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Orion 2xx User's Manual

1. 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 32 ASSURED QUALITY amp SERVICE COST LESS Service Policy Owners of Magnetrol Orion Instruments controls may request the return of a or any part of an instrument for complete rebuilding or replacement They will be rebuilt or replaced promptly Instruments returned under our service policy must be returned by prepaid transportation Magnetrol Orion will repair or replace the control at no cost to the purchaser or owner other than transportation if 1 Returned within the warranty period and 2 The factory inspection finds the cause of the claim to be covered under the warranty If the trouble is the result of conditions beyond our con trol or is NOT covered by the warranty there will be charges for labor and the parts required to rebuild or replace the equipment In some cases it may be expedient to ship replacement parts or in extreme cases a complete new instrument to replace the original equipment before it is returned If this is desired notify the factory of both the model and serial numbers of the instrument to be replaced In such cases credit for the materials returned will be determined on the basis of the applicability of our warranty No claims for misapplication labor direct or consequen tial damage will be allowed 7 Magnetrol Return Material Procedure So that we may efficiently process any materials that are returned
2. 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 5 3 Specifications 5 3 3 Physical Enclosure finish Baked on polymer powder coat Enclosure rating NEMA 4X7 9 IP 66 i Sensor length 6 to 400 inches 15 to 999 cm 279 Inches mm Flanged or NPT Connection Direct Insertion Top Mount a eps Bottom Mount Offset Bottom Mount Offset High Temperature Bend 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus Top Mount Offset Top Mount Offset High Temperature Bend PL Gemini Bottom Mount Offset and Secondary Transmitter 26 5 4 1 Replacement Parts Electronic module Display amp FOUNDATION fieldbus 031 2840 001 Q Terminal board FOUNDATION fieldbus 030 9151 004 O ring Viton 012 2201 237 Aluminum housing cover without glass 004 9193 002 amp Aluminum housing cover with glass 036 4410 003 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 5 5 Model Numbers 5 5 1 Enhanced Jupiter Magnetostrictive Transmitter TRANSMITTER TYPE Enhanced Jupiter Magnetostrictive OUTPUT LCD display 4 20 mA amp HART SIL 1 LCD display amp FOUNDATION Fieldbus LCD display 4 20 mA amp HART SIL 2 Interface transmitter 4 20 mA amp HART with LCD display 2 floats Interface transmitter FoUNDATION Fieldbus with LCD display 2 floats
3. HOUSING MATERIAL MOUNTING AND CONDUIT ENTRY Cast Aluminum Integral Mount with NPT Conduit Entry FM EP NI amp IS Cast Aluminum Integral Mount with M20 Conduit Entry FM EP NI amp IS 316 SS Integral Mount with NPT Conduit Entry FM ER NI amp IS 316 SS Integral Mount with M20 Conduit Entry FM EP NI amp IS Cast aluminum Integral Mount with NPT conduit entry ATEX EEx d Cast aluminum Integral Mount with M20 conduit entry ATEX EEx d 316 SS Integral Mount with NPT conduit entry ATEX EEx d 316 SS Integral Mount with M20 conduit entry ATEX EEx d Cast aluminum Integral Mount with NPT conduit entry ATEX EEx ia Cast aluminum Integral Mount with M20 conduit entry ATEX EEx ia 316 SS Integral Mount with NPT conduit entry ATEX EEx ia 316 SS Integral Mount with M20 conduit entry ATEX EEx ia CONFIGURATION see drawings on page 34 Direct Insertion Construction codes 1 through 7 Top Mount Construction code 1 Top Mount Offset Construction code 1 Top Mount Offset high temperature bend Construction code 7 Bottom Mount Offset Construction code 1 Bottom Mount Offset high temperature bend Construction code 7 MATERIALS OF CONSTRUCTION 316 316L SS standard 4 250 F 4120 C Maximum Direct Insertion 200 F 95 316 316L SS high temperature 500 F 260 C Maximum Q Hastelloy C 4200 F 495 C Maximum Monel 4 200 F 4 95 C Maximum Electropolished 316 316L SS 200 F 495 C M
4. RF ANSI Flange DN25 PN160 DIN 2527 Form E Flange 17 300 RF ANSI Flange DN25 PN250 DIN 2527 Form E Flange 1 600 RF ANSI Flange DN25 PN320 DIN 2527 Form E Flange 1 900 1500 RF ANSI Flange DN25 PN400 DIN 2527 Form E Flange 1 2500 RF ANSI Flange DN40 PN16 DIN 2527 Form B Flange 1 600 RTJ ANSI Flange DN40 PN25 40 DIN 2527 Form B Flange 1 900 1500 RTJ ANSI Flange DN40 PN64 100 DIN 2527 Form E Flange 1 2500 RTJ ANSI Flange DN40 PN160 DIN 2527 Form E Flange 1 14 3A Tri Clamp Material Code 6 only DN40 PN250 DIN 2527 Form E Flange 2 NPT thread DN40 PN320 DIN 2527 Form E Flange 2 150 RF ANSI Flange DN40 PN400 DIN 2527 Form E Flange 2 300 RF ANSI Flange DN50 PN16 DIN 2527 Form B Flange 2 600 RF ANSI Flange DN50 PN25 40 DIN 2527 Form B Flange 2 900 1500 RF ANSI Flange DN50 PN64 DIN 2527 Form E Flange 2 2500 RF ANSI Flange DN50 PN100 DIN 2527 Form E Flange 2 6008 RTJ ANSI Flange DN50 PN160 DIN 2527 Form E Flange 2 900 1500 RTJ ANSI Flange DN50 PN250 DIN 2527 Form E Flange 2 2500 RTJ ANSI Flange DN50 PN320 DIN 2527 Form E Flange 2 3A Tri Clamp Material Code 6 only DN50
5. it is essential that a Return Material Authorization RMA number be obtained from the fac tory prior to the material s return This is available through Magnetrol Orion s local representative or by contacting the factory Please supply the following infor mation 1 Company Name Description of Material Serial Number Reason for Return Application SRS GS T9 Any unit that was used in a process must be properly cleaned in accordance with OSHA standards before it is returned to the factory A Material Safety Data Sheet MSDS must accompany material that was used in any media All shipments returned to the factory must be by prepaid transportation All replacements will be shipped F O B factory 5300 Belmont Road Downers Grove Illinois 60515 4499 630 969 4000 Fax 630 969 9489 e www magnetrol com 145 Jardin Drive Units 1 amp 2 Concord Ontario Canada L4K 1X7 905 738 9600 Fax 905 738 1306 Heikensstraat 6 B 9240 Zele Belgium 052 45 11 11 Fax 052 45 09 93 Regent Business Ctr Jubilee Rd Burgess Hill Sussex RH15 9TL U K 01444 871313 Fax 01444 871317 ORION INSTRUMENTS A Magnetrol Company 6646 Complex Drive Baton Rouge Louisiana 70809 225 906 2343 Fax 225 906 2344 www orioninstruments com Copyright O 2008 Magnetrol International Incorporated All rights reserved Printed in the USA 2007 Fieldbus Foundation HARTO is a registered trademark of the HART Communica
6. 00 x 2 75 float bO x 70 mm 1 00 1 12 MB 2 00 x 2 75 float 50 x 70 mm NB 2 30 x 3 00 float 58 5 x 76 mm Pressure Temperature PSIG S o 316 316L SS 350 Lam ccu Hastelloy C 276 300 4 Titanium CP2 eee OU EX T LPS LPS LLPPM 0 100 200 300 400 500 Temperature F eL LET EE FLL PB 1 85 x 3 00 float 47 x 76 mm Specify measuring range in QB 2 00 x 2 75 float 50 x 70 mm Inches when tenth digit is Code E lengths from 6 to 400 inches Inch Code Example 24 inches Code 024 Specify measuring range in Centimeters when tenth digit is Code M lengths from 15 to 999 cm Centimeter Code Example 60 cm Code 060 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus D Float is weighted to sink through specific gravity A and float on specific gravity B Q The bottom 3 inches of SIL 2 direct insertion probes are inactive The inactive area is used to detect float failure 30 Appendix Transducer Block Parameters References 1 FOUNDATION fieldbus A Pocket Guide Ian Verhappen Augusto Pereira PARAMETER NAME PARAMETER LABEL 2 FOUNDATION fieldbus System Engineering Guidelines AG 181 PARAMETER NAME PARAMETER LABEL 0 BLOCK_STRUCTURE BLOCK STRUCT 34 IN
7. LOCATION Class I Division 1 Groups A B C D Class II Division 1 Groups E F G Class III Division 1 UNCLASSIFIED LOCATION Uo Voc or Vt 17 5V To Isc or It 500mA Po 1 0W or Any FM CSA Approved Jupiter Transmitter Intrinsically Safe Model 2XX XXXXXXX XXX Associated Apparatus with Parameters suitable for the Ui Vmax 17 5V FISCO Concept Ii imax 500 mA Pi 5 5W Ci lt 5nF Lix10uH Leakage current lt 504A FISCO Concept The FISCO concept allows interconnection of intrinsically safe apparatus to associated apparatus not specifically examined in such combination The criteria for the interconnection is that the voltage Ui or Vmax the current Ii or Imax and the power Pi which intrinsically safe apparatus can receive and remain intrinsically safe considering faults must be equal or greater than the voltage Uo or Voc or Vt the current Io or Isc or It and the power Po or Pt levels which can be delivered by the associated apparatus considering faults and applicable factors In addition the maximum unprotected capacitance Ci and Li of each apparatus other than the termination connected to the fieldbus must be less than or equal to 5nF and 10H respectively In each segment only one active device normally the associated apparatus is allowed to provide the necessary energy for the fieldbus system The voltage Uo or Voc or Vt of the associated apparatus has to be limited
