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Polaris Predator 50 User's Manual

1. 1 Wheel Installation 154 Wheel Removal 153 AWARNING Improper vehicle use can result in SEVERE INJURY or DEATH NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL ALWAYS USE NEVER USE AN APPROVED ON PUBLIC HELMET AND ROADS PROTECTIVE GEAR READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS Part No 9918778 Rev 02 PRINTED IN TAIWAN NEVER Operate without proper training or instruction Operate on public roads A collision can occur with another vehicle Operate at speeds too fast for your skills or the conditions Use ALCOHOL or DRUGS before or while operating this vehicle Carry Passengers ALWAYS e Avoid paved surfaces which may adversely affect handling and control Use proper RIDING TECHNIQUES to avoid vehicle overturns on hills and rough terrain and in turns Wear he protection helmet and protective apparel C The Way Out
2. 2870791 2874438 2871721 2871098 2873602 2871653 2871652 2871323 2871534 170 Polaris Products Part No Description Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 02 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871460 Starter Drive Grease 2 oz 2871515 Premium U Joint Lube 3 oz 2871551 Premium U Joint Lube 14 oz 2871329 Dielectric Grease Nyogel 2872073 Chain Lube Aerosol 6 25 oz 2872348 Chain Lube Aerosol 16 oz Additives Miscellaneous 2871326 Carbon Clean Plus 12 oz 2870652 Fuel Stabilizer 16 oz 2870990 DOT3 Brake Fluid 12 oz 2872893 Engine Degreaser 12 oz 171 Troubleshooting See your Polaris dealer if you re unable to identify solutions using the following charts Engine Turns Over Fails to Start Possible Cause Solution Clogged fuel valve or filter Water is present in fuel Fuel valve is turned off Old or non recommended fuel Fouled or defective spark plug s Crankcase filled with water or fuel 172 Troubleshooting Engine Doesn t Turn Over Possible Cause Solution Low battery voltage Recharge battery with 5 amp charger Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Engine Pings or Knocks Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorr
3. 4 Boots The best footwear is a pair of strong over the calf boots with heels like moto cross boots 5 Clothing Always wear long sleeves and long pants to protect arms and legs Riding pants with kneepads and a jersey with shoulder pads provide the best protection 99 Driving Safely Driving Procedure 1 Sit upright with both feet on the footrests and both hands on the handlebars 2 Start the engine and allow it to warm up 3 Check your surroundings and determine your path of travel Release the parking brake 5 Slowly depress the throttle with your right thumb and begin driving Vehicle speed is controlled by the amount of throttle opening 6 Drive slowly practice maneuvering and using the throttle and brakes on ud level surfaces 100 Driving Safely Making Turns Your ATV is equipped with a solid rear axle which drives both rear wheels equally at all times This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly To turn steer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters the balance of traction between ECC the rear wheels allowing the turn to be made smoothly mS NOTE Practice making turns at slow speeds Ma AA AWARNING Turning at sharp angles or at excessive speeds c
4. AWARNING The engine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm Welcome Dear Parents We believe your children should have the opportunity to enjoy The Way Out experience along with you We ve provided this owner s manual to assist you and your children in learning about safe operation and care of your new ATV Please review the information in this manual with any child who may operate the ATV Help your children learn to operate the ATV with safety as a top priority Help them also learn to show respect for our environment and for the rights of others while operating the ATV Children differ in skills physical abilities and judgement Some children may not be able to operate an ATV safely Always supervise your child s use of the ATV and permit continued use only if you determine that your child has the ability and maturity to operate the ATV safely Never allow a child to operate the ATV without adult supervision The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your child s ATV are thoroughly inspected at various intervals For safe and enjoyable operation of the vehicle be sure to follow all of the instructions and recommendations in this manual If you have any questions about the ATV contact a Polaris dealer for assistance Welcome Dear Children Before you ride your new Polaris ATV there are s
5. dren not less than 12 years of age and 50cc models are designed for children not less than 6 years of age No child under the age of 16 should ride any ATV designed and sold for an adult Do not allow other children to ride this ATV unless they have read the manual seen the instructional video and taken and passed a Polaris approved riding skill test Always avoid operating an ATV on any paved surfaces including sidewalks driveways parking lots and streets Never operate an ATV on any public street road or highway including dirt or gravel roads 11 Never operate without wearing an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always travel at a speed which is proper for the ter rain visibility and operating conditions and your experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in safe operating condi tion Always follow the inspection and maintenance procedures and schedules described in this manual Always keep both hands on the handlebars and both feet on the footrests of the ATV dur ing operation Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing te
6. Driver Warnings WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or use of accessories All parts and accessories added to the vehicle must be genuine Polaris Industries Inc or equivalent components designed for use on this ATV and should be installed and used according to approved instructions See your authorized Polaris ATV dealer for more information 73 Vehicle Identification Numbers The frame vehicle identification number VIN and engine serial number 1 are important for model identification when registering your vehicle when obtaining insurance and when ordering replacement parts In the event your vehicle is stolen these numbers are essential to the recovery and identification of your vehicle The Predator 50 VIN is located on the righthand lower frame tube The Predator 90 and Sportsman 90 VIN is located on the righthand front upper shock mount Remove the spare key and store it in a safe place If both keys are lost see your Polaris dealer 74 Vehicle Identification Numbers NOTE Record your vehicle s ID numbers and key number 3 in the spaces provided Frame VIN on the front of the frame below the steering post Vehicle Model Number Engine Seri
7. The rear brake lever must be engaged or the engine won t start Activate the starter for a maximum of five seconds releasing the button when the engine starts If it doesn t start release the starter wait five seconds then activate for another five seconds Repeat until the engine starts If the engine slows or stops position the choke lever half way to allow proper engine warm up Vary the RPM slightly with the throttle to aid in warm up When the engine idles smoothly push the choke lever all the way to the right 97 Driving Safely Safe Riding Gear Always wear clothing suited to the type of riding ATV riding requires special protective clothing for comfort and to reduce the chance of injury 1 Helmet Your helmet is the most important piece of protective gear for safe riding A helmet can prevent a severe head injury Select an approved helmet that meets or exceeds your state s safety standards and bears either the Department of Transportation DOT label the American National Standards Institute label ANSI z90 1 or the Snell Memorial Foundation label 98 Driving Safely 2 Eye Protection Do not depend on sunglasses for proper eye protection A pair of goggles or a helmet face shield offer the best protection for your eyes They should be kept clean and be of shatterproof design bearing the markings z2 1 or VESC 8 3 Gloves Off road style gloves with knuckle pads are the best for comfort and protection
8. II Synthetic 2 Cycle Oil Your ATV has been primed with VES II synthetic oil We recommend the continued use of this oil It s been formulated for low smoke low odor low deposits and high lubricity Premium 2 Cycle Oil Polaris also has a TC W3 premium oil or Premium Gold Synthetic Oil suitable for use 133 Periodic Maintenance Record Use the following chart to record periodic maintenance Maintenance Servicing Servicing Interval Date Dealer Performed or Person omm Maintenance Maintenance Servicing Servicing Interval Dealer Performed or Person Maintenance Rear Spring Adjustment The rear shock absorber spring is adjusted by rotating the adjuster A in the direction required to increase or decrease spring tension Handlebar Adjustment AWARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars resulting in loss of control and possible serious personal injury or death Follow the adjustment procedures exactly or see your Polaris dealer for service 136 Maintenance Handlebar Adjustment The handlebars can be adjusted for rider preference 1 Remove the pod to access the handlebar bolts E 2 Loosen the four bolts A pe 3 Adjust the handlebar to the desired height Be E sure the handlebars do not hit the gas tank or any other part of the machine wh
9. Nm 149 Maintenance Cylinder Head Cylinder Base Fastener Torque Have your dealer check the ATV cylinder head and cylinder base fasteners for proper torque at the first service or after 25 hours Gearcase Lubrication The gearcase fill plug A is located on the top ofthe gearcase The sight glass B is on the righthand side of the gearcase The oil level must be maintained in the safe zone of the sight glass It should be checked monthly and changed annually With the ATV on a level surface check the oil level through the sight glass If the level is low add AGL Synthetic Gearcase Lubricant See page 170 for the part numbers of Polaris products 150 Maintenance Gearcase Oil Change 1 GN 3E UA Remove the fill plug Remove the gearcase drain plug and drain the oil into a drain pan Dispose of properly Clean and reinstall the drain plug Torque to 14 ft lbs 19 Nm Add AGL Synthetic Gearcase Lubricant about 7 oz to the safe zone in the sight glass Replace the fill plug and check for leaks 151 Maintenance 152 AWARNING Operating your ATV with worn tires improperly inflated tires non standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death Maintain proper tire pressure as described on the decal on your ATV and in the owner s manual Always use original equipment size and type when replacing tires Ma
