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Nexgrill 720-0008-T User's Manual
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1. SAFETY Your gas grill is designed for use with a standard 20 16 LP gas cylinder DO NOT CONNECT YOUR GRILL TO AN LP GAS CYLINDER EXCEEDING THIS CAPACITY A tank of approximately 12 inches in diameter by 18 1 2 inches high should be the maximum size tank used LP gas cylinder is not provided with this grill When you buy LP gas cylinder be sure that 1 the cylinder must be provided with a shutoff valve terminating in a LP gas supply cylinder valve outlet specified as applicable for Connection No 510 in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections ANSI CGA V 1 or Connection NO 600 in the Compressed Gas Associate s Limited Standard Cylinder Valve outlet connection for Propane Small Valve Safety Instructions Series or a combination LP gas cylinder valve and quick disconnect assembly complying with 1 5 5 c and a safety relief device having a direct communication with the vapor space of the cylinder 2 the cylinder supply system must be arranged for vapor withdrawal 8 the cylinder used must include a collar to protect the cylinder valve The LP gas cylinder must be constructed and marked in accordance with specification of U S Department of In Canadian gas cylinders must meet Canadian Transportation and Communication CTC specifications DANGER If you smell or hear the hiss of escaping gas from the LP gas cylinder Get away from the LP gas cyli
2. not been used for an extended period of time 1 Turn the burner valve off 2 Turn the tank valve off fully Turn clockwise to stop 3 Detach the regulator assembly from tank valve 4 Remove cooking grids flame tamers and grease collectors from grill 5 Remove burners from bottom of grill bowl by turning wing nut from beneath burner foot 6 Carefully lift each burner up and away from gas valve orifice We suggest several different ways for cleaning the burner tubes Use procedure that is most convenient for you 13 Parts list ILLUSTRATED PARTS BREAKDOWN MODEL 720 0008 T OUTDOOR STAINLESS STEEL GAS GRILL Parts list MODEL 720 0008 T PARTS LIST REF DESCRIPTION QTY PART REF DESCRIPTION QTY PART 1 Hood 1PC 0001 17 side shelf 2PCS 0017 2 Handle 1PC 0002 18 side shelf right 2PCS 0018 3 Thermometer 1PC 0003 19 Condiment tray left 0019 4 Name plate 0004 20 Condiment tray right 1PC 0020 5 Bowl assembly 1PC 0005 21 Utensil hook 4PCS 0021 6 Front baffle 0006 22 Side panel left 1PC 0022 7 Gas valve 1PC 0007 23 Side panel right 1PC 0023 8 Gas Valve 0008 24 Front panel 0024 9 Manifold 0009 25 Name bottom panel 1PC 0025 10 Regulator 1SET 0010 26 Casters W Brake 2PCS 0026 11 Control panel 0011 27 Casters Swivel 2
3. the hole of the condiment tray Assembly Instruction Your gas grill is ready to use Lighting instructions 1 Become familiar with safety guidelines at front of manual Do NOT SMOKE WHILE LIGHTING GRILL OR CHECKING GAS SUPPLY CONNECTIONS 2 Check to see that cylinder is filled 3 Check that end of each burner tube is properly located over each valve orifice 4 Make sure all gas connections are securely tightened TEST FOR LEAKS WITH A SOAP SOLUTION NEVER WITH A FLAME Gas leak Check instructions are on page 1 5 Always open lid before lighting 6 Set control knobs to OFF and open the gas supply cylinder valve a Open Lid b Push and turn any Control Knob slowly to high The built in ignitor will click and spark simultaneously to light the pilot and burner in sequence Turn the control knob to OFF if the burner does not light c You may have to repeat up to 3 or 4 times to light the burner d If the burner does not light turn off gas and wait 5 minutes for gas to dispel or before lighting by match 7 Adjust control Knobs to desired cooking temperature NOTE To light gas grill with a match follow steps 1 through 6 above Then insert lighted paper book match with lighting stick through the cooking grids to the burner Press in the control knob and rotate left to setting to releases gas Burner should light immediately CAUTION Do not move grill trolley while in ope
4. Nexgrill Industries Inc 145 Brea Canyon Road Walnut CA 91789 ASSEMBLY amp OPERATING INSTRUCTIONS FOR OUTDOOR GAS GRILL FOR MODEL 720 0008 T OUTDOOR GAS GRILL TABLE OF CONTENTS PAGE SAFETY INSTRUC TION Si ee pee aie dae eae 1 ASSEMBLY 6 4 LIGHTING INSTRUCTIONS gies stevie ade Get oh ac eae Sav ede bet 10 OPERATING 8 11 CLEANING amp 12 PARTS US 14 WARRANTY 16 READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED ASSEMBLED AND CARED FOR FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION CONSULT YOUR DEALER GAS APPLIANCE SERVICE REPRESENTATIVE OR YOUR GAS COMPANY NOTE TO INSTALLER LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION NOTE TO THE CONSUMER RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATION VEHICLES AND OR BOATS IF YOU HAVE ANY QUESTIONS CONCERNING ASSEMBLY OR OPERATION CALL OUR SERVICE CENTER AT 1 800 913 8999 MONDAY THROUGH FRIDAY 8 00AM 5 00
