Pentair DURA-JET JSAYDL User's Manual
Contents
1. C EXCESSIVE AIR IN SYSTEM PUMP LOSES PRIME 1 Make sure water level in spa is at least 2 51 mm above top of jets with system not operating 2 Make sure there are no leaks in suction piping 3 Make sure there is no vortex whirlpool at the suction 4 Consult dealer installer or service representative D CIRCUIT BREAKER IN HOME PANEL TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufacturer s instructions 3 Make sure no other lights and appliances are on circuit 4 Consult dealer installer or service representative REPAIR PARTS LIST DURA JET SPA PUMP 3 4 through 1 1 2 HP Models Ke Part Parts are common to all models listed except as noted y a No Description Qty Number Key Nos 1 Motor and 8 Impeller are listed below 1 Motor 1 Chart at Right Model Motor No Impeller No 2 Slinger 1 17351 0009 No HP KeyNo 1 Key No 6 7 ae pea 115 Volt Single Speed JSACL A 1 2 AS900CLL C105 228PC 3 Seal 1 37400 0027S JSADL 2A 3 4 AS920DLL C105 228PB 6 Impeller 1 Chart at Right JSAEL 2A 1 AS920ELL C105 228P 7 Front Plate 1 C101 262P 115 Volt Two Speed 8 Pipe Plug 2 WC78 40T JSAYDL A 3 44 AS9OODLL Y C105 228PB 9 Drain Plug 1 U178 920P JSAYEL A 1 AS9OOELL Y C105 228P 10 Screw 1 4 20x1 3 4 6 30787 0005 115 Volt Two Speed Low Speed Start 11 O Ring 2 U9 226 JSAYDL LA 3 4 A910DSLL Y C105 228PB 12 Adapter Union 2 U11 182. store chemicals in another room A Allowing pump to freeze will damage pump and void warranty Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Keep motor dry and covered during storage To avoid condensation corrosion problems do not cover or wrap pump with plastic For outdoor unprotected pump installations 1 Enclose entire system in a weatherproof enclosure 2 To avoid corrosion damage sllow ventilation do not wrap system in plastic Follow spa manufacturer s directions for storage of spa 44 WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor Draining Pump A To avoid dangerous or fatal electrical shock hazard turn OFF power to a A U N motor before draining pump NOTICE Do not use anti freeze solutions except propylene glycol in your spa system Most anti freezes are hightly toxic and may damage plastic components in the system Propylene glycol is non toxic and will not damage pump components Close all valves on suction and return piping Remove drain plug in bottom of front plate Drain all piping and storage tanks exposed to freezing temperatures Be sure no airlocks are holding water in system Consult spa and filter owner s manuals for instructions about draining the rest of the system NOTICE We recommend a drain plug or v
3. before starting motor A Do not add chemicals to spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty Open gate valves before starting system Pump will prime itself when used in flooded suction system Be sure to release all air from filter and piping system see spa filter owners manual On two speed models low speed is used for filtration and heating high speed provides therapy jet action A Do not block pump suction To do so with body may cause severe or fatal injury Small children using spa must ALWAYS have close adult supervision NOTICE Do not block jets To do so may flood area causing damage to eguipment and water damage to surrounding area Water Keep water level at least two inches above botom of skimmer opening when system is not in use Failure to do so can allow air to enter system causing pump to lose its prime Keep water temperature at 104 F 40 C or below Age or health conditions may reguire a lower temperature consult a physi cian for more information If in doubt start at a lower temperature and gradually increase it according to your experience Keep an accurate thermometer in bath check it before getting in A Do not use or allow the use of the tub by anyone using alcohol or drugs The effects of hot water alcohol and or drugs can cause dizzi ness and falling loss of consciousness or heart attack A A long bath in hot water m
4. 3P1 JSAYEL LA 1 A910ESLL Y C105 228P 13 Collar Union 2 U11 182P1 JSAYFL LA 1 A910FSLL Y 17301 0101 Nameplate 1 U33 155 115 230 Volt Single Speed Decal For Use with Pools JSAFL A 1 A910FLL 17301 0101 and Spas 1 U27 635 JSAEFL A 1 AE910FLL 17301 0101 Voltage Label 230V 230A 1 U27 68 230 Volt Single Speed A AA LA 4 U27 67 JSAEL 230A 1 AS923EL C105 228P ieee en 3 4 AS923DLY C105 228PB ell tite j ee JSAYEL 230A 1 AS923EL Y C105 228P JSAYFL 230A 1 A923FLL Y 17301 0101 S 220 Volt Two Speed e Not illustrated JSAFL A JSAEFL A only JSAYDL 220A p 3 4 62003 2004 C105 228PB JSAYEL 220A 1 62003 2005 C105 228P STA RITE S196 Rev A 04 15 10
