Pecoware TBB-3000 User's Manual
Contents
1. RING TERMINAL 25 BLADE SHAFT ASSEMBLY AWARNING STOP THE ENGINE REMOVE BATTERY 1 NO152 UPPER BEARING 1 0023 SPINDLE HOUSING 1 N0153 CABLE AND SUPPORT THE DECK BEFORE WORKING UNDERNEATH FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH CP LOWER 1 J0259 OIL SEAL Figure 2 1 1 TBB 0197 SHAFT ASSEMBLY CUTTING BLADE 1 TBB 0135 22 BLADE BAR SHARPEN AT E 45 DEGREES LOCK x LOCK NUT 1 2 0137 HAMMER MODULE ROTATION lt DIRECTION 4 TBB 0190 eu um 2 0178 BLADE PIVOT WASHER lt gt 2 TBB 0163 P 2 TBB 0165 2 S CUTTING Figure 2 1b PIVOT ROTATION BUSHING TOOTH DIRECTION 2 0298 3 4 10 x 2 1 4 8 K0297 SHCS 3 8 16 x 3 4 SHCS BLADE REPLACEMENT 1 Secure the deck and position the blades for easy access 2 Remove the 8 cap screws P K0297 from the cutting blades 3 Inspect the cutting blade PZ TBB 0190 and sharpen if possible When sharpening use Figure 2 1a for reference 4 Check the cutting tooth PZ TBB 0165 for wear If the cutting tooth needs replacement mount the new tooth 5 8 from the tip of the tooth to the face of the hammer module PZ TBB 0137 9 Install the cutting blades as shown in Figure 2 1b 26 LABEL REPLACEMENT PART NUMBERS R1040 HYDRAULIC OIL R10932. Pivot the counter shaft backwards and replace the two bolts in the pillow block bearing Wrap the other end of the drive belt around the engine pulley Replace the main drive take up and rear engine mounting bolts Leave the engine mounting bolts loose at this time Replace the drive belt tension bolt Slide the engine as far back as possible to increase the tension on the belt Tension the drive belt See page 17 for drive belt tensioning procedure Tighten the engine mounting bolts after the drive belt has the correct tension 10 Pull the deck forward to increase the tension on the deck belt 11 Replace the deck adjustment bolts 12 Tension the deck belt See page 18 for deck belt tensioning procedure YN 00 NO Figure 1 Figure 2 REMOVE DRIVE BELT ADJUSTMENT BOLT REMOVE MAIN DRIVE TAKE UP 19 DECK AND DRIVE BELT REMOVAL AND REPLACEMENT Figure 4 Figure 3 REMOVE BELT FROM PULLEY REMOVE Pi ADJUSTMENT Figure 6 PUSH DECK BACK AS FAR AS POSSIBLE REMOVE HARDWARE Figure PIVOT THE Figure 8 COUNTER SHAFT FORWARD REMOVE DRIVE BELT 20 TRACK ADJUSTMENT REMOVAL REPLACEMNT REMOVAL 1 Remove the tension from the front wheel by turning the tension bolt clockwise The tension bolt is located behind the front wheel 2 Remove the three bolts from the sprocket hub and pull the sprocket towards you 3 Once the sprocket is loose from
3. eDo not operate the machine near people or animals eRemove any objects that could be thrown by the rotating blades eAlways wear eye and ear protection when operating the machine eKeep body parts away from rotating belts and blades eUse caution when operating the machine on slopes Keep a firm grip on the handle bars eKeep combustibles away from the engine when it 15 hot eDisengage the blades when crossing roads sidewalks or gravel drives eUse extra caution when operating in slippery or wet conditions eDo not cut while in reverse or moving backwards Use extra caution while moving backwards eDo not remove or alter standard parts on the machine Doing so may result in serious injury and will void the warranty eDo not operate the machine when excessive noise or vibration is present Immediately shut off the engine disconnect the spark plug wire and allow all moving parts to come to a complete stop Inspect for damage then clean or repair damaged parts if necessary eDo not operate the machine while under the influence of alcohol or medication eDo not operate the machine in poor light conditions Doing so may result in serious injury eDo not move up and down the face of slopes always move across the face eWatch for holes ruts and bumps Tall grass can hide obstacles eDo not operate the machine on slopes greater than 20 degrees eDo not operate the machine on slopes that are wet or excessively steep eKeep children and pe
