Omega DPG5500 User's Manual
Contents
1. of YEAR WARRANTY omega com intr CEOMEGA USA Digital Pressure Gauges DPG3500 DPG5500 and DPG5600 M4094 0606 DPG5500 DPG5600 Shop online at omega com e mail info omega com DPG3500 For latest product manuals omegamanual info DPG3500 Battery Powered Min Max Zero NEMA 4X Housing DPG5500 Battery Powered Min Max Zero DPG5600 Battery Powered Min Max Zero Display Backlighting Batteries amp Battery Life DPG3500 and DPG5500 2 AA alkaline approx 2000 hours DPG5600 2 AA alkaline approx 150 to 1500 hrs depending on backlight usage Low Battery Indication Low battery symbol on display when batteries must be replaced Ranges and Resolution Resolution is fixed as indicated in table Ranges in Bold are standard Contact Omega Engineering for other ranges listed below abs Absolute reference normally reads atmospheric pressure reads zero at full vacuum vac Vacuum gauge minus sign not used unless specified 30 0 inFg 100 0 psig 000 ko vac B0 0inFg20 0 psig O00 Kgl 3 000 psig 000 kor 5 000 psig 2 000 kan abs 15 00 psi abs 2 000 kor Dimensions see drawing on next page DPG3500 15 00 psig vac 4 000 kofer 5 00 ps 7000kg abs 3 5 W x 3 0 H x 2 0 D NEMA 4X housing 15 00 psig 7 000 kg cm Add approx 0 75 to height for pressure fitting 30 00 psi abs 85 0 inH20 14 00 kg cm DPG5500 and DPG5600 30 00 psig 140 0 inH20 20 00 kg cm 3 38 W x 2 88 H x 1 65 D housing 62. SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit PATENT NOTICE U S Pat No 6 074 089 5 465 838 Canada 2 228 333 2 116 055 UK GB 2 321 712 Holland 1008153 Israel 123052 France 2 762 908 EPO 0614194 Other patents pending FOR WARRANTY RETURNS please have the following information FOR NON WARRANTY REPAIRS consult OMEGA for current repair charges available BEFORE contacting OMEGA Have the following information available BEFORE contacting OMEGA 1 Purchase Order number under which the product was PURCHASED 1 Purchase Order number to cover the COST of the repair 2 Model and serial number of the product under warranty and 2 Model and serial number of the product and 3 Repair instructions and or specific problems relative to the product 3 Repair instructions and or specific problems relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2004 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any elec
3. The minimum stored value is displayed After LO is displayed press and hold the pushbutton again for about 1 second until AP Applied Pressure is displayed The HI and LO memory is not erased and the gauge returns to normal operation with the display indicating the current pressure Press and continue to hold the pushbutton until the display indicates clr HI LO about 3 seconds total and then release the pushbutton Both HI and LO values are cleared and the gauge returns to the normal mode and displays the current pressure DPG5600 with Display Backlighting Display backlighting can be turned on by momentarily pressing the button whenever the gauge is on The backlighting will turn on for one minute and then automatically shut off This also restarts the auto shutoff timer The display backlighting will not be apparent under bright lighting conditions A LE OMEGA 0000 sa LILILILI BRRRR Omega Engineering Made in USA y NPT 0 75 lt 3 5 gt DPG3500 Shut Down To shut off the gauge manually at any time press and hold the pushbutton until the display indicates OFF about 5 seconds and then release For gauges with auto shutoff the display indicates OFF five seconds prior to auto shutoff The pushbutton can be pressed to keep the gauge on The auto shutoff and backlight if equipped timers are reset whenever the pushbutton is pressed and released If the gaug
4. 0 00 psig 400 0 inHzO abs 35 00 kg cm Add approx 0 75 to height for pressure fitting 100 0 psi abs 400 0 inH O vac 70 00 ome Weight approximate 100 0 psig 400 inH2O 140 0 kg cm Gauge Goce 200 0 psig 400 0 inHzO 200 0 kg cm zoar aoa Shipping weight 1 pound Material amp Color DPG3500 Light gray ABS polycarbonate NEMA 4X case rear gasket polycarbonate label DPG5500 and DPG5600 Extruded aluminum case light gray epoxy powder coated black ABS polycarbonate bezel front and rear gaskets polycarbonate label Connection Size 14 NPT male Sensor Material All wetted parts are 316 stainless steel Overpressure 2 times sensor range 3000 psig range amp metric equivalents 5000 psig 5000 psig range amp metric equivalents 7500 psig 112 5 out of range display or i depending on model Burst Pressure 4 times sensor pressure rating or 10 000 psi whichever is less 850 inH2O 7 000 ftH2O 12 00 ftH2O 35 00 ftH2O 70 00 ftH2O 140 0 ftH20 230 0 ftH2O 480 0 ftH20 150 0 mmHg 260 0 mmHg 760 0 mmHg abs 350 0 kg cm 1 000 atm abs 1 000 atm 1 000 atm 4 000 atm 7 000 atm 14 00 atm 20 00 atm 35 00 atm 70 00 atm 135 0 atm 300 0 psig 500 0 psig 1000 psig 2000 psig 3000 psig 5000 psig 6 000 inHg 10 00 inHg 30 00 inHg abs 30 00 inHg vac 30 00 inHg 30 00 inHg 60 00 inHg abs 60 00 inHg 2000 ba 4000 bar 780 0 mmHg vac 2000 aim 760 0 mmo 340D aim te00 mmHg
