Paxton Automotive Clothes Dryer 4809625 User's Manual
Contents
1. S3ONVH31OL e 32 0 6 VO GHUYNXO FOV ld NOOVI8 0081 Aa 4 ONIMVH GSLVHANSD YO SIHONI NI SHV SNOISNIWIG ein tiiir G3HIO3dS 3SIMHIHLO SSIINN pai 3HIM A249 zs SN WOO lLT1dS und FYIM 3HIM MOV 1d GE 1708 9NLINNOW IN O9NVENA 0061008 dWNd OL N3389 G i LOLSZ8r 34IM ANNO diNNd 02 S 6951008 la SA 0018986 S a ONIYIMSSOONVENG 006 1008 49 14 3481M 0 GASN LON w O C N CN 8 0L0 08r dnd 206898 re a 3YIM 31d8Nd H2 0061008 3HIM N33489 vL1008 Y c0y698 WOOT A10d LAS N Ol WOVEADD ld IYNINYEL 00 LOOMS 3GISNI SHIM 97 0074 X9MV8 SHIM 0 0 8L0MS NOILOANNOD GNNOYD WOOT A1Od 1I1dS ONISNL Z 0 LOOMS F IN fy 6 AV Ed OL SHIM WOVE 918 X MOV1d 9MV8L AIM 0Z0 810MS NG Z OMV 1 91 ONIS TYNINHAL S70 L00M5 ei gt 9MV7 1 91 ONIS TWNIWHAL LLO LOOMS 15006 1 AOd LIS ONISNL 280 100 9 AI A009 9MV8 3HIM OL0 810MS dS 3 1VWas LIINNOOSIG yv0 LOOMS LI HIM 3OITASYOINO NNOO L00 LOOMS SUIMALIHM 77 Y lt N V 71 91 LINA NNOD 10 L00MS 2 dY WV1XVd HIMOd SS3NHVH 070 L00YS yl umay T di NO lLdIH0S3G CN LHVd ALO ON WALI 3dIM SONVHO 8 WHAL 837303 684 re 584 WHAL Se GE xz 084 WU AV OL HITENI NO SHIM A2. NMOHS SV 3SVOdVd39 3903 HLIMALNIOA NI 2 OH ONILNNOW N9I TV GH4YMOL ANH 9NOT NOILWLOY 9 S A 2 a LO CO O gt c Na ke a bi LO gt N LO b m a N o a m O LO A ko D aa o D Re S O D gt a LO D OC K oe lt S lt Z qu a CO A P N 4809625 jeyoeig bununoy 9 S AsV 1299101 ON FPP Sond oo DO SON zt e co DUD ETRS D SS JO 133HS ONIMVHG 31VOS LON OG CL s9121 So Z99101 E a moa NON a o EN ON DMA 3zis 00 9 01 NOLd WOO E HddV HNH nA O 1389 DLW ASV 00 9 01 93 OSH 1511 SLYVd 33s a Sto 00 62 8 NOIdNOO E nIMSaNIONA IVIHALYW o 00528 HOLOOHd V NMWHG a ee pa Se ech alva S Woda SOO FXXX STVINI03G 1 r09 S08 341 961 709 S08 TAL s S y ILVAdN ATIVANVIN LON Od LO FXX 3HY SIONVHITOL CC E6066 YI GYVNXO SOW ld NOOVAd 00 NULAD d d a YNIMVHG GILVHINID OYO SIHONI NI SHV SNOISN3NIG 12802395 3SIMHIHLO SSIINN 91 001 X 2 91 5 MIYOS OOl cl az A3110d 837101 138 10 LOWHdf 91SZ 1 Xy L 91 2 MIYOS 9cl LEvVZ GV3H LVH 91 2 HIHSVM 0 8Ct HLS ATINA ESTO ASV 09016 AH 8 LS HVI100 0 0004 97 O0 IX 91 8 MAHOS CU LGNM 97 SZ L
3. 506 MOJA 914 01 09447 1 006 MON O14 170 092d1 9 ISOH dNVIO 790 200H1 9 00 2 X 00 O9HNL ISOH 003 007Sd1 C3ISIGOW 3AVLNI HIV 38N1 LU LO dp OI 002 2 HOLOIH1S3H 130 ZLOMWdr S 3SOH dNVIO 240 0041 OOS XH LdN PE 3dld ON Id 010 09 dZ 994 ISOH dNVIO 940 200H1 13H 006 MOA 510 2 0 9 00 2 x 0S O9HNL ISOH 002 0SESdzZ MOOTAN M SUD XAH 02 P L LAN k30 09241 GYD GHXH SZ X 03 p 1 MIOS 20 092VZ LSS MHL 90 X LW HIHSYM 00 096 4 INYILNI HIY LAYA 0S0 01000d CO OD OD ef re CN w OD CN CN CO SF LO CO BM CO O gt HIY 43171 040 070H8 NOILdI OS3d ON LYWd ALO ON WALI A 4 a 9 HOSNAS JAVA SSVdA8 dWAL HIV OL H Taki HOSSIHd NOO OL Na H3AOO 3ATVA OL NS Nie a LO CO O gt c Na ke a bi LO gt N LO b m a N o a m O LO A ko D aa o D Re S O D gt a LO D OC K oe S lt Z qu a CO N P N 4809625 10 66 wglul iv AsV GE6SLOL ON S gt S S5 Sa dO 1 ISHS 9NIMYHG 31vOS ION OG 21 31V9S SESS SCH LHOIM 3NON Yon EN Se6S10 ON DMA q 3zi
4. 319VLSAFOV ANA HOLVINYAY 700 c0048 INIT WANODYA OL NOILdIHOSSd ON IO ALO JON WALI DULt SITONY s it SNOILOvtH4 SO00FXXX LU XX JUVY SIONVHITOL S3HONI NI SNOISNIWIG 120395 3SIMHIHLO SSF INN DIS SNIWVdG JHL dO 1538 SHL OL NOIL8OdO 4d NI NMOHS LON S3SOH L 03210345 ASIMYAHLO SSITINN SALON INI MOOLS OL A 14 a LO CO O gt c Na ke a bi LO gt N LO b m a N o a m O LO A O D aa o D Re S O D gt a LO D OC K oe S Hs lt Z qu a CO N P N 4809625 Wa sAs any 967 01 ON Buimeig qez S o SS dO 133HS S 9NIWWVHQ 31Y0S ION OG UL AWS LHDEM SESS q ANON 38007 dIHS SWALISSSHL SON M8 9EZZ 101 ON OMG azis 00 21 01 NOLdWOO YD HddY HSINH Q3 4193dS 3SIMHIHLO SSIINN SALON a oe a lt Q WALSAS GH 00 24 04 23 03H 1811 SLHYd 33S a sos 00 21 01 NOLdWOS 9 ONIH33NISN3 TVId31VNW SED O9NVENA 39000 00 6 6 SCHEER Ree 9115 S319NV LINN SIN Ge SNOILOWHA NATA 908 609 alva WAOUddY S00 FXXX SEO S 20 1661 09 S08 Xv4_9 1 v09 S08 EL PPPPYT pasig e N 515 3lvqd n ATIVANVIN LON Od LO FXX
5. 2003 Paxton Automotive 5 3 All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 Congratulations Here is your finished supercharger equipped engine Fig 5 h Completed Engine Shot P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr Secured 5 4 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 Section 6 FINAL GHEGK OUT AND START UP This section covers pre start checks and inspections as well as initial start up CAUTION 4 6 1 INSPECT THE FOLLOWING See the supercharger service manual included in your A Wires harness and electrical connections kit for information on supercharger servicing and Are all items properly dressed connected maintenance belt tightening troubleshooting special and secured tuning and warranty information B Hoses lines and fittings Are all items properly dressed connected and secured l Fasteners brackets and clamps Are all Now that the work 1s done it s time to enjoy items properly installed and tightened your labor of love Take the car out on the road D Fluid levels Is the radiator coolant and the and let it flex it s muscles but remember the engine oil at their proper levels Are their response and performance will now be different any fluid leaks from that to which you have been accustomed E Belt s Is the serpentine drive belt or Have funi accessory drive and supercharger drive b