4. FEATURES AND CONTROLS THE BRUSH BLAZER ENGINE HOOD INSTRUMENT CLUSTER AMP KEY START METER SWITCH RIGHT HOUR STEERING METER CONTROL HANDLE LEFT au pisi as EY THROTTLE CONTROL p CONTROL HANDLE FEATURES AND CONTROLS SPINDLE HOUSING CARBIDE CUTTING WO MI returned DAC mamiak kin pinos Guanes wa k L FEATURES AND CONTROLS DRIVE SPROCKET HYDRAULIC OIL TANK CAP HYDRAULIC OIL FILTER HYDRAULIC OIL TANK ENGAGEMENT CONTROL KOHLER ENGINE FEATURES AND CONTROLS LEFT LEA RIGHT 5 HYDRAULIC BATTER PRO 2 6 OPERATION READ THE SAFETY AND OPERATION PROCEDURES BEFORE USING THE PECO BRUSH BLAZER DO NOT LET ANYONE OPERATE THE PECO BRUSH BLAZER IF THEY HAVE NOT READ AND ARE FAMILAIR WITH THE SAFETY AND OPERATION PROCEDURES FAILURE TO DO SAY MAY RESULT IN SERIOUS INJURY OR DEATH The PECO Brush Blazer is equipped with an operator presence switch located on the left steering control handle Your left hand must be on the left steering control handle at all times when operating the machine Removing your left hand from the left steering control handle will engage the kill switch on the engine This featured is designed and installed for your safety Familiarize yourself with the controls and descriptions in the section below PRESENCE SWITCH THROTT
5. 1 With the machine securely supported on blocks loosen the jam nut at the end of one or both FRS rods to be adjusted 2 Turn the FRS rods either clockwise or counter clockwise until the tracks do not move when the machine idles 3 After making the necessary adjustments tighten the jam nut at the end of one or both FRS rods If the machine travels forward when idling the FRS rods should be turned clockwise until the tracks do not move when the machine idles If the machine travels in reverse when idling the FRS rods should be turned counter clockwise until the tracks do not move when the machine idles If the machine pulls to the left when traveling forward adjust the right FRS rod by turning the rod clockwise until the track does not move when the machine idles If the machine pulls to the right when traveling forward adjust the left FRS rod by turning the rod clockwise until the track does not move when the machine idles REVERSE SPEED ADJUSTMENT 1 With the machine securely supported on blocks loosen the jam nuts on both reverse adjustment bolts 2 Turn the reverse adjustment bolts clockwise to slow the reverse speed or counter clockwise to increase the reverse speed 3 After adjustment tighten the jam nuts on the reverse adjustment bolts AWARNING DO NOT INCREASE THE REVERSE SPEED FASTER THAN THE OPERATOR CAN SAFELY WALK BACKWARDS PUMP BELT ADJUSTMENT The pump belt should be checked periodically for
6. at the same time grabbing the right steering control handle with your right hand and pushing forward This will spin the machine left without mowing forward Keep your right hand on the right steering control handle Grab the left steering control handle with your left hand and push forward to steer right Push the control forward slightly to steer slowly Pushing the control harder will execute a sharper turn Grab the left steering control handle with your left hand and push forward while at the same time grabbing the right steering control handle with your right hand and pulling back This will spin the machine right without mowing forward OPERATION AWARNING THE BRUSH BLAZER CAN EASILY THROW STONES STICKS AND OTHER DEBRIS AT GREAT VELOCITY POSSIBLY CAUSING PROPERTY DAMAGE OR PERSONAL INJURY DO NOT RUN THE BRUSH BLAZER OVER GRAVEL DRIVEWAYS LOOSE STONES OR MULCH WITH THE BLADES ENGAGED IF NECESSARY TO CLEAR DEBRIS FROM MOWER DECK DISENGAGE THE BLADE TURN THE KEY SWITCH TO THE OFF POSITION AND DISCONNECT THE SPARK PLUG WIRE BLADE ENGAGEMENT DISENGAGEMENT E a ENGAGEMENT While holding the left steering control OR y handle with your right hand reach down and pull up on the blade engagement control with your left hand DISENGAGEMENT While holding the left steering control handle with your right hand push the blade control down with your left hand TIPS ON BRUSH CUTTING OBSTACLES Al
7. 2 4 Make sure the blade engagement control handle is disengaged Remove the engine deck rear guard 3 Place tension on the drive belt as shown in the figure Measure the gap between the idler and the belt There should be 1 8 3 16 gap between the idler and the belt If the idler needs to be adjusted 1 2 3 Remove the cotter pin from the end of the adjustment rod and remove the end of the adjustment rod from the clutch control crank Turn the adjustment rod clockwise to move the idler closer to the belt or counter clockwise to move the idler away from the belt Once the gap between the idler and the belt is correct insert the adjustment rod into the clutch control crank and fasten with the cotter pin Replace the engine deck rear guard CLUTCH CONTROL CRANK DRIVE BELT COTTER PIN DRIVE BELT IDLER ADJUSTMENT ROD BELT PLACE CROSS TENSION a SECTION HERE ROD 1 8 TO 3 16 GAP 16 DRIVE BELT ADJUSTMENT The drive belt should be checked periodically for the correct tension There should be 1 of movement for 16 55 of tension applied to the center of the belt Apply the tension to the center of the belt on the side of the belt opposite the drive belt idler To adjust the belt follow the steps below and refer to the figures for reference Use a floor jack to raise the machine off the ground and blocks to support the chassis and deck Remove the engine deck
