Osburn Stoves by SB I HYBRID 35 User's Manual
Contents
1. COMBUSTION EXHAUST AUGER IGNITER BLOWER MOTOR CONVECTION 1260 BLOWER _ F 160 L250 RESET Figure 54 Components right side In order to verify the grounding and polarity of the power outlet the control board sends a low voltage impulse to the stove s frame If the polarity is wrong or if the outlet is not properly grounded you may feel an electric shock when you touch the stove this low voltage impulse is harmless and connecting your stove to a grounded outlet with the right polarity will keep this from happening and protect your electronics against damages from power surge 32 Contact an Authorized OSBURN Dealer to obtain any of these parts Never use substitute materials Use of non approved parts can result in poor performance and safety hazards Burn Pot Door Gasket AC06100 Thermistor 44095 Loading lid handle o 33 OSBURN LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and 15 not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your OSBURN dealer Th2. Minimum fireplace opening 22 L x 15 D x 19 1 2 H Figure 22 Measure and build the chimney s top sealing plate Cut out holes for Exterior dimensions chimney pipe and outside air pipe if necessary Install and seal with flexible sealant to prevent water leakage Install vent cap VENT CAP FRESH AIR INTAKE OPTION TOP CHIMNEY CAP A ti j LE LE BOTTOM CHIMNEY i m al VIO in U 416 FRESH AIR INTAKE OPTION B Sr _ FLOOR 16 16 PROTECTION ay E FRESH AIRINTAKE OPTION A Figure 23 Exhaust amp air intake position Figure 24 Venting amp air intake setup 13 ASSEMBLY 1 Install the damper rod as shown in Figure 25 amp 26 2 Pull out the lead wires Figure 27 Secure the top assembly with the 4 screws and insert the lid switch in the bracket at the rear of the right slide Figure 28 Plug the white connector to the lid switch 3 Run wire with the black connector towards the front and secure it using the wir
3. i ele AIR EXHAUST INTAKE ES N IT H z zm s aZ KL Ker N 2 og 1 2 UND 24 42 LO _ TE Figure 4 Rear view ccs TRIM COLLAR il RODENT GUARD Figure 5 Fresh air supply T m d N M N VENTILATED CRAWL SPACE Figure 6 Ventilated crawl space STOVE ASSEMBLY l Secure stove to the pedestal with the 4 screws supplied Figure 7 2 Secure the top to the stove with the brackets located on each side and 2 screws at the back of the unit Figure 8 d Figure 8 Figure 7 3 Attach hopper hinges to stove with 4 screws supplied Figure 9 4 Attach the control board to the hopper lid with the 4 nuts Figure 10 HOPPER LID CONTROL BOARD Figure 10 5 Plug lead with white connector to lid switch Run the other lead flat along the rear of the control panel under the 2 tabs and attach to the tabs with Ty wraps Plug this lead to the control panel Figure 11 6 Insert the rubber lid cover bumpers in the holes and attach side panel magnets and retainers as shown in Figure 12 HOPPER LID _ RUBBER BUMPER CONTROL BOARD WIRE CONTROL BOARD WIRE LID SWITCH
4. Figure 48 Left wall removal 25 Figure 47 Baffle removal Figure 49 Left wall removal BLOWERS AND PRESSURE SWITCH PROBE CONNECTOR DANGER RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING UNIT Blower Cleaning Over a period of time ashes dust may collect on the blades of both the combustion exhaust blower and convection blower Periodically the blowers should be cleaned as the ash and dust impede performance The combustion exhaust blower can be accessed by opening the left right and back panels Figure 50 To clean the blades in the combustion blower housing insert the vacuum tip through the air inlet damper opening located on the side of the combustion blower housing Clean thoroughly To clean the blades in the exhaust blower housing use screw driver to remove the cleaning access OT panel located on the side of the metal box covering the housing Insert the vacuum tip through the cleaning outlet and clean the i blades thoroughly Pressure switch probe cleaning Ashes may inside tip of the pressure switch probe connector Use a mesh pad or wire brush to clean the connector and blow inside the tube to make sure it s free of obstruction AS __ 4 m e KA g
5. Beyond IU MODEL HYBRID 35 FREESTANDING amp FIREPLACE INSERT Warning If your appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Save these instructions Some surfaces become hot at higher feeding rates To prevent potential burns avoid contact with those areas Professional installation is highly recommended Manufactured by Stove Builder International Inc Quebec City Quebec CANADA Beaverton Oregon USA Tested amp Listed By OMNI Test Laboratories Inc 45260 INTRODUCTION Thank you for purchasing the HYBRID 35 pellet stove amp insert You are now prepared to burn wood in the most efficient convenient way possible To achieve the safest most efficient and most enjoyable performance from your stove you must do three things 1 Install it properly 2 Operate it correctly and 3 Maintain it regularly The purpose of this manual is to help you do all three PLEASE read this entire manual before installation and use of this p
6. Return the damaged door to your OSBURN Dealer for repair or replacement Neither the appliance owner nor any other unauthorized person s should replace the door glass An authorized OSBURN dealer must perform all repairs involving door glass 26 TROUBLESHOOTING When your stove acts abnormally the first reaction is to get help This guide may save you time and money by enabling you to resolve simple problems yourself Problems can be caused by 1 poor fuel 2 poor operation or maintenance 3 poor installation 4 component failure 5 factory defect You can usually solve problems related to 1 and 2 Your dealer can solve problems related to 3 4 and 5 Refer to ELECTRICAL DIAGRAM and REPLACEMENT PARTS section to help identify and locate stove parts STOVE SHUTS OFF AND SHOWS ERROR CODE P Possible Causes Possible Remedies Unplug stove first when possible Airflow pressure switch hose or hose connector tip are blocked Pull out air hose from the airflow switch and blow through it If air flows freely the hose and tube are fine If air will not flow throw the hose use a thin wire to clear the blockage If the problem occurs again shortly after you may have to remove accumulation on the pressure switch probe located inside of exhaust blower housing refer to maintenance section 2 The air inlet burn pot interior combustion air chambers combustion Follow all cleaning procedures in the maintenance section of the owner s blower
7. larger the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not lower edge Seal heads with flexible waterproof INSTRUCTIONS sealant 3 Apply flexible waterproof sealant where the storm collar meets the vent Slide storm collar down until it sits on the flashing Seal and ___ CLEAN OUT install cap Mobile home installations must use a spark arrester fg wm VERTICALLY INTO EXISTING CHIMNEY SYSTEM Pi As an alternative 3 or 4 L Vent can be run inside existing chimney to eI FA termination Figure 19 This is the preferred method Follow guidelines for equivalent vent length Figure 17 Venting through roof EXISTING INSTRUCTIONS SYSTEM WALL THIMBLE N WALL N STRAP FOR BASEMENT INSTALLATION N A 4 PIPE IS RECOMMANDED N _ b M CLEAN OUT e TEE PELLET a _ Z VENT THIS METHOD IS PREFERRED Eu 2 Figure 19 Figure 18 Venting through existing chimney Basement installation 11 VERTICALLY INTO EXISTING MASONRY FIREPLACE NOTE Follow L Vent chimney manufacturer s instructions 1 L aw q Y Have the masonry chimney inspected by a qualified ch
