Pitco Frialator RTE14 User's Manual
Contents
1. 9 EL 10 Chapter 4 Operating Instructions eese eene eerte terere teret tte tette 11 the Bethermalizet cio oe CE peccet see 11 Manual Operation of the Water System cccccccsssssscscscesesessscsseseseseacsscscsesecseseceseacseesessececeees 11 E ee 11 CO neh ee 12 POWSr Lodi diete e e L 12 Programming the COntFoller eoe an epe epi soeben dere twee 12 14 Chapter 5 Maintenance Adjustments and Service 16 16 a 16 Flue and Inspection Gas machines only 17 Vial T 17 ee oe 18 19 BR EG TA orn te 18 RIEV with Digital aeree dedo Pe 19 1i Chapter 1 General Information and Installation The Pitco Frialator Rethermalizer is a revolutionary new reheating unit By using Pitco Frialator s Quick Heating Systems the Rethermalizer is up to temperature and ready to cook within 30 to 42. NOTE Allow 3 to 5 minutes between flame adjustments to allow the reading to settle h Replace the pilot flame adjusting screw cover remove the test leads the test is now complete Main Burner System Gas machines only For the burners to work the gas supply valve must be open and the Temperature controller must be on The main burners receive gas from the main gas supply through the gas valve When the Temperature controller calls for heat and the tank is at the proper water level the gas valve opens When the main burners are operating perform the burner adjustments in the following procedure Figure 4 illustrates the different conditions possible for the main burner NOTE Gas machines only A properly installed gas supply system will deliver 7 0 2 0 w c Natural gas 12 0 41 0 w c LP to all appliances connected to the line operating at full demand Burner Adjustment The burners must be adjusted to deliver optimum flame Adjust the burner flame using the following procedure a Ensure that the gas valve knob is in the PILOT or OFF position Remove the manifold pressure tap plug and connect an accurate pressure gauge range of 0 16 w c in 0 1 increments or manometer On Standing Pilot machines Light the pilot burner for the unit being tested Press the key for Digital controls or the ON OFF switch for Computer controls This will cause the main burners to come on The pressure reading should be the same
3. Pitco Frialator L20 144 Rev 6 Installation and Operation Manual for the Gas and Electric Rethermalizer Model Numbers 14 amp 18 RTE14 Rev Date 01 98 Francais NOTICES There are three different types of notices that you should be familiar with a NOTICE CAUTION and WARNING A NOTICE is a special note used to cali attention to a particularly important point CAUTION is used to point out a procedure or operation which may cause equipment damage The WARNING notice is the most important of the three because it warns of an operation that may cause personal injury Please familiarize yourself with your new Rethermalizer before operating it and heed the notices throughout this manual The WARNINGS are listed below and on the following page for your review prior to operating the unit FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or main tenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment TO THE PURCHASER POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOL LOWED IN THE EVENT THAT AN OPERATOR SMELLS GAS OB TAIN THIS INFORMATION FROM YOUR LOCAL GAS SUPPLIER WARNING This appliance is equipped with a three prong grounding plug
4. 1 68 SAW 2 21 eroi s 6560 dd SdWv 62 41 GNO 3SVHd 3 ENIS 022 GNO P SUM 3SvHd Ove 3SvHd 802 QNO JUI Z 3SVHd 3 CNIS ove OND 3UIMZ MOI Sanw 801 660144 802 SdWvaN1 __ 318 sanviezi OG a SdAv 1 11 2960 38 Sdn 92 1 MATOL 9271 2960 dd 02 11 SdWv 22 51 SdAv 22 21 69601 38 22 11 21 560144 SaMWv 11 Er LO3NNOO 9 193NNOO v1130 9 3HiM 3SVHd 3SVHd OVA 802 VA 0921617 YO Y OWA 338H1 IVA 022 002 022108 OWA 00976 3SvHd TIONIS IYA 022 002 __ NOILdO SHIM __ NOILdO 9 3MIM 3808d 18431 01 3 amp Okd 134371 H Ld N LOL E Sou gt TERIH AE 55 EF g 3 5 am E Ex x ES Sx 1 28 QNCQWO 9 C SSWHd OWA 802 IVA 062 L NOILdO 3LON 335 19 In the event of problems with or questions about your equipment please contact your local ASAP Authorized Service and Parts representative You can find their number by calling the NATIONAL SERVICE COO
5. Adequate clearance around the unit is necessary for servicing and proper burner opera tion WARNING Wait 5 minutes before attempting to relight the pilot This will allow for any gas in the unit to dissipate WARNING The power supply must be disconnected before servicing or cleaning the appliance WARNING The Rethermalizer must be properly restrained to prevent movement or tipping This restraint must prevent the unit from movements that would splash hot liquids on personnel This restraint may be by any means alcove installation adequate ties or battery installation WARNING DO NOT obstructthe flow of combustion ventila tion or air openings around the rethermalizer Adequate clearance around the rethermalizer is necessary for servicing and proper burner opera tion Ensure that you meet the minimum clear ances specified in the installation instructions WARNING NEVER supply the Rethermalizer with a gas that is not indicated on the data plate Using the incorrect gas type will cause improper operation If you need to convert the unit to another type of fuel contact your dealer WARNING In the event of a fire use ONLY a dry chemical extinguisher The extinguisher should be a B C or A B C type extinguisher that contains sodium bicarbonate or potassium bicarbonate THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE Table of Contents Chapter 1 General Informa