8. 56 7 16 LOCK WASHER 0161 SHEAVE K1154 5 16 18 x 1 HHCS 8 K1247 1 2 13 NYLOC NUT 0012 GATE WELDMENT K0055 1 2 FLAT WASHER 1 383 OD 6 K1191 3 8 16 x 1 HHCS i 560 ID x 120 T K1216 3 8 16 NYLOC NUT 8 pe K0237 10 24 x 5 8 PSLMS 2 0018 MNTG PLATE ASSY K1068 10 24 NYLOC NUT 9 J0240 DRAW LATCH K1197 3 8 16 X 2 1 2 HHCS K0341 5 16 x 1 3 4 KEYSTOCK K1180 5 16 18 NYLOC NUT 32 mes 3 4 TREE GATE ASSEMBLY EXPLODED VIEW AND PARTS LIST 1 K1128 1 4 20 NYLOC NUT voz j CASTER ASSEMBLY 0 EXPLODED VIEW amp AND PARTSLIST Ne 3 16 x 2 COTTER PIN CASTER FORK ASSY s we quw 2 ewe _ _ 33 K1068 10 24 NYLOC NUT K1064 10 24 x 1 2 PSLMS 0014 BELT HOOD SEAL ENGINE HOOD EXPLODED VIEW AND PARTS LIST ems wewruawwr s exe pemwaocwr VIEW AND PARTS LIST COUNTER SHAFT EXPLODED VIEW AND PARTS LIST 35 5 mess emos s meus I 15 5 16 18 1 HHCS 16 1 2 13 3 HHCS 7 19 10 24 1 2 PSLMS m 06 mene 7 16 LOCK WASHER 4 29 7 16 14 2 HHCS K0043 5 16 LOCK WASHER 3 o FUEL LINE EXPLODED VI
9. the parts in this list will vary depending on the work environment and operating habits DESCRIPTION PART HOURS REQUIRED BANDED KEVLAR DECK BELT M0232 400 01 B SECTION KEVLAR PUMP BELT M0260 500 01 BANDED KEVLAR DRIVE BELT M0233 300 01 CUTTING BLADES TBB 0190 016 08 CUTTING TEETH TBB 0165 004 04 CUTTING BLADE SHCS K0297 025 16 3 8 16 x 3 4 HAMMER MODULE TBB 0137 300 04 HAMMER MODULE PIVOT BUSHING TBB 0163 300 04 HAMMER MODULE WASHER TBB 0178 300 04 HAMMER MODULE SHCS K0298 300 04 3 4 10 x 2 1 4 HAMMER MODULE NYLOC NUT K0302 300 04 3 4 10 BLADE BAR TBB 0135 600 02 BLADE BAR NYLOC NUT K1247 600 10 1 2 13 ZINGA HYDRO OIL FILTER U0030 050 01 KOHLER ENGINE OIL FILTER TBB 0239 200 01 KOHLER 1205001 IGNITION SPARK PLUG TBB 0236 200 01 KOHLER 1213202 RC12YC KOHLER PRE CLEANER ELEMENT TBB 0238 025 01 KOHLER 2408305 KOHLER AIR CLEANER ELEMENT TBB 0237 100 01 KOHLER 2408303 KOHLER FUEL FILTER TBB 0243 200 01 KOHLER 25 050 105 HYDRAULIC OIL When replacing hydraulic fluid the following grades and levels are approved for the Brush Blazer Mobil 1 Synthetic 5W 30 10W 30 15W 50 Amoco Ultimate 10W 40 Shell Gemini 10W 40 15W 50 Helix Ultra 5W 40 10W 40 Mobil Super HP 10W 40 20W 50 Viscosity Oil 10W 40 Aero Shell 15W 50 The Brush Blazer comes equipped with Aero Shell 15W 50 29 HYDRAULIC SYSTEM EXPLODED VIEW AND PARTS LIST 00070 RIGHT HYDRO MOTOR 501 U0032
10. the correct tension There should be 1 of movement for 10 16 of tension applied to the center of the belt To adjust the belt follow the steps below and refer to the figures for reference Use a floor jack to raise the machine off the ground and blocks to support the chassis and deck Remove the engine deck rear guard and the lower deck pan Check the tension on the belt using a belt tension gauge If the belt tension needs adjustment loosen the pump belt idler bolt Push the pump belt idler forward to increase the tension then tighten the pump belt idler bolt Check the tension on the belt again and adjust the pump belt idler if necessary Replace the lower deck pan and engine deck rear guard NOOR LE sn 4 4 EN Hs 5 E _ Y REMOVE LOWER DECK re 14 k _ 13 23 y 1 ee APPLY MOVE PUMP BELT TENSION IDLER FORWARD HERE TO INCREASE PUMP BELT IDLER BOLT 15 DRIVE BELT IDLER ADJUSTMENT When the blade engagement control is disengaged the drive belt idler puts tension on the drive belt allowing the drive belt to spin without turning the blades The drive belt idler must be checked periodically to ensure that the tension is correct Follow the steps below and refer to the figures for reference 1