6. FXX SHV S3ONVH3TOL 66056 VO QHVNXO SOV 1d NOVA 0081 ONIMYHC 031V83N35 OYO S3HONI NI 3HY SNOISNIWIG ALHIOAAS 3SIMH3HIO SSIINN N OYOIN A99 8 139 0 9 870VC LSS 114 91 3 HIHSYM k00 ZLENL 849 GHXH 00 X 81 91 S MIYOS 0 6 1574 ANVEO YIOVAS 10 009 AH 9 ANVEO A3TINd 10 8 009 NOILdIHOS3U ON LHVd ALO ON WALI A3TINd ANYHO MOOLS OL A 10 sN LO o c Na a LO N LO h m gt N s m O LO CN O D PAN O D LO a S O O D gt a D WY D x Dn ES x lt ba 2 3 6 e gt a mM N P N 4809625 10 66 Aging dO k 133HS ONIMVHG 31VOS ION OG 91 33Tv0S eg 0 81 Dram fe V 8 aaa ON OMG g LOL NoLaWoo 9 HddY HSINH KITINd NU ASV 0 6 AIDA GH ISIlSluvd33S LO 0 NOLdWOO D ODNIH33NI N3 TVIH31VNW O9Nvuna 39000 16 S 10 66 ioe NOLaNOD D w sm UL STONY LP alva DL S00 FXXX STVWIDIG He JEE 1 709 S08 XW4 9EEL 709 508 TAL 0 6 VO dHVNXO 30V1d NOOVSE 00 SOHH 00 X 8H 9 9 001 2LEVZ IL1YGdN ATIVANVW LON OQ ONIMGHO 031V83N39 AY 91 SZ X 9L TIMOA Nid G20 28INZ GAHIGON H39NVTv8 DINOWHVH LL0 910490d X Wupe9 A OHOIW NYO 8 1138 S 9 8r0Vc ANVEO YIODVAS 1320 Z103
7. Install the new fan spacer to clear the new lower crank pulley Fig 4 s ES Fig 4 S Go You will need to trim this area on the fan shroud to clear the supercharger belt idler pulley See Fig 4 2 Fig 4 t NOTE L Area to be trimmed is represented by the white dashed line C You will also need to trim approximatly 1 1 2 off the bottom of the fan shroud to clear the crank pulley P N 4809625 2003 Paxton Automotive 4 5 All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 This Page Left Intentionally Blank P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr Secured 4 6 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 SECON y FUEL SYSTEM MODIFICATIONS 5 1 FUEL ENRICHMENT A Disconnect the stock fuel supply fitting at D Route the fuel lines between the fuel the fuel rail pump and fuel pressure regulator Connect the fuel line between the fuel pressure reg ulator and the fuel rail using the supplied fitting Connect the fuel line from the fuel B Using the fuel pressure regulator as a tem plate drill two 0145 holes and mount the fuel pressure regulator to the firewall EA pump to the stock fuel line Refer to baga a Appendix 1017735 for fuel pump assem bly procedure THOTE yP 5 2 MSD TIMING RETARD BOX INSTALLATION A Drill holes and Mount the MSD
8. 00 9 0 NOLd WOO 9NIHIINION3I OINYHNA 39000 00 8 6 NOLdWOO 9 NMYHOG SUTYAVHINIdNS JIVG SIVAOHddv 861 709 S08 wv 9EE1 709 eng 01 g8086 VI dHVNXO 30V1d NOOV38 0081 DO a Kr MHL 60 X q 1 00 S X q O 08 S LANSYO 090 0r089r OOS X3H LdN8 3dld ON Id 9L0 SeldZ 13NNO4 HILdAVOV 020 01000d 91SZ XWZ INNOZ F k GHXH MIYOS G1 092VZ 971 971 XWZ INNOZ F k GHXH MIYOS 9c 092VZ Y9 JVS LV PL HIHSYM 0 096 4 87 ISOH JINVIO 870 200H1 oguni ISOH 002 00 Sdz JOYVHOSIC 2001 0 0 L0q9dtr SAT 0 HOLOANNI 0 0 09048 BE XWZ INNPZ 0L XHOL SIHS M3H0S 2 0 0109Z INIT LN3INHOIHN3 TANA ASV DUCH LOL FHV 03 WAS PL X LdN8 ITVN NNOO Lc0 SEldZ 91 047 Ive 13N3 dYHLS 090 01000d7 HOLO3PNI TANA IVY 7c0 004d8 ONINIHOVIA LINNOG NO ILdIH0S3G ON LHWd ALO ON WALI ASW SSVd Ad HOSSIHd NOO OL kk0 05000d ALVddN ATIVANVW LON Od DNIM HO 031V83N39 AY 91 1 Valls S00 XXX G3H193dS 3SIMd3H1O SSIINN SATONV SNOILOVUS STVWIOAC LO FXX SIONYHITO0L SIHONI NI SNOISNA WIG GLLOZOL ON Buimesq ASV J S OL y 1008 3ILLOHHL OL A 6 LO O S 00 Na o D K LO NG N LO b
9. at a shop manual for your vehicle to locate the correct wire color and pin location G Attach the ground wire to the pump Route the wires from relay to the AIC Route the wires from the relay to the bat tery pos terminal Inside the fuse box Attach the trigger wire from the relay to the switched 12V source Fig 5 d H Drill a hole in the fender well for a B Attach the Paxton Injector Controller ground Scrape and sand the paint off from power wire to the wire from the relay ter around the area to ensure a good connec minal 87 with a female crimp connector tion Attach the MSD timing master and See Fig 5 e the relay terminal rings to the same ground L Route the injector plugs from the fueler and attach to the injectors J Attach the wiring harness from the MSD unit to coil Tap into coil wires See page 5 3 for the wiring diagram ser a Hg 5 6 C Attach the Paxton Injector Controller ground wire to the wire from the relay terminal 85 with a female crimp connec tor Ground the unit to the fuse box ground terminal NOTE Refer to Appendix 1017736 for wiring diagram for AIC Controller and fuel pump P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr Secured 5 2 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 SAMPLE APPLICATIONS The following are samples of popular installations Follow the procedure shown below for vehicles with the TFI thick film i
