Pentair Water Pool and Spa Water Dispenser Model 5600 & 5600 Econominder User's Manual
Contents
1. Service Assemblies esi e e Model 5600 amp 5600 Econominder Job Specification Sheet Job Number Model Number Water Test Capacity of Unit Max Per Regeneration Mineral Tank Size Diameter Height Brine Tank Size and Salt Setting Per Regeneration Control Valve Specifications Type of Timer Std lL 7 day 12 day Meter Std Meter Ext Day Time of Regeneration Drain Line Flow Control gpm Brine Refill Rate gpm Injector Size Meter Gallon Setting gal Slow Rinse Brine Draw Tank Size Rate gpm Rate gpm diameter Injector 40 psi 40 psi BLFC BLFC 6 0 red 31 gpm 28 gpm 5 gpm 1 2 gpm 7 0 red 31 gpm 28 gpm 5 gpm 1 2 gpm 8 1 white 45 gpm 38 gpm gpm 1 5 gpm 1 white 45 gpm 38 gpm 5 gpm 2 0 gpm 10 1 white 45 gpm 38 gpm 3 gpm 2 4 gpm 12 2 blue 84 gpm 56 gpm 1 0 gpm 3 5 gpm 13 2 blue 84 gpm 56 gpm 1 0 gpm 4 0 gpm 14 3 yellow 1 0 gpm 63 gpm 1 0 gpm 5 0 gpm 16 3 yellow 1 0 gpm 63 gpm 1 0 gpm 7 0 gpm NOTE Due to varying water conditions tank sizes and water pressures use the above settings as guidelines only BLFC Brine Line Flow Control refill rate for filling brine tank 2DLFC Drain Line Flow Control backwash and rapid rinse flow rates Model 5600 amp 5600 Econominder General Residential Installation Check List Water Pre2. 3 Model 5600 Control Valve Drive Assembly e e e re 14 Model 5600 and 5600 Econominder Control Valve Drive Assembly nana 16 Model 5600 Econominder Control Valve Drive Assembly 18 Bypass Valve Assembly nisa ede Inn Bet ey br 8 GAR gema a bee 20 Bypass Valve Assembly Brass iis bow seusai vet Rea BA pia i cec gt CR I RU CR arse A 21 Model 5600 Econominder Meter Assembly 22 Service TNS UCTIONS A e AL 23 Replace Time Brine Valve Injectors and Screen n 23 a let pe 24 Pon leas AEG PE be Replace Piston Assemb e eiae ir EREE RESA OBER OR QUE KR ERA une aa 25 Replace Seals and Spacers u ie nun 26 Replace Meter baris dees Sade ERs RnR SSE naa taun an sisa uyana 27 Replace Meter Cover and or Impeller ii inna 28 2 Model 5600 and 5600 Econominder Troubleshooting e e 30 General Service Hints for Meter Control 31 Model 5600SF Troubleshooting 32 ae
3. A Foreign material in control A Remove piston assembly and inspect bore remove foreign material and check control in various regeneration positions B Internal control leak B Replace seals and or piston assembly C Control valve jammed in Brine or C Replace seals and or piston assembly Backwash position D Timer motor stopped or jammed D Replace timer General Service Hints for Meter Control PROBLEM CAUSE CORRECTION Softener delivers hard water A Reserve capacity has been exceeded A Check salt dosage requirements and reset program wheel to provide additional reserve B Program wheel is not rotating with meter B Pull cable out of meter cover and output rotate manually program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop if not replace timer C Meter is not measuring flow C Check output by observing rotation of small gear on front of timer program wheel must not be against regeneration stop for this check each tooth to tooth is approximately 30 gallons if not replace meter 30 Model 5600 amp 5600 Econominder Model 5600SF Troubleshooting PROBLEM CAUSE CORRECTION 1 Filter fails to backwash A Electrical service to unit has been A Assure permanent electrical service interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time o
4. BRINE VALVE FLOW CONTROL INJECTOR BRINE TANK SALT LEVEL RESIN TANK N H H N N H N N N N H N 1 H H N N N N N N N H 5 H H H H H H H H H N H H N 1 H N DISTRIBUTOR N 5 N N N i y NE Mi Figure 5 Preliminary Rinse Position 10 Model 5600 amp 5600 Econominder Water Conditioner Flow Diagrams Cont d Backwash Position VALVE ORIVE ASSEMBLY VALVE ASSEMBLY BRINE VALVE FLOW CONTROL INJECTOR BRINE TANK we SALT LEVEL Brine Position DF058 0 VALVE DRIVE ASSEMBLY VALVE ASSEMBLY BRINE VALVE FLOW CONTROL FLOW CONTROL INJECTOR US BRINE TANK EN 8 SALT LEVEL 0 1 0 H 0 i i 0 N N N N N N N N 3 N N N N N H N N N N N N N N 1 3 N H 1 N N 3 N N N N 3 H N N 1 N N 0 N N N N N 1 3 N N 3 N N N H N N N N N H N H H N N H H H H H M N H N N N N N N H N N N N N N N 3 N M 3 Ate DF059 0 Figure 7 Brine Position 11 Model 5600 amp 5600 Econominder Water Conditioner Flow Diagrams Cont d Slow Rinse Position 7 VALVE DRIVE ASSEMBLY VALVE ASSEMBLY BRINE VALVE FLOW CONTROL LLL NS BRINE