11. the hub use a pry bar to pivot the sprocket forward resting in between the two rear idler wheels 4 With the front wheel and the sprocket loose the track can be removed REPLACEMENT 1 With the front wheel and sprocket loose place the track onto the wheel assembly 2 Align the sprocket teeth with the center grooves on the track 3 Rotate the sprocket from in between the rear idler wheels and align the sprocket mounting bolts with the holes on the sprocket hub 4 Tighten the sprocket mounting bolts 5 Tighten the track tension with the tension bolt ADJUSTMENT 1 When adjusting the tension of the tracks you will need 170 Ibs of weight resting on the center of the track Someone approximately 170 lbs stand on the track if necessary 2 Use a scale to measure the distance the track moves once the weight 15 applied 3 There should be 1 1 2 of movement in the track after the weight is applied 4 Turn the tension bolt clockwise to decrease tension or counter clockwise to increase tension MOUNTING FAENA aaa TA 57 1185 zaw PLACE WEIGHT IN THE CENTER OF THE TRACK CORRECT TENSION PUN 1 1 2 OF MOVEMENT 21 CHARGING THE HYDRAULIC SYSTEM DO NOT EXCEED MORE THAN 10 POUNDS OF PRESSURE WHEN CHARGING THE HYDRAULIC SYSTEM FAILURE TO DO SO MAY RESULT IN SYSTEM FAILURE AND OR PERSONAL INJURY CONTACT YOUR BRUSH BLAZER DEALER FOR THE HYDRAULIC CHARGING KIT ORDE
12. ER 1 77 YA 14 0 UNE 24 4 A 0 i 7 Ss LNG BSN e i NEZ A ATA WEN 7 y A ie 2 7 i 3 4 PECO BRUSH BLAZER TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety Alert Symbols 2 Deck And Drive Belt General Safety Rules 3 Removal And Replacement 19 20 Safety Decals 4 Track Adjustment Removal Replacement 21 Peco Limited Warranty 5 Charging The Hydraulic System 22 23 Features And Controls 6 9 Wiring Diagram 24 25 Operation 10 13 Blade Shaft Assembly 26 Pump Adjustment 14 Label Replacement Part Numbers 27 Pump Belt Adjustment 15 Regular Maintenance 28 Drive Belt Idler Adjustment 16 Scheduled Replacement Parts List 29 Drive Belt Adjustment 17 Hydraulic Oil Specifications 29 Deck Belt Adjustment 18 Exploded Views And Parts Lists 30 44 Mower Deck Pulley Alignment 18 SAFETY ALERT SYMBOLS Safety Alert Symbol Safety Signs Th
13. EW AND PARTS LIST 1 4 20 x 1 2 HHSTS 7 wee FUL Tanso umvax Wes um ewcw _ roecrureren 1 1 1 S 8 NN LN wey 1 1068 FUEL LINE 1 K1125 1 4 20 X 1 HHCS 2 K1128 1 4 20 NYLOC NUT 2 36 0 1 3 14 15 1 1 19 2 6 8 0 2 TOWER EXPLODED VIEW AND PARTS LIST P0184 ENGINE COMPUTER j K1180 5 16 18 NYLOC NUT P0187 FUSE BLOCK K1153 5 16 18 x 3 4 HHCS 4 TBB2 0047 TOWER ASSY K1068 10 24 NYLOC NUT 0393 10 24 x 5 8 HWHSMS K0237 10 24 x 5 8 PSLMS P K0394 10 24 HEX NUT WITH K0354 10 24 x 1 2 HHSTS 3 SERRATED WASHER 15 K0042 5 16 FLAT WASHER 875 OD 1 TBB 0042 HYDRO TANK ASSY x 380 ID x 075 T 8 J0240 DRAW LATCH K0019 10 24 x 2 SLOTTED HEX 37 INSTRUMENT CLUSTER EXPLODED VIEW AND PARTS LIST DASH PANEL GUARD 2 0049 CONTROL DASH PANEL AMP METER 10281 BLACK GRIP 840 ID x 6 L x 187 WALL ENGINE LED LIGHT 0155 FLANGE MNT BRG SENDEC HOUR METER FRS 011 FRS MNT BRKT KEY SWITCH K0394 10 24 HEX NUT WITH SERRATED WASHER M THROTTLE CABLE 1 K0393 10 24 x 5 8 HWHSMS 8 K1442 BALL JOINT 5 16 24 RH THD K0049 5 16 INTERNAL LOCK WASHER 4 8 FRSA 001 BRKT ASSY K1191 3 8 16 x 1 HHCS mM DE P0082 OPS SWITCH K1180 5 16 18 NYLOC NUT FRSA 003 FRS OPS SHAFT ASSY K1142 5 16 18 x 3 4 CARRIAGE BOLT FRS OPS HANDLE ASSY K1157 5 16 18 x 1 1 2 ALL THREAD HHCS FRS HANDLE AS
14. HELP AVOID INJURY Operator training required Read operator s manual This label lists safe operation procedures Keep shields in place Keep people a safe distance away Maintain all safety devices Engine exhaust from this product contains This label warns you of the dangers of carbon monoxide chemicals known to the state of California to cause cancer birth defects or other reproductive harm Do not operate the Brush Blazer without the hoods in place Keep hands and other body parts away from rotating belts To avoid injury from rotating belts keep all shields in place Keep hands and feet clear of the deck edge Never reach under the mower ENV deck until the blades have come to a complete stop avoid injury from rotating blades stay clear of deck edge This label reminds you that other people are in danger Per 5 To avoid injury from rotating blades of being hurt by the blades and thrown objects stay clear of deck EN edges and keep people away and flying debris PECO LIMITED WARRANTY FOR NEW PRODUCTS WHAT IS WARRANTED PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations PRODUCT WARRANTY Any part of any consumer product which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as PECO elects without cha