10. 0 97 01 5 2 5 9 Dodge 4809625v2 0 2 3 DISASSEMBLY OF ACCESSORY BELT COIL AND BELT TENSIONER A Using a wrench on the accessory belt ten sioner rotate the tensioner counter clock wise and remove the accessory belt See Fig 2 e Hg 2 6 B Remove the bolt attaching the dipstick to the alternator bracket See Fig 2 f ad Fig 2 f C Remove the coil from the existing coil bracket Coil will be relocated at a later time Remove the two 10mm bolts and nuts Disconnect the plug from the coil See Fig 2 g P N 4809625 2003 Paxton Automotive All CH ts Reserved Intl Copr Secure 2 2 25NOV03 v2 0 97 01 5 2 5 9 Daddge 1809625V2 0 7 11 NOTE The coil bracket can be discarded but the tensioner and tensioner bracket will be re used D Remove the nuts and bolts 3 attaching the tensioner bracket coil bracket stud and nut from the front of the engine See Fig 2 h SECON d RELOCATION AND MODIFICATION NOTE On 99 01 vehicles this step does not apply 3 1 A C DRIER RECEIVER RELOCATION B Cut these three mounting tabs just above A Usea2 1 2 hole saw and cut a hole the case retaining screws See Fig 3 c between the horns See Fig 3 a B Remove the receiver drier from the stock location and re install into the new hole You will need to bend the hard lines See Fig 3 b Fig 3 C C Re mount the computer to the factory bracket and re i
11. 0H2 MHL COP YNIH ONILYW 070 090H2 MHL 660 ONIX ONILYW L 0 090He MHL 010 dl WIHS 010 00kH2 MHL S00 d WIHS 500 00L HG MHL 00 dl WIHS 00 00L HG MHL 060 ONIY INILVIN 0 0 090H2 SL ONIddIHS dv 024800 910S X 2 02 1 HOS MAHIS 040 092VZ ILNTIOA dWV10 970 00kH2 NIOT 9H gz INN 3 8 LAN 010954 NOILVLOY ILNV BIHSVM 120 ZLOHG 97 281 X p INYO MIHIS 120 001MZ 0002 IAON 1W1d3 NVN S 0 00 LHe uv ONIddIHS dvO 612800 E ONIdd IHS dv 902800 00 XW3 ANNFZ 8 E HXH MIYOS Oll SZEaZ 300Hd YAdWVL dv 812800 8 6 A3TINd 138 k 0 070HZ A3TINd HM do DH k30 070HZ OSC 8 O S AITINd 056 860H2 MHL SZE AITINd H39VdS 0 2 DT 96 X OS 8 1 AIA G20 001LNZ 21 9NlddIHS dv 702800 9T 00 X YZ INN9I 8 6 GHOS MIYOS vOl SLEdzZ 9NOT Lar 110 060 SLEddzZ HSNYO yaddO0 HIHSYM 0 94 4 13N9YW HLIM 1dN8 Old 912 910 5 dl NI N NI IN I OO TK OOO O O OJO 8 3SOH 8 9 X LdN8 E 31ddIN 9 14 NOLL OI 20 Gc9 SGLEdZ ON 18Vd A10 ON WALI LU XX SIONVHITOL SIHONI NI SNOISNIAWIG G3H193dS 3SIMHIHLO SSIINN dody SV GLVOLOL ON Buimesq
12. 9d p LSS 114 91 3 HIHSYM 100 231 EX2 N49 9 ANVEO A3TINd L0 81009d p NOILdI49S30 ON LuVd 14VHS YNYHO ON WALI LU XX JUY SIONYVH310L SIHONI NI 34V SNOISNAWIG d314 03dS 3SIMHIHLO SSIINN 26 01 ON Buimeiq 3SOO 1 WALI dIHS L GQd3HI03dS ASIMYFHLO SALON LO CN CO O s gt Qo e e 3 e gt a mM N 01 5 2 5 9 Dodge 4809625v2 0 All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 A 11 UOITEDOJOY 10D AsY dO Ing 9NIMYHd 2KOS ION OG FEL s912 moan V 8 ka ON OMA ag 0 9 0 NOLAMO9D HddV sol NOI1VOO ER 100 ASY SE OH 1 On ISITSLHYd 33S 0 7 01 NOLd WOO 9 SNIH33NISN3 WIYALV gang nasagad 00 11 6 5 HOLOOHd V NMVEO SAP 1v0 SIVAQtddV 900 560 ENN 1861709 508 XW4 9EE1 709 508 TL 0 6 VO GHVNXO 30V1d NOOV38 00 WOOT A10d Lids INIANL NODXUJM cE0 L00MS ILYGdN ATIYANYN LON Od 9NIMYHO 03 1V83N39 AY Y9 81 22 LLN NNOO cLO LOOMS 97 6 x NU 9MV8 YIM 020 8LOMS 9116 X MOV1d 9MV8 3HIM 0c0 810MS 97 00 1 X03 p 1 MIHIS LOL OSeV2 PL 1V H YIHSYM L00 0S ef2 3LVOOTSY 1100 LAYA 070 01000d7 L NOILdIHO0S3g ALO ON WALI 1109 OL GNLS DLW OL LO FXX SIONVH3 TOL SIHONI NI SNOISN
13. CHARGER INSTALLATION A C Install the idler Pulley Stand off with the hardware provided Attach the supercharg er to the mounting bracket using the six bolts provided Install the idler pulley stand off See Fig 4 i Fig 4 1 Install the idler pulley on the idler pulley stand off 45 BELT TENSIONER A Install the supercharger belt tensioner on the supercharger The tensioner mounting plate is secured to the front of the super charger with the supplied countersunk fas teners followed by the tensioner which should be oriented as shown in appendix Route the supercharger belt as shown See Fig 4 k 4 6 OIL FEED A Remove the oil sending unit This is locat ed at the rear of the engine next to the dis tributor Once you have removed the factory send ing unit install the brass TEE that is pro vided See Fig 4 Fig 4 J Install the straight fitting for the oil feed using sealant on the threads Re install the factory sending unit In the outlet of the brass TEE facing up Attach the 40 braided hose to the straight fitting on the brass TEE and route the hose toward the supercharger Attach the 90 fitting to the supercharger oil jet using sealant on the non flared end of the fitting OIL DRAIN A Start by measuring down 2 1 2 on the passenger s side of the oil pan and make a mark From the second bolt from the front of the oil pan measure back 2 1 4 and make an
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15. I9N3 TVIH31VNW S Y hale en 00628 5 HOLOOUA V NMVHO EEN ats SUTOUVHIAYTdNS 31v0 STVAOHddV Ne I 23a 261 709 308 vi 9EEI 703 S08 EL Per o l ssa aa IK 3lvqd n ATIVANYW LON Od LO FXX SIONVHITOL 086 VO GHYVNXO 14 NOOVJ8 0081 EE PPA ga ONIMWHC GILYHINI9 OYO SIHONI NI SHV SNOISN3NIG AA Hii G3HIO3dS SSIMYSHLO SSIINN ris ES LLO ELOHZ D z60 1L0d0d lt AH 8 H3NOISN31 A3TINd ASY GLSOLGH YINOISNIL 9NIHdS A3110d HTC LLO LOWEdk 8 8 SSV19 GHXH WwGE 02 X WW8 MIHIS G 0 08002 849 GHXH 0S x 91 8 MAHOS OSE SZEVZ 8 1V4 HIHSYM vy0 SZErZ N Q 3 gt O LO 849 SHH SZ x 91 8 MIYOS LLO SLEVL 030401 9NIHdS 1739 HINOISNIL L90 LLOWSdy NOILdIH0S3d ONlHvyd ALO ON WALI 880 1100245 k 49157101 290 1100245 91 10 NOILVOO1 Nid 43NOISN3L A 9 Aging queso Asy GILZ6LO ON Dumeig L dO 133HS 9YNIMYHO 31 25 LON OG SEL A1VOS sgl l t S 1H93M INON EI 3126101 ON OMA a 00 9 01 NOLd NOO 9 HddW HSINH 00 9 01 5035 1 q9u 1S11 SLHWd 33S q3lI93dS A3110d ANVEO ASV Se TR eeng ISIMHIHLO SSITNN SALON ONIMSANIONA O9NYHNA 20000 00 8 6 HOLOOUd Y ULT S319NV SNOILOVH4 AECA EL alva WICH dd 900 000 STWINID3O LEEl 709 308 2 9861 09 S08 TAL 41YddN ATIYANYN LON OQ Lo