5. Install the water softener with the inlet outlet and drain connections made according to manufacturer s recommendations and to meet applicable plumbing codes Manual Regeneration Knob 24 Hour Gear Skipper Wheel Red Time shows every Set Button other day regeneration 0 Time of Day Arrow Red Pointer Figure 1 Model 5600 Softener Control 1 Manually index the softener control into the In Service position and let water flow into the resin tank When the water flow stops open a softened water tap until all air is released from the lines Then close tap NOTE Manually dial the various regeneration positions by turning the knob on the front of the control until the indicator shows that the softener is in the desired position 2 Manually index the control to the Backwash position and allow water to flow at the drain for 3 or 4 minutes 3 Remove back cover plate 4 Make sure that the salt dosage is set as recommended by the manufacturer If necessary set salt according to the setting instruction sheet Manually index the control to the Brine Fill position and allow the brine tank to fill to the top of the air check 5 Manually index the control to the Brine Draw position and allow the control to draw water from the brine tank until it stops 6 Plug in the electrical cord and look in the sight hole in the back of the motor to see that it is running Set the days that regeneration is to occur by
6. Note drawing shows 850 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve Rotate program wheel counterclockwise until it stops at Regeneration position Manually index the control to the Backwash position and allow water to flow at the drain for 3 or 4 minutes Remove back cover plate owe Make sure than the salt dosage is set as recommended by the manufacturer Manually index the control to the Brine Fill position and allow the brine tank to fill to the top of the air check 7 Manually index the control to the Brine Rinse position and allow the control to draw water from the brine tank until it stops 8 Plug in the electrical cord and look in the sight hole in the back of the monitor to see that it is running 9 Manually advance the control to the beginning of the Brine Fill position and allow the control to return to the In Service position automatically 10 Fill the brine tank with salt 11 Replace back cover on the control Be sure cable is not pinched between cover and housing 12 Make sure that any bypass valving is left in the normal In Service position Model 5600 amp 5600 Econominder Water Conditioner Flow Diagrams Service Position VALVE DRIVE ASSEMBLY VALVE ASSEMBLY BRINE VALVE FLOW CONTROL INJECTOR BRINE TANK SALT LEVEL DFO56 0 Preliminary Rinse Position VALVE DRIVE ASSEMBLY VALVE ASSEMBLY
7. Start regeneration cycle manually if water is hard 23 Model 5600 amp 5600 Econominder Service Instructions Cont d Replace Timer 1 2 Gol supe v wb 10 11 12 13 14 15 24 Unplug electrical cord from outlet Turn off water supply to conditioner Ifthe conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet Ifthe conditioner has an integral bypass valve put it in the Bypass position If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the Backwash position momentarily Return the control to the In Service position Pull cable out of meter cover Remove the control valve back cover Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly now lifts off easily Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke rotate control knob if necessary Replace timer mounting screws Replace screw and washer at drive yoke Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Plug electrical cord into outlet Set time of day program wheel and salt usage Cycle the control valve manually to assure proper function Be sure to
8. TANK SALT LEVEL N N N N N N N N N N N H N H N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N LLL 0 060 0 Second Backwash Position N VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL eng o H VA gt 2 2272Zz2zy2zzzzzzzzzzzzzzzz gt zzzzzzzyz gt yzyzzyzzzzzzzzzzZZ BRINE TANK SALT LEVEL 7XZZ727777ZZ7777ZZ2ZZZZZZZ2ZZZZZZZZ777ZZZZ772Z2Z7ZZ22Z222zy 22 Qzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz22 5 MATAN S3 0 061 0 12 Figure 9 Second Backwash Position Model 5600 amp 5600 Econominder Water Conditioner Flow Diagrams Cont d Settling Rinse Position 2222222222 VALVE DRIVE ASSEMBLY VALVE ASSEMBLY BRINE VALVE FLOW CONTROL H H H 0 7 2 H 0 2 H 7 1 2222222225 222222 BRINE TANK SALT LEVEL BRINE LEVEL AIR CHECK DF062 0 Brine Tank Fill Position VALVE DRIVE ASSEMBL VALVE ASSEMBLY BRINE VALVE FLOW CONTROL Nanti BRINE TANK m d Q2ZZZZ7zzZ7zzzzzzzzz2zzzzzzzzzzz2zzzzzzzzzzzzzzzzzzzzz2 SALT LEVEL BRINE LEVEL q 0 N N H N N N N H H H H N N H N N N N N N N N N N N N N N H N N N N N N N N N N N N N AIR CHECK DIST
