cm 3 Blade Slim Hub Polaris Industries Inc reserves the rightto make changes in design and specifications and or to make additions or improvements to its products without notice 2000 POLARIS VIRAGE PUBLICATION NUMBERS OWNER S PARTS PARTS ASSEMBLY MODEL MODEL MANUAL MANUAL MICROFICHE INSTRUCTIONS VIRAGE W005197D 9915574 9915581 9915589 9915597 INTL VIRAGE W0051971 9915574 9915581 9915589 9915597 SHROUD VIRAGE W005197D and INT L VIRAGE W0051971 2000 Polaris Sales Inc LO A5 Ref Part No gt 3280339 5411738 8450070 190 7041931 2632234 2201593 3280342 5433709 311 7041754 5521478 7546705 5811783 7516609 5211865 7517668 7556055 7555874 5411557 5411558 2631973 070 2631972 070 7546804 7080926 7546704 7555839 VIRAGE W005197D and INT L VIRAGE W0051971 Qty Description po A lt CP gt PO PO eck eck sch S S YP eck sch Gauge MFI Analog Digital Gasket MFI Line Pitot Formed End Spring MFI Mounting Asm Console Latch Kit Button Replacement Bezel Overlay Lid Console Spring Torsion
22. ive See Magneto Pg C8 Ref 8 Coupler 10 99 CARBURETOR VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No Qty Description Ref Part Qty Description 1253334 1 Asm Carburetor 11 3050139 2 Cover Jet Block 2200910 1 Kit Carb Rebuild Incl 8 15 21 12 2200730 1 Kit Diaphragm Jet Block 1 3050136 4 Screw Fuel Pump 13 3050137 1 Screw Jet Block 2 2200687 1 Kit Fuel Pump Body 14 3050204 2 Block Jet 3 2200686 1 Kit Gasket Fuel Pump 15 3050147 2 O Ring Jet Block 4 5830062 1 Gasket Carburetor Upper 16 3050138 2 Collar 5 3050144 2 Screen Fuel Strainer 17 3050148 4 O Ring Valve Seat 6 2200733 1 Kit Needle Valve 18 2200688 2 Kit Check Valve 7 3050117 1 Jet Main Keihin 19 2200689 2 Kit Idler Mixture Screw 8 3050193 1 Jet Main Keihin 20 3050140 2 Cap Limiter 9 3050133 1 Jet Pilot Keihin 21 5830043 2 Gasket Lower 10 3050135 8 Screw Jet Block Cover 22 2200731 1 Kit Idle Stop Screw 10 99 C6 PUMP VIRAGE W005197D and INT L W0051971 6 Ref Part No Qty Description Ref Part No Qty Description 1 7080679 1 Cable Oil Pump 5 7710427 1 E Ring 2 8450061 54 2 Line Oil 6 5411293 1 O Ring 3 7080603 4 Clamp 7 mm 7 7516605 2 Screw 8 2540073 1 Pump Oil Incl 6 4 7555944 1 Washer 10 99 C7 Ref Part No
23. lok Gate Reverse Directional Screw Washer Collar Washer Screw Bracket Reverse Stop B6 3 00 EXHAUST SYSTEM VIRAGE W005197D and INT L VIRAGE W0051971 B7 EXHAUST SYSTEM VIRAGE W005197D and INT L VIRAGE W0051971 Ref Part No Qty Description Ref Part No Qty Description 1 Fitting Inlet Water 7080907 6 Clamp 2 Washer Flat 5433810 1 Resonator 1 3 Washer Lock 5830197 1 Pad 4 Screw 5411863 1 Hose Exhaust 5 Screw 7555036 4 Washer Flat 6 Fitting Screen Exhaust 7515116 4 Screw 22 System Pg B11 Ref 8 5245072 1 Plate Exhaust Seal asket Exhaust See Battery Box Pg 89 Ret 5 sizes 1 iting Exhaust 8 1261023 093 1 Asm Exhaust Pipe 5433632 Resonators 3 1090416 1 1 Clamp dos 5433811 1 Resonator 2 snis d VEER 5411932 1 Hose Crossover Incl Conduit 11 7080451 1 Clamp Hose 5521561 1 Conduit 12 5430621 1 Strap Rubber 7552613 4 Washer Lock 13 5811342 1 Pad Foam 7517717 4 Screw 14 5224472 2 D Hook 7556094 0 Washer 15 7515127 2 Screw 7547151 2 Nut Cage 16 7555838 6 Washer Lock 5411851 2 Mount Rubber 17 7555839 2 Washer Flat 5433787 1 Protector Seat LH 18 5410414 2 Bumper Rubber 5433788 1 Protector Seat RH 19 5222696 1 Cradle Silencer 7516809 2 Screw 20 1260581 093 1 Silencer Exhaust 7516807 2 Screw 21 5812094 3 Pad 7546704 2 Nut 22 7080445 2 Clamp Hose 5244270 2 Bracket 23 54119
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