Optima Company 3600O User's Manual
Contents
1. 4 The appliance is only warranted for the use as intended by the installation and operating instruction and local building codes The warranty will not cover damage due to accident misuse abuse alteration improper installation or Acts Of God This limited warranty is void unless the appliance is installed by a qualified installer in accordance with the instructions furnished with the appliance Some Provinces or States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to the original purchaser Any damage resulting from defects in this product is limited to the replacement of the defective part 5 and does not include incidental and consequential exposures sustained in connection with the product This includes facing mantle cabinet tile s or any other finishes resulting from removal of any gas appliance This warranty is limited to residential use only and gives the consumer specific rights These rights may vary from State to State or Province to Province WARRANTY REGISTRATION POSTAGE City State Prov ZIP Phone Why did you choose this product Thank you for purchasing our product and filling out this warranty card z a 4 ARCHGARD INDUSTRIES LTD z 9 7116 BEATTY DRIVE gt MISSION B C CANADA V2V 6B4 FO2. Length EE Pa Length V H Value 5 ET l 3 8 21 8 Que oe ja q en cw mum Chart IV V Value feet OPTIMA 3600 27 INSTALLATION INSTRUCTIONS TOP VENT VERTICAL VENTING H Value feet Example 1 V Value 12 1C 3 15 H Value 2B 4 4 V Value Total length of all vertical sections in feet H Value Total length of all horizontal sections in feet Note For H amp V values for 45 venting see Chart IV Elbows are not counted H or V values Vent chart starts from the top of the unit CHART IV d Length V H Value 4 27 8 UP TO 1 ELBOW Restrictor 1 VENT RESTRICTORS FOR TOP VENT INSTALLATIONS All top vent installations require the use of Restrictor 1 40 The restrictor is installed in the exhaust of the appliance The rear vent configurations do not require a vent restrictor OPTIMA 3600 28 OPERATION INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING INITIAL OPERATION Check that the appliance is properly vented and connected to the gas supply gt Check the logs and branches are properly placed Check all external parts such as grills door and control
3. 9 06 z 1 8 8 8 22 996961 6 06 0 996961 2 suonejeisu SN L 8 08815 5 ueipeued 2 suonejeisu SA Ajddns juan jou SI Z Q 0 2 ff B paso 2 lqeu do 8 FWOD pisuj 99IAJ8S BOUBIES D p pu x JO epis uoee BOUBIeS D H 196409 9 9 43 403 99UBJES O 4 10 o 9 3 y 40 ul JO UBO 0 1994 Z JO eouejsip 7 y HOS 0 9 q p So 5 8 9 85 90 9 p u do eq ABU ey 100p JO MOPUIM g uoo eq oep 3400 epeJ6 e2ueJe9 2 V OPTIMA 3600 21 INSTALLATION INSTRUCTIONS The appliance will not function without being connected to a proper venting system This appliance may only use direct vent system supplied by Archgard Industries or Simpson Dura Vent direct vent syste
4. Orifice Size 43 DMS 54 DMS Nominal Input Rating 17 000 24 000 BTU hr 19 000 24 000 BTU hr 4 98 7 03 kW 5 57 7 03 kW 0 4 500 ft 0 1372 0 4 500 ft 0 1372 HIGH ALTITUDE INSTALLATION When installing this appliance beyond 4500 ft 1372 m above sea level the appliance must be properly de rated and installed according to local codes in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 54 in the US or Installation Code CSA B149 1 in Canada OPTIMA 3600 7 APPLIANCE DIMENSIONS 36 E 33 y 18 49 16 OPTIMA 3600 8 INSTALLATION CLEARANCES 45 Elbow CORNER FRAME DIMENSIONS Mantle Height from Floor B Mantle Depth A 40 1016 mm 39 991 mm 10 5 16 262 mm 38 965 mm 8 9 16 217 mm 37 940 mm 6 7 8 175 mm 36 914 mm 5 1 8 130 mm 35 889 mm 3 7 16 81 mm 34 864 mm 1 11 16 43 mm Sidewall clearance C 6 305 mm from edge of unit Unexposed Back amp Sidewalls 0 Internal Ceiling 40 1016 mm from floor Floor
5. 22 mm clamp Connect the black supply conductor to the free black conductor from the speed controller with a marrette type wire connector Connect the neutral white Supply conductor to the free white conductor from the fan with a marrette type wire connector Connect the ground green or bare conductor to the ground screw in the junction box Replace the junction box cover A BX connector or other suitable approved wiring strain relief must be installed on the junction box WIRING DIAGRAM SPEED CONTROL 110 F 43 C N O THERMAL SNAP SWITCH black black LINE CONVECTION BLOWER 120 VAC NEUTRAL green GROUND Appliance Body 1 LINE NEUTRAL SPEED GROUND CONTROL 110 F 43 C N O THERMAL SNAP SWITCH CONVECTION BLOWER OPTIMA 3600 10 GLASS DOOR REMOVAL Removing the Glass Door gt Remove the top amp bottom louvers or optional front gt Unhook the door latches found on the bottom of the firebox shown below Carefully lift and remove the door Place the door at a safe location where it cannot be scratched or damaged If the glass door is damaged it must be replaced with another glass door certified for this appliance Replacement glass doors are available through your Archgard dealer See Replacement Parts page 36 Replacing the Glass Door Check the condition of the glass and the gasket before installing door Carefully hook the door onto the
