Nilfisk-ALTO NEPTUNE 5 FA 107400337 C User's Manual
Contents
1. yo o a gt A Fe N MA MEN i a y j f 4 1 f T y ei y y NEPTUNE 5 FA Operating Instructions Nilfisk ALTO Why Compromise 107400337 C NEPTUNE 5 FA 21 20 Contents Symbols used to mark NEPTUNE 5 FA instructions a e Ridin 2 1 Important safety instructions cnn rra sesooonae 2 2 Description ZO PULP OSG ete ann ena eA E aE ones pon dann anti k te ae sann 4 2 2 Operating elemMENIS Lur rreirirrerorrreserrtemanstasanassnanannan 5 3 Before starting the cleaner 3 1 Transport and assembly oooocccnnnccnnnccicnnnccconocncnnnnncnnncncnanananno 5 3 2 Set the Drake ooo eee ecceeeeeeeeeeeeeeeeaeeeseaeeeeeaeeeeaeeeeeaeeene 5 3 3 Install Crank handle for high pressure hose reel cord reel 6 3 4 Fill up detergent tanks ooooooccccnnnoccccccononacccnnnnannccnonannnncnnnnnns 6 3 5 Fill up tank for Nilfisk ALTO AntiStone Anti Scale 6 3 6 AQUSCAlO ociosa tias ox anto 6 3 7 Filip Tel tank comico ind 7 3 8 Connecting the high pressure hose 7 3 9 Connecting the water supply oooconoccccnncccconociconaccnonancnonnncanno 8 3 10 Electrical CONNECTION oonmooccccnnnoccccccnnonaccnnnnnannccnonananncnnnnnnns 8 3 11 Antifreeze before first use oooomccccnnnnnnccccnnnoncnncnnnnnnennnnnnnnos 8 4 Control Operation AA CONMECHONS ninio a 8 4 2 Switching2. 2 Turn the twist grip on the safety control block all the way to the left counter clockwise direction 3 Turn the main switch to position B gt 4 Select temperature over 100 C 212 F For special applications replace the standard nozzle with the steam spray nozzle accessory 1 Turn the twist grip on the spray unit High pressure clockwise for high pres sure Low pressure counter clockwise for low pressure 1 Turn the twist grip on the spray unit Water volume A w min max 1 Options model variants Original instructions EN NEPTUNE 5 FA EN 4 5 Using cleaning agents Vay 1 1 AS 3 8 5 5 ca ca The percentage shown in the illustration are only approximate data For special applications such as disinfection the exact detergent concentration has to be deter mined by using a graduated measuring container For water outlet volume of the machine see chapter 9 4 technical data The use of cleaning agents while using the steam device will show a lower percentage and will result in a lower concentration 1 Select desired detergent A or B and amount by turning the knob to desired percent age 2 Spray the object to be cleaned 3 Allow the cleaning agent to work depending on the de gree of soiling Then rinse off with high pressure CAUTION Never allow cleaning agent to dry on the surface
3. EN Symbols used to mark instructions Before using the high pressure cleaner be sure to also read the en closed operating in structions and keep them within reach at all times Safety instruc tions in these op erating instruc tions which must be observed to prevent risks to persons are marked with this danger symbol This symbol is used to mark safety in structions that must be observed to pre vent damage to the machine andits per formance This indicates tips and instruc tions to simplify work and to en sure safe operation Operations marked with this symbol should only be carried out by Nilfisk ALTO Service Technicians 1 Important safety instructions For your own safety The appliance must e only be used by persons who have been instructed in its correct usage and ex plicitty commisioned with the task of operating it only be operated under su pervision e not be used by children e not be used by mentally or physically disabled persons Warning e Ensure that any exhaust emissions are not in the vi cinity of air intakes e This machine shall only be used with cleaning chemicals supplied or recommended by Nilfisk ALTO The use of other cleaning chemicals may adversely affect the safety of the machine e Risk of explosion Do not use the cleaner to spray with flammable liquids General Use of the high pressure cleaner is subject to the
4. HOP Motor overheated Turn main switch in position OFF let machine cool down e Remove extension cord if being used e Possible phase failure have electrical connections checked HOS Machine overheated Contact Nilfisk ALTO Service LEA Leakage or inadmissible operating condition by short time operation Spray gun leaking High pressure hose coupling or line system leaking Detergent tank empty Water inlet filter dirty High pressure pump drawing in air e After three times of short time operation the machine switches off To reset Turn main switch to position OFF then start again Keep trigger squeezed for longer than 3 seconds If a leak occurs in the hose and gun and causes the machine to start and stop briefly 3 times then the machine will switch off e Repair Spray gun Replace high pressure hose retighten screw fittings e Fill detergent tank or set detergent me tering to OFF e Clean filter see chapter 7 2 1 e Repair leaks LHE Flame sensor sooted Ignition or fuel system failure e Clean flame sensor see chapter 7 2 6 Contact Nilfisk ALTO Service Cold water operation possible LHL gt Burner failure Contact Nilfisk ALTO Service Cold water operation possible POL 6 gt Pump oil low e Fill to proper level see chapter 7 2 3 SEC Temperature sensor damaged Contact Nilfisk ALTO Service Cold water operation possib
