Pitco Frialator SELV14 User's Manual
Contents
1. 9 2 6 OPTIONAL CORD SET amp PLUG AND RESTRAINT 10 2 7 VENTILATION AND FIRE SAFETY SYSTEMS we 11 2 8 cente nese estas 11 2 9 FILLING THE COOKING TANK ccccccccccecsesessececceeseseceseeececseeeaesececeseeassesecsceeseaeeaesececesesaeeeeeesceeseaaeaeeeesceseea 12 2 10 COOKING GUIDELINES 12 OPERATION aaa a ae 13 3 1 OPERATIONAL FEATURES 13 3 2 BASIC OPERATIONAL 14 3 3 APPLIANGE START 15 4 COMPUTER CONTROLLER OPERATION 16 4 1 TOTURN one 16 4 2 16 4 3 16 4 4 16 4 5 VIEW2. 28 111 a a aa 28 11 2 TEMPERATURE CHECK EKE EEA E iE 29 12 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION 29 12 1 1 SAFETY EVALUATION 29 121 2 MECHANICAL INSPECTION thal aad aga dca aes 29 12 1 3 TEMPERATURE CONTROL 29 1214 FIETER SYSTEM IF EQUIPPED a A a aaa aia 29 12 1 5 HEATING ELEMENT aa aAa Aa 30 12 1 6 CONTROL BOX amp ELECTRICAL COMPONENTS cccssssccccesnsecesseecesenececsenaecssseececsesueeecesaesessaeeeseeaeeeeeeas 30 13 TROUBLESHOOTING iescscscecccccccclecscsesscsccodactesciescnccecsceassssetecsceessdnescsecccdeecsssedsctsescseuscadsecstansuscsenscaccecedss 31 13 1 POWER FAILURE 31 13 22 31 133 31 14 TROUBLESHOOTING CHARTS iccccesessssecesecteccousvaccescecstiesessasevactecssenvesscoscecdesesedsasextcecdavaccesscctesessessesaseectec e 32 14 1 FRYER TROUBLESHOOTING CHART
3. KOOTICE Kal 15 120 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 4 COMPUTER CONTROLLER OPERATION 12 Product 12 Product On Off Program Thermometer Clock On Off Keys Key Indicators Key Key Key Key Key L 23 a 5 6 8 9 0 R 330 Heat Demand C C O Indicators On y Displays show current operation Throughout this text a left only display will be printed as CK4 2 28 When both left and right displays should be interpreted together this text will show them as CK4 2 28 READY 4 1 To turn the appliance ON If power is applied to the appliance the displays will show OFF Press the I O key Displays will show one of the normal displays HEATING MELTING SOLID LIQUID or READY Some messages may show in both left and right displays Wait for the appliance to heat to READY condition before cooking 4 2 To turn the appliance OFF Press the I O key Display will momentarily show the software version number and then OFF OFF Use the Left I O key for left side and Right I O key for the right of du
4. 17 120 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 4 8 To Enter Programming Level 1 for the Store Manager Note The factory default setting for this control does not require an operator password to be entered However the operator password requirement and value may be changed in See section 4 12 To Enter Programming Level 2 For the Store Manager This text assumes the operator password is disabled Entry of a password when NOT required will not interfere with the programming process With no cook timers running displays will show one of the following displays HEATING MELT LIQUID or SOLID or READY Press the P program key Left display will show PROGRAM Right display will be blank P BH ee NA Enter password 6684 using the product keys as numeric eas keypad for entry Level 1 amp 2 Password Display still shows PROGRAM 6 6184 From the PROGRAM display continue with this section or go to section 3 4 9 To Set Cook Temperature Press P key then press the thermometer key once for Single Vat left side of Dual Vat or press key twice for Dual Vat right side of Dual Vat The display will show SET xxxF TEMP or SET xxxC TEMP where is the temperature setting Use the product keys for numeric entry to adjust the current setting
5. Figure 1 5 4 Fryers on casters or installed with 4 2 y Figure 1 5 3 Wire housing strain relief hole 2 or flexible conduit must have a restraint cable between 1 75 diameter the fryer and substantial building structure to prevent strain on the electrical conduit 10 120 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 2 7 VENTILATION AND FIRE SAFETY SYSTEMS Your new appliance must have proper ventilation to function safely and properly It is very important to install a fire safety system Your ventilation system should be designed to allow for easy cleaning Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire Ventilation and fire safety systems must comply with local and national codes Refer to ANSI 83 11 for a list of reference documents that will provide guidance on ventilation and fire safety systems 2 8 INSPECTION Before you begin filling and operating the appliance perform the following visual checks v After the appliance is its permanent location check to make sure it is level and stable Any additional leveling that is necessary can be performed as previously described in Leveling the Fryer See section 2 4 Ensure that high temperature limit probe s item 2 in figures 1 7 1 amp 1 7 2 below are in place and secure as shown below Ensure the temperature control probe s item 1 is positioned p
6. FIG 1 Fryer Accessories Item Description Qty 1 A3301001 Fry pot drain clean out rod 1 2 PP10056 Fry pot cleaning brush 1 3 P6072145 14 twin size fry baskets 2 4 B6681201 Filter shovel scoop 1 5 A6667104 Filter media starter pack 20 5 x 9 92 1 6 A1108002 Removable basket hanger per frypot 1 FIG 2 JIB Based Oil Top Off Accessories Item Description 1 Jug adapter 2 Jug holder 3 Oil jug supplied by others FIG 6 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 2 2 GENERAL INSTALLATION REQUIREMENTS Although it may be possible for you to install and set up your new appliance it is STRONGLY recommended that you have this done by a qualified professional A qualified professional will ensure that the installation is safe and meets local or national building electrical and fire codes Where conflict exists between instructions in this manual and local or national codes or regulations installation and operation shall comply with the codes or regulations in the locale in which the appliance is installed 2 3 INSTALLATION CLEARANCES The clearances shown below are for combustible and non combustible installations and will allow for safe and proper operation of your appliance Combustible Construction Non Combustible Construction Inches centimeters Inches centimeters Back Sides Floor Aisle WARNING DO NOT obstruct the fl
7. WARNING The electrical connection used by this appliance must comply with local codes If there are no local codes that apply refer to the National Electrical Code NEC ANSI NFPA 70 for installation in the US In Canada refer to CSA Standard C22 2 and local codes In all other cases refer to local and national codes and regulations The appliance must be grounded in accordance with local code comply with the NEW and ANSI NFPA No 70 latest edition for US and Canadian installations In all other cases refer To local and national codes and regulations To comply with European requirements European models are equipped with an equalization bonding clamp An equalization bonding lead must be connected to this clamp to provide sufficient protection against potential difference This clamp located on the rear of the appliance is marked with the following universal symbol WARNING A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation CE countries WARNING This equipment must be installed so that the plug if used is accessible unless other means for disconnection from the power supply e g circuit breaker is provided WARNING If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 C and have a local means of disconnection from all poles from the mains
8. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model Serial Date Purchased L 00 O 2 Installation amp Operation Manual REDUCED OIL VOLUME FRYING SYSTEM Covering Models SELV14 SELV14T TERT 1 lt istEo L20 406 Rev 5 3 14 TO THE PURCHASER OWNER AND STORE MANAGER Please review these warning prior to posting them in a prominent location for reference WARNING DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Improper installation alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this appliance WARNING Installation maintenance and repairs should be performed by a Pitco Authorized Service and Parts ASAP company technician or other qualified personnel Installation maintenance or repairs by an unauthorized and unqualified personnel will void the warranty WARNING Installation and all connections must be made according to national and local regulations and codes in force WARNING A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation CE countries WARNING During the warranty period if a customer elects