6. burners and circulating air passageways for the appliance be kept clean Venting terminals shall not be recessed into a wall or siding This gas appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance FOR YOUR SAFETY Do not install or operate your Archgard Optima 3600 Direct Vent Gas Fireplace without reading and understanding this manual Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes Provide adequate clearance around air openings of the appliance Never obstruct front openings Provide adequate clearances for proper operation and servicing of the appliance This appliance must be properly connected to an approved venting system and must not be connected to a chimney flue serving a separate solid fuel burning appliance OPTIMA 3600 6 GENERAL INFORMATION This appliance is tested and certified to the following US and Canadian gas appliance standards ANSI Z21 88b 2003 CSA 2 33b 2003 Vented Gas Fireplace Heaters CAN CGA 2 17 M91 Gas Fired Appliance fo Use at High Altitudes Please contact Archgard Industries Ltd if you have any questions regarding the certification of this appliance INSTALLATION CODES This appliance must be installed by a qualified gas appliance inst
7. if present to the lowest level Set the remote switch to the OFF position Set the flame adjustment knob to the HI position Press slightly and turn the control knob clockwise to the OFF position and wait 5 minutes thus allowing any gases to escape which may have accumulated in the combustion chamber Note LP gases do not vent upward Then follow step 2 and 3 to establish pilot Press slightly and turn control knob counterclockwise to PILOT position depress control knob and light pilot by repeatedly pressing the sparker Venting of air may take place at the pilot prior to the flow of fuel gases Once flame is established hold knob depressed in the PILOT position for approximately 60 sec po Release knob If pilot should go out turn the control knob to OFF position and repeat steps 1 2 and 3 Note this will allow reset of INTERLOCK for proper lighting of pilot gt Once the pilot is established press and turn control knob counterclockwise to ON position m Turn thermostat to the desired comfort level or turn the ON OFF switch to the ON position 6 Turn flame and fan adjustment knob to the desired comfort level using HI LOW knob TEMPORARY SHUT DOWN PROCEDURE To turn off the main burner only set the thermostat to the lowest setting or turn remote switch to OFF Press and turn the knob clockwise O to PILOT position COMPLETE SHUT DOWN PROCEDURE Press and turn the knob clockwise to the OFF positi
8. ELECTRODE THERMOPILE SUPPLY TUBE PILOT CAP THERMOCOUPLE CAUTION DO NOT CONNECT ANY AC VOLTAGE TO THE GAS VALVE OPTIMA 3600 TOP REAR VENT CONVERSION The appliance is easily converted from top vent to rear vent The steps for converting are as follows Remove the top vent outer shell cover 1 Remove the top vent heat shield cover 2 Remove the outer collar assembly 3 Remove the exhaust collar assembly 4 Rotate the exhaust collar assembly and the outer collar assembly to the rear vent configuration and reinstall Install rear vent heat shield cover 5 7 Install rear vent outer shell cover 6 e 19 20 O m lt gt Y lt 2 lt lt lt lt O lt 281 399 9 quuesse y 399 GL 16199 y Jo sjueujeuinbaJ y pue sepoo 8 40005 eq 6 1981 snuu se2ueJee 2 6FL8 VSO 10 tS 2222 ISNV U payloads jou 9996 1 919 104 189 9 99019 JO e uedo si Jo 9 uoJod 91 94 ujoq s
9. between the spark electrode and the pilot head when the sparker is pressed If there are no sparks a Check for broken or poor connection from the sparker to the electrode b Check for the spark shorting or arcing at other locations c Check for defective sparker d Check for defective spark electrode With the door removed try lighting the pilot with a match a air is blowing on the flame of the match hold the control knob in at the PILOT setting until all the air is purged out of the line b If there is no gas or air coming out of the pilot and there is gas pressure to the appliance the pilot orifice may be blocked or the gas valve may be defective Pilot will not remain on after Press the control knob all the way in being lit Hold the control knob in for a longer period of time If you are trying to re light the pilot immediately after you have shut off the pilot you have to wait 5 minutes for the valve to reset Check to see if the pilot flame is large enough to reach and surround the thermocouple If the flame is too small check for correct gas supply pressure If pressure is good adjust the pilot flame size with the adjustment screw on the valve If the flame cannot be adjusted there might be some debris obstructing the pilot orifice or a wrong size pilot orifice Check for poor connection of the thermocouple to the valve Check for proper millivolts of the thermocouple The thermocouple should generat
10. cover are properly attached and fastened NOTE When operated for the first few times the appliance will emit some odor and fumes This is due to the evaporation of oils and solvents used in fabricating the appliance Close off the room to the rest of the house and open all windows Keep the room well ventilated WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lit by hand using the sparker located next to the appliance valve controls When lighting the pilot follow the start up procedures exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gases are heavier than air and will settle on floor IF YOU SMELL GAS follow the instruction on the front cover of this manual Use only your hand to push or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPTIMA 3600 29 OPERATION INSTRUCTIONS Set the thermostat