9. align drive flat if necessary Model 5600 amp 5600 Econominder Model 5600 and 5600 Econominder Troubleshooting PROBLEM CAUSE CORRECTION 1 Softener fails to regenerate A Electrical service to unit has been A Assure permanent electrical service interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Softener delivers hard water A Bypass valve is open A Close bypass valve B Nosalt in brine tank B Add salt to brine tank and maintain salt level above water level C Injectors or screen is plugged C Replace injectors and screen D Insufficient water flowing into brine tank D Check brine tank fill time and clean brine line flow control if plugged E Hard water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check o ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit uses too much salt A Improper salt setting A Check salt usage and salt setting B Excess water in brine tank B See problem number 7 4 Loss of water pressure A Iron build up in line to water conditioner A Clean line to water conditioner B Iron build up in water conditioner B Clean control and add resin cleaner to resin bed Increase frequency of regeneration C Inlet of control pl
10. bottom of brine valve hole Apply silicone lubricant to o ring on new valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body Replace injectors and screen Remove injector cap and screen discard o ring Unscrew injector nozzle and throat from injector body Screw in new injector throat and nozzle be sure they are seated tightly Install a new screen Apply silicone lubricant to new o ring and install around oval extension on injector cap Apply silicone lubricant to three new o rings and install over three bosses on injector body Insert screws with washers through injector cap and injector Place this assembly through hole in timer housing and into mating holes in the valve body Tighten screws Be sure to reinstall brass spacers with injector on model 4600 valve Reconnect brine tube and drain line Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Check for leaks at all seal areas Check drain seal with the control in the Backwash position Plug electrical cord into outlet Set time of day and cycle the control valve manually to assure proper function Make sure control valve is in the In Service position Make sure there is enough brine in the brine tank Rotate program wheel counterclockwise until it stops at Regeneration position
11. to conditioner Ifthe conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet Ifthe conditioner has an integral bypass valve put it in the Bypass position If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the Backwash position momentarily Return the control to the In Service position Pull cable out of meter cover Remove four screws on cover Lift cover off of meter module discard o ring Remove and inspect impeller for gear or spindle damage replace if necessary Apply silicone lubricant to new o ring and assemble to the smallest diameter on meter cover Assemble cover to meter module Be sure impeller spindle enters freely into cover Press firmly on cover and rotate if necessary to assist in assembly Replace four screws and tighten 11 Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Check for leaks at all seal areas Plug electrical cord into outlet Set time of day Make sure control valve is in the In Service position Rotate program wheel counterclockwise until it stops at Regeneration position Start regeneration cycle manually if water is hard Plug cable into meter cover Rotate cable to
12. 14448 000 14488 001 14448 0 15494 01 15494 03 13175 18743 13494 11384 13296 13017 13018 13312 13164 13170 19205 19205 01 13802 14177 13300 14457 13748 60405 15 13806 13953 11842 12681 13547 13229 13955 13958 13310 18520 13957 13960 60514 60514 01 605 14 02 12473 12037 13830 13831 14253 14276 14043 14910 14176 14278 15478 14175 14207 15151 40214 Description housing with roll pin housing with pin drilled for screw housing with pin drilled for thumb screw L housing with pin L housing with pin drilled for designer motor mounting plate motor 120V 60 Hz motor 24V 60 Hz screw motor mtg and ground wire screw component mounting idler gear idler pinion spring idler drive gear main gear and shaft 24 hour gear assembly silver 24 hour gear assembly tan cycle actuator gear knob manual regeneration ball 1 4 dia spring detent screw program wheel program skipper wheel assembly specify hardness capacity program wheel retainer cover label program wheel electrical cord wire connector strain relief back cover not assigned front label beige front label silver rear label softener rear label filter tape stripe beige tape stripe silver brine cam assembly 3 18 brine cam assembly 6 36 brine cam assembly minutes screw drive mounting washer drive pinion program wheel clutch drive pinion spring retainer spring cable assem