9. 13 120 406 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 3 2 BASIC OPERATIONAL FEATURES ITEM NUMBER 1 10 11 18 19 20 DESCRIPTION AND FUNCTION Basket Hanger Holds fry baskets while draining or between loads Lifts off for easy cleaning Fry Pot Temperature Probe Sends oil temperature to cooking control Oil Top Off Switch OPTIONAL Replenishes oil in frypot JIB Jug in Box Status Light YELLOW Indicates oil jug is nearing empty Frypot Return Handle RED Pulling the handle opens the frypot return valve and starts filter pump to filter or refill frypots Drain Valve Handle Blue Pull to drain frypot Oil Bottle Connector Allows jug to be removed from holder Electric Heating Element Heats cooking oil to desired temperature Cooking Computer Controls frypot temperature and provides cook time tracking Filter Soon Indicator RED Based on cooking loads lights to indicate a frypot should be filtered Cook Load Counter Selector Used to establish filtering frequency Drain Outlet Swings out to ease shortening disposal Filter Pump Circuit Breaker Protects pump motor from over current Filter Pan Cover Easily slides out for cleaning Filter Pan Assembly Holds oil during frypot cleaning and filtering Contains filter pick up assembly and pick up tube Pump Strainer Prevents debris from jamming filter pump if filter paper rips or is installed poorly Fryp
10. moments the display will return to READY MELT or HEATING or CKn mm ss for a cook still running 16 L20 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 4 6 To View Current Settings for cook shake and hold times To view the current settings for any product key press the clock key followed by the V 4 desired product key The display will show CKn mm ss followed SHn mm ss then HDn mm ss Where is the key number and mm ss are the current settings for time After a few moments the display will return to READY MELT or HEATING or CKn mmi ss for a cook still running Typical displays using key 4 as an example Key 4 set for 3 minutes and 28 seconds cook time Key 4 Shake Time is set for 2 minutes and 00 seconds before the o eS end of the Cook Key 4 Hold Time in set for 10 00 minutes In a few moments the display will return to READY 4 7 perform Out operation neo Normal maintenance of a fryer requires regular tank cleaning This process involves draining the vat of oil and filling with water Cleaning solution is added and the control is set to the boil out mode by one of the following methods 4 7 1 Automatic Boil Entry Water Detection After filling an empty vat with water turn the appliance On Heat
11. ADIUSTIMENT a ba 23 5 5 FLUSH HOSE OPERATION IF EQUIPPED s csssccssscesscecssscsscecessessseecascseseeceascseseeseeesessecesseseaseceusesesseneeeeeaeeeeess 23 3 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL G ROUTINE CLEANING i 2sccscecisccccsssediccctctecccasescieccctscacdibaccsecdccesecdsscssdeccccsaceisssdiecaconssddsbeccceacsasessasesssceacdbwaad tes 24 6 1 CLEANING SCHEDULE vs ssxtsaisecoesesdovivsede r a a a rome eave eed 24 7 STARTIOE DAY is cicecccescisiessssccedeesediectictecdsusesdiaccechstectessdieneceuscadsscseceesccssdodsesscecdcdensadivaccccstcsasessdssdcccaaasaseddices 24 7 1 REPLACING THE FILTER MEDIA IF EQUIPPED sscssssccssscesscecssecececeascesseeceaecesseeceueceeeceusesessecueeseasecaseseaseneess 24 8 DAILY CLEANING INSTRUCTIONS lt i 0 0 cceccececcccscsssescessccsccoccsesscsssecsccbssasessecececesessscesusstoccessesdessesdcosesessscacececees 26 n A E AE E E 26 9 1 CLEANING THE GOOKTANK 26 9 2 26 9 3 FILTER CLEANING IF EQUIPPED jirna aea 27 10 WEEKLY PREVENTATIVE MAINTENANCE cccccccsssssssceeeccccccssssssceesccecssssssssccesccccssssceesceecanecsssscessceooens 27 11 MONTHLY PREVENTATIVE
12. cccesscccesssececeesececseececesuececseneececueeeeeaueeeceecaecessueeeceeaaeeseeneeceeaneeeegas 32 14 2 FILTER TROUBLESHOOTING onnaa aaao e aae Teea aa 33 143 COMPUTER amp DIGITAL CONTROLLER 5 34 14 4 PROBLEM SOLVING SHORTENING 35 4 120 406 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 1 THEORY OF OPERATION The Pitco Low or reduced Oil Volume fryer works very similarly to the Pitco standard electric fryer Other than rotating elements for cleaning the units function nearly the same The Low Oil Volume Fryer has a reduced cold zone to significantly reduce oil usage and extend oil life This smaller zone may require more frequent filtering depending on the product being fried Upon turning the fryer on the high limit closes the side on safety contactor which stays closed until the fryer is turned off If the oil temperature exceeds 450 deg F the high limit opens and prevents further operation until the cooking oil has reached a safe cooking temperature This places a minimum duty cycle on the safety side on contactor to insure its proper operation when needed The heat demand contactor opens and closes on demand fr
13. Check for any air or shortening leaks and for excessive oil build up Check O Ring on filter pickup tube and replace as needed Check filter strainer on pickup tube Check operation of drain valve and DVI drain valve interlock Check operation of return oil valve and its pump switch Check all hardware in filter pan Check filter operation by filtering the fryers Check pump motor amp draw compare to nameplate amperage Check pump and motor clean any excess oil from pump assembly Check all filter hoses for leaks and integrity 29 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 12 1 5 HEATING ELEMENT v v Check if the element is mechanically strong and good condition Look for scale build and inspect for signs of dry firing Verify element wires are in good working condition Look for damage to wires or frayed insulation Check that the insulation is dry Verify that bulkhead connections nut is tight and leak free Look for grease build up and oily surfaces Verify amp draw is within range as compared to the information on the data plate 12 1 6 CONTROL BOX amp ELECTRICAL COMPONENTS lt lt lt Verify that heating contactors in good condition Check for worn or pitted contacts Verify that wires are tight and in good condition Verify that all components transformer terminal block relays drain switches etc are in good condition Verify that wires are tight and
14. Press key to save setting Display now shows PROGRAM To exit here press P again or continue 4 10 To Change a Product Key Cook Shake Hold and Hold Pre Alarm Times For each product key Cook Shake Hold and Hold Pre alarm times are set in this section With display showing PROGRAM continue with the following section for each product key to change 4 10 1 Cook Time Cook Time may be set for each product key To deactivate any product key enter a zero value for cook time Press the Clock key Display will show SELECT PRODUCT Press the desired product key to change ON The display is now showing mm ss TIME where n is the key number OY CK means Cook and mm ss is minutes and seconds Use the product keys for numeric entry to adjust the current setting Press the Clock key to save cook time and continue setup for this product key 4 10 2 Shake Time Shake time is an alarm that sounds during Cook Time to prompt operators to shake the basket Default for this value is zero meaning the Shake Time is inactive To use Shake Time time value must be a non zero value and must be set to a value less than cook time Display shows NSH mm ss TIME where n is the key number SH means Shake and mm ss is time in minutes and seconds Use the product keys for numeric entry to adjust the current setting Press the Clock key to save shake time and continue setup for this p
15. cord s gas hose and retention lanyard Wearing your personal protective equipment pull the fryer away from the hood Check that vent hood drip cup is empty and not dripping oil into the flue Check that the hood baffles are clean and not dripping oil into the flue Clean the fryer sides back and the flue area it may be necessary to use a non abrasive pad to scour and a putty knife to scrape the oil buildup With a clean damp cloth and food grade detergent wipe the area clean Wipe up any excessive oil on the power cord s and gas hose with a dry cloth Check flue pipe for any foreign debris object and remove if found Reattach power cord s gas hose retention lanyard and push fryer back under the hood Check that wires and cords are not frayed or loose in and out of the cabinet Check around the appliance for loose parts or accessories that need to be secured or other foreign items ex Aerosol cans that should be removed from the area WARNING Serious injury could result from direct contact with hot surfaces and or oil Always wear apron heat resistant gloves for skin protection and goggles for eye protection WARNING Read the operation section of this manual prior to filling or operating the appliance 27 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 11 MONTHLY PREVENTATIVE MAINTENANCE Food debris and oil shortening can buildup inside the tank Performing the monthly preventative maintenance steps b
