Outback Power Systems OUTBACK TROOPER 359 User's Manual
Contents
1. OUTBACK Gas Barbecues Assembly and Operating Instructions for Outback Trooper Outback Hunter and Outback Ranger Gas Barbecues Photographs are not to scale Specifications subject to change aromo without prior notice 0359 For outdoor use only Read instructions before using the appliance Failure to follow instructions could result in death serious bodily injury and or property loss Warning accessible parts may be very hot Keep young children away Do not move the appliance during use Turn off the gas supply at the gas bottle after use Any modification of the appliance misuse or failure to follow the instructions may be dangerous and will invalidate your warranty This does not affect your statutory rights e Retain these instructions for future reference e Leak test your barbecue annually Check the hose connections are tight and leak test WARNING each time you reconnect the gas bottle FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use petrol or other flammable 1 Shut off gas to the appliance vapours or liquids in the vicinity of this or any 2 Extinguish any open flame other appliance 3 Open barbecue lid or hood 2 A gas bottle not connected for use shall not be 4 If odour continues discontinue use and stored in the vicinity of this or any other contact your local dealer appliance A P2. or replaced H Operation H1 AWarnings A Before proceeding make certain that you understand the IMPORTANT INFORMATION section of this manual A This barbecue is not designed to be used with more than 50 of the cooking area as a solid plate Full coverage of plates will cause excessive build up of heat and damage the barbecue H2 Preparation Before Cooking To prevent foods from sticking to the porcelain please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session Line the drip tray with aluminium foil then place a uniform layer of clean dry sand 1cm deep into the tray This will absorb excess cooking fat thus making cleanup easy H3 Lighting the Barbecue Using the Integra Spark Integrated Ignition System e Open the roasting hood of your barbecue before lighting e Open the gas control valve on the gas bottle or regulator e Push the control knob of the burner you wish to light and turn it anti clockwise until you feel resistance to the turning Pause 4 seconds then continue turning the control knob until a click is heard and the burner is lit Repeat previous step 4 5 times until the burner is lit Ignite any of the remaining burners in any order as needed Confirm each burner is alight before igniting another burner If any burner fails to ignite after following above procedure turn all the knobs to the off position Close the gas valve on the gas
3. F Gas and Regulator This barbecue hose and regulator if included are approved for use in the UK The barbecue is also approved for use in other countries as listed on the control panel and in the Technical Specifications included in the barbecue manual If the barbecue is intended to be used outside of the UK the consumer MUST seek advice from the local qualified gas supplier as to the suitability of the barbecue and with regards to the correct hose and regulator that they should be using This barbecue can use either propane or butane LPG bottled gas Propane bottles normally red coloured will supply gas all year round even on cold winter days A spanner may be required to change gas bottles Butane bottles normally blue will supply sufficient gas in summer but performance of the barbecue may be affected once the gas temperature starts to fall below 10 C The bottle should never be stood on the trolley base and placed directly under the barbecue Gas bottles should never be stored or used laid on their side Never store gas bottles indoors For optimal performance we suggest the following Model Butane Minimum Propane Minimum Bottle Size Bottle Size Outback 15kg 6kg Trooper Outback 15kg 13kg Hunter Outback x 13kg Ranger Can be used but the maximum heat output will be restricted Suitable regulators for butane must have an outlet pressure of 28 30mbar For prop
4. A For outdoors use only do not use indoors Do not use below ground level A For use with LPG bottled gas only A regulator of 28 30mbar must be used for butane or 37mbar for propane A Remove plastic wrap from lava rock and basket before lighting A Do not use within 1m of any flammable structure or surface A LP gas cylinders should not be placed directly underneath the barbecue A LP gas cylinders must not be stored or used in the horizontal position A leak would be very serious and liquid could enter the gas line A Open the barbecue hood before lighting A Do not move the barbecue while alight A This barbecue must not be left unattended when lit A The hood handle can become very hot Grip only the centre of the handle Use of a cooking glove is advised A Use caution when opening the hood as hot steam inside is released upon opening A Parts of this barbecue become very hot care must be taken when children elderly people and animals are present A Always turn off the gas bottle when the barbecue is not in use A Never cover a barbecue until cooled A Leak test annually and whenever the gas bottle is removed or replaced A Do not store flammable materials near this barbecue A Do not use aerosols near this barbecue A Failure to follow the manual s instructions could result in serious injury or damage A lf you have any queries regarding these instructions contact your local dealer completely