5. PCS 12 Knob 2PCS 0012 28 Burner 2PCS 13 Bezel 0013 29 2 5 14 GREASE TRAY 1PC 0014 30 Cooking grid 2PCS 15 Back panel 0015 31 Warming rack 1PC 16 Motor bracket 0016 HOW ORDER REPLACEMENT PARTS To make sure you obtain the correct replacement part s for your gas grill please refer to the parts list on this page The following information is required to assure getting the correct part Gas Grill Model Number see data sticker on grill Part Number of replacement part needed Description of replacement part needed Quantify of parts needed obtain replacement parts contact the dealer from which product was purchased If dealer service is not available CONTACT NEXGRILL INDUSTRIES INC Customer Service Telephone 1 800 913 8999 fax 909 598 7699 IMPORTANT Use only factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty IMPORTANT Keep this assembly and operating instruction manual for convenient referral and for replacement parts ordering CAUTION Gas valves are pre set at the factory valve assembly will be marked accordingly If you wish to convert at some later date be sure to contact your gas suppler or grill dealer before making the conversion CAUTON A different gas valve must be installed when converting from one type of g
6. PM PACIFIC COAST TIME PLEASE DO NOT RETURN TO THE PLACE OF PURCHASE Safety Instructions Read carefully before assembling and operating your Gas Grill INSTALLATION This gas grill must be installed in accordance with the local codes or if in an area without local codes with the latest edition of the National Fuel Gas Codes ANSI Z223 1 In Canada installation must conform to the standard CAN CGA 1 6149 1 and or 2 installation Code for Gas Burning Appliances and Equipment THE LOCATION FOR YOUR GRILL Do NOT use your gas grill in garages porches breezeways sheds or other enclosed areas Your gas grill is to be used OUTDOOR ONLY Always keep proper clearance from combustible construction at least 21 from the back and side to any combustible surface that will burn Do not obstruct the flow of combustion and ventilation air around the grill housing This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles and or boats FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not store empty or full spare gas cylinders under or near this or any other appliance Keep the fuel hose and any electrical cord away from hot surfaces Protect fuel hose from dripping grease Avoid unnecessary twisting of hose Visually inspect hose prior to each use for cuts cracks excessive wear or other damage Re
7. aced inside ends of burner tubes Also check position of spark electrode CLEANING THE GREASE TRAY The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution A small amount of sand or cat litter may be placed in bottom of grease tray to absorb the grease ANNUAL CLEANING OF GRILL HOUSING Burning Off the grill after every cook out will keep it ready for instant use however once a year you should give the entire grill a thorough cleaning to keep it in top operating condition Interior 1 Turn the burner valve off 2 Turn the tank valve OFF fully Turn clockwise to stop 3 DETACH the regulator assembly from tank valve by turning the quick coupling nut counter clockwise 4 Remove and clean the cooking grids flame tamers and burners 5 Cover the gas valve orifices with a piece of aluminum foil 6 Brush the inside and bottom of the grill with a stiff wire brush and wash down with a mild soap and warm water solution Rinse thoroughly and let dry 7 Remove aluminum foil from orifices and check orifices for obstruction 8 Check spark electrode adjusting as instructed electrode tip pointing toward the tip of gas collector and approximately 31416 from the tip of collector tube 9 Replace flame tamers cooking grids 10 Reconnect to gas source and observe burner flame for correct operation IMPORTANT You should NOT line the bottom of the grill hous
8. as to another You will also need a data plate indicating what type of gas is used by the grill 15 LIMITED WARRANTY MODEL720 0008 T OUTDOOR GAS GRILL Nexgrill Industries inc Warrants to original consumer purchaser of each Outdoor Gas Grill that when subject to normal residential use it is free from defects in workmanship and materials for the periods specified below This warranty excludes grills used in rental or commercial applications There will be a shipping and handing charge for the delivery of the warranty part s Component Warranty Period Burners 3Years Stainless Steel Flame Tamer 3 Years Stainless Steel Cooking Grids 1 Year Valves 1Year Frame Housing Cart Control Panel Ignition and Related Parts 1Year All Stainless Steel Parts 3 Years Our obligation under this warranty is limited to repair or replacement at our option of the product during the warranty period The extent of any liability of Nexgrill Industries inc under this warranty is limited to repair or replacement This warranty does not cover normal wear of parts or damage resulting from any of the following negligent use or misuse of the product on an improper fuel gas supply use contrary to operating instructions or alteration by any such repair or replacement Warranty claim procedure If you require service or parts for your outdoor gas grill please contact our Warranty Service Center for factory direct assistance Our hours of opera