5. ND WHATSOEVER EXPRESS OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER
6. abs 00 0g Controls amp Functions All Models Front pushbutton turns gauge on or off and cycles through functions DPG5600 Press pushbutton to activate 1 minute backlighting when gauge is on Function Pushbutton Prompt Release Button Result Press 1 sec Gauge Range Display Test Actual Pressure Press hold 0000 Zeroed Actual Pressure Press hold HI HI amp max reading Press hold LO LO amp min reading Lo Reading Exit Hi Lo Press hold RP Actual Pressure Clear Hi Lo Press hold KI LO RP Cir Actual Pressure Storage Temperature Clear Zero Off Press hold HI LO AP Cire OFF Clear Zero Gauge Off 40 to 203 F 40 to 95 C Operating Temperature Calibration Internal calibration pushbuttons non interactive zero midpoint span 10 range Accuracy linearity hysteresis repeatability 0 25 of full scale 1 least significant digit sete Wet eee oo Compensated Temperature Display update rate type size 32 to 158 F 0 to 70 C 3 readings per second nominal update rate Shutoff H 4 digit LCD 0 4 digit height See gauge rear label last character of model Temperature Stability 5 character 0 25 H alphanumeric display number 0 5 span typical 1 span max 0 to 82 C DPG5600 Red LED backlight Backlighting may 5 5 minute auto shutoff standard not be visible under bright lighting conditions NS No auto shutoff on off via front pushbutton Vv Installation and Precautions Install or r
7. ales Service 1 800 826 6342 1 800 TC OMEGA A lel Customer Service 1 800 622 2378 1 800 622 BEST United Kingdom One Omega Drive River Bend Technology Centre Engineering Service 1 800 872 9436 1 800 USA WHEN ISO 9002 Certified Northbank Irlam Manchester TELEX 996404 EASYLINK 62968934 CABLE OMEGA M44 5BD United Kingdom R Tel 44 0 161 777 6611 FAX 44 0 161 777 6622 Mexico En Espa ol 001 203 359 7803 e mail espanol omega com Toll Free in United Kingdom 0800 488 488 FAX 001 203 359 7807 info omega com mx e mail sales omega co uk It is the policy of OMEGA to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA Engineering Inc accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensu
8. e was ordered without auto shutoff NS option it will stay on until manually shut off or until the batteries are depleted Turn gauge off when not in use to conserve battery life Battery Replacement A low battery indication will be shown in the upper left hand corner of the display when the battery voltage falls sufficiently The battery should be replaced soon after the indicator comes on or unreliable readings may result 1 Remove the screws on the back of the unit 2 Remove batteries by lifting up the positive end of the battery opposite the spring taking care not to bend the battery holder spring 3 Discard old batteries properly DO NOT discard into fire sources of extreme heat or in any other hazardous manner 4 Always replace both batteries at the same time with high quality alkaline batteries Install batteries with correct orientation The negative flat end of each battery should be inserted first facing the battery holder spring 6 Replace the back cover including the rubber sealing gasket A LE OMEGA MOOOC a LLALL CEELEN 0 Turn at us at hex ex Omega Engineering Made in USA fitting fitti enyi e7 gt NPT gt 63 0 75 gt S 2 0 gt lt 3 38 gt lt 1 65 gt DPG5500 DPG5600 DPG3500 DPG5500 and DPG5600 Series Lf Calibration Precautions Install or remove gauge using wrench o
9. emove gauge using wrench on hex fitting only Do not attempt to tighten by turning housing or any other part of the gauge See gauge rear label for pressure range Use fittings appropriate for the pressure range of the gauge Do not apply vacuum to gauges not specified for vacuum operation Due to the hardness of 316 stainless steel it is recommended that a thread sealant be used to ensure leak free operation NEVER insert objects into the gauge port or blow out with compressed air Permanent damage not covered by warranty will result to the sensor Power Up 1 Press and hold the pushbutton for approximately 1 second 2 The full scale range is indicated and the display segments are tested 3 The actual pressure is displayed Power Up With Display Zero This feature is only used with Gauge reference models Absolute reference gauges do not use the pushbutton zero feature since they read atmospheric pressure under normal conditions 1 Be sure the gauge port is exposed to normal atmospheric pressure and no pressure is applied The zeroing function is only activated at each power up and the stored zero correction is erased when the gauge is shut off 2 Press and hold the pushbutton 3 The full scale range is indicated and the display segments are tested 4 Continue to press the pushbutton until o o o o is displayed and then release the button This indicates that the gauge has been zeroed 5 The actua
