Omega Vehicle Security DP63000A-I User's Manual
Contents
1. CodE S W 50 CALIBRATION Q The unit uses stored current calibration values to Lo provide accurate current measurements Over time the s u n electrical characteristics of the components inside the unit will slowly change with the result that the stored calibration values no longer accurately define the input circuit For most applications recalibration every 1 to 2 years should be sufficient Calibration of the unit involves a current calibration which should only be performed by individuals experienced in calibrating electronic equipment Allow 30 minute warm up before performing any calibration related procedure The following procedures should be performed at an ambient temperature of 15 to 35 C 59 to 95 F CAUTION The accuracy of the calibration equipment will directly affect the accuracy of the unit Current Calibration Connect the negative lead of a precision DC current source with an accuracy of 0 01 or better to the COMM terminal Leave the positive lead of the DC current source unconnected 2 With the display at od HB press and hold the SEL button for 2 seconds Unit will display CAL no Press the RST button to select the range to be calibrated Press the SEL button Display reads 0 0A With the positive lead of the DC current source unconnected press SEL Display reads CALC for about 8 seconds When the display reads the selected range connect the positive lead of the DC2. High Acting Balanced Hys H bi Low Acting Balanced Hys L bL SP Hys OUTPUT ON output F ON ea STATE i i STATE 4 4 TRIGGER POINTS TRIGGER POINTS High Acting Unbalanced Hys H i u Low Acting Unbalanced Hys L Ub Off Time Delay 12 Output Reset W Display Reset Standby Operation Output Reset Action Change Display Color with Output State SETPOINT VALUE SPE n_ 10006 Enter the desired setpoint value The decimal point position for the setpoint and hysteresis values follow the selection set in Module 1 49999 to 99999 HYSTERESIS VALUE HYS n Q l 2 Enter desired hysteresis value See Setpoint Output Figures for visual explanation of how setpoint output actions balanced and unbalanced are affected by the hysteresis When the setpoint is a control output usually balanced hysteresis is used For alarm applications usually unbalanced hysteresis is used For unbalanced hysteresis modes the hysteresis functions on the low side for high acting setpoints and functions on the high side for low acting setpoints to 59999 Note Hysteresis eliminates output chatter at the switch point while time delay can be used to prevent false triggering during process transient events ON TIME DELAY Einn 9 n Enter the time value in seconds that the output is delayed from turning on after th
3. a p ee et FEE Shop online at omega com CEOMEGA omega com e mail info omega com For latest product manuals omegamanual info DP63000A DP63000B I LP0694 omega com CEOMEGA OMEGAnet Online Service Internet e mail omega com info omega com U S A ISO 9001 Certified Canada Servicing North America One Omega Drive PO Box 4047 Stamford CT 06907 0047 TEL 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 Canada TEL 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance U S A and Canada Sales Service 1 800 826 6342 1 800 TC OMEGA Mexico Czech Republic Germany Austria United Kingdom ISO 9002 Certified Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN En Espanol 001 203 359 7803 e mail espanol omega com FAX 001 203 359 7807 info omega com mx Servicing Europe Frystatska 184 733 01 Karvina Czech Republic TEL 420 0 59 6311899 FAX 420 0 59 6311114 Toll Free 0800 1 66342 e mail info omegashop cz Daimlerstrasse 26 D 75392 Deckenpfronn Germany TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingd
4. PWR COMMON 9 28 VDC IZZ c Connect the shield to common of the meter and leave the other end of the shield unconnected and insulated from earth ground 3 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be ran in metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter 4 Signal or Control cables within an enclosure should be routed as far as possible from contactors control relays transformers and other noisy components 5 In extremely high EMI environments the use of external EMI suppression devices such as ferrite suppression cores is effective Install them on Signal and Control cables as close to the unit as possible Loop the cable through the core several times or use multiple cores on each cable for additional protection Install line filters on the power input cable to the unit to suppress power line interference Install them near the power entry point of the enclosure The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite 0443167251 TDK ZCAT3035 1330A Steward 28B2029 0A0 Line Filters for input power cables Schaffner FN610 1 07 Schaffner
5. that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in which wear is not warranted include but are not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS
6. FN670 1 8 07 Corcom 1 VR3 Note Reference manufacturer instructions when installing a line filter 6 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 7 Switching of inductive loads produces high EMI Use of snubbers across inductive loads suppresses EMI 4 2 USER INPUT WIRING Sinking Logic USR COMM eee external switching device between the USR User Input terminal and User Input Common The user input of the meter is internally pulled up to 9 to 28 V 2 with 10 K resistance The input is s active when it is pulled low lt 0 7 V laa PWR COMMON 9 28 VDC I 4 3 INPUT WIRING CAUTION Power input common is NOT isolated from user input common In order to preserve the safety of the meter application the power input common must be suitably isolated from hazardous live earth referenced voltage or input common must be at protective earth ground potential If not hazardous voltage may be present at the User Inputs and User Input Common terminals Appropriate considerations must then be given to the potential of the user input common with respect to earth ground and the common of the plug in cards with respect to input common Before connecting signal wires the Input Range Jumper should be verified for proper position 4 4 SETPOINT OUTPUT WIRING SINGLE SETPOINT RELAY PL
7. OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for conseguential incidental or special damages CONDITIONS Eguipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGAS CUST
8. current source to INP and apply full scale input signal for the range Note For 200 mA range apply 100 mA as indicated on the display Repeat steps 3 through 6 for each input range to be calibrated When display reads CAL fil press the SEL button to exit calibration F 99 Q WwW 1 6 3 MODULE 3 DISPLAY AND FRONT PANEL BUTTON 3 d5P SEL 1 PARAMETER MENU PARAMETERS 3 d5F Loe Unit ony d5P E SEL ir SE Erl 5crol 7 UN IES T miii d LEU adE Front Panel Reset Enable Front Panel Display Select Enable Display Update Time Zero Display W Display Reset Display Scroll Enable DISPLAY UPDATE TIME arty ff This parameter sets the display update time in seconds 2 seconds FRONT PANEL DISPLAY SELECT ENABLE SEL SEL gt JES The 4ES selection allows the SEL button to toggle through the enabled displays JES FRONT PANEL RESET ENABLE RST r 5 Q I D d5P G HdsP This selection allows the RST button to reset the selected value s 3 n u ail saq ZERO DISPLAY WITH DISPLAY RESET Erg 9 na This parameter enables the RST button or user input to zero the input display value causing the display reading to be offset Note For this parameter to operate the RST button or User Input being used must be se
9. operates normally per the Setpoint Action and Output Reset Action D gt YES 3 CI CHANGE DISPLAY COLOR w OUTPUT STATE hEn This parameter enables the backlight DP63000B I to switch the backlight color when the output state changes This parameter is only active for the backlight version PARAMETER MENU m dALA Data Bit cr hdd Parity Bit Meter Address m Abbr NPt Abbrevioted Print Printing Options Baud Rate The Serial Setup Parameters are only active when the optional RS232 or RS485 serial communications module is installed in the meter Refer to the DP6 COM bulletin for complete details on DP63000 serial communications 13 suondo Bunuuq ssouppy wr isa Pv OU qld pepdlAsiqqy 19 W ug uod yag Dog 9304 pnog isu WI w PP PPI J3s 5 74S 93DIS indino yesey UYIM JOJOD uolnpi do Ko dsiq M uolnov Koj q Koj q an DA n DA uolov 1y9 s Lu Avidsig ebupy9 gpuD3s s y dino jesa
10. LI Select the decimal point location for the Input MIN and MAX displays This selection also affects the d5P i and d5P2 parameters and setpoint values DISPLAY OFFSET VALUE MEET OFSEE 19999 to 19999 nnnm LLLILILI The display can be corrected with an offset value This can be used to compensate for signal variations or sensor errors This value is automatically updated after a Zero Display to show how far the display is offset A value of zero will remove the effects of offset FILTER SETTING Fiir I n 1213 I If the displayed value is difficult to read due to small process variations or noise increased levels of filtering will help to stabilize the display Software filtering effectively combines a fraction of the current input reading with a fraction of the previous displayed reading to generate the new display Filter values represent no filtering 0 up to heavy filtering 3 A value of 1 for the filter uses 1 4 of the new input and 3 4 of the previous display to generate the new display A filter value of 2 uses 1 8 new and 7 8 previous A filter value of 3 uses 1 16 new and 15 16 previous FILTER BAND D to 133 display units bAnd 5 I The filter will adapt to variations in the input signal When the variation exceeds the input filter band value the filter disengages When the variation becomes less than the band value the filter engages again This allows f
11. LTERNATING SELECTION DISPLAY In the explanation of the modules the following dual display with arrows will appear This is used to illustrate the display alternating between the parameter on top and the parameter s Factory Setting on the bottom In most cases selections and values for the parameter will be listed on the right Indicates Program Mode Alternating Display Parameter He In usr Ut NS Selection Value Factory Settings are shown 6 1 MODULE 1 SIGNAL INPUT PARAMETERS in PARAMETER MENU Pra SELE NP I dsP NP 2 dsP 2 Se IN u Rsh T m dE Pt OFSEE mF Iler Display Display Filter i Scaling Input Value Display Value Input Value Display Value User Input Decimal Offset Setting Style for Scaling For Scaling for Scaling For Scaling Function Point Value Point 1 Point 1 Point 2 Point 2 User Input Assignment INPUT RANGE SELECTION RESOLUTION SELECTION RESOLUTION OUCH ed uR 200 00 pA 002A 20 000 mA HO02A 2 0000 mA 28 200 00 mA Select the input range that corresponds to the external signal This selection should be high enough to avoid input signal overload but low enough for the desired input resolution This selection and the position of the Input Range Jumper must match DISPLAY DECIMAL POINT r dELPE U m 000 0000 00000 W nnnn LLLILI
