Peugeot v-clic Workshop Manual
Contents
1. Removal of the rear shield panel Procedure 10 Removal of the lower side fairings see procedure 4 Removal of the front top cover panel see procedure 7 Remove the footboard mat Remove the ingnition switch trim Remove the 3 fixing screws 1 located on each side of the vehicle Remove the fixing screw 2 located on each side of the vehicle Remove the 2 fixing bolts 3 Remove the screw of the utility hanger 4 Remove the utility hanger Remove the rear shield panel Removal of the under body panel Procedure 11 Removal of the lower side fairings see procedure 4 Removal of the front top cover panel see procedure 7 Remove the 3 fixing screws 1 located on each side of the vehicle Open the front shield panel Remove the 3 nuts and the screw of the underbody panel Remove the bottom panel 2 20 CZ Z Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Removal of a headlight bulb Remove the fastening screw 1 Remove the 2 fixing bolts 2 Remove the handlebar front cover Remove the lamp lens 8 Disconnect the bulb Remove the bulb Removal of a taillight bulb Remove the 2 screws that secure the rear panel Remove the rear body cover 1 Remove the 2 screws that secure the taillight lens 2 Disconnect the bulb Remove the tailligh2. Peugeot electrolyte P N 739733 1 2 752741 51 Leave the battery to stand for around half an hour Top up if necessary Charge the battery for at least 6 hours with a current of 0 5A Refit the battery and connect the vapour vent pipe Connect the terminal with the red wire to the battery and the terminal with the black and white wire to the battery Then the battery level should be topped up if necessary after fully charging using distilled water only Checks before handing over to the customer Check the wheel nuts are tight Check nuts and bolts are tight Check brake adjustment and efficiency Check the tyre pressures cold Check operation of the lights flashers horn and brake light Check the different warning lights work Carry out a road test A A CLIC Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles SPECIAL IMPORTANT POINTS SPECIAL IMPORTANT POINTS m Oil and fuel V This engine is designed to run on 95 or 98 unleaded fuel only Fuel pipes must absolutely be changed if there are any signs of wear cracks etc sparks Work in a clear and well ventilated area Petrol is highly inflammable do not smoke in the working area and avoid proximity to flames or A Before carrying out any work leave the engine to cool for at least 2 hours m Starting up after overhauling the engine When starting the engine hot or
3. ccccesccccesecccseeeeeceeseecesueeceseueeeseesceeseaeeesesseeessaueeeseaeessegeeesseseessseeeessensensns 30 Removal OF TIC CAO opuesto corola et de 30 Removal of Me brake pads inicia iaa 30 PROMOVA OLING TOT raro baina 31 Replacing the bearings of the steering system ss 31 Steering system tightening method siennes 32 Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles CHARACTERISTICS CHARACTERISTICS m Engine V clic 50cc Type 4 stroke single cylinder 2 valves per cylinder with chain driven overhead camshaft Cooling Air Bore x stroke 39 0 x 41 4 mm Cubic capacity 49 58 cm Max power output 2 0 kW a 7000 tr min Max torque rating 6000 tr min Fuel supply Carburettor Lubrication Trochoidal pump Transmission By 2 variable pulleys and V type belt Clutch Centrifugal automatic Spark plug NGK CR 7HSA Exhaust Catalytic Standards Euro 2 Capacities Fuel tank 6 3 INE O Relay box 0 121 87cc by tube Esso Univis 46 or Agip H Lift 46 MA TE 3 Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles CHARACTERISTICS m Chassis Hydraulic telescopic fork Combined spring and hydraulically damped shock absorber Dimensions and weight Overall length 1660 mm eee Height without rear view 1070 mm mirro