5. Ing Wolfgang Nieuwkamp Tests and approvals High Pressure Cleaner NEPTUNE 5 400 V 3 50 Hz IPX5 400 230 V 3 50Hz IPX5 230 240 V 1 50Hz IPX5 EC Machine Directive 2006 42 EC EC Low voltage Directive 2006 95 EC EC EMC Directive 2004 108 EC EN ISO 12100 1 EN ISO 12100 2 EN 60335 2 79 EN 55014 1 EN 55014 2 EN 61000 3 2 DIN EN 60335 2 79 Nilfisk Advance A S Industrivej 1 DK 9560 Hadsund Hadsund 01 06 2009 20 1 Options model variants Original instructions NEPTUNE 5 FA EN Technical Data NEPTUNE 5 5 50 FA 5 61 FA 5 47 FA 5 47 FA 5 50 FAX 5 61 FAX 5 61 FA 5 61 FAX 5 61 FA 5 50 FAX Voltage 200 V 3 50Hz JP Voltage 200 V 3 60Hz O JP Voltage 230 V 1 60Hz US Voltage 400 V 3 50Hz EU EU AU Voltage 400 230 V 3 50Hz NO NO Voltage 220 440 V 3 60Hz EXPT Fuse A 20 20 13 16 25 16 25 16 15 25 30 Power rating EE kw 5 4 5 1 6 6 1 7 6 7 8 7 6 7 4 7 8 7 6 7 5 7 8 Power consumption Es A 18 7 16 6 122 123 15 4 15 8 25 15 6 25 15 8 12 3 21 3 28 vty Type of protection de Oy IP X5 Working pressure eh 170 17 170 17 190 19 210 21 210 21 210 21 210 21 145 15 Permissible pressure P M 250 250 250 250 250 250 250 220 Vol
6. and release it 3 Pull the spray lance or other accessory forwards to check that it is securely attached to the spray gun 1 Options model variants Original instructions 4 2 Switching on the cleaner 4 2 1 Cold water operation Hot water operation up to 100 C NOTE The cleaner switches off automatically twenty seconds after the spray gun has been closed To start the cleaner again squeeze the trigger and the machine will start automatically 4 2 2 Steam operation over 100 C 212 F FAN Beware of hot water and W steam discharge up to 150 when operating in steam stage 4 3 Pressure regulation Tornado Lance 4 4 Pressure regulation VarioPress Gun For safety reasons never tie back or wedge open the trigger of the spray gun in open position during operation The trigger must be free to close when released thus interrupting the flow of the water NEPTUNE 5 FA 1 Turn the main switch to posi tion 8 cold water Control electronics accomplishes a self check The Display shows for approx 1 second The motor starts is ON 2 Turn the main switch to posi tion BS hot water 3 Select temperature 4 Unlock the spray gun and squeeze trigger 5 The oil burner will light 6 Release trigger and lock the spray gun when not in use 1 Open cabinet and service door if desired see chapter 3 6 Step 1 2
7. detergents drawn in Detergent tank empty e Fill detergent tank Dirt in detergent tank e Clean detergent tank Suction valve at cleaning e Remove suction valve and clean or agent inlet soiled replace Burner soots gt fuel contamination E Contact Nilfisk ALTO Service gt Burner sooted or adjustment incorrect 18 1 Options model variants Original instructions 9 Further information 9 1 9 2 Recycling the cleaner Guarantee Make the old cleaner unusable immediately 1 Unplug the cleaner and cut the power cord Do not discard of electrical ap pliances with household waste As specified in European Direc tive 2002 96 EC on old electrical Our general conditions of busi ness are applicable with regard to the guarantee Subject to change as a result of technical advances The guarantee is invalidated if the machine is not operated in ac cordance with these instructions or otherwise abused The guaran tee is invalidated ifthe machine is not serviced as described US only This warranty is in effect from the first day of purchase by the end user Each machine will have one 1 year coverage from date of pur chase by the end user covering parts found defective due to faulty components materials and or bad workmanship Not included in this warranty coverage are parts found defective due to Normal wear and tear such as seals valves pistons bear ings etc Machi
8. to be cleaned The surface may be damaged 10 1 Options model variants Original instructions NEPTUNE 5 FA 5 Applications and methods 5 1 Techniques 5 1 1 Soaking 5 1 2 Detergent and Foam 5 1 3 Temperature 5 1 4 Mechanical Effect 5 1 5 High Water Flow or High Pressure Efficient high pressure cleaning is achieved by following a few guide lines combined with your own personal experience of specific clean ing tasks Accessories and detergents when correctly chosen can increase the efficiency of your pressure washer Here is some basic information about cleaning Encrusted or thick layers of dirt can be loosened or softened up by a period of soaking This is for example an ideal method within agricul ture for example within pig sties The ideal soaking method can be achieved by using foam or simple alkaline detergent Let the product lie on the dirty surfaces for about 30 minutes before pressure wash ing The result will be a much quicker high pressure cleaning process Foam or detergent should be applied onto dry surfaces so that the chemical product is in direct contact with the dirt Detergents are ap plied from bottom to top for example on a automobile bodywork in order to avoid super clean areas where the detergent may collect in higher concentrations and streams downwards Let the detergent work for several minutes before rinsing before rinsing and never let it dry on the surface being cl