6. dd __ 2020149 sed a30 NO 1SdS M3 0OM HILIMS S 3univu3dW3l 38ONd _ HA AWZ WLIO IVISOWNSHl W ANAY 13 7 NON YINOYANOO 2640da QION31OS A0ZL H31VM 3 amp VA z8g idd 2A S8VlO1W MlQdS 2VAOZL Avi3H 1699054 Cd 2H 98 38VHd 319115 OVA pecu um eaa se Lasari N lionna zza aaa v ouaav a 9 PM Thug 0M TA3101 pesce y ONINWVYOONd LV NO S TYNINYSL 06 808 ISNA ISN 24 Ld SASNS 2 81 SIYM 11 931312345 ASIMYSHLO 5527 0 SALON ug a o 26 THER IH 7 9393 5 OA A9 L Aio ale 4 A viene x oe TaNVWd LNO33 18 OCCO BN o 95200 cA m say EX sue n 0022 SEE PL31M OlLWWAHOS 49S0 20 0 HN QuOONOO 10g Od U Seis ats NOlLdl42S3Q WWLIOIO LIVLSOWNSHL AV 133 13A31 4311081N09 55 19 MO18 MOTS dW Z 3501 YVINENL 1N3 313 XSIOW 19S Z MOVvf HOLO3NNOO X310 13S 6 49 Vf HOLO3NNOO SOVL 9LW
7. M LOdS OVA 2 Av 138 ON LSd OWA dNVOP duNd 438 HOLOVINOO 2 ON X310M Nid 2 HOLO3NNOO2 X310W Nid 6 HO0LO3NNOO SUNLWHAdW3 L 380 8 34dO NO LSdS 83203 HOLIMS AZ OL 90202 VAOP 3ONVMIN3 1SOd 2 320018 QION3306S Av 931V A 6 869054 885089 8999089 0960144 beeSp0Sd 62869064 09859054 6760144 7590 01201 dd 20527098 28601 dd ger Zor bie 4 thd B t 291 18 1 NO 2 Nid OL 33M LOANNOO SLNN OWA 80 V NO OL SIM LO3NNOO SLINN OVA 022 HL NO Nid OL LO3NNOO SLINN OWA ObZ P6LSP0Sd ui3d10H ISNA ISN 4 ISNI 2 OMY 81 S3NIM 031319395 SSIMYSHLO SS31ND I 53 LOANNOD A QNO 9 3SVHd 002 8 JINNO 15 9 Z 2 560199 SdWV 6721 1 SdWv 21 21 SdWv 21 11 W313 M492 12 61 NA L 1221 We SMe 6560 dd 12 11 002 QNO 379NIS 002 193NNOO 73 82 MAY L 29601 dd SdWv 26 21 SdWv 1 V1 SdAV 61 1 Mog OL sawverzi OUR S60 dd 81 11 072 917 193NNOO Waaiwwoc SAN tel TMCS SNM 69601494 tEh 0221086 193NNOO YNG SAV vz
8. This is for your protection against shock hazard in the event of equipment malfunction Always plug the unit directly into a properly grounded three prong receptacle DO NOT cut or remove the grounding third prong WARNING DO NOT usean open flame to check for gas leaks Keep all open flames away from the Rethermal izer until the installation is complete WARNING A Rethermalizer equipped with casters and a flexible power cord must be connected to the gas supply with a Quick Disconnect device This quick disconnect must comply with ANSI Z24 41 To limit the movement of the unit without depend ing on the connector or quick disconnect a re straining cable must also be installed WARNING There is an open gas flame inside the Rethermal izer The unit may get hot enough to set nearby materials on fire Keep the area around the unit free from combustibles WARNING Ensure that the Rethermalizer can get enough air to keep the flame burning correctly If the flame is starved for air it can give offa dangerous carbon monoxide gas Carbon Monoxide is a clear odor less gas that can cause suffocation WARNING Carbon monoxide can build up if you block the flue Blocking the flue will also cause the unit to overheat DO NOT obstruct the flow of combus tion ventilation or air opening around the Rether Ensure that you meet the minimum malizer clearances specified in the installation instruc tions
9. for the unit are shown below Electric machines Input Voltage Power Current 1 Phase Current 3 Phase 208 VAC 8 KW 38 Amps 22 Amps 220 VAC 9 KW 41 Amps 24 Amps 240 VAC 10 KW 44 Amps 26 Amps Ventilation and Fire Safety Systems Gas machines only Your new Rethermalizer must have proper ventilation to function safely and properly Exhaust gas tempera tures can reach as high as 1200 F Therefore it is very important to install a fire safety system Your venti lation system should be designed to allow for easy cleaning Frequent cleaning of the ventilation system and the Rethermalizer will reduce the chances of fire Table 1 1 provides a list of reference documents that provide guidance on ventilation and fire safety systems This table is not necessarily complete Additional information can be obtained from the American Gas Association 8501 East Pleasant Valley Road Cleve land OH 44131 WARNING Never stand on the rethermalizer to service or clean the hood This can be both damaging to the machine and hazardous to your health CAUTION Ensure that your ventilation system does not cause a down draft at the unit s flue opening Down drafts will not allow the Rethermalizer to exhaust properly and will cause overheating which may cause permanent damage Damage caused by downdrafts will not be covered under equipment warranty NEVER allow anything to obstruct the flow of combustibles or ventilation exiting from the unit s flue DO NOT put anything
10. 0 1 as that marked on the data plate inside the door If the pressure is correct go to step f if not adjust the pressure To adjust the pressure remove the regulator adjustment screw cover see Figure 1 3 Use a flat tip screwdriver to adjust the screw until the proper pressure is reached Turning the screw clockwise will increase the pressure counterclockwise will decrease the pressure When the pressure is correct install the regulator adjustment screw cover To remove the pressure gauge press the key for Digital controls or the ON OFF switch for computer controls Turn the gas valve knob to PILOT or OFF Remove the gauge and install the pressure tap plug using a small amount of sealing compound Now that the pressure is set for proper operation adjust the main burner flame Unlock the air collars by loosening the set screw for the collars Turn the gas valve knob to ON and press the key to light the main burners Adjust the shape and size by raising or lowering the air collars to achieve a soft blue flame with well defined inner cones When the flames have been properly adjusted lock the collars in place by tightening the set screw Initial Cleaning When the Rethermalizer is shipped many of its parts are covered with a thin coat of oil for protection Before the unit is ready for use it must be cleaned to remove the oil coating and any foreign matter that may have accumulated during storage and shipment Perform the cleaning a