5. Electrode or wire is damaged Faulty integral ignitor Replace with full cylinder Have regulator checked or replace Clean burners Clean jets and gas hose Reconnect wire Change electrode and wire Change ignitor Burner will not light with a match LP gas cylinder is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Replace with full cylinder Have regulator checked or replace Clean burners Clean jets and gas hose Low flame or flashback fire in burner tube a hissing or roaring noise may be heard LP gas cylinder too small Obstructions in burners Obstructions in gas jets or gas hose Windy conditions Use larger cylinder Clean burners Clean jets and gas hose Use BBQ in a more sheltered position Gas valve knob difficult to turn Integral ignition system jammed Gas valve jammed Replace gas valve Replace gas valve For reference and correspondence record your serial number here See sticker on side of barbecue body Serial No This number may be required when ordering spare parts or accessories A part reference number may also be required where applicable Published September 2006 16
6. ane the regulator must have an outlet pressure of 37mbar YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN ORDER FOR THE BARBECUE TO OPERATE SAFELY AND EFFICIENTLY USE OF AN INCORRECT OR FAULTY REGULATOR IS DANGEROUS AND WILL INVALIDATE ANY WARRANTY Please consult your local gas dealer for the most suitable gas bottles and regulators G Installation G1 Selecting a Location This barbecue is for outdoor use only and should be placed in a well ventilated area Take care to ensure that it is not placed UNDER any combustible surface The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface Keep this barbecue away from any flammable materials G2 Precautions Do not obstruct any ventilation openings in the barbecue body Position the gas supply bottle on 11 level ground next to the barbecue and safely away from any source of heat Should you need to change the gas bottle confirm that the barbecue is switched off and that there are no sources of ignition cigarettes open flame sparks etc near before proceeding Inspect the gas hose to ensure it is free of any twisting or tension The hose should hang freely with no bends folds or kinks that could obstruct free flow of gas Apart from the connection point no part of the hose should touch any hot barbecue parts Always inspect the hose for cuts cracks or excessive wear before use If the hose is damaged it must be replac
7. arts List Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see Hardware Reference Diagram cope PART eee ee ee A1 Hood Pre Assembled to Body 1 VTA J A J A A2 Heat Shield 1 VA VA VA A3 Handle 1 VA VA VA A4 Hinge Plate 4 Jt Jt V A5 Gasket 4 Jt v Jt HOOD A6 Hinge Assembly 2 Jt J Jt A7 Hinge Bolt 12 v v Jt A8 Hinge Nut 12 Jt v Jt AQ Heat Gauge 1 v v s A10 Heat Gauge Nut 2 v v v A11 Warming Rack 1 tA J A J A B1 Cooking Grill 2A 2A 1A B2 Reversible Cooking Griddle N A 1A 1A B3 Lava Rock Basket 2a 2a 1A B4 Lava Rock Packed in Basket 2 2 1 B5 Body see Part A1 Hood 1 J A J A J A BODY B7 Knob 2 3 4 B8 Control Panel 1 VTA J A J A B9 Drip Tray 1 V tA J A J A B10 Drip Tray Handle 1 1 1 1 B11 Hose and Hose Clip 1 v v v B12 Burner 2 3 4 C1 Side Shelf 2 v v v C2 Short Leg Front 1 v v v C3 Short Leg Rear 1 Jv v v C4 Long Leg Front 1 v v v C5 Long Leg Rear 1 Jv v v TROLLEY C6 Screen 1 VA VA VA C7 Trolley Base 1 JA JA VA C8 Leg Endcap 2 Jt v Jt c9 Axle 1 v v v C10 Wheel 2 Jv v v C11 Hubcap 2 v Jv v D1 Handle Nut 2 v v v D2 Handle Washer 2 v Jv Jv D3 Handle Spacer 2 v v v D4 Handle Bolt 2 v v s D5 D6 HARDWARE D7 Trolley Bolt 24 v v Jv D8 Body Support Bolt 8 v
8. blockage debris insects in either the burner portholes or the primary air inlet of the cast iron burners Use a pipe cleaner to clear obstructions A wire brush can be used to remove corrosion from the burner surfaces It is quite normal for surface rust to be present on the burners When refitting the burners be careful to check that the neck of the burner fits over the valve outlet Your burners have been preset for optimal flame performance You will normally see a blue flame possibly with a small yellow tip when the burner is alight If the flame pattern is significantly yellow this could be a problem caused by grease from cooking blocking the burner or spiders or other insects in the burner venturi This can result in the flow of the gas and air mixture being restricted or blocked which may result in a fire behind the control panel causing serious damage to your barbecue If this happens the gas should be immediately turned off at the bottle Burners should be inspected and cleaned on a regular basis in addition to the following conditions Bringing the barbecue out of storage One or more of the burners do not ignite The burner flame pattern is significantly yellow The gas ignites behind the control panel To clean a burner remove it from the barbecue It is quite normal for a cast iron burner to rust The outside of the burner can be cleaned with a wire brush Clean the portholes with a pipe cleane