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11. Detergents pressure mode and use the higher flow to push away Disinfectant Universal the dirt Alkafoam 4 Use recommended disinfectant products and methods to ensure hygiene Apply DES 3000 disinfectant once Disinfectant the surfaces are perfectly clean DES 3000 Machinery Detergent injection 1 Apply detergent to vehicle or equipment surfaces in Tractors Powerspeed lances order to soften up dirt and grime Apply from bottom ploughs etc Curved lances and un to top derchassis washers 2 Proceed with cleaning using the high pressure lance Brushes Clean again from bottom to top Use accessories to clean in difficult to reach places 3 Clean fragile areas such as motors rubber at lower pressure levels to avoid damage 5 2 2 Vehicle Task Accessories Method Vehicle bodywork Standard lance 1 Apply detergent to vehicle or equipment surfaces in Detergent injection order to soften up dirt and grime Apply from bottom Curved lances and un to top In cases of particularly dirty vehicles pre spray derchassis washers with a product such as Allosil in order to remove traces brushes of insects etc then rinse at low pressure and apply normal car cleaning detergent Let detergents settle Detergents for 5 minutes before cleaning off Metallic surfaces can Active Shampoo be cleaned using RimTop Active Foam 2 Proceed with cleaning using the high pressure lance Sapphire Clean again from bottom to top Use accessories to Super Plus clean in difficult to rea
12. ITALY Nilfisk ALTO Divisione di Nilfisk Advance A S Localita Novella Terza 26862 Guardamiglio LO E mail d puglia nilfisk advance it JAPAN Nilfisk Advance Inc 1 6 6 Kita shinyokohama Kouhoku ku Yokohama 223 0059 Tel 81 45 548 2571 Fax 81 45 548 2541 MALAYSIA Nillfisk Advance Sdn Bhd Sd 14 Jalan KIP 11 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Tel 60 3 603 6275 3120 Fax 60 3 603 6274 6318 MEXICO Nilfisk Advance de Mexico S de R L de C V Prol Paseo de la Reforma 61 6 A2 Col Paseo de las Lomas 01330 Mexico D F Tel 52 55 2591 1002 switchboard Fax 52 55 2591 1002 ext 229 E mail info advance mx com NORWAY Nilfisk Advance AS Bjornerudveien 24 1266 Oslo Tel 47 22 75 17 70 Fax 47 2275 17 71 E mail info no Onilfisk alto com POLAND Nilfisk Advance Sp Z O O 05 800 Pruszk w ul 3 go MAJA 8 Tel 48 22 738 37 50 Fax 48 22 738 37 51 E mail info Onilfisk alto pl PORTUGAL Nilfisk ALTO Division of Nilfisk Advance Lda Sintra Business Park Zona Industrial Da Abrunheira Edificio 1 1 A P2710 089 Sintra Tel 35 808 200 537 Fax 35 121 911 2679 E mail mkt nilfisk advance es RUSSIA Hundpuck D3gBaHc 127015 Mocksa Bartckaa yn 27 CTp 7 Poccua Tel 7 495 783 96 02 Fax 7 495 783 96 03 E mail info O nilfisk ru SINGAPORE Nilfisk Advance Pte Ltd Nilfisk ALTO Division 40 Loyang Drive Singapore
13. NOTE At temperatures below 8 C 46 F the fuel oil begins to so lidify paraffin precipitation This can lead to difficulties in starting the burner Before the winter NEPTUNE 5 FA With the machine cold turned off and disconnected from power supply 1 Fill fuel tank from a clean con tainer with a fresh fuel fuel oil EL or Diesel oil DIN 51 603 or fuel type recommended by your distributor months it is recommended that a fuel conditioner stabilizer be added available from the fuel oil trade 1 Connect the high pressure hose quick connector to the high pressure nipple A lo cated at the hose reel axle 2 Place the high pressure hose into the hose guide B and ritain it with the clip 3 Release the brake C on the hose reel and wind up the high pressure hose 1 Connect the high pressure hose quick connector to the high pressure nipple located at right rear of machine above chemical tank 1 Options model variants Original instructions EN NEPTUNE 5 FA EN 3 9 Connecting the water supply NOTE See chapter 9 4 Technical Data for required quantity of water and water pressure In the case of poor water quality sand etc it is recommended that an inlet water filter be in stalled 3 10 Electrical connection 3 11 Antifreeze before first use CAUTION Some models have tha ability to be used
14. a residual current circuit breaker This device stops the supply of electricity if the leakage current to the ground exceeds 30 mA for 30 ms or it has an ground tester circuit Please observe the regulations and provisions applicable in your area Before putting the high pressure cleaner into service carry out a visual check of all the 2 1 Options model variants Original instructions major components CAUTION High pressure water jets can be dangerous if misused The jet must not be directed at persons animals live electri cal equipment or the cleaner itself Wear appropriate protective clothing and eye protection Do not direct the jet towards yourself or towards other per sons in order to clean clothes or footwear During operation of the cleaner recoil forces are produced atthe gunvalve and spray lance and when the spray lance is held at an angle a torque is also cre ated The gunvalve and spray lancemust therefore be held firmly in both hands Do not use the cleaner when other people without protec tive clothing are in the working area Check that cleaning will not result in dangerous substances e g asbestos oil being washed off the object to be cleaned and harming the environment Do not clean delicate parts made of rubber fabric etc with the 0 jet Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage Do not use the hig