4. Fuel gauge When a flasher bulb has failed the repeater light and the other flasher light flash more quickly to V alert the rider of a failure pa EEE 11 Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles ELECTRICITY ELECTRICITY Fuses and energy distribution When the main fuse 10A is blown all the the electric functions of the vehicle are disabled Replace the burnt out fuse with a new one m Location of components 1 Battery 6 Regulator 2 Ignition sensor 7 Starter motor relay 3 Ignition unit 8 Horn 4 Oil level indicator 9 10A fuse 5 HT coil 10 Kickstand switch 12 gt PA pe Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS BODY PANELS m Location of body components 1 Central panel 9 Front mudguard 2 Saddle Storage compartment 10 Front shield panels 3 Grab handle 11 Front top cover panel 4 Rear cover 12 Handlebar front fairing 5 Mudflap 13 Handlebar rear fairing 6 Side panels 14 Rear shield 7 Lower side fairings 15 Floor panel 8 Bottom panel 16 Battery access door LI ELLE x Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Body component sequence of disassembly This item may be removed on its own pa a amp Reproduc
5. control Condition ofpetorpipes Condition oo pipes C C OO OO OO O OO re pressures O C C C Brake fluid level J c o Battery electrolyie leve c Tightness of nuts and bolis Change Spark plug TOTO OJO R R R Inlet silencer air filter O O Front brake pads o Rear brake linings Drive pulley bearings and guides a de l a TL l a Th O O O Transmission belt YOR RT R Engine oil clean strainer R R R R R pce every 2years O Z O o Brake fluid Once every 2 years Relay box o O R S R Check and lubricate Kick startermechanism J 7 c O Drive pulley Movable face Ga Gay m Test machine C Check N Clean Depending on equipment R Change Change if necessary G Check and lubricate Or once every 5 years m Battery preparation Except battery without maintenance ZT Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles SERVICE SCHEDULE AND COMMISSIONING Remove the battery Remove the 6 filler caps and the vent plug Fill with electrolyte to the level marked UPPER LEVEL The density shall be equal to 1 28 0 01 Kg L that is to say a concentration of 32 3 to 34 7
6. iii 24 Removal of the Spark plug ccccecccccssseeceeeeeeceseecceseeeeseceeseuseeeseaeeesesseeessaueesseaeeesseaeeessaeeessneeeeesneeesss 24 Removal OF ihe carburettor asias id dependent tienne 24 Installing the valve clearance sise 25 Removal of the exhaust SNS OISE a ee 0 en como oo 25 Removal of the cylinder AA LL a 26 Removal of the cylinder piston cccccccceceeeeeeeeeeeeeaeeeeeceeeeeseeeeeseaeeeeasaeeeesueeeseaseeseeneeesaeeeessaeeeeessneeeees 26 MISCELLANEOUS OPERATION Suscrito nnmnnn nnmnnn 27 Removal of iNe CAI aos inciso poca 27 Removal of the battery siria A A A A trne nn reren 27 Removal of the starter motor relay sisi 27 Removal of the ignition module CDI cee cccccseeecceeceeeeeeeceeeseeeeeseeeeeeeeseaeeeeesseaeeeeesseaeeeeessaeeeeeeseeeeeeeaas 27 ASIMOValor NE LT EC PR aos 27 Removal of the regulator 4 222 dd sd esi2desereodetnessnne nc don esta nano cree sens eine some 28 Removal of the Choke resistor iii 28 FICMIOVAl OF TING MONS aa a eaaa a aE aE ce niet 28 Removal of the blinker unit iii 28 Removal of ihe ignition SWitON sirio ea oo cc ae 28 Removal of the high tensi n Coil a as 28 Removal of the kickstand contact switch ss 28 Romoval ON ine Tol AU OG sce a ea ane eo ba 29 Removal of the tank SAA 29 Removal of the front wheel cccceeccccesececeeeeeeceeseeceeeeceseueeeseuseeeseeeeseeaeeessaueeeseaseesseeessseesesseseeessenseesss 29 Removal of the rear wheel
7. cold do not accelerate Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles TIGHTENING TORQUES TIGHTENING TORQUES m Engine part Cylinder head 1 8 m daN RH casing cover 1 m daN 5 m daN 0 8 m daN 5 m daN Body panels Floor panal Saddle storage compartment Rear panels Grab handle Rear mudguard LI p Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles TIGHTENING TORQUES m Cycle part Front wheel spindle 5 3 m daN Rear wheel spindle nut 12 m daN Linkrod to engine pivot 8 m daN 2 9 m daN Standard Nut and bolt 5 mm diameter 0 4 m daN Nut and bolt 6 mm diameter 0 9 m daN Nut and bolt 8 mm diameter 1 2 m daN Nut and bolt 10 mm diameter 2 6 m daN Nut and bolt 12 mm diameter 3 9 m daN 9 EZ Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles INSTRUMENT PANEL INSTRUMENT PANEL Functions of the instrument panel Instrument panel indicator lamps Speedometer e Intermitent signal Odometer e High beam Fuel gauge Speedometer Odometer Fuel gauge Intermitent signal High beam st KmIN cr mph SA AN E m Analog functions hands Speedometer Double scale indication kilometres miles Odometer The odometer displays the number of kilometres travelled by the vehicle