8. Non Hazardous NOTE 10 For CSA Certification CSA Certified Barriers with linear output characteristics MUST BE USED Refer to table for proper barrier selection 2 Control equipment connected to protective barriers must not use or generate more than 250 Vdc or Vrms 3 NRTL listed dust tight seals must be used when device is Sua os TYPIGAELINEATE BARRIER OUTPUTS installed in Class II amp Ill environments Voc Ca La minimum 4 No revisions to this drawing without FMRC and CSA 80mA 30v 0 12uF 4 0mH 100mA 28V 0 13uF 3 0mA approval T s 120mA 26V 0 17uF 2 3mA 5 For CSA Exia Intrinsically Safe Securitie Intrinseque 140m 24V O 21uF ATA 6 For CSA Waming Explosion Hazard Substitution of components may impair suitability for hazardous Locations 7 For supply connections use wire suitable for operating Non Linear Barriers must not be used temperature For 71 C ambient use wire with a minimum Their Voc amp La values are typically much temperature rating of 75 C less than values given in the above table 8 The device can also be installed in Class Div 2 Groups A B P Magnetrof 5300 BELMONT ROAD DOWNER S GROVE ILLINOIS 60515 AREA CODE 630 869 4000 099 5063 F Drawing Last Modified Monday August 14 2006 11 15 26 AM SHEET 2 OF3 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 5 2 3 Agency Drawing HAZARDOUS CLASSIFIED
9. PN400 DIN 2527 Form E Flange 3 150 RF ANSI Flange DN80 PN16 DIN 2527 Form B Flange 3 300 RF ANSI Flange DN80 PN25 40 DIN 2527 Form B Flange 3 600 RF ANSI Flange DN80 PN64 DIN 2527 Form E Flange 3 900 RF ANSI Flange DN80 PN100 DIN 2527 Form E Flange 3 1500 RF ANSI Flange DN80 PN160 DIN 2527 Form E Flange 3 2500 RF ANSI Flange DN80 PN250 DIN 2527 Form E Flange 3 600 RTJ ANSI Flange DN80 PN320 DIN 2527 Form E Flange 3 900 RTJ ANSI Flange DN80 PN400 DIN 2527 Form E Flange 3 1500 RTJ ANSI Flange DN100 PN16 DIN 2527 Form B Flange 3 2500 RTJ ANSI Flange DN100 PN25 40 DIN 2527 Form B Flange 3 3A Triclamp Material Code 6 only DN100 PN64 DIN 2527 Form E Flange 4 1508 RF ANSI Flange DN100 PN100 DIN 2527 Form E Flange 4 300 RF ANSI Flange DN100 PN160 DIN 2527 Form E Flange 4 6008 RF ANSI Flange DN100 PN250 DIN 2527 Form E Flange 4 900 RF ANSI Flange DN100 PN320 DIN 2527 Form E Flange 4 15001 RF ANSI Flange DN100 PN400 DIN 2527 Form E Flange CERERE du 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus Model Numbers 5 5 1 Enhanced Jupiter Magnetostrictive Transmitter FLOAT The floats lis
10. designed and manufactured for years of trouble free operation over a wide range of condi tions Common transmitter problems are discussed in terms of their symptoms and recommended corrective actions Solution Remove transmitter from piping column and test with re alignment magnet Run magnet from bottom to top of probe Check zero and span calibration If no change in output consult the factory Float stuck Probe bent Chamber Ensure that the magnetic level indicator is plumb The process fluid being measured may be too viscous and heat tracing may be required to make the material more fluid The specific gravity of the process fluid and float weight may need to be reverified The liquid being measured may contain magnetic particles collecting on the magnetic section of the float causing drag If this happens magnetic trap assemblies can be purchased from the factory Visual inspection of the float may be required to see if the float has collapsed Basic configuration data is questionable Reconfigure probe length and offset Ensure the level is accurate Reconfigure loop values Turbulence increase damping factor until readings stabilize 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 5 1 2 Status Messages Display Message OK Initial Default Cal Lo Temp Hi Temp Float 2 Fail Float 1 Fail No Signal Snsr Brd Fail DfltParm Action None None Factory set default cal
11. potentially dangerous situations or serious hazards In this manual a warning indicates an imminently hazardous situation which if not avoided could result in serious injury or death Safety Messages Follow all standard industry procedures for servicing elec trical equipment when working with or around high voltage Always shut off the power supply before touch ing any components WARNING Explosion hazard Do not connect or dis connect equipment unless power has been switched off or the area is known to be non hazardous Low Voltage Directive For use in Installation Category II Pollution Degree 2 If equipment is used in a manner not specified by the man ufacturer protection provided by the equipment may be impaired Notice of Trademark Copyright and Limitations Orion amp Orion logotype Magnetrol amp Magnetrol logotype and Jupiter are registered trademarks of Magnetrol International Copyright 2007 Magnetrol International All rights reserved Performance specifications are effective with date of issue and are subject to change without notice Magnetrol reserves the right to make changes to the product described in this manual at any time without notice Magnetrol makes no warranty with respect to the accuracy of the information in this manual Warranty All Magnetrol Orion electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of o
12. the transducer and the associated output range LOW_CUT Limit used in square root processing PV_FTIME Time constant of a single exponential filter for the PV in seconds FIELD_VAL Raw value of the field device in of PV range with a status reflecting the Transducer condition before signal characterization L_TYPE or filtering PV_FTIME UPDATE_EVT This alert is generated by any change to the static data BLOCK_ALM The block alarm is used for all configuration hardware connection failure or system problems in the block ALARM_SUM The current alert status unacknowledged states unreported states and disabled states of the alarms associated with the function block ACK_OPTION Selection of whether alarms associated with the function block will be automatically acknowledged ALARM_HYS Amount the PV must return within the alarm limits before the alarm condition clears Alarm hys teresis expressed as a percent of the span of the PV HI HI PRI Priority of the high high alarm HI HI LIM The setting for high high alarm in engineering units HI PRI Priority of the high alarm HI LIM The setting for high alarm in engineering units LO PRI Priority of the low alarm LO LIM The setting for low alarm in engineering units LO LO PRI Priority of the low low alarm LO LO LIM The setting for low low alarm in engineering units HI HI ALM The status for high high alarm and its associated time stamp 46
13. to 999 cm 3 button menu driven data entry and system security 2 line x 8 character display FOUNDATION fieldbus H1 31 25 kbits sec ITK 4 61 Yes Device type Linkmaster 9 VDC 15 mA 0X01 1xRB 2xAl s Adjustable 0 25 seconds Fieldbus General Purpose Explosion Proof 9 to 32 VDC 17 mA maximum current draw FISCO FNICO Housing Material Cable Entry 5 3 2 Performance Accuracy Repeatability Linearity Maximum level rate of change Response time Warm up Upper dead zone Lower dead zone Ambient temperature range Process temperature 9 17 5 VDC 17 mA maximum current draw Aluminum A356T6 0 2096 copper optional 316 stainless steel NPT and M20 0 015 0 005 of full span or 0 005 0 127 mm whichever is greater 0 020 of full span or 0 031 0 794 mm whichever is greater 6 inches per second 0 1 second lt 5 second None lt 2 5 cm SIL 2 lt 5 13 cm Transmitter 40 to 175 F 40 to 80 C LCD 10 to 160 F 20 to 70 C External Mount 40 to 4248 F 40 to 120 C 320 to 4850 F 195 to 455 C with factory insulated MLI Direct Insertion 40 to 200 F 40 to 495 C High temperature probe 40 to 500 F 40 to 260 C Humidity 0 to 99 non condensing Electromagnetic compliance Maximum Pressure Direct Insertion 25 EN 61326 1700 psig 100 F limited to the pressure rating of the selected flange or float