8. or exhaust pipe are blocked with ash or foreign material manual 3 Vent pipe is incorrectly installed Check to make sure vent pipe installation meets criteria in owner s manual and pipe manufacturer s recommendations 4 The pressure switch connections are faulty Check the connectors that attach to the pressure switch 5 The pressure switch wires are pulled loose from the connectors on Check to see if the wires are loose at the connector the wiring harness Combustion exhaust blower failure This blower must come on when you start the unit If it does not make sure there is power on the connections if so the motor is likely to be defective if not refer to 7 Control board not sending power to combustion exhaust blower If there is no power going to the combustion blower check all connections If all wires are properly connected you have a bad control board Control board not sending power to pressure switch There should be 120 volt going through the pressure switch when the stove is on You will need a technician to perform this test Airflow pressure switch has failed very rare To test the airflow pressure switch you will need to disconnect the air hose from the blower casing With the other end still attached to the switch very gently suck on the loose end of the hose you may want to remove the hose entirely off the stove and the switch first and make sure it is clear If you hear a click the switch is working BE
9. which can accumulate rapidly under certain conditions small wire brush can be used It is important to remove this creosote because it is highly combustible and could cause premature corrosion When replacing baffle make sure that the open side of the baffle is located on the left Chamber walls Periodically you must vacuum the ashes that may have accumulated on the main walls of the combustion chamber START BY REMOVING THE DECORATIVE MASONRY LIKE PANELS WHICH ARE SIMPLY HELD BY CLIPS use of a vacuum is necessary There is also a cleaning outlet located behind the left side panel of the combustion chamber Remove this panel using a screw driver Loosen the adjustment screws then remove the securing screws Figure 48 Slide the wall toward right and tilt it Figure 49 then remove it from the combustion chamber Scrape off ashes You will notice a small rectangular cleaning outlet Inspect behind this outlet Insert the vacuum tip through the cleaning outlet and clean thoroughly REPEAT THIS OPERATION AT LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE FAMILIAR WITH HOW ASHES ACCUMULATE WITH YOUR OPERATING PRACTICES Convection blowers Clean the blower s protective wire mesh regularly as dust and hair build ups on the mesh will reduce the efficiency of the blowers and may cause the stove to overheat SCREWS SECURING
10. WIRES SIDE PANEL RETAINER ye Figure 11 7 Mount the side panels into place Using 2 screws per hinge Figure 13 SNe 77 Figure 14 Figure 13 EQUIVALENT VENT LENGHT EVL The longer the run of pipe in your installation the more restriction there is in the system Therefore larger diameter pipe should be used for longer N runs Use 4 pipe if you have than 15 feet of Equivalent Vent Length EVL e Horizontal runs shall not exceed 10 feet of EVL To calculate EVL use the following conversions table 1 ft 1 ft NOTE At altitudes above 3 000 feet we suggest the use of 4 diameter vent at an EVL of 7 feet or more 90 DEGREE ELBOW FOLLOW CHIMNEY OR 45 DEGREE ELBOW VENT MANUFACTURER S INSTRUCTIONS 7 Here is an example on how to calculate the EVL of your installation See Figure 16 3 x 4 of vertical length 12 x 0 5 6 EVL 1 x elbow or T 5 EVL 2 x 1 of horizontal length 2 Total EVL 6 5 2 13 So 3 diameter vent is allowed INSTALLATION CONFIGURATIONS HORIZONTALLY THROUGH WALL refer to Figure 7 amp 8 NOTE Follow L Vent chimney
11. a scraper if necessary Make sure that the burn pot holes are not plugged Empty ashes from the burn pot into the ash drawer through the opening at the bottom of the firebox Put the burn pot back in place Make sure it is level and pushed all the way in Make sure the burn pot gasket is in place before putting the burn pot back Absence of this gasket will cause ignition problems e Sweep the ashes in the firebox into the ash drawer through the opening at the bottom of the firebox or vacuum to remove ashes WARNING Make sure ashes are cool to the touch before using a vacuum See VACUUM USE f Periodically remove and empty the ash drawer see Figure 45 8 46 by opening the front lid of the pedestal below the ash lip Dispose of ashes properly See ASH REMOVAL above g the ash drawer back into place making sure the ash plug is into place and maintain a good seal Air leak will affect the combustion ASH DISPOSAL Ashes should be stored in a metal container with a tight fitting lid The closed container or ashes should be placed on a non combustible surface or on the ground well away from all combustible materials pending final disposal If ashes are disposed of by soil burial or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled na Jap SNS NN E MONS MON The ashes can be removed with the ash pan or with a vacuum cleaner If you want to use the as
12. be properly sealed Also clean your stove following instructions in MAINTENANCE If problem persists contact your dealer 31 ELECTRICAL DIAGRAM THERMOSTAT HOPPER LID TERMINALS SWITCH ELECTRONIC BOARD CONTROL BOARD THERMISTOR f meee w Ho mt aaan atd L2 LINE COMMON LI LINE HOT LI LINE NO CONNECTED FRAME GROUND L 250 RESET N C AIR FLOW iw PRESSURE SWITCH N O KE F 160 N O BLOWER Figure 51 Electrical diagram CONVECTION AUGER BLOWER MOTOR PRESSURE SWITCH EXHAUST Re THERMISTOR THERMOSTAT zs TERMINAL EXHAUST COMBUSTION ACCESS 7 PANEL Figure 52 Figure 53 Components left side Components rear ELECTRIC SHOCK
13. between the iV I tee pipe and masonry may be filled with high temperature grout Figure 21 Venting through side of masonry chimney 12 INSERT INSTALLATION INSERT INTO EXISTING MASONRY FIREPLACE ls d 7 716 Lu 121 NOTE Follow pipe manufacturer s instructions L 2 1 Have chimney inspected by a qualified FACEPLATE chimney sweep or installer to determine its structural 543 integrity j 2 You will need a pipe length equal to the chimney height from T the hearth If outside combustion air is to be used you will i need a pipe length equal to the chimney height plus 18 inches 3 Install a sealing cap at the top and bottom chimney 4 You can install a fresh air intake as per Figure 24 Option A through the floor Option B through the back wall Option C through chimney top 5 Attach the DuraVent adapter a section of pipe and clean out IF tee making sure the clean out tee is centered in the L chimney flue area Use RTV metallic tape a minimum of three self taping screws at all joint connections to ensure a tight seal A WD 22 N yy l
14. the PC board wires connected to the back of the terminal block and connect them directly with the receiver s terminals Location of the thermostat is very important to obtain the best comfort and efficiency from you HYBRID 35 The thermostat should be mounted 50 inch from the floor on a wall located 15 to 20 feet from the stove You should avoid installing directly in front of the stove to avoid cycling See Figure 42 MODES THERMOSTATIC MODE To engage this mode the thermostat icon must be pushed upon starting the stove The heat setting is then selected using the Heat Level selector When set in thermostatic mode the stove will automatically run at the heat level selected until the set room temperature is reached When that occurs the stove will switch to heat setting 1 lowest until the thermostat calls for heat again The convection blowers will also slow down to low speed When the thermostat calls for heat again the stove will automatically switch back to the selected heat level If the room temperature remains stable and the thermostat does not call for heat during at least 45 minutes the stove will shut down When the thermostat calls for heat again the stove will start an ignition cycle Once the ignition cycle is completed the stove will increase its feed rate to match the heat selected heat level NOTE When in thermostatic mode You should not operate manual control or play with tempera