15. HYDRO PUMP pe e U0069 LEFT HYDRO MOTOR 500 U0093 1 2 x 17 1 2 HYDRAULIC HOSE TBB 0043 HYDRO TANK T B S a 00094 1 2 x 17 1 2 HYDRAULIC HOSE 0044 HYDRO TANK SIDES amp BACK a j U0090 HYDRAULIC RETURN LINE 0203 3 8 NPT BLACK IRON COUPLER 1 00084 TEE FITTING TBB 0046 HYDRO TANK FILLER 14 U0087 TUBE NUT U0026 HYDRO TANK FILLER CAP j U0088 TUBE SLEEVE 9 TBB 0101 HYDRO TANK SUCTION TUBE 1 U0089 HYDRAULIC FLOW LINE 00030 ZINGA OIL FILTER ja TBB2 0071 HYDRO LINE CLAMP U0031 OIL FILTER CAP 1 ja K1157 5 16 18 x 1 1 2 ALL THREAD HHCS U0085 90 MALE ELBOW FITTING 2 j K1180 5 16 18 NYLOC NUT 00038 3 4 STRAIGHT THREAD CONNECTOR 39 U0044 3 8 CRIMP FITTING 14 00050 1 2 90 ELBOW 33 U0095 1 4 x 10 HYDRAULIC HOSE U0049 1 2 CRIMP FITTING FEMALE 4 32 00096 1 4 x 10 HYDRAULIC HOSE U0039 3 4 STRAIGHT THREAD CONNECTOR E B U0042 STRAIGHT THREAD 90 ELBOW 30 TRACK ASSEMBLY EXPLODED VIEW AND PARTS LIST wey 3 8 16 3 4 5 3 8 24 X 3 4 HHCS G5 1 3 8 16 1 SHCS 1 1 1 1 1 1 1 1 e m 7 CN E C EN 0 1 2 3 4 5 6 7 31 DECK ASSEMBLY EXPLODED VIEW AND PARTS LIST 1 0029 DECK ASSY 1 4 50163 DECK SHEAVE BUSHING
16. IS EXPLODED VIEW AND PARTS LISTS Title 1 DECK MNTG PLATE ASSY 2 3 K1247 1 2 13NYLOCNUT 6 K0055 1 2 FLAT WASHER 1 383 OD x 560 ID x 120 T 44 NOTES P O BOX 1197 ARDEN NORTH CAROLINA 28704 800 438 5823 OR 828 684 1234 FAX 828 684 0858 EMAIL peco lawnvac com WEBSITE www lawnvac com
17. LE KEY SWITCH CONTROL LEFT STEERING CONTROL HANDLE T RIGHT STEERING AND OPERATOR RECO CONTROL HANDLE 1 PLACE YOUR LEFT HAND ON THE LEFT STARTING THE BRUSH BLAZER STEERING CONTROL Sa m HANDLE 3 TURN THE KEY SWITCH TO THE RUN POSITION AND WAIT FOR THE FUEL PUMP TO ENGAGE ONCE THE FUEL PUMP IS ENGAGED TURN THE KEY 2 PUSH THE gt THE START POSITION THROTTLE AND RELEASE CONTROL FORWARD 10 OPERATION FORWARD MOVEMENT 11 Grab the front handle bar with your fingers and the steering control handles with your thumbs Push both steering control handles forward at the same time to move forward Push the controls slightly to move forward slowly Pushing harder will increase the speed of your forward movement Grab the rear handle bar with your thumbs and the steering control handles with your fingers Pull the steering control handles back towards you at the same time Pull back slightly to move slowly in reverse Pull back harder to increase the speed of your reverse movement Keep your left hand on the left steering control handle Push the right steering control handle forward to steer to the left Push the right steering control slightly to steer slowly Pushing the control harder will execute a sharper turn OPERATION LEFT ZERO TURN MANEUVER STEERING RIGHT 12 Grab the left steering control handle with your left hand and pull back while
18. MAL MAINTENANCE The warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear accident improper use or abuse of products The cost of normal maintenance and normal replacement of service items such as belts cutting blades hoses etc which are not defective shall be paid for by the purchaser NO REPRESENTATIONS ADDITIONAL WARRANTIES DISCLAIMER Neither PECO Inc nor any company affiliated with it makes any warranties representations or promises as to the quality of performance of its products other than those set forth herein Except as described above PECO Inc makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE OF ORIGINAL SALE ONLY REMEDIED EXCLUSIVE The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO Inc consumer products are set forth above In no event will PECO be liable for special incidental or consequential damages NO SERVICE CENTER WARRANTY The selling Service Center makes no warranty on his own on any item warranted by PECO Inc unless he delivers to purchaser a separate written warranty certificate specifically warranting the item The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way