11. 5 minutes The RIGI4 cook tank holds approximately 15 gallons of water and the RTG18 approximately 30 gallons whose level is maintained automatically by the unit The water temperature is monitored and controlled by its own Electronic Temperature Control mounted in the front panel Each Temperature Control is preset at the factory to maintain the water temperature at 195 F It is fully programmable for cases of increased altitude where the cook temperature must be decreased Quick recovery time and even temperatures are assured by using heating elements on electric machines or heating tubes on gas machines The Rethermal izer is very easy to use allowing you to Rethermalize and not worry about the unit However it is important that you familiarize yourself with the operation and safety notices of this manual This manual contains the Installation Operation Maintenance and Service procedures for the Rethermalizer Do not discard this manual store it in a safe place for future reference Checking your new Rethermalizer Every effort has been made to ensure that your Rethermalizer will be delivered to you in perfect condition As you unpack the Rethermalizer inspect the unit for damage If something is damaged DO NOT sign the bill of lading and save the packing materials Contact the Freight Company immediately because they are only responsible for 15 days after delivery Check the packing list enclosed with your Rethermalizer to ensure that you
12. OLED before working on the Rethermalizer On Gas machines DO NOT break any gas connections until the unit is disconnected from the gas supply line 17 WEN LICEO N CbO2N22 ON tQ ve 024 4ONQS PARTE IML NCHA 318 Y4 Qux CL AIMA JALON A CNN ON ROW ed 226 39 434044 34 9 N 51120Q YHA NC GIN INCO NCHLVAWC 251 PLOLY OLLWWAHOS ASSviXaN LOSOZCECO HN GYOINOI 109 O d ON HOL1V VIM3 ra op fsa 592074370 S302N 5 249 03112303 39 443 10 42538 SUNLVIONSWON X310 LYS 2 HOLO3NNOO 6698084 9er 4t vn OWA v2 SVO SATWAT 6695064 MA LYN OYA uasa 949 3 A1VA 8985089 SSv19 MO 8 MOTS dAV Z 39n3 20290069 __ X310W 1 5 6 HOLO3NNOO 8t9sP0sd me LAS HOIO3NNOO 6800199 __ f 951 5 CIOW ONId 60199 6d Nid ZOfTid HOLO3NNOO 62890099 _ 9td dvd Nid t 9n1d WO193NNOO 0600199 td Xa1OWNidSi 9nd wOl03NNOO gt XFIOW 6 4 YOLOINNOO _ nd _ HOLIMS v800ldd AS Ave OL 0 2 802 02 0120189 SSV1O ASNA 3 X310 DISwwOvr uOlo3NNOO toz
13. PERATIVE 1 800 298 1862 To obtain copies of this Installation Operators and Maintenance Manual at NO CHARGE please contact Pitco Frialator at the following address Pitco Frialator Inc P O BOX 501 CONCORD NH 03302 0501 In the event of problems with or questions about your order please contact the Pitco Frialator factory from 8 00 a m 5 00 p m Eastern Standard Time Monday through Friday toll free at 800 258 3708 US and Canada only or 603 225 6684 World Wide
14. cleaning the appliance NOTICE Gas machines The unit may have casters and therefore has a quick disconnect gas connection and a restraining device These are located in the rear of the machine Care should be exercised when moving the unit out to be serviced When you are moving the unit back into place ensure that you connect the restraining device before you move the unit back into place You should also be careful not to kink the gas or water hose The casters are equipped with locking devices on the front casters only Make sure the casters are set to the locked position before attempting to run the machine Daily Cleaning WARNING The power supply must be disconnected before servicing or cleaning the appliance CAUTION Do NOT use chlorine based cleaning agents in your tank the chlorine will attack the metal and lead to premature failure Your Rethermalizer should be cleaned every day to maintain peak performance and appearance Use warm water with a mild detergent rinsing with clear water and drying with a soft cloth to clean exterior surfaces Wipe down the unit using a clean soft cloth to clean up water spillage Use a nonabrasive scouring powder or pad to clean stains if necessary Weekly Cleaning The continuous filling and evaporation of water from the Rethermalizer will cause deposit build up around the tank At least once a week the unit should be thoroughly cleaned to remove these deposits and generally clean the uni
15. correct size for proper millivolt output Each side of the unit has its own gas supply valve This allows one side to be serviced while the other is operating These gas valves should normally be open Turn the gas valve knob to the PILOT position and push in on the knob Hold the knob in for approximately one minute to purge the air out of the line Hold a flame to the pilot light until the pilot ignites This may take a little while the first time you light the pilot because of air in the lines Once lit hold the knob in for ap proximately 60 seconds and then release The pilot should now remain lit Turn the gas knob counterclockwise to the ON position If the pilot goes out repeat step c The first time the pilot is lit when the machine is new or after service on the gas line you will need to purge the air form the system Press the 1 key The electronic control unit will come on and display the temperature of the water There will also be a red light lit between the left and middle digits of the display This light indicates that the electronic control unit is calling for heat If the water level is below the low level sensor the water solenoid valve will open and fill the tank When the water in the tank is at the correct level the main burner will light and be controlled by the electronic control unit The pilot burner will remain lit regardless of the switch position The burners or elements will remain lit until the temperatur