8. each side of the vehicle Remove the fixing screw 2 located on each side of the vehicle Remove the tank filler cap 3 Disconnect from the lock the cable that controls the opening of the saddle Remove the side panels by sliding them backwards in order to release them m Removal of the footboard Procedure 6 Removal of the storage compartment see procedure 1 Removal of the grab handle see procedure 2 Removal of the central cover panel see procedure 3 Removal of the lower side fairings see procedure 4 Remove the side fairings see procedure 5 Remove the footboard mat Remove the 4 fixing bolts Remove the battery access door 1 M G4 EZ Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Disconnect the battery Remove The battery 2 The CDI unit 3 Remove the 4 fixing bolts 4 Separate the front of the footboard which is linked to the rear part of the leg shield panel 5 Remove the footboard 6 Removal of the taillignt Removal of the splash guard Removal of the storage compartment see procedure 1 Removal of the grab handle see procedure 2 Removal of the central cover panel see procedure 3 Removal of the lower side fairings see procedure 4 Removal of the side fairings see procedure 5 Disconnect the taillight Remove t
9. Remove the screw 1 Pivot the calliper relative to the yoke Remove the calliper yoke Note If the caliper is to be changed the hydraulic control must be slackened off before removal 30 Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles MISCELLANEOUS OPERATIONS Reassembly Install the springs 3 as shown Install the brake pads 4 oriented as shown flat side 5 oriented towards the rear of the yoke Note When refitting the brake pads push the piston all the way into its hou sing Note After refitting actuate the brake levers several times to bring the brake pads against the brake disc Removal of the fork Replacing the bearings of the steering system Removal of the front wheel see page 29 Removal of the front mudguard see procedure 8 Removal of the calliper see page 30 Removal of the front top cover panel see procedure 7 Remove the 3 fixing bolts 1 Remove the fastening screw 2 Remove the handlebar front and rear covers Remove the handlebars from the fork tube Remove the handlebars from the fork tube Remove the steering locknut 1 1 Remove The lock washer 2 the adjustable cone 3 Remove the fork Remove the balls aa MY Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles 31 MISCELLANEO
10. Sales division Technical network leadership PEUGEOT WORKSHOP MANUAL TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS na een ina ica 1 ANA PP ue 3 Be CIB Sears nn e O EE 3 eo A PP ie A 3 Ey Lo e AP Pe A 4 Dimensions and weight 2 dede sland deaindadlekeaateacteataatducautaudsdecerinansuenteanateneduladeces 4 Aoi apse tea eae act I A 4 OS PP o 5 SERVICE SCHEDULE AND COMMISSIONING oooocccccccncccnncnccocononconannnconnnonnnnnnnonenonnanannnrrnnnnanananarenenananananennas 6 o A e e Po PE UE e ys anes V EE A 6 A asset ee een nase E ets A geste ane ewroncie A I A E E 6 Check and IGF CARS nio ia 6 nn rro nn 6 Battery preparation Except battery without MAINTENANCE ss 6 Checks before handing over to the customer ss 7 SPECIAL IMPORTANT POINOS cnn dia ii 8 Diken RE a A EE 8 Starting up after overhauling the engine sise 8 TIGHTENING TORQUES ane nee a ee 9 9 BOAY DANOIS An A ne 9 AA ate A 10 e o ee ee eee eee eee ee eee eee 10 INSTRUMENT PANEL comas ios 11 Analog functions RAMOS artists 11 ELECTRIC Mirate iio 12 Fuses and energy CISWIDULIOMN csi ide 12 Hello of rc RPP yA 12 BODY PANNES E E sees esse E nano coins 13 Location of pody COMPONENTS escasa tnin ii 13 Body component sequence of disassembly ccccseecccceeeeeceeeeeeceeeeeeeeeeeeesaueeeseeeeeesaeeessaeeeessaeeessneeesaes 14 Removal of the storage compartment ss 15 Removal ore gra