19. RING INFORMATION 9 HYDRAULIC CHARGING KIT PART TBB2 0068 INCLUDES 1 1 4 AIR REGULATOR WITH GAUGE PART TBB2 0067 1 1 4 FEMALE COUPLER PART TBB2 0066 1 1 4 MALE PLUG PART TBB2 0063 1 HYDRAULIC OIL TANK CAP WITH FITTING PART TBB2 0065 INCLUDES 1 HYDRAULIC OIL TANK CAP DRILLED FOR 1 4 NPT PART TBB2 0064 1 1 4 MALE PLUG PART TBB2 0063 TOOLS REQUIRED 1 AIR COMPRESSOR 1 AIR HOSE WITH 1 4 FEMALE COUPLER 1 CONTAINER FOR COLLECTING FLUID 1 HYDRAULIC CHARGING KIT PROCEDURE 1 Loosen but do not remove the charge relief valve on both hydraulic pumps Figure 1 2 Disconnect the return line Attach a hose to the end of the return line and use a suitable container to collect any fluid leakage that may occur Figure 2 LOOSEN THE CHARGE RELIEF VALVE DISCONNECT RETURN LINE AND ATTACH HOSE P N TO CONTAINER FIGURE 1 FIGURE 2 22 CHARGING THE HYDRAULIC SYSTEM 3 Attach the air regulator to the hydraulic oil tank cap with fitting and to the air hose See Figure 3 Make sure the air regulator is in the off position Figure 4 4 Turn the air compressor and dial 7 pounds on the air regulator gauge Do not exceed more than 10 pounds of pressure doing so may result in system failure and or personal injury 5 With the air regulator attached to the hydraulic oil tank cap carefully screw the tank cap onto the hydraulic tank Figure 5 6 Wat
20. SY K1064 10 24 x 1 2 PSLMS FRS SPRING K1068 10 24 NYLOC NUT FRS GRAB BAR ASSY 0013 DASH PANEL GUARD COVER 38 DECK AND DRIVE BELT EXPLODED VIEW AND PARTS LIST 5 7 11 2 3 4 Tile 17 M0260 M0233 DRIVEBELT __ 1 da 56 181 12 69 Ja O K1180 4 0206 CLUTCH PULLEY MNTG BRKT i 125 047 3 0 FLAT WASHER 1 00 OD x 44610 0757 6 K0314 2 39 FRS ROD ASSEMBLY EXPLODED VIEW AND PARTS LIST 10 24 1 1 2 MACHINE SCREW 7 K0391 10 24 HEX NUT 40 CHASSIS COMPONENTS EXPLODED VIEW AND PARTS LIST TBB 0250 C SHAFT ASSY 4 K1191 3 8 16 x 1 HHCS K0047 3 8 FLAT WASHER 1 00 OD x 446 ID x 075 T m em pessan m em e m fa exe _ 41 eoo jomssistomerem mesm D _ 2 1 2 3 5 0206 CLUTCH PULLEY MNTG BRKT 0108 CHASSIS REAR GUARD K1216 3 8 16 NYLOC NUT HYDRAULIC COMPONENTS EXPLODED VIEW AND PARTS LIST 00070 RIGHT HYDRO MOTOR 501 S ID x 075 T DN DN K1317 1 2 13 x 2 1 4 HHCS K1247 1 2 13 NYLOC NUT 42 BATTERY AND MUFFLER GUARD EXPLODED VIEW AND PARTS LIST 6 680 je 2 ______ je wemmocwr IN s eee meiowewm 2 ew ey 43 DECK TO CHASS
21. UNLEADED GAS ONLY R1047 0 R2000 To avoid injury from rotating blades and thrown objects stay clear of deck edges and keep people away R2004 PECO Inc R2005 Innovative Outdoor Power Equipmen 100 Airport Road Arden NC 28704 Phone 800 433 5523 Fax 828 684 0858 o peter BLADE GAUGE CARBIDE CUTTING TOOTH SHOULD NOT EXTEND PAST THIS POINT R2005 R1044 R1091 R1098 To avoid injury To avoid injury from from rotating belts rotating blades stay keep all shields in place clear of deck edge R2001 SHRBITAZER REGULAR MAINTENANCE BATTERY REPLACEMENT 1 Remove the deck and engine hood 2 Disconnect the negative battery cable 3 Disconnect the positive battery cable 4 Remove the battery hold down clamp 5 Remove the battery 6 Clean the terminals and cable ends 7 Install the new battery and replace battery hold down clamp 8 Connect the positive battery cable 9 Connect the negative battery cable 10 Replace the deck and engine hood ELECTRICAL SYSTEM SERVICE 1 Make sure the battery cables and terminals are clean and fastened tightly 2 Check the electrolyte level in the battery often 3 Remove any build up or corrosion on the battery with a baking soda and water solution 4 Cover the battery terminals with grease to prevent corrosion 5 Check all electrical wires for loose connections AIR CLEANER SERVICE 1 Remove
22. ch the return line for hydraulic oil When the oils flows through the return line the hydraulic system has been charged Figure 6 7 Tighten the charge relief valves on both pumps 8 Remove the hydraulic charging kit and replace the hydraulic oil tank cap HYDRAULIC OIL TANK CAP WITH FEMALE x REGULATOR IN THE 5 COUPLER OFF POSITION Figure 3 CAREFULLY SCREW fg THE TANK CAP ONTO THE HYDRAULIC TANK WATCH THE RETURN LINE FOR HYDRAULIC FLUID E E Figure 5 1 Figure 6 23 WIRING DIAGRAM PC gg gg UP P TIU ZZ as mmm s sQ gr WOOT 05 90 e 4 XE a 87 HOLIMS 76 T 5 100 2 Y 09 YaLYVLS OL ES ob ge tp ES oie T ES 8 1 som OG worn AR rg 6 21 0001 p ee p 0078 S G 32 60 81 86 7 eu 00 p i 3 1 1 NOLLO3NNOO NOILVOO 1 Sc ADVd 445 24 WIRING DIAGRAM WIRE LOCATIONS COLOR LENGTH GAGE CONNECTION tas Pores BLACK 49 6 BATTERYTOGROUND 2828 porez RED so 6 BATTERYTOSTARTER WIRE CONNECTIONS WIREEND PART DESCRIPTION WREEND PARTE DESCRIPTION 000 aa poco o GAGERING TERMINAL 9 Fons 16 14 FEMALE PUSH ON eoo
