Outdoor Gourmet CG3023E User's Manual
Contents
1. Assembly Instructions LP Gas amp Charcoal Grill Model CG3023E Please keep this instruction manual for future reference Customer Service 888 922 2336 8 00am to 5 00pm Central Standard Time Monday thru Friday Made in China FOR YOUR SAFETY 1 Read this Grill Guide before attempting to assemble or operate your grill 2 Follow all safety instructions 3 Check for leaks according to directions in this Grill Guide before operating your grill even if you purchased this grill assembled 4 Keep this Grill Guide for future reference 5 Contact 1 888 922 2336 should you need assembly assistance or have any questions THIS GRILL IS FOR OUTDOOR USE ONLY If stored indoors then detach and leave propane cylinder outside TO THE INSTALLER OR PERSON ASSEMBLING THIS GRILL Leave this Grill Guide with the consumer TO THE CONSUMER Retain this Grill Guide for future reference Safety Precautions Always read and follow all DANGER WARNING AND FOR YOUR SAFETY notices in this Grill Guide Failure to follow these notices may result in property damage bodily injury or death 1 Grill installation must conform with local codes or in their absence with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 2 This gas grill when installed must be electrically grounded in accordance with local codes or in the ab2. fasten the ash pan and right middle panel Then assemble the plug 51 See the illustration below Assembly Instructions Step 3 Attach the ash pan to the front and back panels using 4 BOLT M6x12 B and 4 M6 FLANGE LOCK NUTS H See the illustration below Step 4 Turn over the grill body and assemble the left leg 38 and right leg 42 onto the body using 8 BOLT M6x12 B and 6 M6 FLANGE LOCK BUTS H Please do not tighten the screws at this time 10 Assembly Instructions Step 5 Use BOLT M6x50 F to attach the bottom shelf 44 to legs attach the highlighted in red legs first Assemble the cylinder hanger 35 to the top of left leg 38 using 2 BOLT M6x12 B as shown in the picture below Using 2 BOLT M6x50 F and 2 FLANGE LOCK NUTS H to assemble the gas tank holder 39 to the grill left leg 38 as shown below CYLINDER AT THIS DO NOT INSTALL THE TIME Step 6 Place the axle 41 through the left leg 38 of the grill Place the wheels 40 on the axle on the outside of the legs 1 attach the wheels with 2 washers L and 2 pins I on the outside of the 5 wheels Place the pins I through the a hole in the axle outside of the washers See illustration below Attach the 2 Directional casters 45 to the bottom of the right leg 42 11 Assembly Instructions Step 7 Attach the two triang
3. lighting charcoal Do not use gasoline kerosene alcohol or other flammable material for lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Start with 8 to 10 pounds 3 6 to 4 5 kg of charcoal This should be enough charcoal to cook with once the curing process has been completed Place the charcoal in the center of each charcoal grate Step 3 Saturate charcoal with lighting fluid With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal Store lighting fluid a safe distance from the grill Step 4 With grill lid and doors open stand back and carefully light charcoal through the doors Allow to burn until covered with a light ash approximately 20 minutes Warning Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid approximately 20 minutes Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened 35 Step 5 With coals burning strong close the lid Allow the temperature to reach 225 F 107 C on temperature gauge Maintain this temperature for 2 hours Step 6 Increase the temperature to 400 F 205 C on temperature gauge This can be achieved by adding more charcoal and or wood see Adding Charcoal Wood During Cooking section of this manual Maintain this temperature for 1 hour then allow unit to cool completely NOTE
4. It is important that the exterior of the grill is not scraped or rubbed during the curing process Adding Charcoal Wood During Cooking Additional charcoal and or wood may be required to maintain or increase cooking temperature Step 1 Stand back and carefully open grill lid Use caution since flames can flare up when fresh air suddenly comes in contact with fire Step 2 Wearing oven mitts gloves adjust the hanger so that the charcoal grate will be on the lowest level of Grill Body Use lifter to lift up the cooking grid and place it on a clean and non combustible surface DO NOT touch the grid by hand Step 3 Stand back a safe distance and use long cooking tongs to lightly brush aside ashes on hot coals Use cooking tongs to add charcoal and or wood to charcoal grates being careful not to stir up ashes and sparks If necessary use your Charcoal Chimney Starter to light additional charcoal and or wood and add to existing fire WARNING Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns Step 4 When charcoal is burning strong again wear oven mitts gloves and carefully return charcoal grates to Grill body with lifter Extinguish any hot ashes coals or embers which may have fallen from the grill or beneath and around grill 36 AFTER USE SAFETY A WARNING A Always allow grill and all components to cool completely before handling Never leave coals and