9. bottle Wait five minutes Reattempt all of the above steps If the barbecue still fails to light please refer to the manual ignition instructions below e After ignition turn the burners to the high position for 3 5 minutes in order to pre heat the barbecue This should be done before each cooking session When pre heating is complete cooking can begin taking extra care if burners are left in the high position H4 Manual Ignition Instructions e insert lit match through the leftmost match lighting hole on the underside of the control panel and place near leftmost burner porthole e Push and turn the leftmost control knob anti clockwise to the high position e When the left burner is lit turn the remaining burners on from left to right e Confirm that each burner is alight before turning on the next burner e f leftmost burner fails to ignite contact your local dealer for assistance e After ignition turn the burners to the high position for 3 5 minutes in order to pre heat the barbecue This should be done before each cooking session When pre heating is 12 complete cooking can begin taking extra care if burners are left in the high position H5 Grill Cooking The cast iron burners heat up the lava rock underneath the grill which in turn heats the food on the grill The natural food juices produced during cooking fall onto the hot lava rock below and vaporise The subsequent rising smoke bastes the f
10. ed with hose suitable for use with LPG and meet the national standards for the country of use The length of the hose shall not exceed 1 5m N B The date on U K orange hose is the date of manufacture not the expiry date G3 Connecting the Gas Hose to the Barbecue Connect the gas hose to the gas rail inlet on the left hand side of the barbecue Do not overtighten Do not use any sealing tape or liquid on the connection G4 Fixing the Regulator to the Gas Bottle Confirm all barbecue control knobs are in the off position Connect the regulator to the gas bottle according to your regulator and bottle dealer s instructions G5 Leak Testing To be performed in a well ventilated area Confirm all control knobs are in the off position Detach the barbecue control panel located across the front of the barbecue body by pulling off the control knobs and removing the control panel retaining screws Open the gas control valve on the bottle or regulator Check for leaks by brushing a solution of water and 2 soap over all gas system joints including all valve connections hose connections and regulator connections NEVER USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply and retighten all joints Repeat test If bubbles form again do not use the barbecue Please contact your local dealer for assistance Leak test annually and whenever the gas bottle is removed
11. he holes in the hood and securing with the heat gauge nuts A10 Remove the plastic wrap from the lava rock basket s B3 and lay them carefully into the body ensuring that they lie level within the body Lay the cooking grill s B1 and griddle B2 into place 2 burner model configuration Left half Cooking Grill Rock Basket Right half Cooking Grill Rock basket 3 burner model configuration Left Cooking Grills Rock Baskets Right Griddle Plate 4 burner model configuration Left half Cooking Grill Rock Basket Right half Griddle Plate Rear view of the barbecue trolley Leak Test Diagram N 11a Connect the gas hose B11 to the barbecue Before the Leaking Test Ensure the mating faces of the connection are clean and not damaged Do not use any sealing tape paste or liquid on the joint The nut must be tightened with the use of a spanner Do not use force which may damage the assembly 11b All joints and connections must now be leak tested before using the barbecue For details of leak testing please refer to instructions on Page 12 Number of valves to be leak tested will vary with model of barbecue ASSEMBLY IS NOW COMPLETE PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE 10 E Important Information Please read these instructions carefully before assembly and use A Retain these instructions for future reference
12. ock Smoke helps give food its barbecued flavor but avoid excessive flare up to prevent food being burned To control flare up it is advisable to trim away excess fat from meat and poultry before grilling Turning the burners down to a lower setting during cooking will reduce flare ups Flare ups can be extinguished by applying baking soda or salt directly onto the lava rocks Always protect your hands when handling anything near the cooking surface of the barbecue If a fat fire should occur in the drip tray turn all knobs to the off position turn off the gas at the bottle and wait for the fire to go out Do not pull out the drip tray or douse with water H10 End of Cooking Session After each cooking session turn the barbecue burners to the high position and burn for 5 minutes This procedure will burn off cooking residue thus making cleaning easier Make sure the hood or lid is open during this process H11 Turning Off Your Barbecue When you have finished using your barbecue turn all the control valves fully clockwise to the Off position then switch off the gas at the bottle l Care and Maintenance Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue and its components are sufficiently cool before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas A Never douse the barbecue with