16. e reaches 195 F where they will turn off While the burners are offthe red light in the electronic display will be off The burners will maintain the water temperature between 194 F and 196 F When the Temperature controller is turned ON the water level will be maintained automatically by the water fill system Figure 2 Pilot Assembly Flame Adjustment This test requires the DC millivolt meter set to a scale of 0 1000mV Using leads with sharp probes will help in taking the required reading b Locate the thermopile wires coming from the High Limit box going to the gas valve The wire insulation size decreases near the gas valve connections Connect the negative test probe to the pilot mounting bracket ground d Connect the positive test probe to one of the High Temperature Limit terminal connections If the reading is within the specified range remove the test leads the test in now complete If the reading is above or below the specified range continue to step e e Remove the pilot flame adjustment cover Pilot size adjustment under this screw Gas Pressure adjustment under this screw Figure 3 Gas Valve Showing Location of the Pressure Regulator and Pilot Adjuster f Turning the flame adjusting screw clockwise lowers the flame and the millivolt output Turning the screw counterclockwise increases flame size and millivolt output g Rotate the screw in the direction to achieve a reading of 400450 mV
17. ess and turn the gas valve knob clockwise to the OFF position Electric machines Press the key to turn the controller OFF Power Failure NOTICE No attempts should be made to operate the fryer during power outages If power is removed from the Rethermalizer for any reason during operation the unit will shut down auto matically Wait five minutes after power is restored before restarting the Rethermalizer This will give any gas fumes in the burner time to dissipate To restart the unit follow the Start Up and Use procedures as you normally would Programming the Digital Controller Heating Light ON OFF PROGRAMMING KEY TIMER IN 5 55 LIGHTS TIMING START STOP BOIL SIMMER 7 Ke SWITCH 12 Key Recognition Following is a brief description of what each keys function is Use the key to turn the controller ON and OFF Use the 8 key to switch between the Boil and Simmer mode or will be displayed Use the key to start and stop the left hand timer will be displayed Use the key to start and stop the right hand timer will be displayed Use the key for programming purposes Programming times Press the key to enter the programming mode Or will show in the display If shows in the display the controller has been set to the PASSWORD mode Use then as a password and the display will show H Use V 47 to change the desired time setting When scrolli
18. have received everything on the list If you are missing any parts contact the dealer from whom the unit was purchased As you unpack the Rethermalizer be careful to keep its weight evenly distrib uted CAUTION prevent equipment damage do not tilt the unit onto any two of its legs Do not pull on the Flue or Electric Elements Locate your Pitco Frialator warranty and make note of the Date Received and Model and Serial Numbers located on the Data plate mounted on the inside of the door Put your warranty in a safe place for future reference DO NOT return the warranty sheet to Pitco Frialator With the exception of the Legs or Casters the Rethermalizer has been fully assembled for you at the factory and is ready to be installed Check Your Order In the shipping crate with the Rethermalizer you will also find 1 Cleaning Brush 1 Tube Screen 1 Meat Racks Opional 1 Pan Support Rack Kit Optional 1 Chapter 2 Assembly Leveling and Installation When you receive your Rethermalizer it is completely assembled with the possible exception of the casters Caster Installation and Adjustment In order to install the casters on your new Rethermalizer you will need a 7 16 combination wrench and a 7 16 socket The casters must be installed before continuing with the installation The casters provide the neces sary height to meet sanitation requirements and assure adequate air supply to the burner system on gas machines At
19. hes the level sensors When both water level sensors are covered the solenoid valve will close stopping the flow of water During normal operation the automatic fill system will maintain the water level at the proper height CAUTION The Rethermalizer has been installed using restraining devices to prevent accidental tipping or movement Do not attempt to move the fryer when it has hot liquid in it Splashing hot liquids can cause severe burns Manual Operation of the Water Fill System Although the water fill system is completely automatic the solenoid valve can be bypassed manually to fill the tank To bypass the water solenoid valve open the valve in the bypass pipe This should only be done if the solenoid valve fails and the Rethermalizer needs to be operated When finished filling the Rethermalizer ensure that the solenoid manual bypass valve is returned to its normal position NOTE When the water solenoid is bypassed the automatic water fill system WILL NOT maintain the water level The water level control system should remain in automatic during normal operation Start Up and Use a Light the pilot light if you have a gas machine with a standing pilot b Press the key to turn the Digital controller ON or the ON OFF switch if you have a Computer If the water level in the tank is not at the proper operating height the solenoid valve will open and fill the tank When the water reaches the correct operating level the heating