23. is Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness AWARNING ACAUTION This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury may also be used to alert against unsafe practices This signal word indicates a potentially hazardous situation exist which if not avoided will result in minor or moderate injury It may also be used to alert against unsafe practices ____________ SAFETY RULES AWARNING READ THIS OWNERS MANUAL CAREFULLY BEFORE OPERATING THE PECO BRUSH BLAZER DO NOT ALLOW ANYONE WHO IS NOT FAMILIAR WITH THE SAFETY AND OPERATING INSTRUCTIONS TO OPERATE THE PECO BRUSH BLAZER FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH eRead all safety and operating instructions before using the machine
24. o level the blade spindle pulleys with each other 4 necessary loosen the hardware on the pulley sleeve shown in the figure and adjust the pulley as needed STRAIGHT EDGE COUNTER SHAFT PULLEY BLADE SPINDLE PULLEY LOOSEN HARDWARE 18 DECK AND DRIVE BELT REMOVAL REPLACEMENT Use the following procedure for removal and replacement of the drive and deck belts REMOVAL 1 Remove the drive belt adjustment bolt from the rear chassis of the machine Figure 1 Loosen the two front engine mounting bolts Figure 2 Remove the two rear engine mounting bolts along with the main drive take up Figure 2 Loosen the tension on the drive belt by pushing the engine forward Remove one end of the drive belt from the engine pulley Figure 3 Loosen the four deck mounting bolts Figure 4 Remove the deck adjustment bolts Figure 4 Push the deck back as far as possible to loosen the tension on the deck belt Figure 5 Remove the two bolts on the pillow block bearing Figure 6 10 Pivot the counter shaft forward Figure 7 11 With the counter shaft pivoted forward remove the deck belt and drive belt from the pulleys on the counter shaft Figure 8 COON O REPLACEMENT 1 Wrap one end of the drive belt around the lower pulley on the counter shaft and feed the belt towards the engine pulley Wrap the deck belt pulley around both blade pulleys and the counter shaft pulley
25. rear guard and the lower deck pan Engage the blade control Use a tension gauge to check the tension on the drive belt Apply tension to the center of the belt on the side opposite the drive belt idler The correct tension is 1 of movement for 16 Ibs of tension applied to the center of the belt 5 If the belt needs adjustment turn the drive belt adjustment bolt clockwise to increase the tension or counter clockwise to decrease the tension 6 Disengage the blade control 7 Replace the engine deck rear guard and lower deck pan DRIVE BELT IDLER DRIVE BELT ADJUSTMENT BOLT 17 DECK BELT ADJUSTMENT The deck belt should move 1 2 with 18 16 of tension on belt To adjust the tension on the belt follow the steps below and use the figure for reference 1 Place tension on the center of the deck belt as shown 2 f the belt needs adjustment loosen the deck mounting bolts 3 Break the flange nuts loose on the deck adjustment bolts 4 Turn the adjustment bolt clockwise to increase tension or counter clockise to decrease tension 5 Tighten the flange nuts on the adjustment bolts 6 Tighten the deck mounting bolts DECK MOUNTING BOLT DECK BELT DECK FLANGE ADJUSTMENT NUT BOLT MOWER DECK PULLEY ALIGNMENT 1 Use a plumbers level on the counter shaft pulley 2 Use a 307 straight edge to level the blade spindle pulleys with the counter shaft pulley 3 Use 30 straight edge t
26. rge for parts or labor if the defect appears within 90 days from the date of delivery of the product to the original purchaser ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS Freight and mailing will be borne by the customer PARTS REPLACED DURING WARRANTY Any new PECO part which is furnished in performance of this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as PECO elects without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period whichever is later SECURING WARRANTY ADJUSTMENTS Call PECO for Return Authorization Damaged or broken parts other than engines or batteries must be returned to PECO Inc 100 Airport Road Arden NC 28704 before any warranty adjustment can be authorized At the time of requesting warranty adjustment the purchaser must present evidence for date of delivery of the product The purchaser shall pay any charge for the product to and from Arden NC ITEMS NOT COVERED BY PECO WARRANTY Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer UNAPPROVED ALTERATION OR MODIFICATION All obligations of PECO Inc under this warranty shall be terminated if products are altered or modified in ways not approved by PECO Inc ACCIDENTS AND NOR
