Polaris 2010 Breeze User's Manual
Contents
1. 35 Seat BES Are eee 37 Seat Cleaning 36 Seat Removal 36 Severe Use Definition 57 Signal Words 0a 4 Steering Wheel Inspection 63 Storage Removal 56 Storing the Vehicle 55 Suspension Settings 64 Switches Key Switches 27 T Throttle System 62 Tire Tread Depth 65 DITES i ne oak ese ANA ANG 65 67 Torque Axle Nuts 66 Torque Wheel Nut 66 Trailer Transport 52 Transaxle oct o2 deny mg das 61 Transporting the Vehicle 52 Tread Depth Tire 65 Turn Signals a 34 V Vehicle Identification Numbers 6 W Warning Symbols 4 Washing the Vehicle 53 54 Wheel Installation 68 Wheel Nut Torque 66 Wheel Removal 67 852. 38 Periodic Maintenance Chart 57 59 Polaris Products 75 Polishing the Vehicle 54 Power Qutlet a 27 Pre Ride Inspection 39 R Removal Seat 0005 36 Removal Wheels 67 Removing the Vehicle from Storage 56 Replacement Headlight Lamp 69 Reversen unne 47 S Safety Labels 17 23 Safety Symbols 4 Safety Warnings 8 16 ACCess0rIes aaa 10 Age Restrictions 8 Carrying a Passenger 11 Crossing Slopes 13 Descending Hills Improperly 12 Excessive Speeds 11 Failure to Inspect 9 Headlights 10 Improper Hill Climbing 13 Improper Tire Maintenance 14 Instruction 0 8 Jumps and Stunts 12 Multiple Passengers 11 Obstacles ences ee nia 15 Operating a Damaged Vehicle 15 Physical Control 12 Poor Visibility 10 Precautions During Maintenance 16 Public Roads 11 S Safety Warnings REVETSE asror nea eka es 14 Seat Belts 10 Skidding or Sliding 15 Slippery Terrain 14 Stalling onaHill 13 Turning Improperly 12 Unauthorized Use of the Vehicle 15 Unfamiliar Terrain 13 Using Alcohol or Drugs 9 Ventilation When Charging 9 Seat Adjustment
3. Inspect and verify the tightness of the bolts nuts and other fasteners Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 57 DAL DER 56 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest most reliable condition Inspection adjustment and lubrication of important components are explained in the periodic maintenance chart Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genuine Polaris parts available from your Polaris dealer Record maintenance and service in the Maintenance Log beginning on page 82 Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately ten 10 miles per hour Vehicles subjected to severe use must be inspected and serviced more frequently Severe Use Definition e Frequent exposure to mud water or sand Prolonged low speed heavy load operation e Cold weather operation 57 MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key b Perform these operations more often for vehicles subjected to severe use n Have an authorized Polaris dealer perform these serv
4. OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designated for your vehicle HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill USE EXTREME CAUTION when operating with loads that extend over the rack sides Stability and maneuverability may be adversely affected causing the vehicle to overturn DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS Vehicle should never exceed 10 mph 16 kph while towing a load on a level grass surface Vehicle speed should never exceed 5 mph 8 kph when towing loads in rough terrain while cornering or while ascending or descending a hill 50 OPERATION Towing the Vehicle Follow these procedures when towing the vehicle Place the direction selector switch in the NEUTRAL position Move the master ON OFF switch to the OFF position Turn the key off Always follow these precautions when towing this vehicle Do not operate faster than 12 mph 19 km h Do not tow on public streets Do not allow passengers in the towed vehicle Avoid abrupt starts and stops Avoid sharp turns and abrupt steering maneuvers Avoid towing on a hill kr ad SS 51 OPERATION Transporting the Vehicle on a Trailer When transpo
5. Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lubricant qt 2870465 Pump for Gallon Jug Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871515 Premium U Joint Lube 3 oz 2871551 Premium U Joint Lube 14 oz 2871329 Dielectric Grease Nyogel Additives Miscellaneous 2871956 Loctite 565 Thread Sealant 75 TROUBLESHOOTING Vehicle Doesn t Operate Possible Cause Low battery voltage Solution Recharge the battery overnight Loose battery connections Check all connections and tighten Loose contactor connections Check all connections and tighten Loose electronic control box connections Inspect clean reinstall connectors Accelerator pedal depressed when turning the key switch on Return accelerator pedal to rest position 76 WARRANTY LIMITED WARRANTY Polaris Sales Inc 2100 Highway 55 Medina MN 55340 gives a TWO YEAR LIM ITED WARRANTY on all components of your Polaris vehicle against defects in mate rial or workmanship This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by this warranty This warranty begins on the date of purchase This warranty is transferable to another consumer during the warranty period through a Polaris dealer The warra
6. rial or workmanship Polaris will assist with the processing of the warranty claim through U S Battery for a replacement battery This warranty does not cover the time required to test and or diagnose issues with the battery Consequential damage caused by defective batteries are excluded from this warranty Use of any charger not recom mended by Polaris and or modifications to the vehicle will void any stated or implied warranty on the battery Battery warranty limitations include abuse or neglect such as improper fluid levels loose wiring or rusted or corroded hardware Lack of proper maintenance Damage caused by improper installation of the battery Neglect breakage freezing fire explosion wreckage the addition of any chemical operation of the bat tery in an overcharged condition or the operation of the battery in an uncharged condi tion below half charge 1 200 specific gravity and a battery charged by systems other than those supplied or recommended by Polaris This warranty does not cover the use of unauthorized lubricants chemicals or fuels that are not compatible with the vehicle The exclusive remedy for breach of this warranty shall be at Polaris exclusive option repair or replacement of any defective materials or components or products THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSE
7. DEALER IS YOUR RESPONSIBILITY Polaris suggests that you use your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropriate person at Polaris This warranty gives you specific legal rights and you may also have other rights which vary from state to state If any of the above terms are void because of state or federal law all other warranty terms will remain in effect Lubricants 1 Mixing oil brands or using non recommended oil may cause engine damage We rec ommend the use of Polaris gearcase oil 2 Damage resulting from the use of non recommended lubricants may not be covered by warranty 79 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER S AUTHORIZED LOCATION This policy does not apply to vehicles that have received authorization for export from Polaris Industries Dealers may not give authorization for export You should consult an authorized dealer to determine this vehicle s warranty or service bulletin coverage if you have any questions This policy does not apply to vehicles registered to government officials or military personnel on assignment outside the country of the selling
8. ward rotation Attach the wheel Fro nuts and finger tighten Carefully lower the vehicle to the ground Torque the wheel nuts to specification See page 66 MAINTENANCE Lights WARNING Poor lighting while driving can result in severe injury or death Headlight and tail light lenses become dirty during normal operation Wash the headlights frequently to maintain lighting quality Headlight Lamp Replacement Do not service the headlamps until they ve cooled sufficiently 1 Unplug the headlamp P from the wiring harness Wirin Be sure to pull on the tabi connector not on the wir ing 2 Turn the lamp counter clockwise to remove it 3 Install the new lamp Make sure the tab on the lamp locates properly in the housing Lamp 4 Reinstall the harness assembly into the head light assembly 69 MAINTENANCE Lights Brake Lights When the brake pedal is depressed the brake light comes on Check the brake light before each ride 1 Turn the ignition switch to the ON position 2 Apply the brakes If the light doesn t come on check the wiring the brake switch or the tail light assembly 70 MAINTENANCE Batteries AWARNING Battery posts terminals and related components contain lead and lead compounds chemicals known to cause cancer and reproductive harm Always wash your hands after touching or handling the batteries AWARNING Charging a damaged battery can result in serious injury Never