10. Owner s Manual for more detailed loading information 2 Sportsman 90 41 Safety Decals Safety Decals ATTENTION Operation of this vehicle without the filter Specific carburetor jetting and element will severely damage the engine adjustments are required depending on temperature and altitude See your Owner s Manual Factory Setting 40 to 80 F at 0 3000 feet 5 to 27 C at 0 900 meters Clean air filter often more frequent clean ing required in dusty conditions on air filter box on rear of seat NO PASSENGER PASSAGERS INTERDITS 43 Safety Decals 44 Safety Decals WARNING Moving parts hazard under belt clutch guard To prevent serious injury do not operate vehicle with guard removed Do not modify engine or clutch Doing so can cause part failure possible imbalance and excessive engine RPM which can result in serious injury or death a O 2 MANUFACTURED AWARNING Po DO NOT TOW FROM RACK OR BUMPER Vehicle INE damage or tipover may result causing severe injury or death THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS Maximum Rack Loads Front 10 Ibs Rear 20 16 CE V HICULE EST UN V HICULE TOUT TERRAIN QUI N EST PAS DESTIN TRE UTILIS SUR 6 Sportsman 90 LES CHEMINS PUBLICS 45 46 NOTES Driver Warnings Be sure to read all of the following warnings about driving hazards
11. Polaris Youth ATVs are equipped with an electronic speed control system to allow adults to limit the speed of the vehicle for the rider s skill and experience More information on speed limiting functions can be found beginning on page 139 These units are not designed for adult use Serious damage to the vehicle may occur if the maximum rider weight capacity is exceeded See the specifications section beginning on page 164 for your ATV s capacity CHILDREN Before you ride your new Polaris ATV there are some important things that you need to know Your safety and the safety of others is the most important thing to think about at all times As the driver of the ATV you must learn how to keep yourself and those around you safe while you re riding Pay attention when you see this symbol This is the safety alert symbol When you see this symbol on your ATV or in this manual it means PAY ATTENTION because you could die or be seriously injured if you don t follow the instructions 18 Know Your ATV Before you have an adult start the engine for you for the first time let s learn about the controls on your new ATV 1 Engine Stop Switch When the engine is running push this button down to shut the engine off quickly The button must be up before you can start the engine again Horn Button 90 cc models Press the horn button to sound the horn 3 Throttle Control Press the throttle lever with your thumb when you want the ATV to g
12. Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations which may require backing downhill 116 Hauling Cargo ALL LOADS MUST BE SECURED BEFORE MOVING VEHICLE Unse cured loads can create unstable operating conditions which could result in loss of control of the vehicle LOADS MUST BE CARRIED AS LOW ON THE RACKS AS POSSIBLE Carrying loads high on the racks raises the center of gravity of the vehicle and creates a less stable operating condition When cargo loads are carried high on the racks the weight of the loads must be reduced to maintain stable operating conditions OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads which cannot be centered securely fasten load and operate with extra caution EXTREME CAUTION MUST BE USED when operating with loads extending over the rack sides Stability and maneuverability may be adversely affected causing the machine to overturn DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS 117 118 NOTES Emission Control Systems Noise Emission Control System Do not modify the engine intake or exhaust components as doing so may affect compliance with state and local noise level requirements Spark Arrestor Your Polaris ATV is not equipped with a spark arrestor approved by the USDA Forest Service Operating this ATV on U S public lands without a spark arrestor is in violation of federal law 119 Maintenance PVT Sys
13. and slack refer to drive chain adjustment 9 Aircleaner element Check for dirt clean or replace 10 Steering Check for free operation noting any unusual looseness in any area 11 Loose parts Visually inspect vehicle for any damaged components or loose nuts bolts or fasteners 12 Riding gear Wear a helmet goggles and protective clothing 95 Starting the Engine AWARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death Never run an engine in an enclosed area CAUTION Operating the ATV immediately after starting could cause engine damage Allow the engine to warm up for several minutes before operating 1 Setthe parking brake and turn the fuel tank valve to ON 2 Siton the vehicle and attach the tether strap to the ATV and to your right wrist 96 Starting the Engine NOTE The choke is fully on when the lever is pushed completely to the left The choke is off when the lever is pushed completely to the right The choke can be adjusted gradually depending on how much choke is needed for starting 3 4 If the engine is cold use full choke by pushing the choke lever all the way to the left A warm engine will not require the use of the choke Turn the engine stop switch to RUN then turn the ignition key to ON NOTE Do not press the throttle while starting the engine Squeeze the rear brake lever and press the starter button NOTE
14. driving don t show off 56 Driver Warnings WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual 57 Driver Warnings 58 WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footrests of your ATV during operation Driver Warnings WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain 3 Always be alert
15. it s too small it could keep you from moving easily when you shift your weight If it s too big it could hang down and get caught in a moving part 29 Riding Rules p Always attach the tether strap to your right wrist and to the ATV before riding p Make sure you know where you re going to drive before your ATV is started Make sure the area is safe all around your ATV gt Your is made for one person Never carry a passenger A passenger will make the ATV harder to drive You you may lose control and hurt yourself and your passenger p Always drive your ATV while sitting down Keep both hands on the handlebars and keep both feet on the footrests p Always be alert and pay attention to where you re driving Pay attention to other drivers and be even more careful around them because you don t know what they re going to do gt Never follow another ATV too closely You need lots of time and space to stop your ATV 30 Riding Rules p Never ride alone An adult should always be watching you in case you need help Al ways drive within the sight of an adult p Never ride on public trails Don t ride your ATV on roads or over railroad tracks Your ATV makes noise that will keep you from hearing cars trucks or trains that may be coming towards you Don t ride at night Your ATV doesn t have lights that are safe for driving in the dark p Learn where there are lakes rivers ponds and ditches in your d
16. on the airbox and remove the filter B 2 Soakthe filter in a mild detergent and rinse it in clean water 3 Letthe filter air dry and reinstall CAUTION Never operate the ATV with the filter element removed Dirt will enter the engine causing serious rapid wear and damage to the engine 146 Maintenance Carburetor Adjustments Your Polaris is calibrated at the factory for optimal performance at altitudes ranging from zero to 6 000 feet 1800 m and temperatures of 40 degrees 4 degrees or higher Above 6000 feet 1800 m the engine air fuel mixture becomes overly rich and the engine loses approximately 3 of its power for each 1000 foot 304 8 m increase in elevation Although this power cannot be regained adjustments to the carburetor and drive system can be made to allow more efficient operation Optional jets available from your Polaris dealer are required for operation above 6 000 feet and temperatures below 40 degrees 4 degrees NOTE Continuous operation of the engine without proper jetting when required can cause poor performance overheating or engine damage See your Polaris dealer for more information about jetting the ATV for conditions in your area 147 Maintenance Spark Plugs Use NGK BP7HS or NGK BPR7HS spark plugs Proper electrode gap is 24 28 0 6 0 7 mm Spark plug torque is 14 ft 16 19 Nm Spark plug condition is
17. sure the slack is within the stated specifications 155 Maintenance Drive Chain Inspection and Adjustment 90cc Models 1 Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain 2 Collapse the suspension with an adjustable buckle type trailer tie down Fasten the strap around the axle and rear bumper tube 3 Tighten the strap until a straight line B can be drawn from the rear axle to the gearcase output shaft intersecting the swing arm pivot This establishes the tightest chain position 4 Pull down on the chain tensioner C to move it out of the way then measure chain slack It should have 1 4 1 2 6 12 mm deflection 5 Ifthe chain needs adjustment use the procedure on page 158 156 Drive Chain Inspection and Adjustment 50 Models 1 Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain The chain should have 1 4 1 2 6 12 mm deflection If the chain needs adjustment use the procedure on page 158 Maintenance 157 Maintenance Drive Chain Slack Adjustment CAUTION Hold the adjuster stud securely while tightening the jam nuts to avoid breaking the stud 1 Loosen the four rear housing mount bolts A 2 Loosen the chain adjuster lock nut 3 the chain adjuster B clockwise to 1 4 1 2 6 12 mm deflection 4 Tighten the c
18. the 90 cc models 139 Maintenance Speed Control Systems Electronic Speed Control System Your Polaris ATV has a speed control system that controls engine RPM and speed of the Adjust speed by removing or installing the jumper on the CDI A With the jumper installed 50cc models will travel no faster than 10 mph and 90cc models will travel no faster than 15 mph With the jumper removed 50cc models will travel no faster than 15 mph and 90cc models will travel no faster than 30 mph Jumper Removal and Installation 1 Remove the CDI and its rubber mounting strap from the mounting tab located on the frame bulkhead near the steering post It can be accessed through the left 90cc models or right 50cc models front fender 2 Remove the two screws B from the jumper to remove or install the jumper then reinstall the screws 3 Reinstall the CDI and mounting strap onto the mounting tab 140 Maintenance Speed Control Systems Throttle Stop Speed Control System Adjusting speed at the CDI is the recommended method of speed control but the throttle stop system may also be used Use the following procedure to control how far the throttle opens 1 Loosen the jam nut 2 Turn the screw B inward to reduce speed or outward to increase speed 3 Tighten the jam nut after adjusting 141 Maintenance Steering Inspection The steering assembly of the ATV should be checked periodically for loose nuts a