5. 75 JSADL 230A 3 4 230 4 8 15 14 2 0 14 2 0 14 2 0 75 JSAEL 230A 1 230 6 1 15 14 2 0 14 2 0 14 2 0 75 Two Speed Pumps JSAYDL A 3 4 1 8 115 9 0 2 7 15 14 2 0 12 3 0 10 5 5 75 JSAYDL LA 3 4 1 8 115 9 0 2 7 15 14 2 0 12 3 0 10 5 5 75 JSAYEL A 1 1 6 115 11 7 3 4 15 14 2 0 10 5 5 8 8 4 75 JSAYEL LA 1 1 6 115 12 0 3 3 15 14 2 0 10 5 5 8 8 4 75 JSAYFL LA 1 2 1 6 115 16 6 3 6 25 10 5 5 8 8 4 6 14 75 JSAYDL 230A 3 4 1 8 230 4 7 1 4 15 14 2 0 14 2 0 14 2 0 75 JSAYEL 230A 1 1 6 230 6 3 1 8 15 14 2 0 14 2 0 14 2 0 75 JSAYFL 230A 1 2 1 6 230 8 1 1 7 15 14 2 0 14 2 0 12 3 0 75 JSAYDL 220A 3 4 1 8 220 5 4 1 4 15 14 2 0 14 2 0 14 2 0 75 JSAYEL 220A 1 1 6 220 6 3 1 8 15 14 2 0 14 2 0 14 2 0 75 Remote Switching For 2 Speed Pumps Ground Green Common Remote Circuit jo SPDT Protector y Switch Timer optional Low Speed Only Minimum switch and timer amp rating must equal Branch Fuse Rating given in Recommended Circuit Breaker Size and Wiring Data table da CAUTION Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction A DANGER I A Too much heat can cause nausea dizziness fainting or death Check temperature before using tub OPERATION Priming Pump A NEVER run pump dry Running pump dry may damage seals causing leakage and flooding Fill pump with water
6. STA RITE DURA JET PUMP O W NE R S M A NU A L INSTALLATION OPERATION 8 PARTS MODELS 1 2 HP 3 4 HP 3 4 HP 1 HP 1 HP 1 1 2 HP 2 Speed 2 Speed JSACL JSADL JSAYDL JSAEL JSAYEL JSAFL JSADL 2A JSAEL 2A JSAEFL JSAYFL This manual should be given to the end user of this pump its use will reduce service calls and chance of injury and will lengthen pump life O 2010 Pentair Water Pool and Spa Inc All rights reserved 1620 Hawkins Ave Sanford NC 27330 919 566 8000 10951 West Los Angeles Ave Moorpark CA 93021 805 553 5000 Customer Suppport 800 831 7133 Sta Rite Dura Jet and Pentair Water Pool and Spa is a trademark and or a registered trademark of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Teflon is a registered trademark of E I Du Pont De Nemours and Company Corporation Unless noted names and brands of others that may be used in this document are not used to in dicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those partiesor others 04 15 10 S196 Rev A DURA JET SPA PUMP To avoid unneeded service calls prevent possible injuries and get the most out of your pump READ THIS MANUAL CAREFULLY The Sta Rite JS Series Tub Pump e Is designed to circulate hot water in spas and hot tu
7. alve at the low point of the spa piping to help drain spa system Before restarting replace all plugs and make sure all pipe connections are tightly sealed Startup for Winterized Equipment 1 oN U A Remove any temporary weather protection placed around system for shutdown Follow filter manufacturer s instructions for reactivation of the filter Inspect all electrical wiring for damage or deterioration over the shutdown period Have a gualified serviceman repair replace wiring as needed Inspect and tighten all watertight connections Open all valves in suction and return piping Remove all winterizing plugs in spa system Remove all anti freeze solutions from system Close all drain valves and replace all drain plugs in spa system Fill spa with water to proper level see spa manufacturer s instructions 44 WARNING TROUBLESHOOTING GUIDE A Read and understand safety and operating instructions in this manual before doing any work on pump A PUMP DOES NOT OPERATE 1 Check GFCI for proper operation according to GFCI manufacturer s in structions 2 Check for plugged impeller Follow disassembly assembly instructions under Pump Service Page 8 3 Consult dealer installer or service representative B IMPROPER JET ACTION 1 Check for blocked fittings Blocked fittings will cause poor flow and poor jet action 2 Consult dealer installer or service representative
8. an electrical problem If GFCI trips and will not reset have a qualified electrician inspect and repair electrical system A Exactly match supply voltage to nameplate voltage 115 Volt or 230 Volt single phase only Incorrect voltage can cause fire or seriously damage motor and voids warranty Grounding Install ground and wire motor according to local or National Electrical Code requirements Permanently ground motor use size and type wire required by code Ground connection must be made to green grounding terminal under motor canopy or access plate see Figure 1B Connect motor ground terminal to electrical service ground Install and bond pump according to local codes and ordinances use bond ing lug on motor see Figure 1A Use solid copper conductor No 8 AWG 8 4mm or larger Wiring Pump must be permanently connected to circuit Table I Page 6 gives cor rect wire and circuit breaker sizes for the pump alone If other lights or appli ances are also on the same circuit be sure to add their amp loads to pump amp load before figuring wire and circuit breaker sizes If unsure how to do this or if this is confusing consult a licensed electrician Use the load circuit breaker as the master on off switch Install a Ground Fault Circuit Interrupter GFCI in circuit it will sense a short circuit to ground and disconnect power before it becomes dangerous to pool users For size of GFCI required and test procedures for GFCI