16. marked 1 8 max or a Philips Picture 2 Reset Button Full pot screwdriver to reach through Install the Access cover screw shown SELV14T reset the access hole and press The high limit switch is now reset and the buttons are under the outer the reset button appliance is ready for start up Screws h If the reset becomes tripped again discontinue using the fryer and call for service WARNING DO NOT add oil to the frryer until it has been given ample time to cool down Failure to do so may result in damage to the appliance and or injury to the operator 13 3 DRAIN VALVE INTERLOCK Your appliance is equipped with a drain valve interlock circuit to prevent the appliance from heating if the frypot drain valve is opened Refer to the following procedure to resume operation after the drain valve interlock is tripped 1 Turn the appliance OFF 2 Close the tank drain valve and fill the tank with oil shortening 3 Turn the appliance ON 31 L20 406 Rev 5 3 14 SELV INSTALLATION amp OPERATIONAL MANAUAL 14 TROUBLESHOOTING CHARTS 14 1 FRYER TROUBLESHOOTING CHART Probable Causes Corrective Actions No power to appliance Check main building power supply Circuit Breaker tripped Reset circuit breaker Connect power cord Check power cord where it Power Cord loose or not enters the rear of the entrance box Verify Computer Controller connected display doesn t light that it os plugged
17. replace the filter media if the appliance is equipped with a filter drawer 1 Detach the pickup tube from the filter pickup assembly by unscrewing it counterclockwise at the knurled fitting from the threaded fitting on the filter screen Slide off the filter paper clip and remove used filter paper from filter screen Replace with new filter paper ensuring that the hole in the paper is on the top so that threaded fitting in filter screen protrudes through it Fold filter paper to the underside of the filter screen and replace filter paper clip Re attach filter pickup tube to the filter screen by screwing it clockwise into the threaded fitting in filter screen Reinstall the filter pickup assembly into the filter system by placing the newly covered screen portion of the assembly into the filter pan and connecting the quick disconnect on the filter pickup assembly into white donut fitting on the left hand side of the appliance Ensure that it snaps tightly and securely into donut fitting Lift BLUE drain valve handle up Fill fryer Filter Pan Filter Envelope Clip Filter Strainer Cap Filter Envelope Filter Screen Filter Pickup Tube 25 120 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 8 DAILY CLEANING INSTRUCTIONS WARNING Turn Fryer Off before filtering Wear oil proof insulated gloves not Shown It is recommend that the filter media be cleaned at least daily or whenever the pump rate becomes notic
18. to use a non original part or modifies an original part purchased from Pitco and or its Authorized Service and Parts ASAP companies this warranty will be void In addition Pitco and its affiliates will not be liable for any claims damages or expenses incurred by the customer which arises directly or indirectly in whole or in part due to the installation of any modified part and or received from an unauthorized service center WARNING This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the electrical cord connection Single appliances equipped with legs must be stabilized by installing anchor straps All appliances equipped with casters must be stabilized by installing restraining chains WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood WARNING This appliance is intended for commercial professional use only and should be operated by fully trained and qualified personnel It is not intended for continuous mass production of food WARNING This appliance is intended for indoor use only WARNING If the power suppy cord is damaged it must be replaced by a Pitco Authorized Servic
19. will be applied to the vat warming the water This control will detect the presence of water by temperatures not rising above the boiling point of water 212 F 100 C After a time at this temperature displays will show Heat will be disabled until the operator responds to this prompt Pressing the 0 key is a YES response to the boil prompt If pressed display will show Heat will maintain vat temperature at 185 F 85 C for cleaning as long as the control remains on To exit boil mode control must be turned off Warning Pressing any other key at the PRESS 0 TO BOIL prompt is regarded by the control as a NO response With this response the control will apply heat to the vat as if oil were present in the vat With water in the vat a rolling boil will result This will cause undesirable foam over conditions and steam burn hazards to operators performing cleaning operations Manual Boil Entry After filling an empty vat with water turn the appliance on Press the thermometer key and enter key sequence 2 1 2 f control is set to display in the Celsius scale press 1 0 0 keys to manually enter mode The display will show BOIL to indicate entry into boil mode To exit boil mode control must be turned off Enter 100 for Celcius Displays 140
20. ACTUAL AND SET TEMPERATURES ccccccccccccccceccaceeaeseececeseceseseseeeseseseseseseseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseseseseseess 16 4 6 VIEW CURRENT SETTINGS FOR COOK SHAKE AND HOLD TIMES ssssceccceceesssescececeeceacesececececeeneneecececeeeeaueneseeeeees 17 4 7 TO PERFORM BOIL OUT OPERATION imuriin aiae ea dienean aa aianei ara a eN a iaieiiea baoa 17 4 7 1 Automatic Boil Entry Water Detection c cccccccscccesssssecessssesessceceessssccsessessessseeessesecsessesecsaseceeseseces 17 4 7 2 Man al boa eaa aaa 17 4 8 TO ENTER PROGRAMMING LEVEL 1 FOR THE STORE MANAGER ccecsescccesssccecsssceeessseeceesaececessseceesaeeecesaececeesseceees 18 4 9 5 TEMPERATURE 25 26800 18 4 10 CHANGE A PRODUCT SHAKE HOLD AND HOLD PRE ALARM TIMES 18 410 4 COOK 18 4 10 27 ATE EAE EO EAEE 18 410 2 0 2 E a a a a ree 19 4 104 Hold Pre Ala rmi aae iaiia bade a eaaa iiia a a aa a 19 11 TOEXT LEVEL I PROGRAMM N G ae done odes 19 4 12 TO ENTER PROGRAMMING LEVEL 2 FOR THE STORE MANAGER 0 ccesssscccesssececsssseeesaececsessececsseeceesaesessssececsesseceees 19 4 13 FAHREN
21. HEIT OR CELSIUS DISPLAY sccsescessecceecscesedsesvecoc sen esevessvebevevessseveudeshe ve 19 4 14 PASSWORD CHANGE OR REQUIRED 20 4 15 BEEPER VOLUMESAND TONE 2 aaa a ai ra eiaa ia a a 20 4 16 LANGUAGE SELECTION aa aa a A E 20 4 17 CYCLE TYPE EA 20 A187 RECOVERY TEST VA UE S toveus engine a a a OOE TIRa 20 4 19 CONTROL OR TIMER LEFT SIDE OF DUAL OR SINGLE VAT c sccecsescccesssscecessseecsssseceesueeeceessececsssecesaeeecsesseaeeneseceees 21 4 20 CONTROL OR TIMER RIGHT SIDE OF DUAL VAT cccesssscecesssececsecessssececssseceesseseceesaececsseseesseseceesaeeeesseseceeseeeceeaas 21 4 21 OTHER DISPLAYS coantaduandieaae sabes OES 21 4 22 ce conde bed Sexe ex 21 5 22 5 1 PUSH BUTTON OIL TOP OFF 22 5 2 AUTOMATIC OIL TOP SYSTEM OPTION cccccssccecsssccceessseceessececsseseceesaeseceessecessseceesaeeeceesaeeecsssecesaeeeceegas 22 5 3 QUICK STRAIN FILTERING FILTER SOON LIGHT FLASHING ccccscccecsssceceessecesesseeecsseeceesseeecsessecesssseceeseseceeaaes 23 5 4 COOK COUNTER
22. OPTIONS Press product key 1 display shows DEGREE F OR where is the current setting Use the product key 0 to scroll through choices F or C Press P key to save choice Display shows PROGRAM 19 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 4 14 Password Change or Required With factory settings an operator password is not required to enter programming Levels 1 and 2 The password may be activated or changed in this section With display showing PROGRAM press the product key 0 Display will show B SELECT OPTIONS Press product key 2 display shows SET PASS NEW PASS Use the product key 0 to scroll through choices NO PASS or PASS REQ Press P key to save choice If NO PASS is selected Display returns to PROGRAM If PASS REQ is selected display will show PASSnnnn NEW PASS to prompt for new password Displayed value nnnn is the current password Use the product keys for numeric entry to change password Press P key to save choice Display shows PROGRAM Note The factory default password 6684 will always work even if a different password is selected above 4 15 Beeper Volume and Tone Volume and Tone of the beeper alarm may be changed in this section Volume ranges are 1 2 and 3 where 3 is the loudest setting With display showing PROGRAM press the product key 0 3 Display will show SELECT OPTIONS
