Pioneer PNR 14-150 User's Manual
Contents
1. 2 Set Screws Left side shown here 2 on each side 2 Roller Adjusters Left side shown here 2 each side Figure 14 Figure 16 Adjusting Bed Rollers You can adjust the height of the bed rollers according to the material being planed As a general rule keep the roller height within 0 002 0 020 050 5mm above the table Figure 17 When planning rough stock set the rollers high to keep the lumber from dragging along the bed When planning milled lumber set the rollers low to help minimize snipe Misaligned bed rollers can be the root of many planing problems so care must be taken to achieve precise results side to side along the roller length To ensure accurate results and make the adjustment process quicker and easier a dial indicator is recommended However if not available a straightedge and feeler gauges can be used Adjusting the bed rollers 1 Ensure machine is switch off and unplugged from power source 2 Lower the table to it s maximum opening to give yourself working room below the cutter head 3 Loosen the 4 set screws Figure 15 A amp 15 B above the roller adjusters 4 Rotate the adjusters to raise or lower the rollers to reach your desired height 5 Verify both sides of the bed roller are at the same height and lock them in position with the set screws 6 Double check the roller heights to make sure they did not change when you locked them if they changed repeat the proce2. shop D Jobsite only How did you hear about us check one box Visited Magazine ad Sales flyer Internet Card deck Friend Which of the following magazines da you subscribe to check as many as applicable Cabinetmaker American Woodworker O Practical Home Owner Wooden Baat O FDM O Woodworkers Joumal O Wood Magazine Popular Mechanics L1 Outdoor Life Today s Homeowner Field amp Stream Tool of the Trade Popular Mechanics Fine Home Building Popular Science Wood Shop News Remodeling Fine Woodworking 1 Popular Woodworking Workbench Family Handyman O Home Handyman Journal of Light Contr Log Home Living Please rate your skill level check one L1 Professional O Advanced L1 Hobbyist OD Beginner How long have you been involved with woodworking or construction Circle woodworking and or construction 20 yrs or more 10 to 20 yrs 5 to 10 yrs O02 ta 5 yrs 1 to 2 yrs What is your age group check 18 t 28 L1 30 to 38 40 to 49 50 io 58 O 60 to 68 L1 70 to 78 BOT Do you own a 1 Business Home Second Home O Rental Unit Land 11 What is your average house hold income Less Han 528 888 30 00010 39 599 O 40 000 io 49 999 0 550 000 to 59 999 60 000 to 69 899 1570 00010 79 898 O 580 000 to 89 999 0 90 000 to 99 999 5100 000 to 109 999 O 110 000 to 119 999 15120 000 to 129 999 05130
3. NOTE It is crucial to safety and planning results that the knives are sharp and correctly set If one knife protrudes higher than the others it will do the majority of the work and produce poor results To set or replace the knives 1 Disconnect the planer from the power source 2 Remove the top cover and dust chute 3 Remove the belt guard to expose the cutter head pulley 4 Rotate the cutter head pulley to give you good access to one of the knives 5 Loosen the cutter head gib bolts slightly starting at one end moving across to the other side alternating back and forth until they are all loose Gib Bolts To Lock To Loosen 4 2006 Pioneer Supply International Figure 22 Figure 23 Figure 24 Figure 25 6 Position the knife gauge over the knife as shown Figure 24 loosen the bolts until the knife is completely loose 7 Jack Screws Using a 3mm hex wrench rotate the jack screws to raise or lower the knife When the knife is set correctly it should barely touch the middle pad of the knife setting gauge Snug the gib bolts tight enough to just hold the knife in place Repeat Steps 5 7 with the rest of the knives 8 Rotate the cutter head to the first knife you started with Slightly tighten all the gib bolts starting at the ends and working across the cutterhead Repeat this step on the rest of the knives IMPORTANT Sometimes the knives start to walk during the fin
4. 1 4 Maximum of Boards at One Time 1 PLANER COVERS Never remove guards or covers while operating planer Wood chips fly around inside the planer at a very high rate of speed and could cause seriously injury JAMMED WORK PIECES 4 WARNING Always stop the planer and disconnect power before removing jams Never attempt to remove jammed work pieces and never reach into dust hood to remove clogs when the planer is running serious injury may result DULL DAMAGED KNIVES Dull or damaged knives will not only give poor finish results but may kick back that can cause personal injury CHANGING KNIVES Disconnect machine from power source A CAUTION Planer knives are sharp handle them with care MAKING ADJUSTMENTS WARNING Magnetic switches may start when bumped Make sure planer is disconnected from power source before performing any service or maintenance to the machine Failure to do 5 may Cause serious personal injury PLANER USE 44 WARNING Do not use this planer for other than its intended use Failure to do so could result in serious personal injury damage to equipment or poor work results 2006 Pioneer Supply International 7 TONEER SPECIFICATION SHEET PNR 14 150 15 Single Surface Thickness Planer Item Number PNR 14 150 Description 15 Single Surface Thickness Planer Motor HP 3hp 220v 1ph 18A Table size 15 x 19 7 8 Footprint less extensions 23 x 21 Overall
5. 240016 000 HAND WHEEL 1 60170409901 CUT EIMITERSIGATE 1 360686 901 SHAFT 3 25 570890 000 LABEL 1 ST e h an 2 250251 615 ROLLER LINER 6 26 006002 067 WASHER 1 62 0700121000 SPROCKET 1 000002 201 HEX HEAD SCREW 6 27 008008 200 NUT 7 63 0060011020 WASHER 1 006001 020 WASHER 6 28 230114 906 HANDLE 1 0000021035 KEAS PEAD SCREW 006304 100 SPRING WASHER 6 29 000002 101 HEX HEAD SCREW 4 gt 01640540004 1 520001 235 1 30 006001 056 WASHER 16 Ee EEN 006002 071 WASHER 6 d ree EU 1 nan POM 104 070014 000 CLUTCH 1 105 360358 901 HANDLE 1 32A 1270015901 BLATE SPRING 3 J 70 010209000 RETAINING RING 2 043303 000 O RING 1 33 000104 114 CAP SCREW 4 71 250160 615 COLLER 40 34 006001 041 WASHER 9 72 170411 905 ANTI KICK FINGER 39 35 170405 901 BRACKET 1 73 360352 000 SHAFT 1 36 290039 901 SHAFT 1 74 360353 000 INFEED ROLLER 1 37 130071 000 IDLE PULLEY 1 75 070013 000 SPROCKET 1 38 360349 902 SHAFT 1 76 030109 000 BALL BEARING 1 39 170424 905 SAFETY PLATE 2 77 320196 000 GEAR 1 40 011004 102 SPRING PIN 2 78 000103 108 CAP SCREW 6 41 050276 133 COVER 1 79 030701 000 BALL BEARING 2 42 380200 901 SCREW 4 80 320197 000 GEAR 1 43 000203 106 SET SCREW 5 81 320160 000 SHAFT 1 44 280050 000 SPRING 1 82 012003 002 KEY 1 45 170406 901 HANG