13. 3244 BLFC fitting 3 8 42 1 DLFC button specify size 43 1 3173 DLFC button retainer 44 1 2767 screen brine line 45 1 5348 o ring DLFC not shown 46 1 3497 air disperser 47 1 3546 end plug retainer 48 3 2112 screw 49 1 3363 washer 50 1 3296 screw SIA 1 3398 yoke brass 1 NPT 1 3708 yoke brass 3 4 NPT 51B 1 8706 yoke plastic 1 NPT 1 8706 02 yoke plastic 3 4 NPT 52 13308 drain hose barb 53 1 3918 BLFC plug 54A 1 3857 brine valve plug not used with meter controls A used in backwash filter Model 5600 amp 5600 Econominder Model 5600 Econominder Control Valve Drive Assembly 4 lt OY y XP C 3 1117 V 7 sQ 4 Jan SR 9 JAM aff Y G x b 4 lt UM Gy NAR 4 DF054 0 Figure 14 Model 5600 Econominder Control Valve Drive Assembly 18 Model 5600 amp 5600 Econominder Model 5600 Econominder Control Valve Drive Assembly Item Number 1 1A w N OMAN AN N 000 20 22 23 24 25 26 27 28 29 30 34 35 37 38 39 40 41 42 43 44 45 No Reg d sk EL S gt 3 Part Number
14. Model 5600 amp 5600 Econominder Service Manual IMPORTANT Fill in pertinent information on page 3 for future reference Model 5600 amp 5600 Econominder Table of Contents Job Specification Sheet Sain shee Ip RO iw OES ARE RE 44 4 a were bee donee des RAS 3 General Residential Installation Check List in 4 Valve Installation and Start up Procedures hh 5 Model 5600 Installation and Start up Procedures es 6 Model 5600 Backwash Filter Installation and Start up Procedures hn 7 Model 5600 Econominder Installation and Start up Procedures hn 9 Water Conditioner Flow Diagrams RSS Dea SRSA G DAR SS 10 bervice Position 1 ERU ASAR SE ka 10 Preliminary Rinse Position hn 10 Backwash Position bana SSeS KRA aa AS a aA 11 Bine Fosilon 2 2406 Gee Eee e sera eee bab eae 11 Slow Rinse POSUION SSSA ESSA 12 Rapid Rinse Position seze seene AE ARA Bun 12 Settling Rinse Position ss os RR REAPER CASA RE Aa 3 Brine Tank Fill Position Zaa ete pp e oa a UR EL oie Peles ae ea
15. RIBUTOR 7 7Z2Z22Z2227Z27Z777777Z727Z72Z7ZZZZ2ZZ7Z772ZZ22Z2ZZ27Z2ZZ2Z2222 gt 22 Vy nur m en Q Mie SIEMENS DFO63 0 Figure 11 Brine Tank Fill Position Model 5600 amp 5600 Econominder Model 5600 Control Valve Drive Assembly DF050 0 12 Model 5600 Control Valve Drive Assembly Figure 14 Model 5600 amp 5600 Econominder Model 5600 Control Valve Drive Assembly Item Number 1 1A 20 21 22 23 24 25 26 27 28 29 30A 34 35A 37 38 39 404 No Req d SB ee eee 2 3 3 5 3 NY Not used when a filter valve Part Number 14448 010 14448 011 14448 012 15494 01 15494 03 13175 18743 19659 11384 13296 13017 13018 13312 13164 13170 19205 19205 01 13011 14177 13300 13311 14381 14860 13864 14457 13014 11842 12681 13547 13229 13309 13437 13310 18520 13348 13436 60514 60514 01 60514 02 12473 12037 15151 14176 14278 15478 16715 14175 14207 40214 Description housing with pin housing with pin drilled for screw housing with pin drilled for thumb screw L housing with pin L housing with pin drilled for designer motor mounti
16. ak B Replace seals and or piston assembly C Control valve jammed in rinse or C Replace piston seals and spacers backwash and drive motor if necessary 31 Model 5600 amp 5600 Econominder Service Assemblies Part Number 60102 00 60102 10 60102 20 60125 60084 XX 60032 60514 60514 01 60514 02 60510 60040 60041 60049 60086 60087 160136 5600 160135 5600 14860 14381 60405 10 60405 20 32 Description piston softener piston filter piston low water seal kit injector brine valve brine cam 3 18 brine cam 6 36 brine cam minutes coupling with clip and screws bypass brass 3 4 NPT bypass brass 1 NPT bypass plastic meter standard meter extended service kit meter service kit clock skipper wheel 7 day skipper wheel 12 day meter program wheel standard meter program wheel extended Model 5600 amp 5600 Econominder Notes 33 Model 5600 amp 5600 Econominder Notes P N 40106 Rev H 05 05
17. ay is visible above the time of day arrow Model 5600 amp 5600 Econominder Model 5600 Backwash Filter Installation and Start up Procedures Cont d Cycle Times and Flow Diagrams 1 2 In Service position See Figure 4 page 10 Preliminary Rinse position Same as Figure 4 page 10 with standard piston white end plug or filter piston black end plug Eliminated with low water piston gray end plug Backwash position Same as Figure 6 page 11 with standard piston 15 minutes with filter piston 7 minutes with low water piston Brine Rinse position Eliminated resulting in a 50 minute pause no water flows during this time Slow Rinse position Eliminated resulting in a 50 minute pause no water flows during this time Second Backwash position Same as Figure 9 page 12 with standard piston 15 minutes with filter piston 7 minutes with low water piston Settling Rinse position Same as Figure 10 page 13 with standard or filter piston Eliminate with low water piston Brine Tank Refill position Eliminated filter is back in service at this time Model 5600 amp 5600 Econominder Model 5600 Econominder Installation and Start up Procedures NOTE Install the water softener with the inlet outlet and drain connections made according to manufacturer s recommendations and to meet applicable plumbing codes 24 Hour Gear CAPACITY GALLONS Pr