23. Press product key 3 display shows VOLUME n BEEPER Use the product key 0 to scroll through choices n 1 2 3 or T Beeper volume will change as each selection is made If T is selected an additional display is shown TONE n BEEPER Use the product key 0 to scroll through choices n 1 2 3 Beeper tone will change as each selection is made Press P key to save choice Display shows PROGRAM 4 16 Language Selection With display showing PROGRAM press the product key 0 7 Display shows SELECT OPTIONS Press product key 4 display shows ENGLISH LANGUAGE Use the product key 0 to scroll through choices ENGLISH ESPANOL FRANCAIS DEUTSCH HOLLAND Press P key to save choice Display shows PROGRAM 4 17 Melt Cycle Type This adjustment allows selection of the melt cycle type or disabling the melt cycle requirement when starting the appliance from a cold start With display showing PROGRAM press the product key 0 Display will show SELECT OPTIONS 5 Press product key 5 display shows LIQUID the default setting Use the product key 0 to scroll through choices liquid solid no melt Press P key to save choice Display will again return to PROGRAM 4 18 Recovery Test Value This controller maintains a record of heat up times for the appliance A poorly running appliance will ha
24. a Quick Filtering as soon as business levels permit TURN Fryer OFF Pull BLUE drain handle to drain oil from fry tank Grab element handle and lift to rotate the elements out of the frypot Pull RED handle turn pump ON Rinse fry pot 30 seconds Use brush to clear debris through drain Push BLUE handle in When bubbles appear in oil push RED handle in 5 4 COOK COUNTER ADJUSTMENT The Pitco SELV14 is a Low oil volume fryer Low oil volume fryers have smaller cold zones than standard fryers and may require filtering during the cooking day Excessive sediment levels in the bottom of the frypot can cause shortening to break down prematurely The cook counter makes it easy to know when to filter each fryer Quick filtering as often as possible is an easy way to insure the benefit of longest possible shortening life It is necessary for managers to determine filtering frequency on a fryer by fryer basis to prevent sediment build up Once you have determined how many loads of various products can be cooked without over filling the bottom of the fryer set the cook counter to that number In general products which create a small amount of sediments can use higher numerical settings Foods with high breading fall off use lower numbers 1 Use a flat screwdriver to remove cover Set selector knob based on products cooked in this fryer Depending on sediment fall off select from 1 15 light fall off products 15 heavy fa
25. al vat control 60126802 Either key may be used on the single vat controller 4 3 To start a cook When displays are showing READY the appliance has reached set temperature and is ready to cook Press the desired product key and place product into the vat The indicator above the product key will flash to indicate the cook timer is running In the example above product 4 is cooking with 2 minutes and 28 seconds remaining The right side display has no running cook timers and shows READY Multiple cooks may run together While cooks are running the displays will always show the cook with the least time remaining Longer running cooks will flash their indicators at a slower rate Cook time remaining on these keys may be checked by momentarily pressing the product key 4 4 Tocancel a cook Press and hold the product key to cancel a running cook If no other cooks are pending controller displays will return to READY 4 5 view Actual and Set temperatures To view the actual vat temperature press the thermometer key The display will show ACT nnnF or ACT nnnC where nnn is the current vat temperature After a few moments the display will return to READY MELT or HEATING when no cooks are running CKn mmi ss for any cooks still running To view the set temperature press the thermometer key twice The display willshow SET nnnF SET nnnC where nnn is the current temperature After a few
26. all the way into the receptacle Controller is on and appliance will not High temperature limit has Allow appliance to cool and reset High heat up tripped temperature limit Appliance will not Faulty temperature probe Contact Authorized Service Company maintain temperature properly Faulty High temperature limit Contact Authorized Service Company Computer display shows off and can not Faulty computer Contact Authorized Service Company be turned on Oil Temperature is Temperature Calibration Refer to section 3 8 hotter or cooler than Defective Temperature Probe Contact Authorized Service Company Blue drain vavle is not Computer Controller completely closed Close blue drain valve handle displays DRAINING p gt EET or TURN OFF JUSIC Or Contact Authorized Service Company defective drain switch Computer Controller displays PROBE Open temperature probe Contact Authorized Service Company OP OPEN 32 L20 406 Rev 5 3 14 SELV INSTALLATION amp OPERATIONAL MANAUAL 14 2 FILTER TROUBLESHOOTING Probable Causes Corrective Actions Press down on the drain valve handle and verify Drain valve is not fully open __ that it is fully open Use the clean out rod to clear the drain valve opening If this doesn t clear the blockage close the drain valve and contact a qualified service technician Drain Valve is open the oil is draining slowly or not at all Drain is plugged with debris Red
27. appliance OFF and allow the fryer to soak for 15 to 30 minutes allowing the cleaner to soften the oil shortening deposits and carbon Scrub the inside of the tank using a cleaning brush safe for hot water Care must be taken to remove all the foreign material on the tank heating tubes sidewalls and other components in the tank Drain and dispose of the cleaning solution CAUTION Cleaning Solution is HOT Once the tank has cooled rinse with clean potable water thoroughly Remove all remaining water and residue with a clean dry cloth Clean and dry baskets tube rack and basket hanger before reinstalling Close the drain valve and fill the cooker tank with oil 28 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 11 2 TEMPERATURE CHECK Use a high grade pyrometer or digital thermometer suitable for temperature up to 380 F 182 C Place the thermometer in the oil above the tip of the fryer s temperature probe with in 1 2 54 cm 25 4 mm Be sure not to touch the heat tube since this will measure incorrect temperatures Check that the controllers set point and thermometer is within 5 F 2 8 C If your measurement are off re measure again before contacting an Authorized Service Company for further assistance 12 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION This section should ONLY be performed by a qualified service technician as part of a regular kitchen maintenance program This inspection shou
28. ct a qualified service technican Temperature probe is shorted Contact a qualified service technican SYSTEM FAILURE POLISH This message indicates that oil in Operators may depending on settings the vat is in need of polishing polish now or defer the polish filter NOW operation for a later time 34 L20 406 Rev 5 3 14 SELV INSTALLATION amp OPERATIONAL MANAUAL 14 4 PROBLEM SOLVING SHORTENING Frying oil Problem Solving Problem Possible Cause Solution o Fried Product greasy Old or broken down frying oil Change frying oil Frying oil temperature not at 350 F when sure frying oil temperature is at 350 F product was fried when product is fried Fried product not drained after frying Drain product properly after frying Product too dark or burnt Old or broken down frying oil aeon aooe frying oil taste Breaded product not at frozen temperature Fry product immediately out of freezer when fried Cook time too long Verify correct product button was pressed Verify cook time setting for product is correct Frying oil temperature is too hot above Use a temperature probe to measure frying oil 350 F temperature Temperature should be 350 F 5 F If temperature is above 350 F contact a qualified service technician Temperature probe is damaged Use a thermometer to measure frying oil temperature Temperature should be 350 F 5 F Contact a qualified servic
29. d before cleaning and servicing this appliance WARNING Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water The water is extremely hot and can cause severe injuries CAUTION DO NOT leave the appliance unattended during cleaning Never let the liquid level go below the elements 7 START OF DAY 7 1 REPLACING THE FILTER MEDIA if equipped ATTENTION INSTALL NEW FILTER DAILY more frequently if scraping the sediment does not restore full pump flow rate Oil will return to frypot slowly if the filter is dirty 1 Clean Filter Parts Clean filter parts in a pot sink using detergents to emulsify cooking oil film Allow parts to fully air dry before installing filter wet parts will make the filter soggy and tear open Installing a New Filter Envelope A6667101 for replacement envelope Insert support screen with fitting facing hole in filter Fold open end of paper down Slide clip assembly over folded end of envelope assembly and attach clip assembly to filter support fitting and tighten nut Pick up Tube Strainer Oil will return slowly is strainer cap is loose or dirty Check pick up tube strainer is clear each time the filter is changed Insure that the strainer is installed tightly on housing Push filter pan into rail under fryer until the pan stop is reached 24 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL Refer to the following procedure to