19. void your warranty coverage 178 Warranty WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship This warranty does not cover accidental damage normal wear and tear abuse or improper handling This warran ty also does not cover any ATV that has been altered structurally modified neglected improperly maintained used for racing or used for purposes other than for which it was manufactured or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts In addition this war ranty does not cover physical damage to paint or finish stress cracks tearing or puncturing of upholstery material corrosion or defects in parts components or the ATV due to fire explosions or any other cause beyond Polaris control This warranty does not cover the use of unauthorized lubricants chemicals or fuels that are not compatible with the ATV The exclusive remedy for breach of this warranty shall be at Polaris exclusive option repair or replace ment of any defective materials or components or products THE REMEDIES SET FORTH IN THIS WAR RANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSE QUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF E
20. would be 200 miles Perform all services at whichever reading is reached first AWARNING Improperly performing the procedures marked with a could result in component failure and lead to serious injury or death Have an authorized Polaris dealer perform these services Maintenance Chart Key p Perform these operations more often under severe use such as in dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components W Dealer service item 126 Maintenance Periodic Maintenance Schedule Item to Inspect Hours Frequency Miles Brake System tres Inspect Wheels Pre rie Frame nuts bolts Pre ride Pre ride Inspect tighten any loose hardware fasteners Previde neck Tor proper operation Engine stop swich Pre ide Gheck for proper operation Engines Preside Preside Gheck evel fol when refueling De ArFier inspect clean gt Steering Preside Gheck tor tree operation Dive Chan Prende inspect m Brake padwear__ 10hrs Monthly _ Inspectperiodicaly Poms Monthly inspect terminals ean 127 Maintenance Periodic Maintenance Schedule Item to Inspect Hours Frequency Miles Oil Pump Cable 50 hrs 6 month
21. APPEN Operating over obstacles could cause loss of control or overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Avoid operating over large obstacles such as rocks and fallen trees when possible If unavoidable use extreme caution and always follow proper procedures as outlined in the owner s manual 67 Driver Warnings WARNING POTENTIAL HAZARD Riding on frozen lakes and rivers WHAT CAN HAPPEN Severe injury or death can result if the ATV and or the operator break through the ice HOW TO AVOID THE HAZARD Never ride your ATV on a frozen body of water 68 Driver Warnings WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident or overturn HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast flowing water If it s unavoidable to enter water that exceeds the recommended maximum depth see page 112 travel slowly balance your weight carefully avoid sudden movements and maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stopping ability Always test the brakes after leaving water If necessary apply them several times to let friction dry out the pads Driver Warnings 70 4 WARNING POTENTIAL HAZARD Operating
22. Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and re mount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful of skidding or sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control 14 Safety Avoid operating the ATV through deep or fast flowing water If you cannot avoid water which exceeds the recommended maximum depth pg 112 go slowly balance your weight carefully avoiding sudden movements maintain a slow and steady forward mo tion do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them lig
23. OTE Always be sure to top off the oil level whenever refueling Drive slowly at first Select an open area that allows room to familiarize yourself with vehicle operation and handling Vary the throttle positions Do not operate at sustained idle Perform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection See page 94 After the first tank of pre mixed fuel has been used check to see if the oil level in the oil tank has dropped indicating that the oil pump is functioning properly If the level has not dropped see your dealer for oil pump bleeding and then repeat the pre mix procedure 93 Daily Pre Ride Inspection AWARNING If a proper inspection is not done before each use severe injury or death could result Always inspect the ATV before each use to ensure it s in proper operating condition Use the following checklist to make sure the ATV is in proper working condition before each use Item Inspection Procedure 1 Tires Check condition and pressures Fuel and oil tanks Fill both tanks to their proper levels brakes Check operation and adjustment Throttle Check for free operation and proper closing MN Brakelight Check for proper operation Daily Pre Ride Inspection 6 Engine stop switch Check for proper function Wheels Check for tightness of wheel nuts and axle nuts check that axle nuts are secured by cotter pins 8 Drive chain Condition
24. XPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE Some states do not permit the exclusion or limitation of incidental or consequential damages or implied warranties so the above limitations or exclusions may not apply to you if inconsistent with controlling state law 179 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you if inconsistent with controlling state law 180 Warranty HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service you must take it to a Polaris dealer authorized to repair Polaris ATVs When requesting warranty service you must present your copy of the Warranty Registration form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY Polaris suggests that you use your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the a
25. ack it down the hill One maneuver that can be used when it s necessary to turn around while climbing a hill is the K turn 1 Stop and lock the parking brake while maintaining body weight uphill 2 Shut off the engine 3 Dismount on the uphill side of the vehicle or on the left if the vehicle is pointing straight uphill 108 Driving Safely Staying uphill of the ATV turn the handlebars full left While holding the brake release the parking brake lock and slowly release the brake allowing the ATV to roll around to your right until it s pointing across the hill or slightly downward Lock the parking brake and remount the ATV from the uphill side maintaining body weight uphill Restart engine release the parking brake and proceed slowly controlling speed with the rear brake until the ATV is on more level ground 109 Driving Safely Driving Downhill Whenever descending a hill follow these precautions 1 Drive directly downhill 2 Transfer your weight to the rear of the vehicle 3 Slow down 4 Apply the front and rear brakes at the same time and very slightly to aid in slowing AWARNING Excessive speed can cause loss of control and lead to serious injury or death Always operate slowly when traveling downhill 110 Parking on a Hill or Incline Avoid parking on a hill or incline if possible If it s unavoidable follow these precautions 1 Turn the engine off 2 Setthe parking b
26. al Number on the left side of the engine crankcase Key Number 75 76 NOTES Features and Controls Main Switch A The main switch is located on the pod This switch is operated with a key and must be turned clockwise to the ON position before starting the engine AWARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death Always remove the ignition key when the vehicle is not in use 77 Features and Controls Engine Stop Switch B The stop switch B is located on the top of the left handlebar The engine will not start or run when the stop switch is down in the OFF position Its purpose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency NOTE Both the main switch and the emergency engine stop switch shut off all electrical power to the entire vehicle To stop the engine quickly push the stop switch down Choke Lever C The choke lever C is located on the bottom of the left handlebar The choke is used when starting a cold engine Push the choke lever to the left before starting the engine When the engine starts gradually return the choke lever to the OFF position as the engine warms up and runs smoothly Horn Button D The horn button is located on the lefthand control Sportsman 90 and Predator 90 78 Features and Controls Engine Start Button E The start button is loca
27. an result in vehicle overturn and lead to serious injury Avoid turning at sharp angles Never turn at high speeds 101 Driving Safely Driving on Slippery Surfaces AWARNING Failure to exercise care when operating on slippery surfaces can result in loss of tire traction and cause loss of control accident and serious injury or death Never apply the brakes during a skid Do not operate on excessively slippery surfaces Always reduce speed and use additional caution 102 Driving Safely Whenever riding on slippery surfaces such as wet trails or loose gravel or during freezing weather follow these precautions 1 Slow down when entering slippery areas 2 Maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids 3 Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward 103 Driving Safely Driving Uphill AWARNING Braking and handling are greatly affected when operating in hilly terrain Improper procedure could cause loss of control or overturn and result in serious injury or death Avoid climbing steep hills 15 maximum Use extreme caution when operating on hills and follow proper operating procedures outlined in the owner s manual 104 Whenever traveling uphill follow these precautions 1 GA ss tn bg Always travel straight uphill Avoid steep hills 15 maximum Keep both fee
28. and how to avoid them These warnings are provided for your child s safety so be sure to explain to your young driver that the following hazards MUST be avoided at all times 47 Driver Warnings 48 WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered by Polaris Industries Inc They should then regularly practice the skills learned in the course and the operating techniques described in the Owner s Manual For more information about the training course contact an authorized ATV dealer or call Polaris at 1 800 342 3764 Driver Warnings WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child Even though a child may be within the age group for which some ATVs are recommended he or she may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Follow the age guidelines printed on your machine 49 Driver Warnings A WARNING POTENTIAL HAZARD Carr
29. arking on a or Incline 111 Polaris Products 170 171 Pre Ride Check 25 27 PVT System 120 121 R Rear Spring Adjustment 136 Recommended Lubricants 181 Riding 28 31 S S S S S 7 16 afety Decals 34 45 afety Training 7 gat Lateh pees 21 ignal words 8 park Arrestor 119 park Plug Removal 149 park Plug Replacement 149 park Plugs zo sso dv s cs 148 149 pecifications 164 169 peed Control Systems 139 141 tart 39 arting the Engine 96 97 eering Inspection 142 op 19 78 oring the ATV 162 yin Dols v s 8 Index T Table of Contents 5 Tether Strap ig yee eee 23 Throttle 19 80 81 Throttle Cable Adjustment 144 Throttle Stop Speed Control System 141 Tires MUS E ETUR 153 Toe Alignment 142 143 Transporting the ATV 163 Troubleshooting 172 177 Turning Around ona Hill 108 U Understanding Warnings 32 V Vehicle Identification Numbers 74 75 Wainings 45 7 Wattah yon va c oae vti 178 183 Washing the ATV 160 Waxing the ATV 161 WelCOME