5. become overcooked burned or dry out Food may require more turning or sometimes may need to be moved off the flame 8 Larger pieces of meat generally require more cooking time per pound than smaller pieces of meat 9 If a major flare up or too many flare ups occur turn off the gas move the food away from the flare up and close the hood Restart the grill once the flare up has died down 10 Turn foods infrequently Generally only turn a steak once during cooking 11 Use tongs rather than a fork when turning the food on the grill Less juice will be lost that way 12 Know your sauce and when to apply Oil and vinegar based sauces can be brushed on any time Sugar based sauces like barbecue sauce should be applied during the last few minutes of cooking 13 A timer can help you keep from over cooking the food 14 Use insulated protective mitts or potholders when working around a grill in operation 15 Use a small amount of cooking oil on the cooking grates before heating to reduce foods sticking on the grates FOOD SAFETY 1 Always use safe food handling and preparation when using this grill 2 Wash all poultry seafood and vegetables before cooking 3 Use separate platters plates and utensils for uncooked and cooked foods 4 Leave all meat poultry and seafood in the refrigerator until ready to cook 5 Use a meat thermometer to ensure foods are adequately cooked Trouble Shooting Guide BURNER WILL NOT LIGHT 1 Gas s
6. cylinder Remove the cooking grates flame tamer and grease tray Remove the cotter pins located underneath the back end of each burner Lift each burner up and out Clean the inside of the burner using a stiff wire A straightened coat hanger is one suggested tool An alternative way to clean the inside of the burner is using compressed air Always wear eye protection if using this method Never enlarge the burner ports during cleaning Brush the outer surface of the burner Ensure all ports holes are free of all debris Inspect the burner Replace if any cracks or enlarged holes Reinstall the burners making sure the burners seat over the valves as shown in the figure to the right A WARNING Properly locating the burner with respect to the orifice is vital for safety 10 Secure the back of the burners to the firebox with the cotter pins 11 Replace the grease tray flame tamer and cooking grates 12 Perform a Leak Test described earlier in this guide BURNER FLAMES Always inspect the burner flame after lighting A good flame should be primarily blue with a yellow tip and have a minimal amount of noise Some yellow tips are OK if under one inch New burners sometimes have oil residue which will cause yellow flame when burning off Variations in gas supply altitude weather and other factors can all impact burner performance Older grills can also show more yellow flame as food deposits oils and fats can build u
7. fixed As showen below 18 Assembly Instructions Step 21 Attach Hinges bottom 14 to the Lid Gas 5 using4 BOLT M6X40 E and 4 NUT M6 FLANGEL LOCK KH to fixed Then attach 2 stack gas 3 to the lid gas 5 using 4 BOLT M6X20 B and 4 NUT M6 FLANGEL LOCK H to fixed Then attach the thermometer 4 to the lid gas 5 Last attach the lid handle 1 and lid handle base 2 to lid gas 5 using 2 BOLT M6X25 C to fixed Step 22 Attach handle 1 and lid handle base 2 to lid gas 5 using 2 BOLT M6X25 C to fixed 19 Assembly Instructions Step 23 Put the lid gas 5 and lid charcoal 6 upon the grill body Using R PIN I and PIN Roll K to fixed the Hinges body 13 and bottom 14 Step 24 Put the 3 burner 10 into the left side of grill body then use BOLT M4X8 A to fixed As showen below Insert the ignition wire of burner into the ignitors as illustration a i Cs A o gt PAS Aah N a Ee f yeaa p lt n Stem Tube Short ignition wire Long ignition wire Short ignition wire 20 Assembly Instructions Step 25 Put 3 Flame tamer into the left side of grill body Attach the lifting handle 21 to the charcoal pan 20 then put them into the left side of grill body Step 26 Attach the 2 warming rack 19 to the lid and grill body Then attach R PIN J to left side of lid gas 5 21 Assembly Instruction
8. turn some burners off and others to medium to low depending on the temperature you want to maintain Generally turn the center burner off for a 3 burner model and the 2 inside burners off on a 4 burner model Grills with more than 4 burners will vary depending on what you are cooking Generally you want to keep the temperature around 350 F Do not place the food directly over any burners when using this grilling method SIDE BURNER Use the side burner to boil soups corn on the cob lobster steam stir fries or warm GRILLING TIPS AND TRICKS 1 Always Preheat your grill before cooking Light all main burners turn to HP and close the lid until the thermometer reads over 500 F 260 C which should be 4 minutes Then adjust the burner control knobs to the proper temperature Note that no preheating is necessary for the side burner 2 The thermometer measures the temperature at the top of the lid The temperature down by the cooking grates is generally somewhat warmer 3 Mother Nature can impact your grilling times Allow more cooking time for cold wind and higher altitudes We recommend you place the grill in an area protected from much wind 4 Trim away any excess fat from meat to reduce flare ups 32 5 Keep similar size portions together so that they cook more evenly 6 Generally speaking the more food on the grill the longer the cooking time 7 Be aware when using the Direct cooking method as food can easily