18. bly standard cable assembly extended right angle valve position dial standard valve position dial low water valve position dial filter knob label beige knob label silver screw knob screw brine cam 19 Model 5600 amp 5600 Econominder Bypass Valve Assembly Plastic Figure 15 Bypass Valve Assembly Plastic Item Number No Req d Part Number Description 9 2 13305 o ring 119 10 2 13255 clip mounting 11 2 13314 screw hex washer head 8 18 x 5 8 12A 1 18706 yoke plastic 1 NPT 1 18706 02 yoke plastic 3 4 12B 1 13708 yoke 3 4 1 13708NP yoke 3 4 nickel plated 1 13398 yoke 1 1 13398NP yoke 1 nickel plated 20 Model 5600 amp 5600 Econominder Bypass Valve Assembly Brass DF043 0 Item Number 1 Do O No Req d aa Figure 16 Bypass Valve Assembly Brass Part Number 17290 17290NP 13399 13399NP 11726 11972 11978 13604 01 15727 11986 11979 11989 Description bypass valve body 3 4 bypass valve body 3 4 bypass valve body 1 bypass valve body 1 nickel plated seal bypass plug bypass side cover label screw side cover lever bypass screw hex head 1 4 14 21 Model 5600 amp 5600 Econominder Model 5600 Econominder Meter Assembly DF055 0 Figure 17 Model 5600 Econominder Meter Assembly Item Number No R
19. ee of air 3 When a steady clean flow appears at the tap close the tap and the main water supply valve and allow the filter media bed to settle for 15 20 minutes 4 Manually index the filter to the Backwash position 5 To prevent a sudden surge of water and air partially open the main water supply valve so that the flow at the drain of the filter is approximately 1 gpm The water at the drain is cloudy again and or contains media fines as well as air Allow water to flow at the drain until it appears clean and free of air 6 Continue to open the water supply valve until it is completely open Allow water to flow at the drain until all media fines are washed out of the filter 7 Manually index the filter to the In Service position and again open the downstream tap Check to be sure that the water flows clear If necessary allow water to flow until all media fines are gone If the tap is equipped with an aerator check that is not plugged with media fines and pipe scale 8 Plug in the electrical cord and look in the sight hole on the back of the timer motor to ensure that it is running Set the days backwashing is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from red pointer extend or retract fingers to obtain the desired backwash schedule 9 Set time of day by pushing red button and spin the 24 hour gear until the present time of d
20. eq d Part Number Description 1 4 12473 screw meter cover assembly 2A 1 14038 meter cover assembly standard 2B 1 15659 meter cover assembly extended range right angle 3 1 13847 o ring meter cover assembly 4 1 13509 impeller 5 4 13314 screw adapter clip 6 4 13255 adapter clip 7 1 13821 meter body 8 4 13305 o ring meter body 9 1 14613 flow straightener 22 Model 5600 amp 5600 Econominder Service Instructions Replace Time Brine Valve Injectors and Screen 1 2 Unplug electrical cord from outlet Turn off water supply to conditioner If the conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet If the conditioner has an integral bypass valve put it in the Bypass position If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the Backwash position momentarily Return the control to the In Service position Disconnect brine tube and drain line connections at the injector body Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard valve body o rings Replace brine valve Pull brine valve from injector body also remove and discard o ring at bottom of brine valve hole Apply silicone lubricant to new o ring and reinstall at
21. f day 2 Filter bleeds iron A Bypass valve is open A Close bypass valve B Excessive water usage B Reduce days between backwashing see timer instructions make sure that there is not a leaking valve in the toilet bowl or sinks C Hot water tank rusty C Repeated flushings of the hot water tank is required D Leak at distributor tube D Make sure distributor tube is not cracked check o ring and tube pilot E Defective or stripped filter medium bed E Replace bed F Inadequate backwash flow rate F Make sure filter has correct drain flow control be sure flow control is not clogged or drain line restricted be sure water pressure has not dropped increase backwash flow rate according to specifications for your unit see your dealer for recommendations 3 Loss of water pressure A Iron or turbidity build up in water filter A Reduce days between backwashing so filter backwashes more often make sure filter is sized large enough to handle water usage B Inlet plugged due to foreign material B Remove piston and clean control broken loose from pipes by recent work done on plumbing system 4 Loss of filter medium through A Broken or missing top screen A Replace top screen must have 0 020 drain line wide slots 5 Drain flows continuously A Foreign material in control A Remove piston assembly and inspect bore remove foreign material and check control in various cycle positions B Internal control le