30. ashing and allow the vehicle to run for a while to evaporate any water that may have entered the engine or exhaust system 160 Maintenance Cleaning and Storage Waxing the ATV Your ATV can be waxed with any non abrasive automotive paste wax Avoid the use of harsh cleaners since they can scratch the body finish CAUTION Certain products including insect repellants and chemicals will damage plastic surfaces Use caution when using these products near plastic surfaces 161 Maintenance Cleaning and Storage Storing the ATV Proper preparation of the engine and fuel system is vital to the prevention of rust and corrosion on engine parts Whenever the machine is stored for a period of more than 60 days the engine must be fogged Use Polaris fogging oil and follow the directions on the can Always add a fuel conditioner stabilizer to the fuel tank before storage Run the engine for five minutes to get the additives through the entire fuel system and then top off with fuel Fuel additive products are available through your Polaris dealer NOTE Jet restriction caused by improper storage can cause lean conditions and very poor slow speed driving quality 162 Maintenance Cleaning and Storage Transporting the ATV Follow these procedures when transporting the ATV 1 Turn the fuel valve off 2 Besure the fuel cap oil cap and seat are installed correctly and securely 3 Tie the frame of the ATV to the transporting unit securel
31. can also use this key to turn off the engine 9 Tether Strap and Switch The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive If you fall off your the tether strap will pull away from the switch and the engine will stop Never ride without the tether strap attached to your right wrist and to your ATV Be careful not to let the cord get tangled around the handlebars or any part of your body 23 Know Your ATV Let s review the three ways to stop your ATV 1 Push the stop switch down 2 Pull off the tether strap 3 Turn the key off 24 Pre Ride Check We re almost ready to have an adult start your ATV But before the ATV is started for the first time you must do a Pre Ride Check In fact every time you want to ride you must have an adult help you check some things on your ATV before starting it Let s learn about these things now 4 Make sure the throttle doesn t stick Check this by pushing the throttle lever toward the handlebar and then letting go The lever should come right back to where it was before you pushed it If it comes back slowly or stays close to the handlebar the ATV has a sticky throttle This means that something is wrong or broken and must be fixed before you can ride your ATV safely Never start the engine if you have a sticky throttle You could be seriously hurt if you ride with a sticky throttle Have an adult or your Polaris deale
32. chased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the country where your vehicle was purchased If you are traveling temporarily outside the country where your vehicle was purchased you should take your ve hicle to an authorized Polaris dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be autho rized to perform the warranty repair 182 Warranty EXPORTED VEHICLES How to Get Service If You Move If you move to another country be sure to contact Polaris Customer Assistance and the customs department of the destination country before you move Vehicles importation rules vary considerably from country to country You may be required to present documentation of your move to Polaris Industries in order to continue your warranty coverage You may also be required to obtain documentation from Polaris Industries in order to register your ve hicle in your new country If Purchased From A Private Party If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased all warranty coverage will be denied Notice If your vehicle is registered outside of the country where it was purchased and you have not followed the proce dure set out above you
33. e 100 Driving Safely 98 114 Driving Through Water 112 Driving Uphill 104 Electronic Speed Control System 140 Emission Control Systems 119 Engine Start 79 Engine Stop Switch 78 Equipment Modifications 16 F Features RETE 77 91 Footwell 91 Front Wheel Hub Tightening 138 F ek Filt r 88 Fuel System 86 88 Buel Vale EA da be eke 88 Gas Cap 21 87 Gearcase Lubrication 150 Gearcase Oil Change 151 H Handlebar Adjustment 137 Hauling Cargo 115 117 Horn Button 19 78 Ignition Switch 23 K vat gettin nae RAS 108 Kick Start e od ve erm 20 Kick Start 90 Know Your ATV 18 24 L Lights seres er uM 85 Lubricants 2 132 Lubrication Recommendations 130 133 Main Switch 77 Maintenance 120 163 Maintenance Chart Key 126 Maintenance Record 134 Maintenance Schedule 125 129 Making Turns 101 N Noise Emission Control System 119 132 Qil System ieee eas o vga 89 OU ta s estem eam P A 89 P Parking Brake 83 Parking Brake 84 P
34. ect spark plug gap or heat range Set gap to specs or replace plugs 173 Troubleshooting Engine Backfires Possible Cause Weak spark from spark plugs Incorrect spark plug gap or heat range Old or non recommended fuel Incorrectly installed spark plug wires Incorrect ignition timing Mechanical failure 174 Solution Troubleshooting Engine Runs Irregularly Stalls or Misfires Possible Weak Spark Cause Fouled or defective spark plugs Worn or defective spark plug wires Incorrect spark plug gap or heat range Loose ignition connections Water present in fuel Low battery voltage Kinked or plugged fuel vent line Incorrect fuel Clogged air filter Electronic throttle control malfunction Other mechanical failure Solution 175 Troubleshooting Engine Runs Irregularly Stalls or Misfires Possible Lean Fuel Mixture Cause Solution Low or contaminated fuel Add or change fuel clean the fuel system Clogged fuel filter Replace filter Possible Rich Fuel Mixture Cause Solution 176 Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water present in fuel Fouled or defective spark plugs Worn or defective spark plug wires Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Incorrect fuel Clogged air filter Electronic throttle control malfunction Other mechanical failure Troubleshooting Solution 177 Warra
35. ed or parked Features and Controls Fuel System AWARNING The engine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm Operate this vehicle only outdoors or in well ventilated areas Gas Cap The fuel tank filler cap A is located directly below the handlebars The tank has a capacity of 1 3 gallons 5 liters Use unleaded gasoline with a minimum pump octane of 87 87 Features and Controls Fuel System Fuel Valve RES The fuel valve is located on the lefthand side of the ATV It has three positions OFF For vehicle storage and when OFF transporting ON For normal operation RES For reserve supply if main supply ON is exhausted NOTE There s about a 7 10 mile 11 16 km Sportsman Predator range on reserve gas Always refill the gas tank as soon as possible after using the main supply Always return the valve to the ON position after refueling Fuel Filter The Polaris ATV is equipped with an in line fuel filter This filter should be replaced by your dealer after every 100 hours of operation or annually Do not attempt to clean the fuel filter 88 Features and Controls Oil System CAUTION Mixing brands or using a non recommended oil may cause serious engine damage We recommend the use of Polaris VES II Synthetic 2 cycle oil or Polaris Premium Gold Synthetic 2 cycle oil Never substitute or mix oil brands To avoid serious engine da
36. en turned fully to the left or right 4 Lightly tighten each bolt equally to prevent uneven gaps in the block 5 Torque the handlebar adjuster block bolts to 7 3 ft 165 137 Maintenance Axle and Wheel Nut Torque Specifications Check the following nuts occasionally and when they ve been loosened for maintenance Front Spindle Nuts 42 45 ft Ibs 57 61 Nm Rear Spindle Nuts 78 81 ft 165 106 110 Nm NOTE nuts with a cotter pin installed must be serviced by an authorized Polaris dealer Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations service must be performed by your authorized Polaris dealer 138 Maintenance Speed Control Systems Per ANSI SVIA 1 2001 sec 6 1 3 AS DELIVERED TO THE CONSUMER the speed of youth models is restricted to under 10 MPH for the 50 cc models and under 15 MPH for the 90 cc models The dealer CANNOT under any circumstances either prior to the sale or later even at the consumer s request remove or adjust any speed limiting devices Polaris Youth ATVs have an electronic speed control system and an adjustable throttle limiting screw These speed limiting devices may be adjusted removed only by consumers when they determine that their child is capable of handling the additional speed Per ANSI SVIA 1 2001 sec 6 2 the unrestricted top speed is less than 15 MPH for the 50 cc models and less than 30 MPH for
37. fety video and pass the ATV Training Course Never operate this ATV on HILLS steeper than 15 degrees lt lt 15 To prevent flipover on hilly terrain use throttle and brakes gradually Safety Decals Predator 50 Age Warning Decal Kids under age 6 should NEVER operate this ATV Kids under 6 have an increased chance of losing control which could result in severe injury or death Adult supervision is required Make sure operators follow Owner s Manual and labels Make sure operators watch the safety video and pass the ATV Training Course Never operate this ATV on HILLS steeper than 15 degrees lt 15 To prevent flipover on hilly terrain use throttle and brakes gradually 37 Safety Decals Predator 90 Sportsman 90 Age Warning Decal A WARNING Kids under age 12 should NEVER operate this ATV Kids under 12 have an increased chance of losing control which could result in severe injury or death Adult supervision is required Make sure operators follow Owner s Manual and labels Make sure operators watch the safety video and pass the ATV Training Course Never operate this ATV on HILLS steeper than 15 degrees 15 To prevent flipover on hilly terrain use throttle and brakes gradually 7079091 Safety Decals Predator 90 Sportsman 90 Age Warning Decal Kids under age 12 should NEVER operate this ATV Kids under 12 have an increased chance of losing control which could result in severe injury
38. hain adjuster lock nut to 84 in Ibs 9 4 Nm 5 Tighten the four rear housing mount bolts to 43 ft Ibs 60 Nm 158 acd urn Maintenance Brakelight Lamp Replacement If the brakelight doesn t work the lamp may need to be replaced 1 From the rear of the brakelight remove the two screws holding the lens cover in place and remove the lens cover B Remove the lamp C and replace it with a new recommended lamp Test the brakelight to ensure operation Reinstall the lens cover 159 Maintenance Cleaning and Storage Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components With a few precautions your ATV can be cleaned much like an automobile Washing the ATV The best and safest way to clean your ATV is with a garden hose and a pail of mild soap and water Use a professional type washing mitten cleaning the upper body first and the lower parts last Rinse with water frequently and dry with a chamois to prevent water spots NOTE If warning and safety labels are damaged contact your a Polaris dealer for free replacement Polaris does not recommend the use of a high pressure type car wash system for washing the ATV If a high pressure system is used exercise extreme care to avoid water damage to the wheel bearings transmission seals body panels brakes and warning labels NOTE Grease all zerk fittings immediately after w