6. Extension Wings ET TT You will need Two Table Extension Wings 6 Hex Bolts 6 x Lock Washers 6 x Flat Washers 4 x Set Screws To attach the table extension wings 1 Install set screws in the holes in the side of the wings see Figure 5 2 Attach the table extension wings to the planer table with the hex bolts lock washers and flat washers as shown in Figure 6 but do not fully tighten the Figure 5 12 2006 Pioneer Supply International 3 Using straightedge as a guide and the set screws for leveling control position the extension wings even with the table then fully tighten the hex bolts NOTE Be aware that the bed rollers will give you a false reading with your straightedge if they are raised above the table Move them down or work around them when leveling the extension wings Hand Wheel You will need Hand wheel Hand wheel Bushing Hand wheel Handle Hex Nut Flat Washer To install the Hand wheel 1 Place the bushing on the Hand wheel shaft 2 Insert the key into the shaft keyway 3 Screw the handle into the Hand wheel 4 Place the Hand wheel on the shaft and secure it with the hex nut and flat washer as shown in Figure 7 Dust Hood IMPORTANT If you are not using a dust collection system do not use plastic dust gt hood to direct chips We reccomend to always use a dust collector when operating this planer You will need Dust Hood 3 x Hex Bolts 3 x Cap Screws 6 x Flat
7. TONEER OPERATION MANUAL 15 Single Surface Thickness Planer IMPORTANT before operating the tool user must read and under stand this manual Record your Model and Serial numbers below These are located on the tool housing Model Design and specifications are for reference only and are subject to change without notice PIONEER SUPPLY IMT ERNA TEOMAL INC 2006 Pioneer Supply International Inc TABLE CONTENTS CONTACT INFORMATION SECTION 1 SAFETY General Power Tool Safety Instructions Additional Safety for Planers Specification Sheet Parts Identification SECTION 2 POWER REQUIREMENTS SECTION 3 SET UP Contents Cleaning Site Considerations Moving amp Placing Base Unit Extension Wings Hand Wheel Dust Hood Safety Switch Gearbox Oil Level SECTION 4 OPERATIONS ADJUSTMENTS Before You Begin Basic Operation Operation Tips Operating Feed Speed Adjusting Height Depth of Cut Adjusting Bed Rollers Adjusting Alignment on Pulley Adjusting V Belt Tension Anti Kickback Fingers Inspecting Knives Setting Replacing Knives Feed Rollers and Chip Breaker Adjustments Feed Roller Spring Tension Table Parallelism COPYRIGHT amp January 2006 Pioneer Supply International Inc This manual may not be reproduced any shape ar form without tha written approval fram Pioneer Supply International Inc 2 2006 Pioneer Supply International TABLE OF CONTENTS SECTION 5
8. 150008 000 SPROCKET 1 7 000003 204 HEX HEAD SCREW 4 Sr 0007011037 SEL SCREW 8 92 043401 000 OIL PLUG 2 8 006001 043 WASHER 1 49 5 922357 000 COOKING BAR 5 93 043608 000 OIL SEAL 1 9 012003 003 KEY 1 a SENS ee AIRE COMING ERED Ta 94 050281 133 GEAR BOX 1 10 006002 046 WASHER 2 2 000003219 HEX HEAD SCREW 5 95 2 40012 615 PACKING PIECE 1 11 009005 200 HEX NUT 2 aoc 360465 002 CLUB SERNEEGAGET 3 96 922351 000 GEAR ASSEMBLY 1 12 000003 104 HEX HEAD SCREW 4 Geel GEGEE GAGE 320199 000 1 13 050273 901 MACHINE PULLEY 1 158 ame RETAINING RINE 320200 000 GEAR 1 14 000103 103 SCREW 1 sel TE EE ER 76 000103 103 CAP SCREW 2 16 922372 000 DUST COLLECTASSY 1 EES EN 6 97 360375 902 ROLLER 2 16 1 250345 615 DUST COLLECT 1 an SERERE 1 98 360357 901 SHAFT 1 16 2 170813 901 CLIPER 3 IE SERE TE F 99 280052 000 SPRING 1 16 5 001603 201 DEN WASTES 6 53 130039 000 BUSH 4 100 01002000 BAE 1 sa 470408002 BLATE 1 101 043505 000 OIL SEAL 1 102 030306 000 BALL BEARING 1 RARE V UBPERCOVER 1 56 010003 000 RETAINING RING 1 TE uc 000103107 CAB SCREW 28 57 050282 133 HEAD CASTING 1 103 921349 000 2 22 050288 133 ROLLER STAND 3 35 41960383000 OSEEEEEEROSEERS 1 170416 008 ROLLER FRAME 1 23 012002 004 KEY 2 39 1 009402 202 FLAT HD MACH SCR 2 190113 906 ROLLER 3 24
9. A Magnetic Switch B Return Rollers D Gearbox E Extension Wing F Table Height Scale G Speed Control Knob H Table Locks Figure 2 Lifting Bars J Motor Access Cover K V Belt Cover 2006 Pioneer Supply International C Table Height Hand wheel gt Figure 1 Figure 2 SECTION 2 Power Requirements WARNING Machine must be grounded properly to prevent electrocution or fire Ensure your electrical configuration complies with local and state codes Contact qualified electrician to ensure compliance DO NOT connect the machine to the power source until instructed to do so as serious personal injury could occur 220V Single Phase Grounding All electrical connections must be made in accordance with local codes Grounding reduces the risk of electric shock if an electrical short happens This machine has a power cord that has a grounding wire which must be properly connected to the grounding prong on the plug NOTE The outlet must be properly installed and grounded for this to operate properly Amperage Draw Minimum Circuit Requirements The motor on the PNR 14 150 will draw 18 amps during operation Only connect your machine to a circuit that meets the requirements Always check to see if the wires and circuit breaker in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a qu