27. the deck and engine hood 2 Remove the outer air filter cover 3 Remove the wing nut and inner air filter cover 4 Remove the pre cleaner from the filter and clean with warm water and detergent 5 Squeeze dry the pre cleaner and add one tablespoon of SAE 30 oil evenly to the pre cleaner 6 Work the oil into the pre cleaner and wring out the excess oil 7 Replace the pre cleaner onto the inner air filter cover 8 Replace the inner air filter cover and wing nut 9 Replace the outer air filter cover deck and engine hood ELEMENT REPLACEMENT Remove the deck and engine hood Remove the outer air filter cover Remove the wing nut and inner air filter cover Replace the filter element Replace the inner air filter cover and wing nut Replace the outer air filter cover deck and engine hood END OF SEASON STORAGE e Change the oil and oil filter Clean and replace the pre cleaner filter Clean any dirt and debris from the muffler area of the engine If storing longer than 30 days use a gas stabilizer Close the fuel shut off valve Remove any grass weeds or brush from the blade and deck area Store the battery in a dry area that will not freeze Remove and sharpen or replace blades as necessary ENGINE SERVICE Refer to the Kohler 26HP service manual for instructions 28 SCHEDULED REPLACEMENT PARTS LIST PLEASE NOTE These are only recommended replacement times The replacement times on
28. ts out of the operating area and under close adult supervision eStop the machine immediately if children or pets enter the work area eNever allow children to operate the machine eUse extra caution when approaching shrubs trees or other objects that may obscure your vision eNever run the engine in an enclosed area without proper ventilation The exhaust contains carbon monoxide which is a colorless odorless deadly poisonous gas eAllow the engine to cool down before filling the gas tank eNever make adjustments or repairs while the engine is running eDo not change the engine governor speed Doing so may result in injury and will void the warranty eNo list of warnings and cautions can be all inclusive If situations occur that are not covered by this manual the operator must apply common sense and operate this machine in a safe manner eWARNING TO PURCHASERS OF INTERNAL COMBUSTION ENGINE EQUIPPED MACHINERY OR DEVICES IN THE STATE OF CALIFORNIA The Brush Blazer does not have a spark arrester muffler If this machine is to be used on any forest covered or brush covered land in the state of California the law requires that a spark arrester must be attached to the exhaust system and must comply with Section 4442 of the California Public Resources Code SAFETY DECALS This label reminds you that flying debris is projected in the direction of these arrows Anything or anyone within this field is in danger of being hit by flying debris
29. ways check your work area before mowing and remove any debris that might get tangled in or damage the machine If the mower becomes tangled turn off the engine and disconnect the spark plug wire before reaching into the mower deck area SLOPES Do not operate the brush blazer on slopes more than 20 degrees If you have to operate the machine on sloping terrain move across the face of the slope not up and down IF THE MACHINE GETS HUNG UP Disengage the blade immediately Try moving in reverse and backing away from the obstacle CUTTING BRUSH AND SAPLINGS The Brush Blazer can cut saplings up to 4 in diameter When cutting saplings or brush allow the Brush Blazer to ride up and over the material slowly Adjust your forward speed to varying conditions After cutting brush or saplings you may want to mow over it again to remove any remaining branches It its recommended to mow from the trunk end toward the top as the brush lies on the ground CUTTING IN WET CONDITIONS Use extreme caution when cutting in wet or slippery conditions Avoid steep slopes or other slippery areas Use a lower speed when conditions are wet or slippery 13 PUMP ADJUSTMENT AWARNING BEFORE ADJUSTING THE PUMPS ON THE BRUSH BLAZER USE A FLOOR JACK TO RAISE THE TRACKS OFF OF THE GROUND USE BLOCKS UNDERNEATH THE MOWER DECK AND THE REAR CHASSIS TO SUPPORT THE MACHINE REVERSE FRS ROD ADJUSTMENT BOLT JAM NUT HYDRAULIC PUMP JAM NUT TRAVEL ADJUSTMENT
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