9. WARNING Coasting down a hill could result in excessive speed which could result in loss of control Never travel down a hill at high speed 3 Use the brake pedal to control speed when descending a hill 4 Always check the terrain carefully before descending a hill Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill 46 OPERATION Driving in Reverse Follow these precautions when operating in reverse 1 Always check for obsta cles or people behind the vehicle 2 Apply the pedal lightly Never press quickly on the accelerator pedal 3 Back slowly Apply the brakes lightly for stopping 5 Avoid making sharp turns 47 OPERATION Driving on a Sidehill Sidehilling Driving on a sidehill is not recommended Improper pro cedure could cause loss of control or overturn Avoid crossing the side of any hill unless absolutely necessary If crossing a hill is unavoid able follow these precau tions 1 Drive slowly and use extreme caution 2 Ifthe vehicle begins to overturn or if it feels as if it may overturn immediately turn downhill 3 Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide 4 Ifthe vehicle begins to slide downhill immediately turn downhill to stop the slide or stop the vehicle and maneuver slowly and care fully until th
10. can result in an accident and lead to serious injury or death if the accelerator pedal sticks during operation Never start or operate this vehicle if it has a sticking or improperly oper ating accelerator pedal Immediately contact your dealer for service if accelerator pedal prob lems arise Always check the pedal for free movement and return before and during operation e The vehicle will not operate if the accelerator pedal is depressed when the key is switched on The vehicle will oper ate normally after the accelerator pedal is returned to rest 62 MAINTENANCE Brakes The rear brakes are mechanical drum type brakes activated by the brake pedal See page 33 Always check brake pedal travel before each use of the vehicle When applied the brake pedal should feel firm If you discover any irregularities in brake system operation including excessive pedal travel contact your dealer for proper diagnosis and repairs WARNING Operating the vehicle with a spongy brake pedal can result in loss of braking which could cause an accident resulting in severe injury or death Never operate the vehicle with a spongy feeling brake pedal Steering Wheel Inspection Check the steering wheel for smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 57 1 Position the vehicle on level ground 2 Lightly turn the steering wheel left and right 3 If there is excessive freeplay or strange n
11. entire body in the vehicle at all times Read and follow all safety labels e Operator should reduce speed and use extra caution when carrying passengers Read and follow all safety labels 7176199 7176199 22 SAFETY Safety Labels and Locations Warning Battery WARNING Battery Explosion could result in severe injury or death e Wear eye protection when working near batteries Do not store items in the battery compartment e Explosive gases are released when charging batteries Keep well ventilated No smoking Keep sparks and flames away e Electrical shorts can result in burns Do not make connection between positive and negative battery terminals e Sulfuric acid in batteries will burn eyes skin and clothing Do not tip batteries Keep vent caps tight and level In event of injury flush with water and seek medical attention immediately Always ensure batteries are properly fastened CONTACT YOUR AUTHORIZED POLARIS DEALER FOR ANY BATTERY RELATED QUESTIONS 7176202 Battery Connection Coni a Controller Forward 7176201 Battery Connection Decal 7176201 23 FEATURES AND CONTROLS Component Locations FRONT VIEW Steering Wheel Adjustable f Headlights N Adjustable Front Shocks 24 FEATURES AND CONTROLS Component Locations REAR VIEW Hand Hold Passenger Seat T Bar Passenger Seat Grab Handle Passenger Seat Footrest T
12. increase the risk of bodily injury The warranty on your Polaris vehicle is terminated if any equipment has been added to the vehicle or if any modifications have been made to the vehicle that increase its speed or power or alter the weight distribution of the vehicle Use only Polaris approved accessories and familiarize yourself with their function and effect on the vehicle before operating SAFETY Operator Safety AWARNING Failure to operate this vehicle properly can result in a collision loss of control accident or overturn which may result in serious injury or death Heed all safety warnings outlined in this section of the owner s manual See the OPERATION section of the owner s manual for proper operating procedures Operating Without Instruction Operating this vehicle without proper instruction increases the risk of an accident The operator must understand how to operate the vehicle properly in different situations and on different types of terrain Complete the New Operator Driving Procedures outlined on pages 40 41 All operators must read and understand the owner s manual and all warning and instruction labels before operating the vehicle Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures outlined on pages 40 41 Age Restrictions This vehicle is an ADULT VEHICLE ONLY NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicl
13. power slides donuts jumps or other driving stunts Avoid exhibition driving Descending Hills Improperly Improperly descending a hill could cause loss of control or overturn Always follow proper procedures for traveling down hills as described in the owner s manual Use the brake pedal to control speed when descending a hill Never travel down a hill at high speed e Always descend a hill with the direction selector on FORWARD Never descend a hill in neutral Always check the terrain carefully before descending a hill Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill 12 SAFETY Operator Safety Improper Hill Climbing Improper hill climbing could cause loss of control or overturn Use extreme caution when operating on hills Always follow proper procedures for hill climbing as described in the owner s manual See page 45 Crossing Slopes Crossing a slope is not recommended Improper procedure could cause loss of control or overturn Avoid crossing a slope unless absolutely necessary If crossing a slope is unavoidable always follow proper procedures as described in the owner s manual See page 48 Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn Maintain a steady speed when climbing a hill If you lose all forward speed Apply the brakes gradually until the vehicle is full
14. servicing the vehicle e Place the Master ON OFF Switch in the OFF position if storing the vehicle for greater than 5 days Failure to due so may lead to complete battery discharge and battery damage e Exposure to water may damage electronic components 7176200 SAFETY When towing the vehicle the Master ON OFF Switch MUST be in the OFF position or severe motor damage will occur Place the Master ON OFF Switch in the OFF position before disconnecting batteries or servicing the vehicle Place the Master ON OFF Switch in the OFF position if storing the vehicle for greater than 5 days Failure to due so may lead to complete battery discharge and battery damage Exposure to water may damage electronic components 7176200 Caution Master Switch 21 SAFETY Safety Labels and Locations Passenger Safety Warning WARNING DO NOT get on or off vehicle while it is in motion Remain seated holding handles while the DO NOT get on or off vehicle vehicle is in motion ennai seated Fr aeioe while the vehicle is in motion e Always wear your seatbelt to prevent Always Wear yen mente t0 ejection from vehicle _ prevent ejection from vehicle J i i He a aei ag ba The roof IS not designed Or intended to Venice rollover Gouid cagas provide rollover protection Vehicle rollover mete ei could cause severe injury or death Always een enire body pie venia operate with caution Rearen Keep