10. ered gauges Exit the calibration mode and save the calibration data by pressing and holding the front button until the display indicates OFF Verify pressure indications at 0 25 50 75 and 100 of full scale Replace the rear cover and screws taking care not to pinch the power leads between the case and the rear cover omega com CEOMEGA Servicing Europe Benelux Postbus 8034 1180 LA Amstelveen The Netherlands e e e rA F OMEG Anet Online Service l Internet e mail Tel 31 0 20 3472121 FAX 31 0 20 6434643 www omega com info omega com Toll Free in Benelux 0800 0993344 e mail sales omegaeng nl Czech Republic Frystatska 184 733 01 Karvin Czech Republic Servicing North America USA One Omega Drive Box 4047 Tel 420 0 59 6311899 FAX 420 0 59 6311114 ISO 9001 Certified Stamford CT 06907 0047 Toll Free 0800 1 66342 e mail info omegashop cz Tel 203 359 1660 FAX 203 359 7700 France 11 rue Jacques Cartier 78280 Guyancourt France e mail info omega com Tel 33 0 1 61 37 2900 FAX 33 0 1 30 57 5427 Canada 976 Bergar Toll Free in France 0800 466 342 Laval Quebec H7L 5A1 Canada e mail sales omega fr Tel 514 856 6928 FAX 514 856 6886 Germany Austria Daimlerstrasse 26 D 75392 Deckenpfronn Germany e mail info omega ca Tel 49 0 7056 9398 0 FAX 49 0 7056 9398 29 For immediate technical or application assistance Toll Free in Germany 0800 639 7678 USA and Canada S
11. ge off press and hold the DOWN calibration button and also press the front button to power up the gauge in calibration mode 3 Calibration Mode Functions a The display first indicates the gauge s full scale pressure range tests all display segments and then indicates CAL to indicate that the gauge is in the calibration mode Release all pushbuttons b The display will then indicate the current pressure reading updating approximately 3 times per second The gauge will remain in the calibration mode until powered down or reset manually While in the calibration mode the shutoff timer One Touch Zero gauge reference models only Min Max for applicable models are all disabled and the calibration pushbuttons are active c Each press of the UP or DOWN button makes a small correction which may not always be indicated on the digital display Press and hold the pushbutton for one second or longer to make larger continuous corrections The display of the gauge being calibrated is adjusted to match the calibrator s setting or readout d If the battery pack is unplugged or the power removed during calibration calibration settings will not be saved 4 a Gauge Reference Gauges 3 Points With the gauge port open to atmosphere the character display will alternate between ZERO and CAL Press the UP and DOWN buttons to obtain a display indication of zero Apply full scale pressure The character display will alternate bet
12. l pressure is displayed Attempting to zero the gauge with pressure greater than approximately 3 of full scale applied will result in an error condition and the display will alternately indicate E r r O and the actual measured pressure The gauge must be powered down to reset the error condition DPG3500 DPG5500 and DPG5600 Series Normal Operation Following the start up initialization the display indicates the pressure reading updated approximately 3 times per second The auto shutoff timer starts when the gauge is powered up or whenever the button is pushed unless the gauge was ordered without an auto shutoff time NS option If excessive vacuum is applied to a pressure only gauge the display will indicate E rr until the vacuum is released Applying vacuum to a gauge designed for pressure may damage the pressure sensor If excessive pressure is applied 112 5 over range an out of range indication of or I will be displayed depending on model Minimum and Maximum Readings Minimum and maximum readings are continuously stored and updated whenever gauge is on The stored readings can be manually cleared if desired The HI and LO memory is also cleared whenever the gauge is off Press and hold the pushbutton for about 1 second until HI is displayed The maximum stored value is displayed After HI is displayed press and hold the pushbutton again for about 1 second until LO is displayed
