Pentair CP30 User's Manual
Contents
1. Page 7 3 asingle thermostat gas heater Page 8 4 an electric heater rated up to 3KVA or a heat pump See below ELECTRIC HEATER OR HEAT PUMP For systems which utilize a heat pump or electric heater a Relay Kit model RLY LX should be added at the LX 30 Power Center Install RLY LX in accordance with instructions provided and plug onto circuit board at the EHTR relay socket The relay is capable of controlling a heat pump an electric heater rated up to 3KVA or the magnetic contactor of a larger electric heater Inside the heater or heat pump connect two 14 AWG wires in series with the heater thermostat circuitry Place the heater toggle switch in the ON position and set the thermostat to the desired temperature Run the two wires to the high voltage compartment of the LX 30 Power Center and connect to LINE 1 and LOAD 1 terminals of the electric heater relay DUAL THERMOSTAT GAS HEATER inside the gas heater connect 3 conductor cable in parallel with the heater toggle switch blue to POOL black to COMMON and red to SPA If the heater requires a fireman s switch connect 2 conductor cable in series with the heater circuitry at Fireman s Switch terminals if provided Do not disconnect or bypass the flow pressure or high limit switches Place the heater toggle switch in the OFF position and set the thermostats to desired pool and spa temperatures Run the cable s to the low voltage compar2. p3198uuo2 Si aajeA Jo od 19 u o yeu os duund 13411 ay Jo apis UONONS y UO AJBA yBl1u pod 1y qund eds y ul A9 1 1 A Je p lielsui q ysnw Ao j duind IN ayy Aue9 ol 2ZIS u lu toljjns mojan Ue jood ol payoe e jou s eds J lood oyu mojpano eds mole 0 19 M JO s lDOq OM y UBaMmjeg wep e aplAodd jood o peyoeye s eds J tood ay JO Je Aa ay AoqEe 10 je q pynoys eds ped juawdinbe y 0 yoeq soul e ung s uij pin6 Bumoyjo ay pue s poo edo g aBeg oewayos o1neupAy papuewWode yym D2uepio22e Ul ujs s s quinjg SLNAW3SYINOAY ONIGWN Id SYSTEM OPTIONS RECOMMENDED HYDRAULIC SCHEMATIC POOL CLEANER For systems which incorporate a booster pump pool cleaner it is possible to adda mechanical time clock for programming the daily cleaning cycles Install 24 Hour Time Clock model TMR LX into LX 30 faceplate at the CLEANER TIMER location and plug into circuit board at CLNR TIMER socket in accordance with instructions provided Install a Relay Kit model RLY LX at the LX 30 Power Center in accordance with instructions provided and plug into circuit board at CLNR relay socket NOTE It will not be possible to activate the pool cleaner unless the CP 30 Remote Control has been connected SPA WATERFALL CONTROL For systems where spa water level is higher than that of the pool it is possible to use either AUX1 or AUX2 Switches at the Remote Cont
3. ALVE CONTROL HEATER SPA E oFF POOL SPA SPA POOL ON OFF z AUX 1 ON AUX 2 OFF
4. SYSTEM START UP Apply power to the system At the LX 30 Power Center check that the POWER Status Light has turned on If the status light is not on check the 3 amp circuit breaker which is located above the faceplate Tripped circuit breaker is indicated by a white tab Push to reset Turn the FILTER PUMP Service Switch ON and OFF to verify that pump is operating Return FILTER PUMP Service Switch to TIMER position and activate filter ump using the FILTER TIMER Dial t the system incorporates a pool cleaner pump activate pump using the CLEANER TIMER Dial At the Remote Control turn SPA Switch to SPA position Check that Valve Actuators have rotated to correct positions If either valve is 180 out of phase flip toggle switch on rear of Valve Actuator from ON1 to ON2 position Turn HEAT Switch to SPA position and check that heater has been activated Turn AUX1 and AUX2 Switches ON and verify that auxiliary equipment has been activated The system is now ready to be operated as desired Compool a PAC FAB Company Compool Inc 599 Fairchild Drive Mountain View California 94043 942 0938 800 458 2201 http www compool com INSTALLATION INSTRUCTIONS CP30 POOL SPA SWITCHING SYSTEM raren raum 4X 20 POWER CENTER IMPORTANT SAFETY INSTRUCTIONS All wiring must be performed by a qualified electrician Basic safety precautions and local codes should alw
