Outback Power Systems Excel 100 User's Manual
Contents
1. OUTBACK Gas Barbecues Assembly and Operating Instructions for Excel 100 Excel 200 and Excel 300 Gas Barbecues PY yous PY yon ry Pig BS tz o Excel 100 Excel 200 Excel 300 Photographs are not to scale Specifications subject to change without prior notice 0694BR0014 For outdoor use only Not for commercial use Read instructions before using the appliance Failure to follow instructions could result in death serious bodily injury and or property loss Warning accessible parts may be very hot Keep young children away Do not move the appliance during use Turn off the gas supply at the gas bottle after use Any modification of the appliance misuse or failure to follow the instructions may be dangerous and will invalidate your warranty This does not affect your statutory rights WAR NING e Retain these instructions for future reference e Leak test your barbecue annually Check the hose connections are tight and leak test them each time you reconnect the gas bottle FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use petrol or other flammable 1 Shut off gas to the appliance vapours or liquids in the vicinity of this or any 2 Extinguish any open flame other appliance 3 Open barbecue lid or hood 2 A gas bottle not connected for use shall not be 4 If odour continues discontinue use and stored in the vicinity of this or any other contact y2. Electrode or wire is damaged Faulty pushbutton ignitor Replace with full bottle Have regulator checked or replaced Clean bumers Clean jets and gas hose Reconnect wire Change electrode and wire Change ignitor Burner will not light with a match LP gas bottle is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Replace with full bottle Have regulator checked or replaced Clean bumers Clean jets and gas hose Low flame or flashback fire in burner tube a hissing or roaring noise may be heard LP gas bottle too small Obstructions in burners Obstructions in gas jets or gas hose Windy conditions Use larger bottle Clean bumers Clean jets and gas hose Use BBQ in a more sheltered position Gas valve knob difficult to turn Gas valve jammed Replace gas valve For record your serial number here reference and correspondence See sticker on side of barbecue body Serial No This number may be required when ordering spare parts or accessories A part reference number may also be required where applicable 23 OUTBACK UK LTD WARRANTY OUTBACK barbecues are warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year from the date of purchase OUTBACK UK will within this period supply replacements for defective parts free of charge provided that The product has not been used
3. ae ST4 8X15 Screw 2pcs C1 Parts Diagram Excel 200 Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see Hardware Reference Diagram Excel 200 A2 Al A9 A12 Pre assembled body unit includes the following A13 individual parts A4 A5 JA10 A11 A15 Te C4 C2 Hardware Reference Diagram Excel 200 Specifications subject to change without prior notice M6 x15 Bolt 20pcs Nut 2 ME Kops NEGapes Shelf spacer 8pcs D1 Parts Diagram Excel 300 Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see Hardware Reference Diagram Excel 300 Al4 S RRR A B10 Pre assembled body unit includes the following individual parts A4 A5 JA10 A11 A15 D2 Hardware Reference Diagram Excel 3
4. the barbecue must not be used before being leak tested as detailed on P 20 18 F Important Information Please read these instructions carefully before assembly and use e Retain these instructions for future reference e For outdoors use only do not use indoors Do not use below ground level e For use with LPG bottled gas only A fixed pressure regulator of 28 30mbar must be used for butane or 37mbar for propane e Remove lava rock from plastic shrink pack before lighting e Do not use within 1m of any flammable structure or surface e LP gas cylinders should not be placed directly underneath the barbecue e LP gas cylinders must not be stored or used in the horizontal position A leak would be very serious and liquid could enter the gas line e When igniting barbecue open its hood before lighting e Do not move the barbecue while alight e This barbecue must not be unattended when lit e The hood handle can become very hot Grip only the centre of the handle Use of a cooking glove is advised e Use caution when opening the hood as hot steam inside is released upon opening e Parts of this barbecue become very hot care must be taken when children elderly people and animals are present e Always turn off the gas bottle when the barbecue is not in use e Never cover a barbecue until completely cooled e Never use the barbecue with the side shelf in the down position e Leak test annua