11. US OPERATIONS 32 m Steering system tightening method Tightening torque 3 m daN Using a drift remove the steering head cups Using a drift remove the steering headset cone 1 Install the following new parts The fork cone 1 The steering headset cups 2 Grease the cup bearing races Fit 26 balls 1 for the upper cup and 29 balls 2 for the lower cup Diameter 4 mm Fit the fork into the steering column Install the adjustable cone and tighten it 3 Loosen and then retighten the adjustable cone Fit the lock washer 4 Install the steering head locknut and tighten it 5 MY Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles HUTac CERTIFICATION SYSTEMES QUALITE ISO 9001 Certificat n SQ 0766 3 P N 759522 In our permanent concern to make improvements PEUGEOT MOTOCYCLES reserves the right to suppress modify or add any reference mentioned DC PS APV Printed in the E U 03 2007 non contractual pictures Xx PEUGEOT
12. achine securely Remove the shock absorber lower mount Remove the nut that secures the engine Remove the bolt that secures the engine Remove the engine Removal of the battery Removal of the starter motor relay Removal of the ignition module CDI Removal of the fuse Remove the footboard mat Remove the 4 fixing bolts Remove the battery access door j EEZ z Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles MISCELLANEOUS OPERATIONS 28 Removal of the regulator Removal of the choke resistor Removal of the horn Removal of the blinker unit Removal of the ignition switch Removal of the high tension coil m Removal of the kickstand contact switch Removal of the front top cover panel see procedure 7 Removal of the storage compartment see procedure 1 Removal of the central cover panel see procedure 3 Remove the lower RH side fairing see procedure 4 Disconnect the high voltage coil 1 Disconnect the suppressor Remove the fastening screw 2 Remove the high tension coil Remove the lower LH side fairing see procedure 4 Disconnect the kickstand contact switch Remove the 2 fixing bolts 1 Remove the lickstand cinstact switch pa MY Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles MISCELLANEOUS OPERATIONS Remov
13. al of the fuel gauge Removal of the tank Removal of the storage compartment see procedure 1 Removal of the grab handle see procedure 2 Removal of the central cover panel see procedure 3 Removal of the lower side fairings see procedure 4 Removal of the side fairings see procedure 5 Disconnect the fuel gauge 1 Remove the 4 fixing bolts 2 Remove the fuel gauge Remove the flat gasket Remove the 2 fixing bolts 2 Remove the 2 nuts 3 Remove the holder and saddle lock assembly 4 Loosen the 2 nuts 5 Remove the 2 fixing bolts 6 Remove the grab handle holder Remove the tank Removal of the front wheel Unscrew the speedometer cable from the drive system 1 Remove the wheel spindle nut Remove the wheel Remove the spacer Remove the speedometer driver 2 Tightening torque 5 3 m daN j LEZ y Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles MISCELLANEOUS OPERATIONS Removal of the rear wheel Removal of the exhaust system see page 25 Remove the nut and the washer 1 Remove the wheel Tightening torque 12 m daN Removal of the calliper Removal of the brake pads Loosen the screw 1 that secures the calliper to the yoke Remove the 2 screws that secure the brake calliper but do not disconnect it 2 Tightening torque 2 6 m daN