15. 1 or ULC S609 3 or 4 diameter in size This unit can be vented in an existing chimney with the addition of a liner if the chimney is more than 4 in diameter Class A chimney is not required Refer to the instructions provided by the vent or chimney manufacturer especially when passing through a wall ceiling or roof This is a pressurized exhaust system All vent connector joints must be sealed with 500 F 260 C RTV silicone sealant to ensure consistent performance and avoid smoke and ash spillage All horizontal connector joints must be sealed with UL 181 AP foil tape We recommend that all vertical vent connector joints be secured with a minimum of 3 screws DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT INSTALL A FLUE DAMPER IN THE VENTING SYSTEM OF THIS UNIT INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER WARNING DO NOT INSTALL IN BEDROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED
16. CAREFUL TOO MUCH VACUUM CAN DAMAGE THE SWITCH 217 STOVE SHUTS OFF AND SHOWS CODE Possible Causes Possible Remedies Unplug stove first when possible The hopper is empty Refill the hopper 2 The burn pot holes are blocked Remove the burn pot and clean it thoroughly 1 3 The air damper is too far open for a low feed setting If burning on the low setting you may need to close the damper all the way slide the air supply toward the minimum setting 4 The air inlet the interior chambers or exhaust system has a partial Follow all cleaning procedures in the maintenance section of the owner s blockage manual 5 The auger motor has failed Remove the auger motor from the auger shaft and try to run the motor separately by pressing fuel feed button on the control board If the motor turns the shaft is jammed on something If the motor does not turn the motor is bad or a connection with the control board is faulty To remove the auger motor take off the rear panel of the stove s body Loosen the two screws holding the motor to the auger shaft 6 The auger shaft is jammed Remove that auger shaft from the auger housing Start by emptying the hopper Take off the rear panel of the stove s body Then remove the auger motor by removing the screws holding the motor to the auger shaft Once the motor is out remove the four screws on the steel plate holding the auger shaft to the auger housing Then r
17. D WHILE THE STOVE IS OPERATING DO NOT OVERFILL HOPPER DO NOT TOUCH THE UNIT WITH THE PELLET BAG HOT SURFACE MAY MELT THE BAG 20 SHUTDOWN PROCEDURE VO Turning your OSBURN stove off is a matter of pressing 10 on the control panel The blowers will continue to operate until internal firebox temperatures have fallen to a preset level The stove cannot restart before it has completely shut down SAFETY FEATURES a Your stove is equipped with a manual reset high temperature switch also called heat sensor or heat switch The switch has a reset button on its backside Like a circuit breaker once tripped the reset button will have to be pushed before you can restart the stove The high temperature switch protects the stove against overheating due to of an evacuation problem a control board problem a blower problem or any other problem causing the unit to overheat The manufacturer recommends that you contact your dealer if this occurs as it may hide a major problem A service call may be required NOTE If an overheating situation occurs the high temperature switch called the L 250 manual reset will automatically shut down the auger motor fuel feed system and an error code will appear If the combustion blower fails an air pressure switch will automatically shut down the auger and an error message will appear This safety feature is to prevent the unit from igniting or burning fuel when the combustion exhaust blower has failed therefo
18. EX NS EX E SR SEAR SS Figure 31 Control board installation Figure 32 Faceplate installation 15 TRIM _ ASSEMBLY FASTENER Figure 33 Figure 34 Trim assembly amp installation Louvers installation Figure 35 Decorative side panels installation 16 CLEARANCES COMBUSTIBLE uu SHELF LE BE EV 7 Oe FLOOR SN PROTECTION _ Figure 36 Clearances DOOR OVERLAY INSTALLATION In order to complete the assembly of your OSBURN 35 you need to install the door overlay 1 Position the overlay on the door frame and fix it in place from behind using the 4 screws Note It is not necessary to remove the glass or any other component to install the overlay Figure 37 Door overlay installation 17 vo 9 1000 PROPER FUEL THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY Factory approved pellets are those 1 4 or 5 16 in diameter and approximately 1 long Longer or thicker pell
19. KE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies 1 There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that has a temperature rating on 500 F or higher Also seal joints with UL 181 AP foil tape 2 The gasket on the combustion exhaust blower housing has Inspect the gasket on the combustion exhaust blower housing to make gone bad sure it is in good shape and replace if necessary AUGER MOTOR STOPS FEEDING PELLETS AND COMES BACK ON Possible Causes Possible Remedies The auger motor is overheating Start by emptying the hopper Follow procedure described in error code E section 6 and tripping the internal temperature shutoff thermal protector 30 GLASS SOOTS VERY FAST FLAME IS LAZY DARK AND HAS BLACK TIPS AFTER STOVE HAS BEEN ON FOR A WHILE THE BURNPOT OVERFILLS Possible Causes Possible Remedies Stove or vent pipe is clogged which restricts airflow through the burn pot Follow all cleaning procedure in the maintenance section of the owner s manual 2 Vent pipe installed improperly Check to make sure the vent pipe has been installed according to the instructions in the owner s manual 3 The air damper is too far closed for a higher setting Slide the air supply to a higher setting and try to burn the unit again 4 Burn pot holes are blocked Remove the burn pot and clean it thoroughly Blockage in air in
20. N THROUGH SIDE OF MASONRY CHIMNEY 12 INSERT INSTALLATION Sn a Ink E vod e wer Ve SY ex vibe viv cd d Pvra gat bl YE Re Y 13 INSERT INTO EXISTING MASONRY FIREPLACE 13 FACE P IGA TE ASSEMBL Yi 2 in a satellite dd ion 14 By ENG By ee LL 17 DOOR OVERLAY INSTALLATION ccccccscsscessccccescccssccssesscesscessesscessccasesseesscesscsacesscaecsaeessecsecsacesseeseceaceaees 17 OPERA AI E acute ae EN el scies 18 ERREUR 18 PRESSTAT TEUDP C EIEGC EE ee 18 sca c ei at eas nda 18 LIGHTING PROCEDUR E iat 18 19 MOD UCET SR 19 PE BD VA OUS EE 19 ae 19 19 19 9 NERO S CRT 19 CONVECTION BLOWERS ROOM AIR eerte nete trente 19 CONMBES S ea cu A EE ME EL MEE RM E 20 IF THE STOVE RUNS OUT OF PELLETS eremi 20 PETO C Ap M cM C M E is aie re 20 SHUTDOWN PROCEDURE 1 ccccccsscesssesscesscesscescc
21. TS AND SHOWS ERROR CODE 0 STOVE STOPS FEEDING PELLETS AND SHOWS ERROR CODE STOVE STOPS FEEDING PELLETS AND SHOWS ERROR CODE ds SMOKE SMELL COMING BACK INTO THE t eti vtt AUGER MOTOR STOPS FEEDING PELLETS AND COMES BACK CP DOO TS UP VERY FEAS Ts ciet e eee e FLAME IS LAZY DARK AND HAS BLACK TIPS dioit ire sd ad E ied talents etienne AFTER STOVE HAS BEEN ON FOR WHILE THE BURNPOT OVERFILLS ERROR CODE n a E rt E A ener ee eee rr eee den SMOKE SMELLAOR SOOT BUIED6UD 252 2 eror el e ee eee ava na een ao een tete ee ees ELECTRICAL DIAGRAM et ELECTRIC in FO Gi E an ee REPLACEMENT PARTS cc a EAE T Ne OSBURN LIMITED LIFETIME WARRANTY SNS e De FREESTANDING INSTALLATION HYBRID 35 FREESTANDING PELLET STOVE Width 22 1 2 Height 29 Depth 24 1 2 Weight 195 lbs Flue size 3 or 4 Hopper Capacity Up to 35 Ibs This can vary slightly depending on pellet size length and diameter EPA status exempt Burn rate 1 Ib to 4 0 Ibs per hour BTU range 8 200 to 35000 Electrical consumption 3 5 Amps lighting cycle 2 5 Amps continuous duty Control board fuses Main 7 5A 250V fastblow Igniter 5A 250V fastblow Electrical requirement 120VAC 15A Approved installations mobile home conventional SIDE WALL PREPARATION Factory p