15. until it is securely resting on the passenger seat bumpers Pull the passenger T bar handle forward until it latches To access the bag retainer lift on the passenger seat release handle and push the passenger T bar handle down Lift up the seat until it is securely fastened in place Passenger Release Handle 38 OPERATION Brake System Break in Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake system is new could damage brake shoes and drums Pre Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condi tion before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Item Remarks Page Batteries Ensure batteries are fully charged 43 Brake system Ensure proper operation Steering Ensure free operation 63 Tires Inspect condition and pressure 65 Wheels fasteners Inspect ensure fastener tightness 66 Frame nuts bolts fasteners Inspect ensure tightness Accelerator Ensure proper operation 34 Indicator lights switches Ensure proper operation 27 31 Headlamp Check operation apply Polaris dielec 69 tric grease when lamp is replaced Seat Latches Push down on both seat backs to 38 ensure the latches are secure Seat Belts Check length of belt for damage 37 check latches for proper operation 39 O
16. If the light continues to flash see your Polaris dealer for service 7 Flashes Battery voltage is low Move the master on off switch to OFF Check battery cable connections Return the master on off switch to ON If the light continues to flash move the master on off switch to OFF and use a battery tester to check each bat tery 31 FEATURES AND CONTROLS Batteries This vehicle is equipped with six 8 volt batteries that supply the power needed to operate the vehicle Refer to the battery maintenance section beginning on page 71 for battery safety warnings and safe handling and maintenance procedures Always make sure that all electrical accessories are grounded directly to the battery post Never use the chassis or body as a ground con nection e Always observe all battery safety warnings and safe handling proce dures Always keep battery terminals and connections clean and free of cor rosion at all times Always maintain a full charge on the batteries For best battery life batteries should not be discharged more than 80 of their rated capacity New batteries should be given a full charge before use e New deep cycle batteries need to be cycled several times before reaching full capacity 50 125 cycles depending on type Capacity will be limited during this time Vent caps should be correctly installed and tight during vehicle opera tion and battery charging e Recharge batteries at the e
17. On position The multifunction light is also your source for trouble shooting information in the event that any electrical issues arise with the vehicle In normal operation the LED will remain steady green If a problem is detected the light will flash in different sequences to indicate the type of issue to Multifunction Light investigate Please refer to the Multifunction Light Trouble shooting Guide on page 31 30 FEATURES AND CONTROLS Multifunction Light Multifunction Light Troubleshooting Guide Flash Solution Sequence OFF If the light does not illuminate verify that the master on off switch is in the ON position Check battery cable connections 1 Flash The system controller has an internal error See your Polaris dealer for service 2 Flashes Move the master on off switch to OFF Inspect electrical con nections to the direction selector switch Return the master on off switch to ON If the light continues to flash see your Polaris dealer for service 3 Flashes Move the master on off switch to OFF Inspect electrical con nections to the motor Return the master on off switch to ON If the light continues to flash see your Polaris dealer for service 4 Flashes The line contactor requires service See your Polaris dealer for service 6 Flashes Move the master on off switch to OFF Inspect electrical con nections to the accelerator pedal Return the master on off switch to ON
18. PERATION New Operator Driving Procedures l REN 10 11 12 13 14 40 Read and understand the owner s manual and all warning and instruction labels before operating this vehicle Disconnect the battery charger if connected See page 72 Perform the pre ride inspection See page 39 Do not carry a passenger until you have at least two hours of driving experience with this vehicle Sit in the driver s seat and fasten the seat belt Make sure the direction selector switch is in the proper position for your intended direction of travel Make sure the front wheels are turned in the intended direction of travel Apply the brakes Turn the key to the ON position Select an open area that allows room to familiarize yourself with vehicle operation and handling Check for obstacles and people in your driving area Keeping both hands on the steering wheel release the brakes and depress the accelerator with your right foot to begin driving Drive slowly at first On level surfaces practice starting stopping turning maneuvering using the accelerator and brakes and driving in reverse Learn how the vehicle handles when making both left and right turns at a slow speed Increase speed only after mastering all maneuvers at a slow speed After you become skilled at making turns and begin to operate at faster speeds follow these precautions Avoid abrupt starts and stops e Avoid sharp turns and abrupt steering m
19. Pantone 426 C POLARIS Pantone 426 C AWARNING Improper vehicle use can result in SEVERE INJURY or DEATH e Do not start vehicle until all occupants are seated Remain seated holding handles while the vehicle is in motion e Operate from driver s side only e Always wear your seatbelt to prevent ejection from vehicle e The roof is not designed or intended to provide rollover protection Vehicle rollover could cause severe injury or death Always operate with caution e Never operate after or while using Alcohol or Drugs e Never operate on slopes steeper than 15 degrees 15 Drive slowly straight up and down slopes Keep entire body in the vehicle at all times Reduce speed and use extra caution when carrying passengers e Avoid sharp turns or turns during heavy acceleration e Operate slowly in reverse and avoid sharp turns or sudden braking e Make sure passengers read and follow all safety labels e This vehicle is restricted to a maximum of 4 occupants e When towing the vehicle the Master ON OFF Switch MUST be in the OFF position or severe motor damage will occur e Place the Master ON OFF Switch in the OFF position if storing the vehicle for more than 5 days Failure to do so may lead to complete battery discharge and battery damage e Batteries require regular maintenance Failure to maintain batteries in accordance with the owner s manual can result in battery dama
20. QUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIP TION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE Some states do not permit the exclusion or limitation of incidental or consequential damages or implied warranties so the above limitations or exclusions may not apply to you if inconsistent with controlling state law 78 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES U S Battery s liability shall be to replace the defective battery Replacement shall mean furnishing a new battery or used battery with sufficient life to complete the warranty term which is incidental or reasonably equivalent to the warranted product at no cost to the purchaser during the replacement period ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE ABOVE TWO YEAR WARRANTY PERIOD POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you if inconsistent with controlling state law HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service you must take it to a Polaris Servicing Dealer When requesting warranty service you must present your copy of the Warranty Registra tion form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE
21. TENANCE Axle and Wheel Nut Torque Specifications Inspect the following items occasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut Front 40 ft Ibs 54 Nm Rear 95 115 Ibs 129 156 Nm Fastener Nut Torque Wheel Lug Nut 90 ft Ibs 122 Nm Front Hub Nut 40 ft Ibs 54 Nm Rear Hub Nut 95 115 ft Ibs 129 156 Nm 66 MAINTENANCE Tires WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling which can result in serious injury or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cotter pin installed See your Polaris dealer Wheel Removal 1 Position the vehicle on a flat level sur face 2 Place the gear selec tor switch in neutral 3 Apply the parking brake 4 Loosen the wheel nuts slightly 5 Elevate one side of the vehicle by placing a suitable stand under the frame Do not ever elevate both rear wheels at the same time Parking brake only locks rear wheels and vehicle can roll 6 Remove the wheel nuts Remove the wheel 67 MAINTENANCE Tires Wheel Installation l 2 68 Place the transmis sion in NEUTRAL Rear Place the wheel in the correct position on the wheel hub Be sure the valve stem is toward the out side and rotation arrows on the tire point toward for