16. IAWIG G3H193dS 3SIMHIHLO SSIINN GLZOZOL ON Buimelg 35001 dIHS SWALI ASSHL 314103dS ASIMYAHLO SSIINN SALON A 12 a WAN X kA ae a 3 LO cO o c Na ke a 9 LO gt N LO b m a N o a ise O LO NI Oo D aa o D Re e O Koi D a D WY D OC K Sg lt S D lt co x qu a CO N P N 4809625 ssed g 1 Asy 6OSSLOL ON Buimeig 9 X 9v0 0E0NZ G0 001 EEINZ Ge X9LO FEONZ 91 3S0H dw 910 200 7 SSVd Ad 3ATVA 00 10008 NOlIdidOS30 ALO ON Wall ER x s553 LO HS ONIMVHG Ze ION OQ Kk 31v9S ei AA ON SCH LHOIM INON SOQ El 6095101 ON Oma q gzs TO e HddY HSINI gt 38 7 mx lo am lt BR SSVdA8 HOSSIHd NOO ASV ISITSLYVd 335 Se Se ONIH3INIONA Ee SES O9NVENA 39000 16 S 66 26 mays NOLANO D Shiva 9 vie SOW HES ELLE Alva SIVAOtiddV 900300 STVINIDIO ssa 1661 709 S08 vi 9861 09 sos 91 3 d Sen ei BLS l 3LYddN ATIYNNYN LON OG L FXX UV SJONYHJTOL e 22 0 6 VO dHVNXO 3OV MK 0081 Ia SIHONI NI SNOISN3WIG ris GAHIOAdS ISIMHIHLO SSIINN pani EN O TA 3 gt O LO A ASV 3MVINI HIV OL ADYVHOSIC IV OL A 13 o ASV OL 7 114130 NOILVOII
17. NNOYS OL Sod ABALIVEXOS ASN OL le LINN GSW OL SHIM WOVE k ps 984 WHAL 2 1 Oy H99I4L AV i Tani aounos A Y C m e O OM Act GAHOLIMS OL 284 WHAL 3 NO gt A 381M dgy SOd OL o A LSOOS OVA SHOLOSPNI OL CTOSINV XZ ot 9 v2 28 WHAL Id TIN NO 7 1 1 ONILSIX3 SOd OL SANIT NANIVA WNIWHYSL SNId HINOHHL Ndd9S Cm gt m mm Fe m Je TI GO xe DT 584 WH31 JA 22 HITANJOL o ONDOHE SISSVHO OL lt T104INYW OL SSVdAd HOSSIHd WO9 OL r EES L i Z NMOHS V ICON ONY ON ONIHIM pat NILSIX3 ONILSIX3 H 3dO INI W7 SSINHYH of Xs Des ME N Bi NA e i j 3unss38d Hm OL 7 AUTOMOTIVE CORPORATION SUPERCHARGERS 1300 Beacon Place Oxnard CA 93033 Tel 888 9 PAXTON www paxtonautomotive com P N 4809625 2003 Paxton Automotive All CH ts Reserved Intl Copr Secu A 16 25NOV03 v2 0 97 01 5 2 5 9 Dodige 1809625v2 0 2
18. Owner s Installation Guide for the Paxton Automotive Novi 2000 Supercharger Kit for the 1997 2001 5 2 5 9L DODGE Paxton Automotive Corp 1300 Beacon Place Oxnard CA 93033 805 604 1336 FAX 805 604 1337 DP N 4809625 97 01 5 2 5 9 Dodge v2 0 11 25 03 FOREWORD his manual provides information on the installation maintenance and service of the Paxton supercharger kit expressly designed for the 1997 2001 5 2 5 9L Dodge Contact Paxton Automotive Corporation for any additional information regarding this kit and any of these modifications at 805 604 1336 7 00am 3 30pm PST An understanding of the information contained herein will help novices as well as experienced technicians to correctly install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number specific tool or technique an equivalent product may be used in place of the item mentioned All information illustrations and specifications contained here in are based on the latest product information available at the time of this publication All rights reserved to make changes at any time without notice 2004 PAXTON AUTOMOTIVE All rights reserved No part of this publication may be reproduced transmitted transcribed or translated into another language in any form by any means without written permission of Paxton Automotive P N 4809625 2003 Paxton Automotive All Rights Rese
19. VHG 31VOS LON OG UL 37 05 88790 LHOIEM BE Nay 0209101 ON OMG 9 00 9 01 NOLd NO9 9 HddY HAING 39007 WALI dIHS L 00 9 01 AIDA 03H 1817 SLHvd 33S NIYHOG 110 ASV DOE LIE NOLd WOO 9 IVIHILYW IEU ONIH3INI9N3 G3lI93dS 3SIMH3H1O SSITNN SALON O9NVENA 3oqoq 00 8 6 HOLD0Hd V Ea 91 3 S319NV IO ET BEEN asi 1661 709 S08 XW4 9961 709 S08 TAL POX ba 3IVGdN ATIVANVIN LON Od LO FXX JHY SIONWHITOL 0 6 VO GYVNXO 30V1d NOOVSE 006k a ONIMVHG OY SIHONI NI 3HY SNOISNSWIC GE 314 0348 3SIMHIHLO SSIINN CNS NYd 110 HOND LLO Ov9LZ 01 ISOH dNV10 010 200H1 JUVA ISOH 8 9 X LdN8 E 31ddIN 9 14 81X000 EE0NZ a NOI1dIHOS3d ON ld ALO ON WALI SE NVd 110 OL A 8 ASV 9 8 OL Y a LO A CO O gt c Na ke a i LO gt N LO Ka N o a ise O LO NI ko D aa o D Re ag S O D gt a WY D OC K Sg lt S lt Z x qu a CO N P N 4809625 AJ5 g 4 uolsu l jag sv GIPZLOL ON Duimeig LO DON NI 5 DO Tae S5 Sa dO 133HS ONIMVHG 31VOS ION OG ESZ 31v9S 887 69 LHOEM Sen 3236 y SLPLKOL a SON ER ON OMA 3zIg 00 9 01 NOLd OO 9 HddY HSINE N Sasa SS NHO 8 HANOISNAL 11139 ASV a dzaj AAN belive ase esc 00 92 8 NOIdNOO 9 SNIH33N
20. X 91 8 MIYOS pel SLEVl 91 97 p X 91 8 MIYOS Gev SLEVZ 9109 r X 91 8 MIYOS 1Sv SLEWL 9700 1 X 8L 91 9 MIYOS cOl clEVZ MHL 60 x QO SZ X 1 6ZE HIHSYM pyO SZEr 91 7LLEX6E X88 HIOYdS LZ0 ZL00dOdr 9NOT 1HOddNS ALW1d 091 0k00dd LYOHS LHOddNS ALW1d 09 010004 DLW O S LNOWS 1Wld 0 010394 NOILdIH9S3Q ON LHVd ALO ON WALI 25NOV03 v2 0 97 A 3 SAV Id y 00 18 ANIDNA OL 2 Bag 0018 3NI9N3 OL Be A gt 40014 INISNA OL TA we OO vis L JO 133HS ONIMYHO 31V9S LON Od sly ASY 2 65 LOL ON Buimesq Geb VIS 00 9 01 LHOIM NON Aad ce6310k ON OMG q zis 00 9 01 NOLdWOO 9 HddV HSINId 3MVINI HIY ASV ae NA 1SM Sluvd 335 3SIMH3H10 SO 00 9 01 1099 SNIH33NISN3 TWIYALV NW SUE O9NYHNA 39000 00 7 6 HOLOOUd Y NMHC a SEN BAKA LIBRE RH dvd IVAOdddV 900 000 S1VWI93q JEE L 09 509 991 709 308 TAL ba TIYGAN ATIYANYW LON OG LO TXX 3HV SIONYHITOL E6066 VO GHYNXO 39W1d NOOVAd 00 1 f 1 ONIMVHG OY SIHONI NI 3HV SNOISNIWIG RE Q3H193dS 3SIMHIHLO SSIINN 9EX0E0 ZEONZ G SIXL00 SE0NZ GH 20S X3H 1dNv 3dld Old 02 092dZ LAN HE X 8uvg 3SOH 00