22. TY OF YOUR OSBURN STOVE NEVER USE A GAS OR PROPANE TORCH GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER c WARNING DO NOT OVERFIRE THIS STOVE This may cause serious damage to your stove and void your warranty It also may create a fire hazard in your home IF ANY EXTERNAL PART OF THE UNIT BEGINS TO GLOW YOU OVERFIRING Immediately press on the control panel DO NOT UNPLUG YOUR STOVE If you leave your house and your stove is not connected to a thermostat or a fresh air supply do not leave it at the maximum setting If the ambient air becomes to hot the stove may overheat and the thermal protection on the combustion exhaust motor may be activated causing the motor to stop d KEEP ALL HOUSEHOLD COMBUSTIBLE MATERIALS SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET AWAY FROM THE STOVE e Always maintain proper ventilation It is important that sufficient oxygen be supplied to the fire for optimal combustion Modern houses are often so well insulated that it may become necessary to open a window slightly or install an outside air vent to provide sufficient combustion air f Since heating with solid fuel is potentially hazardous even with a well built and thoroughly tested stove it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient location near an exit g Do not open t
23. The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no event be responsible for any special indirect consequential damages of any nature which are in excess of the original purchase price of the product DESCRIPTION Combustion chamber welds only heat exchanger auger and castings Paint peeling ceramic logs gaskets and masonry like panels Pictures required Shall your unit or a components be defective contact immediately your OSBURN dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment e Your name address and telephone number Serial number and model name as indicated on e of sale and dealer s name the nameplate fixed to the back of your unit e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your OSBURN dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 34
24. aces tend to build creosote deposits quicker The creosote should be removed with a brush specifically designed for the type of chimney in use A qualified chimney sweep can perform this service It is also recommended that before each heating season the entire system be professionally inspected cleaned and if necessary repaired To clean the chimney disconnect the vent from the stove RECOMMENDED MAINTENANCE SCHEDULE Use this guide for average conditions of operation Bai Weskiyias needed BiAnnual Annually or per Ton BumPot Stred Empiedbused Ges Wgped Combustion Chamber Bushd hes _ S merorChambes Heat Exchange Tubes Ckemd Wird Empticd andcleaned Blower Blades amp pressure Vacuumed Brushed switch probe Convection Blower Blades ____ Vacuumd VentSystem dOleaned brushed Gases oy inspected po Hopper endofseason Emptied and vacuumed Gasket around door and door glass should be inspected and repaired or replaced when necessary see REPLACEMENT PARTS REMOVAL AND REPLACEMENT OF DOOR GLASS While wearing leather gloves or any other gloves suitable for handling broken glass carefully remove any loose pieces of glass from the doorframe Dispose of all broken glass properly
25. ackaging must be removed and some minor assembly work is required prior to installation BACK WALL Figure Back wall installation ADJACENT WALL The door overlay must be installed the door frame e The louver kit must be installed in front of the heat exchanger NOTE Normally your dealer will perform these functions To remove ashes use the ash pan or a vacuum cleaner If you want to use the ash pan you will have to remove the plate located at the right side of the burn pot 1 Remove the three screws 2 Remove the plate 3 Put the three screws back 4 Use the ash dump cap provided with the stove CLEARANCES The HYBRID 35 has been tested and listed for installation in regular and mobile homes refer figure 1 8 2 FLOOR PROTECTION minimum 6 in the front and 6 on each side The stove must be placed on a continuous grouted joints non combustible material such as ceramic tile cement board brick 3 8 millboard or equivalent or other approved or listed material suited for floor protection NOTE ceramic tile or any tile must be laid on a continuous non combustible sheet to prevent the possibility of embers falling through to the combustible floor if cracks or separation should occur in the finished surface this also applies to floor protection for Built in raised hearths Check local codes for approved alternatives 6 Clearances are measured from the sides back a
26. as important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not place clothing or other flammable items on or near the stove The viewing door must be closed latched during operation Do not operate the stove if the flame becomes dark and sooty or if the burnpot overfills with pellets Turn the stove off inspect it and call your dealer Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature stove Young children should be supervised when they are in the same room as the stove High ambient temperature in summer time may cause the heat sensors on the stove to activate the blowers disconnect the stove when not used for extended periods The exhaust system must be completely airtight and properly installed The pellet vent joints must be sealed with RTV 500 F 260 C silicone sealant and with UL 181 AP foil tape Your stove requires maintenance cleaning Failure to maintain your stove may lead to smoke spillage in your home This stove is designed and approved for pelletized wood fuel only Any other type of fuel burned in this heater will void the warranty When installed in mobile home stove must be bolted to the floor have outside air and NOT INSTALLED IN A BEDROOM Per H U D requirements Check with local building officials Sto
27. aust and a sooting window For best operation the ash content of the pellet fuel should be less than 1 and the calorific value approximately 8 200 BTU LB Avoid burning high ash content fuels because this will rapidly fill up the burn pot and eventually cut off the combustion air supply The HYBRID 35 should not be used for commercial or industrial applications since operational control is often not well managed in these settings REGISTER YOU WARRANTY ONLINE To receive full warranty coverage you will need to show evidence of the date you purchased your unit Keep your sales invoice We also recommend that you register your warranty online at www osburn mfg com Registering your warranty online will help us track rapidly the information we need on your unit SAFETY PRECAUTIONS Do operate your stove if you smell smoke coming from it Turn it off monitor it and call your dealer DO NOT UNPLUG IT Never use gasoline gasoline type lantern fuel charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while in use Never block free airflow through open vents of the stove Never try to repair or replace part of the stove unless instructions are given in this manual other work should be done by a trained technician The stove will not operate during power outage I
28. checks out good the board is bad You will need a technician to perform this test The burn pot gaskets are missing or have to be replaced Burn pot gaskets are located in the metal ring at the bottom of the burn pot These gaskets prevent heat lost from the igniters to get a fastest ignition STOVE FEEDS PELLETS BUT WILL NOT IGNITE AND SHOWS ERROR CODE I Possible Causes Possible Remedies The igniter fuse on the control board has blown Remove the control board and check at the back to see if the F3 fuse is good if not replace it with a 5 Amp 250V fuse Plug the stove back and try to run the unit STOVE STOPS FEEDING PELLETS AND SHOWS ERROR CODE O Possible Causes Possible Remedies The L 250 manual reset high temperature switch has tripped Using the owner s manual locate the L 250 high temperature switch There is a red button on it Press the red button If you hear a click the high limit had tripped Reset the stove The stove should now function normally YOU NEED TO INSPECT YOUR UNIT AT THIS POINT The F 250 high temperature switch will trip if the unit overheats There might be a problem with another component or the installation causing the stove to overheat Make sure that the convection blowers work If one of the convection blowers has failed this can cause the unit to overheat Clean any dust off of the windings and blades of the convection blower Call your dealer or a technician if you get this code aga