22. ail Light Brake Light Running Light 25 FEATURES AND CONTROLS Component Locations 26 SIDE VIEW po aii B Pillar A Pillar Seat Belts Bag Retainer N Ng Drink Rail Charging Receptacle Battery Compartment Under Seat FEATURES AND CONTROLS 12V Key Forward Headlight Battery Accessory Switch Reverse Switch Discharge Power Outlet Switch Indicator 12V Accessory Power Outlet A 12V power outlet is provided for charging cell phones and GPS devices Connected devices should not a exceed 2A or 24W rating Key Switch Use the key switch to turn the electrical power on or off OFF All electrical power is off depends on ON OFF switch ON Electrical power is on See page 40 for New Operator Driving Procedures 27 FEATURES AND CONTROLS Forward Reverse Switch When the Forward Reverse switch is in the center position the vehicle is in neutral and will not operate Select for Forward ward or reverse to operate the vehicle Push the top of the switch to select for Neutral ward operation Push the bottom of the switch to select reverse operation Reverse Tip A warning alert will sound when reverse is selected regardless of key position Headlight Switch Use the headlight switch to turn head lights OFF LOW BEAM or HIGH High Beam BEAM Top Position HIGH BEAM Low Beam Center Position LOW BEAM Bottom Position OFF Off 28 FEATURES AND CONTROLS Battery Discharge I
23. also take great pride in our complete line of apparel parts and acces sories available through our online store at www purepolaris com POLARIS The Way Out POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc Copyright 2009 Polaris Sales Inc All information contained within this publication is based on the latest product information at the time of publication Due to constant improvements in the design and quality of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited Printed in U S A 2009 BREEZE Neighborhood Vehicle Owner s Manual P N 9922699 TABLE OF CONTENTS Introduction Haha ARA KANE PAL Sean 4 Safety 262 255 DA aniar omer eee eee ae 7 Features and Controls 24 Operation o o rec TAWAG E ned 39 Cleaning se aerud AA AA AA 53 boi ko gc ol ae AA 55 Maintenance paa akan ia Naa Awa 57 Specifications aan 74 Polaris Products aaa 75 Troubleshooting 000ee0eeeeee 76 Warranty cosg 5 278666 AG G08 AA NAG KA eo a 76 Maintenance Log 2 000eeeeeee 82 Index AA AA AA 84 INTRODUCTION The
24. aneuvers e Never turn at a fast speed e Operate at speeds appropriate for your skills the conditions and the terrain OPERATION New Operator Driving Procedures Stopping 1 Release the accelerator pedal completely 2 Depress the brake pedal and brake to a complete stop Parking 1 Stop the vehicle on a level surface 2 Engage the park brake Tip A roll away alert will sound if the vehicle begins to roll away after being parked Return to the vehicle immediately and make sure the park brake is engaged 3 Ifthe vehicle will be parked for more than a few minutes turn the key off Remove the key and move the direction selector switch to the neutral position 4 Any time the vehicle will be parked for more than a few hours move the Master On Off switch to the OFF position and follow the recommended storage procedures See page 55 41 OPERATION Driving with Passengers l 42 Complete the New Operator Driving Procedures outlined on pages 40 41 Perform the pre ride inspection See page 39 Make sure all occupants are properly seated and have their seatbelts secured Slow down Always travel at a speed appropriate for your skills your passenger s skills and operating conditions Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to your passengers Vehicle handling may change with passengers on board Allow more time and distance for braking Always follow all operating guide
25. attempt to charge a frozen or bulging battery Discard the battery appropriately and install a new battery A WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death A WARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN 71 MAINTENANCE Batteries Battery Cleaning If cleaning is necessary remove the corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat the terminals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution or tap water into the batteries Battery Charging When not in use park the vehicle indoors and connect the battery charger The vehicle s charging receptacle is located on the body below the driver s seat base WARNING Failure to provide adequate venti
26. azard Light Your vehicle is equipped with turn signals and hazard lights To apply hazard lights pull the hazard light plate forward To cancel the hazard lights push the turn signal arm up or down Hazard Light Plate 34 FEATURES AND CONTROLS Seats Driver s Seatback Adjustment There is not an adjustment for the front seat base or rear seats You can adjust the driver s side seatback To adjust pull on the knob on the driver s side B pillar Rotate the seat Dm back into the desired position and ensure the knob completely returns to its starting position Test the seat back to ensure that it is secure before operating Front Seat Adjustment 35 FEATURES AND CONTROLS Seats Open Seat to Access Batteries To Flip the Seat Up for Service 1 Make sure the driver s side seatback is in rearmost position 2 Rotate the driver and passenger buckles underneath the seatbacks 3 Grasping the driver or passenger side armrest rotate the seat for ward until it rests against the steering wheel To Completely Remove the Seat Follow Step 1 through 3 from above Seek the assistance of a friend or service technician Lift the seat by both hand rails while it is in the verti cal position until the front mounting brackets come loose Be careful not to damage the seat during removal Seat Cleaning A solution of 10 household liquid dish soap with warm water applied with a soft damp cloth will remove most dirt and stai
27. dding and sliding Follow these precautions when encountering slippery conditions 1 Slow down before entering slippery areas 2 Maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids 3 Correct a skid by turning the steering wheel in the direction of the skid Never apply the brakes during a skid 44 OPERATION Driving Uphill Whenever traveling uphill follow these precautions 1 Always check the terrain carefully before ascending a hill Avoid steep hills 15 maximum Drive straight uphill 15 maximum Never climb hills with excessively slippery or loose surfaces Proceed at a steady rate of speed and accelerator position Never apply full throttle suddenly Avoid unnecessary changes in speed or direction Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Ifthe vehicle stalls while climbing a hill apply the brakes Place the Direction Selector switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed 45 OPERATION Driving Downhill Whenever descending a hill follow these precau tions 1 Avoid steep hills 15 maximum 2 Always descend a hill with the direction selector switch in for ward Never descend a hill with the switch on neutral
28. dealer s authorized location This policy does not apply to Safety Recalls How to Get Service In the Country where your vehicle was purchased Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer If you move or are traveling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Country where your vehicle was purchased If you are traveling temporarily outside the country where your vehicle was purchased you should take your vehicle to an authorized Polaris dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair 80 WARRANTY If You Move If you move to another country be sure to contact Polaris Customer Assistance and the customs department of the destination country before you move Vehicles importation rules vary considerably from country to country You may be required to present docu mentation of your move to Polaris Industries in order to continue your warranty cover age You may also be required to obtain documentation from Polaris Industries in order to register your vehicle in your new country If Purchased From A Private Party If you purchase a Polaris product from a pri