10. AND IMPLIED WITH RESPECT TO ITS SALE OF ITS GOODS Pioneer Supply s breach of its warranty obligations under any sale of Products shall not provide a basis for termination or rescission of the agreement of sale Buyer agrees that the State of Oregon County of Marion is the exclusive venue for any claim or legal action brought against Pioneer Supply arising from purchase of Products Some states do not allow limitations on how long the implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above exclusions or limitations may not apply to you Pioneer Supply International Inc PO Box 12308 Salem OR 97308 2006 Pioneer Supply International Order Mo Invoice Model Na oo E Mail Serial help us serve you better All intormaton is confidential and is used for internal purposes only We do not keep track of individual information other than for warranty purposes and are looking al total figures not individual records We do not sell or market information from this questionnaire to 3 parties t 2 3 10 Does this product represent good value Yes Somewhat O No Would you recommend Pioneer products to a friend O Yes Ma Can we use your name as reference for other customers We don t use names more than 3 times Yes O It this machine for check one box Construction business Woodworking business O Other business DO
11. area clear and clean Y Use the stock return rollers to move material from the outfeed area back to the infeed area when working on long stock Operating Feed Speed The infeed and outfeed rollers move the stock through the planer while keeping boards flat and providing a consistent rate of feed and pressure Use the different feed rates as stated below Low Feed Rate Dimensioning Pass High Feed Rate Finishing Pass The planer has three positions for the feed rate knob as seen in Figure 13 The knob position closest to the machine produces the high feed speed 20 FPM moving away from the machine produces the low speed Figure 12 16 FPM and moving the knob to the center position places the gearbox in neutral 20FPM 0 16FPM High Speed Neutral Low Speed WARNING Only change the speeds when the planer is running but DO NOT attempt to change speeds during any cutting opera tions or damage to the gearbox will result Figure 13 16 2006 Pioneer Supply International Adjusting Height Depth of Cut Lock Knobs 1 Turn handwheel clockwise or counter clockwise to adjust to the required height of table Fiqure 14 2 Before adjusting height the lock knobs must be loosened When required height is obtained tight en the lock knobs Figure 15 A 3 scale displaying the height increments is located on right front column Figure 16
12. inspect the internal gears for wear Figure 36 DRIVE CHAIN The drive chain should be inspected and lubricated monthly Check sprocket gear chain and cotter pin during inspection Use a general purpose grease Some chains will have master links instead of cotter pins Figure 36 2006 Pioneer Supply International 23 Parts Breakdown PNR 14 150 802 s S NN X ae 24 2006 Pioneer Supply International Parts Listing PNR 14 150 Key Part No Descriptions Qty Key Part No Descriptions Qty Key Part No Descriptions Qty 1 230118 000 NUT 2 47 000103 102 CAP SCREW 2 85 030304 000 BALL BEARING 3 2 170871 133 PULLEY COVER 1 48 012204 001 KEY 1 86 320205 000 SHAFT 1 3 014010 000 BELT 3 CUTIE HEID AS i 87 012004 003 KEY 1 4 380147 901 BOLT 2 88 320198 000 GEAR 1 5 000902 102 SCREW W WASHER 24 291a 220032000 89 250372 615 KNOB 1 6 170432 133 PULLEY GUARD 1 49 2 21012470007 KNIVES 3 90 016303 000 CHAIN 1 7 000003 204 HEX HEAD SCREW 6 ders 280059 000 SPRING 9 91
13. rod suspended across the cutter head casting and should be inspected regularly Check the fingers Figure 21 to ensure that they swing freely and easily If the fingers do not swing freely and easily blow or brush out the saw dust and clean them with a wood resin solvent Do not apply oil or other lubricants which would attract dust and dirt Figure 21 18 2006 Pioneer Supply International Inspecting Knives The planer knives are preset at the factory to surface me dium to hard density wood when cutting 1 16 to 1 8 depths depending upon the width of the stock Planer knives need to be periodically inspected for nicks and wear Planer knives should be set approximately 070 above the cutterhead To inspect and remove the knives for sharpening follow the steps below To inspect the knives 1 Disconnect the planer from the power source 2 Remove the cover and dust chute Fiqure 22 3 CAUTION Planer knives are sharp be careful 4 Inspect the knives for nicks and excessive wear and sharpen or replace if necessary 5 To inspect the knives for proper height place the knife gauge Figure 23 over the cutterhead with the legs rest ing flush to the cutterhead The knives should lightly contact the middle tab of the knife gauge and should not rock Check all 3 knives left and right sides Fig 24 6 If knives need adjusting or to be replaced follow the set ting and replacing knives procedures Setting Replacing Knives
14. sense your personal safety is your responsibility A CAUTION No manual can list every safety precaution or operating procedure as it pertains to a given work area and environment Use good judg ment think and apply safety before taking any action Failure to do so may result in serious injury damage to equipment and surround ings and or give negalive performance results NOTICE We make every effort to be accurate with our pricing specifications copy images and other product information and apologize for any errors that may occur This information while deemed accurate is not guaranteed We reserve the right to make changes to all prod ucts including specifications pricing and availability 2006 Pioneer Supply International 4 WARNING Power Tool Safety Instructions Read the entire manual before use Power tools and stationary machinery can cause injury or death if not properly used Learn the tool s application as well as the hazards of setting up and operating this tool Guards make sure all guards are in place and working correctly before operating any machinery Do not make any changes or modilications to any power tool or machinery This may cause personal injury and even death Maintain machinery in top working condition This includes keeping tools clean and sharp well cared for machine will be inherently safer and provide longer service and give optimum results Replace damaged part