20. it for 2 seconds If you have not exited this programming mode and wish to go back to a previously selected area keep pressing the P key until you reach the area you need 13 THE INTELLIFRY COMPUTER Pte Frialator FOR TECHNICAL ASSISTANCE CALL 1 800 258 3708 1 800 298 1862 OR 603 225 6684 Your computer is fully programmable to satisfy all of your cooking needs To ensure proper product preparation always refer to in house guidelines for cooking when changing the program Each of the programmable features are described in the following paragraphs Cook Time The cooking time for a product can be changed to meet the needs of any recipe The time set for a product is the time necessary at the SET temperature to cook the product These times can be displayed in Hours Minutes and Seconds The cook time is displayed by depressing the Product Key ONE time The COOK time can be cancelled by depressing the Product Key THREE times Temperature The water temperature for the cooker is set and maintained by the computer Only one SET temperature is allowed in each computer Computer or Probe Failure If there is a probe devise used for sensing the temperature of the water in the cook tank failure An alarm will automatically sound and FAILURE will display Checking the Temperature functions and Cooking times To check the ACTUAL temperature press the 1 once To check the SET temperature press the key two times After 5 seconds
21. l 2 programming mode press the P key followed by the 0 key If a password has been set you will be asked to enter it if you do not remember what the password is use 6684 This will allow you to program these basic functions and reset the password To choose between F C press the 2 key and use the key to toggle between the options Toset PASSWORD REQUIRED or NO PASSWORD press the key and use the key totoggle between the two options set a new password press the P key and enter a four digit password Press P key again and the display will return to the normal cook mode To continue setting level options in the level 2 programming you must re enter to level 2 programming mode in the same manner as before To set the beeper volume press the key and use the 9 key to toggle between the options Pressing key two times at any point during this proceedure will return you to the normal cook mode To exit the level 2 programming mode at any time press the D key two times This will return you to the normal cook mode 15 Chapter 5 Maintenance Adjustments and Service This chapter provides you with the information and procedures necessary to perform Rethermalizer mainte nance adjustments and service If after performing maintenance on your Rethermalizer it does not operate properly contact your authorized service center WARNING The power supply must be disconnected before servicing or
22. liances ANSI Z21 69 Latest Edition If you are install ing a unit with casters use a quick disconnect discussed in the Quick Disconnect installation instruction Connect the gas line to the Rethermalizer using a pipe joint sealant that is resistant to liquefied petroleum If the Rethermalizer was disconnected during the fuel line testing use a solution of soap and water to leak test the new connection NOTICE NEVER use an adaptor to make a smaller gas supply line fit the cooker connection This may not allow proper gas flow for optimum burner operation resulting in poor cooker performance Quick Disconnect Gas Connection Units equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 Latest Edition and Addenda Z21 69A Latest Edition This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 Latest Edition When installing a quick disconnect you must also install a means for limiting the movement of the rethermalizer This device will prevent the gas line or the quick disconnect from being strained The re straining device should be attached to the cooker on the back panel as shown in the illustration The quick disconnect hose and restraining device can be obtained from your dealer Fuel Supply Line Leak and Pressure Testing The fuel supply system must be tested bef
23. ng through the time settings audible clicks can be heard to show that the time is changing Once a new time has been set press the key two times to exit the programming mode Advanced programming The are several items that can be changed to accommodate certain specific cook ing needs Follow the instructions below for the desired changes To enter the programming mode press the key and then release it press the P key again and hold it for 5 seconds Setting the operating temp Press the P key and then use the and keys to scroll through the available temperature settings The controller may be set anywhere be tween 145 F 63 C and 205 F 96 C lemperature display mode Press the P key again and then use the V and keys to scroll between for ON and to for OFF Lock mode Press the key again and then use the and Z keys to scroll between Locked Unlocked Fahrenheit or Celcius Press the key again and then use the and 57 keys to scroll between Fe L Quantity of Basket Lifts Press the key again and then use the V7 and keys to scroll between LI FI This setting will have no effect on your Rether malizer Return to program start Press the P key again and the programming will return to To exit this mode press the P key and hold
24. noncombustible construction Combustible Non Combustible Construction Construction Back 6 0 Sides 6 0 Floor Combustible 6 6 Gas Connection On Gas machines only Your Rethermalizer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow The gas line must be installed to meet the local building codes or National Fuel Gas Code NFPA 54 1984 and ANSI Z223 1 Latest Edition In Canada install the Rethermalizer in accordance with CAN CGA B149 1 or 2 and local codes Gas line sizing requirements can be determined by your local gas company by referring to National Fuel Gas Code Appendix C Table C 4 natural gas and Table C 16 propane The gas line must be large enough to supply the necessary amount of fuel to all appliances The burner manifold operating pressure should be as specified on the data plate attached to the inside of the door Other factors that are used to determine the piping requirements are BTU requirements of the appliances being connected and the length of pipe between the meter main shut off and the appliances Fuel Types Each Rethermalizer is equipped to work with one type of fuel The type of fuel with which the appliance is intended to operate is stamped on the data plate attached to the inside of the door Gas Line Connection Connect the Rethermalizer to the gas supply line with a connector that complies with the Standard for Connectors for Movable Gas App