30. e and Parts ASAP company technician or a similarly qualified person in order to avoid a hazard In Europe supply cords must be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 WARNING The power supply must be disconnected before servicing maintaining or cleaning this appliance WARNING The appliance is NOT water jet stream approved DO NOT clean the appliance with a water jet or steam cleaner WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids Serious personal injury could result if skin comes in contact with the hot surfaces or liquids WARNING DO NOT sit or stand on this appliance The appliance s front panel tank splash back tank cover work shelf drain board is not a step Serious injury could result from slipping falling or contact with hot liquids WARNING NEVER use the appliance as a step for cleaning or accessing the ventilation hood Serious injury could result from slips trips or from contacting hot liquids WARNING Potential fire danger exists if the cooking oil level is below the minimum indicated level The cooking oil level should NOT be allowed to fall below the minimum indicated level line at any time The use of old cooking oil can be dangerous as it will have a reduc
31. e technician Product is too light or Cook time too short Verify correct product button was pressed product not fully cooked Verify cook time setting for product is correct Removed product before cook time Wait for fryer to beep to signal completed cook complete time Temperature probe is damaged Use a thermometer to measure frying oil temperature Temperature should be 350 F 5 F Frying oil temperature is not hot enough If temperature is below 350 F contact a qualified below 350 F service technician 35 L20 406 R4 SELV INSTALLATION amp OPERATIONAL MANAUAL In the event of problems with or questions In the event of problems with or questions about about your order please contact the Pitco your equipment please contact the Pitco Frialator Frialator factory at Authorized Service and Parts representative 603 225 6684 World Wide or at our ASAP covering your area or contact Pitco at the Website Address www pitco com numbers listed to the left MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY ST CONCORD NH 03301 36 L20 406 R4
32. eably slower longer than 2 5 minutes N gt Q Pull BLUE drain handle to drain fry pot Use the drain clean out rod if the frypot doesn t drain immediately Pull RED handle to start pump Brush crumbs from sides and bottom Allow all sediment to drain Wipe frypot Push RED handle in Use water dampened cotton towel to remove crumb ring detergents are not recommended in this step Pull RED handle Allow oil to circulate for 10 15 minutes Refill Push BLUE handle in When air bubbles appear push RED pump handle in 9 END OF DAY 9 1 CLEANING THE COOK TANK WARNING Turn Fryer Off before filtering Wear oil proof insulated gloves not Shown 1 2 3 4 Turn the appliance off Drain all the oil from the tank and allow the tank to cool Remove baskets tank rack and basket hanger for cleaning Using the cleaning brush remove all the loose debris and scrub all tank surfaces For tougher carbonized oil and carbon buildup scrub tank using a Scotchbrite or other abrasive pad Wipe residue with a clean damp cloth and carefully dry any remaining oil shortening droplets from the tank before returning oil into the tank Clean and dry baskets tank rack and basket hanger before reinstalling 9 2 CLEANING THE CABINET 1 Wipe any spilled oil dust and lint the cabinet exterior with a clean damp cloth and a mild food grade detergent Be careful not to get any water o
33. ed flash point and be more prone to foaming over WARNING The contents of the crumb catch and or filter pan of any filter system must be emptied into a fireproof container at the end of each day Some food particles can spontaneously combust if left soaking in certain types of oil or shortening WARNING Completely shut the appliance down when shortening oil is being drained from the appliance This will prevent the appliance from heating up during the draining and filling process Serious injury can occur WARNING DO NOT operate appliance unless all panels and access covers are attached correctly WARNING It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL TABLE OF CONTENTS 1 THEORY OF OPERATIONS sccicec3 cccovc 5 27 JINSTALLATION we 6 2 1 CHECKING AND UNPACKING YOUR NEW APPLIANCE 6 2 2 GENERAL INSTALLATION REQUIREMENTS c cccccccccsessssecececesseesecececeeseaeseeececeessaeseeececseseeaeseeseseseeaaeeeeceeees 7 2 3 INSTALEATION CLEARANCES 2 7 2 4 LEVELING THE FRYER LEGS GASTERS O A e 8 2 5
34. elow will keep your equipment safe and at peak performance If you are producing high quantities of fried food and or frying heavily battered food it may be necessary to clean these components more than once a month 11 1 BOIL OUT PROCEDURE Wear protective gloves and clothing when cleaning and draining the appliance Oil may spatter and will cause injury to personnel 1 2 10 11 12 13 14 15 Read the operation section of this manual prior to filling operating the appliance Turn the appliance off Drain all the oil from the tank and allow the tank to cool The container must also be able to withstand 400 F 205 C temperatures Remove baskets tank rack and basket hanger for cleaning Remove and discard any large debris inside the tank Close the drain valve and fill the tank with potable water to the oil level line Place the appliance into boil mode Turn the appliance ON The controller will recognize that there is water in the tank and automatically enter boil mode To enter boil mode manually press the Temp Key then keys 2 1 2 for degrees F or 1 0 0 for degrees Once the water reaches a simmer add 8 to10 ozs 227 to 283 g of Pitco cleaner for every 25 Ibs 11 3 kgs of oil shortening your fryer is rated to hold Simmer for 1 minute The water should never be allowed to boil as this may splash over the tank side and cause permanent damage to the components Turn the
35. hoice Display shows PROGRAM Note If timer is selected heat control outputs are disabled leaving only the timer functions active Do not make this selection on Solstice fryer models 4 21 OTHER DISPLAYS PROBE OP OPEN Open probe detection is standard on all Pitco controls If probe is detected open normal heating and cooking activities are suspended HIGH TMP HIGH TMP This display warns operators that the vat temperature has exceeded set temperature by 40 F 22 C or an absolute maximum of 410 F 210 C This display does not show the status of the mechanical high limit switch DRAINING TURN OFF This message indicates that the drain valve has been opened the vat is assumed to be empty by the controller Normal heat control activities are suspended To restore to normal operation close the drain value Display will show TURN OFF TURN OFF Turn controller off and refill the vat Continue with normal operations at See section 4 6 HEAT FAILURE OR IGNITION FAILURE This message indicates that the heating system failed to respond Typically the high temperature limit switch has tripped and is in need of resetting In the case on gas fired appliances this message will display if the pilot fails to light or is detected marginal by the ignition module SYSTEM FAILURE This message indicates a shorted probe If probe is detected as a short circuit normal heating and c
36. in good condition Verify enclosures are free of leaks Check for water stains and wet surfaces Verify that the covers and panels are intact and provide a safe condition Check for loose parts Verify power cord is in good condition Check for frayed or exposed wires Verify that the insulation is in good condition and the attachment to the appliance is tight 30 L20 406 Rev 5 3 14 SELV INSTALLATION amp OPERATIONAL MANAUAL 13 TROUBLESHOOTING 13 1 POWER FAILURE If electric power is removed for any reason the appliance will shut down To restart the appliance follow the appliance start up procedure in See section 3 3 CAUTION DO NOT attempt to operate this appliance during a power outage 13 2 HIGH TEMPERATURE LIMIT This appliance is equipped with a high temperature limit switch The high temperature limit switch will stop the appliance from heating if the internal cook tank reaches an unsafe temperature In the event that the high temperature limit has tripped Please refer to the following procedure to reset the switch a Turn the appliance off b Allow the appliance time to cool to room temperature c Add oil to the cook tank as needed d Remove the access screw located under the basket support Picture 1 e Use a small diameter tool 1 8 Picture 1 Picture 2 maximum such as a small Philips Use a flat screw driver to Use a small diameter rod screwdriver to press the reset button remove the screw