12. LY0 10 mA 40 mA 85 mA 115 mA 95 mA 125 mA DP63000A I DP63000B I Red max intensity DP63000B I Green max intensity U INPUT RANGES Jumper Selectable D C Currents 200 uA 2 mA 20 mA or 200 mA 4 SIGNAL INPUTS ACCURACY MAX INPUT 23 C less INPUT than 85 RH IMPEDANCE SIGNAL IPT 2mA_ 0 1 of span 1 HA TA 70pPmTTC 200 mA 10 199 of span 10 pA 70 ppm C 5 OVERRANGE RATINGS PROTECTION amp INDICATION 9 to 28 VDC power circuit is not isolated from the signal circuit Input Overrange Indication IIL Input Underrange Indication ULUL Display Overrange Underrange Indication 6 DISPLAY RESPONSE TIME 500 msec min 7 NORMAL MODE REJECTION 60 dB 50 60 Hz 8 USER INPUT USR Programmable input Connect terminal to common USR COMM to activate function Internal 10KQ pull up resistor to 9 to 28 VDC Threshold Levels V 1 0 V max VI 2 4 V min Vax 28 VDC Response Time 5 msec typ 50 msec debounce activation and release 9 MEMORY Nonvolatile EPROM memory retains all programming parameters and max min values when power is removed 10 ENVIRONMENTAL CONDITIONS Operating Temperature Range for DP63000A I 35 to 75 C Operating Temperature Range for DP63000B I depends on display color and intensity level as per below INPUT RANGE TEMP RESOLUTION COEFFICIENT 70 ppm C 70 ppm C INTENSITY LEVEL TEMPERATURE Red Di
13. OMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS consult OMEGA following information available BEFORE for current repair charges Have the following contacting OMEGA information available BEFORE contacting OMEGA 1 Purchase Order number under which the product 1 Purchase Order number to cover the COST of the was PURCHASED repair 2 Model and serial number of the product under 2 Model and serial number of the product and warranty and 3 Repair instructions and or specific problems 3 Repair instructions and or specific problems relative to the product relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2006 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything I Need for Process Measurem
14. UG IN CARD 4 5 SERIAL COMMUNICATION WIRING SERIAL COMMUNICATIONS PLUG IN CARD Current Signal self powered gt o a O JUMPER MAX INPUT POSITION CURRENT 200 HA 15 mA 2 mA 50 mA 20 mA 150 mA 200 mA 500 mA ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS o OSNK 1 2 30 V MAX o COM RJ11 CONNECTOR PIN OUTS 5 0 REVIEWING THE FRONT BUTTONS AND DISPLAY SEL BUTTON DISPLAY MODE OPERATION SEL Index display through enabled values RST Resets values MIN MAX or outputs OPERATING MODE DISPLAY DESIGNATORS MAX Maximum display capture value MIN Minimum display capture value ENTERING PROGRAM MODE Press and hold for 2 seconds to activate PROGRAMMING MODE OPERATION Store selected parameter and index to next parameter Advances through the program menu Increments selected parameter value or selection 1 To the right of the display indicates setpoint 1 output activated 2 To the right of the display indicates setpoint 2 output activated Pressing the SEL button toggles the meter through the selected displays If display scroll is enabled the display will toggle automatically every four seconds between the enabled display value
15. able MAX DISPLAY ENABLE H l En Q nn YES ul ng Enables the Maximum Display Capture capability MAX CAPTURE DELAY TIME O to 9999 sec HIE SL e When the Input Display is above the present MAX value for the entered delay time the meter will capture that display value as the new MAX reading A delay time helps to avoid false captures of sudden short spikes MIN DISPLAY ENABLE LO En A n SS 0 Enables the Minimum Display Capture capability YES MIN CAPTURE DELAY TIME O to 9999 sec ca ro cu When the Input Display is below the present MIN value for the entered delay time the meter will capture that display value as the new MIN reading A delay time helps to avoid false captures of sudden short spikes FACTORY SERVICE OPERATIONS ra un YES E Select YE5 to perform either of the Factory Service Operations shown below Min Capture Delay Time 10 Access Code For Service Operations Factory Service Operations RESTORE FACTORY DEFAULT SETTINGS r d E Q Entering Code 66 will overwrite all user settings with b EE the factory settings The meter will display rESEt and then return to Cadt 08 Press the SEL button to exit the module VIEW VERSION DISPLAY Entering Code 50 will display the version x x of the meter The display the returns to Codt D0 Press the SEL button to exit the module
16. agnetic Interference EMD proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into the meter may be different for various installations The meter becomes more immune to EMI with fewer I O connections Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed below are some EMC guidelines for successful installation in an industrial environment 1 The meter should be mounted in a metal enclosure which is properly connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield only at the panel where the unit is mounted to earth ground protective earth b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is above 1 MHz 4 1 POWER WIRING DC Power 9 to 28 VDC VDC s Power Common VDC x amp Ba 6 BD F gt D gt JOL JF CAUTION 9 to 28 VDC power circuit is not isolated from the signal circuit sem