14. to point but rather are multidropped and wired in parallel on a single pair of wires referred to as a segment e FOUNDATION fieldbus is a system that allows the user to distribute control across a network Fieldbus devices are smart and actually maintain control over the system ms 6234 feet 1900 meters maximum gt Terminator I I I I I I m Power T 0 i Conditioner t I I I I I I 1 Power Supply I Control Room Typical Fieldbus Installation Unlike 4 20 mA analog installations in which the two wires carry a single variable the varying 4 20 mA current a dig ital communications scheme such as FOUNDATION fieldbus considers the two wires as a network The network can carry many process variables as well as other information The Enhanced Jupiter transmitter is a FOUNDATION fieldbus registered device that communicates with the H1 FOUNDATION fieldbus protocol operating at 31 25 kbits sec The H1 physical layer is an approved IEC 61158 standard An IEC61158 shielded twisted pair wire segment can be as long as 6234 feet 1900 meters without a repeater Up to 4 repeaters per segment can be used to extend the distance The maximum number of devices allowed on a Fieldbus segment is 32 although this depends on the current draw of the devices on any given segment 46 649 Jupiter Magnetostricti
15. 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus FAULT_STATE SET_FSTATE CLR_FSTATE these only apply to output function blocks The Model 2xx has no output function blocks MAX NOTIFY the maximum number of alert reports that the transmitter can send without getting a confirmation The user can set the number low to control alert flooding by adjusting the LIM_NOTIFY parameter value LIM NOTIFY the maximum numbers of unconfirmed alert notify messages allowed No alerts are reported if set to zero CONFIRM_TIME the time that the transmitter will wait for confirmation of receipt of a report before trying again Retry will not occur if CONFIRM_TIME 0 WRITE_LOCK When set to LOCKED will prevent any external change to the static or non volatile data base in the Function Block Application of the transmitter Block con nections and calculation results will proceed normally but the configuration will be locked UPDATE_EVT Update Event is an alert generated by a write to the static data in the block BLOCK_ALM Block Alarm is used for configuration hardware connection or system problems in the block The cause of any specific alert is entered in the subcode field The first alert to become active will set the Active status in the Status attribute As soon as the Unreported status is cleared by the alert reporting task another block alert may be reported without clearing the Active status if the
16. 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 16 17 HI_ALM The status for high alarm and its associated time stamp LO_ALM The status for low alarm and its associated time stamp LO LO ALM The status for low low alarm and its associated time stamp The TRANSDUCER and AI blocks MODE BLK parame ter must be set to AUTO to pass the PV Value through the AI to the network Transducer scaling called XD SCALE is applied to the PV from the CHANNEL to produce the FIELD VAL in percent Valid XD SCALE in engineering units is limited to the three allowable codes of centimeters cm inches in and percent 96 The AI can have a BLOCK ERR when 1 Channel is not set correctly NOTE XD SCALE does not have suitable engineering units or has range incompatibility SIMULATE parameter is active AI block MODE is O S out of service This can be caused by the Resource Block being OOS or the Al Block not scheduled for execution L TYPE not set or set to Direct with improper OUT SCALE The AI uses the STATUS OPTS setting and the TRANS DUCER PV LIMIT value to modify the AI PV and OUT QUALITY Damping Filter is a feature of the AI block PV FTIME parameter is time constant of a single exponential filter for the PV in seconds This parameter can be used to dampen out fluctuation in level due to excessive turbulence The AI block has multiple ALARM functions that monitor the OUT param
17. ATION fieldbus device is deter mined by the arrangement of a system of blocks defined by the Fieldbus Foundation The types of blocks used in a typi cal User Application are described as follows Resource Block describes the characteristics of the FOUNDATION fieldbus device such as the device name manufacturer and serial number Function Blocks are built into the FOUNDATION fieldbus devices as needed to provide the desired control system behavior The input and output parameters of function blocks can be linked over the Fieldbus There can be numerous function blocks in a single User Application Transducer Blocks contain information such as calibration parameters and sensor type They are used to connect the sensor to the input function blocks 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 2 1 4 An important requirement of Fieldbus devices is the inter operability concept mentioned earlier Device Description DD technology is used to achieve this interoperability The DD provides extended descriptions for each object and provides pertinent information needed by the host system DDs are similar to the drivers that your personal computer PC uses to operate peripheral devices connected to it Any Fieldbus host system can operate with a device if it has the proper DD and Common File Format CFF for that device The most recent DD and CFF files can be found on the FOUNDATION fieldbus web sit
18. COOOOY Any FM CSA Approved Intrinsically Safe Associated Apparatus with Parameters suitable for the of the installation Note FOR PROPER INSTALLATION REFERENCE ALL APPLICABLE NOTES FROM 099 5063 Sheet 2 of 3 FISCO Concept Approved Terminator QOOXOOOOO0UX Ui Vmax 24V Ti Imax 280 mA Pi 1 93W or Any approved termination with R 90 1009 l l l Length of splice lt Im T box must only contain terminal l l l l C 0 2 2uF l P Magnetrol 5300 BELMONT ROAD DOWNER S GROVE ILLINOIS 60515 AREA CODE 630 969 4000 099 5063 F SHEET 3OF3 Drawing Last Modified Monday August 14 2006 11 15 26 AM 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 5 3 Specifications 5 3 1 Functional System Design Measurement Principle Input Measured Variable Zero and Span User Interface Keypad Indication Digital Communication Interoperability test kit ITK Revision LAS capable Minimum Operating Voltage Quiescent Current Draw DEV Revision Function Blocks Damping Power Measured at instrument terminals Magnetostrictive time of flight A return signal is generated from the precise location where the magnetic field of the MLI float intersects the magnetostrictive wire 6 inches to 400 inches 15
19. F terminators must be connected to the network one at each end of the segment Cable length plus spur length must not exceed the following values Number of Spurs 1 Device 2 Devices 3 Devices 4 Devices 100 ft 30 m 200 ft 60 m 100 ft 30 m 300 ft 90 m 200 ft 60 m 100 ft 30 m 400 ft 120 m 300 ft 90 m 200 ft 60 m Shield Twisted AWG 18 0 8 mm2 6 200 ft 1 900 m AWG 22 0 32 mm2 3 900 ft 1 200 m B Multi No Yes AWG 26 0 13 mm2 1 300 ft 400 m C Multi Yes No AWG 16 1 25 mm2 650 ft 200 m D The cable shield is to be hard grounded only at one point close to the DCS In addition the cable shield can be capacitively grounded in multiple places to improve EMC protection 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 5 2 Agency Approvals FM amp CSA APPROVED ATEX 2X1 XXXXXXX XXX 2X2 XXXXXXX XXX 2X3 XXXXXXX XXX 2X4 XXXXXXX XXX 2XX XXXXXXX XXX 2XX XXXXXXX XXX 2XA XXXXXXX XXXK 2XB XXXXXXX XXXK 2XC XXXXXXX XXX 2XD XXXXXXX XXK 2XE XXXXXXX XXX 2XF XXXXXXX XXX 2XG XXXXXXX XXX 2XH XXXXXXX XXX Intrinsically Safe Class I Div 1 Groups A B C amp D Class II Div 1 Groups E F amp G Class III IP66 TYPE 4X T4 FISCO Class I Div 1 Groups B C amp D Class II Div 1 Groups E F amp G Class III IP66 Type 4X T5 at 80 C C
20. Jupiter Enhanced Model 2xx FOUNDATION Fieldbus Digital Output Software v3 x ON Fieldbus Operating Manual Magnetostrictive Level Transmitter Fieldbus Foundation ne Y orion INSTRUMENTS A Magnetrol Company Magnetrol Read this Manual Before Installing This manual provides information on the Jupiter magne tostrictive transmitter It is important that all instructions are read carefully and followed in sequence Detailed instructions are included in the Installation section of this manual Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information General technical material support data and safety information are presented in narrative form The following styles are used for notes cautions and warnings Notes Notes contain information that augments or clarifies an operating step Notes do not normally contain actions They follow the procedural steps to which they refer Cautions Cautions alert the technician to special conditions that could injure personnel damage equipment or reduce a component s mechanical integrity Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materials In this manual a caution box indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Warnings Warnings identify