29. e without a valid driver s license Never operate with a passenger under the age of 5 aa SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling Always ensure a minimum of 5 air changes per hour in the charging area Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the owner s manual Using Alcohol or Drugs Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perception Never consume alcohol or drugs before or while operating or riding in this vehicle SAFETY Operator Safety Seat Belts Riding in this vehicle without wearing a seat belt increases the risk of serious injury in the event of an accident or sudden stop Riders must wear seat belts at all times Seat belts reduce the severity of injury in the event of a sudden stop or accident Always make sure the seat belts are secured for both the operator and passenger before riding Poor Visibility Operating the
30. e vehicle can be driven straight downhill 48 OPERATION Parking on an Incline A rolling vehicle can result in serious injury Avoid parking on an incline If parking on an incline is unavoidable follow these precau tions 1 Set the Parking Brake 2 Turn the Forward Reverse switch to Neutral 3 Block the rear wheels on the downhill side or park the vehicle in a sidehill position instead 49 OPERATION Hauling Cargo AWARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability Always follow these precautions when hauling cargo Never exceed the stated load capacity for this vehicle REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle When determining the weight you are adding to the vehicle include the weight of the operator passenger accessories loads in the rack or box The combined weight of these items must not exceed the maximum weight capacity Always load the cargo area with the load as far forward and as low as possible When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Always operate the vehicle with extreme care when hauling loads Slow down SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle
31. ee ees 50 Charging Batteries 72 Chart Periodic Maintenance 57 59 Component Locations 24 26 D Driving Downhill 46 Driving in Reverse 47 Driving on a Sidehill 46 Driving on Slippery Surfaces 43 Driving Procedures 40 41 Driving Uphill 45 Driving with a Passenger 42 E Equipment Modifications 7 F Fluid Battery 73 Freeplay Steering Wheel 63 84 H Hauling a Load 50 Hauling Cargo 50 Hazard Light 34 Headlight Lamp Replacement 69 l Inspection Axle Nuts 66 Inspection Pre Ride 39 Inspection Steering Wheel 63 Inspection Wheel Nuts 66 Installation Wheels 68 K Key Switch 04 27 Key Periodic Maintenance Chart 58 L Lamp Replacement Headlight 69 Lights or oes LA ye kodet 69 70 Lights Brake 70 Lubricant Part Numbers 75 Lubrication Recommendations 60 M Maintenance Log 82 Maintenance Periodic 57 59 Multi Function Indicator Light 27 31 Multifunction Light 30 N New Operator Driving Procedures 40 41 Oo Outlet Power 27 P Park Brake acr notani vandt fate 33 Parking on an Incline 49 Passenger Seat Bag Retainer
32. following signal words and symbols appear throughout this manual and on your vehicle Your safety is involved when these words and sym bols are used Become familiar with their meanings before reading the manual A The safety alert symbol indicates a potential personal injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE A NOTICE indicates a situation that may result in property damage The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard INTRODUCTION Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death Your Polaris vehicle is not a toy and can be hazardous to operate This vehicle handles differently than cars trucks or other off road vehicles A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating the vehicle Keep this manual with the vehicle e This vehicle is an ADULT VEHICLE ONLY NEVER operate this vehicle if you are under a
33. ge vehicle malfunction fire and or severe injury or death POLARIS The Way Out For your nearest Polaris dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9922699 Rev 01 Printed in USA WELCOME Thank you for purchasing a Polaris vehicle and welcome to our world wide family of Polaris owners We proudly produce an exciting line of utility and recreational products e Snowmobiles e All terrain vehicles ATVs e RANGER utility vehicles e Neighborhood vehicles NVs Victory Motorcycles We believe Polaris sets a standard of excellence for all utility and recre ational vehicles manufactured in the world today Many years of experi ence have gone into the engineering design and development of your Polaris vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a factory certified Master Service Dealer MSD technician Your Polaris dealer knows your vehicle best and is interested in your total satisfaction Be sure to return to your dealership for all of your ser vice needs during and after the warranty period We
34. ge 16 and NEVER operate this vehicle without a valid driver s license Never operate with a passenger under the age of 5 INTRODUCTION Vehicle Identification Numbers Record your vehicle s identification numbers and key number in the spaces provided Remove the spare key and store it in a safe place An ignition key can be duplicated only by ordering a Polaris key blank using your key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Key Number VIN Label 7176293 Stamped VIN Motor Serial Number Vehicle Model Number Frame VIN Vehicle Serial Number Key Number SAFETY Equipment Modifications Your Polaris vehicle is designed to provide safe operation when used as directed Do not modify this vehicle in a way that will alter the weight distribution of the vehicle This type of modification may negatively impact vehicle stability Failure of critical machine components may result from operation with any modifications especially those that increase speed or power This vehicle may become less stable at speeds higher than those for which it is designed Loss of control may occur at higher speeds Do not install on a Polaris vehicle any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and
35. ical system before performing maintenance on the vehicle Remove the key Turn the Master On Off switch located in the battery component to the OFF position e Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring Remove the bat teries or cover the exposed terminals with an insulating material FOR MORE INFORMATION ABOUT SAFETY call Polaris at 1 800 342 3764 16 SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection Read and follow the instructions of the labels on the vehicle carefully If any of the labels depicted in this manual differ from the labels on your vehicle always read and follow the instructions of the abels on the vehicle If an informational or graphic label becomes illegible or comes off con tact your Polaris dealer to purchase a replacement Replacement safety labels are provided by Polaris at no charge The part number is printed on the label Warning General Age Warning Discretionary Warning 17 SAFETY Safety Labels and Locations General Warning WARNING READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS e This vehicle does not comply with Federal Regulations for on highway use Check local laws for usage restrictions TO OPERATE 1 Turn Key to ON position 2 Place Forward Reverse Switch in desired position 3 Park Brake will release and vehicle w
36. ices WARNING Improperly performing the procedures marked with a n could result in component failure and lead to serious injury or death Have an authorized Polaris dealer perform these services Perform all services at whichever maintenance interval is reached first Item Maintenance Interval Remarks whichever comes first Hours Calendar Miles Km n Steering Pre Ride Tires Pre Ride Batteries Pre Ride Brake system Pre Ride Wheels fasteners Pre Ride Frame fasteners Pre Ride Headlamp tail Daily Check operation apply lamp dielectric grease if replacing gt Brake shoe wear 10H Monthly 100 160 Inspect periodically n Batteries 25H Monthly 250 400 Check terminals clean test 58 Periodic Maintenance Chart MAINTENANCE Item Maintenance Interval Remarks whichever comes first Hours Calendar Miles Km n Brake and Acceler 30H 3M 300 500 Inspect adjust lubricate ator Pedals at intervals or after submer sion in water gt General 50H 3M 500 800 Lubricate all fittings pivots lubrication cables etc n Brake Cables 1st 10 3M 300 500 Inspect adjust h 30h after n Steering Kingpins 30H 3M 300 500 Inspect lubricate at intervals or after submer sion in water gt Wiring 100 H 12M 1000 1600 Inspect for wear routing security apply dielectric grease to connecto