5. FAULTY REGULATOR IS DANGEROUS AND WILL _INVALIDATE ANY WARRANTY Please consult your local gas dealer for the most suitable gas bottles and regulators H Installation H1 Selecting a Location This barbecue is for outdoor use only and should be placed in a well ventilated area Take care to ensure that it is not placed UNDER any combustible surface The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface Keep this barbecue away from any flammable materials H2 Precautions Do not obstruct any ventilation openings in the barbecue body Secure the gas bottle on the cylinder holder and always tighten it with the black strap provided Should you need to 19 change the gas bottle confirm that the barbecue is switched off and that there are no sources of ignition cigarettes open flame sparks etc near before proceeding Inspect the gas hose to ensure it is free of any twisting or tension The hose should hang freely with no bends folds or kinks that could obstruct free flow of gas Apart from the connection point no part of the hose should touch any hot barbecue parts Always inspect the hose for cuts cracks or excessive wear before use If the hose is damaged it must be replaced with hose suitable for use with LPG and meet the national standards for the country of use The length of the hose shall not exceed 1 5m N B The date on U K orange hose is the date o
6. care not to over tighten IP 4 J Excel 100 J Excel 200 J Excel 300 Attach the leg assembly to the Bottom Shelf assembly using the screws D1 d Excel 100 J Excel 200 J Excel 300 C4 C5 Insert the axle C5 through the clamping brackets underneath the Gas Cylinder Holder C3 and tighten the clamping screws Taking care not to over tighten Slide a wheel C4 and secure it with a M8 Locknut D6 Repeat for Slide a Wheel Spacer D8 over the Axle C5 the other side before standing it up 6 J Excel 100 J Excel 200 J Excel 300 Attach the Body Support A16 to the legs using the screws D1 Note The securing tabs on the end of the supports should face away from the barbecue as shown in the diagram 11 d Excel 100 J Excel 200 J Excel 300 Attach the Hood Lower Handle A3 to the Hood A4 using the Screws D2 EJ J Excel 100 J Excel 200 J Excel 300 A5 Attach the body A5 to the Trolley Assembly by sliding the fixing brackets inside the tops of the legs and securing with the screws D1 9 Excel 100 J Excel 200 J Excel 300 Attach the Control Panel Assembly to the Trolley Assembly using the Screws D1 J Excel 100 J Excel 200 J Excel 300 Feed the Grease Cup Holder A6 through the hole in the Body A5 Insert the Grease Cup A7 into the Greas
7. for trade professional or hire purposes e The product has not been subjected to misuse or neglect including fat fires and flare ups or use of a faulty or incorrect regulator e The product has not sustained damage through foreign objects substances or accidents e The care and maintenance instructions given in your Outback manual have been followed This warranty is offered as an extra benefit and is in addition to the customers statutory rights Outback UK does not warranty in any way the gas cylinder If you have any queries regarding the assembly or use of your barbecue please contact Outback UK In the unlikely event that you experience problems with this barbeque please contact Customer Service Outback UK Unit 2 Farleigh Hill Tovil Maidstone Kent ME15 6RG Tel 01622 671771 Fax 01622 673101 e mail customerservice outbackuk com website www outbackuk com Published December 2007 24