21. TERFACE_UNIT Interface Unit 1 ST_REV ST REV 35 TRIM_INTERFACE Trim Interface 2 TAG_DESC TAG DESC 36 ENTER_PASSWORD Enter Password 3 STRATEGY STRATEGY 37 NEW_PASSWORD New User Password 4 ALERT_KEY ALERT KEY 38 DEVICE_STATUS Device Status 5 MODE_BLK MODE BLK 39 HISTORY_MESSAGE History Message 6 BLOCK_ERR BLOCK ERR 40 HISTORY_CONTROL History Control 7 UPDATE_EVT UPDATE EVT 41 RESET HISTORY Reset History 8 BLOCK ALM BLOCK ALM 42 FLOAT 1 COUNTS F1 Counts 9 TRANSDUCER DIRECTORY XD DIRECTORY 43 FLOAT 2 COUNTS F2 Counts 10 TRANSDUCER TYPE XD TYPE 44 CONVERSION FACTOR Conv Factor 11 XD ERROR XD ERROR 45 SCALE OFFSET Scale Offset 12 COLLECTION DIRECTORY COLLECT DIR 46 FLOAT 1 THRESHOLD F1 Threshold 13 LEVEL Level 47 FLOAT_1_POLARITY F1 Polarity 14 LEVEL_UNIT Level Unit 48 FLOAT 2 THRESHOLD F2 Threshold 15 PROBE LEVEL Probe Level 49 FLOAT 2 POLARITY F2 Polarity 16 PROBE LEVEL UNIT Probe Level Unit 50 SENSITIVITY Sensitivity 17 SENSOR VALUE Sensor Value 51 DRIVE AMPLITUDE Drive Amplitude 18 SENSOR UNIT Sensor Unit 52 MINIMUM SEPARATION Min Separation 19 SENSOR OFFSET Sensor Offset 53 ELECTRONICS TEMPERATURE Elec Temp 20 CAL TYPE Cal Type 54 MAX ELECTRONICS TEMPERATURE Max Elec Temp 21 CAL POINT LO Cal Point Lo 55 MIN ELECTRONICS TEMPERATURE Min Elec Temp 22 CAL POINT HI Cal Point Hi 56 RESET ELECTRONICS TEMPERATURE Reset Elect Temp 23 PROBE LEVEL LO Probe Lvl Lo 57 LCD_LANGUAGE LCD Language 24 PROBE_LEVEL_HI Probe Lvl Hi 58 FACTORY PARAM 1 Fa
22. adjustable calibrated parameters are CONVERSION FACTOR SCALE OFFSET FLOAT THRESHOLD and FLOAT POLARITY The following parameters are used for either troubleshooting or are parameters adjusted at the factory They should never be changed in the field CONVERSION FACTOR compensates for changes in signal propagation SCALE OFFSET the intercept of the calibration line FLOAT THRESHOLD controls the threshold voltage level FLOAT POLARITY defines level as positive or negative pulse SENSITIVITY signal detector adjustment DRIVE AMPLITUDE sets amplitude of the out going 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 14 Probe Mount 9 100 Set Point Probe Model 0 Set Point Probe Length f Level Offset 15 Scaling 3 4 2 Firmware Version 3 5 3 5 1 The last two parameters in the TRANSDUCER block show the firmware version of the transmitter FIRMWARE VERSION displays the version of the firmware COPROCESSOR VERSION displays the version of the coprocessor Analog Input Block The ANALOG INPUT AD block takes the transducer blocks input data selected by channel number and makes it available to other function blocks at its output Channels 1 Level 2 Interface Level Al Block Parameters PV Either the primary analog value for use in executing the function or a process value associated with it OUT The primary ana
23. aximum Sanitary 316 316L SS 4200 F 495 C Maximum MOUNTING CONNECTION See page 29 FLOAT See page 29 k ZO TM M O O W LY HR w r D The bottom 3 inches of SIL 2 direct insertion probes are PROBE UNITS inactive The inactive area is E inches used to detect float failure M Centimeters Q Consult factory for process temperatures of 500 850 F INSERTION LENGTH 260 455 C Direct insertion model only Consult factory for process L L TL temperatures above 200 F 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 28 5 5 Model Numbers 5 5 1 Enhanced Jupiter Magnetostrictive Transmitter MOUNTING CONNECTION None defines external mount NPT thread 4 2500 RF ANSI Flange 1 BSP thread 4 600 RTJ ANSI Flange 1 150 RF ANSI Flange 4 900 RTJ ANSI Flange 1 300 RF ANSI Flange 4 1500 RTJ ANSI Flange 1 600 RF ANSI Flange 4 2500 RTJ ANSI Flange 1 900 1500 RF ANSI Flange 4 3A Tri Clamp Material Code 6 only 1 2500 RF ANSI Flange DN50 PN16 DIN 2527 Form B Flange 1 900 1500 RTJ ANSI Flange DN25 PN25 40 DIN 2527 Form B Flange 1 25008 RTJ ANSI Flange DN25 PN64 100 DIN 2527 Form E Flange 17 150
24. ce will stop all function block execution in the transmitter RS STATE Resource State identifies the state of the RESOURCE block state machine Under normal operating conditions it should be On Line DD RESOURCE a string identifying the tag of the resource that contains the Device Description for this device MANUFAC ID contains Magnetrol International s FOUNDATION fieldbus manufacturer s ID number which is 0x000156 DEV TYPE the Device Type of the Enhanced Jupiter 2xx transmitter 0x0002 It is used by interface devices to locate the Device Description DD file for this product DEV REV contains the firmware revision of the Enhanced Jupiter transmitter It is used by interface devices to correctly select the associated DD 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 10 11 DD REV contains the revision of the DD associated with the version of firmware in the Enhanced Jupiter transmitter It is used by interface devices to correctly select the associated DD RESTART Default and Processor selections are available Default will reset the Jupiter to the established block configuration NOTE As RESTART DEFAULT will set all configuration parameters to NOTE their default values Devices need to be reconfigured following activation of this function FEATURES a list of the features available in the transmitter The Jupiter Model 2xx features include Reports and Soft Write L
25. ctory Param 1 25 LEVEL OFFSET Level Offset 59 FACTORY PARAM 2 Factory Param 2 26 SENSOR HIGH LIMIT Sensor Hi Lmt 60 ECHO SUMMARY Echo Summary 27 SENSOR LOW LIMIT Sensor Lo Lmt 61 ECHO DATA Echo Data 28 MEASUREMENT TYPE Measurement Type 62 ECHO DATA INDEX EchoData Indx 29 PROBE LENGTH Probe Length 63 NON VOL STAT Non Vol Stat 30 DEADBAND Deadband 64 DATE CODE Date Code 31 SENSOR MOUNT Sensor Mount 65 ORION SERIAL NUMBER Orion S N 32 TRIM LEVEL Trim Level 66 FIRMWARE VERSION Firmware Ver 33 INTERFACE Interface 67 COPROCESSOR VERSION Coprocessor Ver 31 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus UL Magnetrol ote ORON INSTRUMENTS A Magnetrol Company Jupiter Magnetostrictive Transmitter Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting Item Value Value Value Vessel Name Vessel Media amp Dielectric Tag Serial TROUBLESHOOTING Level Correct Value Incorrect Value Units Probe Length Level Offset Deadband Sensor Mount Conversion Factor Scale Offset Float 1 Threshold Float 1 Polarity Float 2 Threshold Float 2 Polarity Sensitivity Drive Amplitude Minimum Separation Float 1 Counts Float 2 Counts Firmware Version New Password Name Date Time
26. d to hold the Jupiter in place Attach the lower clamp and tighten so that it remains in place but loose enough so that there is still room to place the guide tab from the Jupiter between the inside of the clamp and the outer diameter of the MLI chamber See Figure 1 The upper clamp will need to be open to a large enough diameter to be able to mount to the MLI as well as the probe The upper clamp should be positioned just above the NPT threads See Figure 2 Mount the Jupiter guide pin in the lower clamp and tight en If necessary use strapping tape to temporarily hold in place on the MLI See Figure 1 Position the upper clamp to attach the unit to the MLI and tighten See Figure 1 Discard any tape temporarily holding the Jupiter to the MLI Internal Direct Insertion Use caution when handling probes to ensure probe is not bent during installation A bend in the probe may prevent float from traveling freely up and down the probe Verify float will pass through vessel opening if not it will be necessary to attach the float after the probe is installed Carefully insert probe into vessel and thread or bolt to the mating connection as appropriate The float is held on the probe by a C dip inserted into a groove machined into the tip of the probe The float is attached or removed by removing and reinserting the C clip See Figure 3 To ensure proper float orientation the float is marked Up f 46 649 Jupi