39. head and learn to read the terrain you re traveling on Be constantly alert for hazards such as logs rocks and low hanging branches AWARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle Not all obstacles are immediately visible Travel with caution in unfamiliar terrain 114 Hauling Cargo The Sportsman 90 was designed to carry a certain amount of load Never exceed the weight capacities listed in the specifications section of the owner s manual Never carry cargo on a Scrambler Cargo weight should be evenly distributed 1 3 on the front rack and 2 3 on the rear rack and mounted as low as possible When operating over rough or hilly terrain reduce speed and cargo weight to maintain stable driving conditions AWARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability and result in serious injury or death Always heed the warnings on the following pages 115 Hauling Cargo 2 3 of Load 1 3 of Load on on Rear Rack Front Rack REDUCE SPEED AND ALLOW GREATER DISTANCE FOR BRAKING WHEN CARRYING CARGO CARGO WEIGHT DISTRIBUTION should be 1 3 on the front rack and 2 3 on the rear rack When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Carrying loads on one rack only increases the possibility of vehicle tip over HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS
40. htly several times to let friction dry out the pads Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Never modify an ATV through improper installation or use of accessories Never exceed the stated load capacity for an ATV Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting FOR MORE INFORMATION ABOUT ATV SAFETY call the Consumer Product Safety Commission at 1 800 638 2772 or Polaris at 1 800 342 3764 Safety Equipment Modifications We are concerned for the safety of our customers and for the general public Therefore we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle or if any modifications have been made to the vehicle that increase its speed or power NOTE The addition of certain accessories may change the handling characteristics of the Use only Polaris approved accessories and familiarize yourself with their function and effect on the 16 c pur o Know Your ATV PARENTS
41. ift your weight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Driver Warnings 4 WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN es Driving downhill improperly could cause loss of control or ATV overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner s Manual See page 110 NOTE A special technique is required when braking as you go downhill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill when possible Driver Warnings WARNING POTENTIAL HAZARD Improperly crossing hills and turning on hills WHAT CAN HAPPEN Improperly crossing or turning as hills could cause loss of control or overturn HOW TO AVOID THE HAZARD Never try to turn the ATV around on any hill until you ve mastered the turning technique on level ground as described in the owner s manual See page 108 Use extra caution when turning on any hill Avoid crossing the side of a steep hill When crossing the side of a hill Always follow proper procedures as described in the owne
42. indicative of engine operation The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds Immediately check the spark plug for correct color CAUTION Using non recommended spark plugs can result in serious engine damage Always use Polaris recommended spark plugs AWARNING A hot exhaust system and engine can cause serious burns Wear protective gloves when removing a spark plug for inspection 148 Maintenance Spark Plugs NORMAL The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service NOTE The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect carburetion adjustments WET FOULED The wet fouled insulator tip is black A damp oil film covers the firing end There may be a carbon layer over the entire nose Generally the electrodes are not worn General causes of fouling are excessive oil use of non recommended oil improper use of the choke or incorrect carburetion adjustments Spark Plug Removal and Replacement 1 Remove the spark plug cap 2 Using the special wrench provided in the tool pouch rotate the spark plug counterclockwise to remove 3 Reverse the procedure for spark plug installation Torque to 14 ft Ibs 19
43. ing techniques to avoid vehicle overturns hills and rough terrain and in turns avoid paved surfaces pavement may seriously affact handling and control LOCATE AND READ QWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS IF OWNER S MANUAL IS MISSING CONTACT A POLARIS DEALER FOR A REPLACEMENT 7079133 34 Safety Decals Improper ATV use can result in SEVERE INJURY OR DEATH Always use an approved helmet and protective gear Never use on public roads Never carry passengers Never use with drugs or alcohol NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS IF OWNER S MANUAL IS MISSING CONTACT A POLARIS DEALER FOR A REPLACEMENT 35 Safety Decals Predator 50 Age Warning Decal A WARNING 36 Kids under age 6 should NEVER operate this ATV Kids under 6 have an increased chance of losing control which could result in severe injury or death Adult supervision is required Make sure operators follow Owner s Manual and labels Make sure operators watch the sa
44. ke sure the wheels are installed properly Always replace tires when the tread depth measures 1 8 3 cm or less Maintenance Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 cm orless See illustration 1 8 3 cm Wheel Removal Stop the engine and lock the parking brake Loosen the wheel nuts slightly 3 Elevate the side of the vehicle by placing a CaN suitable stand under the footrest frame 4 Remove the wheel nuts and remove the wheel 153 Wheel Installation 1 With the park brake locked place the wheel in the correct position on the wheel hub Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation 2 Install the wheel bolts A and finger tighten them 3 Lower the vehicle to the ground 4 Securely tighten the bolts to 22 ft Ibs 30 Nm 154 Maintenance Drive Chain Inspection and Adjustment Regularly lubricate the drive chain with Polaris chain spray lube or an approved chain lube See page 170 for the part numbers of Polaris products CAUTION Washing the drive chain with a high pressure washer or gasoline can cause premature wear and drive chain failure Don t use a high pressure washer or gasoline to clean the drive chain CAUTION Adjusting or operating the ATV with improper rear drive chain slack can result in severe damage to the transmission and drive components Always make
45. le E spz 143 Maintenance Throttle Cable Adjustment Always check the throttle for smooth operation before riding Periodically check the throttle freeplay It should be kept between 1 16 and 1 8 1 5mm 3 2mm A If adjustment is required turn the adjustment nut B until the freeplay falls in to the acceptable limit Brake Freeplay Brake Freeplay Specifications 1 39 2 5 9 9 mm 15 30 3 8 7 6 mm 40 80 10 20 mm 40 80 10 20 mm 40 80 10 20 mm 40 80 10 20 mm 144 Brake Adjustment Periodically check measure the freeplay of the front and rear brakes A Refer to the specifications chart on page 144 for the acceptable range of freeplay To adjust the front brake freeplay turn the adjustment knob B To adjust the rear brake freeplay turn the adjuster nut C Brake Lever Travel Service the brakes when brake lever travel D reaches the following total lever travel measurements Always service the brakes when there is no longer sufficient stopping ability at the specified lever travel setting Total Lever Travel Front brake lever 1 3 4 45mm Rear brake lever 2 1 2 65mm Maintenance Maintenance Air Cleaner Inspect the air filter weekly or after every 50 hours of operation If the ATV is ridden in wet or dusty conditions clean the filter more often 1 Remove the screws A
46. lly charged can damage the battery and result in a shorter life It can also hinder vehicle performance If recharging is necessary use a 5 amp battery charger Battery Storage When the vehicle is placed in storage for three months or more the battery should be removed stored out of the sun in a cool dry place and tested monthly Before reusing take the battery to your dealer for testing and recharging on a 5 amp battery charger AY crm 124 Maintenance Periodic Maintenance Schedule To help you perform routine maintenance a tool kit is provided in the storage compartment under the seat Items included in the kit are Spark plug wrench e Screwdriver Tire pressure gauge Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour Vehicles subjected to severe use such as operation in wet or dusty areas should be inspected and serviced more frequently Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genuine Polaris parts available from your Polaris dealer NOTE Service and adjustments are critical If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations 125 Maintenance Periodic Maintenance Schedule Hours of operation are based on a 10 mph average If service is due at 20 hours the equivalent odometer reading
47. ly or at Level gearcase lube 100 hrs Maintain in SAFE range 3 Drive Chain Polaris chain lube Lubricate as required As required or SAE 80 90 and before each ride in wet conditions 4 Front A Arm gt Grease Locate fittings and Every 3 months or 50 grease hrs gt Grease more often under severe use such as wet or dusty conditions Use Polaris Premium all Season Grease or grease conforming to NLGI No 2 130 Maintenance Lubrication Recommendations 2 o o t M nme 90cc Models 50cc Models 131 Maintenance Lubrication Recommendations Polaris 2 Cycle Lubricants Polaris Premium 2 cycle lubricants are the most advanced formulation of oils specifically designed for today s 2 cycle engines These oils provide additives for 2 cycle engines that are lacking in today s fuel These additives keep ring grooves cleaner for less ring sticking and improved overall engine cleanliness We recommend the use of these oils for all Polaris 2 cycle engines Polaris premium 2 cycle oils will mix with each other but we recommend that you choose only one of the oils and use it exclusively through the life of the unit Never mix Polaris 2 cycle oils with any other brand of oil including Polaris Nature Oil Biodegradable oil Their incompatibility could result in engine damage See page 170 for the part numbers of Polaris products 132 Maintenance Lubrication Recommendations Polaris VES