21. ally in relationship to items that will no longer be utilized in conjunction with the supercharger instal lation It is recommended that these items be saved for future use should it become necessary P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 Section 2 INITIAL PREPARATION AND DISASSEMBLY Begin the initial preparation and disassembly 2 2 FAN AND FAN SHROUD REMOVAL process by disconnecting the battery cables A Start by removing fan clutch nut See Fig 2 1 AIR INTAKE ASSEMBLY 2 C A Remove the nut from the top of the intake bonnet and release clips holding the top of the air box Remove plastic bonnet and air box cover assembly See Fig 2 a mm L Fig 2 c NOTE Ny Use factory tool or a 1 1 16 open end wrench or a Fig 2 a large crescent wrench and a brass hammer B Remove four bolts holding fan shroud to radiator C Lift out fan shroud with fan and set aside See Fig 2 d NOTE You will have to modify the fan shroud before re instal lation Fig 2 b D Remove hardware two nuts and bolts holding air box to fender well and remove airbox xxx NOTE You must remove air horn to gain access to one nut E Remove factory bonnet hold down hard ware P N 4809625 2003 Paxton Automotive 9 4 All Rights Reserved Intl Copr Secured 25NOVO03 v2
22. e centerpiece of this kit is the highly efficient and reliable Paxton Automotive Corp NOVI 2000 supercharger A mechanically driven by belt centrifugal blower supercharger C ongratulations You have purchased the This kit comes with all of the parts you ll need for a successful installation The operations required have been grouped in order of sequence Photos and drawings accompany the text allow ing quick orientation and parts identification Installation requires a selection of tools which are listed in a table at the end of this section We also suggest that you obtain a Dodge shop manu al and become familiar with the details of your cars systems Manuals may be obtained from your local Dodge dealer or you can order one from Helm publications at 800 782 4356 For best results follow the instructions closely and in sequence The average installation time for this kit is 8 10 hours Your actual installation time will depend on skill level and working con ditions The estimate does not include time for initial vehicle inspection cleaning fine tuning or troubleshooting Before even picking up a wrench read this entire manual We are available for technical assistance at 805 604 1336 7a m 3 30 p m Pacific Time After reading the manual verify that all major assembly groups are present in the main kit box You should have ample space to layout the components As you remove a box or bag from the main kit note t
23. elts depending on the requirement of your vehicle properly installed aligned and tensioned 6 2 PERFORM THE FOLLOWING A Cycle the ignition key from the off to on position three 3 times at fifteen 15 second intervals Afterwards check the entire fuel system for any leaks IMPORTANT B Start the car Verify that the oil pressure is within the normal operating range Listen closely The engine should idle and sound the same as it did before you began the installation Shut off the engine discon nect the oil feed line from the blower Remove the oil jet from the blower Blow through the oil jet to ensure there 1s no blockage or foreign matter plugging it Re install oil jet and oil feed line and pro ceed C Allow the engine to come up to normal operating temperature Bleed the cooling system and top off as necessary 6 3 CHECK FOR THE FOLLOWING e Fuel leaks e Fluid leaks e Belt slippage e Throttle response P N 4809625 2003 Paxton Automotive 6 1 All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 This Page Left Intentionally Blank P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr Secured 6 2 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 Drawing No Drawing No Drawing No Drawing No Drawing No Drawing No Drawing No Drawing No Drawing No Drawing No Drawing No Drawing N
24. ey slowly remove the pulley You will have to use the retaining bolt to back up the panes so there will not be damage to he crank threads C Once you have the pulley removed set aside it will not be reused With the supplied crank pulley rein stall the cran pulley Using the fac tory retaining bolt s pa the new pulley in to place Take care not to damage the threads E Once the supplied pulley has been installed remove the factory retaining bolt Install the supplied dowel pins and supplied supercharger pulley spacer Z tt NOTE This spacer fits tight Take care in installing this so as not to damage it or the new crank pulley Reinstall the factory crank pulley retaining bolt using locktite and torque to factory specs F Install the supplied supercharger pulley using the supplied fasteners and lock tite G Check the factory crank pulley belt for alignment with accessories to assure that the new crank pulley is properly installed and seated Fig 4 d P N 4809625 2003 Paxton Automotive All aii Reserved Intl Copr Secured 4 2 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 H Install the tensioner using the factory nut and washer Fig 4 e a Fig 4 e Re install the factory tensioner pulley and install the belt See Figs 4 f 4 g 4 h P I i a d i L d Pa e d d j Ee IDLER ACCESSORY TENSIONER Fig 4 h 4 4 SUPER