11. mm from top surfaces of horizontal vents Always use a wall thimble when passing through combustible construction 3 Observe all local code restrictions if any regarding the installation of this type of gas appliance 4 Observe the vent height and length restrictions given in this manual 5 Never slope horizontal vents downwards 6 Maintain at least an upward slope of 34 19 mm for every 1 ft 305 mm of horizontal vent OPTIMA 3600 25 VENTING INSTRUCTIONS This appliance will not function without being connected to a proper venting system This appliance may use 4 amp 7 gas flex vents with Optima 3600 listed vent components Selkirk Direct Temp 4 x 6 venting or Simpson Dura Vent 4 x 6 direct vent system with Simpson Dura Vent adapter SDA U Read the manufacturer s installation instructions before installing the venting system Typical Installation 24 min vertical vent pipe on top of the appliance One 90 elbow and up to 24 max horizontal run to the outside The termination required is either Archgard part TDK 1 Simpson Dura Vent part 984 or Selkirk part 4DT HC Other installations gt Up to 4 90 elbows or equivalent maximum gt Minimum 2 610mm straight length between bends The total vertical height up to 40 12 2m maximum The total horizontal run up to 20 6 1m maximum gt Note 4 1 2m minimum of vertical height required Note Maximum vent lengths may be s
12. 0 Mantle See Chart Vertical Vent 1 25 mm to outside surface Horizontal Vent Horizontal Vent 1 25 mm to outside side and bottom surface 2 50 mm to outside top surface Note Check local codes for floor requirements This fireplace is suitable for installation a combustible surface OPTIMA 3600 9 WARNING Before starting make certain the power supply is turned OFF The Optima 3600 comes complete with a temperature activated fan and rheostat installed and wired to an internal junction box The heat sensor is factory set to close the circuit to the fan speed control at 110 F 43 C and will turn off the fan when the temperature falls below 809 F 27 C Have a qualified electrician run 120VAC supply line to the lower right side of the fireplace before installing the appliance There should be 18 460mm of the supply line free for ease of connection to the appliance Connect the electrical supply line to the appliance at the same time the gas line is being connected to the appliance NOTE This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical code CSA C22 1 Remove or open the bottom louver grill Remove the junction box cover Run the line into the right side of the appliance through the hole in the rear of the junction box and hold with a standard
13. 4 tabs on the top of the firebox 2 left 2 right Connect the door latches at the bottom of the door by pulling forward on the 2 bottom latches and hooking them over the lower door frame flange Install the top amp bottom louvers or optional front If the glass has been damaged contact your dealer and replace the door assembly with a new assembly provided by your dealer WARNING Do not attempt to remove the glass door when the appliance is hot Do not abuse the glass door Do not strike or slam the glass OPTIMA 3600 11 LOG PLACEMENT The Archgard pan burner and fiber logs are designed to give a realistic fire package and are created to maintain their appearance from the day they were originally installed Care must be given when first installing the logs and when removed for servicing as they can be damaged or broken if not handled properly After opening the log set package inspect the logs to ensure that no damage has occurred inside the package Please report any damage immediately to your Authorized Archgard Dealer Gas and vent connections must be made before installing the logs and embers on the pan burner NOTE Improper placement of logs may cause sooting on the internal parts and glass and will not be covered under warranty Do not use broken or damaged logs WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this app
14. Al ARCHGARD FI RE PLACE P RODUCIS OPTIMA 3GOO DIRECT VENTED TOP OR REAR VENT GAS ROOM HEATER FOR USE WITH NATURAL GAS OR PROPANE WARNING If the information in this manual is not followed exactly fire or explosion may result causing property damage personal injury or loss USERS INSTALLATION of life Do not store or use gasoline or other flammable OPERATION AND vapors and liquids in the vicinity of this or any other appliance MAI NTENANCE MAN UAL WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Installation and service must be performed by a qualified installer service agency or the gas supplier Conversion kit required for Propane use Installer Please leave this manual with the appliance owner for future reference GARD 6 xdi 200 0217 ission LIFETIME LIMITED WARRANTY Canada
15. DECEWBEE Son US hock uet INTRODUCTION Thank you for purchasing the Optima 3600 Zero Clearance Direct Vented Fireplace Gas Heater The Optima 3600 is one of the most advanced direct vented zero clearance gas heaters on the market It is designed using the latest technology and manufactured to the highest quality some of the many features are True Zero Clearance standoffs required Heater Classification It is classified as a heating appliance Therefore it can be operated continuously for zone heating High Efficiency It has high efficiency therefore less expensive to operate Adjustable Flame The flame aesthetics and heat output can be adjusted to suit the owner s moods and heating needs Solid Construction It is constructed mainly of satin coated aluminized and galvanized steel for long life and durability Please read the manual carefully prior to installation and operation of the appliance Proper installation operation and maintenance of the appliance will provide you with many years of enjoyment We recommend you record the following information Fireplace Model Number 3600 Serial Number Date of Installation Type of Gas Used by the Fireplace Natural Gas Propane Name amp Address Dealer s Phone Number TABLE OF CONTENTS x infomation General installation Clearances 8 Electrical Connections Fan Sys