8. your barbecue turn all the control valves fully clockwise to the Off position then switch off the gas at the bottle Wait until the barbecue is sufficiently cool before closing its hood J CARE AND MAINTENANCE Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue and its components are sufficiently cool before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas e Never douse the barbecue with water when its surfaces are hot e Never handle hot parts with unprotected hands In order to extend the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winter months Heavy duty Outback barbecue covers and other accessories are available from you local Outback stockist Even when your barbecue is covered for its protection it must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue paint or a heat resistant paint Chrome plated warming racks should be coated with cooking oil J1 Cooking Grill Clean with hot soapy water To remove any food residue use a mild cream cleaner on a non abrasive pad Rinse well and dry
9. 00 Specifications subject to change without prior notice M6 x15 Bolt 20pcs D1 M5 Keps Nut 2pcs Shelf spacer 4pcs M5X10 Bolt 4pcs M8 Locknut 2pcs E Assembly TOOLS NEEDED FOR ASSEMBLY Medium size flat blade or Philips cross point screwdriver adjustable spanner or metric spanner set This barbecue requires two people for assembly Please remove all packaging materials from all individual parts before assembling Please lay out all nuts and bolts and check lengths before assembling Whilst every care is taken during the manufacture of this product care must be taken during the assembly in case sharp edges are present J Excel 100 J Excel 200 J Excel 300 U C6 Attach the Long Leg Front C7 and Long Leg Rear C8 to the Leg End Loop C6 The legs are a push fit onto the Leg End Loop In case of difficulty they may need tapping with a soft faced mallet Take care not to damage the parts J Excel 100 J Excel 200 J Excel 300 Attach the Short Leg Front C1 and Short Leg Rear C2 to the Gas Cylinder Holder C3 The legs are a push fit onto the Gas Cylinder Holder In case of difficulty they may need tapping with a soft faced mallet Take care not to damage the parts 3 J Excel 100 J Excel 200 J Excel 300 Attach the Bottom Shelf C9 to the Gas Bottle Holder C3 using the screws D5 Taking
10. Axe 1 V V V Trolley C6 Leg End Loop 1 Ni Ki Ni C7 Long Leg Front 1 Ni Ni V C8 Long Leg Rear 1 Ni Ni Ni c9 Bottom Shelf 1 V y V C10 Gas Bottle Strap 1 VF ir D1 M6x15 Bolt A 24 28 28 D2 M5x10 Bolt 4 y y V D3 M4x10 Bolt 1 y D4 ST4 0x10 Screw 2 V y V Hardware D5 ST4 8x15 Screw 2 y y V D6 M8 Locknut 2 V V V D7 M5 Keps Nut 2 y y V D8 Wheel Spacer 2 Ni Ni Ni D9 Shelf Spacer A 8 4 Pre Assembled A Quantity and specification varies according to model purchased B1 Parts Diagram Excel 100 Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see Hardware Reference Diagram Excel 100 Al4 ST aa A12 T A f Pre assembled body unit Al AIS includes the following individual parts A4 A5 JA10 A11A15 B1 2 P B3 B5 j B4 AG amp ee 7 C2 C10 c9 c5 C4 B2 Hardware Reference Diagram Excel 100 Specifications subject to change without prior notice M6 x15 Bolt 20pcs ST4 0X10 Screw 2pcs M5 x10 Bolt 4pcs ee D5 Bis a et at le M5 Keps Nut 2pcs M8 Locknut 2pcs
11. e Cup Holder J Excel 100 J Excel 200 J Excel 300 Remove the lower nut from the main electrode A12 and insert the electrode with the gas collector box into the hole in the bottom of the body The open face of the gas collector box must face towards the back of the barbecue body Secure with the nut removed earlier J Excel 100 J Excel 200 J Excel 300 View looking underneath the body Fit the Burner A2 into the Body A5 ensuring the burner venturi tubes are over the ends of the gas valves They are a loose fit and not a gas tight seal Secure the Burner with the Screws D4 14 J Excel 100 J Excel 200 J Excel 300 Attach the Heat Shield A13 to the Body A5 using the Screws D2 and nuts D7 J Excel 300 Place the Lava Rock Rack A1 and Lava Rock AQ into the body of the barbecue followed by the Cooking Grill A8 Fit the Warming rack A14 Make sure the swing legs fix to the body of the barbecue and the shorter fixed legs go through the holes in the hood 15 J Excel 100 X Excel 200 X Excel 300 Attach the Trolley Handle B4 to the Long Legs using the screws D1 J Excel 200 J Excel 300 ze D1 D9 Attach a side shelf B6 to the right hand side of the barbecue by sliding a shelf spacer D9 onto a screw D1 and fit the shelf to the lower fixing po