15. top of the board Once this happens lock the planer bed in position You will notice the chip breaker and feed rollers are pushed up to the same level as the lowest arc of the planer knife Figure 28 20 2006 Pioneer Supply International Feed Rollers Follow steps 1 7 above Remove the gear box cover to access to the adjusting screws To function properly the infeed roller needs to extend below the lowest arc of the cutterhead approximately 030 4 adjust loosen the jamb nut and using a 3mm Allen wrench and a feeler gauge tighten or loosen until there is 030 space between the Allen screw and infeed block Lock the setting by tightening the jam nut Set both left and right hand sides See figure 29 Figure 29 5 Adjust the outfeed roller using the same procedure as in step 4 and set the space between the set screw and blocks to 020 on both the left and right hand sides Lock the settings by tightening the jam nuts 6 Remove the zeroing boards and replace the pulley cover top hood dust chute and gear box cover sure all adjustments are correct and all fasteners are secure before starting the planer Chip Breaker For adjusting the chip breaker use the same procedures for zeroing the planer as in steps 1 through 7 above 1 Make sure planer is disconnected from power source 2 function properly the chip breaker needs to extend below the lowest arc of the cutterhead approximately 040 It s pur
16. 000 12 Oiher Comments 2006 Pioneer Supply International 29 Fold warranty sheet over seal the edges attach the proper postage and place the mail IMPORTANT Mail in your Warranty Card to help us serve you better Pioneer Supply International Inc PO Box 12308 Salem OR 97309 30 2006 Pioneer Supply International 2006 Pioneer Supply International Notes 31
17. ER 1 83 050280 133 COVER 1 46 030209 000 BALL BEARING 1 84 360355 901 PIN 2 2006 Pioneer Supply International 25 Parts Breakdown PNR 14 150 26 2006 Pioneer Supply International Parts Listing PNR 14 150 Key Part No Descriptions Qty Key Part No Descriptions Qty 108 041503 017 PLASTIC PLATE 1 135 050287 008 MOTOR PLATE 1 109 360360 902 ECCENTRIC SHAFT 4 136 360374 902 SUPPORT SHAFT 2 110 921209 000 ROLLERASSEMBLY 2 137 380148 901 ADJUSTING ROD 030301 000 BALL BEARING 2 ASSEMBLY 15006586060 ROLLER 4 138 048201 104 HEX SCREW 1 SS EI KNOB 5 139 380049 901 COLLER 1 disci ESOS 5 140 000003 106 HEX HEAD SCREW 4 dir 5 141 006305 100 SPRING WASHER 1 115 050283 133 MIDDLE TABLE 1 VER 1 130043 000 4 iig oe Oak Sar SEER 143 360359 000 LEAD SCREW 3 8 006 ROO BAR 2 144 050284 000 COLUMN 3 118 002301201 RIVET 5 145 050285 133 BASE 1 GEE VEE GESE SER IR 146 030305 000 BALL BEARING 4 joo ERE COVER 5 147 010103 000 RETAINING RING 4 121 000003 109 HEX HEAD SCREW 4 148 UTER VREDE ET s EE TE ETAND 7 149 170413 901
18. MAINTENANCE Maintenance Schedule Cleaning Lubrication PARTS BREAKDOWN amp LISTING Contact Information SUPPLY INTERNATIONAL INC HAND TOOLS MACHINERY ACCESSORIES Pioneer Supply International Inc Box 12308 Salem OR 97309 USA COPYRIGHT amp January 2006 Pioneer Supply International Inc This manual may not be reproduced any shape ar form without tha written approval fram Pioneer Supply International Inc 2006 Pioneer Supply International 3 Thank you for your Pioneer tool purchase When properly assembled wired operated and maintained Your Pioneer product will give you years of dependable service Please read and understand the owner s manual completely A WARNING Failure to read and understand this manual before you unpack assemble wire operate and maintain this machine may result in serious injury to yourself or others Review and understand all safety procedures and requirements If you do not understand content of this manual including how to assemble wire operate and maintain this machine safely do not use this machine A WARNING Using power tools or equipment of any kind can be dangerous if safe operating procedures are not followed Recognizing the haz ards of each tool and using them with respect and caution will con siderably limit the possibility of personal injury However if safety precautions are ignored personal injury will likely result Always use common
19. SPROCKET IDLER 1 123 170410 019 CHIP BRACKET 1 190 SHART 1 124 050289 133 WORM GEAR BOX 1 Jp 1900909000 SPROCKET 1 EE ES GO LOCKING BOLT 7 152 010006 000 RETAINING RING 1 126 030303 000 BALL BEARING 1 Tssic AN d 127 010101 000 RETAINING RING 1 12 PODER OOR 1 128 000104 113 CAP SCREW 1 1292 370809 000 SALE 1 129 937385 000 MAGNETIC SWITCH 1 AE ik MACE SOREN 1 7 321002012 SWITCH OPTZONAL 4 157 010001 000 RETAINING RING 1 2 473003 010 CONNECT CORD 1 iN es Eie 1 4 EE POWERCORD 159 010104 000 RETAINING RING 1 4 170440 904 SWITCH PLATE 1 130071000 BUSH 5 ar INSEE 2 161 360372 000 LEAD SCREW 1 00003 2007 NUT 162 010208 000 RETAINING RING 4 P 0650521005 TOOTH WASHER 5 163 360367 902 LIFTING HANDLES 4 8 021601 000 RELIEF BUSHING 2 198 CORE SCREW 3 Ab WASHER x 172 040006 000 HEX WRENCH 1 131 200013 615 PLASTIC PLATE 2 gie WRENCH 1 132 900144 000 MOTORASSEMBLY 1 174 J 040004000 HEX WRENCH 1 3 Bo ois cout MOTOR 1 175 040003 000 HEX WRENCH 1 042202002 KEY 1 176 040201 000 OPEN WRENCH 1 i 177 040204 000 OPEN WRENCH 1 4 050271 901 MOTOR PULLEY 1 5 006001 043 WASHER 1 133 008006 100 NUT 8 134 006001 091 WASHER 2 2006 Pioneer Supply International 27 28 Pioneer Supply International Inc Limited Warranty Pioneer Supply Internationa
20. Washers 3 x Hex Nuts 6 x Flange Bolts To install the dust hood 1 Attach the dust hood to the top of the planer with the hex bolts flat washers and hex nuts as shown in Figure 8 NOTE You will need to reach into the dust hood to get access for fastening the nuts 2 Attach the bottom of the dust hood to the planer with the cap screws 3 If you have a dust collector attach it to the dust hood now NOTE To maximize work results and minimize clogging chip out etc use a dust collector with your planer 2006 Pioneer Supply International Figure 6 Figure 7 Safety Switch NOTE The magnetic switch is there for your safety and should not be replaced by a standard power switch If the power goes out the magnetic switch prevents the machine from starting when the power is returned and protects the operator from an accidental start and possible injury Figure 9 Gearbox Oil Level WARNING Before starting your machine for the first time make sure the gearbox has oil The proper oil level is just even with the bottom of the fill plug hole The gearbox uses 80W 90W gear oil To check the gearbox oil level 1 Remove the gearbox fill plug Figure 11 2 Using the short end of the hex wrench dip it inside the fill hole and remove it If the end of the hex wrench is coated with oil then the gearbox oil level is okay 3 Replace the fill plug and skip to the next section If the end of the hex wrench is not coate