13. n hex fitting only Do not attempt to tighten or loosen by turning housing or any other part of the gauge See gauge rear label for pressure range Use fittings appropriate for the pressure range of the gauge The gauge range is indicated on the rear label and is indicated on the display during power up Do not apply vacuum to gauges not designed for vacuum operation Due to the hardness of 316 stainless steel it is recommended that a thread sealant be used to ensure leak free operation NEVER insert objects into the gauge port or blow out with compressed air Permanent damage not covered by warranty will result to the sensor These products do not contain user serviceable parts Contact Omega Engineering for calibration service or refurbishment 1 Calibration Preparation a Calibration should only be performed by qualified individuals using appropriate calibration standards and procedures b The calibration equipment should be at least four times more accurate than the gauge being calibrated c Remove the screws on the back of the unit and remove cover d It is good practice to install fresh batteries before calibrating battery powered gauges e Allow the gauge to equalize to normal room temperature before calibration 2 Entering the Calibration Mode a Note the locations of the two internal calibration pushbuttons marked UP and DOWN These buttons are disabled unless the gauge is in calibration mode b With the gau
14. res that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components which wear are not warranted including but not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by it will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KI
15. tronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC M4094 0606
16. ure The character display will alternate between fiiD and CAL Press the UP and DOWN buttons to obtain a display indication equal to 50 of full scale pressure Apply full vacuum The character display will alternate between SPAN and CAL Press the UP and DOWN buttons to obtain a display indication equal to the full vacuum reading Apply 50 of the full scale vacuum range for example 7 4 psi for a 15 psi gauge The character display will alternate between iD and CAL Press the UP and DOWN buttons to obtain a display indication equal to 50 of full scale vacuum 30inHg 100psig and 30inHg 200psig Compound 4 Points With the gauge port open to atmosphere the character display will alternate between ZERO and CAL Press the UP and DOWN buttons to obtain a display indication of zero Apply full scale positive pressure The character display will alternate between SPAN and CAL Press the UP and DOWN buttons to obtain a display indication equal to full scale pressure Apply 50 of full scale positive pressure The character display will alternate between fii0 and CAL Press the UP and DOWN buttons to obtain a display indication equal to 50 of full scale pressure Apply full vacuum The character display will alternate between SPAN and CAL Press the UP and DOWN buttons to obtain a display indication equal to the full vacuum reading Exit Calibration Mode and Verify Calibration Battery pow
17. ween SPAWN and CAL Press the UP and DOWN buttons to obtain a display indication equal to full scale pressure Apply 50 of full scale pressure The character display will alternate between fiiD and CAL Press the UP and DOWN buttons to obtain a display indication equal to 50 of full scale pressure Absolute Reference Gauges 3 Points Apply full vacuum to the gauge The vacuum pump must be able to produce a vacuum of 10 microns 0 01 torr or 10 millitorr or lower The character display will alternate between ZERU and CAL Press the UP and DOWN buttons to obtain a display indication of zero Apply full scale pressure The character display will alternate between SPAWN and CAL Press the UP and DOWN buttons to obtain a display indication equal to full scale pressure Apply 50 of full scale pressure The character display will alternate between 1 0 and CAL Press the UP and DOWN buttons to obtain a display indication equal to 50 of full scale pressure Bipolar and 30inHg 15psig Compound Ranges 5 Points With the gauge port open to atmosphere the character display will alternate between ZERO and CAL Press the UP and DOWN buttons to obtain a display indication of zero Apply full scale positive pressure The character display will alternate between SPAN and CAL Press the UP and DOWN buttons to obtain a display indication equal to full scale pressure Apply 50 of full scale positive press
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