37. included in the fixed wiring in accordance with local codes WARNING All power connection wiring for this appliance must be made in accordance with the wiring diagrams s located on the appliance CAUTION Leakage current of this appliance may exceed 10 mA When permanently connected a high integrity protective system employing an RCD rated at 30 mA must be used with this appliance 9 L20 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 2 6 OPTIONAL CORD SET amp PLUG and RESTRAINT CABLE If your appliance was not equipped with an optional cord set and plug field connection to electrical power supply will be required Adhere to all local or national codes and warnings from see section 2 5 when making field connections to mains Use the table above to determine conductor rating and 1 Remove the fryer entrance box cover Figure 1 5 1 2 Insert power cable conduit through hole in fryer cabinet Figure 1 5 2 Use care when routing power cable conduit through the fryer to not interfere with actuator movement 3 Referring to figure 1 5 3 Install cable strain relief in housing cutout 1 Attach power cable wires to terminal block 2 per connection diagram on fryer door 4 Attach a movement restraint cable assembly to any fryer that is not connected with a cord and plug Figure 1 5 4 Figure 1 5 2 Insert flexible conduit through cabinet as shown to prevent contact with moving parts in fryer cabinet
38. ld take place a minimum of once a year by an Authorized Service Technician recommended by Pitco It may be necessary perform this inspection more than once a year 12 1 1 SAFETY EVALUATION v v v Check power cord and plug Check all exposed wiring connections switches and indicator lights Check legs casters wheels plate welds and ensure all nuts and bolts are secured 12 1 2 MECHANICAL INSPECTION 12 1 3 12 1 4 lt lt lt lt lt 4 lt Check fry tank for shortening leaks and excessive oil build up Check for oil migration Clean as required Check hood drain cup ensure that it is not dripping onto the appliance Empty as necessary Check hood baffle for clean surface oil water condense can drip onto appliance Check drain filtration system if equipped for leaks Check for missing fryer parts Check for missing fasteners TEMPERATURE CONTROL SYSTEM lt lt lt lt 4 A Check electrical connections and harnesses Check temperature probes and limits for carbon build up and plating Clean as required Check proper mounting of probes and sensors and verify all fasteners are secure Check DVI Drain Valve Interlock drops out controller Check Controller thermostat features to ensure they are functioning Check Temperature Calibration FILTER SYSTEM IF EQUIPPED lt lt lt lt lt lt lt lt A Check electrical connections and harnesses Check IEC power cords are fully engaged and secure
39. ll off products 1 3 Replace cover 5 5 FLUSH HOSE OPERATION if equipped The cooker tank can be rinsed cleaned by using a filter flush hose if equipped Refer to the following procedure to operate the filter flush hose Turn the appliance OFF Pull the blue drain handle down to drain oil shortening from the cooker tank into the filter pan Connect the filter flush hose to the quick connecting fitting Point the filter hose nozzle outlet into the cooker tank Pull the yellow handle to turn the pump on and allow oil shortening to flow through the flush hose To refill the tank lift the blue drain handle up Then the tank has completed filling push the yellow handle to deactivate the pump 23 120 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 6 ROUTINE CLEANING 6 1 CLEANING SCHEDULE Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance During the cooking process oil shortening may spill and splatter and requires immediate attention Furthermore during the cooking process particles crumbs and crackling collect inside the cooker tank reducing product quality and decreasing oil shortening life If you are producing high quantities of fried food and or frying heavily battered food it may be necessary to perform the QUICK STRAIN FILTERING See section 4 25 more than once a day WARNING The power supply must be disconnecte
40. n perfect condition Pitco does not assume responsibility for damage or loss incurred in transit 1 Upon Delivery inspect for visible shipping damage in the presence of the trucking operator If something appears damaged file a claim for damages regardless of extent Unpack and inspect unit for damage Contact the shipper within 15 days and file a concealed damage claim the shipper is only responsible for concealed damage for 15 days after delivery Remove the unit from the shipping pallet a Remove the filter pan and JIB pan figure 2 item 2 from unit before attempting to dismount the unit from the shipping base Do not allow the full weight of the unit to rest on the legs or caster when removing the appliance from the shipping pallet The casters can be bent or damaged if too much weight or force is applied to them from improper handling Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance Refer to figures 1 and 2 for accessory identification If you are missing any parts contact the dealer from whom the appliance was purchased Using the front cover of this manual record the following for warranty service or future reference 1 Your Pitco model number 2 Fryer serial numbers Found on the inner door of each fryer The date purchased from your dealer invoice Once you have completed the above the appliance is ready to be installed
41. o advantage cost you money and increase the fire danger TEMPERATURE DELL OLIO Mantenere la temperatura dell olio nella friggitrice fino a un massimo di 190 C Temperature maggiori causano un rapido degrado dell olio senza tuttavia eseguire una cottura pi rapida Da 205 C a 210 C la durata dell olio inferiore di un terzo rispetto a quella 190 C Inoltre l accresciuta decomposizione comporta una forte emissione di fumo anche se la temperatura viene riportata di nuovo a 190 C Le alte temperature non prevedono vantaggi sono antieconomiche aumentano il rischio d incendio OEPMOKPAZIA AAAIOY Atatnpeite OTN 190 KeAciou YwnAdtEpes aAAdEouv Kal Sev TOU oOTOUG 205 210 eivai Eva TNG TOU 190 KeAoiou n Tou oe T vw 190 KeAoiou KI AV OTOUG 190 uyn s
42. om the primary control to maintain the desired cooking temperature When the heat demand contactor closes it energizes the heating elements in the fry pot Near the fryer heating elements the temperature probe and high limit can be found The temperature probe provides a signal to the primary control sensing the oil temperature in the fry pot The fryer is equipped with a manual ADD OIL button that can transfer fresh oil from a JIB Jug in Box located under the fryer or a bulk oil management system The operator can use the manual ADD OIL button as needed to replenish any oil consumed in the cooking process It is recommended that oil only be added when the fry pot is at the desired temperature and that the ADD OIL button not be used to fill an empty fry pot from the JIB Optional Automatic Top Off If equipped the fryer only when operating at desired temperature senses the oil level and replenishes consumed oil only between cook cycles There are no programming options for the operator or service technician the control functions like any other Pitco electric fryer computer control The ADD OIL switch described above is present with Auto Top Off 5 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 2 INSTALLATION 2 1 CHECKING AND UNPACKING YOUR NEW APPLIANCE Your new Pitco appliance has been carefully packed into one crate Every effort has been made to ensure that it is delivered to you i
43. ooking activities are suspended 4 22 APPLIANCE SHUTDOWN Refer to the following procedure to shutdown the appliance Press and hold the computer control 1 button to turn the controller OFF 21 L20 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 5 OILMANAGEMENT 5 1 PUSH BUTTON OIL TOP OFF SYSTEM LOW BOTTLE LIGHT Refer to the following procedure to perform easy cooking oil replenishment It is not intended for filling the frypot If yellow light comes on for LOW OIL BOTTLE it indicates that oil jug is getting low 1 TOP OFF LOW Press and hold switch to replenish frypot oil as needed 2 Remove Oil jug holding compartment that is provided except on Solofilters Insert cap assembly hose Lower until cap rests on edge of jug Return to cabinet FRYPOT TOP OFF SWITCH 5 2 AUTOMATIC OIL TOP SYSTEM OPTION Pitco offers the Automatic Oil Level Control option Auto Top Off to maintain the optimal oil level in your Pitco fryer This optional system minimizes the need for the operators attention during busy cooking hours The system maintains oil levels in the frying vat by adding small amounts of fresh oil when appropriate Replenishment oil is drawn from a Jug In Box JIB located in one of the cabinets in a multiple vat build Alternately the JIB can be remotely located within nine feet of the fryer The system can also accommodate a bulk oil system The Oil Level Driver Board OLDB w