37. ill move when accelerator pedal is pressed 4 To stop release accelerator and gradually depress brake pedal 5 Come to a complete stop before reversing direction 6 Beeper will sound when vehicle is in Reverse 7 Set parking brake place the Vehicle Control Switch to Neutral and tum Key Switch to OFF before leaving the vehicle 8 Remove key if vehicle is unattended MOTOR BRAKING Electric Motor Braking provides braking when the accelerator pedal is released e For parked vehicles beeping alarm indicates vehicle roll away TOWING e When towing the vehicle the Master ON OFF Switch located in the battery compartment MUST be in the OFF position or severe motor damage will occur 7176198 18 SAFETY Safety Labels and Locations Age Warning WARNING Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid driver s license 7175566 without a valid driver s license Age Warning 19 SAFETY Safety Labels and Locations Discretionary Warning WARNING IMPROPER VEHICLE OPERATION CAN RESULT IN SEVERE INJURY OR DEATH e Do not start vehicle until all occupants are seated Remain seated holding handles while the vehicle is in motion Operate from Driver s side only Always wear your seatbelt to prevent ejection from vehicle e The roof is
38. imitation of incidental or consequential damages or implied warranties so the above limitations or exclusions may not apply to you if inconsistent with controlling state law 77 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship This warranty does not cover accidental damage normal wear and tear abuse or improper handling This warranty also does not cover any vehicle that has been altered structurally modified neglected improperly maintained used for rac ing or used for purposes other than for which it was manufactured or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts In addition this warranty does not cover physical damage to paint or finish stress cracks tearing or puncturing of upholstery material corrosion or defects in parts components or the vehicle due to fire explosions or any other cause beyond Polaris control The Polaris limited warranty excludes any battery failures that are not caused by a defect in material or workmanship Warranty claims for battery replacements require specific testing as outlined by the Polaris Warranty Department and the battery manufacturer U S Battery prior to replacement If the Polaris Warranty Department in conjunction with U S Battery determines that the failure of the battery is caused by a defect in mate
39. lation while charging batteries can result in an explosion Hydrogen gas is emitted during charging and will rise and accumulate at the ceiling Always ensure a minimum of five 5 air changes per hour in the charging area Never charge the batteries in an area subject to a flame or spark including areas containing gas or propane water heaters and furnaces Do not smoke in the charging area 1 Position the vehicle indoors on a level surface Make sure the charging area is well ventilated 2 Open any door enclosures or zippers 3 Inspect charger cords and receptacles for cracks loose connections and frayed wiring Replace any Charging Receptacle damaged components promptly 4 Always connect the charger to the vehicle first then plug the charger into a wall receptacle Make sure each charger uses a dedicated circuit to prevent over loading Tip After the batteries have fully recharged the battery charger will automati cally cycle in and out of the trickle charge mode to maintain the charge 5 When disconnecting the charger always disconnect the charger from the wall receptacle first then disconnect the charger from the vehicle NOTE Refer to the manual supplied with the battery charger for further details 72 MAINTENANCE Batteries Battery Fluid A poorly maintained battery will deteriorate rapidly Check the battery fluid level often Add only distilled water Tap water contains minerals that are harmf
40. lines as outlined on safety labels and in this manual OPERATION Rattery Use e e New batteries should be given a full charge before use New deep cycle batteries need to be cycled several times before reaching full capacity 50 125 cycles depending on type Capacity will be limited during this time Always make sure that all electrical accessories are grounded directly to the battery post Never use the chassis or body as a ground connection Always observe all battery safety warnings and safe handling proce dures Always keep battery terminals and connections free of corrosion Always maintain a full charge on the batteries For best battery life batteries should not be discharged 80 of their rated capacity Proper battery sizing will help avoid excessive discharge Batteries should be kept clean and free of dirt and corrosion at all times Vent caps should be correctly installed and tight during vehicle opera tion and battery charging 43 OPERATION Driving on Slippery Surfaces AWARNING Skidding or sliding can cause loss of control or overturn if tires regain traction unexpectedly When operating on slippery surfaces such as ice or loose gravel reduce speed and use extra caution to reduce the chance of skidding or sliding out of control Do not operate on excessively slippery surfaces When driving on slippery surfaces such as wet trails loose gravel or ice be alert for the possibility of ski
41. lways use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratch the finish 54 STORAGE Storing the Vehicle Any time the vehicle will be parked for more than a few hours follow the recommended storage procedures NO COT ON OR AA O US Tip Make any necessary repairs and clean the vehicle See page 53 Clean the batteries See page 72 Store the vehicle out of the sun in a cool dry place Be sure the storage area is well ventilated Move the Master On Off switch to the OFF position Do not engage the park brake Verify that tire pressure is at specification Block the wheels to prevent rolling Fully charge the batteries Leave the charger connected to maintain a full charge during the storage period or check battery voltage each month during storage and recharge as needed to maintain a full charge See page 72 If the charger remains connected check it monthly to verify proper operation Do not use plastic or coated materials They do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation WARNING Do not cover the vehicle while the charger is connected Dangerous levels of Hydrogen gas could accumulate 55 STORAGE Removal from Storage Inspect all battery connections Verify that batteries are fully charged Verify that tire pressure is at specification Perform the pre ride inspection See page 39
42. ncluding dirt and gravel roads unless permitted by local regulations In many areas it s unlawful to operate vehicles of this type on public streets roads and highways Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator s risk of losing control Never exceed the maximum recommended speed for this vehicle Always operate at a speed that s appropriate for the terrain the visibility and operating conditions your skills and your passenger s skills 11 SAFETY Operator Safety Turning Improperly Turning improperly could cause loss of traction loss of control accident or overturn Always follow proper procedures for turning as described in the owner s manual Avoid sharp turns Never turn at a fast speed Never make abrupt steering maneuvers Practice turning at slow speeds before attempting to turn at faster speeds Physical Control of the Vehicle Removing hands from the steering wheel or hand holds or removing feet from the floor while riding increases the risk of loss of control and accident or overturn The operator should always keep both hands on the steering wheel during operation Passenger should always be seated in the passenger seat with both feet on the floor and with both hands securely grasping the hand holds Always keep head hands and feet inside the vehicle at all times Jumps and Stunts Exhibition driving increases the risk of an accident or overturn DO NOT do