15. applicable local regulations Besides the operating instruc tions and the binding accident prevention regulations valid in the country of use observe recog nized regulations for safety and proper use Do not use any unsafe work techniques Do not tie the trigger handle open Transport Transport of the high pressure cleaner is easy on its large wheels For safe transport in and on ve hicles we recommend preventing the equipment from sliding and tilting Secure it with tie downs and apply the parking brake on the castor wheel For transport at temperatures around or below freezing 0 C 32 F anti freeze should be drawn into the pump beforehand see chapter 6 Before starting the cleaner If your 3 phase cleaner was sup plied without a plug have it fitted with a suitable 3 phase plug with ground by a qualified electrician Before use check that the high pressure cleaner is safe and in proper condition Regularly check whether the power cord is damaged or shows signs of ageing Use the high pressure cleaner only when the power cord is in a safe condition risk of electric shock using damaged cord Check the rated voltage of the high pressure cleaner before connecting it to the mains power supply Ensure that the voltage shown on the rating plate cor responds to the voltage of the power supply We strongly recommend that the power supply to the high pres sure cleaner be connected via
16. ch places Use brushes in order Aktive Wax to add a mechanical cleaning effect Short lances can Allosil help for cleaning of motors and wheel arches Curved RimTop lances or undercarriage washers can be valuable for the cleaning of car underchassis and wheel arches 3 Clean fragile areas such as motors rubber at lower pressure levels to avoid damage 4 Apply a liquid wax using the pressure washer in order to protect the bodywork from pollution 12 1 Options model variants Original instructions 5 2 3 Buildings and Equipment NEPTUNE 5 FA Task General surfaces Metallic equipment Accessories Foam injectors Stand ard lance Curved lances Tank cleaning head Detergents Intensive J25 Multi Combi Active Alkafoam Disinfectant DES 3000 Method 1 Areas covered by amounts of loose dirt such as animal remains in slaughterhouses can be removed by using high water flow to flush away the dirt to evacuation pits or drains Tank cleaning heads can be used to clean barrels vats mixing tanks etc Cleaning heads may be hydraulically or electrically powered and give the possibility for automatic cleaning without a constant user Proceed with cleaning using the high pressure lance Apply DES 3000 disinfectant once the surfaces are Apply thick foam over the surfaces to be cleaned Apply on dry surfaces Apply from top to bottom on vertical surfaces Let the foam act for up to 30 minutes for th
17. d that the inlet water is tested accordingly 1 Pull cap of crank in arrow direction 2 Align tabs on crank with slot in axle 3 Put crank on axle of high pres sure hose reel cord reel 4 Fix crank by pushing the cap 1 Fillup detergenttanks A and B with prediluted detergent Capacity see chapter 9 4 Technical Data 1 Fillup Nilfisk ALTO Anti Stone Anti Scale water softener reservoir with the sample bottle provided Nilfisk ALTO AntiStone Anti Scale pre vents any deposits of scale and acts at the same time as a corrosion inhibitor For compatibility reasons use only the tested Nilfisk ALTO AntiStone Anti Scale which is available as a six pack of 1 liter bottles by ordering part number 8466 Use the schematic to find the right dosage of No Scale anti stone and water and add the mixture to the antiscale tank Machine flow L h Pump size ml h dH af e Dosage 900 35 0 12 0 21 5 0 15 1 1 17mi h 900 35 12 30 21 5 53 7 15 37 5 Pure 35ml h 1000 35 0 12 0 21 5 0 15 1 1 17ml h 1000 35 12 30 21 5 53 7 15 37 5 Pure 35ml h 1 Options model variants Original instructions 3 7 Fill up fuel tank The fuel must be free from con tamination Tank capacity see chapter 9 4 Technical data 3 8 Connecting the high pressure hose 3 8 1 Machines with high pressure hose reel 3 8 2 Machines without high pressure hose reel
18. e optimal effect Use applicable accessories Use high pressure to dislodge large amounts of incrusted dirt or grime Use lower pressure and high water volume in order to rapidly flush away loose dirt and rinse surfaces perfectly clean Rusted or dam ages surfaces prior to treatment Wet Sandblasting equipment 1 2 3 Connect the sandblasting lance to the pressure washer and place the suction tube in the sand Always wear protective equipment during sandblast ing Spray the surfaces to be treated with the mix of water and sand Rust paint etc will be stripped off These are merely several examples of cleaning tasks that can be solved by a pressure washer in asso ciation with accessories and detergents Each cleaning task is different Please consult your local dealer or Nilfisk ALTO representative in order to discuss the best solution for your own cleaning tasks 1 Options model variants Original instructions 13 EN NEPTUNE 5 FA EN 6 6 1 6 2 6 3 After using the cleaner Switching off the cleaner Disconnecting supply lines Rolling up the electrical cord and storing accessories Storing the cleaner below 0 C 32 F 1 Turn the main switch to posi tion OFF 2 Turn off water supply at faucet 3 Squeeze the spray gun trigger until the pressure has bled off Store the cleaner