21. al tightening sequence lift off the jack screws Make sure the knives stay in position until final tightening is achieved Feed Rollers and Chip Breaker Adjustments The infeed outfeed rollers and chip breaker are preset at the factory for normal use If material is not feeding evenly through the planer follow these adjustment procedures For adjusting the infeed outfeed rollers and chip breaker Figure 26 you ll need to cut 2 parallel boards zeroing boards as shown in figure 28 and follow steps 1 through 7 Outfeed Chip Infeed Roller IMPORTANT Make sure the boards exactly the Roller Deflector same width and thick enough not to tip sideways Joint and rip a 2 x 4 to size 3 1 2 W x 1 1 2 H x 32 L Zeroing the Planer Disconnect planer from the power source Remove the top cover and dust hood of the planer 3 You will need to remove the belt cover so you can rock the cutterhead back and forth 44 WARNING Do not move the cutterhead by touching it directly injury may result 4 Lower the bed rollers so they are below the bed surface Bed rollers are shown in figure 27 Place the 2 boards parallel to each other as shown in fig 28 6 Crank the table up to the point where the bottom of the cutterhead is almost touching the boards i har an 7 By holding onto the pulley rock the cutterhead back and Planer forth and slowly crank the table up until the bottom arc of 3 the planer knife just kisses the
22. alified electrician NOTE Start up amperage draw is signifi cantly higher than running draw Plug Type Extension Cords An L6 20 plug and receptacle is recommended to connect your machine to power It is NOT recommend using extension cords on 220V equipment Instead arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords If you find it absolutely necessary to use an extension cord at 220V with your machine check with a qualified electrician for the correct sizing gauge type and maximum possible length for your needs SECTION 3 Set up WARNING This planer is a heavy machine 560 Ibs shipping weight DO NOT over exert yourself while unpacking or moving this machine To be safe you will need assistance and power equip A ment when moving the shipping crate and removing the machine from the crate Safety glasses should be worn during the entire set up process Read through this entire manual to become famil iar with the set up controls and operations before starting the machine The Pioneer PNR 14 150 was carefully packed when it left the warehouse If you discover the machine is damaged after you have signed for delivery please call your supplier immediately Save the containers and all packing materials for possible inspection by the carrier or its agent Photograph any damage Otherwise fil ing a freight claim can be difficult When you are completely satisfied with the condition o
23. all your supplier Basic Operations WARNING Loose hair and clothing could get caught in machinery and cause serious personal injury Keep loose clothing rolled up and long hair tied up and away from machinery Damage to your eyes lungs and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine NOTE The table moves approximately 1 16 1 59mm with one turn of the Hand wheel The basic steps of operating the planer are as follows 1 Always wear safety glasses hearing protectors and respirator 2 Unless your work piece is very flat surface plane the work piece on a jointer until it is flat having the face flat will ensure that it sits flat on the planer table during operation 3 Start the planer Adjust the table height to slightly lower than your work piece height to ensure the first cut is as light as possible approximately 1 32 to 1 16 or 8mm to 1 59mm 5 Place the flat side of the board down on the table and feed the work piece through the planer making sure not to stand directly in front or behind the work piece to avoid kickback injury NOTE If the cut is too heavy and bogs down the planer turn the planer off immediately allow it to come to a complete stop remove the work piece and repeat Steps 4 amp 5 6 Measure your work piece thickness and adjust the table height as necessary to take a lighter or heav
24. cturer s instructions when using any type of cleaning product These items are coated and must be cleaned Cutter head Table Feed Rollers and Extension Wings WARNING Gasoline and petroleum products have low flash points and could cause an explo sion or fire if used to clean machinery DO NOT use gasoline or petroleum products to clean the machinery Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested Lack of ventilation while using these solvents could cause serious personal health risks or fire Take precautions from this hazard by only using cleaning solvents in a well ventilated area Site Considerations A WARNING DO NOT allow unsupervised children or visitors in shop at any time Floor Load The PNR 14 150 has a shipping weight of 560 Ibs 254Kg net weight of 500 Ibs 226 8Kg and a base footprint of 32 x48 Working Space In order to have a safe working environment there should be enough space around the machine to walk around the machine and enough room to plane material both at the infeed and outfeed sides without bumping into other people machines and obstruc tions See Figure 4 Figure 4 Moving amp Placing Planer The cabinet stand on the PNR 14 150 is equipped with lifting bars Refer to page 9 to lift and place the plan er When lifting the planer with a forklift place shop rags or cardboard between the forks and cabinet base so you do not scratch the paint