27. dbus Sensor Mount ES 4 100 Set Point 096 Set Point 4 Probe Length i Level Offset 3 3 3 3 4 NOTE 3 4 1 Jupiter Configuration Parameters This set of parameters within the Transducer Block is important and required to configure every Jupiter transmitter MEASUREMENT TYPE Select from LEVEL ONLY or LEVEL amp INTERFACE PROBE LENGTH Enter the exact length of probe The probe length is shown as the last 3 digits of the probe model number printed on the nameplate attached to the transmitter LEVEL OFFSET Enter the distance from the probe tip to the desired 0 reference in PROBE LEVEL UNTTs The acceptable range is from 99 to 150 inches SENSOR MOUNT Select from MLI TOB MLI BOTTOM DIRECT NEAR or DIRECT EXTENDED User Calibration Parameters One of the main advantages of the Enhanced Jupiter Model 2XX is that every Enhanced Jupiter Model 2XX transmitter is shipped from the factory precisely calibrated On the other hand part of the advantage of FOUNDATION fieldbus is to provide the ability to monitor changes and adjustments to a transmitter The Fieldbus concept allows a user to make calibration adjustments if deemed necessary The original factory calibration settings are restored when a new probe length value is assigned It is highly recommended that factory calibration be used for optimum performance Factory Parameters The factory
28. e at fieldbus org Intrinsic Safety The H1 physical layer supports Intrinsic Safety IS applica tions with bus powered devices To accomplish this an IS barrier or galvanic isolator is placed between the power supply in the safe area and the device in the hazardous area H1 also supports the Fieldbus Intrinsically Safe Concept FISCO model which allows more field devices in a network The FISCO model considers the capacitance and inductance of the wiring to be distributed along its entire length Therefore the stored energy during a fault will be less and more devices are permitted on a pair of wires Instead of the conservative entity model which only allows about 90 mA of current the FISCO model allows a maxi mum of 110 mA for Class II C installations and 240 mA for Class II B installations FISCO certifying agencies have limited the maximum segment length to 1000 meters because the FISCO model does not rely on standardized ignition curves The Enhanced Jupiter Magnetostrictive transmitter is avail able with entity IS FISCO IS FNICO non incendive or explosion proof approvals 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 2 0 Installation Caution If equipment is used in a manner not specified by manu 2 1 facturer protection provided by equipment may be impaired This section provides detailed procedures for properly installing wiring configuring and if needed trouble shooting t
29. eter for out of bound conditions 4 0 Diagnostic Parameters The Jupiter Model 2xx measurement engine runs through a series of self tests and will detect and report faulty opera tion The TRANSDUCER BLOCK displays these faults in the DEVICE STATUS parameter and the PV Quality and Substatus Refer to Section 5 1 2 for more information on specific faults and warnings BLOCK ERROR is not used except for indicating Out of Service OOS 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus When the Model 2xx transmitter is initially powered on the measurement engine does not have enough valid meas urement cycles to make a decision about the output level For the first sixteen measurement cycles after power is applied the QUALITY is Uncertain the SUB STATUS is Initial value and the LIMIT attribute is Constant When the Model 2xx is operating correctly the QUALITY is shown as GOOD and the SUB STATUS is Non Specific While changing the transmitter operational parameters using the local display or through the system configuration tool with the MODE BLK in OOS the output might be inaccurate because of the changing parameters When the device is in a mode where operational parameters can be changed the TRANSDUCER BLOCK will still output level but the QUALITY will be shown as Bad and the SUB_STATUS is Out of Service When the Enhanced Jupiter measurement cycle fails to find a valid
30. fe for CL I Div 1 Groups A B C D NON HAZARDOUS LOCATIONS Limiting Values Voc lt 26 8V Ca gt 5 5nF Te PSRS ERG Isc lt 140mA La gt 9 4uH ENTITY Vmax 28 6V Imax 140mA n EET The voltage Vmax and current Imax which the transmitter can receive Li 2 94uH must be equal to or greater than the maximum open circuit voltage Voc or V and the maximum short circuit current Isc or le which can be delivered by the Source device In addition the maximum capacitance Ci and inductance Li of the load and the capacitance and inductance of the interconnecting wiring must be equal to or less than the capacitance Ca or the inductance La which can be driven by the source device MODELS 2XX TRANSMITTER INSTRINSICALLY SAFE BARRIER fs Nus AREA SEE NOTE 2 TERMINALS HAZARDOUS AREA TERMINALS NOTES 1 Manufacturers installation instructions supplied with the protective barrier and the CEC for CSA or the NEC and ANSI ISA RP 12 8 For FMRC must be followed when installing the equipment C D Class II Div 2 Groups E F amp G F amp G only for FMRC Class Ill Hazardous Locations and does not require connection to a protective barrier when installed per the CEC for CSA or the NEC for FMRC and when connected to a power source not exceeding 30 Vxx WARNING Explosion Hazard Do Not Disconnect Equipment Unless Power Has Been Switched Off Or The Area Is Known To Be
31. from the barrier to the Jupiter transmitter See Agency Specifications Intrinsically Safe Installations Section 5 2 2 Make sure power is off in any junction box which will be exposed to the atmosphere unless the area has already been sniffed and approved free of flammable vapors The top cover field wiring compartment of the Jupiter transmitter may be removed Place the cover in a location where dirt will not get on the threads Attach the black wire to the negative terminal on the termination strip Attach the red wire to the positive wire on the termina tion strip Ground shield at power supply 6 Tighten and check connections then replace cover 7 An explosion proof seal is not required unless specifically Note 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus noted by the local code All local state and federal regulations and codes must be adhered to during and after installation 8 3 0 3 1 3 1 1 Power may be applied to the instrument when the installa tion is complete and has been checked by the instrument engineer or safety officer Function Blocks Overview The Enhanced Jupiter Model 2xx is a level transmitter with four FOUNDATION fieldbus Function Blocks one Resource Block one Transducer Block and two Analog Input blocks The idea of Function Blocks which a user can customize for a particular application is a key concept of Fieldbus topology F
32. gnostic Parameters eene 17 4 1 Simulation Feature eese 18 5 0 Reference Information eese 19 5 1 Troubleshooting tienen dein 19 5 1 1 Troubleshooting ee 19 5 1 2 Status Messages esse 20 5 1 8 FF Segment Checklist 21 5 2 Agency Approvals esee 22 5 2 1 Agency Specifications Explosion Proof Installation 22 5 2 2 Agency Specifications ATEX Intrinsically Safe 22 5 2 3 Agency Drawing sese 23 53 Specifications itecto e e eee eee DER 25 5 3 1 Functional sees 25 5 3 2 Performance ascende n TRE Te rd 25 5 3 9 Physical z innotuit menie 26 p NVIIM METTUS 27 5 4 1 Replacement Parts eee 27 5 5 Model Numbers essen 28 5 5 1 Jupiter Magnetostrictive Transmitter 28 5 6 References aite e nee OH isons 31 Pu nbc iss 31 Configuration Data Sheet ees 32 1 0 FouNDATION Fieldbus Overview 1 1 Description FOUNDATION fieldbus is a digital communications system that serially interconnects devices in the field A Fieldbus system is similar to a Distributed Control System DCS with two exceptions Although a FOUNDATION fieldbus system can use the same physical wiring as an existing 4 20 mA device Fieldbus devices are not connected point