29. d time an error message L will appear on control panel The Heat Level may be selected during ignition cycle and can be modified in heating mode However unit will only feed fuel at the desired heat level setting when the heat sensor located into the stove receives a signal indicating that the unit has ignited This may take anywhere between 10 and 15 minutes FUEL SWITCH activating this function the stove will feed for 1 minute and the display will blink You can stop the distribution by touching the sign second time or by starting the stove CAUTION THIS FUNCTION CAN ONLY BE OPERATED WHEN THE STOVE IS IN OFF POSITION THE FUEL FEED SWITCH IS USED PRIME THE AUGER WHEN THE AUGER IS EMPTY d NOISE REDUCER The convection blowers speed varies according to the fuel feed rate A dimmed display indicates that the blowers is in low noise mode e When the NOISE REDUCER button is pushed the convection blowers will switch to their lowest speed The convection blowers will remain at their lowest speed unless the stove reaches a certain temperature If this occurs the convection blowers will go back to its highest setting to cool down the stove The low noise button will have to be pressed again for the convection blowers to go back to their lowest speed 000 pressing the gradient you can set the pellet feed rate hence the heat output of your stove The levels of heat o
30. djust feed rate to desired setting by pressing the desired level on the gradient 1 to 6 If the fire doesn t start within 30 minutes refer to troubleshooting section 18 UNIT CONTROLS The blowers and automatic fuel supply are controlled from the panel on the HYBRID 35 The control panel functions are as follows Note 1 display the available functions just touch the control board at any place 2 Select the desired function The display will turn itself off after 2 minutes Uo 4 MODE BUTTON When the on off button is pressed the stove will automatically ignite The heat level must be selected manually to adjust the stove s heat output to the desired level If the thermostat mode is selected the stove will automatically modulate between the lowest heat level and the heat level selected to keep the room temperature at the thermostat s setting If the set room temperature is achieved while the stove has been running at the lowest heat level for more than 45 minutes the unit will automatically shut off and will start another ignition cycle only when the thermostat calls for heat again stove has to cool down completely before igniting again No fire starter is necessary to ignite the unit The auger will feed fuel for 4 minutes and the electronic igniter will stay on for 10 minutes If the unit doesn t ignite within 15 minutes the stove will wait for 5 minutes and will 0 start a second ignition cycle If ignition fails a secon
31. e NET K ed UN E L Figure 50 Exhaust blower cleaning NOTE When cleaning be careful not to bend fan blades Some stove owners lightly spray an anti creosote chemical on the fire to help reduce creosote formation within the stove CHIMNEY CLEANING a Creosote Formation When wood is burned slowly it produces tar and other organic vapours which combine with expelled moisture to form creosote The creosote vapours condense in the relatively cool chimney flue in a newly started or a slow burning fire As a result creosote residue accumulates on the flue lining When ignited creosote produced makes an extremely hot fire which may damage the chimney or even cause a fire Despite their high efficiency pellet stoves can accumulate creosote under certain conditions b Fly Ash This accumulates in the horizontal portion of an exhaust run Though non combustible it may impede the normal exhaust flow It should therefore be periodically removed C Inspection and Removal The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build up has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Inspect the system from the stove connection to the chimney top Cooler surf
32. e straps and fixation hole Figure 27 4 Assemble the sides to the top of the faceplate Figure 29 5 Attach the faceplate extension to the stove Figure 30 6 Install the control board on the upper right side of the faceplate Figure 31 Slide the faceplate on the insert as shown in Figure 32 and secure it to the stove with 2 screws on each side 7 Assemble the trim kit corners with L brackets and slide it down on the faceplate as shown in Figure 33 Use the U clip fasteners to attach the trims to the faceplate 8 Install the louvers assembly to the stove Figure 34 9 Install the decorative side panels on the unit Figure 35 DAMPER CONTROL SUPPORT Figure 25 Damper rod installation Figure 26 Damper rod installation hp FIXATION HOLE FOR PC BOARD PULL THE dd WIRES OUT o m MOOR 9 NL o d YN WL q Figure 28 Top assembly LE Figure 27 Lid switch and control board wires 14 FACEPLATE EXTENSION o Figure 29 Faceplate Assembly Figure 30 Faceplate extension assembly FACEPLATE EXTENSION o s CONTROL BOARD 2 Zo AZ IEK py a A AKR BARE NS NE X LLL SO uc ES NN NE SEO wf ER OO Be C M N Se AS 9
33. ellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Keep this manual handy for future reference Your HYBRID 35 has been independently tested to ASTM E1509 04 Standard Specification for room heaters pellet fuel burning type 1 and the HYBRID 35 insert has been independently tested to ASTM E1509 04 Standard Specification for room heaters pellet fuel burning type 1 UL 1482 1998 Standard for solid fuel room heaters and ULC S628 93 Standard for fireplace inserts This pellet stove when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 and CSA C22 1 This appliance is designed for use with pelletized wood only Do not burn coal of any type in this appliance It is designed for residential installation according to current national and local building codes as a freestanding or insert room heater It is also approved as a mobile home heater which 15 designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blowers and fuel feed system This stove is designed to provide the optimum proportions of fuel and air to the fire in order to burn free of smoke and soot Any blockage of the air supply to or from the stove will seriously degrade its performance and will be evidenced by a smoking exh
34. esscesscesscesscesscesscesscesscesscessceucsscsssescsscssesesessacecseeeaseeaseeseees 21 SAFETY CERES oD 21 DAMPER OPERATION a aa a 2 OPERATING THE STOVE USING A THERMOSTAT eene erinnern etn 22 THERMOSTAT INSTALLATION tent Ur deu tem dodo s a on ER ei duae 22 MODE bears este ot ive cau 22 OPERATING SAEETY PRECAUTIONS EFE RA FRE VIR TER YES V EVE FREEZE EVE 23 MANTENAN OE oT 24 A PRENOTA 24 AD 21 24 Brie e Gi r ed B OWERS AND PRESSURE SWITCH PROBE lutei tite CHIMNEY CEESNINCI ete ret er RECOMMVIENDED WAIN TENANG ESC BIRD EE NDA eMe REMOVAL AND REPLACEMENT OF DOOR GLASS an a EEA TROUBLESHOOTING a EE STOVE SHUTS OEP ANDSHOWS ERROR CODE e eua esse dee ed eee eee e oa STONE SHUTS OFF AND SEO ERROR CODE E dudes eR e oet STOVE FEEDS PELLETS BUT WILL NOT IGNITE AND SHOWS ERROR CODE L STOVE FEEDS PELLETS BUT WILL NOT IGNITE AND SHOWS ERROR CODE 1 STOVE STOPS FEEDING PELLE
35. ets sometimes bridge the auger flights which prevents proper pellet feed Burning wood in forms other than pellets is not permitted It will violate the building codes for which the stove has been approved and will void all warranties This stove feeds pellets automatically at a preset rate adding fuel by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke Do not burn wet pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or loose material that looks like sawdust or sand Pellets can be screened before being placed in hopper to remove most fines b Binders Some pellets are produced with materials to hold them together or bind them c High ash content Poor quality pellets will often create smoke and dirty glass They will create a need for more frequent maintenance You will have to empty the burn pot and vacuum the entire system more often Poor quality pellets could damage the auger OSBURN cannot accept responsibility for damage due to poor quality pellets Your dealer can recommend a good quality pellet dealer in your area PRE START UP CHECK Remove burn pot making sure it is clean and none of the air holes are plugged Clean the firebox and then reinstall burn pot Clean door glass if necessary a dry cloth or