19. eaned Detergents are more effective at higher temperatures Greases oils and fats can be broken down more effectively at higher temperatures also Proteins can be cleaned at temperatures of around 60 C 140 F Oils and traffic film around 70 C 158 F and grease can be cleaned at 80 90 C 176 194 F In order to break down tough layers of dirt additional mechanical effect may be required Special lances and rotary or wash brushes offer this supplementary effect that cuts through dirt High pressure is not always the best solution and may also damage surfaces The cleaning effect also depends upon water flow Pres sure levels of around 100 bar 1450 psi may be sufficient for vehicle cleaning in association with hot water and higher flow levels give the ability to rinse and flush away large amounts of dirt easily 1 Options model variants Original instructions 11 EN NEPTUNE 5 FA 5 2 Some typical cleaning tasks 5 2 1 Agriculture Task Accessories Method Stables Chemical Foam Injec 1 Soaking apply foam to all surfaces bottom to top Pig Pens Sties tors and wait for approx 30 minutes Foam lance 2 Remove the dirt from surfaces with the high pressure Cleaning of walls Powerspeed lance lance or chosen accessory Again clean from bottom floors and equip Floor Cleaner to top on vertical surfaces ment 3 To flush away large quantities of dirt change to low
20. h pressure hose for lifting loads NOTE The maximum permissible work ing pressure and temperature are printed on the high pressure hose Do not use the cleaner if the power cord or high pressure hose is damaged Ensure adequate air circulation Do not cover the cleaner or oper ate it in inadequately ventilated rooms Store the cleaner where it will not be exposed to frost or use antifreeze liquid Never operate the cleaner with out water Even brief shortages of water result in severe damage to the pump seals Water connection This high pressure washer cleaner is only allowed to be connected with the drinking water mains when an appropriate backflow preventer has been in stalled Type BA according to EN 1717 If the back flow preventer hasn t been supplied one can be purchased from your dealer The length of the hose between the backflow preventer and the high pressure washer must be at least 12 metres min diam eter 3 4 inch to absorb possi ble pressure peaks Operation by suction for example from a rainwater vessel is carried out without backflow preventer Contact your dealer for suction set recommendations As soon as water has flown through the BA valve this water is not considered to be drinking water any more Operation Keep cabinet and service door closed during operation CAUTION Unsuitable extension cords can represent a source of danger Always unwind cord from the reels c
21. in a dry heated location to protect against freez ing or protect per below instruc tions 1 Remove the water supply hose from the cleaner 2 Remove the spray lance 3 Switch on the cleaner with the main switch in position ud 4 Squeeze trigger of the spray gun 5 Gradually pour antifreeze ap prox 5 litres into the water tank A 6 While the pump is pulling the mixture from the water tank 1 Turn the main switch to posi tion OFF 2 Turn off water supply at faucet 3 Squeeze the spray gun trigger until the pressure has bled off 4 Slide trigger lock to the locked position 4 Slide trigger lock to the locked position 5 Remove the water supply hose from the cleaner 6 Remove power cord plug from the electrical supply Risk of tripping To prevent accidents always carefully roll up the power cord Machines with hose and or cord reel 1 Wind up the power cord as il lustrated with the plug located in the center of the cord reel 2 Wind up the high pressure hose as illustrated 3 Place the spray lance into the spray lance storage squeeze and release the trig ger two or three times 7 The machine is protected against freezing when anti freeze mixture emerges from the spray gun 8 Lock the safety catch on the spray gun 9 Switch off the cleaner 10 To avoid any possible dam age store the cleaner tempo rarily in a heated room before using it again When the
22. ion Therefore some adjustment of the air supply to the burner may be nec essary to take account of altitude and the resulting air pressure This is true whether your fuel is Natural gas Propane or Diesel Your Nilfisk ALTO hot water pres sure washer was thoroughly tested and adjusted for optimum perform ance before it left our factory The factory is located at approximately 120m 390 ft above sea level and the combustion settings are optimal for that elevation If your location is higher than 1200m 3900 ft above sea level your burner may require re ad justment for proper performance and best fuel economy Contact your Dealer or Nilfisk ALTO for assistance 1 Before using the cleaner for the first time check it careful ly for any faults or damage 2 Run the machine only when it is in perfect working condi tion 3 Set the brake 4 The slope on which the high pressure cleaner is placed must not exceed more than 10 in any direction 1 Options model variants Original instructions NEPTUNE 5 FA EN 3 3 Install Crank handle for high pressure hose reel cord reel 3 4 Fill up detergent tanks 3 5 Fill up tank for Nilfisk ALTO AntiStone Anti Scale 3 6 Antiscale 7 Ze E The Nilfisk Alto Antiscale dosing system is set by the factory To adjust the water hardness we recommen