13. ood as it travels upwards imparting that unique barbecued flavour More even cooking of food will be achieved by using the BBQ with the hood down This should only be done with the burners on low to medium setting When using your barbecue for grill cooking you may wish to place the hood in the closed position which will hold the heat in to aid cooking H6 Griddle Plate Cooking The cast iron burners heat the griddle plate directly which then cooks the food on contact Plates allow for the cooking of smaller items such as seafood which could fall through the spaces of a grill They are also suitable for cooking items that require high temperature short duration cooking such as vegetables and smaller cuts of fish Similarly it can be used in exactly the same way as a griddle in the kitchen for searing steaks cooking eggs etc Alternatively it can be used for heating pans or keeping food warm H7 Roasting Hood Cooking Barbecues equipped with a roasting hood give the option of cooking with hood closed to form an oven for roasting food such as joints of meat whole chickens etc When roasting turn the burner directly under the food to the OFF position Turn all other burners to a LOW to MEDIUM position and close the hood Avoid lifting the hood unnecessarily as heat is lost every time the hood is opened Use the temperature gauge to check the heat of the barbecue DO NOT ALLOW YOUR BARBECUE TO OVERHEAT H8 Rotisse
14. r or piece of wire Take care not to enlarge the portholes Clean the insect screen on the end of the venturi tube with a bristle brush i e an old toothbrush Clean the venturi tube with a pipe cleaner or piece of wire You may need a torch to see into the venturi tube to make sure it is clear You will see a pin inside the tube which is part of the burner assembly Turn the burner up on end and lightly tap against a piece of wood to dislodge any debris from inside 13 Lava Rock It is not necessary to remove and wash the lava rock in order to keep it clean Burning off the residue after each cooking should be sufficient Heavily impregnated lava rock should be turned over so that the dirty side faces the burners in order to burn off any residue Replacement lava rock is available from your local Outback stockist 14 Drip Tray After every use check the drip tray for fat build up in the sand Discard any saturated sand and 14 replace it with fresh sand Failure to fill with sufficient clean dry loose sand may result in a fat fire or excessive flare up This can severely damage your barbecue and is not covered by the warranty 15 Barbecue Body Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper It is not necessary to remove all the grease from the body If you need to clean fully use hot soapy water and a cloth or nylon bristled brush only Remo
15. rie Operation Instructions 1 Carefully remove the cast iron cooking surfaces and the warming rack from the barbecue 2 For 3 and 4 burner models slide the lava rock basket s to the center of the barbecue body It is over this area that the meat will be cooked 3 Slide one of the spit forks onto the spit rod and tighten its thumb screw to secure it into place Insert the pointed end of the spit rod into the meat being cooked and slide the meat towards the center of the rod Make sure the fork is fully into the meat Slide the other fork onto the rod into the meat and tighten the thumb screw once in place For optimal rotisserie cooking food must be placed securely onto the middle of the spit rod and balanced so that the rotisserie can rotate freely without interference from any barbecue surfaces Any loose sections of meat should be secured so they do not hang down and interfere with the rotation of the spit rod 4 Insert the pointed end of the spit rod into the motor Lay the other end of the spit rod onto the opposite bracket 5 Light the grill as specified in your barbecue s instructions 6 Turn on the rotisserie motor to begin rotisserie cooking The hood has been designed so that it may be closed during rotisserie cooking 7 Always cook foods on the lowest flame setting to avoid burning or overcooking H9 Flare Up Control Flare ups occur when meat is barbecued and its fat and juices fall upon the hot lava r
16. rners The gas bottle must be always be disconnected from the barbecue and stored in a well ventilated area at least 1 metre away from any fixed ignition source Do not store inside residential accommodation Never store cylinders below ground level e g cellars Do not let children tamper with bottles J Technical Specifications CE Heat Injector Gas Approval Input Burners Size Pressure Outback 0359 Trooper 359BR128 TBE z Butane 28 Outback 0359 1 04 30mbar Hunter 359BR128 118W 3 41 Propane Outback 0359 37mbar Ranger 359BR128 TOORN Countries of Use s 28 30 37 BE CY CZ EE FR GR IE IS IT LV LT LU PT SK ES CH GB Ispip ao CY CZ DK EE Fl GR LV LT LU MT NL NO SK SI SE TR I3p p 60 AT DE HU SK CH lss PL Specifications are subject to change without prior notice In the unlikely event that you experience problems with this barbeque please contact Customer Service Outback UK Unit 2 Farleigh Hill Tovil Maidstone Kent ME15 6RG Tel 01622 671771 Fax 01622 673101 e mail customerservice outbackuk com 15 K Troubleshooting Problem Possible Cause Solution Burners will not light using the ignition system LP gas cylinder is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Electrode wire is loose or disconnected on electrode or ignition unit