43. nd of every day the vehicle is operated Allow time for the charger to complete its charge cycle The batteries in this vehicle do not have a memory effect Frequent charging will extend their life 32 FEATURES AND CONTROLS Brakes Park Brake Brake Pedal ere aa edal Park Brake The park brake pedal is located in the upper left corner of the brake pedal To engage the park brake depress the brake pedal firmly and tip the park brake portion of the pedal forward with your foot until it latches To release the park brake depress the accelerator Brake Pedal Depress the brake pedal with moderate pressure to slow or stop the vehi cle If any of the following occurs when the brakes are applied see your Polaris dealer for service promptly e Vehicle swerves e Vehicle stops abruptly e Vehicle fails to stop e Vehicle makes grinding noise 33 FEATURES AND CONTROLS Accelerator Pedal Depress the accelerator pedal to release the park brake and increase vehicle speed The key must be ON and the direction selector switch must be in either FORWARD or REVERSE Release the pedal to decrease speed Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum designed speed Use the brakes to control speed when traveling down a slope NOTICE Operating at excessive speeds may result in damage to drivetrain components Never exceed the maximum recommended speed for this vehicle Turn Signals H
44. ndicator BDI The battery discharge indicator shows the amount of energy removed from the batteries 70 discharge is indi cated by the second to the left LED bar flashing Full charge is indicated when the rightmost led BAR IS LIT Avoid discharging the batteries more that Battery Discharge Indicator 80 NOTICE When the last bar is blinking the gauge reflects 80 discharge 29 FEATURES AND CONTROLS Master On Off Switch The master switch is located under the seat on the passenger side of the battery box ON The switch must be in the ON position for ward for the vehicle to operate The switch must be moved to the OFF position for OFF e Towing the vehicle or severe motor damage will occur e Performing battery maintenance or replacement to disconnect all power ENE from the batteries to the vehicle Master On Off Switch e Storing the vehicle to prevent battery discharge for more than 5 days NOTICE Failure to turn off the Master On Off switch when storing the vehicle for a prolonged period can cause battery damage NOTICE Failure to turn off the Master On Off switch before performing maintenance on the electrical system can cause damage to the vehicle s electrical components Multifunction Light The green LED light located on the motor controller will illuminate flashing initially then remain on while the key is turned to the On position AND the Master On Off switch located under the seat is in the
45. not designed or intended to provide rollover protection Vehicle roll over could cause severe injury or death Always operate with caution e Never operate after or while using Alcohol or Drugs e Never operate on slopes steeper than 15 degrees 15 e Drive slowly straight up and down Discretionary Warning slopes Keep entire body in the vehicle at all times Reduce speed and use extra caution when carrying passengers Avoid sharp turns or turns during heavy acceleration e Operate slowly in reverse and avoid sharp turns or sudden braking e Make sure passengers read and follow all safety labels e This vehicle is restricted to a maximum of 4 occupants e When towing the vehicle the Master ON OFF Switch MUST be in the OFF position or severe motor damage will occur e Place the Master ON OFF Switch in the OFF position if storing the vehicle for more than 5 days Failure to do so may lead to complete battery discharge and battery damage e Batteries require regular maintenance Failure to maintain batteries in accor dance with the owner s manual can result in battery damage vehicle malfunc tion fire and or severe injury or death 7176197 20 Safety Labels and Locations CAUTION MASTER SWITCH CAUTION e When towing the vehicle the Master ON OFF Switch MUST be in the OFF position or severe motor damage will occur e Place the Master ON OFF Switch in the OFF position before disconnecting batteries or
46. ns 36 FEATURES AND CONTROLS Seat Belts Falling from a moving vehicle could result in serious injury or death Always fasten your seat belt securely before operating or riding in this vehicle Always make sure the seat belts are secured for both the operator and passengers before riding To wear the seat belt properly follow this procedure l 2 3 Place the belt across your lap as low on your hips as possible Make sure that the belt is not twisted Push the latch plate into the buckle until it clicks Release the strap it will self tighten To release the seat belt press the square red button in the buckle s cen ter Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle l Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the buckle A click indicates that it s securely latched Push the red release latch in the middle of the buckle to make sure it releases freely Check the belt webbing for wear cuts or damage If any irregulari ties are found have the seat belt system checked and or replaced by an authorized Polaris dealer To clean dirt or debris from the seat belts sponge the straps with mild soap and water Do not use bleach dye or household deter gents 37 FEATURES AND CONTROLS Passenger Seat Bag Retainer To access the passenger seat lift the passenger seat release handle and push down the seat
47. nty coverage ends two years from the date of purchase REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will record the registration for warranty No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitle ment If you have not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS Initial dealer preparation and set up of your vehicle is very important in ensuring trou ble free operation Purchasing a machine in the crate or without proper dealer set up will void your warranty coverage WARRANTY COVERAGE AND EXCLUSIONS are not compatible with the vehicle The exclusive remedy for breach of this warranty shall be at Polaris exclusive option repair or replacement of any defective materials or components or products THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIP TION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE Some states do not permit the exclusion or l
48. oises or the steering feels rough or catchy have the steering system inspected by an autho rized Polaris dealer 63 MAINTENANCE Suspension Settings The front suspension shocks are preload adjustable with three settings on each axle Lowest Softest Setting Highest Stiffest Setting Adjustment Cam The suspensions are set on the middle setting at the factory This setting is appropriate for nearly all riding conditions Always apply the same adjustment setting to both wheels 64 MAINTENANCE Tires AWARNING Operating your vehicle with worn tires will increase the possibility of skidding loss of control and an accident which could result in serious injury or death Always replace tires when the tread depth measures 1 8 3 mm or less Improper tire inflation or the use of non standard size or type of tires may adversely affect vehicle handling which could result in vehicle damage or personal injury Always maintain proper tire pressure When replacing tires always use original equipment size and type Tire Tread Depth Always replace tires 1 8 3 mm when tread depth is worn to 1 8 3 mm or less Tire Rotation Tire rotation is recom mend in intervals of 1 00 Or 1 500 miles for this vehicle Tires should be rotated in Rearward Cross pattern as recom mended by the Tire and Rim Association This will help with uneven tire wear due to the weight distribution FRONT BACK 65 MAIN
49. rs subjected to water mud etc N Front wheel 100 H 12M 1000 1600 Inspect replace as needed bearings n Toe adjustment Inspect periodically adjust when parts are replaced gt Headlight aim Adjust as needed gt Perform these procedures more often for vehicles subjected to severe use N Have an authorized Polaris dealer perform these services 59 MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Peri odic Maintenance Chart beginning on page 59 or more often under severe use such as wet or dusty conditions Items not listed in the chart should be lubricated at the general lubrication interval Item Lube Method Steering Kingpins Polaris Premium all Season Locate fittings and grease Grease or grease conforming to NLGI No 2 Brake and Accelerator pedals Polaris Premium all Season Locate fittings and grease Grease or grease conforming to NLGI No 2 60 Lubricate Kingpin MAINTENANCE Transaxle Transaxle Specification Chart Use of other fluids may result in improper operation of components Transaxle Lubricant Capacity Fill Plug Torque Transaxle Lubricant Gear 12 oz 20 30 ft Ibs case Polaris PN 355 ml 27 41 Nm 2873602 61 MAINTENANCE Speed Control System Accelerator Pedal AWARNING Failure to check or maintain proper operation of the accelerator pedal system