25. d with oil then you need to add more oil Refer to main tenance section of this manual for instructions on how add or drain oil NOTE Replace the gearbox oil after the first 20 hours of operation This is a normal break in procedure Figure 10 Figure 11 14 2006 Pioneer Supply International SECTION 4 Operations Adjustments Your Pioneer thickness planer has been fully adjusted at the factory and no further setup is required to oper ate your machine However because of handling and transit some of these adjustments may need to be repeated to ensure optimum cutting results Keep this in mind as you start to use your new planer IMPORTANT If you have never used a planer before it is strongly recommended that you become confi dent of your personal understanding of how this machine operates and how it is adjusted Before You Begin Read the entire instruction manual and make sure oil is in the gearbox Make sure all tools and foreign objects have been removed from the machine Put on safety glasses and secure loose clothes or long hair Connect your planer to the power source Press the on button on the Magnetic switch planer should run smoothly with little or no vibration After if you suspect any problems immediately stop the planer by pushing the red button Disconnect planer from power source before performing any trouble shooting or maintenance If you need any help with your planer c
26. dure Height must be equal 2006 Pioneer Supply International 17 Adjusting Alignment on Pulley Using a straightedge check to see if the motor pulley is in line with the shaft pulley Figure 18 If they are not in line loosen screws as shown in figure 19 A Move motor to left and right until adjusted to proper position and then tighten screw again Shaft Pulley Figure 19 Motor Pulley Figure 18 Adjusting V Belt Tension This must be done after approximately 16 hours of operation During this first 16 hours the V belts will stretch and seat into the pulley grooves After this 16 hours the V belts must be tensioned or V belt life will be severely reduced NOTE Pulleys and belts run warm This is a normal condition Allow them to cool before making adjust ments Some black dust at the bottom of the belt housing is normal during the life of the V belt The correct tension for the V belts is 1 4 deflection when pushing the center with moderate pressure Adjust replace belts by using the motor mount bolts Figure 19 B to control the tension NOTE Always change belts as a matched set when replacing If only one or two is replaced the belt tension may not be even causing premature belt failure and possible injury Anti Kickback Fingers NOTE Proper operation of the anti kickback fingers is essential for the safe operation of this machine and to prevent serious operator injury The anti kickback fingers hang from a
27. e the right tool for the job Do not force a tool to do something it was not designed for Do not force tool Use the tool properly for what it was designed for Extension cords Do not use under sized extension cords Use only properly sized amp approved grounded extension cords Do not use extension cords on 220V machinery Use chart as a reference for minimum gage extension cords Run only one machine per extension cord worn or damaged extension cords Ground all tools Make sure all tools and machinery are properly grounded Never cut grounding pin from a 3 prong plug Accidental Starting Make sure switch is in the OFF posilion before plugging in power cord DANGER Magnetic switches or starter switches start unintentionally if accidentally bumped Disconnect machine from power source when changing blades tooling making adjustments or servicing the machine Wrenches amp chuck keys Remove any wrenches chuck keys or other accessories from the machine before operating Do not use power tool as a bench stool ladder or support Do not stand on the tool Kickback be aware of kickback and how to avoid it Binding misalignment improper settings and adjustment of machinery especially woodworking tools may cause kick back 2006 Pioneer Supply International Additional Safety for Planers INSTRUCTION MANUAL Be aware of correct o
28. ed to filter out microscopic particles Lead from lead based paint crystalline silica from bricks and cement and arsenic chromium from chemically treated lumber are just some examples Clothing No loose clothing rings neckties jewelry bracelets and gloves should be worn These items and others may caught in equipment and cause serious injury Non slip footwear is recommended along with protective hair covering for longer hair Long hair should be tied back in a way that it does not get caught in machinery Work area work in a well lit area do nat operate in dark damp or wet locations or where any noxious or flammable fumes may be present Operators Keep children visitors and untrained operators away from equipment while in use Do not get distracted by others when operating power tools 4 WARNING Power Tool Safety Instructions Childproof the power tool Use lock out switches on machinery or use master switches or remove starter keys so machines cannot be turn on by children sure power tools cannot be started accidentally Never leave machine running unattended Disconnect machine from power source when not in use or when performing any maintenance Don t leave tool until it has come to a complete stop Secure work Use proper hold downs clamps and vises to secure work before machining It will give you safer control of the work piece and better results Us
29. eed roller to have slightly more tension that the infeed roller 4 Lumber should feed smoothly and evenly through the planer Figure 31 2006 Pioneer Supply International 21 Table Parallelism Your Pioneer planer is pre set parallel at the factory and should rarely need adjustment However in the instance that lumber is not parallel in width follow the adjustment procedures Table Parallelism Inspection Cap Screws on 1 Disconnect from power source before performing sach Column any adjustments 2 Table parallelism adjustments less than 016 the difference in thickness from one side of the board to the other 3 Loosen the caps screws that hold the head cast ing in position Figure 32 Move the casting up or down to the proper position and tighten See figure 33 and 34 Plane another test piece Correct Parallel Figure 33 Not Correct Parallel Figure 34 Adjusting Table Parallelism If the variance is greater than 016 you will need to turn the column sprockets to adjust parallelism 1 You first need to gain access to the sprockets by tilting the planer on its side A WARNING The planer is very heavy and should not be tilted by one person or by hand Use ER proper lifting methods 2 Loosen the 2 bolts that hold the idler sprocket which Idler places tension on the chain Figure 35 3 Remove the chain from the sprocket that needs to be adjusted 4 Turn this sprocket by hand either left or r