22. irst open the valve in the bypass line then close the valves at the conditioner inlet and outlet Ifthe conditioner has an integral bypass valve put it in the Bypass position If there as only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the Backwash position momentarily Return the control to the In Service position Pull cable out of meter cover Remove the control valve back cover Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly now lifts off easily Remove end plug retainer plate Pull upward on end of piston rod yoke until assembly 1s out of valve Remove and replace seats and spacers with fingers Model 5600 amp 5600 Econominder Service Instructions Cont d Replace Meter 1 Unplug electrical cord from outlet 2 Turn off water supply to conditioner Ifthe conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet Ifthe conditioner has an integral bypass valve put it in the Bypass position If there is only a shut off valve near the conditioner inlet close it 3 Relieve water pressure in the conditioner by putting the control in the Backwash position momentarily Return the control to the In Service position 4 Pull cable out of meter cover 5 Remove two screws and c
23. lips at bypass valve or yoke Pull resin tank away from plumbing Connections 6 Remove two screws and clips at control valve Pull meter module out of control valve 7 Apply silicone lubricant to four new o rings and assemble to four ports on new meter module 8 Assemble meter to control valve Note meter portion of module must be assembled at valve outlet 9 Attach two clips and screws at control valve Be sure clip legs are firmly engaged with lugs 10 Push resin tank back to the plumbing connections and engage meter ports with bypass valve or yoke 11 Attach two clips and screws at bypass valve or yoke Be sure clip legs are firmly engaged with lugs 12 Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line 13 Check for leaks at all seal areas 14 Plug electrical cord into outlet 15 Set time of day Make sure control valve is in the In Service position 16 Rotate program wheel counterclockwise until it stops at Regeneration position 17 Start regeneration cycle manually if water is hard 18 Plug cable into meter cover Rotate cable to align drive flat if necessary 27 Model 5600 amp 5600 Econominder Service Instructions Cont d Replace Meter Cover and or Impeller 28 1 2 HU 12 13 14 15 16 17 Unplug electrical cord from outlet Turn off water supply
24. ng plate motor 120V 60 Hz motor 24V 60 Hz screw motor mtg and ground wire screw component mounting idler gear idler pinion spring idler drive gear main gear and shaft 24 hour gear assembly silver 24 hour gear assembly tan cycle actuator gear knob manual regeneration ball 1 4 dia spring detent skipper wheel skipper wheel assembly 12 day skipper wheel assembly 7 day skipper wheel ring spring detent main gear regeneration pointer electrical cord standard wire connector not shown strain relief back cover front label brown on beige front label blue silver on black rear label softener rear label filter tape stripe brown on beige tape stripe blue on silver brine cam assembly 3 18 brine cam assembly 6 36 brine cam assembly minutes screw drive mounting washer screw knob valve position dial standard valve position dial low water valve position dial chemical filter valve position dial filter knob label beige knob label silver screw brine cam 15 Model 5600 amp 5600 Econominder Model 5600 and 5600 Econominder Control Valve Drive Assembly Backwash Filter Injector Option DF051 0 Figure 13 Model 5600 and 5600 Econominder Control Valve Drive Assembly 16 Model 5600 amp 5600 Econominder Model 5600 and 5600 Econominder Control Valve Drive Assembly Item Number No Req d Part Number Desc