33. he Jupiter magnetostrictive level transmitter In most cases the unit will be shipped from the factory attached to the Orion Instruments magnetic level indicator In some cases such as retrofit applications of a reed chain transmitter with a Jupiter instrument the installation and set up will need to be performed in the field Unpacking Unpack the instrument carefully Inspect all units for damage Report any concealed damage to carrier within 24 hours Check the contents against the packing slip and purchase order Check and record the serial number for future reference when ordering parts Caution Do not discard the shipping container until all parts are y CAUTION SENSITIVE ELECTRONIC DEVICES DO NOT SHIP OR STORE NEAR STRONG ELECTROSTATIC ELECTROMAGNETIC MAGNETIC OR RADIOACTIVE FIELDS 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus accounted for and inspected Electrostatic Discharge ESD Handling Procedure Magnetrol Orions electronic instruments are manufac tured to the highest quality standards These instruments use electronic components that may be damaged by static electricity present in most work environments The following steps are recommended to reduce the risk of component failure due to electrostatic discharge Ship and store circuit boards in anti static bags If an anti static bag is not available wrap the board in aluminum foil Do not place boards on foam packing mater
34. ials Use a grounding wrist strap when installing and removing circuit boards A grounded workstation is recommended Handle circuit boards only by the edges Do not touch components or connector pins Make sure that all electrical connections are completely made and none are partial or floating Ground all equip ment to a good earth ground 2 3 Before You Begin Caution This instrument is intended for use in Installation 2 3 1 NOTE 2 3 2 Category II Pollution Degree 2 locations Site Preparation Each Jupiter magnetostrictive transmitter is built to match the specifications required within the defined model option number Wiring terminations will need to be made and the configuration will need to be accomplished Ensure that the power to be supplied to the instrument is the same voltage 24 VDC as ordered with the instru ment and that the wiring between the power supply and the Jupiter transmitter is correct for the type of installa tion See Specifications Section 5 3 Applying incorrect voltage will damage the unit When installing the Jupiter transmitter in a general purpose or hazardous area all local state and federal regulations and guidelines must be observed See Wiring Section 2 5 Equipment and Tools For installation of a new Jupiter with magnetic level indi cator set refer to Orion Instruments instruction manual 46 638 To attach a Jupiter transmitter to an existing MLI or direct i
35. ibration parameters are in use level reading may be inaccurate Present temperature in electronics compartment is below 40 C Present temperature in electronics compartment is above 80 C No level signal detected from float 2 No level signal detected from float 1 No signal detected from any float No signal from probe bad board or connection problem Internal non volatile parameters have been defaulted 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus Comment Normal operating mode Shown at power up during self check Consult Factory Transmitter may need to be moved to ensure temperature is within specification Transmitter may need to be moved to ensure temperature is within specification Make sure 2 floats are being used are not damaged and within measuring range Make sure float is not damaged and within measurement range Make sure float is not damaged and within measurement range Check electrical connections to probe Consult Factory 20 5 1 3 FF Segment Checklist There can be several reasons for a FOUNDATION fieldbus installation to be in a faulty condition In order to assure that communication can be established the following requirements must be met Device supply voltage must be higher than 9 VDC with a maximum of 32 VDC Total current draw of a given segment cannot exceed the rating shown on the power conditioner and or barrier e Two 100 Q 1 p
36. interface keypad is used to change a parameter online Transducer Block Parameters The first six parameters in the TRANSDUCER block are the universal parameters discussed in section 3 1 1 The universal parameters are followed by these additional required parameters UPDATE EVT Update Event an alert generated by a write to the static data in the TRANSDUCER block Another important parameter found later in the TRANS DUCER block list is DEVICE STATUS which displays the status of the device If more than one message exists then the messages are displayed in priority order Refer to Section 5 1 2 Status Messages If DEVICE STATUS indicates a problem refer to Section 5 1 1 Troubleshooting those parameters which are shaded are password protected For a complete list of Transducer Block Parameters refer to table in the Appendix Password Parameters To change a parameter at the local user interface a value matching the user password must be entered Default 1 If the user password is entered the instrument is in the user mode After 5 minutes with no keypad activity the entered password expires Factory password is for use by trained factory personnel only From the network the instrument always behaves as if it is in the user mode by default In other words it is not neces sary to enter the user password in order to write parameters from the network 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fiel
37. lass I Div 2 Groups A B C amp D Class II Div 2 Groups E F amp G Class III IP66 Type 4X T5 at 80 C 9II 1 2 G EExd IIC T6 Explosion Proof Non Incendive Flame Proof II 1 G EEx ia IIC T4 FISCO Intrinsically Safe M20 conduit connections not CSA approved explosion proof Q FM approval Class ll Div 2 Groups F amp G only Materials marked as category 1 equipment and used in hazardous areas requiring this category shall be installed in such a way that even in the event of rare incidents the aluminum enclosure cannot be an ignition source due to impact or friction 5 2 1 Agency Specifications Explosion Proof Installation Factory Sealed This product has been approved by Factory Mutual Research FM and Canadian Standards Association CSA as a Factory Sealed device NOTE Factory Sealed No Explosion Proof conduit fitting EY seal is required within 18 of the transmitter However an Explosion Proof conduit fitting EY seal is required between the haz ardous and safe areas Caution Grounding will cause faulty operation but will not cause permanent damage 5 2 2 Agency specifications ATEX Intrinsically safe Entity parameters Fieldbus Fisco Ui 17 5V Ii 380mA Pi 5 32W Ci 0 705 nF Li 3uH 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 22 5 2 3 Agency Drawing HAZARDOUS LOCATIONS Model 2XX XXXXXXX XXX Jupiter Transmitter Intrinsically Sa
38. lect the mode used during execution The target mode may be set and monitored through the mode parameter 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus The permitted modes are listed for each block The block must be in an automatic mode for normal operation NOTE The MODE BLK target parameter must be OOS out of service to change configuration and calibration parameters in that func tion block when in OOS the normal algorithm is no longer exe cuted and any outstanding alarms are cleared All blocks must be in an operating mode for the device to oper ate This requires the Resource Block to be in AUTO and the Transducer Block to be in AUTO before the Function Blocks can be placed in a mode other than OOS out of service BLOCK ERR a parameter that reflects the error status of hardware or software components associated with and directly affecting the correct operation of a block NOTE A BLOCK ERR of Simulation Active in the Resource Block does not mean simulation is active it merely indicates that the simulation hardware enabling jumper is present 3 2 Resource Block The RESOURCE block contains data specific to the Enhanced Jupiter transmitter along with some information about the firmware NOTE The Resource Block has no control function MODE BLK Must be in AUTO in order for the remain ing blocks in the transmitter to operate NOTE A Resource Block in out of servi
39. ll be used inches or centimeters Probe What probe length is listed on the Length model information Measurement Choose from Level Only or Type Level and Interface Sensor Choose from MLI Top MLI Bottom Mount Direct Insertion Near NPT BSP and 600 or less flanges or Direct Insertion Extended Flanged probes 900 class and over Guide Tab p 2 4 Mounting 2 4 1 External Caution Do not rotate the Jupiter electronics enclosure Rotating the electronics enclosure could cause damage to sensor cables If ordered from the factory with the MLI it will be a attached to the gauge and configured for the measuring a range specified at the time of order placement If not use d the following directions 1 Place the Jupiter transmitter and mounting clamps in a convenient location Figure 1 Mounting External Jupiter 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 6 Figure 2 Figure 3 Float Attachment Detail Upper Clamp Bottom view 2 4 2 Position the Jupiter transmitter on the side of the MLI where it will be attached Mark the location and the exact area where the clamps will be attache
