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        Plantronics 50-0230B-002 User's Manual
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1.   black wire  See Figure 13     Caution  Do not de4RbHfen screws  Use  extra support for the console until  secured to the vehicle  Failure to do  SO may cause damage to console or  installed components    21  Raise console into approximate position and  l connect wiring to O E  components   CONNECT WHITE WIRES 22  Loosely fit console against headliner  Check  TO OE WHITE WIRE that console is centered in vehicle and                3 matches all contours of headliner  While    supporting console in mounting position   loosely install using two  2  6 32 X 3 4   screws through the smaller holes in bracket       a coo  FIGURE 13      into threaded clips on mounting bracket  See Figure 14     23  Carefully position console against headliner  Secure t  front of console to the inner roof of vehicle using  2   two  8 x   1 4  screws  Make sure console is centere  between sun visors before tightening screws complete  See Figure 16  Tighten  2  6 32 X 3 4  screws installe  in step 22        24  Release video screen from locked position  Lower video screen to viewih s Rud   for access to  mounting locations in top of video system housing     7    25  Raise video system into approximate position and connect all wiring to components  Route video  cable through hole in mounting bracket  Connect wiring and cabling to video system per  instructions included with video system  Make sure lights in video system operate with door jamb  switch    26  Check function of all components and lights  S
2.  discard  1  one  screw from recess 1n front of console near rear  view mirror  Disconnect wire harness and  remove console from vehicle  Use care not to  damage A C control head  See Figure 1        FIGURE 1    2  Remove A C control head from cloth covered  trim ring on O E M  console by depressing  4     four tabs on back of control assembly  r a a  See Figure 2  Discard cloth covered trim ring    N    p  g    ay         4       FIGURE 2    3  Remove and discard O E M  dome light by  removing center cover and  2  two screws   Disconnect wire harness  See Figure 3    4  Carefully remove and retain bezel from rear  A C control head and lay it in a safe place   See Fig  3    5  Remove and retain rear A C control head and  lay it in a safe place  See Figure 3        FIGURE 3    6  Carefully trim headliner from the dome light area  toward the front of vehicle as shown  See figure 4   Caution  Before cutting headliner material  check  for wiring or other componentry above headliner   Cut only where indicated     FRONT OF VEHICLE       FIGURE 4    7  Install the mounting bracket in the O E M  dome light  area  Align the front mounting tabs with the openings in  the metal inner roof  Slide bracket rearward until flange  contacts rear edge of recessed area  See Fig  5      J  f 0   amp   ALIGN BRACKET WITH  BACK EDGE OF RECESS    FRONT OF VEHICLE       FIGURE 5    8  Secure bracket to sheet metal frame using  4  four    8 x 3 4  TEK screws  See Figure 6        8X 3 4   HWH TEK   4 P
3. INSTALLATION INSTRUCTIONS  FOR  30 0230B 002  30 0230B 003  30 0230B 004    SUBURBAN  Overhead console with flip down TV       These instructions are intended for use only by experienced professionals in the automotive  customizing business  Special tools and equipment  as well as specialized handling and care  of product during installation  may be required  Before beginning this installation  carefully read  through the following instructions  Use extreme care when cutting headliner material   Check for wiring or other componentry above headliner material  Cut only where indicated     Materials  Tools required for this installation     1   2 Phillips screwdriver 2  Powered screwdriver or drill with adapter  3  T 15 TORX bit driver 4  Razor knife or similar  5  T 45 TORX bit driver 6  1 4    hex socket bit   7  Awl or similar tool 8  3 32    Drill bit   9     Audiovox Series 645 655 Video Module    May 26  1999  INSTALLATION INSTRUCTION   44 0022B Printed in the U S A     MATERIALS PROVIDED FOR INSTALLATION     ITEM    10    11    12    Description    SCREW   8 X 3 4  HWH  SCREW   6 X 1 2  PPH  SCREW    6 X 3 8  PPH  SCREW    8 X 2 1 2  PFH  SCREW   8 X 1 1 4  PWH  MOUNTING BRACKET  CONSOLE    LIGHT  LIGHT TRIM    PLYWOOD  3 8  X 6  X 14   SCREW  6 32 X 3 4  PPH    WASHER  3 5 mm    INSTALLATION INSTRUCTION   44 0022B          May 26  1999  Printed in the U S A    I  PREPARATION OF VEHICLE INTERIOR    1  Remove the O E M  console mounted to inner  roof of vehicle  Remove and