9. 72mm in height 2 20 pound 9 1kg propane cylinder 3 Constructed and marked with U S Department of Transportation D O T for the US or CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission for Canada 4 A safety release valve 5 A means for vapor withdrawal A WARNING 1 Do not attempt to use a cylinder with any other type of connection device 2 Do not attempt to use a cylinder with a larger capacity 24 LP CYLINDER FILLING AND EXCHANGE Some areas only allow you to exchange your empty cylinder for a replacement that is already full Other areas allow you to refill your cylinder If you are in an area where you can refill your cylinder 1 Use only a licensed dealer 2 The dealer must first purge the cylinder before filling 3 Never fill a cylinder more than 80 full by volume Volume will vary by temperature An empty cylinder weighs approximately 18 pounds 8 2kgs A full one approximately 38 pounds 17 3kgs 4 Be sure the LP dealer checks the cylinder for leaks after filling 5 Do not release LP gas into the atmosphere as it can unexpectedly ignite when mixed with air 6 Contact a LP dealer to remove LP gas from a cylinder 7 Only exchange your cylinder for one with an O P D feature as shown on previous page A WARNING A frosty cylinder valve indicates possible gas overfill Close the LP valve and call your dealer immediately A WARNING Never store any ext
10. Parts List Parts List 1 Lid Handle 2pcs 2 Lid Handle Base Big 4pcs 3 Stack Gas 2pcs 5 Lid Gas 1pe 7 Stack Charcoal 1pe 10 Burner 3pcs 11 Side Panel Left 1pc 14 Hinges Bottom 6pcs 15 Back Panel 1pc 18 Middle Panel Right 1pc ee 22 Firebox Lid 1pc 26 Triangular Suppor Right 1 pc 4 Thermometer 2pcs 8 Cooking Grid 6pcs 12 Side Burner 1 pe 16 Middle Panel Left 1pe 24 Handle Firebox 2pcs 28 Ash Pan 1pe lt gt 29 Side Panel right 1 pc 30 Bracket Firebox 1pc 31 Regulator 1pc 32 Control Panel 1pc 33 Knob 4pcs 37 Receiving Tray 1pc 38 Left Leg 1pc 43 Long Fence Rail for Front and Bank of Grill 2 pcs Hardware Hardware List BOLT M4x8 3 PCS BOLT M6X12 80 PCS BOLT M6X25 8 PCS BOLT M6X35 8 PCS BOLT M6X40 16 PCS BOLT M6X50 6 PCS BOLT M6X60 2 PCS NUT M6 FLANGE LOCK 58PCS R PIN 2 40 6 PCS R PIN 1 5 28 6 PCS PIN Roll 7 37 2 6 PCS Washer 013 2 PCS Battery AA 1 PC Assembly Instructions Step 1 Assemble the two middle panels 16 18 and four side panels 11 15 27 29 Make sure to assemble the two middle panels 16 18 first Assemble two middle panels using 8 M6x12 Bolts B and assemble side panels using 11 M6x12 Bolts B and 11 FLANGE LOCK NUTS H See the illustration below Step 2 Assemble the ash pan 28 use BOLT M6x12 B
11. afety cap from the from the cylinder valve Center the nipple of the regulator into the cylinder valve ale Turn the black nut clockwise until it stops Hand Tighten Only Wa Do Not Use A Wrench 4 Daea 26 The regulator must enter the cylinder valve in a straight line Center this nipple of the regulator into the cylinder valve Q C C 1 Type 1 Connector WARNING Always keep the gas cylinder in the upright position at all times A WARNING 1 Do not connect this grill to any unregulated sources of propane 2 Before each use check the gas hose for excessive abrasion or wear or cuts Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill Inspect the hose assembly by opening the cabinet door underneath the side burner and following the regulator hose up to its connection to the gas manifold assembly 3 Always perform the Leak Test listed below before using your grill for the first time if the cylinder has been changed any gas components have been changed the regulator flow limiting device has been activated or after a long period of non use 4 Do not attempt to connect this grill to the LP system of a motor home or trailer LEAK TESTING THE REGULATOR VALVES HOSES AND CONNECTIONS 1 Ensure the LP cylinder valve and all burners are Off 2 Ensure the LP cylinder is connected to the regulator 3 If the informatio
12. ashes in grill unattended Make sure coals and ashes are completely extinguished before removing Before grill can be left unattended remaining coals and ashes must be removed from grill Use caution to protect yourself and property Place remaining coals and ashes in a non combustible metal container and completely saturate with water Allow coals and water to remain in metal container 24 hours prior to disposing Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials With a garden hose completely wet surface beneath and around the grill to extinguish any ashes coals or embers which may have fallen during the cooking or cleaning process e Cover and store grill in a protected area away from children and pets Proper Care amp Maintenance Cure your grill periodically throughout the year to protect against excessive rust To protect your grill from excessive rust the unit must be properly cured and covered at all times when not in use Wash cooking grills and charcoal grates with hot soapy water rinse well and dry Lightly coat grills with vegetable oil or vegetable oil spray Clean inside and outside of grill by wiping off with a damp cloth Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting Do not coat charcoal grates or charcoal ash tray If rust appears on the exterior surface of your grill clean and buf
13. ation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and may also have other rights which vary from state to state Customer Service Thanks for purchasing this Outdoor Gourmet gas grill We re here to help you maximize your enjoyment and appreciation of your new grill Please don t hesitate to contact us should you have any questions regarding assembly performance warranty or accessories We will be happy to order any replacement parts needed Please have your model number ready when you contact us We re here to serve you e If you need assistance or to order parts Call 1 888 922 2336 e Business hours Monday through Friday 8 30AM 5 00PM Pacific Standard Time 39