16. LD DOWN AT LINE ir d 2 FOLD DOWN AT LINE amp TAPE CLOSED Model ODV 3600 Serial Date Installed n m v mm dd yyyy Address City State Prov ZIP Phone Dealer s Name amp Address 5 City State Prov ZIP Phone lt Installer s Name amp Address ARCHGARD INDUSTRIES LTD 7116 BEATTY DRIVE MISSION B C V2V 684 CANADA TELEPHONE 604 820 8262 FAX 604 820 8881 TELEPHONE TOLL FREE 1 877 820 9800 FAX TOLL FREE 1 866 820 2802 WEBSITE WWW ARCHGARD COM ee 4 E
17. NT COMPONENTS DESCRIPTION PART DESCRIPTION PART Horizontal Termination Kit 971 Vertical High Wind Termination Cap In Canada Mandatory to add a wall thimble must be used for all vertical terminations Vertical Termination Kit Horizontal DV Termination with 1 return 984GL 12 Pipe Length Galvanized 906 Thimble Cover Support Box 66 i 991 984 985 981 940 941 63 43 53 50 7 78 24 Pipe Length Black 904B Cathedral Ceiling Support Box 24 Pipe Length Galvanized 04 Brass Trim fro Ceiling Support Box 3951 0 02 904 o o 17 24 Adjustable Pipe Length Black 917B Wall Strap 988 45 Elbow Black 945B Wall Pen Heat Shield Wall Thimble 942 45 Elbow Galvanized 90 Elbow Black 990B 45 Elbow Swivel Black 945BG 90 Elbow Swivel Galvanized 990G 45 Elbow Swivel Galvanized 945G 90 Elbow Swivel Black 990GB 90 Elbow Galvanized 90 ARCHGARD VENTING COMPONENTS PART DESCRIPTION TVK 1 Archgard Flex Vent Kit with 36 914 mm vent length includes TK 1 TVK 2 Archgard Flex Vent Kit with 60 1 52 M vent length includes TK 1 TVK 10 Archgard Flex Vent Kit with 120 3 05 M vent length includes TK 1 Archgard Horizontal termination head only Archgard Safety Cage for Horizontal termination head TK 1 9 9 Universal Flex Simpson Dura Vent Adapter Simpson Dura Vent venting system SNK 24 24 Snorkel VSD 1 Archgard Vinyl siding def
18. SSURE ADJUSTMENT SCREW REGULATOR CONVERTIBLE CAP HILO GAS CONTROL KNOB REGULATOR 4 16251 OPTIMA 3600 17 INSTALLATION INSTRUCTIONS The minimum permissible gas supply pressure is 4 5 in w c 1 12 kPa for natural gas and 11 0 in w c 2 74 kPa for propane Maximum gas supply pressure should never exceed 14 0 in w c 3 48 kPa or 22 psi for both natural gas and propane BE SURE TO TIGHTEN THE PRESSURE TAP SET SCREW AFTER CHECKING THE PRESSURE Before connecting the appliance to the gas supply line double check that the appliance you have purchased is designed for the gas type you are using The gas type markings are located on the certification label and also on the appliance s gas valve Adequate clearance for proper installation and checking of the gas connections must be provided All gas connections must be checked for gas leaks CHECKING amp ADJUSTING PILOT The pilot flame should have the Thermocouple characteristic as shown in the illustration Electrode to the right The flame should not have yellow tips but should engulf the thermocouple and thermopile It can be adjusted be turning the screw marked Thermopile pilot on the control valve Burner Ports CONVERTIBLE PILOT ORIFICE The pilot assembly is convertible to the type of gas being used simply unscrew the body by using a 7 16 11 wrench turn open then push the small metal tab acro
19. T HAND 1 EA 310 0146 LOG REAR 1 EA 3100147 LOG FRONT LEFT TWIG 1 EA 8100148 LOG FRONT RIGHT TWIG EA 3110077 BRICK PANEL RIGHT HAND 1 EA 13110078 02 BRICK PANEL LEFT HAND 1 EA 311009 BRICK PANEL REAR 1 EA CKLP 3600 CONVERSION KIT NATURAL GAS TO PROPANE OPTIONAL KIT 1 EA THERMODISC 110 FAN SENSOR 1 EA FAN CROSSFLOW 1 EA 305 0013 FAN RHEOSTAT 1 EA 314 0009 DOUBLE TADPOLE WINDOW TAPE 111 5 INCHES 1 EA 300 0137 ORIFICE SPRING 1 EA THERMOCOUPLE PSE QDO 1 EA 310 9 PLATINUM EMBERS 2 GRAM BAG 1 EA 843 0 BURNER PAN 1 EA 8430102 VALVE TRAY NATURAL GAS COMPLETE 1 EA 1843 0103 VALVE TRAY PROPANE COMPLETE 1 EA Parts can be ordered through your local dealer or distributor by giving Part and Description OPTIMA 3600 37 REPLACEMENT PARTS BURNER ORIFICE VALVE TRAY BURNER PAN 4 d i sas tes Ee m 2 a ACE PEE m 1 Al ARCHGARD ARCHGARD LIMITED WARRANTY LIFETIME LIMITED WARRANTY This Limited Warranty is made by ARCHGARD INDUSTRIES LTD hereinafter referred to as Archgard Archgard warrants to the original purchaser of an Archgard gas burning fireplace s that the product will be free of defects in materials and workmanship under normal use and service for a lifetime INCLUSIONS LIFETIME LIMITED WARRANTY All heat exchangers combustion chamber bu
20. a year have a qualified service technician Completely inspect the appliance and the venting system Clean and remove any lint accumulations or debris in the firebox on the burners on the pilot at the primary air opening on the convection air blower and in any combustion and convection air passage ways Check the safety system of the gas valve WARNING parts removed or disturbed must be properly replaced after maintenance Service and repair must be conducted by a qualified service person If these instructions are not followed a fire or explosion may result causing property damage personal injury or loss of life OPTIMA 3600 31 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting trouble shooting of the appliance WARNING Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician SYMPTOM ACTION Pilot will not light after When lighting the appliance for the first time after installation or after pressing the sparker many servicing there is air in the gas line It takes a while for all the air to times purge out of the pilot before gas can reach the pilot and ignite Remove the glass door and try lighting the pilot many times to purge the air Check to make sure the gas supply to the appliance is turned on and there is adequate gas supply pressure to the appliance Check for sparks