17. e trigger point is reached A value of 0 0 allows the meter to update the output status per the response time listed in the Specifications DU to 5995 Sec OFF TIME DELAY DD to 5995 Sec W nn UU EOF n Enter the time value in seconds that the output is delayed from turning off after the trigger point is reached A value of 0 0 allows the meter to update the output status per the response time listed in the Specifications OUTPUT RESET ACTION Auta LAECH L dL4 rSt n Auto Ruto Automatic action This action allows the output to automatically reset off at the trigger points per the Setpoint Action shown in Setpoint Output Figures The on output may be manually reset off immediately by the front panel RST button or user input The output remains off until the trigger point is crossed again Enter the reset action of the output See figure for details LAECH Latch with immediate reset action This action latches the output on at the trigger point per the Setpoint Action shown in Setpoint Output Figures Latch means that the output can only be turned off by the front panel RST button or user input manual reset serial reset command or meter power cycle When the user input or RST button is activated momentary action the corresponding on output is reset immediately and remains off until the trigger point is crossed again Previously latched alarms will be off if power up Dis
18. ent and Control OMEGA Of Course hop online at omega com TEMPERATURE Le Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies Lt Wire Thermocouple RTD amp Thermistor lA Calibrators amp Ice Point References 4 Recorders Controllers amp Process Monitors 4 Infrared Pyrometers PRESSURE STRAIN AND FORCE Z Transducers z Strain Gages 4 Load Cells amp Pressure Gages Lt Displacement Transducers 4 Instrumentation amp Accessories FLOW LEVEL Rotameters Gas Mass Flowmeters amp Flow Computers IF Air Velocity Indicators Le Turbine Paddlewheel Systems 4 Totalizers amp Batch Controllers pH CONDUCTIVITY IF pH Electrodes Testers amp Accessories Lt Benchtop Laboratory Meters Lt Controllers Calibrators Simulators amp Pumps 4 Industrial pH amp Conductivity Equipment DATA ACQUISITION IF Data Acquisition amp Engineering Software Lt Communications Based Acquisition Systems I Plug in Cards for Apple IBM amp Compatibles IF Datalogging Systems lA Recorders Printers amp Plotters HEATERS Heating Cable LY Cartridge amp Strip Heaters Immersion amp Band Heaters Flexible Heaters Lf Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL LF Metering amp Control Instrumentation LY Refractometers LY Pumps amp Tubing IA Air Soil amp Water Monitors L7 Industrial Water amp Wastewater Treatment IF pH Conductivity amp Dissolved Oxygen Ins
19. g with the Program Mode Lock out P L ac in the User Input Function parameter Module 1 Two programming modes are available Full Programming mode allows all parameters to be viewed and modified Quick Programming mode permits only the Setpoint values to be modified but allows direct access to these values without having to enter Full Programming mode Programming a Security Code other than 0 requires this code to be entered at the Codt prompt in order to access Full Programming mode Depending on the code value Quick Programming may be accessible before the Cadt prompt appears see chart D00 to 999 nnn LILILI MODE WHEN SEL BUTTON IS PRESSED FULL PROGRAMMING MODE ACCESS Full Programming Immediate Access After Quick Programming with correct code entry at Cod prompt Quick Programming With correct code entry 100 999 at CodE prompt Codt prompt 0 Programming Lock No Access 1 99 Quick Programming No Access Active With correct code entry 100 999 at CodE prompt LodE prompt Not Active 0 999 Full Programming Immediate Access Entering Code 222 allows access regardless of security code 6 4 MODULE 4 SETPOINT OUTPUT PARAMETERS 5Pt 4 SPE SEL 1 PARAMETER MENU Backlight g Unit Only H a t n m OF SPSEL A PE n Ret n A J Pra rst rinn then E h
20. ither the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use this meter to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the meter CAUTION Risk of electric shock CAUTION Risk of Danger Read complete instructions prior to installationand operation of the unit Note Recommended minimum clearance behind the panel for mounting clip installation is 2 15 54 6 H x 3 00 76 2 W a 3 3 C N es H L w 4h 1 54 39 1 1 29 32 8 SEL RST D 4 2 95 74 9 15 3 8 j 1 71 268 868 dii 43 4 68 8 GENERAL METER SPECIFICATIONS DISPLAY 5 digit LCD 0 48 12 2 mm high digits DP63000A I Reflective LCD with full viewing angle DP63000B I Transmissive LCD with selectable red or green LED backlight viewing angle optimized Display color change capability with output state when using an output module 2 POWER Input voltage range is 9 to 28 VDC with short circuit and input polarity protection Must use a DP6 MLPS1 or a Class 2 or SELV rated power supply MOD INPUT CURRENT INPUT CURRENT NO DISPLAY COLOR 9 VDC WITHOUT 9 VDC WITH DP6 RLY0 DP6 R