12. f manufacture not the expiry date H3 Fixing the Regulator to the Gas Bottle Confirm all barbecue control knobs are in the off position Connect the regulator to the gas bottle according to your regulator and bottle dealer s instructions H4 Leak Testing To be performed in a well ventilated area Confirm all control knobs are in the off position Open the gas control valve on the bottle or regulator Check for leaks by brushing a solution of water and soap over all gas system joints including all valve connections hose connections and regulator connections NEVER USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply and retighten all joints Repeat test If bubbles form again do not use the barbecue Please contact your local dealer for assistance Leak test your barbecue annually Check the hose connections are tight and leak test them each time you reconnect the gas bottle l Operation 11 Warning e Before proceeding make certain that you understand the IMPORTANT INFORMATION section of this manual 12 Preparation Before Cooking To prevent foods from sticking to the cooking grill please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session Note When cooking for the first time paint colours may change slightly as a result This is normal and should be expected 13 Lighting
13. int on the rear leg as shown Repeat for the front leg Slide a shelf spacer D9 onto a screw D1 and screw it into the upper fixing point on the rear legs as shown Repeat for the front leg For Excel 200 only repeat the above procedure for the left hand side shelf 16 X Excel 100 X Excel 200 J Excel 300 Attach the Side Burner Shelf B9 to the Short Legs using the Screws D1 X Excel 100 X Excel 200 J Excel 300 Remove the screws from Side Burner Valve Hose Assembly B12 and secure it to the side shelf with those 2 screws Assemble the Side Burner Knob B7 onto the side burner valve 17 X Excel 100 X Excel 200 J Excel 300 Place the Side Burner Electrode B11 onto the side burner shelf as shown and place the Side Burner B10 through the central hole and position the side burner venturi tube over the side burner gas valve Secure the electrode and burner with Screw D3 Note The side burner venturi tube is a loose fit on the vale and not a gas tight seal X Excel 100 X Excel 200 J Excel 300 B2 Connect the electrode wire to the Igniter Button B2 under the Place the Side Burner Grid B8 onto control panel the side burner shelf Side burner electrode Main burner wire goes here electrode wire goes here ASSEMBLY IS NOW COMPLETE Proceed to the next page for operation and maintenance Important
14. int or a heat resistant paint Chrome plated warming racks and grills should be coated with cooking oil Wrap the burners in aluminium foil to help prevent insects or other debris from obstructing the burners The gas bottle must be always be disconnected from the barbecue and stored in a well ventilated area at least 1 metre away from any fixed ignition source Do not store inside residential accommodation Never store cylinders below ground level e g cellars Do not let children tamper with bottles K Technical Specifications Approval input Burners ES pressure Excel 100 Brooia O2KW 1 gurbacao preora 62w 1 0 89mm 28 30mpar Exee 300 BRoo14 2w 1 Propano Bon paoti 2 3kW 1 0 74mm Gas Consumption Excel 100 446g hr Excel 200 446g hr Excel 300 446g hr Side Burner 165g hr lB P86 PL Countries of Use k 28 30 37 BE CY CZ EE FR GR IE IT LV LT LU PT SK ES CH GB RO ss p g0 BG CY CZ DK EE Fl GR LV LT LU MT NL NO SK SI SE TR IS lke ps0 AT DE HU SK CH Specifications are subject to change without prior 22 L Troubleshooting Problem Possible Cause Solution Burners will not light using the ignition system LP gas bottle is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Electrode wire is loose or disconnected on electrode or ignition unit
15. lly and whenever the gas bottle is removed or replaced e Do not store flammable materials near this barbecue e Do not use aerosols near this barbecue e Failure to follow the manual s instructions could result in serious injury or damage e If you have any queries regarding these instructions contact your local dealer left it has G Gas and Regulator This barbecue can use either propane or butane LPG bottled gas Propane bottles normally red coloured will supply gas all year round even on cold winter days A spanner may be required to change gas bottles Butane bottles normally blue will supply sufficient gas in summer but performance of the barbecue may be affected once the gas temperature starts to fall below 10 C The bottle should never be stood on the trolley base and placed directly under the barbecue Gas bottles should never be stored or used laid on their side Never store gas bottles indoors For optimal performance we suggest the following Model Butane Minimum Propane Minimum Bottle Size Bottle Size Outback 6kg 3 9kg Excel 100 Outback 6kg 3 9kg Excel 200 Outback 15kg 6kg Excel 300 Suitable regulators for butane must have an outlet pressure of 28 30mbar For propane the regulator must have an outlet pressure of 37mbar YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN ORDER FOR THE BARBECUE TO OPERATE SAFELY AND EFFICIENTLY USE OF AN INCORRECT OR