21. aller The installation must conform with the local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 in the US or Installation Code CSA B149 1 in Canada Electrical connections and grounding must be in accordance with local codes if any if not follow the current CAN CSA C22 1 in Canada and ANSI NFPA 70 in the US This appliance is certified for installation in a bedroom or a bedsitting room This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details This appliance is not convertible for use with other gases unless a certified kit is used This appliance must be installed in accordance with the current Standard CAN CSA 2240 1411 Mobile Housing or with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable ANS NCSBCS A225 1 NFPA 501A Manufactured Home Installations Standard Only for direct discharge without duct connection This appliance must be direct vented using listed Simpson Dura Vent components SPECIFICATIONS Natural Gas NG Propane LP Manifold Pressure 1 7 3 5 in W C 0 4 0 9 kpa 6 5 10 0 W C 1 6 2 5kpa Min Supply Pressure for Purpose of Input Adjustment 4 5 in W C 1 1 kPa 11 0 in W C 2 7 kPa
22. arked IN and the outlet is marked OUT There is also an arrow marking the direction of gas flow gt Loosen the set screw inside the tap with a 7s wide flat screw driver gt Connect a 4 rubber tube to the tap and a pressure gauge gt Be sure to tighten the set screw inside the tap after you are finish taking pressure readings OPTIMA 3600 34 SERVICING REPLACING MAJOR GAS COMPONENTS If any of the major gas components need to be replaced such as the pilot or the gas valve we recommend replacing the complete gas component assembly The assembly is designed to be quickly and easily replaced with minimal inconvenience to the customer Once replaced the service technician can repair the defective assembly safely and comfortably in his shop and with the right tools and test equipment We encourage our authorized dealers to keep a few replacement gas component assemblies at hand for quick servicing Replacing Gas Component Assembly Disconnect electricity to the appliance Shut off the gas supply to the appliance and disconnect the gas line to the appliance Remove the glass door logs coals and burner Disconnect the two wires at the front of the valve from the on off switch Remove the fan speed control rheostat from the control panel Remove the screws holding the gas component assembly to the appliance firebox bottom Gently lift the assembly out and remove through the front Replacing the assembly is the reverse
23. controls fireplace mantel s trims or tiles Ember material Tempered Glass is under warranty for ONE year to the original purchaser from date of purchase ravel time or mileage to original purchasers residence Archgard suggests that you pre arrange travel expenses with your Authorized Archgard Dealer WHAT TO DO IN THE EVENT OF A PROBLEM Thoroughly read your manual f you cannot solve the problem contact your Archgard Dealer or representative When calling for help please have the following information Model of your Fireplace Serial Number Place of Purchase Date of Purchase Problem Description NOTE Warranty may be void if work is carried out by an unqualified person s Only original Archgard parts may be used Please consult your Archgard dealer or representative if in doubt about a replacement part s OBTAINING WARRANTY SERVICE To obtain warranty service the original purchaser shall return the defective part s to the original authorized Archgard selling dealer transportation prepaid along with the serial number of the appliance and proof of purchase Any defective part in our judgment will be repaired or replaced at Archgard s discretion The dealer must obtain approval from Archgard before any repairs are made WARRANTY LIMITATION THIS LIMITED WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AS TO QUAL ITY MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE
24. e at least 30 mV or it is defective Check for defective gas valve The main burner does not Check to make sure the control knob is turned to the ON position turn on with the pilot lit Allow enough time for the pilot to heat up the thermopile to generate sufficient voltage to activate the valve OPTIMA 3600 32 TROUBLESHOOTING The main burner does not turn 3 Check to make sure the thermostat is set high enough to turn on the on with the pilot lit cont d appliance Check that the remote switch or the thermostat is turned on Check for weak pilot flame If flame is weak check gas supply check pilot flame adjustment and check for blockage of pilot orifice Check all connections to the valve for tight electrical contact Check for 400 500 mV from the thermopile with the burner off and 200 250 mV with the burner on If the voltages are lower the thermopile is defective Check for defective gas valve The main burner shuts off This may be the normal operation of a wall thermostat installed to when the appliance is warm appliances Check for good pilot flames on the thermopile see page 30 Check for good voltage from the thermopile Check for proper functioning of venting system Check wire connections Expansion from heat affects a loose con nection Sooty deposits on the glass If the flame is yellow and lazy check for lint etc around primary air door shutter Increase primary air by