25. o its original cooking position before operated Flue and Baffle Inspection Gas machines only It is recommended that once every six months you examine the flue area and the burner tube baffles With the cooker cooled down check for corrosion or blockage of the flue and erosion of the baffles Ensure that the cooker is shutdown and do not turn it on during the examination WARNING Examination of the flue area during cooking may cause bodily injury Service If servicing is required electrical components can be accessed through the front panel To gain access to the front panel remove the four screws on the front panel Remove the front panel and unplug the wiring harness set aside with the four screws for installation after servicing is complete An electrical diagram is supplied inside the front panel for use by an authorized service person There is also an electrical diagram in the back of this manual The electrical diagram can be used to verify the proper operation of the electrical systems After servicing is complete the diagram should be replaced for future reference and the front panel installed in the reverse order of removal If the electrical diagram has been removed and a service technician is working on the machine without the diagram it will cause the technician to take longer in his repair this may cost you more for the final repair WARNING To prevent burns always ensure that the unit is completely SHUT DOWN and CO
26. on the automatic fill system will maintain the water level at the proper height NOTE If the water control system turns on while the main burners or elements are running the main burners or elements will turn off This is normal and will not affect the operation of the Rethermalizer When the tank refills to the high level probe the solenoid will close and the main burners will relight Pilot Light System Gas machines with Electronic Ignition Pilot only There are no adjustments necessary on machines equipped with Electronic Ignition Pilot Light System Gas machines with Standing Pilot Only After your Rethermalizer has been installed it needs to be adjusted to ensure that it will perform as de signed These adjustments must be performed by a qualified person To perform these adjustments the following tools will be needed Manometer low pressure gauge DC Millivolt Meter The Manual pilot light system lights the main burners and stays lit until the gas valve knob is turned to the OFF position The pilot light receives its gas supply through the gas valve To light the pilot perform the procedure below a Pilot Flame Adjustment The pilot flame should be ad justed to produce between 400 50 millivolts output from the thermopile Figure 2 shows the pilot assembly with examples of the incorrect and correct pilot size Example A illustrates a pilot size that is too small to produce suffi cient millivolt output Example B is the
27. on top ofthe flue area Leaveatleast 18 inches ofopen space between the Rethermalizer s flue vent opening and the intake of the exhaust hood Table 1 Ventilation and Fire Safety References Topic Underwriters Laboratory National Fuel Gas Code Document Document Grease Extractor ANSI UL 710 Latest Edition ANSI NFPA 96 Latest Edition Ventilation Hood ANSI UL 705 Latest Edition ANSI NFPA 96 Latest Edition Filter Unit ANSI UL 586 Latest Edition ANSI NFPA 96 Latest Edition ANSI UL 900 Latest Edition Types of Fire Extinguishers and Detection Equipment CO Dry Chemical Water Foam Sprinklers Smoke Detectors ANSI UL 154 Latest Edition ANSI UL 299 Latest Edition ANSI UL 626 Latest Edition ANSI NFPA 12 Latest Edition ANSI NFPA 17 Latest Edition ANSI NFPA 13 Latest Edition ANSI NFPA 11 Latest Edition ANSI NFPA 13 Latest Edition ANSI NFPA 72B Latest Edition ANSI NFPA 72B Latest Edition ANSI UL 199 Latest Edition ANSI UL 268 Latest Edition Fire Detection Thermostats ANSI UL 521 Latest Edition NOTICE NEVER connect the blower hood vent directly to the flue openings The direct flow of air will cause poor temperature recovery poor ignition inefficient operation of the Rethermalizer and could extinguish the pilot CAUTION In the event of a fire use ONLY a dry chemical extinguisher The extin guisher should be a B C or A B C type extinguisher that contains sodi
28. ore the Rethermal izer is used If the fuel line is going to be tested at a pressure greater than gt 1 2 PSIG 3 45 kPa make sure that the unit is disconnected from the fuel line If the fuel line is to be tested at a pressure equal to or less than lt 1 2 PSIG 3 45 kPa the Rethermalizer can be connected but the unit s gas valve must be shut Test all gas line connections for leaks with a solution of soap and water when pressure is applied Plumbing Connections CAUTION If the water supply is in excess of 50 PSI it must have a pressure regulator installed to limit the Rethermalizers Input Water Pressure toa MAXIMUM of 50 PSI Your Rethermalizer is equipped with an Anti Siphon Valve Non Return Valve located onthe inlet fitting ofthe cook tank Should your water supply lose pressure this device will preclude siphoning ofthe tank contents into the water supply The plumbing installation should be done by a licensed plumber and must comply with local and national codes The water inlet line on the Rethermalizer is located on the front right side of the unit This line feeds water to the auto fill valves through the manual shut off valves also located on the back of the unit A drain line for each tank is underneath the unit and can be inserted into a drainage system The drain lines for each tank are connected together to form a single common drain line The drain line also has the overflow line from each tank connected to it This connec