25. no foreign matter that would interfere with the valve operation Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke rotate control knob if necessary Replace timer mounting screws Replace screw and washer at drive yoke Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Plug electrical cord into outlet Set time of day program wheel and salt usage Cycle the control valve manually to assure proper function Be sure to return the control valve to the In Service position Replace the control valve back cover Be sure grommet at cable hole is in place Make sure there is enough brine in the brine tank Rotate program wheel counterclockwise until it stops at Regeneration position Start regeneration cycle manually if water is hard Plug cable into meter cover Rotate cable to align drive flat if necessary 25 Model 5600 amp 5600 Econominder Service Instructions Cont d Replace Seals and Spacers 1 2 26 Unplug electrical cord from outlet Turn off water supply to conditioner Ifthe conditioner installation has a three valve bypass system f
26. ogram Wheel Manual Regeneration Knob METER People Dial Red Time Set Button Grains Per Gallon Water Hardness Scale DF053 0 White Dot Gallons Label Figure 3 Model 5600 Econominder 1 Manually index the softener control to the In Service position and let water flow into the resin tank When the water flow stops open a softened water tap until all air is released from the lines Then close tap NOTE The various regeneration positions may be dialed manually by turning the knob on the front of the control until the indicator shows that the softener is in the desired position 2 Set water usage program wheel using any one of the following procedures Typical Residential Application To program just set the time set the hardness and it automatically monitors system needs and regenerates only when necessary To set time of day press red time set button and turn 24 hour gear until present time of day is at time of day Set program wheel by lifting the people dial and rotating it so that the number of people in the household is aligned with the household grains per gallon water hardness Release the dial and check for firm engagement at setting This method provides reserve capacity based on 75 gallons per person Optional Programming Procedures Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available at the small white dot on program wheel gear
27. return the control valve to the In Service position Replace the control valve back cover Be sure grommet at cable hole is in place Make sure there is enough brine in the brine tank Rotate program wheel counterclockwise until it stops at Regeneration position Start regeneration cycle manually if water 1s hard Plug cable into meter cover rotate cable to align drive flat if necessary Model 5600 amp 5600 Econominder Service Instructions Cont d Replace Piston Assembly 1 2 10 11 Unplug electrical cord from outlet Turn off water supply to conditioner If the conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet If the conditioner has an integral bypass valve put it in the Bypass position If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by putting the control in the Backwash position momentarily Return the control to the In Service position Pull cable out of meter cover Remove the control valve back cover Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly now lifts off easily Remove end plug retainer plate Pull upward on end of piston yoke until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is
28. ription 1 2 4 13255 adapter clip clock or meter 2 5 13242 seal 5 17772 silicone seal 3 1 61400 12 valve body assembly 1 dist 61400 11 valve body assembly 3 4 dist 4 13304 o ring distributor tube 1 10244 o ring distributor tube 13 16 5 12281 o ring top of tank 6 6 not assigned 7 4 14241 spacer 8 13247 piston standard 13781 piston low water 13852 piston filter 9 10696 piston pin 10 13001 piston rod assembly 11 12953 piston retainer 12 1 3446 end plug assembly standard white 13446 10 end plug assembly filter black 13 13446 20 end plug assembly low water gray 14 2 3315 screw injector mounting 15 2 19228 adapter coupling 16 4 13305 o ring adapter coupling 17 2 4 3314 screw adapter coupling clock or meter 18 12638 o ring drain 19 2 13301 o ring injector 20 2 3302 o ring brine spacer 21 1 3303 o ring injector cover 22 1 3163 injector body 23A 1 0913U injector nozzle undrilled 24 1 0914 injector throat specify size 25 1 0227 injector screen 26 1 3166 injector cover 27 13172 brine valve stem 28 12626 brine valve seat 29 13165 brine valve cap 30 13167 brine valve spacer 31 1 2550 quad ring 32 1 1973 spring brine valve 33 1 6098 washer brine valve 34 1 1981 01 retaining ring 35 1 0329 BLFC fitting nut 36 1 0330 BLFC ferrule 37 1 0332 BLFC tube insert 38 1 2094 BLFC button 25 gpm 1 2095 BLFC button 50 gpm 1 2097 BLFC button 1 0 gpm 39A 1 2977 o ring BLFC 40 1 3245 BLFC button retainer 41 1