36. f an outage does occur check the stove for smoke spillage and open a window if any smoke spills into the room Disconnect the power cord before performing any maintenance or repairs on the stove NOTE Turning the stove off does disconnect all power from the stove Do not unplug the stove if you suspect a malfunction Turn the stove off inspect it and call your dealer Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company This unit must be installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Allow the stove to before carrying out any maintenance or cleaning Ashes must be disposed or stored in a metal container with a tight lid and placed on a non combustible surface well away from the home structure This stove must be connected to standard 120 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug Do not route the electrical cord underneath in front of or over the stove The exhaust system should be checked at least twice a year for any build up of soot or creosote 449999966 Keep foreign objects out of the Do throw this manual away This manual h
37. h pan you will have to remove the plate at the right side of the burn pot 1 Unscrew the three screws 2 Remove the plate 3 Putthe three screws back 4 Use the ash dump cap provided with stove REMOVE THIS PLATE TO USE THE ASH PAN NOT AVAILABLE FOR INSERT Figure 45 Dump cap location 24 BAFFLE CLEANING ROD Figure 43 Baffle amp exhaust access panel Figure 44 Cleaning rod Figure 46 Ash drawer VACCUM USE If a vacuum is used to clean your stove we suggest using a vacuum designed for ashes Some regular vacuums and shop vacs leak ash into the room Your vacuum or shop vac may have a special filter or bag available to eliminate this leakage CLEANING a ADJUSTMENT Heat Exchange Tubes Your HYBRID 35 stove is designed with a built in heat exchanger tube cleaner This should be used weekly to remove accumulated ash on the tubes Slide the cleaning rod back and forth two or three times from front to back refer to figure 44 When finished push the cleaning rod back in behind the louvers Baffle Remove the baffle and scrape off ashes Slide both sides toward the center to remove the baffle Figure 47 Use a vacuum is necessary In some cases you will need to remove creosote on the
38. he stove door when operating unless necessary This will create a dirty inefficient burn and could allow smoke spillage or sparks to escape h Stove must not be operated by young children or someone unfamiliar with stove s operation i Do not service or clean this appliance without disconnecting the power cord j not abuse the door glass by striking slamming or similar trauma Do not operate the stove with the glass removed cracked or broken k High ambient temperature in summer time may cause the heat sensors on the stove to activate the blowers disconnect the stove when not used for extended periods 23 MAINTENANCE FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS NEVER CLEAN WHEN HOT NOTE Inspect burn pot periodically to see that holes have not become plugged If so clean thoroughly ASH REMOVAL The HYBRID 35 stove has an ash drawer located under the firebox not available for insert installation To remove ashes a Make sure fire is out and the firebox is cool b Open the door and remove the baffle from the firebox Slide each side of the baffle toward the center to remove Figure 47 Close the door c With the door closed clean heat exchanger tubes by sliding the cleaning rod back and forth see Cleaning section and Figure 43 amp 44 d Open the door and remove the burn pot by grasping it and pulling straight out Scrape the burn pot with
39. imney sweep VENT MANUFACTURER S F X or installer to determine its structural integrity INSTRUCTIONS N a P 5 3 TOP PLATE You must run a pipe from the stove outlet to 18 inches above the top of the chimney Install a blanking plate and the chimney pipe and if used the outside air pipe as shown in Figure 20 Attach the DuraVent adapter a section of pipe and clean out tee making sure the clean out tee is centered in the chimney flue area Use RTV metallic tape and a minimum of three self taping screws at 3 BTANEING PEATE all joint connections to ensure a tight seal E Position the stove adhering to the clearances in Figures 1 amp 2 OPTIONAL OUTSIDE AIR Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe Install and seal with flexible waterproof sealant to prevent water leakage Install vent cap CLEAN OUT TEE Figure 20 Venting through masonry chimney INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY VERTICAL ROOF VENT NOTE Follow L Vent chimney manufacturer s instructions 1 Install the trim collar An adjustable pipe length and adapter may be needed to align and complete the connection to the stove Position stove adhering to the clearances in Figures 1 amp 2 Mark m
40. in 29 ERROR CODE H Possible Causes Possible Remedies One of the two L 250 automatic high temperature switch has The L 250 automatic high temperature switch is located on the tripped auger housing top and bottom It will send a signal to the control board if the auger housing overheats Wait until the stove cools down YOU NEED TO INSPECT YOUR UNIT AT THIS POINT There might be a problem with another component or the installation causing the stove to overheat Reset the stove and restart it Call a technician if you get this code again STOVE STOPS FEEDING PELLETS AND SHOWS See procedure below to restart the stove CODE BEFORE RESETING TO RESET H1 H2 H3 Heat exchanger and or exhaust system 4 is are clogged Refer to owner s manual Press simultaneously for 2 seconds and for maintenance procedures icons After 3 attempts reset is no longer possible Call SBI technical support STOVE STOPS FEEDING PELLETS AND SHOWS ERROR CODE d Possible Causes Possible Remedies The hopper lid has stayed open for more than 3 minutes As a security measure the auger will stop turning and feeding pellets as soon as the hopper lid opens It will resume normal operation as soon as the hopper lid is closed However if the hopper lid stays open for more than 3 minutes the unit will stop and a code d will appear on the control board Close the hopper lid Reset the unit and start it again SMO
41. is warranty applies to normal residential use only Damages caused by misuse abuse improper installation lack of maintenance negligence or accident during transportation are not covered by this warranty This warranty does not cover any scratch corrosion warping or discoloration caused by over firing abrasives or chemical cleaners Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty The manufacturer may require that defective products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product 1s found to be defective the manufacturer will repair or replace such defect and reasonable transportation fees will be refunded Repair work covered by the warranty executed at the purchaser s domicile by an authorized qualified technician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All labour and freight costs covered by this warranty are limited according to the table below