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26. gas fitter run a gas supply line into the gas fireplace The line must be properly sized and fitted according to the installation codes Upstream of the supply connection the fitter shall provide a manual shut off valve CAUTION The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of gt psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 75 psig 3 5 kPa Failure to do so will damage the appliance s gas valve Such damage is not cover by the manufacturer s warranty CHECKING INLET amp OUTLET GAS PRESSURE Open the lower grills The pressure test taps are located on the valve The taps are located in the gas valve front face The inlet is marked IN and the outlet is marked OUT See Fig 1 Loosen the set screw inside the tap with a 3 mm wide flat screw driver Connect a 4 6 mm rubber tube to the tap post and a manometer Verify the readings obtained are within specs as shown on the appliance rating plate Be sure to tighten the set screw inside the tap after you are finish taking pressure readings Check for leaks OUTLET Fig 1 PRESSURE TAP WIRING TERMINALS N po t a INLET PILOT PRE
27. lector OPTIMA 3600 23 SELKIRK PARTS LIST PART DESCRIPTION DIRECT TEMP 6 PIPE LENGTH DIRECT TEMP 9 PIPE LENGTH DIRECT TEMP 12 PIPE LENGTH DIRECT TEMP 18 PIPE LENGTH DIRECT TEMP 18 PIPE LENGTH BLACK DIRECT TEMP 24 PIPE LENGTH BLACK DIRECT TEMP 36 PIPE LENGTH BLACK DIRECT TEMP 48 PIPE LENGTH BLACK DIRECT TEMP 12 ADJ PIPE LENGTH BLACK 4 x 5 ACCESSORIES 4 x 67 5 TERMINATIONS amp FLASHINGS OPTIMA 3600 24 VENTING INSTRUCTIONS This appliance will not function without being connected to a proper venting system This appliance may use 4 amp 7 gas flex vents with Optima 3600 listed vent components Selkirk Direct Temp 4 x 6 venting or Simpson Dura Vent 4 x 6 direct vent system with Simpson Dura Vent adapter SDA U Read the manufacturer s installation instructions before installing the venting system Typical Installation for rear vented appliance 7 to 24 horizontal vent pipe exiting wall behind the appliance One 45 elbow is allowed for corner installations 24 total length max be used with Archgard SVK 1 1 or 24 snorkel cap part ZSNK 24 For best venting performance here are some general venting rules 1 Use only vent systems and components certified for use with this appliance 2 Maintain a minimum of 1 26 mm clearance to combustibles from the outside surfaces of vertical vents and minimum of 1 26 mm sides and bottom and 2 51
28. liance may result in property damage or Refer to the pictured instructions on the following pages that will show you how to correctly place the logs The bottom of each log has a code stamped on it that can be used as a refer ence to help locate the correct log IMPORTANT Pins amp holes must be aligned with logs amp burner LOCATOR PINS ON BURNER SHOWN W LOCATOR PINS 5 OPTIMA 3600 LOG PLACEMENT CONTINUED 12 STEP 1 PLACE REAR LOG 146 ON PINS AND BURNER AS SHOWN I I 2 ag bye f E 1 B OPTIMA 3600 13 LOG PLACEMENT CONTINUED STEP 3 PLACE FRONT LOG 147 ON PINS AND BURNER AS SHOWN gt _ v T JE STEP 4 PLACE RIGHT LOG 145 ON PIN AND LOGS AS SHOWN OPTIMA 3600 14 LOG PLACEMENT CONTINUED STEP 6 PLATINUM EMBERS SHOULD BE PLACED ON BURNER AS SHOWN OPTIMA 3600 15 INSTALLATION INSTRUCTIONS PRECAUTIONS This appliance must be installed by a qualified gas installer and the installation conform to the installation codes This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate ventilation air Provide adequate clearance around air openings of the appliance Never obstruct front openings gt Provide adequate clearances for proper operation and servicing of the appliance This appliance must be pr
29. ms with the appropriate adaptor dependent upon the venting guidelines within this manual VENTING CONNECTION For best and safe venting performance here are some general venting rules Use only Archgard Simpson Dura Vent direct vent or Selkirk Direct Temp vent components Maintain a minimum of 1 25mm clearance to combustibles from the outside surfaces of vertical vents and minimum of 1 25mm sides and bottom and 2 50mm from top surfaces of horizontal vents Observe local code restrictions if any regarding the installation of this type of gas appliance Observe the venting charts given in this manual Use vent spacers between the inside 4 101mm and outside 7 178mm vents at 3 ft 915mm intervals Archgard Direct Vent System ONLY Never slope horizontal vents downwards towards the vent termination Terminate Horizontally the vent only with an approved vent termination supplied by Archgard Industries Part TK 1 Simpson Dura Vent Termination Cap or Selkirk direct temp termination cap Terminate Vertically the vent only with Simpson Dura Vent Vertical Termination Cap or Selkirk Direct Temp Vertical Termination Cap Support horizontal vents every ft 915mm to prevent sagging Please strictly follow the venting instructions for optimum performance from the appliance and to avoid sooting and or service calls OPTIMA 3600 22 VENTING COMPONENTS SIMPSON DURA VE