14. cent combustible construction below top of unit 24 inches 60 cm from sides and 24 inches 60 cm from back Do not locate this outdoor cooking gas appliance under overhead unprotected combustible surfaces APARTMENT RESIDENTS Check with your apartment manager regarding your regulations for barbecues A WARNING Do not use this grill in any enclosed area garage shed or under any type of overhead structure or canopy Operate this grill only in a well ventilated area Keep any electrical supply cord and the fuel supply hose away from any heated surfaces and Do not face the grill directly into the wind water Grill Operations LIGHTING Always visually inspect your grill before lighting Replace any hoses that are frayed or cracked before lighting your grill Look for anything that may be blocking spaces for ventilation and remove After lighting always check the flame to ensure you have a good flame all along each burner If not able to light or the flame is not even along the entire burner s then see the Trouble Shooting section A WARNING Read instructions before lighting Open lid during lighting If ignition does not occur in 5 seconds turn the burner control s off wait 5 minutes and repeat the lighting procedure 28 LIGHTING THE MAIN BURNERS USING ELECTRONIC IGNITION NR WN Ee Ensure all burner control knobs are in the Off position Turn on the LP gas by turning the hand whe
15. e dry COOKING GRATES WARMING RACK AND HEAT DIFFUSERS use a stiff brass brush Wash with warm water and mild dish soap as needed rinse and dry GREASE PAN AND TRAY check after each use Remove and empty the Tray when half full Remove and clean the Pan as grease builds up Both can be washed with warm water and mild dish soap ELECTRONIC IGNITER visually inspect for cracks Replace if a crack is found Do not use water to clean the igniter BURNERS we recommend you clean your burners at least twice a year or before use if the grill has not been used in over one month A WARNING Small insects such as spiders are able to access the burner tubes Sometimes they will build nests or spin webs In either case this can block or reduce the amount of gas flowing through the burner You will usually see a smaller flame or a flame that is mostly yellow rather than blue coming from the burner when this happens Other signs include the gill not heating evenly not reaching temperature or burners not igniting In cases with severe blockage this can cause the flame to burn backwards and outside of the burner tubes which can cause damage to your grill and or personal injury IMMEDIATELY SHUT OFF THE FLOW OF LP GAS AT THE CYLINDER BY TURNING THE HAND WHEEL CLOCKWISE SHOULD THIS HAPPEN Wait for the grill to cool and then clean all burners 30 CLEANING THE BURNERS 1 i Gt so ONIN Ensure the LP gas is turned off at the LP
16. e too quickly can cause this In this case close the LP tank valve and disconnect from the regulator Let it stand for 10 minutes Reconnect the regulator to the LP tank Open the grill lid Slowly open the LP tank valve Follow the burner lighting procedures and light the burner furthest from the LP tank Continue to light the other burners as you move towards the LP tank Can I use ceramic plates briquettes of any kind or lava rocks No Your grill is designed for use only with the heat diffusers Grease drips down on to the diffusers and is burned creating steam and additional flavor For technical support and replacement parts service Business hours Monday through Friday 8 30AM 5 00PM Central Time For customer service please call 1 888 922 2336 or via e mail at help service requests com Do not call store for technical support and replacement part 38 Warranty Information Limited Warranty The manufacturer warrants to the original consumer purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use when assembled and operated according to this Owners Manual from date of purchase One year except as noted below Stainless Steel Burners 3 year The manufacturer will at its discretion refinish or replace any product or part found to be defective during the limited warranty period There may be a shipping charge The manufacturer may require you to retur
17. el on the cylinder valve Turn one burner control knob marked with an igniter flame 4 to High Depress the electronic ignition button and hold down You should hear a Main Burner Open the lid clicking sound which shows the electronic ignition is working Electric Igniter If the burner does not light within 5 seconds turn the burner control knob to Off Wait 5 minutes for the gas to clear and repeat the above procedure Use the Manual directions if it still will not light When lit turn the control knob to the desired setting Your grill is equipped with continuous ignition Simply turn the control knob of the burner next to the lit burner to HI It will light automatically Do not press the electronic ignition button again Then adjust control knob s to desired settings MANUALLY LIGHTING THE MAIN BURNERS WITH THE MATCH LIGHTING STICK PWN Ta 8 Open the lid Ensure all burners are in the Off position Slowly turn on the gas at the LP tank valve if it is not already on Place a match in the Match Holder This is located in the top center drawer of the grill cabinet underneath the right main burner Use the holder to slide the lit match though the cooking grates and the front of the heat tent to the left of the burner you wish to light Press and turn the burner control knob to HI LIGHT Continue to push in and hold up to 5 seconds or until the burner light