42. manufacturer s instructions 1 Position stove adhering to clearances shown in Figures 1 amp 2 TERMINATION WALL COLLAR THIMBLE E n X n STRAP A __ CLEANOUT Figure 15 Venting through wall FN Z VERTICAL ROOF VENT S gt Se uu E 7 m ee be PR 2 VERTICAL LENGTH 4 EVL 4 X 0 5 2 FOLLOW CHIMNEY OR VENT MANUFACTURER S INSTRUCTIONS wm VERTICAL LENGTH 4 EVL 4 0 5 2 COUPE FEU WALL STRAP m VERTICAL LENGTH4 EVL 4 X 0 5 2 2 Determine position of hole in wall directly behind stove exhaust vent CLEAN OUT refer to figure 4 T 90 ELBOW T LEE 5 3 Always maintain 3 clearance from combustible materials gt 4 Install L Vent wall thimble per L Vent manufacturer s instructions 5 Attach enough piping to go through and extend at least 6 beyond T exterior wall An 8 foot vertical pipe run is suggested where possible HORIZONTAL RUN EVL I pee ee to reduce the possibility of smoke spillage caused by negative pressure Figure 16 Venting trough wall 6 Attach cap and seal outside wall thimbles with non hardening waterproof mastic Termination should not be located so that hot exhaust gases can ignite trees shrubs or grasses or be a hazard
43. nd face door opening or stove body refer to fig 3 DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE INSTALLATION OF THIS UNIT INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT Figure 2 Corner installation j bs N j N Fi MANUFACTURER Figure 3 Floor protection TIVM LNAOVICV COMBUSTION AIR SUPPLY For a mobile home installation the stove must be connected to an outside source of combustion air 3 inside diameter metallic pipe either flexible or rigid may be attached to the inlet at the stove s rear refer to figures 4 5 amp 6 A rodent guard minimum 1 4 wire mesh must be used at the terminus refer to figure 5 All connections must be secured and airtight by either using the appropriately sized hose clamp and or UL 181 AP foil tape For mobile home installations only combustion air supply conduit may not exceed 10 feet Sources of Outside Combustion Air hole in wall behind the stove Figure 5 e A hole in floor near stove rear terminating only in a ventilated crawl space Figure 6 WHEN OUTSIDE AIR IS NOT USED If outside air is not used it is important that combustion air be easily available to the air inlet A closable outside air register can be used in tightly insulated homes VENTING The HYBRID 35 is certified for use with Vent type UL 103 or ULC S629M and Chimney type UL 64
44. nition to take place After there is a flame the damper can then be adjusted for the desired feed setting Blockage in igniter tube or inlet for igniter tube Remove the burn pot and clean it thoroughly Make sure that all openings are clear Find the igniter tube coming out of the burn pot housing It is a small tube located on the back of the burn pot housing Make sure it is clear Make sure there is not any debris around the igniter element or inside the igniter tube Bad igniter element Put power directly to the igniter element Watch the tip of the igniter from the front of the stove After about 2 minutes the tip should glow If it does not the element is bad and must be replaced You may need a technician to perform this test The thermistor heat sensor has malfunctioned The thermistor is a heat sensor attached to the exhaust housing Its function is to tell the control board that the unit has ignited properly by measuring the temperature in the exhaust The stove will not feed pellets at the desired heat setting until it has received a signal from the thermistor heat sensor If the thermistor heat sensor is bad the unit will go out and stop after the ignition cycle If this situation occurs call your dealer or technician The control board is not sending power to the igniter Check the voltage going to the igniter during ignition It should be a full current If the voltage is lower than full current check the wiring If the wiring
45. otate the bottom end of the auger shaft down towards you until you can pull the shaft down out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger housing for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam Clean the auger housing thoroughly to remove all pellet dust 7 fuse on the control board has blown Remove the control board Check if the F2 fuse on the back is good if not replace it with a 7 5 Amp 250 Volt fuse Plug the stove back in and try to run the unit 8 The thermistor heat sensor has malfunctioned The thermistor is a heat sensor located on the exhaust housing Its function is to tell the control board that the unit has ignited properly by measuring the heat in the exhaust The pellet stove will not start feeding pellets at the desired heat setting until it has received a signal from the thermistor heat sensor f the thermistor heat sensor is bad the unit will stop after the ignition cycle If this situation occurs call your dealer or technician 28 STOVE FEEDS PELLETS BUT WILL NOT IGNITE AND SHOWS ERROR CODE L Possible Causes Possible Remedies Air damper open too far for ignition Adjust the air supply toward the minimum setting for startup In some situations it may be necessary to have the damper completely closed for ig
46. paper towel is usually sufficient Never use abrasive cleaners on the glass or door Check fuel in the hopper and refill if necessary NOTE The HYBRID 35 Hopper can hold up to 35 Ibs of pellets BUILDING A FIRE Never use a grate or other means of supporting the fuel Use only the OSBURN approved burn pot NOTE During the first few fires your stove will emit an odor and a small amount of fumes as the high temperature paint cures or becomes seasoned to the metal Maintaining smaller fires will minimize this Avoid placing items on stovetop during this period because paint could be affected Make sure the room 15 well ventilated Open windows Odors and fumes released during this process are unpleasant but they are not toxic LIGHTING PROCEDURE a Fill hopper and clean burn pot b Press on off button 10 To select the thermostat mode press It will blink every 5 seconds to indicate the mode as been selected After 2 minutes when the display turns itself off the thermostat icon will be displayed at 50 of is brightness c the flame is too low in the burn or the stove have difficulty to light Adjust the air supply toward the minimum setting for start up In some situations it may be necessary to have the damper completely closed for ignition to take place After there is a flame the damper can then be adjusted for the desired feed setting If that doesn t fix verify if the burn pot gaskets are in place and in good condition d A
47. re preventing combustion fumes from spilling into the room If the temperature in the auger rises beyond a certain acceptable level two high temperature switches located under and above auger housing will stop the fuel feed system and an error will appear CODE BEFORE RESETING TO RESET H1 H2 H3 Heat exchanger and or exhaust system OR H4 is are clogged Refer to the owner s manual for maintenance procedures Press simultaneously for 2 seconds After 3 attempts reset is no longer possible call SBI technical support DAMPER OPERATION INSERT Figure 40 Damper operation Stove amp Insert 21 OPERATING THE STOVE USING thermostat will help you maintain a constant house temperature automatically millivolt or 24 Volt thermostat is required fixed wall mount or remote model can be used THERMOSTAT INSTALLATION Unplug the stove from the power outlet Connect two thermostat wires to terminal block located lower right side of the back of the stove To do so loosen the two screws and insert the wires in the terminals Tighten the two screws See Figure 41 If you are using a wireless wall thermostat or hand held thermostatic remote control you can locate the receiver behind the stove s back panel on the right side just below the terminal block Most receivers are already equipped with quick connect terminals Simply unplug
48. rt press refill the hopper and press until pellets begin to fall into the burn pot Press 10 to start the unit COMBURANT AIR DAMPER CONTROL The control on the stove is located the right hand side panel or on the right hand side decorative panel for the insert This control is used to adjust the air intake manually depending on the type of installation and different brands of pellets used It allows you to improve the efficiency of your stove Providing correct combustion air will reduce the frequency of cleaning your door glass and reduce creosote build up of creosote inside your stove and chimney You should adjust the damper based on the fire s appearance A low reddish dirty fire can be improved by increasing the air supply using the damper rod A blow torch fire can be improved by reducing the air supply Through trial and error you will find the best setting Consult your dealer if you need help REFUELING We recommend that you do not let the hopper drop below 1 4 full If the hopper lid stays open more than 3 minutes an error will appear To restart press icon and then press For insert installation use the removable door handle to open and close hopper lid Figure 38 amp 39 Figure 39 Figure 38 Hopper lid Removable handle KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING THE HOPPER MAY BE FILLE