25. g O H NOLAWOID HddY HSINH x 38 P Q 3MVLNI HIY ASV L0 6 y 293 q9u 1SI1S1uvd 338 D Sos 10 6 NOLd WOO 9 ONIH33NISN3 TVId31VNW SED ODNVHNG 39000 16 S 10 66 Oe 01480259 91 3 S319NV SE a 21 SNOILOVey 2 ga ENE S IVAOtiddV GO0 FXXX STVINIO3O NES L 1 p09 308 vi 9691 709 S08 TEL P OK RET JLydan ATIYNNYN ION OG LO FXX SZONVHITOL e 0 6 VI GYVNXO 1d NOOV38 00 L Ka YNIMYUHG 031V83N39 OYO SIHONI NI SHV SNOISNIWIG Ge tiiir G3HIO3dS 3SIMH3H1O SSIINN ae TO Ci D 7100 660 7 Ka 9EX0E0 ZEONZ MOT H9IH HIV HILIH 0S0 070H8 131N1 006 MOQ 0k0 2 db 25 3SOH dINVIO 290 200H1 guvg ISOH X LANB E 006 MOP OL GS0 SLEdzZ N Q 3 gt O LO guva ISOH k X 1dNv ATddIN 914 001 09 47 NVLNI HIV 50 10894 F9 3SOH dWV10 90 200H1L 9112 X00 7 ISOH 002 007SdZ 38001 SMVLNI HIV ANL LL0 Z1039dr ON LYVd ALO ON WALI ASV O S OL A 5 ASV SSVd Ad HOSSIHd NOO OL Y34092 JAVA OL A L dO JASHS 9NIMYHO 3TYOS LON OG SZ EL A1VOS 9bJeyasig sly AsV ANON HSINIH 1511 SLYVd 33s I1431LYN S9119 1H91M 11060 ON OMG q 7 00 9 01 NOLd NOD Y 00 9 01 NOLd WOO Y 038
26. gnition This system is identified by the square coil with a single connector Connect the MSD Boost Timing Master Cable Assembly in the following manner 1 Cut the wire between the coil connector and original wire harness 2 Install the insulated male fastener Supplied in the parts kits onto the ends of the cut wire 3 Plug the MSD BTM Cable Assembly WHITE wire into the wire going to the original harness CONNECTION 4 Plug the MSD BTM Cable Assembly TAPE TO PREVENT 5 SHORTING Sk et ORANGE wire into the wire going to the coil connector SHORTING 5 Install the T Tap Splice Connector onto the wire and plug the 6 white adapter cable into the Tap Splice Connector see Fig B Plug the MSD TM Cable Assembly RED wire into the 6 white adapter cable tape to prevent Tri ef o WHITE shorting a 6 Connect the MSD BTM Cable Assembly BLACK wire to a GROUND ORIGINAL THIS WIREHAS THE TIMING AND WIRE e FIRING SIGNAL COMING FROM THE HARNESS FACTORY COMPUTER THIS SIGNAL NOW GOES TO THE MSD BTM TO BE MODIFIED MSD BOOST TIMING MASTER P N 5462 THIS WIRE IS COMING FROM THE IGNITION THE COIL AND MSD BTM WITH 12 VOLTS ORANGE aa THIS WIRE HAS THE MODIFIED SIGNAL COMING FROM THE MSD BTM AND WILL TELL THE COIL WHEN TO FIRE e CONNECTION TAPE TO PREVENT SHORTING COIL CONNECTOR TFI COIL Fig B Fig 5 9 P N 4809625
27. he identification label and compare it with the parts list Please check the box for small parts Paxton makes every effort to insure that all parts are included in the box However if you discover any missing or mislabeled parts please contact Paxton by phone for service Before starting the installation we suggest your engine compartment be clean You can clean the engine and compartment with a pressure washer such as those used at self serve car washes and a safe for aluminum cleaner degreaser Cover the distributor with a plastic bag to prevent water from entering CAUTION We do not recommend proceeding with the kit installa tion unless your vehicle is within normal operating parameters You are undoubtedly enthusiastic about getting started on your project but take just a little more time to insure that your safety 1s not jeopardized A moment s lack of attention can result in an accident as can failure to observe certain simple safety precautions The possibility of an accident will always exist and the following points should not be considered a comprehensive list of all dan gers Rather they are intended to make you aware of the risk and to encourage a safety con scious approach to all work you do on your vehi cle Never rely solely on a jack when working under a vehicle Always use approved jackstands to support the vehicle and place them under the manufactures recommended lift points When jacking t
28. he vehicle make sure it 1s on a level surface preferably concrete or asphalt The transmission should be in PARK or FIRST the parking brake engaged and the wheels blocked Never start the car with out first verifying that the transmission is in neutral and the parking brake 1s set Never remove the radiator cap while the engine is still hot Always wear eye protection when using power tools such as drills saws grinders etc or when working under a vehicle Never smoke use an open flame or have spark producing items around gasoline or flammable solvents Always have a fire extinguisher rated for chemical and electrical fires handy when working on motor vehicles P N 4809625 2003 Paxton Automotive 1 1 All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 Run engines only in a well ventilated area Carbon monoxide gasoline and solvent vapors are colorless and sometimes odorless These can asphyxiate or explode without warning Always disconnect at least the negative termi nal of the battery when doing any electrical fuel system or under dash work We look forward to hearing from you particular ly if you have any comments or suggestions regarding this manual at 805 604 1336 Paxton Automotive Corporation 1300 Beacon Place Oxnard CA 93033 e mail address info paxto nauto com NOTE ax Through these procedures the word discard is used periodic