30. f your shipment you should inventory the contents before beginning set up process In the event that any nonproprietary parts are missing e g a nut or a washer contact your supplier or for the sake of expediency replacements can be obtained at your local hardware store The following items are needed to complete the set up process but are not included with your machine 4 straightedge or longer dial indicator phillips screwdriver flat head screwdriver plug and receptacle 10 2006 Pioneer Supply International Contents PNR 14 150 2006 Pioneer Supply International SAT Planer Extension Wings Dust Hood Dust Hood Hardware Hand Wheel Hand Wheel Hardware Knife Setting Guide Shaft Open End Wrenches 8 10 12 14 17 19mm Allen Wrenches 3 4 5 6mm Set Screws for Extension Wings 6 Bolts for Extension Wings 6 Washers 6 Figure 3 oo Cleaning The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment Remove this protective coating with a solvent cleaner or citrus based degreaser to clean thoroughly some parts may need to be removed For optimum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Avoid chlorine based solvents such as acetone or brake parts cleaner as they may damage painted surfaces should they come in contact Always follow the manufa
31. help prevent rusting and smooth material feed treat all unpainted cast iron and steel with a non staining lubricant after cleaning Lubrication BEARINGS This planer features factory sealed bearings and requires no lubrication during its lifetime Should a bearing fail your planer will probably develop a noticeable rumble and or vibration which will increase when the machine is put under load Do not continue use of your planer until you have replaced the worn bearing as you may damage your planer Bearings are standard sizes and can be replaced through local suppliers COLUMNS amp LEAD SCREWS The outside of the four columns should be lubricated weekly with SAE 30W oil The four lead screws inside the columns should be lubricated with general purpose grease once a month TABLE HEIGHT ADJUSTMENT CHAIN should be inspected monthly and lubricated with general purpose grease as needed WORM GEAR The worm gear for changing the table height should be inspected monthly and lubricated with general purpose grease when needed Remove the worm gear box to inspect See parts diagram for location GEAR BOX Gear box oil should be changed after the first 20 hours of operation It is not necessary to remove the chain drive cover to access the fill drain plugs but doing so will give you easier access Replace with 80W 90W gear oil Inspect levels periodically and change yearly Replace gear oil more frequently under heavy use NOTE Remove the cover and
32. ier pass depending on your needs For most wood types 1 16 1 59mm per pass is a good cutting depth NOTE Any time you switch directions either up or down with the hand wheel there will be a small amount of play This will be slightly less than 1 16 1 59mm However as long as you move the hand wheel in the same direction during operation this will not be a factor 2006 Pioneer Supply International 15 Operation Tips v Lumber should be clean and dry Inspect for defects like loose knots warping cupping twisting glue and for foreign objects nails staples imbedded gravel etc If you have any question about the quality of your lumber do not use it Wood with more than 20 moisture content or wood exposed to rain or snow will plane poorly and leave a feathery surface Wet wood causes excessive wear to the knives and motor and can also hasten rust and corrosion v In order to create even wear on the blades alternate between the left the right and the middle when feed ing lumber into the planer Your knives will remain sharp much longer and you won t get worn spots on the blades v Plane ONLY natural wood fiber No wood composites such as plywood chipboard etc v Plane with the grain Never feed end cut or end grained lumber into your planer Y Avoid boards with loose knots splits cross grain or other obvious blemishes or defects They can damage the blades and pose the possibility of operator injury v Keep your work
33. ight depending on which way the adjustment is needed Adjust this sprocket to be the same as the other 3 One tooth will usually be enough to make the adjustment 5 Turning the sprocket clockwise will reduce the distance between the head casting and the table and turning the sprocket counter clockwise will increase this distance Figure 35 22 2006 Pioneer Supply International SECTION 5 Schedule for Optimum Performance Maintenance NOTE This schedule is for machines that are under daily use Adjust accordingly for your level of use DAILY keep unpainted cast iron parts of table clean Lubricate feed rollers Clean cutter head of all debris WARNING WEEKLY Always disconnect power to Lubricate all four columns the machine before perform Inspect V belt tension damage and wear NOTE Should ing any maintenance Failure be done after first 16 hours of use to do this may result in serious MONTHLY Clean out the dust buildup from inside cabinet and off motor personal injury Lubricate worm gear Check and lubricate drive amp table height adj chains Change gear box oil NOTE First oil change should be YEARLY done after the first 20 hours of use then yearly afterwards Replace with 80W 90W gear oil Cleaning Keep excess wood chips and sawdust off of machine and wipe off the remaining dust with a dry cloth to ensure moisture from wood dust does not remain on bare metal surfaces To