29. s described below a Fill the tank with water and add the sample packet of Pitco Fryer Cleaner that was shipped with your new Rethermalizer If Pitco Fryer Cleaner is not available a mild detergent may be substituted Turn the Rethermalizer on and allow it to reach normal operating temperature Allow the unit to soak for a short time to remove the oil coating Use the supplied cleaning brush to clean the tank When the cleaning is complete turn Rethermalizer OFF and drain the water d When the tank has cooled rinse it thoroughly with cool water Continue to rinse the tank until the cleaner has been rinsed from the tank e Now that the tank is clean you are ready to fill and operate the Rethermalizer High Limit Switch Gas machines The High Limit switch will shut down the unit if the temperature reaches 2509 Electric machines Electric Rethermalizers are NOT equipped with Hi Limit switches 10 Chapter 4 Operating Instructions This chapter describes how to operate your Rethermalizer to obtain the best performance Filling the Rethermalizer The Rethermalizer is equipped with an automatic water level maintaining system To fill the unit with water press the ON OFF key for Digital controls press the ON OFF switch for Computer controls This causes the solenoid valve to open and supply water to the unit through the fill nozzle in the bottom of the tank The tank will continue to fill until the water level reac
30. system will begin to heat the water and the controller will take over and control the water temperature When the controller is calling for heat the red LED Heating Light will also be on d The heating system will remain on until 195 F is reached at which time it will automatically turn off The Rethermalizer is now up to temperature and ready to accept the food to be heated e The controller will maintain the water temperature at approximately 195 F and the water fill system will keep the water at the correct level 11 Shutdown Gas machines with standing pilots There are two shutdown modes for the Rethermalizer STANDBY and COMPLETE The standby mode removes the ability for the unit s main burners to cycle Complete shut down turns off the gas supply to the unit STANDBY Press the key to turn the Digital controller OFF or the ON OFF switch to turn the Computer OFF Depress and turn the gas valve knob clockwise to the PILOT position The Rethermalizer is now in Standby and can remain this way for only brief periods of time NEVER leave the unit in standby overnight COMPLETE completely shut down the Rethermalizer place the machine in STANDY and continue to turn the gas valve clockwise to the OFF position Gas machines with Electronic Ignition pilots These machines can only be shut down to a COMPLETE condition Press the key to turn the Digital controller OFF or the ON OFF switch to turn the Computer OFF Depr
31. t Perform the cleaning as described below a Fill the tank with water and add the sample packet of Pitco Fryer Cleaner that was shipped with your new Rethermalizer If Pitco Fryer Cleaner is not available a mild detergent may be substituted b Turn the Rethermalizer on and allow it to reach normal operating temperature Allow the unit to soak for a short time to remove the oil coating Use the supplied cleaning brush to clean the tank On 16 Gas machines special care should be taken to clean the crevises where the heat tubes meet the front and rear ofthe tank You can use a non abrasive scouring powder or pad to clean stains if necessary When cleaning around the High Limit bulb on gas units only be careful not to damage the bulb or its capillary tube C When the cleaning is complete press the 1 key to turn the Digital controller OFF or the ON OFF switch to turn the Computer OFF Drain the water d When the tank has cooled rinse it thoroughly with cool water Continue to rinse the tank until the cleaner has been rinsed from the tank e Inspect the water level sensors located under the brackets in the fornt of the tank If they are covered with or have nay debris build up clean them with a scouring pad f Now that the tank is clean you are ready to fill and operate the Rethermalizer g If during cleaning or any other reason the restraining device is disconnected it must be recon nected and the Rethermalizer returned t
32. tach the casters by performing the following procedure a Lay the Rethermalizer on its back being careful not to damage the flue on gas machines by pulling on it Protect the outside of the unit with cardboard or a drop cloth when laying it down b Attach each caster with the hex head cap nut supplied with the Rethermalizer Each caster requires four 4 20 x s bolt Mount the Locking Casters in the front of the machine Mount the bolts from the inside of the unit with the nut on the outside of the cooker The nuts have lock washers attached to them therefore it is not necessary to use lock washers d When all four casters are mounted stand the unit up being careful not to put too much weight on any one caster e Move the Rethermalizer to the desired location and lock the front wheels Installation Although it is possible for you to install and set up your new Rethermalizer it is STRONGLY recom mended that you have it done by qualified professionals The professionals that install your new Rethermal izer will know the local building codes and ensure that your installation is safe This manual provides the installer with valuable information on the installation of your Rethermalizer Installation Clearances The Rethermalizer needs clearance around it for proper operation Adequate clearances allow for servicing and proper burner operation The clearances shown below are for cooker installation in combustible and