29. sliding tabs on skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from red pointer extend or retract fingers to obtain the desired regeneration schedule 7 Manually advance the control to the beginning of the Brine Fill position and allow the control to return to the In Service position automatically 8 Fill the brine tank with salt 9 Replace back cover on the control 10 Make sure that any bypass valving is left in the normal In Service position Model 5600 amp 5600 Econominder Model 5600 Backwash Filter Installation and Start up Procedures NOTE Install the water softener with the inlet outlet and drain connections made according to manufacturer s recommendations and to meet applicable plumbing codes Manual Regeneration Knob 24 Hour Gear a D Skipper Wheel Red Time shows every Set Button other day backwash a 0 Time of Day Arrow Red Pointer Figure 2 Model 5600 Backwash Filter Control Before Plugging in the Unit 1 Open a treated water tap down stream of the filter 2 Manually index the filter to the In Service position and allow the mineral tank to fill by slowly opening the main water supply valve Any bypass should be in the In Service position NOTE The water flowing from the downstream tap is cloudy and or contains media fines as well as air Allow the water to run until it appears clean and fr
30. ssure A minimum of 25 155 of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Please make sure voltage supply is compatible with unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Replace piping that has heavy lime and or iron build up If piping is clogged with iron install a separate iron filter unit ahead of the water softener Location of Softener and Drain Locate the softener close to a clean working drain and connect according to local plumbing codes Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one CAUTION Do not exceed 120 psi water pressure Do not exceed 110 F water temperature Do not subject unit to freezing conditions Model 5600 amp 5600 Econominder Valve Installation and Start up Procedures 1 10 11 12 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm base During cold weather it is recommended that the installer warm the valve to room temperature before operating Perform all plumbing according to local plumbing codes Usea 1 2 minimum pipe size for the drain Use a 3 4 drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 6 m Cut the 1 distributor
31. tube 1 050 O D flush with top of each tank NOTE Only use silicone lubricant Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting DLFC Leave at least 6 152 mm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC Use only Teflon tape on the drain fitting Be sure the floor under the salt storage tank is clean and level Place approximately 1 25 mm of water above the grid plate Ifa grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time On units with a bypass place in Bypass position Turn on the main water supply Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean Place the bypass in the In Service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until air is purged from the unit Then close tap Plug the valve into an approved power source When the valve has power it drives to the In Service position Model 5600 amp 5600 Econominder Model 5600 Installation and Start up Procedures NOTE
32. ugged due to foreign C Remove piston and clean control material loose from pipes by recent work done on plumbing system 5 Loss of resin through drain line A Airin water system A Assure that well system has proper air elimination control check for dry well condition 6 Iron in conditioned water A Fouled resin bed A Check backwash brine draw and brine tank fill increase frequency of regeneration increase backwash time 7 Excessive water in brine tank A Plugged drain line flow control A Clean flow control 8 Salt water in service line A Plugged injector system A Clean injector and replace screen B Timer not cycling B Replace timer C Foreign material in brine valve C Clean or replace brine valve D Foreign material in brine line flow control D Clean brine line flow control 29 Model 5600 amp 5600 Econominder Model 5600 and 5600 Econominder Troubleshooting Cont d PROBLEM CAUSE CORRECTION 9 Softener fails to draw brine A Draw line flow control is plugged A Clean drain line flow control B Injector is plugged B Clean or replace injectors C Injector screen plugged C Replace screen D Line pressure is too low D Increase line pressure minimum 20 psi at all times E Internal control leak E Change seals spacers and or piston assembly 10 Control cycles continuously A Faulty timer mechanism A Replace timer 11 Drain flows continuously
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