34. l warrants to Buyer that its machinery is free from defects in workmanship and material for a period of two years from the original purchase date and that its hand tools and accessories are free from defects in workmanship and material for a period of ninety days from the original purchase date Pioneer Supply s machinery hand tools and accessories are collectively referred to as Product or Products Buyer of the Product assumes all liability and risk resulting from use of the Product and Pioneer Supply does not warrant or represent that the Product complies with the laws or statutes of any state This warranty only covers the initial Buyer and the Product is not warranted against normal wear misuse or abuse resulting from improper use accidents negligence repairs alterations or lack of maintenance This Limited Warranty is void if the Product is changed from its original state in any way This is Buyer s sole and exclusive warranty Pioneer Supply s liability is limited to and is not to exceed the purchase price af the Product PIONEER SUPPLY DISCLAIMS AND MAKES NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE PIONEER SUPPLY SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF THE PRODUCT THE FOREGOING WARRANTIES AND REMEDIES FOR THEIR BREACH ARE PIONEER SUPPLY S SOLE AND EXCLUSIVE WARRANTY OBLIGATIONS BOTH EXPRESS
35. peration and potential safety hazards Read and understand this entire manual before starting the planer INFEED CLEARANCE The infeed roller is always spinning while machine is in operation Keep hands cloth ing and long hair away from the infeed area to prevent anything from being pulled into the planer and prevent serious injury BODY POSITION There is a chance that the material or work piece may kick back toward you during opera tion Always stand to the side of the planer during the entire operation NEVER place your face close to planer to look inside while planer is running PLANING MATERIAL Thickness planers are designed to plane natural solid wood stock Trying to plane MDF plywood laminates or other synthetic or man made products may damage machine or cause injury GRAIN Always plane in the same direction or at a slight angle with the wood grain Planing across the grain is hard on the planer and may cause the work piece to kick back CLEAN STOCK Always inspect and clean stock of nails staples or loose knots or other debris This debris can kick back at the operator and will damage your knives when they contact the cutter head CUTTING CAPACITIES Do not push the planer beyond its listed capacities Material kick back may result and injury to operator or damage to machine may result Maximum Depth of Cut 1 8 e Minimum Board Length 12 e Minimum Board Thickness
36. pose it to snap the chips off the board and direct them away from the cutterhead There is no pressure bar on this LI e 2 planer Adjustment Area Figure 30 3 adjust loosen the jamb nut and using a 3mm Allen wrench and a feeler gauge tighten or loosen until there is 035 space between the Allen screw and bar Lock the settings by tightening the jam nuts Set both left and right hand sides See figure 30 4 Remove the zeroing boards and replace the pulley cover top hood and dust chute Make sure all adjustments are correct and all fasteners are secure before starting the planer Feed Roller Spring Tension The infeed and out feed rollers are under spring tension so material can be feed evenly through the planer When stock feed is erratic or stops completely roller pressure adjustment may be needed Proper roller height adjustment must be completed before adjusting roller tension Refer to feed roller adjustment Also the bed rollers need to be properly adjusted Refer to bed roller adjustment section The 4 adjustment screws 2 for the infeed and 2 for the outfeed rollers are located on the top of the head casting See figure 31 Make sure the planer is disconnected from power source 2 Start by turning the adjusting screws flush to the casting Tighten as needed The rougher the material the more tension you need on the rollers Do not over tighten 3 Adjust all screws to the same depth Once this is completed adjust the outf
37. s thoroughly inspect machinery before each use any loose broken or misaligned parts that need to be fixed before operation Disconnect machine from power source before inspecting or repairing Accessories use only recommended accessories with machinery home made jigs fixtures and clamps may be dangerous and cause serious injury Hands and Feet should be kept away from cutters moving parts and assemblies at all times Do not over reach Keep proper footing and balance at all times Do not over exert yourself Tools can be heavy Get assistance to lift and position tools and machinery Improper lifting and moving beyond your capabilities may cause serious injury Do not operate equipment while tired or under tha influence of drugs alcohol or 2006 Pioneer Supply International medication that causes physical or mental impairment Full physical and mental alertness is required to operate power tools Always wear eye protection Wear only approved safety glasses Standard eyeglasses will not protect eyes from flying debris Always Use appropriate hearing protection and respirator while using any power tool Airborne Dust Some dust created by power tool and machinery use is known to cause cancer birth defects or other reproductive harm To minimize your risk work in a well ventilated area and always wear personal protective equipment such as dust masks and respirators design
38. width 26 5 16 Height 47 1 4 Knives 3 HSS Cutter head speed 5000rpm Cutter head diameter 2 7 8 Maximum cutting depth 1 8 Maximum planing width 14 7 8 Maximum planing height 6 Cuts per minute 15 000cpm Feed rate 2 speeds 16fpm amp 20fpm Maximum cuts per inch 62 Minimum stock height 1 4 Minimum stock length 8 Appx Net Weight 500lbs Approx Shipping Weight 560lbs FEATURES Extra large hand wheel Spring loaded cutter head for easy knife setting Two chromed return rollers Three roller extension wing Two positive table locks One piece cabinet style stand Infeed rollers Spiral serrated Outfeed rollers Machined Power transfer Triple belt drive Two adjustable bed rollers Scratch resistant powder coated paint INCLUDES Knife setting gauge Infeed outfeed extensions Top return rollers 4 dust port Magnetic switch w thermal overload NOTE We make every effort to be accurate with our specifications copy images and other product information and apologize for any errors that may occur This information while deemed accurate is not guaranteed We reserve the right to make changes to all products including specifications pricing and availability PIONEER SUPPLY INTERNATIONAL INC P O BOX 12308 SALEM OR 97309 2006 Pioneer Supply International Parts Identification PNR 14 150
Download Pdf Manuals
Related Search