18. f the affected area with steel wool or fine grit emery cloth Touch up with a good quality high temperature resistant paint Never apply paint to the interior surface Rust spots on the interior surface can be buffed cleaned and then lightly coated with vegetable oil or vegetable oil spray to minimize rusting 37 Frequently Asked Questions Can I convert my gas grill from one fuel source to another No Your gas grill is manufactured to specific standards developed by CSA and ANSI for your safety and grilling performance for either LP or Natural Gas We do not offer conversion kits nor do we recommend you change the fuel type How are your grills tested Our grills are tested and certified by CSA a leading worldwide independent testing center to meet or exceed various CSA and ANSI standards along with various performance standards The burners and gas line in each grill are also individually tested when each grill comes off the assembly line just prior to packaging Each burner is ignited for this test What is the humming noise I sometimes here coming from my regulator The humming sound you can hear is just gas flowing through the regulator There is no need to be concerned with a low volume of noise My grill has a low flame on some burners or some burners will not light at all What can cause this This can be caused by the regulator s flow limiting device which is generated by a sudden change in pressure Opening the tank valv
19. g or storing your cylinder 2 Do not store in a building garage or other enclosed area 3 Always store your cylinder outside fF S 4 Store out of reach of children 5 Always transport in an upright position 6 Do not smoke when transporting your cylinder Dust Cap La Regulator and LP Cylinder Connections A CAUTION The gas pressure regulator provided with this outdoor cooking appliance must be used This regulator is set for an outlet pressure of 11 inches water column Your regulator is equipped with a Q C C Type 1 quick connect system It will not allow gas to flow until a positive seal has been made It has a thermal element that will shut off the gas flow if the temperature reaches 240 degrees F 115 degrees C It also has a flow limiting device that will restrict the flow of gas to 10 cubic feet per hour 0 28 cubic meters per hour Before each use check the gas hose for excessive abrasion or wear or cuts Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill Gas Valve Manifold Assembly LP Gas Tank TO CONNECT THE CYLINDER TO THE REGULATOR AND HOSE 1 Be sure the LP cylinder is OFF by turning the hand wheel clockwise until it stops Place the cylinder on the hook beside of body with the valve facing outward See Assembly Instructions to secure Be sure all burner controls are turned to the Off position Remove the s
20. heir desired setting 29 TURNING OFF YOUR GRILL 1 Turn off the gas supply at the LP tank by turning the valve clockwise 2 Turn all burner control knobs to the Off position Cleaning Your Grill A WARNING 1 Do not clean any part of your barbecue grill in a self cleaning oven 2 Do not use oven cleaners abrasive kitchen cleaners cleaners that contain citrus products or mineral spirits 3 Do not use any type of steel bristled brush 4 Clean your grill regularly to prohibit grease build ups and avoid a grease fire or excessive flare ups 5 Always allow the grill to cool down prior to cleaning STAINLESS STEEL clean with multipurpose low abrasive non phosphorous metal or stainless steel polish and a soft cloth Always polish in the direction of the lines Do not allow grease and dirt to accumulate In addition the following products and naturally occurring substances in the outdoors will damage all stainless steel finishes Use caution so that they do not come in contact with your Gas Grill Immediately wash them off and dry the stainless steel should they ever come in contact with your Gas Grill This includes but is not limited to Pool Chemicals chlorine and bromine Lawn Fertilizer Ice Melting Salts Sea or Salt Water Urine Bird Droppings and Tree Sap OTHER EXTERIOR SURFACES wash with a mild dish soap and warm water A cloth soft brush or plastic cleaning pad can be used Rinse thoroughly and wip
21. ide door handle 46 and air vent 48 onto the body of firebox using J 2 BOLTS M6x12 B and 2 FLANGE LOCK NUTS H 15 Assembly Instructions Step 15 Attach the hinges bottom 14 onto the back of the grill total four pcs using 4 BOLTS M6x40 D Attach the Firebox Handle 24 onto the firebox using Firebox lid handle base 54 and Bolt M6X25 C See the illustration below Step 16 Attach 2 BOLTS M6x12 B into the body of firebox NOTE PLEASE DO NOT TIGHTEN THE BOLT NOW AS SHOWN BELOW 16 Assembly Instructions Step 17 Attach the firebox to the main body of the grill in the same manner that the side burner was attached in step 12 Using 4 additional BOLTS M6x12 B connect the firebox to the grill body from the inside of the grill body Then use 2 NUT M6 FLANGE LOCK F to fixed Once all bolts are in place and assembly of the firebox is complete tighten all of the nuts and bolts Step 18 Place the cooking grid 25 and charcoal pan 47 into the body of the firebox As shown below SS i SSS SSS Sy SSRN 17 Assembly Instructions Step 19 Using R PIN I and PIN Roll K to fixed the Hinges body 13 and bottom 14 As showen below Step 20 Attach 4 Hinges bottom to the grill body using 8 BOLT M6X40 E to fix Then attach Extension Wire to the left side of grill body using 1 BOLT M6X12 B and 1 NUT M6 FLANGEL LOCK to