21. lity of the DP63000 can be easily expanded with the addition of option modules Setpoint capability is field installable with the addition of the setpoint output modules Serial communications capability for RS232 or RS485 is added with a serial option module The DP63000 can be powered from an optional Power Supply Model Number DP6 MLPS1 that attaches directly to the back of a DP63000 The DP6 MLPS1 is powered from 85 to 250 VAC and provides up to 400 mA to drive the unit and sensors CURRENT This unit is the DC Current meter It features 4 current input ranges that are selected by the user via a programming jumper and software input range selection The ranges consist of following 200 uA 2 mA 20 mA or 200 mA Users should select the appropriate current range that covers their maximum signal input DIMENSIONS In inches mm FOUR SELECTABLE D C RANGES 200 pA 2 mA 20 mA 200 mA MINIMUM AND MAXIMUM DISPLAY CAPTURE LCD REFLECTIVE OR RED GREEN LED BACKLIGHTING 0 48 12 2 mm HIGH DIGITS OPTIONAL SETPOINT OUTPUT MODULES OPTIONAL SERIAL COMMUNICATIONS MODULES RS232 or RS485 OPERATES FROM 9 TO 28 VDC POWER SOURCE FRONT PANEL OR SOFTWARE PROGRAMMABLE DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT NEMA 4X IP65 SEALED FRONT BEZEL SAFETY SUMMARY All safety related regulations local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to e
22. n On Time Delay Setpoint Select Setpoint Action Setpoint Value Hysteresis Value The Setpoint Output Parameters are only active when an optional output module is installed in the meter SETPOINT SELECT SPEL mo SPI ng Enter the setpoint output to be programmed The n in the following parameters will reflect the chosen setpoint number After the chosen setpoint is completely programmed the display will return to 5P5EL Repeat steps for each setpoint to be programmed Select fl to exit the module The number of setpoints available is setpoint output card dependent 5P 2 SETPOINT 2 ENABLE YES na Enb e ng Select 4E5 to enable Setpoint 2 and access the setup parameters If selected the unit returns to 5P5EL and setpoint 2 is disabled SETPOINT ACTION Rck n Cara ana O Ht LO Ub SL HI Ub Enter the action for the selected setpoint output See Setpoint Output Figures for a visual detail of each action H I bL High Acting with balanced hysteresis LO bL Low Acting with balanced hysteresis Hi Ub High Acting with unbalanced hysteresis LO Ub Low Acting with unbalanced hysteresis SP Hys SP Hys SP I Hys SP Hys SP Hys SP Hys I I I I l i 1 I output 9 ON OFF outpur__OFF_ ON OFF STATE A 4 STATE 4 4 TRIGGER POINTS TRIGGER POINTS
23. om TEL 44 0 161 777 6611 FAX 44 0 161 777 6622 Toll Free in United Kingdom 0800 488 488 e mail sales omega co uk It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications Uy S s C 51EB GENERAL DESCRIPTION The DP63000 provides the user the ultimate in flexibility from its complete user programming to the optional setpoint control and communication capability This unit accepts a DC Current input signal and provides a display in the desired unit of measure The meter also features minimum and maximum display capture display offset units indicator and programmable user input The display can be toggled either manually or automatically between the selected displays The DP63000 display has 0 48 12 2 mm high digits The LCD is available in two versions reflective and red green backlight The backlight version is user selectable for the desired color and also has variable display intensity The capabi
24. or a stable readout but permits the display to settle rapidly after a large process change The value of the band is in display units independent of the Display Decimal Point position A band setting of 07 keeps the filter permanently engaged at the filter level selected above SCALING STYLE EL Q b nu PEY If pa Values and corresponding Display Values are known the Key in LEY scaling style can be used This allows scaling without the presence or changing of the input signal If Input Values have to be derived from the actual input signal source or simulator the Apply APLY scaling style must be used INPUT VALUE FOR SCALING POINT 1 ni 9 nn For Key in UE style enter the first Input Value using the front panel buttons The Input Range selection sets the decimal location for the Input Value For Apply RPL3 style the meter shows the previously stored Input Value To retain this value press the SEL button to advance to the next parameter To change the Input Value press the RST button and apply the input signal to the meter Adjust the signal source externally until the desired Input Value appears Press the SEL button to enter the value being displayed D to 23333 DISPLAY VALUE FOR SCALING POINT 1 i nann LLLILILI 19999 to 99999 Enter the first Display Value by using the front panel buttons This is the same for VEY and APLY scaling styles The decimal point follow
25. or the plug in cards can be reviewed in the specification section below The plug in cards that are sold separately can be installed initially or at a later date WARNING Disconnect all power to the unit before installing Plug in card Note Measurement errors may occur if signal input common is shared with another circuit common ie serial common Dual Sinking Output option card or Power Supply common on multiple units SINGLE RELAY CARD Type Single FORM C relay Isolation To Sensor amp User Input Commons 1400 Vrms for min Working Voltage 150 Vrms Contact Rating amp 30 VDC resistive 0 3 amp 125 VAC resistive Life Expectancy 100 000 minimum operations Response Time Turn On Time 4 msec max Turn Off Time 4 msec max DUAL SINKING OUTPUT CARD Type Non isolated switched DC N Channel open drain MOSFET Current Rating 100 mA max Vos on 977 V 100 mA Vos max 30 VDC Offstate Leakage Current 0 5 mA max RS485 SERIAL COMMUNICATIONS CARD Type RS485 multi point balanced interface non isolated Baud Rate 300 to 38 4k Data Format 7 8 bits odd even or no parity Bus Address 0 to 99 max 32 meters per line Transmit Delay Selectable refer to DP6 COM bulletin RS232 SERIAL COMMUNICATIONS CARD Type RS232 half duplex non isolated Baud Rate 300 to 38 4k Data Format 7 8 bits odd even or no parity 1 0 INSTALLING THE METER INSTALLATION The meter meets NEMA 4X IP65 requirements when properl