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24. le SEG j gt Temperature sensor damaged Contact Nilfisk ALTO Service Cold water operation possible UPC j gt Microprocessor failure E Contact Nilfisk ALTO Service 1 Options model variants Original instructions 17 EN NEPTUNE 5 FA EN 8 2 Indication lights on control panel Indication light Cause Remedy flashing gt seeFLO see FLO W ON gt Low fuel level e Fill fuel tank Cold water operation possible oe gt Low Nilfisk ALTO AntiStone e Fill Nilfisk ALTO AntiStone Anti Anti Scale level Scale tank E flashing gt Service interval Service due E Contact Nilfisk ALTO Service in 20 hours E ON gt Service interval expired E Contact Nilfisk ALTO Service a ON gt Pump oil low e Fill to proper level 8 3 Other Faults Fault Cause Remedy not ON gt Power cord not properly e Check power cord connetction connected to power supply e Check fuse see chapter 9 4 Technical Data Pressure too low gt High pressure nozzle worn e Replace nozzle out a ISS RON NON SGNIOIOW e Turn the twist grip on safety control pressure block clockwise Machine is running with gt Pump has drawn in air due to Close detergent valve Remove lance pulsating pressure and detergent tank being empty from gun Operate spray gun and let makes knocking noise machine run until air in pump is gone and the machine is running normally calm again No
25. local building regulations must be observed We will be glad to pro vide tips for connection systems on request CAUTION FAN Beware of hot water and sam discharge up to 150 C when operating in steam stage CAUTION Do not touch or cover the exhaust Risk of burns and fire 1 Options model variants Original instructions EN NEPTUNE 5 FA EN Do not touch cover or place hose or cord over the chimney Danger for persons risk of overheating and fire Electrical equipment CAUTION Never spray electrical equip ment with water risk of elect trical shock and short circuit The cleaner may only be con nected to a correctly installed plug socket Switching on the cleaner may cause voltage fluctuations Voltage fluctuations should not occur if the impedance at the transfer point is less than 0 159 If in doubt ask your local electric ity supplier Maintenance and repair Warning The cleaner must be discon nected from its power source during cleaning of the machi ne maintenance when repla cing parts or converting the machine to another function Carry out only the maintenance operations described in the oper ating instructions Use only origi nal Nilfisk ALTO spare parts Do not make any technical modi fications to the high pressure cleaner Ensure that the machine is regu larly serviced by authorized Nil fisk ALTO dealers in accordance with the maintenace plan Failure
26. machine is put into service again the antifreeze solution can be collected and stored for future use 4 14 1 Options model variants Original instructions 7 Maintenance 7 1 Maintenance Schedule NEPTUNE 5 FA 7 2 1 Water filters 7 2 2 Oil filter 7 2 3 Checking the pump oil quality 7 2 4 Changing the pump oil 7 2 5 Emptying the fuel oil tank 7 2 6 Flame Sensor 7 2 Maintenance work 7 2 1 Water filters 7 2 2 Maintenance of fuel filter Water filters are fitted atthe water and pump inlets to prevent large particles of dirt from entering into the system 1 Unscrew quick coupling 2 Remove filter with tool and clean it Open hose clips Replace fuel filter Close hose clips Dispose the cleaning solu tion damaged filter in ac cordance with the disposal regulations PON 1 Options model variants Original instructions 15 EN NEPTUNE 5 FA EN 7 2 3 Checking the pump oil quality 7 2 4 Changing the pump oil 7 2 5 Emptying the fuel oil tank 7 2 6 Flame sensor Check color of pump oil If the oil has a grey or white shade change the oil see chapter 7 2 4 Top off oil level with fresh oil if necessary Oil type see chapter 9 4 Tech nical Data Unscrew the oil drain plug and drain oil into a suitable container Check that the drai
27. n plug gasket is in place and reinstall drain plug Fill pump with proper grade and amount of oil Oil grade and capacity see chapter 9 4 Technical Data Prepare a container which is capable of containing the amount of fuel remaining in the tank Place drain channel beneath the drain plug Remove the drain plug and drain the fuel into the pre pared container carefully not to spill fuel oil Check that the drain plug gasket is in place and reinstall drain plug Check tank and plug for leaks Remove the sensor and clean with a soft cloth Confirm that the sensor is correctly seated when rein stalling 16 1 Options model variants Original instructions 8 Troubleshooting 8 1 Indications on Display NEPTUNE 5 FA Indication on Display Cause Remedy FF b Flow sensor fault Contact Nilfisk ALTO Service Cold water operation possible FLO gt Water supply turned off or inadequate supply to machine Detergent tank empty Pressure regulation on the safety control block set to low water volume Machine scaled e Required volume flow and pressure see chapter 9 4 Technical Data e Fill detergent tank or set detergent me tering to OFF Turn the twist grip on safety control block to higher water pressure volume Contact Nilfisk ALTO Service FUE gt Fuel shortage e Fill fuel tank Cold water operation possible