9. ay cause hyperthermia too much heat in the body which can be fatal Some symptoms of hyperthermia are e Nausea e Dizziness e Fainting If these symptoms appear while in the spa GET OUT AT ONCE Cool the body at once with cold towels or a cool shower Call a doctor if symptoms do not go away PUMP SERVICE 44 WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor Figure 2 Figure 3 Pi Figure 5 Pump should only be serviced by qualified personnel A To avoid dangerous or fatal electrical shock hazard disconnect power to motor before working on pump or motor No lubrication or regular maintenance are needed If shaft seal is damaged repair as follows Removing Old Seal 1 2 3 4 7 Disconnect power to pump motor Drain tub and pump disconnect unions to allow access to pump Remove six bolts holding front plate to seal plate remove front plate Remove shaft cover or motor canopy using screwdriver in slot on motor end of shaft or wrench on flats of shaft extension hold pump shaft and unscrew impeller from shaft turn counterclockwise Rotating half of seal will come off with impeller Carefully remove rotating part of seal from impeller sleeve by pulling and turning on sealing washer and spring Figure 2 Do not damage impeller surface where drive ring seats and seals Carefully remove four motor throu
10. bs e Is an excellent performer durable reliable Table of Contents Safety Instructions iaa ra ies 3 Tas 1 ola OAA PE E E A ree 4 Elec loci A E ii 5 6 Operation a erkennen nee 7 PUMP Service nee 8 9 Storage Winterizing u4440ur44nnannnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnrnnnnnnnnnnnnn 9 10 Troubleshooting Guide 444s4444440nnnnnnnnnnennnnnnnnannnnnnnannnnnnnannnnnn 11 Repair Fans Lisa tia 12 Walranty autista 15 IMPORTANT SAFETY INSTRUCTIONS Always follow basic safety pre cautions with this equipment in cluding the following A WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it can not be readily disassembled for storage A storable pool is con structed so that it may be readily disassembled for storage and re assembled to its original in tegrity SAVE THESE INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS A This is the safety alert symbol When you see this symbol on your sys tem or in this manual look for one of the following signal words and be alert to the potential for personal injury EM warns about haza
11. ghbolts from seal plate Figure 3 re move seal plate and use a screwdriver to tap ceramic seat out from the rear Figure 4 Do not damage seal cavity in seal plate Clean cavity from which seal was removed and clean motor shaft Installing New Seal 1 Ceramic seat must be clean and free of dirt grease dust etc Wet rubber cup gasket of ceramic seat with small amount of water press into cavity firmly and squarely with finger pressure Figure 5 If ceramic seat will not locate properly remove it place face up on bench and reclean cavity Ceramic seat should now locate Seal must be free of dirt grease grit scratches or chips be sure impeller sleeve is clean Slide seal assembly rubber drive ring first onto impeller sleeve until drive ring bottoms on impeller back shroud Slip slinger over shaft remount seal plate Torque throughbolts to 25 inch Ibs 29 cm kg Figure 6 1 Start Here Figure 7 Torgue Seguence 5 Screw impeller onto shaft until it seats against shaft shoulder Work slinger over end of impeller sleeve so it rides on sleeve Figure 6 6 Remount front plate using pattern shown in Figure 7 torque bolts to 30 inch Ibs 34 5 cm kg BE SURE to start with bolt in 3 o clock position as shown 7 Reconnect unions tighten hand tight only STORAGE WINTERIZING A To prevent damage to components from fumes store spa chemicals away from pump and spa If possible