30. of the above instructions Check the tray sealing gasket Replace if damaged FUEL CONVERSION PROCEDURE Please refer to instruction sheet included with the Conversion Kit Part CK LP 3600 OPTIMA 3600 35 _ IMPORTANT INFORMATION Please have the installer fill out the installation information for warranty and future reference ODV 3600 Top Rear C ew summon com _ a RETAILER COMPARE PHONE NUMBER INSTALLER COMPANY NAME ADDRESS PHONE NUMBER INSTALLER INSTALLER NAME DATE INSTALLED 5 NATURAL GAS LPG GAS SUPPLY PRESSURE VENT VERTICAL HEIGHT VENT HORIZONTAL LENGTH Signature of Installer Date mm dd yyyy OPTIMA 3600 36 LOCATION Part Description QTY Unit 200027 OWNER S MANUAL OPTIMA 3600 DVT DVR 1 EA 1301 7 ORIFICE MALE 54 for PROPANE DRILL TO 54 1 EA A 1301 7 ORIFICE MALE 43 for NATURAL GAS DRILL TO 43 1 EA 307006 GLASS CERAMIC 22 x 33 1 EA D 308 0091 HONEYWELL VALVE NG 1 EA HONEYWELL CONVERSION PIN FOR PROPANE EA THERMOPILE ONLY 750 MV 18 EA PILOT ASSEMBLY PSE CONVERTIBLE c w THERMOPILE THERMOCOUPLE amp E 310 0144 LOG LEFT HAND 1 EA 310 0145 LOG RIGH
31. on OUTLET PRESSURE WIRING INLET PILOT TERMINALS PRESSURE TAP ADJUSTMENT SCREW CONVERTIBLE GAS REGULATOR CAP CONTROL KNOB REGULATOR 416251 OPTIMA 3600 30 MAINTENANCE CAUTION Do not conduct maintenance on the appliance while it is operating or while hot CLEANING THE APPLIANCE The exterior surfaces and glass may be cleaned with a soft non abrasive cloth and water or a suitable mild non abrasive cleaner Regularly gt Clean and remove any lint accumulations or debris from the grills and in any combustion and convection air passage ways gt Keep the appliance area free from combustible materials such as paper wood clothing gasoline and flammable solids liquids and vapors Check for unusual noise odor and operation of the appliance gt Check the vent terminal for any damage or obstruction by plants or debris accumulation Visually check the height and color of the burner and pilot flames MAIN FLAME PILOT FLAME THERMOCOUPLE Once a year Remove the glass door and clean the inside of the glass with a soft non abrasive cloth and water or a suitable mild non abrasive cleaner Carefully remove the logs and gently brush off any loose carbon deposits This job is best done outside the house wearing a dust mask The logs are very fragile take care not to break them After cleaning the logs must be replaced as per the instructions in this manual Once
32. opening the primary air shutter if necessary Check for proper placement of the logs and branches Ensure logs and burner are clean See that section in the instruction manual Check for obstruction of the burner ports by the embers See that section in the instruction manual Check for proper venting and blockage of the vent termination Check manifold pressure and clock input rating for over firing Sharp blue flames with flames 1 Too much primary air Reduce primary air by closing the primary air lifting off the burner at the shutter During cold temperatures some flame lifting may occur ends during start up Convection blower does not The convection fan is thermostatically controlled It will only turn on turn on when the appliance is warmed up This may take up to 15 minutes with the appliance on high Check for 120VAC electrical supply to the appliance Is the cord plugged in Check for proper mounting of the thermal snap disc Check electrical connections Check for defective thermal snap disc Check for defective convection blower speed controller Check for defective convection blower OPTIMA 3600 33 SERVICING SERVICING UNDER WARRANTY Before servicing read the terms and conditions of the Archgard warranty at the back of the manual Contact the authorized Archgard dealer which you purchased the appliance from and provide them with details of the problem and the installation information that the ins
33. operly connected to a venting system This appliance must NOT be connected to a chimney flue serving a solid fuel appliance LOCATING GAS FIREPLACE The venting system of this appliance must be installed in any location that is free of plumbing electrical wiring and heating or air conditioning ducts Select a location that is accessible for venting See the ALLOWABLE TERMINATION LOCATIONS page 20 in this manual When the appliance is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance VENT TERMINATION LOCATION N gt Establish suitable vent termination location See ALLOWABLE TERMINATION LOCATIONS page 20 In heavy snowfall areas make sure vent termination is located where it can not be blocked by snowfall or snow from snow removal equipment Locate vent termination away from plants bushes or any other object on or near the vent termination that will interfere or obstruct the air flow around it DO NOT recess vent termination into walls sidings or planters Vent terminations located below 7 ft 2130 mm from grade level or anywhere that it is a burn hazard to the public such as patios and balconies must be protected with an approved termination cage OPTIMA 3600 16 INSTALLATION INSTRUCTIONS Have your gas supplier or a qualified