28. ne working under abnor mal conditions Machines being misused NEPTUNE 5 FA and electronic appliances used electrical goods must be col lected separately and recycled ecologically Contact your local authorities or your nearest dealer for further information Machines being repaired or tampered with by unauthor ized person s The use of parts other than Nilfisk ALTO Cleaning Sys tems Inc original spare parts and or accessories The burner coil on all Nilfisk ALTO Cleaning Systems Inc hot water steam cleaners is under warranty for five 5 years against defects and the high pressure hose is cov ered for an initial 30 days under the same conditions described above Nilfisk ALTO Cleaning Systems Inc will cover labor by an author ized Nilfisk ALTO CSI Dealer for a 12 monih period after the date of purchase of the machine by the end user No other costs other than laid out in this warranty program will be covered by the warranty Dated End User proof of pur chase must be submitted with any claim for Warranty Service 1 Options model variants Original instructions 19 EN NEPTUNE 5 FA EN 9 3 EU Declaration of Conformity EU Declaration of Conformity Product Type Description The design of the unit corresponds to the following pertinent regulations Applied harmonised standards Applied national standards and technical specifications Dipl
29. ompletely to prevent the power cord over heating Connectors and couplings of extension cords must be water tight Extension cords are not recom mended however if necessaray refer to the following recommen dations NEPTUNE 5 FA Cord length Cross section m up to16 A up to 25 A up to 20 m 01 5mm 92 5mm US 30 ft 14 gauge 12 gauge US 50 ft 12 gauge 10 gauge US 75 ft 10 gauge not recom mended 20 to 50 m g2 5mm 94 0mm Do not damage the power cord e g by driving over it pulling or crushing it Disconnect the power cord by grasping the plug only do not pull or tug the power cord CAUTION Unsuitable fuels e g gasoline must not be used as they can explode and catch fire Use clean fuel only free of mois ture and contamination Contact your dealer for fuel source and type recommendations Ifthe machine is to be operated at fuel stations or in other potentially hazardous areas the machine may only be employed outside the hazard areas defined in the German Technical Guidelines for Inflammable Fluids applica ble at the point of use due to the potential explosion hazard posed by the burner If the machine is to be operated indoors the local building regu lations must be observed for the discharge of the exhaust fumes into the atmosphere Ensure an adequate supply of fresh air If the machine is to be con nected to a flue gas stack then
30. on either 230 Volt or a 440 Volt power supply On these models confirm that the voltage selector switch is in the proper position to match the power supply Otherwise damage to machines electrical components may occur The machine is flushed with anti freeze at the factory to protect it against freezin this mixture ap 4 Control Operation 4 1 Connections 4 1 1 Connecting the spray lance to the spray gun NOTE Always remove any dirt from the nipple before connecting the spray lance to the spray gun 1 Attach quick connect adapter found with Owners Manual to the water supply hose 2 Rinse the water supply hose briefly in order to prevent sand an other dirt particles entering into the machine 3 Attach water supply hose with adapter to inlet quick connec tor 4 Open water supply faucet Water supply hose should be a reinforced hose and have a minimum inside diameter of 3 4 19 mm CAUTION When using a cord reel 1 Release brake of the cord reel 2 Unwind the cord completely CAUTION The cleaner should only be con nected to a correctly installed electrical supply 1 Observe safety instructions in chapter 1 2 Insertthe plug into the electri cal socket prox 5 l may be captured in a suitable container for reuse 1 Pull the blue quick release grip A of the spray gun back wards 2 Insert the nipple of the spray lance B into the quick re lease connection
31. on the cleaner oooccinocccinociconanccononcnonnnncnanancnanananano 9 4 3 Pressure regulation Tornado Lance 9 4 4 Pressure regulation VarioPress Gun 9 45 Using cleaning agents sssrinin 10 5 Applications and methods 5 1 Techniques ccoooocccnccnonoccnnccnnoncnnncnnnnncnnconanncnncnnnno rca ncanan ono 11 5 2 Some typical cleaning taSKS oooconnicininnncinnocicnnccnninanncnnnnnnns 12 6 After using the cleaner 6 1 Switching off the cleaner ococnncccinncccnnncccnnnaccnonancnonancnnnnnnnn 14 6 2 Disconnecting supply liNesS omooccncnnnncnnnnnnnccccnnnnncccncnnnns 14 6 3 Rolling up the electrical lead and storing accessories 14 6 4 Storing the cleaner below 0 C 32 F Freezing 14 7 Maintenance 7 1 Maintenance Schedul8 ooonocccinncccinncccnnncccconaccnonaccninananinnnnnn 15 7 2 Maintenance Work onoocccccinncoccncconccnncncnnnnnncnnnnnnnnncnnnnnnnnnnncnns 15 8 Troubleshooting 8 1 Indications on Display o oooooccccnnnnncccnnnnncccccnnoncnaccncnanann conca 17 8 2 Indication lights on control panel 18 8 3 Other Faults sensatie ibni ed ai ok kw a mn e k 18 9 Further information 9 1 Recycling the cleaner oooonooccccnnncccccncnnoncccnnconnnancnnnnnnnnnnnonns 19 9 2 GUarAantee iii kane koko pann ank odit kas rene kn 19 9 3 EU Declaration of CONfOrMITY vurrrreeerrreooorreonnronasnonn 20 94 Technical dala ion ce 522 1 Options model variants 1 Original instructions NEPTUNE 5 FA