26. play Value is lower than setpoint value L di4 Latch with delay reset action This action latches the output on at the trigger point per the Setpoint Action shown in Setpoint Output Figures Latch means that the output can only be turned off by the front panel RST button or user input manual reset serial reset command or meter power cycle When the user input or RST button is activated momentary action the meter delays the event until the corresponding on output crosses the trigger off point Previously latched outputs are off if power up Display Value is lower than setpoint value During a power cycle the meter erases a previous L dL1 reset if it is not activated at power up i A SP Hys MANUAL RESET 1 Hys OFF oN OFF ON OFF Ruto OUTPUT OFF OFF OFF STATE ON ON LAECH OFF ON OFF on _OFF L dt Setpoint Output Reset Actions OUTPUT RESET WITH DISPLAY RESET rEncn eta This parameter enables the RST button or user input to reset the output when the display is reset Note For this parameter to operate the RST button or User Input being used must be set to d5P and the Input value must be displayed If these conditions are not met the output will not reset ca YES STANDBY OPERATION 5tb n When 4E5 the output is disabled after a power up until the trigger point is crossed Once the output is on the output
27. s 0 PROGRAMMING THE METER DISPLAY MODE no Secondary Signal Inpu Function p Parameters Parameters ro RST SEL SEL 1 nP 2 SEL OVERVIEW f PROGRAMMING MENU Display and Front Setpoint Serial Panel Key Output Setup Parameters Parameters Parameters SEL SEL SEL J d5P 4 SPE 5 SEr PROGRAMMING MODE ENTRY SEL BUTTON It is recommended all programming changes be made off line or before installation The meter normally operates in the Display Mode No parameters can be programmed in this mode The Programming Mode is entered by pressing and holding the SEL button If it is not accessible then it is locked by either a security code or a hardware lock MODULE ENTRY SEL amp RST BUTTONS The Programming Menu is organized into separate modules These modules group together parameters that are related in function The display will alternate between Pro and the present module The RST button is used to select the desired module The displayed module is entered by pressing the SEL button MODULE MENU SEL BUTTON Each module has a separate module menu which is shown at the start of each module discussion The SEL button is pressed to advance to a particular parameter to be changed without changing the programming of preceding parameters After completing a module the display will return to Pro A0 Programming may continue by accessing addi
28. s the d LPt selection INPUT VALUE FOR SCALING POINT 2 we a Innnn ILLLILILI For Key in HEY style enter the known second Input Value using the front panel buttons For Apply APLY style the meter shows the previously stored Input Value for Scaling Point 2 To retain this value press the SEL button to advance to the next parameter To change the Input Value press the RST button and apply the input signal to the meter Adjust the signal source externally until the desired Input Value appears Press the SEL button to enter the value being displayed D to 29999 DISPLAY VALUE FOR SCALING POINT 2 T mnnm ILLLILILI Enter the second Display Value by using the front panel buttons This is the same for LEY and APLY scaling styles 19999 to 99999 General Notes on Scaling 1 When using the Apply APLY scaling style input values for scaling points must be confined to the range limits shown 2 The same Input Value should not correspond to more than one Display Value Example 20 mA can not equal 0 and 20 3 For input levels beyond the programmed Input Values the meter extends be Display Value by calculating the slope from the two coordinate pairs MiP d5P i amp InP2 d5Pe USER INPUT FUNCTION DESCRIPTION ng No Function User Input disabled See Programming Mode Access chart 4 P Lac Program Mode Lock out Module 3 2E ro Zero Input Zero the Input Display
29. splay 1 amp 2 35 to 75 C 3 35 to 70 C 4 35 to 60 C 5 35 to 50 C Green Display 182 35 to 75 C 3 35 to 65 C 4 35 to 50 C 5 35 to 35 C Storage Temperature 35 to 85 C Operating and Storage Humidity 0 to 85 max relative humidity non condensing Vibration According to IEC 68 2 6 5 to 500 Hz in X Y Z direction for 1 5 hours 5 g s Shock According to IEC 68 2 27 Operational 30 g 11 msec in 3 directions Altitude Up to 2000 meters 11 CONNECTIONS Wire clamping screw terminals Wire Strip Length 0 3 7 5 mm Wire Gage 30 14 AWG copper wire Torque 5 inch lbs 0 565 N m max 12 CONSTRUCTION This unit is rated for NEMA 4X IP65 requirements for indoor use Installation Category I Pollution Degree 2 High impact plastic case with clear viewing window Panel gasket and mounting clip included 13 CERTIFICATIONS AND COMPLIANCES SAFETY UL Recognized Component File E313607 UL61010A 1 CSA 22 2 No 61010 1 Recognized to U S and Canadian requirements under the Component Recognition Program of Underwriters Laboratories Inc UL Listed File E313547 UL508 CSA C22 2 No 14 M95 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP65 Enclosure rating Face only IEC 529 Type 4X Indoor Enclosure rating Face only UL50 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunit
30. t a static controlled clean workstation Also only handle the cards by the edges Dirt oil or other contaminants that may contact the cards can adversely affect circuit operation REMOVING THE REAR COVER To remove the rear cover locate the cover locking tab below the 2nd and 3rd input terminals To release the tab insert a small flat blade screwdriver between the tab and the plastic wall below the terminals Inserting the screwdriver will provide enough pressure to release the tab locks To replace the cover align the cover with the input terminals and press down until the cover snaps into place WIRING OVERVIEW Electrical connections are made via screw clamp terminals located on the back of the meter All conductors should conform to the meter s voltage and current ratings All cabling should conform to appropriate standards of good installation local codes and regulations It is recommended that the power supplied to the meter DC or AC be protected by a fuse or circuit breaker Strip the wire leaving approximately 0 3 7 5 mm bare lead exposed stranded wires should be tinned with solder Insert the lead under the correct screw clamp terminal and tighten until the wire is secure Pull wire to verify tightness Each terminal can accept up to one 14 AWG 2 55 mm wire two 18 AWG 1 02 mm or four 20 AWG 0 61 mm EMC INSTALLATION GUIDELINES Although this meter is designed with a high degree of immunity to Electro M
31. t to d5P and the Input value must be displayed If these conditions are not met the display will not zero YES nl DISPLAY SCROLL ENABLE Beral gt The 4 5 selection allows the display to automatically scroll through the enabled displays The scroll rate is every 4 seconds This parameter only appears when the MAX or MIN displays are enabled 31 YES nl 3 UNITS INDICATOR SELECTION mks OFF OFF L iSt SEBS This parameter activates the Units Indicator on the display There are two methods of selecting the Indicator List will present a group of Units preprogrammed into the meter Segments allows the user to choose which of the segments should light 11 Units Indicator Selection Display Display Color Intensity Level Programming Security Code DISPLAY COLOR BACKLIGHT UNIT ONLY Color rEd ter the desired display color red or green This parameter is active for ight units only CI rEd rn a F back DISPLAY INTENSITY LEVEL BACKLIGHT UNIT ONLY LEU S 5 Enter the desired Display Intensity Level 1 5 The display will actively dim or brighten as levels are changed This parameter is active for backlight units only to 5 PROGRAMMING SECURITY CODE Code The Security Code determines the programming mode and the accessibility of programming parameters This code can be used alon
32. ted in programming must match the jumper setting Select a range that is high enough to accommodate the maximum signal input to avoid overloads To access the jumper remove the rear cover of the meter all power to the meter and load circuits before accessing inside of Warning Exposed line voltage exists on the circuit boards Remove AN the meter REMOVING THE REAR COVER To remove the rear cover locate the cover locking tab below the 2nd and 3rd input terminals To release the tab insert a small flat blade screwdriver between the tab and the plastic wall below the terminals Inserting the screwdriver will provide enough pressure to release the tab locks To replace the cover align the cover with the input terminals and press down until the cover snaps into place 2mAO0 O 020044 I I I l Lh 200mA O 20mA i I MAIN CIRCUIT BOARD INPUT RANGE JUMPER LOCATIONS O INSTALLING PLUG IN CARDS The Plug in cards are separately purchased option cards that perform specific functions The cards plug into the main circuit board of the meter Nra da Setpoint Card Range Jumpers Comms Card CAUTION The Plug in cards and main circuit board contain static sensitive components Before handling the cards discharge static charges from your body by touching a grounded bare metal object Ideally handle the cards a
33. tional modules SELECTION VALUE ENTRY For each parameter the display alternates between the present parameter and the selections value for that parameter The RST button is used to move through the selections values for that parameter Pressing the SEL button stores and activates the displayed selection value This also advances the meter to the next parameter For numeric values press the RST button to access the value The right hand most digit will begin to flash Pressing the RST button again increments the digit by one or the user can hold the RST button and the digit will automatically scroll The SEL button will advance to the next digit Pressing and holding the SEL button will enter the value and move to the next parameter PROGRAMMING MODE EXIT SEL BUTTON The Programming Mode is exited by pressing the SEL button with Pro fig displayed This will commit any stored parameter changes to memory and return the meter to the Display Mode If power loss occurs before returning to the Display Mode verify recent parameter changes PROGRAMMING TIPS It is recommended to start with Module and proceed through each module in sequence When programming is complete it is recommended to record the parameter programming and lock out parameter programming with the user input or programming security code FACTORY SETTINGS Factory Settings may be completely restored in Module 2 This is useful when encountering programming problems A