14. b handle Sasso d Sonia id AEA 15 Removal of the central cover panel sise 15 Removal of the lower side fairings ss 16 Removal of the side fairings sise 16 Removal Of the footboard 22 228 nn nn di 16 Removal OF the TAINO Sa de a sd oi 17 GE LLZEA i Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles TABLE OF CONTENTS PEMOVal OF the splash QUA iia 17 Removal of the front top cover panel sise 18 Removal of the front mudguard sise 19 Removal of the front shield DANS soi iii as 19 Removal of the rear shield panel iii 20 Removal of the under body panel iii 20 Removal of a headlight bulbes 21 Removal of a taillight DUI senior A ii 21 Removal of a TUlASION ALI scacainte nesontdnstasenadsac nesuauctestdeeansaddntdusdaauanndenatauucendandnauaaasdepdeddaatieeumestenueandantuaoes 22 WORKING ON THE ENGINE WITHOUT REMOVING THE ENGINE 00 ccccccsseeeeeeeeeeeeeeseeeeeeeeeeaneneeeesees 23 Removal of the air filter f0amM oocoonnncccconnnccoonnccnonnononanononcnnonononnnnononnnnnnnnnnnnnnrnnonannnnnnnnnonnnnnenannnnos 23 Removal of the transmission filter nuse ia taa aiii 23 Removal of the fuel filter ceccccseseeceneeeeeeeeeeeseeeeeseeeeeceeeeeeasaueeesedeeeeseaeeeesaeeeeseaueeeseuseeseuseeesseeeeesegeeess 23 Removal of the pulsair TMS Ru team nm LES A 24 Removal of the pulsair reed valve
15. he 2 nuts 1 Remove the 2 bolts 2 Remove the taillight CZ 7 Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Remove the splash guard by releasing it from the pins 3 and bracket 4 Removal of the front top cover panel Procedure 7 Remove the 4 fixing bolts 1 Unclip the front cover panel from on top of the front leg shield panel Remove the front top cover panel 2 pa III AA Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Removal of the front mudguard Procedure 8 Disconnect the speedometer driver control cable Remove the wheel Remove the fixing screw 1 located on each side of the vehicle Remove the front part of the mudguard 2 by unclipping it from the holder 3 Remove the 2 fixing bolts 4 Remove the rear part of the mudguard and its holder Removal of the front shield panel Procedure 9 Removal of the lower side fairings see procedure 4 Removal of the front top cover panel see procedure 7 Removal of the front mudguard see procedure 8 Remove the 6 fixing bolts LEZ 19 Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Remove the 2 fixing bolts 1 Remove the front shield panel 2
16. ithout the written consent of Peugeot Motocycles 24 Removal of the pulsair filter Removal of the pulsair reed valve Removal of the storage compartment see procedure 1 Removal of the central cover panel see procedure 3 Remove the pulsair filter 1 Removal of the pulsair reed valve 2 Refer to the workshop manual 2 valve 50cc 4 x stroke engine P N 759517 Removal of the spark plug Removal of the storage compartment see procedure 1 Removal of the central cover panel see procedure 3 Disconnect the suppressor 1 Remove the spark plug Removal of the carburettor Removal of the storage compartment see procedure 1 Loosen the collars 1 Disconnect the fuel supply hose 2 Pull the throttle control cable 3 out of the carburettor Disconnect the electric choke 4 pa MY Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles m Installing the valve clearance Removal of the storage compartment see procedure 1 Removal of the central cover panel see procedure 3 Remove the 4 fixing bolts 1 Remove the 2 fixing bolts 2 Disconnect the oil vapour return pipe Tightening torque 1 m daN Remove the rocker cover Remove the timing mark plug 1 Installing the valve clearance Refer to the workshop manual 2 valve 50cc 4 stroke engine P N 759517 Remo
17. rs Wheelbase 1200 mm Unladen weight 79 kg m Tyres Front wheel rim 10 inch aluminium alloy Front tyre 3 50 10 Front tyre pressure 1 25 bars 10 inch aluminium alloy Rear tyre pressure 1 75 bars ZT Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles CHARACTERISTICS Brakes Front disc diameter and 155 mm 4 mm thickness Brake drum diameter 110 mm Front brake caliper 1 piston of 30 2 mm Chassis markings Engine marking AS jlo 1 VIN Rear shield 2 Engine number Manufacturer s plate Right side Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles SERVICE SCHEDULE AND COMMISSIONING SERVICE SCHEDULE AND COMMISSIONING Heavy duty servicing is for vehicles used under harsh conditions door to door deliveries intensive urban use courier short journeys with engine cold dusty areas ambient temperature over 30 C Every 500 kms 5000 kms Service operations or At or Every Every ree 2000 kms 10000 kms 20000 kms 1 months 12 months o At Every Every Every de E 500 KMS 000 kms 2500 kms 5000 kms 10000 kms m Check Thro le cable play Steering column play 6 Operation of electrical equipment Condition of the front brake hydraulic pc fellel ce ce