16. oking with hood closed to form an oven for roasting food such as joints of meat whole chickens etc When roasting turn the burner under the food to the OFF position Close the hood and turn the other burner down to a lower setting i e low to medium to achieve the temperature required DO NOT ALLOW YOUR BARBECUE TO OVERHEAT Avoid lifting the hood unnecessarily as heat is lost each time the hood is opened 18 Side Burner Cooking When using the side burner care should be taken to ensure that pans are central and flat on the side burner grid 19 Flare Up Control Flare ups occur when meat is barbecued and its fat and juices fall upon the hot lava rock Smoke helps give food its barbecued flavour but avoid excessive flare up to prevent food being burned To control flare up it is advisable to trim away excess fat from meat and poultry before grilling The burner should be turned down to a lower setting to reduce flare up Flare ups can be extinguished by applying baking soda or salt directly onto the lava rocks Always protect your hands when handling anything near the cooking surface of the barbecue 110 End of Cooking Session After each cooking session turn the barbecue burner to the high position and burn for 5 minutes This procedure will burn off cooking residue thus making cleaning easier Make sure the hood is open during this process 111 Turning Off Your Barbecue When you have finished using
17. our local dealer appliance A Parts List Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see the corresponding Hardware Reference Diagram for your barbecue model OUTBACK EXCEL RANGE CODE PART QTY EXCEL 100 EXCEL 200 EXEL 300 Al Lava Rock Rack 1 V V Vy A2 Burner 1 Ni Ni Ni A3 Hood Lower Handle 1 V V V A4 Hood 1 Ve VF ve A5 Body 1 ve ve ia A6 Grease Cup Holder 1 Ni Ni Ni A7 Grease Cup 1 Ki Ni Ni Body A8 Cooking Grill 1 y y V Assembly A9 Lava Rock Shrink Packed 1 Ve ie Ve A10 Hood Upper Handle 1 iF ir ir A11 Hinge Bracket 2 ir iF iF A12 Main Electrode amp Gas Collector Box 1 Ni Ni V A13 Heat Shield 1 y y V A14 Warming Rack 1 Ni V Ni A15 Sillcon Bumpers 2 Ni Ni Ki A16 Body Support 2 y V y B1 Control Panel 1 Ni Ni Ni B2 Igniter Button 1 ve ie B3 Main Burner Knob 2 B4 Trolley Handle 1 B5 Main Burner Hose 1 ve ve ve Upper B6 Side Shelf A 2 1 Trolley B7 Side Burner Knob 1 V B8 Side Burner Rack 1 V B9 Side Burner Shelf 1 V B10 Side Burner 1 V B11 Side Burner Electrode 1 V B12 Side Burner Valve Hose Assembly 1 ve C1 Short Leg Front 1 Ki y Ni C2 Short Leg Rear 1 Ki Ni Ni C3 Gas Cylinder Holder 1 Ni Ni Ni C4 Wheel 2 y y V Lower c5
18. rtion of the burner e f burner fails to ignite contact your local dealer for assistance e After ignition the burner should be burned at the high position for 3 5 minutes in order to preheat the barbecue This process should be done before every cooking session The hood where applicable should be open during preheating e After completion of preheating the burner should normally be turned down to a lower position for best cooking results 15 Warming Rack Warming racks are a convenient way to keep cooked food warm or to warm items such as bread rolls Care should be taken to ensure that any items placed on the warming rack are cooked through and do not continue to cook and drip fat or meat juices which could drip 20 onto the hood and down the back of the barbecue 16 Grill Cooking The burner heats up the lava rock underneath the grill which in turn heats the food on the grill The natural food juices produced during cooking fall onto the hot lava rock below and vaporise The subsequent rising smoke bastes the food as it travels upwards imparting that unique barbecued flavour When using your barbecue for grill cooking you may wish to place the hood in the closed position which will hold the heat in and give more even cooking of the food This should only be done with the burner turned down to a lower setting I7 Roasting Hood Cooking Barbecues equipped with a roasting hood give the option of co