40. log value calculated as a result of executing the function block SIMULATE Allows the transducer analog input or output to the block to be manually supplied when simulate is enabled When simulate is disabled the simulate value and status track the actual value and status XD_SCALE The high and low scale values engineering units code and number of digits to the right of the decimal point used with the value obtained from the transducer for a specified channel OUT_SCALE The high and low scale values engineering units code and number of digits to the right of the decimal point to be used in displaying the OUT parameter GRANT_DENY Options for controlling access of host computers and local control panels to operating tuning and alarm parameters of the block IO OPTS Option which the user may select to alter input and output block processing STATUS OPTS Options which the user may select in the block processing of status 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus CHANNEL The number of the logical hardware channel that is connected to this I O block This information defines the transducer to be used going to or from the physical world L_TYPE Determines if the values passed by the transducer block to the AI block may be used directly Direct or if the value is in different units and must be converted linearly Indirect or with square root Ind Sqr Root using the input range defined for
41. nsertion model you may need the following tools Xo Nut Driver for tightening the mounting clamps Screwdriver and assorted hand tools for making conduit and electrical connections Digital multimeter or DVM to troubleshoot supply voltage problems 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 2 3 3 Operational Considerations Exterior ambient temperature of the service should not exceed the design specifications of the electronics 40 to 175 F 40 to 80 C The operating temperature limits of the LCD are 5 to 4160 F 20 to 470 C Temperatures below 5 F will cause the display to tem porarily white out and temperatures above 160 F will cause the display to go temporarily black It will recover without damage when the operating temperature range returns A sunshade should be used if electronics are mounted in direct sunlight Maximum process temperature for direct insertion transmitters is 500 F 260 C Externally mounted transmitters can be used with process temperatures up to 800 F 427 C if the MLI is equipped with an insulation blanket from the factory 2 3 4 Configuration Information Some key information is needed to configure the Jupiter transmitter Complete the following operating parameters table before beginning configuration Display Question Answer Units What units of measurement wi
42. ocking FEATURES SEL allows the user to turn Features on or off CYCLE TYPE identifies the block execution methods that are available CYCLE SEL allows the user to select the block execution method MIN CYCLE T the time duration of the shortest cycle interval It puts a lower limit on the scheduling of the resource NV CYCLE T the minimum time interval between copies of non volatile NV parameters to NV memory NV mem ory is only updated if there has been a significant change in the dynamic value and the last value saved will be available for the restart procedure A value of 0 means it will never be automatically copied Entries made by human interface devices to NV parameters are copied to non volatile memory at the time of entry After completing a large copy allow several seconds before removing power from the Jupiter Model 2xx transmitter to ensure that all data has been saved FREE SPACE shows the amount of available memory for further configuration The value is zero percent in a pre configured device FREE TIME the amount of the block processing time that is free to process additional blocks SHED RCAS the time duration at which to give up com puter writes to function block RCas locations Shed from RCas will never happen when SHED_RCAS 0 SHED ROUT the time duration at which to give up com puter writes to function block ROut locations Shed from ROut will never happen when SHED_ROUT 0
43. output level the transmitter maintains the last good value as the output and flags the failure The LIMIT attrib ute is the same as the last good measurement Excessive dis rupted cycles causes the transmitter to go into a defined operational mode based on the cause of the disrupted cycles 4 1 Simulation Feature The Jupiter Model 2xx with FOUNDATION fieldbus sup ports the Simulate feature in the Analog Input block The Simulate feature is typically used to exercise the operation of an AI block by simulating a TRANSDUCER block input This feature can not be activated without the placement of a hardware jumper This jumper is installed as standard on the Jupiter Model 2xx and is placed in an inconvenient location to avoid inadvertent disabling of this feature NOTE A BLOCK_ERR of Simulation Active in the Resource Block does not mean simulation is active it merely indicates that the simulation hardware enabling jumper is present Contact the factory for instructions on how to remove this jumper and permanently disable the Simulate feature 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 18 5 0 5 1 5 1 4 Troubleshooting Problem Transmitter does not track level External Mount Direct Insertion Float inside the level gauge is moving slow or not at all LEVEL value is inaccurate LEVEL value fluctuates 19 Reference Information Troubleshooting The Jupiter transmitter is
44. riginal factory shipment If returned within the warranty period and upon factory inspection of the control the cause of the claim is determined to be covered under the warranty then Magnetrol Orion will repair or replace the control at no cost to the purchaser or owner other than transporta tion Magnetrol Orion shall not be liable for misapplication labor claims direct or consequential damage or expense arising from the installation or use of equipment There are no other warranties expressed or implied except spe cial written warranties covering some Magnetrol Orion products Quality Assurance The quality assurance system in place at Magnetrol guar antees the highest level of quality throughout the compa ny Magnetrol is committed to providing full customer satisfaction both in quality products and quality service Magnetrol s quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product service quality available 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus Magnetrol ah 7 ORION INSTRUMENTS A Magnetrol Company FOUNDATION Fieldbus Enhanced Jupiter Model 2xx Magnetostrictive Level Transmitter Table of Contents 1 0 FOUNDATION fieldbus Overview esee 1 LI JDescHpBO se eeeeieecore certet rt neret es 1 1 2 Benefits ode n evita ech oreet Ve ce Ea
45. s 2 1 3 Device Configuration eere 2 1 4 Int nsic Safety cniris enii 3 2 0 Complete Installation eee 4 2 1 Unpacking ee redes 4 2 2 Electrostatic Discharge ESD Handling Procedure 4 2 3 Before You Begin cuenten siete 5 2 3 1 Site Preparation esee 5 2 3 2 Equipment and Tools sss 5 2 3 3 Operational Considerations 6 2 3 4 Configuration Information 6 2 4 Mountitig scie epe eia Eee tieu 6 2 4 1 External sniene 6 2 4 2 Internal Direct Insertion eee 7 2 9 WMATA tute co uen cest 8 3 0 Function Blocks eese 9 Bull OVERVIEW ne Rer rerit he HRA 9 3 1 1 Universal Fieldbus Block Parameters 9 3 2 Resource Block eese 9 3 3 Transducer Block eese 13 3 3 1 Transducer Block Parameters 13 3 3 2 Password Parameters eese 13 3 3 8 Jupiter Configuration Parameters 14 3 4 User Calibration Parameters eese 14 3 4 1 Factory Parameters eee 14 3 4 2 Firmware Version ccccccsssccesssscessseeeesseeeens 15 3 5 Analog Input Block eee 15 3 5 1 AI Block Parameters eeeeee 15 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 4 0 Dia