44. orks with the Filter Control Board FCB to maintain proper cooking oil levels An optional Manual Fill Switch to allow operators to add fresh oil at their discretion can also be supplied Fresh oil is added to a low vat by using the same pump that is used for filtering Because the pump has multiple purposes filtering and topping off the vat the Filter Control Board FCB will prevent the any top off event during filtering The system s Oil Level Drive Board samples the oil level probe continuously and determines when to add fresh oil to the vat The Enable Input allows a top off event only when it s appropriate There are specific conditions when fresh oil should not be added to the vat Cook Cycle Heating Cycle Melt Cycle Filtering Cycle Control in the OFF state oR WDM The Enable Input is active only when the cooking control is at cooking temperature and an idle condition Typically the cooking control displays READY or DROP when idle Without the Enable Input active the Oil Level Drive Board will not top off the fry vat 22 L20 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 5 3 QUICK STRAIN FILTERING Filter Soon light flashing WARNING Turn OFF Fryer before filtering Wear oil proof insulated gloves while filtering Refer to the following procedure for quick strain filtering FILTER SOON LIGHT When flashing perform
45. ot High Limit Reset Button Press to reset Filter Motor Thermal Overload Reset button RED Press to reset Element Lift Handle Use to lift elements from frypot during cleaning Fry pot oil top off supply jug Supplied by others provides on board storage for fresh cooking oil 14 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 3 3 APPLIANCE START UP Refer to the following procedure to start the appliance prior to operation 1 2 Ensure that the drain valve is closed Fill the cook tank with oil See section 2 9 Filling the Cook Tank Press the button to turn the controller The appliance is now on and heating the oil in the cook tank WARNING NEVER operate the appliance with an empty fry tank It will void the warranty WARNING Oil level should NOT be allowed to fall below the minimum indicated level line at any time Dry firing of the elements may cause a fire and can shorten element service life Evidence of dry firing will void your warranty OIL TEMPERATURE Keep the oil temperature in the fryer to a maximum of 190 C 374 F Higher temperatures will cause rapid breakdown of the oil and give you no faster cooking At 205 C 401 F to 210 C 410 F the life of the oil is only one third of its life at 190 C 374 F In addition increased decomposition causes the oil to smoke badly even if the temperature is lowered to 190 C 374 F again High temperatures give you n
46. ow of ventilation air openings around the appliance Adequate clearance around the appliance is necessary for servicing and proper component ventilation Ensure that you meet the minimum clearance requirements specified in this manual WARNING DO NOT install this appliance next to a water cooker or use in any way in which water can come in contact with the hot oil Splash over of water into hot oil may result in a steam eruption potentially causing hot oil to be ejected from the fryer and creating a burn hazard 7 120 406 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 2 4 LEVELING THE FRYER LEGS CASTERS CAUTION To prevent equipment damage and or personal injury do not tilt the appliance onto any two of its casters or legs or pull the appliance by the splash back WARNING This appliance must be installed with the legs or casters provided by the manufacturer WARNING DO NOT perform leveling procedure when appliance is in operation or full of hot liquids Serious injury could result When you receive your appliance it is completely assembled with legs or optional casters This appliance must be installed with legs or casters it cannot be curb mounted or sealed to a base Curb mounting will seriously inhibit this appliance s ability to effect proper component ventilation The supplied legs or casters provide the necessary height to meet sanitation requirements and assure adequate air supply for elec
47. pre alarm time Example 15 00 hold time with a 5 00 prealarm time the value you enter would be 10 00 minutes Display will again return to SELECT TIME Repeat steps from 1 to make changes to any other product keys or continue 4 11 To Exit Level 1 programming Display shows SELECT TIME Continue to make changes or exit here in next step Press the P key Display shows PROGRAM P To exit Level 1 programming press the P key again Displays will show HEATING MELT LIQUID or SOLID or READY 4 12 To Enter Programming Level 2 for the Store Manager The display must show PROGRAM from See section 4 8 To Enter Programming 0 Level 1 For the Store Manager to change these options When the product key 0 is pressed the display will show SELECT OPTIONS Indicator lights above product keys will illuminate to represent options that may be changed Each option listed below uses the product key 0 to toggle or scroll through available choices in the display When the correct value is displayed press the P key to save choice The display will again return to PROGRAM for another option selection 4 13 Fahrenheit or Celsius Display The Controller will display temperatures in the Fahrenheit or Celsius scales The default scale is F With display showing PROGRAM press the product key 0 Display shows SELECT
48. r detergent in the oil Use a nonabrasive pad for tougher stains if needed Remove detergent from all surfaces Cleaning the interior cabinet requires a clean cloth to remove any oil dust lint or filter powder from the interior of the cabinet 26 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL 9 3 FILTER CLEANING If Equipped 1 Unscrew filter strainer cap from pickup tube and gently tap it to dislodge any crumbs from the slots Use a clean cloth to remove any remaining crumbs and reattach 2 Scrape all loose debris and crumbs from filter pickup assembly and filter pan with the filter scoop shovel 3 Remove filter pickup and place in pot sink power soak sink or dishwasher for cleaning Be sure to rinse thoroughly and dry all surfaces before re assembly 4 Wipe the filter pan with clean damp cloth and a food grade detergent If necessary place pan in pot sink to rinse all the detergent from the surfaces and dry all surfaces before re assembly 10 WEEKLY PREVENTATIVE MAINTENANCE Performing the preventative maintenance steps above on a daily basis will keep your equipment clean and safe On a weekly basis these additional steps should be performed 1 PB 10 11 Turn the fryer off Allow the oil to cool to before pulling the fryer away from the hood Hint This maintenance may be ideal to perform on the day the oil is being changed so no oil is present in the tank or filter Disconnect the power
49. return valve handle is not on the red return valve handle to make sure it is completely open Filter circuit breaker is tripped the circuit breaker or press it to the on or in the off position position __ Filter motor thermal overload Push the red reset button on end of the filter pulled out but pumping _ is tripped pump motor Check the power cord at the rear of the fryer Filter power cord is unplugged box and at the rear of the pump box and verify that the power cords are pushed all the way into their receptacles rene Contact Authorized Service Company sound can be heard Dirty filter envelope Change filter envelope Oil shortening is returning Pickup tube screen clogged _ Remove and clean pickup tube screen cap to the tank slowly or not at Filter pan not pushed in Push filter pan in all completely nop sealing Check and replace o rings as needed Pickup tube screen tight _ Tighten pickup tube screen Excessive air bubbles are tube screen cap Locate and install pickup tube screen cap in the oil being returned to missing Piter parn notpusted in Push filter pan in to complete connection completely Filter envelope torn or Oil Shortening is cloudy damaged 9 when returned to fry tank Low shortening temperature Cloudiness should di