32. pressure bearing parts of this high pressure cleaner have been manufactured in accord ance with 8 9 of the German Pressure Vessels Ordinance and successfully subjected to a pressure test Bypass valve The pressure is reduced by means of a bypass valve which returns water to the inlet side of the pump ata minimum pressure The point at which this occurs is set and sealed at the factory and must not be adjusted 2 1 Purpose This high pressure cleaner has Chapter 5 describes the use of been designed for professional the high pressure cleaner for use It can be used for cleaning various cleaning jobs agricultural and construction equipment stables vehicles Always use the cleaner as de rusty surfaces etc scribed in these operating in structions Any other use may The cleaner has not been ap damage the cleaner or the sur proved for cleaning surfaces face to be cleaned or may result which comes into contact with in severe injury to persons food 4 d Options model variants Original instructions NEPTUNE 5 FA EN 2 2 Operating elements See fold out page at front of these 13 operating instructions Display Temperature or Codes Spray lance Spray lance storage Control panel Crank handle for High pressure hose reel Neptune X Cord reel Neptune X2 Fuel level gauge Tank filler for fuel Receptacle for service crane and lifting ring 8 Top cover release 9 Service door release 10 C
33. rank handle for High pressure hose reel Neptune X2 11 High pressure hose connec tion for machines without hose reel 12 Main switch ON OFF cold water hot water BON NO ul 14 Temperature control 15 Low fuel indicator 16 Low Nilfisk ALTO AntiStone Anti Scale indicator 17 Service interval due expired 18 Pump oil low 19 Detergent metering knob Pressure gauge 21 Power ON 22 Castor with parking brake Water supply connection Tank filler for anti freeze Tank filler for Nilfisk ALTO Anti Scale Canister for detergent B High pressure hose reel Neptune X Power cord reel Neptune X2 29 Tank filler for detergent A 30 Grip for top cover 28 3 Before starting the cleaner 3 1 Transport and assembly 1 The safest way to lift the ma chine is to use a fork lift truck The arrows in the illustration indicate the best places to po sition the fork 2 Itis also possible to lift the ma 3 2 Set the brake chine by hand from the pallet Due to the weight this work should be done by at least three persons CAUTION Do not hold the plastic tank to lift the machine as it could become detached from the frame The best places to hold the ma chine are onthe handle onthe frame between the front wheels and the guide rollers Every fuel burning appliance such as pressure washers depends upon a proper mix of fuel and air by weight for proper combust
34. to do so will void the warranty CAUTION High pressure hoses fittings and couplings are important for the safety of the cleaner Use only high pressure parts approved by the manufac turer The power cord must not differ from the version specified by the manufacturer and may only be changed by an electrician Please contact your local author ized Nilfisk ALTO equipment dis tributor for all other maintenance or repair needs Testing The cleaner conforms to the Ger man Guidelines for Liquid Spray Jet Devices The high pressure cleaner must be subjected to a safety examination in accord ance with the Accident Preven tion Regulations for Working with Liquid Spray Jet Devices as required but at least every 12 months by an authorised inspector 2 Description After all repairs or modifica tions to electrical equipment the protective conductor resist ance the insulation resistance and the leakage current must be measured Furthermore a visual inspection of the mains power cord a voltage and current measurement and a function test must be carried out Our after sales service technicians are at your disposal as authorised inspectors The complete Accident Preven tion Regulations for Working with Liquid Spray Jet Devices are available from the Carl Hey manns Verlag KG Luxemburger Strasse 449 50939 Cologne or from the appropriate associa tion of employers liability insur ances The
35. ume flow max AAA ln 910 910 960 1110 1110 1110 1110 1040 Volume flow Q AAA l h 850 850 900 1050 1050 1050 1050 1020 High pressure nozzle o 0500 0500 0500 0550 0550 0550 0550 0450 G Temperature t hotwater TA C 90 Temperature t a steam EN C 150 Max water inlet temperature L C 40 A Se bar Max wat let 10 1 ax water inlet pressure LA Mpa o 1 ATA lonn os Dimensions x w x h t j Le mm 1190 x 702 x 98 17 Weight kg 160 160 160 165 160 165 161 166 161 158 Calculated sound pressure at 76 76 77 78 78 78 78 80 adistance oF 1 MEN 60704 1 O ABA 15 1 5 1 5 1 5 1 5 1 5 1 5 1 5 L K pA pA Sound ipower level Lusi O dB A 92 92 93 96 96 96 96 94 including K 1 5dB A Vibration ISO 5349 YY m s 25 Recoil forces gt N 36 35 37 38 48 47 49 47 41 Heating capacity 3 kw 67 67 78 85 85 85 85 78 Fuel tank li 35 Detergent tank A B a 15 10 Oil quantity A 0 75 Oil type A BP Energol GR XP 220 Noise emission acc to EN 60335 2 79 ZAA 2 7 524 1 Options model variants Nilfisk ALTO Why Compromise hitp www nilfisk alto com HEAD QUARTER DENMARK Nilfisk Advance Group Sognevej 25 DK 2605 Br ndby Tel 45 4323 8100 Fax 45 4343 7700 E mail mail com nilfisk advance com SALES COMPANIES ARGENTINA Nilfisk Advance srl Edificio Central Park Herrera 1855 Office 604 Ciudad Aut noma de Buenos Aires Tel 54 11 6091 1571 Fax 54 11
36. x ao 4 761 5643 E mail nilfiskevnn vn
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