4. LACES     FRONT OF VEHICLE       FIGURE 6    9  If vehicle is equipped with an electronic  compass  unsnap the wire harness clip and relocate  toward center of vehicle  See Figure 7        FIGURE 7    10  Remove and retain the  2  two door scuff  plates on driver   s side  See Figure 8        FIGURE 8    11  Remove and retain the handle which mounts to the  top of the    B    pillar  See Figure 9    12  Unsnap the cover from upper and lower mounting  bracket for the seat belt  Remove and retain TORX  head bolt and bracket  Carefully pull panel away from  side of vehicle  Unsnap upper door trim from  headliner and lay aside  See Figure 9        FIGURE 9    13  Measure 7    from rear A C control opening  toward the rear of vehicle  Using a razor knife   carefully cut an opening in the headliner that is  6    wide x 8 3 4    long  Make sure that the 6     width is centered in the vehicle  Caution  Before  cutting headliner material  check for wiring  or other componentry above headliner  Cut  only where indicated  See Figure 10    14  Insert the 6    x 14    piece of plywood through  opening and rotate 90 degrees  See Figure 10            2 cs  Jig  VIDEO CABLE CoO    ACCESSORY           _  CONTROLLED SOURC E        pe     URER  LOCATION    Il  PREPARATION OF CONSOLE FOR INSTALLATION    15        FIGURE 11    16   17     18     Install front light fixture and secure using  3  three    6 x 1 2    screws  Make sure fixture is centered   See Figure 11    Install trim ring around li
5. ee operating instructions for video system  operations check  For further assistance  refer to the video system manual for the technical support  phone number listed for your area     27  Attach O E  wiring to rear A C control head  Carefully  snap O E  trim ring around control head  Insert control  head into opening and press firmly to engage tabs    28  Secure rear of console to headliner using  2  two  8 x  2 1 2  screws at the rear light  NOTE  Make  sure the plywood is centered in the rear light area  before installing screws  To prevent warpage of  console or damage to roof of vehicle  do not  overtighten screws  See Figure 16  Remove and  discard the   6 x 1 2  screw from the center mounting  location and replace with  1  one   8 x 2 1 2  screw    29  Install trim over rear light fixture        FIGURE 15    30  Snap    B    pillar panel in place and   secure seat belt bracket using original   fasteners   IMPORTANT   TORQUE SEAT BELT  BRACKET TO MFG   SPECIFICATION    31  Reinstall handle and door trim to top of     B    pillar in original position    32  Install door scuff plates in original position     L FOAL 4  PWH       FIGURE 16    
6. ght    Install rear light fixture and secure using  1  one     6 x 1 2    screw in the center hole only  Make sure  fixture is centered  Predrill the remaining  2  two  holes using a 3 32    drill bit    Install front A C controls original manner  Secure  using four  4    6 x 3 8    screws  See Figure 11     HI  INSTALLATION OF CONSOLE  NOTE  Additional assistance in mounting the overhead console in vehicle is advised  to prevent damage to console or components     6    19  Install and route all video and audio cables  and any other added component requirements to their  respective places in the vehicle  Refer to component installation instructions for wiring diagrams  The  suggested routing of the video system cable is as follows  Above the headliner from rear A C switch  opening to B pillar  Down the B pillar to the floor  Route the power lead to an accessory controlled  source  Connect the ground lead to the vehicle chassis  Route the remaining wiring  RCA plugs   Remote Sensor extension  etc   to the VCP location  See Figure 12  Connect per instructions included  with the video system  If video system if to be used as a television  install an appropriate antenna per  instructions included with the antenna     20  Construct a jumper harness that will connect the vehicle   s dome light wires to the lights in the console  and video system  Connect the white wires from lights to the O E  white wire  Connect the black wires  from lights to the O E  orange wires  Do not use O E
    
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