17. rolley over so that it stands on its side shelves Slide the axle C9 through the corresponding holes in the short legs C2 C3 Place a washer D11 on each end of the axle Slide the wheels C10 over each end of the axle Secure the wheels into place with the locknuts D12 Snap the hubcaps C11 into the wheels Remove all cast iron cooking components lava rock baskets drip tray and any internal packaging from the barbecue body Lay the assembled trolley on its side Lay the body B5 on its back and slide into position between the trolley legs Warning Care must be taken to ensure hood does not fall open unexpectedly When positioning the body of the barbecue ensure the control panel is on the same side as the legs with Velcro fastenings With the barbecue laid on the ground insert a body support bolt D8 through the short leg through a spacer D9 through the sidewall of the body and secure the bolt with a wing nut D10 Repeat the process for all the legs until the body is completely fixed to the trolley Replace the drip tray B9 by sliding it underneath the barbecue body Attach the hood handle A3 to the hood A1 by inserting the handle bolts D4 through the handle A3 handle spacers D3 heat shield A2 and through the front wall of the hood A1 Secure with washers D2 and nuts D1 Attach the heat gauge A9 onto hood by slotting its screws into t
18. v v D9 Spacer 8 v s v D10 Wingnut 8 v v v D11 Washer 2 v Jv Jv D12 Locknut 2 v Jv vA Pre Assembled Component x Quantity varies according to model purchased A Appearance size and construction may differ according to model purchased B Parts Diagrams Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see hardware pack page ag OM ddecseansusesees fbbsresstecessssnscsses All C10 D Cll C Hardware Reference Diagram Specifications subject to change without prior notice Part D8 8pcs D9 8pcs D10 8pcs D Assembly TOOLS NEEDED FOR ASSEMBLY Medium size flat blade or Phillips crosspoint screwdriver adjustable spanner or metric spanner set Photo depicts trolley from the reverse side Attach the short C2 C3 and long legs C4 C5 to the trolley base C7 using the trolley bolts D7 Take care to fix the legs with Velcro attached as shown in the illustration Attach the side shelves C1 to the short C2 C3 and long C4 C5 legs using the trolley bolts Turn the t
19. ve cooking surfaces and burners before full cleaning Do not immerse the gas controls or manifold in water Check burner operation after carefully refitting into body 16 Barbecue Hood Use a non abrasive cloth or pad and clean with hot soapy water Do not use scouring pads or powders as they can permanently damage the finish I7 Trolley Your trolley is manufactured using a hardwood suited to outdoor use provided it is treated with Teak oil or similar after assembly and on a regular basis thereafter Hardwood will naturally weather and change its appearance It is quite natural for small cracks to appear on the surface of the wood 18 Fixings All screws and bolts etc should be checked and tightened on a regular basis 19 Storage Store your barbecue in a cool dry place It must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue It may be necessary to dry the barbecue and the inside of the cover if used Mould can grow under these conditions and should be cleaned and treated if required Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue paint or a heat resistant paint Wooden parts may also need to be cleaned and re oiled Chrome plated warming racks etc should be coated with cooking oil Wrap the burners in aluminium foil to help prevent insects or other debris from obstructing the bu
20. water when its surfaces are hot A Never handle hot parts with unprotected hands In order to extend the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winter months Heavy duty Outback barbecue covers and other accessories are available from your local Outback stockist Even when your barbecue is covered for its protection it must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue It may be necessary to dry the barbecue and the inside of the cover Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue paint or a heat resistant paint Wooden parts may also need to be cleaned and re oiled Chrome plated warming racks etc should be coated with cooking oil 11 Porcelain Coated Cast Surfaces Clean with hot soapy water To remove any food residue use a mild cream cleaner on a non abrasive pad Rinse well and dry thoroughly We do not recommend cleaning grills and griddles in a dishwasher Iron Cooking 12 Burner Maintenance Provided that they are operating correctly in normal usage burning off the residue after cooking will keep the burners clean The burners should be removed and cleaned annually or whenever heavy build up is found to ensure that there are no signs of
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