29. lace of the air temp sensor See Fig 4 o Fig 4 1 B Install the bracket using the bolts nuts and washers supplied in the kit Attach the air filter in the wheel well C On the engine compartment side attach the sleeve to the 90 elbow and the hose clamps Connect the other end of the air intake assembly to the supercharger D The brass fitting connected to the air intake duct see Fig 4 m attaches to the Fig plastic fitting on top of driver s side valve cover See Fig 4 n 4 9 AIR DISCHARGE A Replace the stock intake bonnet mounting hardware with the bonnet adapter that is provided See Fig 4 p P N 4809625 2003 Paxton Automotive All CH ts Reserved Intl Copr Secured 4 4 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 7 B Attach the bonnet with the supplied bolt and washer C Connect the air dicharge tube to the bon net D Connect the other end of the discharge tube to the supercharger E Attach the fuel enrichment line to the fuel fitting on the driver s side fuel rail You will have to remove a plastic cap and a schraeder valve to make this connection See Fig 4 q Fig 4 q 4 10 COMPRESSOR BYPASS A Attach the compressor bypass hose to the fitting on the air intake duct The other hose will attach to the air discharge duct Route the vacuum hose toward the driver side See Fig 4 r 4 1 FAN AND FAN SHROUD REINSTALLATION A
30. m Ka N MD Q m O LO eN O D aa o D Re S O D gt a D WY D OC K Sg 2 3 6 2 gt a mM N P N 4809625 Ajddns 10 AsV LVE6LOL ON Buimerg dO 133HS ONIMVHG ZOE ION OG L s919 LHOAM V LEGLO ON OMG 00 9 01 NOLd NOD Y HddY 00 9 01 JODA 1 q9u 18 71 SLHVd 33S 00 9 01 NOLdWOO 9 ONIMSSNIDNA TWIHALV N el pina 00 11 6 5 HOLOOHd V NMVHG ie Ee ENER alva WAOUddY S00 FXXX SEO Ze 1 p09 S08 vw 9EEL P09 908 TAL In ATIVANYW LON OG LO FXX 3HY S3ONVH31OL 0 6 VO QUWNXO 20V1d NOOV38 0081 SIHONI NI AHY SNOISN3NIQ INIMYYO CFLVHINZD V 313 0348 ASIMUSHLO SSIINN LO CN CO O CO as D e e 3 e gt a mM S N 3SOH AlddN 110 D S ASV 01 5 2 5 9 Dodge 4809625v2 0 G3ISIGOW LAN HL 331 133818 914 vE0 0Sedd2 P JV LAN t t X 31VN NV t 006 MOST OI v00 S ldZ L All Rights Reserved Intl Copr Secured JIN LAN 1 XITVN Nr 912 L 0 0Sed2 LYLS 8 006 NY P M 97 0p X p LSS 110 ISOH 007 060 032NZ k 1af 110 9 S OL 25NOV03 v2 0 97 A 7 LINN HIGNAS 11O MOOLS OL Ba No Oe HIONITAO OL ured WO 0409101 ON Buiweiq dO 133HS ONIM
31. nstall NOTE LEE This modification will gain clearance for the intake duct 3 3 COIL RELOCATION A Mount the coil relocation bracket with the two screws provided Use the existing mounting stud to secure the bracket to the engine See Fig 3 d Fig 3 b aK NOTE aK This will take time to get them bent correctly to clear the supercharger You may need to re bend them after installing the supercharger bracket 3 2 COMPUTER MODIFICATION A The computer is located on the passenger side fender well You will need to remove B the plugs and the three small screws hold ing it to the factory bracket Fig 3 d Use the supplied wire and connectors to extend the factory harness to the relocated coll P N 4809625 2003 Paxton Automotive 3 1 All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 This Page Left Intentionally Blank P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr Secured 3 9 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 oection 4 SUPERCHARGER INSTALLATION AND ASSEMBLY 4 I S C MOUNTING BRACKET A Remove the pulley from the stock acces sory belt tensioner and the tensioner from the stock bracket for re installation B This is how the bracket should look before you install it See Fig 4 a Note the accessory belt tensioner bracket This spacer will have to be removed before you install the bracket The dipstick g
32. o Drawing No Drawing No APPENDIK 1016415 S C Asy 97 01 Dodge N2K CRV 1016621 Asy S C Mtg Brkt 1015932 Asy Air Intake 97 98 Dodge A015935 Asy Air Intake 99 01 1020115 ea Asy Air Discharge 1019341 Asy Oil Supply 1016070 Asy Oil Drain 1017415 Asy Belt Tensioner 1019715 Asy Crank Pulley 97 98 1019717 Asy Crank Pulley 99 01 1020215 Asy Coil Reloc 1015509 Asy Compressor Bypass 1017735 uw waa wa Asy Fuel Enrichment 1017736 Asy Fuel System 5 2L DOD P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr Secured A 1 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 oDJeyosig Jesy UO E OY J8MOJ 0002 IAON Asy vuv 5 LIM NON M8 d 5i7910k Om OMA a azis 10 6 61 NOLd NOO 9 HddY HSINI l CBHSITOd 16 S 7 9 86 46 sa WT TU a84 1911 SLHVd 338 FOUVHOSIC HYIH NOILYLOH EM 0002 WON D S ASV ESCH NOIdWOO 9 DNIUS3NION3 Sana YINHL ODNYHNA 39000 16 ja _ oe 148055 See 9 HIF SON alva 1VAOHddY GOO FXXX SNE 1661 09 508 XW4 9EEL 709 S08 TAL 0 6 VO dHVNXO 30V NO9YI9 0081 PIB IBS LALA HETE 0 0 090HG A D ATIVANVW LON Od ONIMVYG 31VH3N39 AYO 2 20 2 150 810HG 000 862H2 MHL 800 dl WIHS 00 00L HG MHL LI SNIH ONILYW k70 09