19. side 4 J3 Lava Rock It is not necessary to remove and wash the lava rock in order to keep it clean Burning off the residue after each cooking should be sufficient Heavily impregnated lava rock should be turned over so that the dirty side faces the burners in order to burn off any residue Replacement lava rock is available from your local Outback stockist J4 Barbecue Body Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper It is not necessary to remove all the grease from the body If you need to clean fully use hot soapy water and a cloth or nylon bristled brush only Remove cooking surfaces and burners before full cleaning Do not immerse the gas controls or manifold in water Check burner operation after carefully refitting into body Check the grease cup and clean out any grease that has drained into it J5 Fixings All screws and bolts etc should be checked and tightened on a regular basis J6 Storage Store your barbecue in a cool dry place It must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue It may be necessary to dry the barbecue and the inside of the cover if used Mould can grow under these conditions and should be cleaned and treated if required Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue pa
20. the Barbecue e Open the barbecue hood e Ensure all knobs are in the off position Open the gas control valve on the gas bottle or regulator e Push and turn the leftmost control knob to the high position Press the ignition button rapidly several times until left portion of the burner is lit If burner fails to ignite turn control knob to the off position and turn gas off at the bottle or regulator Wait five minutes then repeat the above steps After successful lighting of the left side ignite the remaining portion of the burner If the burner fails to ignite after following above procedure turn all the knobs to the off position Close the gas valve on the gas bottle Wait 5 minutes then repeat the above steps If the barbecue still fails to light please refer to the manual ignition instructions in section below e After ignition the burner should be burned at the high position for 3 5 minutes in order to preheat the barbecue This process should be done before every cooking session The hood where applicable should be open during preheating e After completion of preheating the burner should normally be turned down to a lower position for best cooking results 14 Manual Lighting Instructions e nsert lit match through the match lighting hole underneath the barbecue e Push and turn the rightmost control knob anti clockwise to the high position e After the right portion of the burner is lit light the remaining po
21. thoroughly J2 Burner Maintenance Your burner has been preset for optimal flame performance You will normally see a blue flame possibly with a small yellow tip when the burner is alight If the flame pattern is significantly yellow this could be a problem caused by grease from cooking blocking the 21 burner or spiders or other insects in the burner venturi This can result in the flow of the gas and air mixture being restricted or blocked which may result in a fire behind the control panel causing serious damage to your barbecue If this happens the gas should be immediately turned off at the bottle Burners should be inspected and cleaned on a regular basis in addition to the following conditions 1 Bringing the barbecue out of storage 2 One or more of the burners do not ignite 3 The burner flame pattern is significantly yellow 4 The gas ignites behind the control panel To clean a burner remove it from the barbecue The outside of the burner can be cleaned with a wire brush Clean the portholes with a pipe cleaner or piece of wire Take care not to enlarge the portholes Clean the insect screen on the end of the venturi tube with a bristle brush i e an old toothbrush Clean the venturi tube with a pipe cleaner or piece of wire You may need a torch to see into the venturi tube to make sure it is clear Turn the burner up on end and lightly tap against a piece of wood to dislodge any debris from in
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