33. the display will return to normal 14 To check COOK and HOLD times press the followed by the product key you wish to check The times will be displayed in sequence followed by a short pause finaly returning to the normal cook mode When the computer is calling for heat the two lights in the lower corners ofthe A key will illuminate Programming Cook amp Hold Times To set COOK time press the P key then key Enter the desired product key and change the desired time by using the numbered keys Press the P key and the HOLD time will be displayed and may be changed using the numbered keys Press the P key again and the next product key may be programmed Pressing the P key two times at any point during this proceedure will return you to the normal cook mode Programming Cooking Temperature This setting determines the thermostat setting for the computer Unlike conventional thermostats once the computer is set it will never need calibration Set the desired temperature by performing the following procedure Press the P key followed by 4 key The new COOK temperature may now be set using the numbered keys Pressing the P key two times at any point during this proceedure will return you to the normal cook mode Level 2 Programming There are several features that merit mention at this point Their programming functions are explained along with their descriptions To enter the leve
34. tion and Installation eese 1 Checking your new Rethermalizer ccscsccsssssssssssssssssssecececescasssesssestscsssessesesesesesssesssscsssssseseesececee 1 Check Your Orden E Chapter 2 Assembly Leveling and Installation Nisus 2 Caster Installation and Adjustment ccccccsccssssscssssssssssseseceesecsacscssscsssacsessessssesssesesevacssscsstevseeeseeees 2 inris m 2 Installation 2 Gas Connection On Gas machines only 3 Plumbing Connections eeu E HIT toten te NN hiss vs on Diete Li E E Ul 3 Electr cal Connectiofi ases Een eoe b Mete ehe UNE i eiu us 4 Ventilation and Fire Safety Systems Gas machines only 4 Chapter 3 Initial Adjustments cccccssssssssesssssssssssssscsssscscscssscecesesesssesssssssesssscsesesessssssssoscsesevecenseeseeesceces 6 Visual Checks and Equipment Locations 6 Fiir the Rethermaltz6t n GO Ui Vosacu uvae A LU 6 Pilot Light System Gas machines with Electronic Ignition Pilot 6 Pilot Light System Gas machines with Standing Pilot 7 Main Burner System Gas machines only 8 P c
35. tion is made after the drain valve to provide an unobstructed overflow path Electrical Connection On gas machines The electrical service used by the Rethermalizer must comply with local codes If there are no local codes that apply refer to the National Electrical Code NEC to install the service In Canada refer to CSA Standard C22 1 and local codes Wiring diagrams are provided inside the front panel of the Rethermalizer The power requirements for the unit are shown below Input Voltage BTU HR Current per Unit Phase Gas machines 120 VAC 55 000 0 5 Amps 1 240 55 000 0 25 Amps 1 The Gas Rethermalizer has one power cord which supplies power to the unit s controls The unit must be grounded in accordance with local code if there is not a local code comply with NEC ANSI NFPA No 70 Latest Edition It is advised that these power cords be plugged into a wall receptacle supplied from the ventilation control This will ensure that the Rethermalizer can not be operated unless the ventilator is also on to provide proper ventilation Disconnect power to the Rethermalizer before cleaning or servicing On electric machines The electrical service used by the Rethermalizer must comply with local codes If there are no local codes that apply refer to the National Electrical Code NEC to install the service In Canada refer to CSA Standard C22 1 Wiring diagrams are provided inside the front panel of the Rethermal izer The power requirements
36. um bicarbonate or potassium bicarbonate Chapter 3 Initial Adjustments Visual Checks and Equipment Locations Before you begin filling and adjusting the unit perform the following visual checks a Move the Rethermalizer to its permanent cooking position and lock the caster wheels attach the restraining cable at the rear of the machine Ensure that the Rethermalizer drain is lined up with the floor drain b Check the High Limit probe located inside the tank Ensure that the mounting screws are tight to prevent the probe from coming loose during operation Figure 1 shows the location of the High Limit probe Temperature probe and the Water Level sensors Also shown are the over flow stand pipe and the water entry nozzle Look down inside the Rethermalizer tanks to see the probes GAS Overflow ELECTRIC Heat Tubes Heating Elements Drain J Probe Level Probes Al IK p Buscas Water Inlet Figure 1 Component Locations Inside Tank Filling the Rethermalizer The Rethermalizer is equipped with an automatic water level maintaining system To fill the unit with water press the key This causes the solenoid valve to open and supply water to the unit through the fill nozzle in the bottom ofthe tank The tank will continue to fill until the water level reaches the level sensors When both water level sensors are covered the solenoid valve will close stopping the flow of water During normal operati
Download Pdf Manuals
Related Search