34. truments M4487 0108
35. value causing rU Edge triggered Display Reading to be Offset ESEL Reset Edge triggered Resets the assigned value s to the current input value Holds the assigned display but all other meter functions continue as long as activated maintained action Display Hold Display Select Edge Triggered Display Intensity Level Edge Triggered Backlight Color Edge Triggered Advance once for each activation Increase intensity one level for each activation backlight version only Change backlight color with each activation backlight version only PARAMETER MENU DISPLAY MODE DESCRIPTION Serial transmit of the active parameters selected in the Print Options menu Module 5 Same as Print Request followed by a momentary reset of the assigned value s Pr int Print Request P St Print and Reset r5t Setpoint 1 Reset r5t 2 Setpoint 2 Reset r5t 2 Setpoint 1 and 2 Reset Resets setpoint 1 output Resets setpoint 2 output Reset both setpoint 1 and 2 outputs USER INPUT ASSIGNMENT U ASH IQ HE HELD s f5P LD d5P Select the value s to which the User Input Function is assigned The User Input Assignment only applies if a selection of reset display hold or print and reset is selected in the User Input Function menu HI t LO En LO t T F5 CodE ax Display Enable Max Capture Delay Time Min Display En
36. y installed The unit is intended to be mounted into an enclosed panel Prepare the panel cutout to the dimensions shown Remove the panel latch from the unit Slide the panel gasket over the rear of the unit to the back of the bezel The unit should be installed fully assembled Insert the unit into the panel cutout GASKET 2 0 SETTING THE JUMPERS While holding the unit in place push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case The panel latch should be engaged in the farthest forward slot possible To achieve a proper seal tighten the latch screws evenly until the unit is snug in the panel Torque to approx 28 to 36 in oz 0 202 to 0 26 N m Do not over tighten the screws INSTALLATION ENVIRONMENT The unit should be installed in a location that does not exceed the operating temperature and provides good air circulation Placing the unit near devices that generate excessive heat should be avoided The bezel should only be cleaned with a soft cloth and neutral soap product Do NOT use solvents Continuous exposure to direct sunlight may accelerate the aging process of the bezel Do not use tools of any kind screwdrivers pens pencils etc to operate the keypad of the unit PANEL CUT OUT 025 2 68 465 8 024 681 8 1 30 t560 6 3375 INPUT RANGE JUMPER This jumper is used to select the proper input range The input range selec
37. y jndjno aul 40 aul UO sis 1 1s H julodyas julodyas julodjas 1sy gt yN TAS SS DUTT SR dS POSS 1d5 h L Kuo pun Jas a d 44614908 gt 19497 uono l s lqpou3 19s s qpu3 1o S Oo apog Ajunoss AyISUd U JOJOJ 4O1DOIpu 10498 pidsig M qpu3 jesey oldsig awl azjopdn Buiuuuupi6oiqd Kojds q Kojds q spun Kojds g Kojds g 0487 UDg luoij jeuDg 3U047 Avidsiq isy x 3P A31 PA Ieee 157 135 3 dsp dsP E j lL kuo yun ibog a o suonpi do suonpi do 91A4J9S 104 oiAJ9S 9UII Xp q lqpu3 awl Xpl q lqpu3 po9 ss oov K10 004 ainydog Ul Avjdsiq ul ainydpg XOW Aojdsiq XOW 1sy 2 3P 511 Tes OTe 0 3 IH TT 35 2 13S gt Z Wod Z Wod L 3ulog L yod uawubissy uoloun 4 Buljpos 104 Builpos 404 Builpos 104 Builpos 104 n pA julod IDUu29g o65buDy ndu j sn ndu j sn n pA Avjdsiq n pA 3ndu n DA Avjdsig n pA yndu s Builpos pupg Jaj Buni S Jajig eso Aojdsiq Aojdsig yndu 1sy US4 AA I ssn j 2 dsp 2 dJl d5PA deee OTRAS Pee J414 13510 dP eee 3j39UH2 d 13S o Buiuuuupiboid 054 apoyy 6uruuejb5ojg 1 1u 0 uopnq 73S Ploy pue ss iq WARRANTY DISCLAIMIER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures
38. y to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge EN 61000 4 3 Criterion A 10 V m EN 61000 4 4 Criterion A 2 kV power 1 kV signal EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power EN 61000 4 6 Criterion A Electromagnetic RF fields Fast transients burst Surge RF conducted interference 3 V rms Power frequency magnetic fields EN 61000 4 8 Criterion A 30 A m Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 14 WEIGHT 3 2 oz 100 g PART NUMBER INFORMATION DESCRIPTION PART NUMBER DC Current Meter with reflective display DP63000A I DC Current Meter with backlight display DP63000B Single Relay Output Card DP6 RLYO Dual Sinking Open Collector Output card DP6 SNKO RS485 Serial Communications Card DP6 COM1 RS232 Serial Communications Card DP6 COM2 Micro Line Power Supply 85 to 250 VAC DP6 MLPS1 RS232 Programming Cable DB9 RJ11 DP6 232 CABLE RS485 Programming Cable DB9 RJ11 DP6 485 CABLE PC Configuration Software for Windows 98 ME 2000 XP j DP6 SOFT OPTIONAL PLUG IN CARDS ADDING OPTION CARDS The DP63000 meters can be fitted with optional output cards and or serial communications cards The details f
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