50. rting the vehicle for a long distance or on public streets always use a trailer with an approved load rating of 1200 Ibs 544 kg per vehicle being transported Follow these procedures when trailering the vehicle 1 2 3 4 5 6 52 Place the direction selector switch in the NEUTRAL position Engage the park brake Remove the key to prevent loss during transporting If the trailer is not enclosed remove the windshield if equipped Always tie the frame of the Polaris vehicle to the trailer securely with suitable straps or rope Always follow these precautions when trailering the vehicle Do not allow passengers on the trailer or in the trailered vehicle Reduce speed and drive with caution Remove all personal equipment and or golf bags before towing vehicle on a trailer CLEANING Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components NOTICE High water pressure may damage components Polaris recommends washing the vehicle by hand or with a garden hose using mild soap Certain products including insect repellents and chemicals will damage plastic surfaces Do not allow these types of products to contact the vehicle The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body first and the lower pa
51. rts last 2 Rinse with clean water frequently 3 Dry surfaces with a chamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratch the finish Clean the windshield with a non abrasive glass cleaning solution and a soft cloth Clean seats with a vinyl cleaner and conditioner 53 CLEANING Washing the Vehicle If a high pressure water system is used for cleaning not recommended exercise extreme caution The water may damage components and could remove paint and labels Avoid directing the water stream at the follow ing items Electrical components wiring switches and controls such as turn signals and dash controls e Wheel bearings e Brakes e Cab and body panels Labels and decals If warning and safety labels are damaged contact your Polaris dealer for free replacement Grease all zerk fittings immediately after washing Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle Follow the instructions on the container Polishing Tips e Avoid the use of automotive products some of which can scratch the finish of your vehicle A
52. s manual and on safety labels 14 SAFETY Operator Safety Operating Over Obstacles Improperly operating over obstacles could cause loss of control or overturn Never operate over obstacles Skidding or Sliding Skidding or sliding can cause loss of control or overturn Always follow proper procedures for operating on slippery surfaces as described in the owner s manual When operating on slippery surfaces such as ice or loose gravel reduce speed and use extra caution to reduce the chance of skidding or sliding Do not operate on excessively slippery surfaces Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident with serious injury or death After any overturn or accident have a qualified service dealer inspect the entire vehicle for possible damage including but not limited to brakes and steering systems Unauthorized Use of the Vehicle Leaving the keys in the ignition can lead to unauthorized use of the vehicle which could result in an accident or overturn Always remove the ignition key when the vehicle is not in use 15 SAFETY Operator Safety Precautions During Maintenance Always follow all safety instructions in the maintenance portion of this owner s manual as well as the following e Make sure the vehicle is properly immobilized before beginning any mainte nance Always block the chassis securely before working under the vehicle Always disable the vehicle s electr
53. ul to a battery Batteries should always be watered after charging unless plates are exposed before charging If KS exposed plates should gt be covered by approxi gt igis 5 mately 1 8 of water f Check level after charge The level should be kept 1 4 below the bottom of the fill well in the cell cover Battery Cell Cover 73 SPECIFICATIONS BREEZE NV Gross Vehicle Weight 1130 Ibs 514 kg Rear Seat Capacity 300 Ibs 136 kg Maximum Weight Capacity 700 Ibs 317 5 kg riders cargo accessories Rear Gearcase Oil Capacity 12 oz 355 ml Overall Length Width Height 113 in 287 cm Platform Down 102 in 259 cm Platform Up 44 5 in 113 cm 76 in 193 cm 76 in 193 cm Wheelbase 63 3 in 161 cm Ground Clearance 4 6 in 11 7 cm Motor Front Suspension Electric Strut Type Independent Rear Suspension Semi Independent Solid Axle Driving System Type Direct Drive Electric Shift Type F N R Drive Ration Final 12 44 1 Tire Size Front Rear 205 50 R10 205 50 R10 Tire Pressure Front 27 p s i Tire Pressure Rear 30 p s 1 Brakes Rear Drum Regen Headlights 2 Hi Low Beam 35 watts at 12 volts Tailights LED 6 watts at 12 volts Brake lights LED 1 8 watts at 12 volts Auxiliary DC Outlet 12 volts 74 POLARIS PRODUCTS Part Number Description Gearcase
54. vate citizen outside of the country in which the vehicle was originally purchased all warranty coverage will be denied Notice If your vehicle is registered outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for war ranty or service bulletin coverage of any kind Vehicles registered to Government offi cials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered by the basic warranty For questions call Polaris Customer Assistance United States 1 888 704 5290 Canada 1 204 925 710 81 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 82 83 INDEX A Accelerator Pedal 34 Adjustment SEA hay AA 35 Axle Nut Torque 66 B Batteries wisi sea hers 32 71 73 Charging 72 Cleaning 72 i ots oe Oe ete Beet oes 73 Safety Warnings 71 Battery Discharge Indicator BDI 29 Before Riding 39 Belts Seat 21 7 33 saksen 37 Brake Lights 70 Brake Pedal aus ver danser ae vet s 33 Brake System Break in 39 Brake Park 00 33 Brakes fee ccs ata kalang ayes ayes 63 Cc Catone hin Lue alte ee ep
55. vehicle in darkness or inclement weather could result in a collision or accident especially if operating on a road or street This vehicle is not equipped with highway approved lights Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights frequently and replace burned out headlamps promptly Accessories Non approved accessories may seriously affect vehicle stability Using accesso ries not approved by Polaris for use on this vehicle could cause loss of control or an accident Never operate with accessories not approved by Polaris for use on this vehicle 10 SAFETY Operator Safety Carrying a Passenger Never carry a passenger until you have operated this vehicle for at least two hours and have completed the New Operator Driving Procedures outlined on pages 40 41 Passengers must always be seated in a passenger seat with seat belt secured Never drive the vehicle until all occupants are properly seated Carrying Multiple Passengers Carrying more than one passenger can affect the operator s ability to steer and operate the controls which increases the risk of loss of control accident or overturn Never allow more than two passengers to occupy the rear seat Operating on Public Roads Operating this vehicle on public streets roads or highways could result in a collision with another vehicle Never operate this vehicle on any public street road or highway i
56. y stopped Place the Forward Reverse Switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or overturn Travel slowly and use extra caution when operating on unfamiliar terrain Always be alert to changing terrain conditions 13 SAFETY Operator Safety Operating on Slippery Terrain Operating on excessively rough slippery or loose terrain could cause loss of traction loss of control accident or overturn Do not operate on excessively rough slippery or loose terrain Always use extra caution on rough slippery or loose terrain Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person Always follow proper operating procedures as outlined in this manual See page 47 Before backing always check for obstacles or people behind the vehicle When it s safe to proceed back slowly Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control accident or overturn Always use the size and type of tires specified for your vehicle Always maintain proper tire pressure as described in the owner
Download Pdf Manuals
Related Search