34. rner tubes and pans Ceramic Fiber Logs and Ceramic Brick Panels against splitting or cracking Ceramic Glass against thermal breakage All 24 K gold trims and accessories against tarnishing All trim accessories against tarnishing and paint defects NOTE Discoloration and some minor movement of certain parts are normal and are not a defect and therefore not cov ered under warranty The above will be covered parts amp labor to the original purchaser for FIVE years and parts only thereafter from original date of purchase INCLUSIONS FIVE YEAR LIMITED WARRANTY Five year limited warranty on the FiberFlame Technology Burner System Warranty will cover any defective burner and ceramic ember bed if defect is deemed as original by the manufacturer The above will be covered parts amp labor to the original purchaser for TWO years and parts only thereafter from original date of purchase INCLUSIONS ONE YEAR LIMITED WARRANTY Blowers fans and fan motors wiring rheostats and thermodiscs Rocker switches spill switches and wiring to them Gas control valves pilot assemblies including thermopiles thermocouples electrodes and igniters The above will be covered parts amp labor to the original purchaser for ONE year from date of purchase EXCLUSIONS 4 Archgard does not offer wall mounted thermostats programmable thermostats wiring for hook up of said product hand held remote
35. ss to the other side of the body and retighten Call your local Authorized Archgard Dealer to purchase the correct fuel conversion kit for your gas appliance AIR SHUTTER ADJUSTMENT 7 16 11 mm WRENCH HERE CAUTION MUST BE DONE WHEN APPLIANCE IS COLD Remove open lower louvre slightly loosen the wing nut located under the firebox near the centre at the rear Push back lever for cleaner burn tab forward for a richer burn SHOWN FULLY CLOSED AND PROPERLY SET FOR NATURAL GAS PUSH BACK FOR PROPANE GAS OPTIMA 3600 18 If a wall mounted switch or a wall mounted thermostat is desired Archgard recommends that the device be wired as shown in Fig 1 This will allow the original on off rocker switch to be used incase the device that is mounted to the wall is inoperable Note Archgard Industries does not manufacture or sell any wall switch or wall thermostat and will not extend warranty to them Thermostat wall switch wire table Recommended Maximum Lead Length for two wires Wire Size Max Length 14 GA 50 Ft 15 24 M 16 GA 32 Ft 9 75 M 18 GA 20 Ft 6 9 M 20 GA 12 Ft 3 65 M 22 GA 9 Ft 2 74 M VALVE CONNECTION for MILLIVOLT VALVE OPTIONAL REMOTE WALL SWITCH OR WALL THERMOSTAT B OFF SWITCH WIRE TO PIEZO SPARKER THERMOCOUPLE LEAD PILOT ASSEMBLY
36. taller filled out at the back of the manual WARNING Servicing of this appliance must be conducted by a qualified service technician Improper servicing adjustment or alteration of this appliance may cause property damage personal injury or loss of life All servicing should be conducted with the appliance cold ADJUSTING PRIMARY AIR gt Loosen the primary air shutter screw found on gt Sliding the shutter lever forward decreases Tighten screw Open the valve cover door to gain access to the shutter the firebox bottom Caution make sure unit is not hot as burns may result aeration while sliding the lever to the back increases aeration CHANGING MAIN BURNER ORIFICE Remove the glass door embers coals and firebox liner panels gt Remove the 4 screws holding the burner tray and remove it Remove the 2 screws holding the burner and lift it out Use a 22 wrench to unscrew the orifice while holding the elbow with a 9 16 wrench Change the orifice Do not over tighten Remove spring from old orifice and put onto new one Replace all parts in reverse order and properly set the primary air shutter according to the specifications See picture above showing fully closed Push lever to rear to open shutter Check for leaks CHECKING INLET amp OUTLET GAS PRESSURE The pressure test taps are located on the valve The taps are located in the front The inlet is m
37. tem e Glass DoorRemoval Log Placement 1 Optional Wall Switch or Thermostat Top Rear vent Conversion Allowable Termination Locations 29 Approved Vent Venting Components Pastis z Venting RearVen LWemmg TopVem 5 Horizontal Venting instructions 26 Operation Instructions Satety information 2 Operation Instructions Start Up amp Shut Down Procedures 29 T 30 Troubleshooting s __ 53 _ Important Information Replacement Parts List s Warranty s Warranty Registration Card OPTIMA 3600 5 CAUTION SAFETY INFORMATION Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Any parts removed or opened for servicing of the appliance must be properly replaced prior to operating the appliance The appliance must be inspected before use and at least annually by a qualified service person More frequent cleaning maybe required due to excessive lint from carpeting bedding material etc It is imperative that the control compartments
38. ubject to local codes For best venting performance here are some general venting rules 1 Maintain a minimum of 1 26 mm clearance to combustibles from the outside surfaces of vertical vents and minimum of 1 26 mm sides and bottom and 2 51 mm from top surfaces of horizontal vents Always use a wall thimble when passing through combustible construction 2 Observe all local code restrictions if any regarding the installation of this type of gas appliance 3 Observe the vent height and length restrictions given in this manual 4 Never slope horizontal vents downwards 5 Maintain at least an upward slope of 74 7 mm for every 1 ft 305 mm of horizontal vent 6 Terminate the vent with a termination certified for use with this appliance 7 Support horizontal vent every 3 ft 915 mm to prevent it from sagging OPTIMA 3600 26 INSTALLATION INSTRUCTIONS Example 1 V Value 12 12 H Value 4B 8 1C 3 11 V Value Total length of all vertical sections in feet H Value Total length of all horizontal sections in feet H Value feet Note For H amp V values for 45 venting see Chart IV Elbows are not counted in H or V values Vent chart starts from the top of the unit No restrictors are necessary for hori zontal termination applications V Value feet
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