18. t lens ans turnsignal light lenses Remove the bulb pa ILIZ o Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Removal of a turnsignal light Removal of the lower side fairings see procedure 4 Removal of the front top cover panel see procedure 7 Remove the 3 fixing screws 1 located on each side of the vehicle Remove the fixing screw 2 located on each side of the vehicle Open the front shield panel Remove the 3 screws that secure the front turnsignal light Remove the front turnsignal light A CZ f Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles WORKING ON THE ENGINE WITHOUT REMOVING THE ENGINE WORKING ON THE ENGINE WITHOUT REMOVING THE ENGINE Removal of the air filter foam Remove the 6 screws from the ait filter cover 1 Remove the air filter cover 1 move the air filter foam Change if necessary Removal of the transmission filter Loosen the collar 1 Remove the transmission filter sleeve 2 Remove the transmission air filter 3 Change if necessary i r ETEME a Removal of the fuel filter Removal of the storage compartment see procedure 1 Removal of the fuel filter 1 Change if necessary j ACZ z Reproduction or translation even partial is forbidden w
19. tion or translation even partial is forbidden without the written consent of Peugeot Motocycles BODY PANELS Removal of the storage compartment Procedure 1 Flip up the seat to the front of the vehicle Remove the 2 nut caps 1 Remove the 4 nuts and the 4 washers 2 Remove the screw 3 Remove the storage compartment Removal of the grab handle Procedure 2 Remove the plastic cover 1 Remove the 3 bolts 2 that secure the grab handle Remove the grab handle 3 Tightening torque 2 5 m daN m Removal of the central cover panel Procedure 3 Removal of the storage compartment see procedure 1 Remove the footboard mat 1 Remove the 4 fixing bolts 2 Remove the central cover panel 3 CL 15 Reproduction or translation even partial is forbidden w ithout the written consent of Peugeot Motocycles BODY PANELS Removal of the lower side fairings Procedure 4 Remove the 2 screws that secure the rear panel 1 Remove the rear body cover Remove the 4 fixing bolts 2 Remove the lower side panel 3 by sliding it backwards in order to release it Removal of the side fairings Procedure 5 Removal of the storage compartment see procedure 1 Removal of the grab handle see procedure 2 Removal of the central cover panel see procedure 3 Removal of the lower side fairings see procedure 4 Remove the fixing screw 1 located on
20. val of the exhaust system Remove the 2 nuts 1 Remove the 2 fixing bolts 2 Remove the exhaust Removal of the gasket Tightening torque Screw 1 1 5 m daN Screw 2 2 3 m daN j EC s Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles 26 Removal of the cylinder head m Removal of the cylinder piston Removal of the storage compartment see procedure 1 Removal of the central cover panel see procedure 3 Removal of the exhaust system For the following steps Removal of the intake pipe Removal of the cooling volutes Removal of the rocker cover Removal of the chain tensioner Removal of the cylinder head Removal of the cylinder Removal of the piston Refer to the workshop manual 2 valve 50cc 4 stroke engine P N 759517 Reproduction or translation even partial is forbidden without the written consent of Peugeot Motocycles MISCELLANEOUS OPERATIONS MISCELLANEOUS OPERATIONS Removal of the engine Removal of the storage compartment see procedure 1 Removal of the central cover panel see procedure 3 Removal of the carburettor see page 25 Disconnect the vacuum hose Disconnect the oil vapour return pipe Remove the 2 screws that secure the air filter Remove the air filter Disconnect The suppressor The magneto The starter motor Suspend or immobilize the m
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