48. mage always top off the oil level when refueling The oil tank A is located under the seat and has a capacity of 1 1 quarts 1 liter Always top off the oil level when refueling NOTE See page 21 for seat removal instructions 89 Features and Controls Kick Start Lever If the battery becomes too weak to start the engine the kick start lever will allow you to start the engine until the battery is serviced Be sure the ATV is on a level surface with the parking brake locked 1 Fold out the kick start lever A on the lefthand side of 4 the 2 sure the stop switch is in the RUN position and turn the key to ON 3 Place your foot on the kick start and then thrust your heel downward to crank the engine 4 After the engine has started fold the kick start lever back into place NOTE A 10 12mm wrench is provided in the tool kit for removing or installing the lever If not installed make sure the rubber cap is installed on the kick start shaft to protect the rider On 50cc models store the kick start lever under the seat B when it s not installed on the ATV 90 Features and Controls Footwell Riser The removeable footwell risers on the Predator 50 improve riding ergonomics and provide comfort for shorter operators An operator will also have better control of the ATV when both feet can remain firmly planted on either the footwells or the risers If the operator s legs are long enough to comf
49. nd bolts If any are found have your dealer tighten them before operating the ATV Toe Alignment AWARNING Severe injury or death can result from improper toe alignment and adjustment Do not attempt to adjust tie rod alignment All tie rod adjustments should be performed by an authorized Polaris dealer Use the following procedure to check the toe alignment of the vehicle The recommended toe alignment is 1 8 to 1 4 toe out 1 Setthe handlebars in a straight ahead position NOTE The steering frog can be used as an indicator of whether the handlebars are straight The frog should always point straight back from the steering post 2 Place stands A in front of the vehicle perpendicular to the rear tires See illustration 142 Maintenance Toe Alignment 3 Tiean elastic string around the stands making sure the string just touches the side surface of the rear tires on each side of the vehicle and goes around the stands in front of the vehicle 2 4 Measure the distance from the string to the rim at the front and rear of the front rim 3 Rear measurement should be 1 16 1 8 2 to 3 cm more than the front measurement x e NOTE If you discover improper alignment see ES AUN E 0 27 ED salo your Polaris dealer for service B 005 m 008 gt 10020 Camber Caster de CWS The camber and caster non adjustab
50. ntenance Battery The battery in your Polaris ATV is a sealed battery The sealing strip cannot be removed Never add water to this type of battery Keep the battery terminals and connections free of corrosion If cleaning is necessary remove the corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat the terminals with dielectric grease or petroleum jelly AWARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last 122 Maintenance Battery Battery Removal 1 2 3 4 Disconnect the hold down straps securing the electrical box and battery in position Disconnect the black negative battery cable first Disconnect the red positive battery cable next Lift the battery out of the ATV 123 Maintenance Battery Battery Installation and Connections Set the battery in its holder Connect and tighten the red positive cable first Connect and tighten the black negative cable last Attach the hold down strap 5 Verify that cables are properly routed NOTE When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that has not been fu
51. nty LIMITED WARRANTY Polaris Sales Inc 2100 Highway 55 Medina MN 55340 gives a SIX MONTH LIMITED WARRANTY on all components of the Polaris All Terrain Vehicle ATV against defects in material or workmanship Polaris also gives a one year limited warranty on the final drive chain for failure due to defects This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by this warranty This warranty begins on the date of purchase This warranty is transferrable to another consumer during the warranty period through a Polaris dealer REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will record the registration for warranty THE PUR CHASER MUST COMPLETE AN ATV SAFETY TRAINING COURSE PROVIDED BY THE DEALER IN ORDER TO HAVE VALID WARRANTY ON THE ATV No verification of registration will be sent to the pur chaser as the copy of the Warranty Registration Form will be the warranty entitlement If you have not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR ATV IS REGISTERED WITH POLARIS Initial dealer preparation and set up of your ATV is very important in ensuring trouble free operation Purchas ing a machine in the crate or without proper dealer set up will
52. o forward Always make sure the throttle control does not stick before you drive your ATV Read more about it on page 25 Know Your ATV 4 Kick Start Lever If your battery is too weak to start your ATV you can push down on the kick start lever with your foot to start the engine Have an adult show you how it works Read more about how to use the kick start on page 90 20 Know Your ATV 5 Gas Cap The gas cap has to be taken off when an adult puts gas in your ATV Never take the gas cap off Always make sure it s tightly closed Always have an adult put gas in your ATV Never try to do it yourself 6 Seat Latch To remove the seat pull up on the seat latch on the lefthand side of the seat To replace the seat set it in place and push down on the seat above the latch Always make sure the seat is locked in place before riding 21 Know Your ATV 7 Brake Levers Squeeze the brake levers toward the handlebar to slow down or stop the ATV The lefthand lever 7A controls the rear brake The righthand lever 7B controls the front brake Always squeeze both brake levers at the same time Always squeeze both brakes at the same time or you could lose control of the ATV and be seriously injured Always take your thumb off the throttle lever when you squeeze the brake levers 22 Know Your ATV 8 Ignition Switch The ignition switch key must be turned on before pushing the starter button You
53. ol ETC stops the engine in the event of a throttle system malfunction and is provided for your safety Do not attempt to modify the ETC system or replace it with any after market throttle mechanism 81 Features and Controls Brakes To activate the rear brake squeeze the lefthand lever A toward the handlebar The front brakes are activated by squeezing the lever B on the righthand handlebar AWARNING Applying only one brake could cause loss of control and result in serious injury or death Always apply both brakes at the same time 82 Features and Controls Brakes Setting the Parking Brake 1 Squeeze the lefthand brake lever A 2 Push the park brake lock B down This will prevent the lever from returning to the released position 3 To release the parking brake lock squeeze and release the brake lever The parking brake will release automatically AWARNING Operating the ATV while the parking brake is engaged could cause an accident resulting in serious injury or death It could also result in driveline or engine damage Always be sure to disengage the parking brake before operating the ATV 83 Features and Controls Brakes Parking Brake NOTE This vehicle has a PVT system that s always in forward Always lock the park brake before starting the engine Always lock the parking brake whenever the vehicle is left unattended Since the transmission is always in forward gear activating the throt
54. ols Break in Period Pre Ride Inspections Starting the Engine Driving Safely Hauling Cargo Emission Control Maintenance Specifications Polaris Products Troubleshooting Warranty Safety Understand the Warnings Always follow the age guidelines for your ATV Never allow a younger child to ride on or drive the ATV Make sure all operators understand all warnings and the owner s manual before driving the ATV Know Your ATV Before Riding Parents must help their children learn the proper and safe way to ride an ATV Read the owner s manual with your children before starting the engine for the first time and review it with them periodically afterwards Safety Training When you purchased this ATV your Polaris dealer offered a hands on safety training course that covers all aspects of ATV safety In addition you were provided with printed material and a video that instructs operators on safe operating procedures You should review this information with your child on a regular basis If you purchased a used Polaris ATV from a party other than a Polaris dealer you can request this free safety training from any authorized Polaris dealer Safety The following signal words and symbols appear throughout this manual and on your vehicle Your safety is involved when these words and symbols are used Become familiar with their meanings before reading the manual A The safet
55. ome important things that you need to know Your parents and Polaris want you to enjoy riding your new ATV and that s why you need to read and understand the information in your owner s manual Ask your parents to explain anything you don t understand and pay close attention to the warnings and instructions you read Your safety and the safety of others is the most important thing to think about at all times As the driver of the ATV you must learn how to keep yourself and those around you safe while you re riding So read your manual and then enjoy riding your new Polaris ATV Copyright 2003 Polaris Sales Inc All information contained within this publication is based on the latest product information at the time of publication Due to constant improvements in the design and quality of production components some minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited Printed in Taiwan 4 Youth Section Know Your ATV Pre Ride Check Riding Rules Table of Contents Adult Section Safety Decals Driver Warnings Vehicle ID Numbers Features and Contr
56. or death Adult supervision is required Make sure operators follow Owner s Manual and labels Make sure operators watch the safety video and pass the ATV Training Course Never operate this ATV on HILLS steeper than 15 degrees lt 15 To prevent flipover on hilly terrain use throttle and brakes gradually 39 Safety Decals 2 Predator 50 90 WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH AWARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH TIRE PRESSURE PSI FRONT ___ ___ Maximum Weight Capacity Gross Vehicle Weight INCLUDING MACHINE DRIVER AND CARGO IS LBS Safety Decals AWARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH TIRE PRESSURE PSI FRONT3 REAR3 MAXIMUM WEIGHT CAPACITY Gross Vehicle Weight INCLUDING MACHINE DRIVER AND CARGO IS 423 LBS Reduce speed and allow greater distance for braking when carrying cargo Overloading or carrying tall off center or unse cured loads will increase your risk of losing control Loads should be centered carried as low as possible and firmly se cured to the racks With dual racks load distribution 1 3 front 2 3 rear is best For stability on rough or hilly terrain reduce speed and cargo Be careful if load extends over the side of the rack Read