22. iffusers are designed to help evenly distribute heat throughout the grill They are also designed to catch and smoke the right amount of drippings adding more flavors to your meal DIRECT VS INDIRECT COOKING Food cooked on the grill is either done using direct or indirect cooking Direct cooking is when the food is cooked directly over the heat Food is placed in between the burners for indirect cooking DIRECT used for preheating and searing Use Direct cooking to sear meats This helps to keep food moist by locking in juices Some food such as steak is first seared using Direct cooking and then finished cooking using the Indirect method This is generally used for quicker cooking foods Preheat the grill to 500 F 260 C You can shut off one or more burners if you do not need to use the entire grilling surface once you reach over 500 F 260 C You can also use a medium high heat of 400 F or more by turning the burners down slightly Place the food directly over the heat source Remain vigilant when grilling using this method as it s easy to overcook INDIRECT how most food is cooked on a gas grill Indirect cooking is used for foods that take longer to cook including large cuts of meat such as roasts It s also used for cooking more delicate food that can dry out quickly such as fish and poultry for fattier foods to reduce flare ups and when grilling using a roasting pan or aluminum foil Preheat the grill to 500 F 260 C Then
23. l have propane in your tank 33 2 Your excessive fuel flow valve has tripped thereby reducing the flow of gas Turn off all burners wait 30 seconds and relight grill If problem persists turn off all burners Disconnect regulator from tank Wait 10 minutes Reconnect regulator and leak test Slowly turn on LP tank and relight grill Other ways the flow limiting device can be activated include a A ruptured gas hose Inspect perform a leak test and replace as necessary b Opening the control knobs before turning on the LP gas at the tank Turn on the gas at the LP tank first before turning on a control knob to light c Improper purging of tank before it was filled See your LP gas dealer 3 Wind could be blowing out your burners Turn front of grill to face wind or move out of the wind EXCESSIVE FLARE UPS 1 Flame tamer inside of grill grates and burners need to be cleaned 2 Grease tray needs to be cleaned and emptied 3 Using too high of heat to cook Reduce control knob setting 4 Direct cooking method will produce more flare ups than indirect If using direct method try using indirect FIRE BEHIND CONTROL PANEL Immediately shut off LP tank valve and allow grill to cool 1 Check burners for obstructions and clean 2 Inspect under the control panel to be sure the burners are aligned properly with the valves 3 Gas is leaking from a faulty connection or damaged hose Perform a leak test and inspect for leaks Tighte
24. n inl amp 2 is not followed exactly a fire causing death or serious injury may occur 4 Mix up a solution of 50 water and 50 liquid dish soap Do not use any household cleaner solution 5 Open the LP tank valve by turning the hand wheel counterclockwise one turn If you hear a rushing sound turn the gas off immediately In that case there could be a leak at the connection Reconnect the cylinder to the regulator 6 Spray or brush on the solution covering the following areas cylinder welds regulator and cylinder connection gas hose connections to the regulator all gas hoses all gas hose connections to the burners including the main and side burners 7 Growing bubbles on any of the parts and connections listed above indicate a gas leak Immediately shut off the LP tank valve by turning the valve clockwise Retighten the connections or order replacement parts as needed Continue to test as necessary until no leaks are detected 8 Close the LP tank valve by turning the hand wheel clockwise WARNING DONOT USE THE GRILL if you cannot stop the leaks Be sure the LP cylinder valve is closed If the LP cylinder is still leaking contact your LP dealer or local fire department Do not use any match or open flame or smoke during leak testing Do not light a burner during leak testing The replacement hose assembly must be the one identified 27 FOR YOUR SAFETY Minimum clearance from sides and back of unit to adja
25. n or replace parts as necessary 34 CHARCOAL SECTION AND SMOKER PREPATION FOR USE amp LIGHTING INSTRUCTIONS Curing your grill Prior to your first use of the Grill follow the instructions below carefully to cure your grill Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on the grill IMPORTANT To protect your grill from excessive rust the unit must be properly cured and covered at all times when not in use Step 1 Lightly coat all interior surfaces of the grill with vegetable oil or vegetable oil spray Do not coat charcoal grates or charcoal ash tray Step 2 Follow the instructions below carefully to build a fire You may use charcoal and or wood as fuel in the grill see Adding Charcoal Wood During Cooking section of this manual If using a Charcoal Chimney Starter follow all manufacturer s warnings and instructions regarding the use of their product Start with 5 pounds 2 3kg of charcoal This should be enough charcoal to cook with once the curing process has been completed When charcoal is burning strong carefully place hot coals on charcoal grate NOTE To extend the life of your grill make sure that hot coals and wood do not touch the walls of grill IF USING CHARCOAL CHIMNEY STARTER PROCEED TO STEP 5 If you choose to use charcoal lighting fluid ONLY use charcoal lighting fluid approved for