12. ht only NO WRENCHES 3 NO pipe compound or Teflon tape on unions 4 Bond pipe to unions with PVC cement Use PVC cement only in a well ventilated area away from flame FOLLOW MANUFACTURER S INSTRUCTIONS Spa Fittings Size and number of jets will have a major effect on jet action Typical installations use up to four 7 8 or 3 4 diameter jets or up to seven 1 2 diameter jets Spa fittings must meet International Association of Plumbing and Mechanical Officials APMO standards Use only non entrapping suction fitting or double suction 44 WARNING Hazardous voltage Can shock burn or cause death Ground pump before connecting to power supply BONDING LUG MOTOR NAMEPLATE GREEN GROUND SCREW MOTOR CANOPY THROUGH BOLTS 499 0993 Figure 1A Typical ground screw and bonding lug locations Motor Terminal Board Connections SINGLE DUAL VOLTAGE VOLTAGE MOTORS MOTORS 115 Volt Lines White w Black Tracer acer B S n White White w Black Tracer i Black Figure 1B Motor terminal block con nections ELECTRICAL Ground motor before connecting to electrical power supply Failure to ground pump motor can cause serious or fatal electrical shock hazard A Do not ground to a gas supply line A To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections A GFCI tripping indicates
13. rds that will cause death serious personal in jury or major property damage if ignored A WARNING warns about hazards that can cause death serious personal in jury or major property damage if ignored A CAUTION yarns about hazards that will or can cause minor personal in jury or property damage if ignored NOTICE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on eguip ment Keep safety labels in good condition replace if missing or damaged a LINA Incorrectly installed or tested equipment may fail causing severe injury or property damage Read and follow instructions in owner s manual when installing and operating equipment Have a trained pool professional per form all pressure tests 1 Do not connect system to a high pressure or city water system 2 Use equipment only in a pool or spa installation 3 Trapped air in system can cause explosion BE SURE all air is out of sys tem before operating or testing equipment Before pressure testing make the following safety checks e Check all clamps bolts lids and system accessories before testing e Release all air in system before testing Tighten Sta Rite trap lids to 30 ft lbs 4 1 kg cm torque for testing e Water pressure for test must be less than 25 PSI 172 kPa e Water Temperature for test must be less than 100 F 38 C e Limit test to 24 hours After
14. see manufacturer s instruction In case of power outage check GFCI for tripping which will prevent normal pump operation Reset if necessary NOTICE If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Voltage Voltage at motor must be not more than 10 above or below motor name plate rated voltage or motor may overheat causing overload tripping and re duced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult power company A Values given in tables below are for PUMP MOTOR ONLY If addi tional spa accessories are installed on pump motor circuit heater blower etc include their amperage draw when figuring wire and circuit breaker sizes TABLE RECOMMENDED CIRCUIT BREAKER SIZE AND WIRING DATA FOR 60 Hz MOTORS Branch AWG mm Wire Gauge Size Full Circuit Dist in Ft M Service to Motor Model Motor Load Breaker 0 100 101 200 201 300 Temp No HP Volts Amps Amp Rating 0 30 31 60 61 90 Deg C Single Speed Pumps JSACL A 1 2 115 7 0 15 14 2 0 12 3 0 10 5 5 75 JSADL 2A 3 4 115 9 0 15 14 2 0 14 2 0 10 5 5 75 JSAEL 2A 1 115 12 0 15 14 2 0 10 5 5 8 8 4 75 JSAFL A 1 1 2 115 230 16 4 8 2 25 15 10 14 5 5 2 0 8 14 8 4 2 0 6 12 14 3 0 75 JSAEFL A 1 1 2 115 230 14 4 7 2 20 15 12 14 3 02 0 8 14 8 4 2 0 6 14 14 2 0
15. test visually check system to be sure it is ready for operation Remove trap lid and retighten hand tight only NOTICE These parameters apply to Sta Rite eguipment only For non Sta Rite eguipment consult manufacturer 44 WARNING INSTALLATION Installation and wiring of pump should only be done by qualified licensed personnel Pump mount must Be Solid Level Rigid Vibration free To reduce vibration and pipe stress bolt pump to mount Be installed with pump suction inlet below water level at all times this al lows pump to prime Be installed with pump discharge below water level at all times to avoid trapped air in discharge line Allow discharge line to be level or slope slightly up to heater spa or pool Have adequate drainage to prevent flooding Be protected from excess moisture Allow adequate access for servicing pump and piping Ventilation Provide adequate ventilation to prevent motor overheating For continuous running motor hot air exhaust must be able to escape motor compartment Piping Use flexible or rigid PVC pipe for connections to pump Suction discharge piping gate valves will allow removal for servicing Use at least 1 1 2 IPS pipe Fittings restrict flow for best efficiency use fewest possible fittings Pump will not prime if suction pipe leaks Unions are provided Use as follows for leak free connections to pump 1 Ring and sealing surfaces must be clean 2 Assemble handtig
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