5. andard single gang electrical box for mounting the CP 30 Remote Control If located outdoors the electrical box must be raintight Strip jacket of 4 pair cable 6 to identify the twisted pairs and assure correct connections Strip insulation of each wire 3 8 and connect to switch pigtails using wire nuts in accordance with appropriate wiring diagram Pay attention to the two different wiring possibilities for either a dual thermostat or a single thermostat heater See Pages 6 and 8 Insulate any unused wires from possible shorting Mount Remote Control to electrical box using gasket and mounting screws provided LOW VOLTAGE WIRING All low voltage connections are made to circuit board which is located behind the hinged faceplate in left side compartment of the LX 30 Strip jacket of 4 pair cable 6 to identify the twisted pairs and assure correct connections Strip insulation of each wire and connect to appropriate screw terminals in accordance with wiring diagram Pay attention to the two different wiring possibilities for either a dual thermostat or a single thermostat heater See Pages 6 and 8 NOTE For the convenience of the Pool Serviceperson the screw terminal can be unplugged from the circuit board without disconnecting wires HEATER CONNECTIONS The system is capable of activating 1 adual thermostat gas heater with fireman s switch Page 6 2 a dual thermostat gas heater without fireman s switch
6. ays be followed when installing and using this electrical equipment READ AND FOLLOW ALL INSTRUCTIONS WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times SAVE THESE INSTRUCTIONS jeonoeid se punoi y 0 so 2 se pue 1 le u y JOYE UINJOJ jood y 0 palo99uuoo si pis uonons SY yeu os dwnd 13 s00q y quid pasn 6ui q si 1 ue j5 jood dwnd 18 S00Q j uep UJEW u 0 JBYJO BU pue JOLULWIYS y 0 yod BuO quniq Aaul uonons y ye anea uxw yod aeiy jenuew e Hulyeysur Aq paysydwoooe Ayisea si siy L sasodind ocueu luleu 104 UIP UIELW y pue awws y UBEeMjaq uonons Jo JunOWe y oue eq 0 lqissod s 1 u uutuns ayesodJOOU YOIUM SWA SAS 104 pajsnipe q 0 ssedAq jo uNOWe ay MOJI IM A J8A jenuew y eds ay yno a 0A9 ol jood ayy Wo 19 mMm PEoUReQ AjjedILUaYO y JO awos jqeu jM SIU 1 oul usnjai jood ayy ssed q o papinoid q Aew anjen yoouo z e seds payenaja 104 puke anjen jeq Jo aye6 jenuew z e Buryesodioou aut dn oyew eds 7 V pis 19ulo ul 0 uln1 1 jood pue aAjeA LUN e Yy JO apis suo o Winjal eds poauuog pod 139 U39 y YHBNosY AJLA 1 1U IM 49yeEM UNI yey OS 1823y y JO piS u ini 1 Y UO AJLA UNJay Pod sa1y e quiNnid apis 1 ulo ul 0 uol ons ood pue AeA 2AL2 JO APIS uo o uoll9ns eds yoouUOD ya ul dund y 01
7. intain a minimum distance of 12 between parallel runs of low voltage and AC current carrying wires HIGH VOLTAGE WIRING GENERAL At the equipment site install an electrical sub panel with separate breakers for each load Make sure that the motor s on the equipment have built in thermal protection All high voltage connections are made to terminal blocks which are located behind service panel in right side compartment of LX 30 Power Center A high voltage wiring label is located adjacent to terminal blocks Knock out holes are provided on bottom of enclosure for conduit mounting To reduce the risk of electric shock provide a continuous green insulated copper wire no smaller than 12 AWG between grounding bus of LX 30 and grounding terminal of electrical sub panel A wire connector is provided for bonding to local ground points To further reduce the risk of electric shock this connector should be bonded with a 8 AWG copper wire to any metal ladders pipes or other metal within five feet of the spa SYSTEM POWER Provide a separate circuit breaker to power the system Either 115 or 230V AC can be used 115V is preferable System draws less than 1 amp The circuit breaker should be readily accessible to the spa user but installed at least 5 feet from the water s edge The breaker will open all ungrounded supply conductors to comply with section 422 20 of the National Electrical Code ANSI NFPA 70 1987 Run wires from c
8. ircuit breaker to high voltage compartment of LX 30 and connect to top terminal block which is marked SYSTEM POWER Install 2 jumper wires for 115V or 1 jumper for 230V according to wiring label EQUIPMENT POWER Provide independent circuit breakers for R1 FLTR R2 AUX1 and R3 AUX2 Run wires from breakers to high voltage compartment of LX 30 and connect to LINE 1 and LINE 2 of appropriate terminal blocks Connect pumps and other high voltage equipment to LOAD 1 and LOAD 2 terminals at appropriate terminal blocks Each individual terminal block can be wired for either 115V or 230V AC For 115V equipment only half of the terminal block will be used ie LINE 1 and LOAD 1 If power relays are being used to control underwater lighting fixtures a GFC should be provided The conductors on the load side of the GFCI must not occupy conduit boxes or enclosures containing other conductors unless the additional conductors are also protected by a GFCI VALVE ACTUATORS Mount Valve Actuators model CVA 24 to three port valves in accordance with instructions printed on box Run cables to low voltage compartment of LX 30 Power Center and plug into circuit board at appropriate valve socket 1 Intake suction Valve to INT VLV socket 2 Return Valve to RET VLV socket 3 Auxiliary Valve optional to AUX VLV socket Coil any excess cable and carefully store inside low voltage compartment REMOTE CONTROL Provide a st