50. roduct key Note Cook Time minus DisplayShake Time Shake Value Entry Example 3 00 cook time with a 2 00 shake time the value you enter would be 1 00 minute AN 18 120 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 4 10 3 4 10 4 Hold Time Cooked product may stand in holding bins for a period of time This timer produces an alarm to inform operators to discard old product and start a new cook Default for this value is zero meaning the Hold Time is inactive AN Display is showing nHD mm ss TIME where n is the key number HD Y means HOLD mm ss is minutes and seconds Use the product keys for numeric entry to adjust the current setting Press the Clock key to save hold time and continue setup for this product key Hold Pre Alarm Hold Pre Alarm is a timer setting that is used to warn operators that the Hold Time is about to expire To use Hold Pre Alarm time value must be a non zero value and must be set to a value less than Hold Time Default value is zero meaning the Hold Pre Alarm is inactive Display is showing mmi ss TIME where n is the key number PA means Pre Alarm mm ss is minutes and seconds Use the product keys for numeric entry to adjust the current setting Press the Clock key to save cook time and continue setup for this product key or Note Value entered for Hold pre alarm time is the hold time minus the
51. roperly as shown v Ensure the heating elements 3 are free to move up out of the frypot without hitting any structures or other items above the fryer v Review the installation portion of this manual and ensure that all steps have been followed and executed properly tise Figure 1 7 1 Frypot view SELV14 Figure 1 7 2 Frypot view SELV14T 11 L20 406 Rev 5 3 14 INSTALLATION 8 OPERATIONAL SELV MANUAL CAUTION Solid shortening must not be used or clogged pump lines and pump damage are possible 2 9 FILLING THE COOKING TANK Refer to the following procedure to fill the cook tank prior to operation FRY POT OIL CAPACITY SELV14X SELV14 30 Ibs 13 6 kg SELV14TX SELV14T 16 Ibs 6 8 kg It is recommended that a high quality liquid frying oil be used Solid shortening must not be used or clogged pump lines and pump damage are possible Verify that the tank interior is clean and free of any construction debris Rinse the tank and drain line with a small amount of clean cooking oil Ensure that the drain valve is closed Fill the tank with oil You may fill the tank to the MIN LEVEL mark or slightly below the nominal level mark the oil will expand slightly when it heats up raising the level slightly WARNING THE PUSH BUTTON TOP OFF SYSTEM IS NOT INTENDED TO FILL FRY POTS WARNING Replace shortening that is smoking or foams when cooking Old shor
52. ropriately for the power requirements listed below Hardwired units require installation of a restraint device mounted to substantial building structure ELECTRICAL Nominal Amps Per Line 50 60 HZ REQUIREMENTS Single Phase 2 wire ground 3 Phase 3 wire ground 3 Phase Y 4 wire ground SELVIAX 65 67 65 61 65 67 65 61 58 29 37 39 37 35 34 17 both tanks SELVA ae rhea pee rarer hr ra SELVI GT 17 79 82 78 74 71 36 46 48 45 43 41 21 28 26 25 24 both tanks 1 Each fryer requires it s own separate power supply connection 2 200V Units will operate at 92 of rated power 3 Power supply for Basket Lifts and Filter motor is wired into the fryer s high voltage line terminal block except for 480V 480VAC line voltage requires a separate single phase service for the filter motor and Basket Lifts If equipped rated for 115V 8 0A for North America and 220 240V 4 0A for Export to be installed CAUTION Connecting the appliance to the wrong power supply may damage the appliance and void the warranty WARNING This appliance must be connected to a power supply having the same voltage and phase as specified on the data plate located on the inside of the appliance door DO NOT attempt to connect the appliance to an electrical supply other than that indicated on the data plate Electrical connection should be performed by a qualified electrician
53. sappear when oil shortening is heated Blue drain valve handle not Verify that drain valve handle is completely Drain valve is closed but completely closed closed the computer controller nerone adustedor still displays DRAINING Contact Authorized Service Company defective drain switch 33 L20 406 Rev 5 3 14 SELV INSTALLATION amp OPERATIONAL MANAUAL 14 3 COMPUTER amp DIGITAL CONTROLLER DISPLAYS If your appliance is equipped with a computer or digital controller it may display the following messages on its display Display Problems Controller is OFF Press I O key to turn controller ON MELTING Oil shortening temperature is low Wait for appliance to heat Fryer is slowly heating LIQUID f Oil shortening temperature is low Wait for appliance to heat up MELTING Fryer is slowly heating SOLITT _ Oil shortening temperature is low Wait for appliance to heat up HEATING Fryer is heating Oil shortening is at temperature Perform cooking activites as needed READY and ready to cook 1 RAINING Drain valve is open while controller Turn off appliance Close drain valve before turning appliance back TURN OFF Ignition system has locked out Refer to Fryer Troubleshooting section FRILURE Incorrect probe reading Contact a qualified service technican Oil shortening has reached Turn off appliance Allow time for Incorrect probe reading Conta
54. tenings have reduced flash point and are prone to surge boiling Using old shortening may create dangerous conditions PLN WARNING Do not overload the fry baskets or allow the oil level to exceed the MAX line while cooking Wet product or too much oil in the frypot can lead to surge boiling and over topping the frypot Overtopping may create hazards such as burns or slippery floors CAUTION This appliance is NOT designed for cooking with water Severe equipment damage will occur if a fryer is used as a water bath for rethermalizing foods WARNING Oil must completely cover the heating elements at all times while appliance is on 2 10 COOKING GUIDELINES Don t over fill baskets Filling baskets more than half full by volume may result in foaming over the top of the fryer Don t overload the fryer The rated load is 1 5 pounds 68 Kg per basket up to the maximum volume fill noted above Over filling baskets can cause uneven cooking and result in oil foaming over the top of the fryer Do not load the fry baskets over the frypot Removing the baskets from the fryer to load food reduces the need to filter 12 L20 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 3 OPERATION 3 1 OPERATIONAL FEATURES The diagram below outlines some of the key operational components of your appliance Refer to the following sections of this manual to learn more about these features Pireo E ae T nt 5 18
55. trical component ventilation To level the fryer use the following procedure Required tools Large pair of water pump pliers Medium flat blade screwdriver level 12 long max 1 Position appliance in final installed location 2 Apply level across front and then the left and right side of unit determine lowest point and distance to level 3 the distance determined in step 2 to caster or leg on the lowest corner of appliance a Swivel casters loosen 2 set screws A b Legs and swivel casters Adjust the height of the leg caster by turning adjustment collar foot B with water pump pliers until desired change in height is achieved c Swivel casters only Retighten set screws A d Fixed casters Adjust height by moving wheel and axle to alternate holes in wheel bracket higher or lower as needed Refer to Figure 3C FIXED type caster 4 Adjust remaining casters or legs as needed to insure the appliance is supported evenly at each caster leg contact point SWIVEL Figure 3 Caster and leg types 8 L20 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 2 5 ELECTRICAL CONNECTIONS It is advised that this appliance be connected to a power supply that is controlled by the ventilation system This will prevent the appliance from being operated without the ventilation hood on If your appliance is single phase it requires a hardwired flexible conduit electrical connection using conductors size app
56. ve increased recovery times stored in this display There is no selection done here just the display of recovery 6 time values With display showing PROGRAM press the product key 0 Display shows SELECT OPTIONS Press product key 6 display will show RECOVERY TEST Press the product key 0 Display will show FnnnLyyy where nnn is the factory recovery value and yyy is the last warm up recovery value After recording these values press the P key Display returns to PROGRAM 20 L20 406 Rev 5 3 14 INSTALLATION amp OPERATIONAL SELV MANUAL 4 19 Control or Timer Left side of Dual or Single Vat With display showing PROGRAM press the product key 0 6 Display shows SELECT OPTIONS Press product key 7 display will show CONTROL Use the product key 0 to scroll through choices Control Timer Press P key to save choice Display shows PROGRAM Note If timer is selected heat control outputs are disabled leaving only the timer functions active Do not make this selection on Solstice fryer models 4 20 Control or Timer Right side of Dual Vat Note This key has no function of single vat controls With display showing PROGRAM press the product key 0 Display shows SELECT OPTIONS Press product key 8 display will show CONTROL Use the product key 0 to scroll through choices Control Timer Press P key to save c
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