46. sub code has changed ALARM_SUM Alarm Summary contains the current alert status the unacknowledged states the unreported states and the disabled states of the alarms associated with the block ACK_OPTION Acknowledge Option selects whether alarms associated with the block will be automatically acknowledged WRITE_PRI Write Priority the priority of the alarm generated by clearing the write lock WRITE ALM Write Alarm the alert generated if the write lock parameter is cleared ITK_VER ITK Version contains the version of the Interoperability Test Kit ITK used by the Fieldbus Foundation during their interoperability testing 46 649 Jupiter Magnetostrictive Transmitter FOUNDATION fieldbus 12 13 3 3 3 3 1 3 3 2 Transducer Block The TRANSDUCER block is a custom block containing parameters that support the enhanced level transmitter It contains the Jupiter probe configuration diagnostics and calibration data and outputs level with status information The TRANSDUCER block parameters are grouped in a useful configuration There are both read only parameters and read write parameters within the TRANSDUCER block The read only parameters report the block status and operation modes The read write parameters affect the function block basic operation level transmitter operation and calibration The Transducer Block Mode will automatically be changed to Out of Service when the local
47. ted below are suitable for most applications Consult factory for custom floats For models with 2 floats choose top float below then consult factory for second float selection For externally mounted models use float code 00 DIRECT INSERTION TOTAL LEVEL FLOAT SELECTION Minimum Liquid Specific Gravity 316 316L SS diameter x length AA 2 x 2 75 float 50 x 70 mm Titanium diameter x length BA 2 00 x 2 75 float 50 x 70 mm Hastelloy C diameter x length CA 1 85 x 3 00 float 47 x 76 mm 316 316L SS Sanitary diameter x length DA 2 00 x 2 75 float 50 x 70 mm 0 64 AB 2 30 x 3 00 float 58 5 x 76 mm AC 2 55 x 3 00 float 65 x 76 mm BA 2 00 x 2 75 float 50 x 70 mm BB 2 30 x 3 00 float 58 5 x 76 mm CB 2 30 x 3 00 float 58 5 x 76 mm Custom float ordered separately DB 2 30 x 3 00 float 58 5 x 76 mm Custom float ordered separately 0 52 Custom float ordered separately BB 2 30 x 3 00 float 58 5 x 76 mm Custom float ordered separately Custom float ordered separately Minimum Liquid Specific Gravities A B 89 1 00 LLL T DIRECT INSERTION INTERFACE LEVEL FLOAT SELECTION 316 SS diameter x length MA 2 00 x 2 75 float bO x 70 mm Titanium diameter x length NA 2 00 Y 2 75 float 50 Y 70 mm Hastelloy C diameter x length PA 1 85 x 3 00 float 47 x 76 mm 316L SS diameter x length QA 2
48. ter Magnetostrictive Transmitter FOUNDATION fieldbus 2 5 Wiring Caution The Jupiter magnetostrictive transmitter operates at volt Black 9 73 0 Figure 4 Wiring Diagram ages of 9 32 VDC nominal voltage is 24 VDC Higher voltages will damage the transmitter Wiring between the power supply and the Jupiter transmitter should be made using 18 22 AWG shielded twisted pair instrument cable The transmitter enclosure consists of two compartments The upper compartment is used to terminate the field wires wiring termination com partment and the lower compartment is the electronics compartment The Jupiter is offered for use in Class I Div 1 areas flam mable gasses may be present Follow the instructions below to complete wiring of the instrument WARNING Explosion hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous An explosion proof XP installation potentially has flam mable vapors or media present Covers on instruments in these areas must remain on and tight while power is applied to the instrument Equipment installed in an area classified as Class I Div 2 reflects that flammable or explosive vapors may be present To install intrinsically safe wiring make sure the IS barrier is properly installed in the safe area refer to local plant or facility procedures Complete the wiring
49. tion Foundation CSA logotype is a registered trademark of Canadian Standards Association Viton is a registered trademarks of DuPont Performance Elastomers Hastelloy is a registered trademark of Haynes International Inc Monel is a registered trademark of Special Metals Corporation Formerly Inco Alloys International Tri Clamp is a registered trademark of Ladish Co BULLETIN 46 649 1 EFFECTIVE December 2006 SUPERSEDES September 2006
50. to the rang of 14V to 24V d c All other equipment connected to the bus cable has to be passive meaning that they are not allowed to provide energy to the system except to a leakage current of SQA for each connected device Separately powered equipment needs a galvanic isolation to assure that the intrinsically safe fieldbus circuit remains passive Jupiter Transmitter Model 2XX XXXXXXX XXX 20000000000000 Ui Vmax 17 5V Ii Imax 500 mA Pi 5 5W Ci lt 5nF Li lt 10H Leakage current lt SOA The cable used to interconnect the devices needs to have the parameters in the following range LOLOL Loop resistance R 15 150 km Inductance per unit length L 4 ImH km Capacitance per unit length C 80 200nF km C C line line 0 5 C line screen if both lines are floating or C C Iine line C line screen if screen is connected to one line connections with no energy storage capability lt 30m lt lkm Length of spur cable Length of trunk cable At each end of the trunk cable an approved infallible termination with the following parameters is suitable R 90 100Q and C 0 2 2uF The number of passive devices connected to the bus segment is not limited for IS reasons If the above rules are followed up to a total length of 1000m sum of the length of the trunk cable and all spur cables the inductance and capacitance of the cable will not impair the intrinsic safety LOO
51. unction Blocks consist of an algorithm inputs and outputs and a user defined name The TRANSDUCER block output is available to the net work through the ANALOG INPUT blocks The ANALOG INPUT blocks AI take the TRANSDUCER block level values and makes them available as an analog value to other function blocks The AI blocks have scaling conversion filtering and alarm functions Universal Fieldbus Block Parameters The following are general descriptions of the parameters common to all blocks Additional information for a given parameter is described later in that specific block section ST REV static data revision a read only parameter that gives the revision level of the static data associated with the block This parameter will be incremented each time a static parameter attribute value is written and is a vehicle for tracking changes in static parameter attributes TAG_DESC tag descriptor a user assigned parameter that describes the intended application of any given block STRATEGY a user assigned parameter that identifies groupings of blocks associated with a given network connec tion or control scheme ALERT_KEY a user assigned parameter which may be used in sorting alarms or events generated by a block MODE BLK a structured parameter composed of the actual mode the target mode the permitted mode s and the normal mode of operation of a block The actual mode is set by the block during its execution to ref
52. ve Transmitter FOUNDATION fieldbus Details regarding cable specifications grounding termination and other network information can be found in IEC 61158 or the wiring installation application guide AG 140 at www fieldbus org 1 2 Benefits The benefits of FOUNDATION fieldbus can be found throughout all phases of an installation 1 Design Installation Connecting multiple devices to a single pair of wires means less wire and fewer I O equipment Initial Engineering costs are also reduced because the Fieldbus Foundation requires interoperability defined as the ability to operate multiple devices in the same system regardless of manufacturer without a loss of functionality All FOUNDATION fieldbus devices must be tested for interoperability by the Fieldbus Foundation Orion Instruments Jupiter device registration can be found at www fieldbus org Choose Magnetrol as the device manu facturer when searching for the registration 2 Operation With control now taking place within the devices in the field better loop performance and control are the result A FOUNDATION fieldbus system allows for mul tiple variables to be brought back from each device to the control room for additional trending and reporting 3 Maintenance The self diagnostics residing in the smart field devices minimizes the need to send maintenance personnel to the field 1 3 Device Configuration Device Descriptions The function of a FOUND

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