9. nter at the equipment site 2 CVA 24 Valve Actuators at valves to be motorized 3 CP 30 Remote Control at convenient location indoors or outside POWER CENTER Select a convenient location at the equipment site to mount the LX 30 Power Center Ensure that the location is greater than 5 feet from the water s edge and no further than 15 feet from any motorized valves otherwise Valve Actuator cable will need to be extended Mount the LX 30 on a flat surface using appropriate screws through the three external mounting points located on the side of the enclosure Do not drill and mount from inside the enclosure Install to provide drainage of compartment for electrical components LOW VOLTAGE CABLES Determine lengths of low voltage cable needed between Power Center and the various pieces of equipment 1 4 pair 22AWG cable to CP 30 Remote Control 2 3 conductor 22AWG cable to dual thermostat gas heater if applicable 3 2 conductor 22AWG cable for fireman s switch connections if applicable to dual thermostat gas heater 2 conductor 22AWG cable to single thermostat gas heater if applicable 2 conductor 14AWG cable to electric heater or heat pump CVA 24 Valve Actuators are provided with 15 feet of 3 conductor cable Ons Install cable using plastic or metallic conduit where cables run underground through concrete etc NOTE Never install low voltage and high voltage wires in the same conduit It is advisable to ma
10. rol to rotate the return valve to spa return position This creates an overflow waterfall effect from the spa into the pool while the system is in pool mode The effect will however cease whenever the system is in spa mode To enable this feature install a Spa Waterfall Control model RLY WTREFL at the LX 30 Power Center in accordance with instructions provided FREEZE PROTECTION A Recirculating Freeze Sensor model FPS C may be added to the system It will protect the plumbing and equipment from possible freeze damage by running the filter pump whenever the temperature falls to approx 41 F Install FPS C in accordance with instructions provided and connect to circuit board at FRZ and GND screw terminals in accordance with wiring diagram LX 30 POWER CENTER An Auxiliary Freeze Sensor model FPS AUX may also be added to activate auxiliary equipment such as a jet pump during potential freezing conditions Install FPS AUX in accordance with instructions provided NOTE Itis advisable to inspect and test the freeze sensor s at least once a year preferably prior to the onset of the freezing season Testing can be accomplished by immersing sensor in ice water Refer to Page 2 for Plumbing Requirements EQUIPMENT LOCATION Select a convenient location to install the various components of the System All electrical equipment must be located five feet or more from the water s edge 1 LX 30 Power Ce
11. tment of LX 30 Power Center Strip insulation of 3 conductor cable 3 8 and connect to 4 pair cable using wire nuts in accordance with wiring diagram below If the heater requires a fireman s switch connect 2 conductor cable to HTR screw terminals and provide an insulated jumper wire between HTS1 and HTS2 screw terminals on circuit board in accordance with wiring diagram below PRESSURE LIMIT THERMOSTATS GAS VALVE CONTROL HEATER D Consult Heater Manufacturer 8 instructions tor specific wing CP 30 qo connections aA s BLU N BLK SPA AUX 1 AUX 2 FREEZE SENSOR If the heater does not require a fireman s switch omit the 2 conductor cable and jumper wire at the LX 30 circuit board For connections to MiniMax heater see Page 7 SINGLE THERMOSTAT GAS HEATER Inside the gas heater interrupt wire between thermostat and gas valve and connect 2 conductor cable in series with the heater circuitry at Fireman s Switch terminals if provided Do not disconnect or bypass the flow pressure or high limit switches Place the heater toggle switch in the ON position and set the thermostat to the desired temperature Run the 2 conductor cable to low voltage compartment of LX 30 Power Center Strip insulation 4 and connect to HTR screw terminals on circuit board in accordance with wiring diagram below PRESSURE LIMIT oo i THERMOSTAT GAS V
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