26. n the part s claimed to be defective for its inspection freight or postage prepaid Contact our Customer Support Center as shown below before returning any part s The manufacturer will require reasonable proof of purchase We strongly recommend you keep your sales receipt and register your Gas Grill You can attach your receipt to this manual This limited warranty does not cover the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse alteration failure to perform normal and routine maintenance discoloration scratches rust damage arising out of transportation of the product or normal wear and tear This limited warranty will not apply to any grill used commercially purposes This limited warranty is the sole warranty given by the manufacturer and is in lieu of all other warranties express or implied including implied warranty of merchantability or fitness for a particular purpose Neither manufacturer dealers nor the retail establishment selling this product have any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above This limited warranty applies only to products sold at retail and is not transferable The manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer purchaser Some states do not allow the exclusion or limit
27. p ALWAYS 1 Keep the grilling area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Do not obstruct the flow of combustion and ventilation air 3 Keep the ventilation openings of the cylinder enclosure free and clear from debris ELECTRONIC IGNITION MAINTENANCE Your grill is equipped with electronic ignition It s powered by one AA size battery Replace the battery when necessary Unscrew the igniter top Place the new battery into the igniter with the positive end of the battery facing up Screw the igniter top back into place GRILL STORAGE 1 Clean your grill before storage 2 Storage of a gas grill indoors is permissible only if the cylinder is disconnected and removed from the gas grill 3 Cover the grill 4 Perform a Leak Test before use after storage 31 Grilling With Your New Grill Welcome to the world of grilling Whether you re already an established griller or just starting out your new grill should bring you much enjoyment and satisfaction to say nothing of some phenomenal meals We encourage you to experiment to find your own favorite recipes The control panel is labeled HI LIGHT LOW and OFF for each burner control knob Simply push in on the temperature control knobs and turn to the desired heat setting A thermometer is placed in the hood so that you can see the cooking temperature inside the grill The heat d
28. ra cylinders near your grill Keep cylinders out of direct sunlight and high heat Never fill your cylinder over 80 full by volume This may cause release of gas from the safety release valve Immediately call your LP dealer or fire department should you hear smell or see escaping gas from the cylinder Do not insert any type of foreign objects into the valve outlet A WARNING The gas supply must be turned off at the LP gas supply cylinder when this outdoor cooking gas appliance is not in use Storage of this gas grill indoors is permissible only if the cylinder is disconnected and removed from the gas grill Cylinders must be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area LP CYLINDER LEAK TEST A leak test should be done each time a cylinder is refilled or exchanged Do not smoke or use any type of flammable material in the area during this leak test Do not use an open flame to check for leaks 1 Test outside in a well ventilated area 2 Use a paintbrush and a solution of 50 liquid soap and 50 water Do not use cleaning agents and they can damage the fuel supply parts 3 Brush liquid onto areas highlighted with arrows 4 Growing bubbles indicate a leak A DANGER Growing bubbles indicate a leak In that case call your LP dealer or fire department immediately 25 TRANSPORTATION AND STORAGE 1 Always use the Safety Cap when transportin
29. s If the burner does not light within 5 seconds turn the burner control knob to Off Wait 5 minutes for gas to clear and try again When lit turn the control knob to the desired heat setting LIGHTING THE SIDE BURNER WITH ELECTRONIC IGNITION Sot Se 7 Open the side burner cover Ensure the side burner control knob is in the Off position as well as any main burners not in use Turn on the LP gas if it is not already on Turn the side burner control knob to High Depress the electronic ignition button and hold You should hear a clicking sound which shows the electronic ignition is working If the burner does not light within 5 seconds turn the burner control knob to Off Wait 5 minutes for the gas to clear and repeat the above procedure Use the Manual directions if it still will not light When lit turn the side burner control knob to its desired setting LIGHTING THE SIDE BURNER WITH THE MATCH LIGHTING STICK 1 2 Ensure the side control knobs are in the Off position as well as any Dy ue oa Open the lid or side burner cover main burner not in use Turn on the LP gas if it is not already on Strike the match and place near the top of the burner Turn the side burner control knob to HIGH If the burner does not light within 5 seconds turn the burner control knob to Off Wait 5 minutes for the gas to clear and try again When lit turn the burner control knobs to t
30. s Step 27 Put 6 cooking grid 8 into the grill body As showen below Step 28 Put receiving tray 37 under grease tray 34 then put them under the bottom of grill body As showen below 22 Assembly Instructions Step 29 Attach the Regulator 31 Then put Grate hook 49 on the hook 50 23 Care and Maintenance GAS GRILL Your new Outdoor Gourmet Grill has been designed and manufactured to high quality standards It will provide you with many years of enjoyment with a minimal amount of maintenance Please keep in mind the following FOR YOUR SAFETY OPERATION 1 Your gas grill requires reasonable care during operation It will be hot during cooking and cleaning You should never leave the grill unattended or move the grill when in use 2 Children should never use your gas grill Keep younger children and pets away when in use 3 Only use your gas grill outside in a well ventilated area Never use indoors in any building garage shed or under any type of flammable canopy or overhang 4 Ensure your grill is on level ground and the locking casters are locked before use Turn all gas valves off should the burners go out when cooking Open the lid and wait 5 minutes before relighting Do not lean over the grill or touch the edges of the firebox or lid when in use Turn the burners off close the lid and shut off the LP cylinder should a grease fire occur Do not obstruct the flo