33. oes between the tensioner and the spacer tt NOTE tt The idler pulley and pulley stand off have been A Y F in P 2 removed d get j Sall Fig 4 b NOTE xxx When installing spacer you may have to bend the dip stick Try not to bend it too much The more you bend it the harder it is to get in and out D Re install countersunk bolts E This is how the spacer should look installed Short portion toward the engine block See Fig 4 c REMOVE THIS SPACER BEFORE INSTALLING BRACKET Ng a F Fig 4 a C Mount the bracket in the holes at the stock accessory belt tensioner location Remove the two countersunk allen head bolts and lower this arm to gain access to the bolt securing the dipstick See Fig 4 b eech e paia A Fig 4 c 4 2 CRANK PULLEY ASSEMBLY A Remove the center retaining bolt using a 31mm socket Also remove the six outer bolts s P N 4809625 2003 Paxton Automotive 4 1 All Rights Reserved Intl Copr Secured i 25NOV03 v2 0 9 01 5 2 5 9 Dodge 4809625v2 0 B Install the spacer and pulley Re use the factory center bolt and install the six bolts and washers that are supplied in the kit Torque to factory specifications See Fig 4 d XX NOTE AX On 1999 2001 vehicles follow the procedures below 4 3 CRANK PULLEY REMOVAL AND INSTALLATION A Loosen the large crank pulley retain ing bolt B Using the three jaw pull
34. other mark In this location drill a 3 16 hole With the hole drilled take a piece of wire and make sure that the rod or crank is out of the way You may have to rotate the engine With the punch provided start to enlarge the hole You will need to use an air ham mer for this If you try to use a standard hammer it will destroy the pan Use anti seize on the punch By doing this the punch will go in easier Be careful to only go as deep as the shoulder Test fit the tap as you go so you don t make the hole too large The hole should be 09 16 Using a 3 8 x 18NPT tap begin tapping the threads but don t go all the way in Remove the tap apply sealant to threads of the fitting provided Attach 18 hose to the tap and secure it with the supplied hose clamp Route the hose up to the supercharger and attach P N 4809625 2003 Paxton Automotive 4 3 All Rights Reserved Intl Copr Secured i 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 4 8 AIR INTAKE LEE NOTE LEE On 1999 2001 vehicles step A will not apply Refer to Appendix 1015935 A Raise the car up on jack stands Remove the right front tire and the fender liner Using the air intake bracket as a template mark the area on the inner fender well where the 3 1 2 hole and the 4 holes will be drilled See Fig 4 Fig 4 n E Relocate the stock air temp sensor from the intake manifold to the air intake duct Use the supplied pipe plug in p
35. rved Intl Copr Secured ii 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 TABLE OF CONTENTS PORE 111 tannins soe II 6 ee NA GAD 11 TAS LB OP CONTENTS ss 23 6 35 BANAAG BA BA Ang NG ay aaa a 111 IMPONTANE NOTES EE IN Il INTRODUCTION EE 1 1 2 1 INITIAL PREPARATION AND DISASSEMBLY 2 1 3 1 RELOCATION AND MODIFICATIONS 3 1 4 1 SUPERCHARGER INSTALLATION AND ASSEMBLY 4 1 5 1 FUEL SYSTEM MODIFICATIONS 5 1 6 1 FINAL CHECK OUT AND START UP 6 1 APPENDICES 09 cds EE EENS 18 P N 4809625 2003 Paxton Automotive UI All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 RECOMMENDED TOOLS FOR INSTALLATION Metric and Standard sockets sets Metric and Standard combination wrenches Phillips and common screwdrivers 12 crescent wrench or 36mm open end wrenches Pliers Wire cutters and wire crimping tool Hose cutters 1 8 and 37 64 drill bit and hand drill 12mm allen wrench Small heat source 3 8 NPT Tap Ruler Air Hammer Air Compressor P N 4809625 2003 Paxton Automotive All Rights Reserved Intl Copr r Secur iv 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625V2 0 Section 1 INTRODUCTION finest street Supercharger available for the 1997 2001 5 2 5 9L Dodge engine Th
36. timing retard to the the driver s side inner fender well at the front of vehicle See Fig 5 c Fig 5 a C Drill holes and mount the fuel pump to the driver s side frame rail underneath the vehicle using the supplied hardware See Fig 5 b Fig 53 B Mount the boost retard switch where it can easily be reached by the driver per the instructions included with the MSD timing retard box NOTE This is also provided in the Appendix Fig 5 b LEE NOTE KAKA Refer to Appendix 1017735 for fuel enrichment assembly P N 4809625 2003 Paxton Automotive 5 1 All Rights Reserved Intl Copr Secured 25NOV03 v2 0 97 01 5 2 5 9 Dodge 4809625v2 0 5 3 PAXTON ADDITIONAL INJECTOR CONTROL INSTALLATION D Using the relay as a template drill a hole A Remove the fuse box cover located on the in the fender well next to the MDS timing driver s side near the firewall Using the master and mount relay with supplied Paxton Injector Controller as a template Screws drill two holes and connect the fueler to E Hook up the vacuum lines as shown in the fuse box cover with the supplied hard appendix Per schematic ware See Fig 5 d NOTE Connect the yellow wire with a black tracer to the tach signal wire This provides an RPM signal to the AIC controller Refer to the factory manual for tach signal pin location Since it varies from model year to model year it is advised that you look
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