57. ortably reach the footwells without the risers the risers can be removed 1 Remove the rubber caps A covering the screw access holes 2 Remove the six screws B and nuts securing the footwell riser C to the footwell and remove the riser 3 Reverse the procedure to reinstall the footwell riser for shorter operators 91 Break in Period The break in period for your new Polaris ATV is the length of time it takes to use the first tank of gas No single action on your part is as important as following the procedures for a proper break in Careful treatment of a new engine will result in more efficient performance and longer life for the engine Perform the following procedures carefully CAUTION Excessive heat build up during the first three hours of operation will damage close fitted engine parts Do not operate at full throttle or high speeds for extended periods during the first three hours of use Use of any lubricants other than those recommended by Polaris may cause serious engine damage We recommend the use of Polaris lubricants for your vehicle 1 Mix 6 4 ounces of recommended oil to two gallons of gasoline in an appropriate gas container and fill the fuel tank as outlined on pages 86 87 NOTE After the break in period the oil injection system provides the necessary engine lubrication without the need for pre mixed fuel 92 Break in Period Fill the oil tank with Polaris recommended oil N
58. ou remember what they are If you can t remember the three ways to stop your ATV go back to page 24 and review Then have an adult help you start your ATV and practice stopping the en gine all three ways 27 Riding Rules Now you re ready to learn about riding your Polaris ATV There are some things you can do and there are some things you must never do Rules are very important when you re driving an ATV Adults have riding rules too The rules help keep us safe when we ride The adult with you is your teacher Always pay attention to what your teacher says so you can learn how to always drive safely Let s learn how to ride Always follow the safe riding rules found on the next pages You or others around you could be seriously hurt or killed if you don t follow the safe riding rules 28 Riding Rules p Always wear the right kind of clothing and safety gear when riding your 1 Helmet Your helmet is very important for safe riding A helmet can prevent a severe head injury 2 Eye Protection Always wear shatterproof goggles or a helmet face shield and always keep them clean so you can see where you re driving 3 Gloves Wear gloves to protect your hands from sun and wind Gloves will also protect your hands from scrapes and scratches 4 Boots Wear sturdy boots to keep your feet dry Boots will also protect your feet and ankles from scrapes and scratches 5 Clothing Make sure your clothing fits properly If
59. out an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet which fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants 53 Driver Warnings 54 WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience 55 Driver Warnings WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Attempting stunts increases the chance of an accident including an overturn HOW AVOID THE HAZARD Never attempt wheelies jumps or other stunts Avoid exhibition
60. ppropriate personnel at Polaris This warranty gives you specific legal rights and you may also have other rights which vary from state to state If any of the above terms are void because of state or federal law all other warranty terms will remain in effect Recommended Lubricants 1 Mixing oil brands or using non recommended oil may cause engine damage We recommend the use of Polaris engine oil 2 Damage resulting from the use of non recommended lubricants may not be covered by warranty 181 Warranty EXPORTED VEHICLES EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW THERE IS NO WARRANTY OR SERVICE BUL LETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER S AUTHORIZED LOCATION This policy does not apply to vehicles that have received authorization for export from Polaris Industries Dealers may not give authorization for export You should consult an authorized dealer to determine this vehicle s warran ty or service bulletin coverage if you have any questions This policy does not apply to vehicles registered to government officials or military personnel on assignment out side the country of the selling dealer s authorized location This policy does not apply to Safety Recalls How to Get Service In the country where your vehicle was purchased Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer If you move or are traveling within the country where your vehicle was pur
61. r s manual Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV 64 Driver Warnings A WARNING POTENTIAL HAZARD Stalling rolling backwards or Amproperly dismounting while climbing a hill WHAT CAN HAPPEN The ATV could overturn JI HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill If you lose all forward speed Keep your weight uphill Apply the front brakes gradually right lever When fully stopped apply the rear brake as well left lever and then lock the parking brake If you begin rolling backwards Keep weight uphill Never apply engine power Never apply the rear brake while rolling backwards Apply the front brake slowly When fully stopped apply rear brake as well and then lock the parking brake Dismount on uphill side or to either side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Owner s Manual See page 108 Driver Warnings 66 WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN Skidding or sliding can cause loss of control If the tires regain traction unexpectedly the ATV could overturn HOW TO AVOID THE HAZARD On slippery surfaces such as ice travel slowly and use extra caution to reduce the chance of skidding or sliding out of control Driver Warnings WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN H
62. r fix the throttle before you ride 25 Pre Ride Check 4 Make sure the brakes don t stick Check the brake levers by squeezing them toward the handlebar and then letting go They should come right back to where they were before you squeezed If they go back slowly or stay close to the handlebar your ATV has sticky brakes They must be fixed before you can ride your ATV safely seriously hurt if you ride with sticky brakes Have an adult or your Never start the engine if your ATV has sticky brakes You could be Polaris dealer fix the sticky brakes before you ride 4 Have an adult check to see if your ATV needs more gas Children must never add their own gasoline This must always be done by an adult Before anyone adds gasoline to your ATV they must read the instructions and warnings on page 86 of this manual Aa Always have an adult put gas in your ATV Never try to do it yourself 26 Pre Ride Check V If you used the storage area under the seat make sure the seat is locked in place V Have an adult check the engine oil level when the engine is cold The engine is very hot after it has been running and it can burn your skin if you touch it Children must never check the oil on their own An adult should always be in charge of keeping the gas and oil levels at the full marks V This last check is done with the engine running You must check to make sure that three ways to stop your ATV are working the way they should Do y
63. r vehicle will no longer be eligible for warranty or service bulletin coverage of any kind Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered by the basic warranty For questions call Polaris Customer Assistance United States 1 763 417 8650 Canada 1 204 925 7100 183 Index Ait Cleave oo a seve gu ER a en 146 Axle and Wheel Nut Torque Specifications 138 B Battery 122 124 Battery Installation 124 Battery Removal 123 Battery Storage 124 Brake Adjustment 145 Brake Freeplay 144 Brake Freeplay Specifications 144 Brake Lever Travel 145 Brake levers cioe ees 22 Brakelight Lamp Replacement 159 Brakes penas eva ee evades 82 84 Break in Period 92 93 C Camber and Caster 143 Carburetor Adjustments 147 Chain Adjustment 158 Choke Lever coii er eres 78 Cleaning and Storage 160 163 ovid D 77 91 Cylinder Head Torque 150 184 D Daily Pre Ride Inspection 94 95 Drive Chain Adjustment 155 157 Driver Warnings 47 73 Driving Across Hillsides 106 Driving Downhill 110 Driving on Slippery Surfaces 102 Driving Over Obstacles 114 Driving Procedur
64. rake 3 Always block the rear wheels on the downhill side as shown in the illustration 4 Shut off the fuel supply Driving Safely 111 Driving Safely Driving Through Water Your ATV can safely operate through shallow water The recommended maximum depth for your ATV is below the bottom of the footrests A Follow these procedures when operating through water 1 Determine water depths before driving through water 2 If crossing a stream choose a crossing where both banks have gradual inclines 3 Proceed slowly avoiding rocks and obstacles if possible 4 After driving through water dry the brakes by applying light pressure to the levers until braking action is normal If you do not perform this procedure your brakes may be ineffective 112 Driving Safely Avoid operating your ATV through deep or fast flowing water If the ATV is operated in deeper water than recommended it s critical to have it serviced as outlined in the maintenance chart beginning on page 126 The following areas need special attention engine oil gearcase oil front and rear gearcases and all grease fittings CAUTION Major engine damage can result from driving this ATV in deeper water than recommended If your vehicle becomes immersed or is operated in water that exceeds the bottom of the footrests take it to your dealer for service before starting the engine 113 Driving Safely Driving Over Obstacles Be alert Look a
65. riving area Stay away from them p Never ride on frozen water You could get hurt or you could even die ice can be dangerous Ride your ATV only where you know it is safe to drive and where you have permission to drive Be careful of the things around you p Always be a polite driver No driving through the flower garden or over the little trees you planted Always do your best to help take care of nature 31 32 Respect your respect your environment and you will earn the respect of everyone Enjoy riding your new Polaris ATV Section i 2 28 33 Safety Decals Warning and safety decals have been placed on the ATV for the protection of the operator Read and follow the instructions on each decal carefully If any safety decal becomes illegible or comes off contact your Polaris dealer for a free replacement The part number is printed on the decal 4 WARNING improper ATV use can resultin SEVERE INJURY or DEATH DAOG ALWAYSUSE NEVERUSE NEVERCARRY NEVER USE AN APPROVED ONPUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or Instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper rid
66. rrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain 12 Safety Always follow proper procedures for turning as described in this manual Practice turn ing at low speeds before attempting to turn at faster speeds Do not turn at excessive speed Always have the ATV checked by an authorized Polaris dealer if it has been involved in an accident Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with excessively slip pery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as de scribed in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described in this manu al Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV
67. s Inspect adjust lubricate replace if required Carburetor Float 50 hrs 6 months Drain bowl periodically and prior to Bowl storage Throttle Cable ETC 50 hrs 6 months Inspect adjust lubricate replace if Switch necessary De Seeing 50s inspect uois e Rear ws Sohrs 6 inspect bearings urica D Drive Chain 50s S monins Inspect adjust and lubricate fneeded gt Front Suspension 50hrs monins Inspect lubricate Tighten fasteners gt Fear Suspension 50hrs S monins Inspect Tighten fasteners Clutches drive and 100 hrs 12 months Inspect clean driven Engine Mounts 100s 2 months 128 Maintenance Periodic Maintenance Schedule Item to Inspect Hours Frequency Plug replace if necessary inspect adjust needed LET System 100 hrs 12 months Check for leaks at tank cap lines fuel valve filter pump and carburetor Replace lines every two years Fuel Filter Replace annually Front wheel bearings 300 hrs Inspect replace if necessary fal te Specc Toe adjustment As needed As needed Inspect periodically adjust when parts are replaced 129 Maintenance Lubrication Recommendations Frequency 1 Engine EN Polaris EN M II NN M oil tank ECL M needed and Synthetic 2 cycle when refueling 2 Gearcase Oil AGL Synthetic See Page 150 Change annual
68. t on the footrests Transfer your weight forward Proceed at a steady rate of speed and throttle opening Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle Driving Safely 105 Driving Safely Driving Across Hillsides AWARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn resulting in severe injury or death Avoid crossing the side of a hill when possible Follow proper procedures as outlined in the owner s manual 106 Driving Safely Sidehilling can be a dangerous type of driving and should be avoided if at all possible If you do enter into a situation where sidehilling is necessary follow these precautions 1 Slow down 2 Lean into the hill transferring your upper body weight uphill while keeping your feet on the footrests 3 Steer slightly into the hill to maintain direction NOTE If the vehicle begins to tip quickly turn the front wheel downhill if possible or dismount on the uphill side immediately 107 Driving Safely Turning Around on a Hill AWARNING Improper hill climbing procedures could cause loss of control or overturn and result in serious injury or death Avoid climbing steep hills 15 maximum Use extreme caution when operating on hills and follow proper operating procedures outlined in the owner s manual If the vehicle stalls while climbing a hill never b
69. ted slightly above the choke lever To start the engine make sure the tether strap is securely plugged into the machine and attached to the rider s right wrist Turn the key to the ON position set the parking brake push the start button up to the ON position and press the start button 79 Features and Controls Throttle Controls 80 AWARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death Never start or operate an ATV with a sticking or improperly operating throttle Always contact your dealer for service if throttle problems arise Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation Always check the lever for free movement and return before starting the engine Also check occasionally during operation Features and Controls Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever A The throttle lever is spring loaded Engine speed returns to idle when the lever is released This ATV is equipped with an Electronic Throttle Control ETC which is designed to reduce the risk of a frozen or stuck throttle If the throttle cable should stick in an open position when the operator releases the throttle lever the engine will stop and power to the rear wheels will cease AWARNING The Electronic Throttle Contr
70. tem AWARNING The PVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to insure the safety of this product However as the owner you have the following responsibilities to make sure this system remains safe Do not modify any component of the PVT system Doing so may reduce its strength so that a failure may occur at high speeds This system has been precision balanced Any modification will cause the system to be out of balance creating vibration and additional loads on components e Routine maintenance is the responsibility of the owner Always follow recom mended maintenance procedures See your dealer This PVT system is intended for use on Polaris products only The PVT housing must be securely in place during operation Failure to comply with this warning can result in severe injury or death 120 Maintenance PVT System If the ATV is operated in dusty areas clean the PVT filter more often than recommended for normal conditions To clean the PVT filter 1 Remove the screws and the crankcase cover 2 Remove the screws and the filter cover 3 Soak the filter in a mild detergent and rinse with clean water 4 Allow the filter to air dry then reinstall CAUTION Exposure to salt water will cause corrosion to metal components If your vehicle is operated in salt water areas rinse it off frequently with fresh water 121 Mai
71. this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires or operation of the ATV with improper or uneven tire pressure could cause loss of control or accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified in the owner s manual for the ATV Always maintain proper tire pressure as stated in the specifications section of the owner s manual Driver Warnings WARNING POTENTIAL HAZARD Overloading the ATV WHAT CAN HAPPEN Overloading the ATV could cause changes in handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV If equipped with racks cargo should be properly distributed and securely attached 71 Driver Warnings WARNING After a rollover or an accident have a qualified service dealer check the complete machine including but not limited to brakes throttle and steering for possible damage WARNING Safe operation of this rider active vehicle requires good judgement and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death WARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death Always remove the ignition key when the vehicle is not in use 72
72. tle to warm the engine will make the machine move forward if the park brake is not locked After the engine has warmed enough for operation release the park brake and gently apply the throttle to move forward 84 Features and Controls Lights AWARNING Polaris Youth ATVs are not equipped with lights The ATVs are designed for off road use only and must not be ridden on streets or highways Use caution and drive at reduced speeds in conditions of reduced visibility Do not operate this ATV after dark Indicator Lights Each Polaris ATV has different indicator lights Your model has a low oil warning light When the red dot is illuminated it means the oil level is getting too low 85 Features and Controls Fuel System 86 AWARNING Gasoline is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always refuel with the engine stopped and outdoors or in a well ventilated area Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Do not overfill the tank Do not fill the tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start the engine or let it run in an enclosed area Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Turn the fuel valve off whenever the ATV is stor
73. to changing terrain conditions when operating the ATV Driver Warnings A WARNING POTENTIAL HAZARD Failure to use extra caution when operating on excessively rough slippery or loose terrain WHAT CAN HAPPEN Operating on excessively rough slippery or loose terrain could cause loss of traction or loss of control which could result in an accident or overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you ve learned and practiced the skills necessary to control the ATV on such terrain Always use extra caution on rough slippery or loose terrain 60 Driver Warnings WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN Improper turns could cause loss of control and lead to a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the owner s manual Practice turning at slow speeds before attempting to turn at faster speeds Never turn at excessive speed 61 Driver Warnings WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Improper hill climbing could cause loss of control or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner s Manual beginning on Se page 104 Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Sh
74. y alert symbol on your vehicle or in this manual alerts you to the potential for personal injury AWARNING The safety alert warning indicates a potential hazard that may result in serious injury or death Safety CAUTION The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle CAUTION A caution indicates a situation that may result in damage to the vehicle NOTE A note will alert you to important information or instructions Safety 10 AWARNING Failure to follow the warnings in this manual can result in severe injury or death A Polaris ATV is not a toy and can be hazardous to operate This vehicle handles differently than other vehicles such as motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions Read and understand the owner s manual and all warnings before operating a Polaris ATV Safety Read this manual and all labels carefully and follow the operating procedures described Never operate an ATV without proper instruction Take a training course Riders should receive training from a certified instructor Contact an authorized Polaris ATV dealer or call Polaris at 1 800 342 3764 to find out about the training courses nearest you Always follow the age guidelines for your machine 90cc models are designed for chil
75. y using suitable straps or rope 4 Lock the parking brake Accessories Polaris has a wide range of accessories available for your ATV See your Polaris dealer 163 Specifications Predator 50 Rider Capacity Maximum Weight 1 Rider 90 Ibs 41 kg Single control arm with 3 7 6 cm of travel Spring over shock with 3 7 6 cm of travel 164 Specifications Predator 50 FronTres 168 7655 ReaTres 16x8 7 8 psi Turning Radius inside tire 60 152 cm 33 84 cm 4 10 cm 185165 84 kg 48 10 cm 31 5 122 cm 28 71 cm 165 Specifications Predator 90 A arm with 4 25 10 8 cm travel Spring over shock with 4 25 10 8 cm of travel Oil Capacity iters 166 Specifications Predator 90 Front Ties 19 7 8 3 5 Rear Tres 18x85 8 8psi Turning Radius inside tire 76 193 cm 38 5 98 5 12 7 230 Tbs 104 kg 57 145 cm 35 75 91 cm 36 1 91 8 cm 167 Specifications Sportsman 90 A arm with 4 25 10 8 cm of travel Spring over shock with 4 25 10 8 cm of travel 168 Specifications Sportsman 90 1015 4 5 ko 20 bs 9 Kg 19x7 8 8 ps 19x95 8 5 ps 38 5 98 om 5 12 7 Turning Radius inside tire 76 193 cm 238 Ibs 108 ko 59 75 151 8 cm 35 75 90 8 cm 36 6 93 cm 169 Polaris Products Part No Description
76. ying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift position as needed during operation It is not for passengers 50 Driver Warnings 4 WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces including sidewalks paths parking lots and driveways WHAT CAN HAPPEN The ATV tires are designed for off road use Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Avoid operating the ATV on pavement whenever possible If you must ride on a paved surface go slowly and do not make sudden turns or stops 51 Driver Warnings 52 POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating with

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