31. sence of local codes with the National Electrical Code ANSI Z21 58 2007 or the Canadian Electrical Code CSA 1 6 2007 3 This gas grill is intended for outdoor use only and should not be used in a building garage or any other enclosed area This gas grill is not intended to be installed in or on recreational vehicles and or boats Never use any other type of fuel for this grill other than LP gas propane Only use the pressure regulator with a type 1 connector that is supplied with this gas grill Before each use check the gas hose for excessive abrasion cracking fraying wear or cuts Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill 8 Always perform a Leak Test before operating your grill TUON ee WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use should not be stored in the vicinity of this or any other appliance A DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from appliance and call your local fire department Table of Contents Tools and Parts Hardware Assembly Instructions Care and Maintenance Warranty Information Tools Required Description Adjustable wrench not provided Description Screwdriver not provided
32. ular support braces 17 26 connecting the legs to the back panel of the body using 8 BOLTS M6x12 B Step 8 Attach short fence rail 2pcs and long fence rail 2pcs to the four legs using 8 BOLTS M6x12 B to fix 12 FLANGE M mM lt n Q O c x oO pa ap pa O O x fe Wey D v E O o E lt x D a Cc lt lt wn N lt 2 nad O wd O D a z O N h lt Assemble the accessories shelf 36 to the charcoal section of the grill using 4 BOLTS M6x12 B D Yn m N lt Yn D 2 pa D oO pa O O mM lt Eon x O O 2 Attach the control panel 32 using Tighten all connections at this time Step 9 Step 10 4 BOLT M6x12 B 2 BOLTS M6x60 G and 2 LOCK NUTS H 13 Assembly Instructions Step 11 Attach the knob 33 and 4 BOLTS M6x12 B onto the body of side burner 12 Step 12 Attach the side burner onto the body of the grill as shown below 14 Assembly Instructions Step 13 Take the Heat Shield 53 upon the Firebox Lid 22 Then attach the Handle Firebox 24 using Firebox Lid Handle Base small 2pcs 54 and 2 BOLT M6X25 C Then attach the Firebox Lid 22 upon the body of firebox 23 using Hinges Body 13 and 4 BOLT M6X35 D and4 NUT M6 FLANGE LOCK H as shown below Step 14 Attach the s
33. upply is turned off Turn on gas at LP tank 2 Out of propane Check to be sure you still have propane in your tank 3 Regulator is not properly seated into the tank valve Remove and reattach Hand tighten only 4 Crimped fuel supply hose Inspect and straighten 5 Regulator failure or damaged hose Order replacement part and replace 6 Make sure you can hear the electronic igniter clicking If not replace the battery with an AA size Inspect the electrode to be sure it s not coated in grease or dirt If so clean with rubbing alcohol Check the distance from the electrode tip to the burner The tip of the electrode should be 1 8 to 4 from the main burner and 1 8 to 3 16 from the side burner Adjust if necessary Inspect the electrodes to be sure they are not cracked or broken If so order replacement parts and replace 7 Blockage in the gas system Inspect the burners to be sure insects spider webs etc do not block them Clean if necessary Inspect under the control panel to be sure the burners are aligned properly with the valves IRREGULAR FLAME OR YELLOW FLAME 1 New burner may have residual oil which will burn off 2 Tubes in burners are blocked Remove and clean 3 Burners have a high grease or dirt build up Remove and clean 4 Burners are not aligned properly with the valves Inspect under the control panel SUDDEN DROP IN GAS PRESSURE OR FLAMES BLOW OUT 1 Out of gas Check to be sure you stil
34. w of combustion and ventilation air to this grill Keep the outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids 10 Keep the ventilation openings of the cylinder enclosure free and clear from debris 11 Do not put a barbecue cover or other flammable material in the storage area of this grill 12 Do not use charcoal briquettes lava rock or any type of ceramic product in the gas section of this grill 13 Do not install or use on or in a recreational vehicle and or boats Nn le ae LP Gas and Cylinder Information Your new gas grill operates on LP Liquid Petroleum Gas It is odorless colorless and non toxic when produced You can smell LP gas as it has been given an odor similar to rotten cabbage for your safety Triangular Hand Wheel Your grill uses the newest and safest LP Gas Cylinder 1 O P D Overfill Protection Device prevents accidental gas leaks caused by overfilling of the tank Each tank contains a float that closes the input valve when the tank is 80 full This allows room for the LP gas to expand in hot temperatures A triangular hand wheel distinguishes this type of tank 2 O C C 1 Type 1 Quick Connect Valve provides fast tank hook ups and requires only to be tightened by hand In addition the LP tank you use with your grill must meet the following requirements 1 Required Measurements 12 1 2 317mm in diameter and 18 1 2 4
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