49. take pipe Visually inspect the air intake pipe that leads into the burn pot for foreign material Combustion exhaust blower is not spinning fast enough Test the RPM on the blower separately bypassing the control board after the blades have been cleaned The RPM should be approximately 3000 RPM You will need a technician to perform this test Bad pellets The brand or the batch of pellets used may be of poor quality If possible try a Applies to GLASS SOOTS UP AT A VERY FAST RATE Only different brand of pellets You might also want to try a brand that is made from a different type of wood softwood vs hardwood Different woods have different characteristics that affect the combustion Your pellets may also be too humid Make sure you store your fuel properly in a dry ventilated area ERROR CODES MESSAGE 9 CORRESPONDING ERROR Pressure switch error OH L 250 automatic high temperature switches located under and above the auger L 250 manual reset high temperature switch located beside convection blower Hopper lid stayed open more than 3 minutes Inverted polarity in power outlet Will not keep the stove from operating SMOKE SMELL OR SOOT BUILD UP Because it is a wood burning device your HYBRID 35 may emit a faint wood burning odor If this increases beyond normal or if you notice an unusual soot build up on walls or furniture check your exhaust system carefully for leaks All joints should
50. the center of the hole where the pipe is to pierce the masonry ge E chim ney FOLLOW CHIMNEY OR NE VENT MANUFACTURER S INSTRUCTIONS T TOP PLATE It will be necessary to cut out the masonry around the location of the pipe center mark Cut a 4 inch diameter hole for 3 inch pipe and 5 inch diameter hole for 4 inch pipe Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe Install the tee on the bottom of the vertical pipe system and lower it down the chimney until the center branch of the tee is level with the center of the hole in the masonry as shown in Figure 21 Install and seal the top plate from step 3 with flexible waterproof E sealant Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three 1 4 WALL stainless steel sheet metal screws Seal all joints and seams around THIMBLE the collar Connect the horizontal pipe by pushing it through the hole in masonry and lining it up with the branch in the tee Push the pipe into a the tee while twisting it to lock it into the tee ae Ae eee CLEAN OUT If desired once the horizontal pipe is in place the space
51. to children Exhaust gases can reach temperatures of 500 F and cause serious burns if touched Locate terminations a not less than 3 feet above any forced air inlet located within 10 feet b not less than 4 feet below or horizontally from or one foot above any door window or gravity air inlet into any building c not less than two feet from an adjacent building and not less than 7 feet above grade when located adjacent to a public walkway Mobile home installations must use a spark arrester 10 VERTICALLY WITH NEW CHIMNEY SYSTEM Refer to Figure 18 amp 19 for basement installation 12 MINIMUM CLEARANCE __ TOROOF VERTICAL ROOF VENT NOTE Follow L Vent chimney manufacturer s instructions OPTION To achieve a centered vertical installation a 45 elbow and a clean out tee can be used to offset the pipe from the exhaust outlet to the 4 rear center of the stove STORM COLLAR oS JL d OPTION Install L Vent elbow in place of clean out tee Locate stove Drop E NAME PE C plumb bob to center of tee outlet mark point on ceiling Install ceiling SES SHIELD support and L Vent pipe per L Vent manufacturer s instructions 1 Always maintain 3 from combustible materials When P4 passing through additional floors or ceilings always install firestop n spacer 2 After lining up for hole in roof cut either a round square hole in roof always 3
52. ture setting e YOUR THERMOSTAT SHOULD BE INSTALLED BY AN AUTHORIZED DEALER OR QUALIFIED TECHNICIAN 22 THERMOSTAT WIRE TERMINAL Figure 41 Thermostat terminal SHOULD BE AVOIDED D MINIMUM DISTANCE 15 FEET Figure 42 Thermostat location OPERATING SAFETY PRECAUTIONS PLEASE READ THIS a f you notice a smoldering fire burnpot full but no visible flame AND a heavy smoke buildup in firebox immediately TURN OFF the stove but DO NOT unplug it Do not open the door change the damper setting or tamper with any controls on the stove Wait until smoke inside the firebox clears and blowers shut down Do as instructed in PRE START UP CHECK and LIGHTHING PROCEDURE then attempt to restart the fire If the problem persists contact your dealer Please note that smoke build up during ignition may occur Smoke can accumulate in the firebox for a few seconds just before the igniter is hot enough to fire up the pellets in the burn pot This is normal As soon there is fire in the burn pot smoke will disappear b DO NOT STORE OR USE FLAMMABLE LIQUIDS ESPECIALLY GASOLINE IN THE VICINI
53. utput will change and each gradient will indicate the level from 1 to 6 RESET D The reset icon is used to clear any error on the control before restarting your stove This icon is only visible when you have an error code on the display HEAT LEVEL OPENING DOOR The door should be opened only for maintenance purposes CONVECTION BLOWERS ROOM AIR FANS Upon starting your stove the convection blowers will not come on until the stove s heat exchanger has warmed up This usually takes about 10 to 15 minutes from start up Speed will vary with the selected feed rate except if the noise reducer mode has been activated 19 Your stove uses a unique patented technology called opposed to most other stoves which use only exhaust blower your HYBRID 35 uses a motor on which are mounted two housings with impeller blades One housing serves for combustion and the other for exhaust This is why we refer to the combustion exhaust blower throughout this manual The COMBEX system balances combustion air and uptake to provide clean worry free combustion which is less dependent on the leak tightness of the device and the quality of the combustible IF THE STOVE RUNS OUT OF PELLETS The fire goes out and the auger motor and blowers will run until the stove cools down This will take a few minutes After the stove s components stop running an error message will appear E o amp UO To resta
54. ve Builder International Inc grants no warranty implied or stated for the installation or maintenance of your stove and assumes no responsibility of any consequential damage s TABLE CONTENTS INTRODUCTION caca ae ane an a a tien Cub an nee lan Dee D Dui e exacta a Lud Cn Edu ide RR VERE 2 SAFETY PRECAUTIONS cuc c RE Re Ro RC RE C o E ER E nai DR E n KOC we 3 TABLE OF CONTENTS cri axi aj c ERR w E KR E Kew EE Rc CR n Ec t RR cu Bn D i E a wc van kon nn 4 FREESTANDING INSTALLATION Pu tant es ER ERE ESTA 6 HYBRID 35 FREESTANDING PELLET STOVE 6 RP RAT 6 6 COMBUSTION AIR SPY 7 WHEN OUTSIDE AIR IS NOT USED e cccccccscesscesscesscesscesscesscesscesscesscesscesscesscssscssscesscsscssesucssuecesseeseesaceensens 7 PASS NNNM 7 STOVE ASSI cae betaine 8 EQUIVALENT VENT LENGHT 10 INSTALLATION CONFIGURATIONS darte edad 10 HORIZONTALLY THROUGH 10 VERTICALLY WITH NEW CHIMNEY SYSTEM cc cccscsscesscescesccessccsccssecssccssesseessceasessecssesasesseesseeaeeaees 11 VERTICALLY INTO EXISTING CHIMNEY SYSTEM eerte therein enne 11 VERTICALLY INTO EXISTING MASONRY FIREPLACE eene trennen 12 INSTALLATIO
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