9. er the cooking is over Rarely if ever do you use the HIGH setting for extended cooking MEDIUM SETTING Use this setting for most grilling roasting or baking and for cooking hamburgers and vegetables LOW SETTING Use this setting for all smoke cooking rotisserie cooking and when cooking very lean cuts such as fish These temperatures vary with the outside temperature and the amount of wind Cooking with in direct Heat You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect heat from the next burner Heat from the lighted burner circulates gently throughout the grill cooking the meat or poultry without any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to light the fats and juices that drip down during cooking place a drip pan slightly smaller than the cut of meat on the flame tamer surface under the meat being cooked This will allow you to catch meat juices for making gravy Flare Ups The fats and juices that drip from the meat cause flare ups Since flare ups impart the distinctive taste and color for food cooked over an open flame hey should be expected and encouraged within reason Nevertheless uncontrolled flaring can result in a ruined meal CAUTION If burners go out during operation close gas supply at source and turn all gas valves off Open lid and wait five minutes before attempti
10. ing with aluminum foil sand or any other grease absorbent substance Grease will not be able to drip down into grease collector and a grease fire could occur Exterior Your gas grill is made of heavy stainless steel it should provide you with years of trouble free service KEEPING OUTDOORS COOKING GAS APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIAL GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUID KEEP THE VENTILATION OPENINGS OF THE CYLINDER ENCLOSURE FREE AND CLEAR FROM DEBRIS CLEANING THE COOKING GRIDS After cooking turn control knobs to OFF and let grill cook before attempting to clean your cooking grids Before first use and periodically it is suggested that you wash the cooking grids in a mild soap and warm water solution You can use a wash cloth a vegetable brush or a steel wool to clean your cooking grids if you desire CLEANING THE FLAME TAMER Washing the flame tamer after every use is not necessary but periodically it is suggested you wash the tamer in a soap and warm water solution Use a wire brush to remove stubborn burned on cooking residure Dry the flame tamer thoroughly before you re install it in the bowl Cleaning amp Maintenance i CLEANING THE BURNER TUBES AND BURNER PORTS to prevent FLASH BACk To reduce the chance of FLASH BACK the procedure below should be followed at least once a month in late summer or early fall when spiders are most active or when your grill has
11. nder Do not attempt to correct the problem yourself Call your fire department Do not make the call from near the LP gas cylinder your telephone is an electrical device Never connect an unregulated LP gas cylinder to your grill A gas regulator adjusted to have an outlet pressure of 11 Water column W C is supplied for connection to the LP gas cylinder The pressure regulator and hose assembly supplied with the appliance must be used Replacement pressure regulators and hose assembly must be those specified by the appliance manufacturer Have your LP gas cylinder filled by a reputable LP gas dealer and visually inspected and re qualified at each filling Have your LP gas dealer check the release valve after every filling to assure that it remains free of defects Always keep cylinder in an upright position Always close the cylinder valve when the grill is not in use Do not subject LP gas cylinder to excessive heat Never store your LP gas cylinder indoors if you store your grill indoors always disconnect LP gas cylinder FIRST and store LP gas cylinder safely outside When the appliance is not use the gas must be 2 turn off at the supply cylinder Storage of an appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children Disconnected cylinder must not be stored in a buildi
12. ng garage or any other enclosed area HOSE ASSEMBLY SAFETY The hose assembly must be inspected before each use of the appliance If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the appliance being put into operation TO CONNECT THE LP GAS SUPPLY CYLINDER J PLEASE FOLLOW THE FOLLOWING STEPS 1 sure tank valve is in its off position Turn clockwise to stop 2 Check tank valve to assure it has proper external male threads Type 1 connection per ANSIZ21 81 3 Make sure all burner valves are in their off position 4 Inspect valve connections port and regulator assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt to use damaged or plugged equipment See your local LP gas dealer for repair 5 When connecting regulator assembly to the tank valve hand tighten nut clockwise to a positive stop Do not use a wrench to tighten Use of a wrench may damage quick condition 6 Open tank valve fully counter clockwise Use a soapy water solution to check all connections for leaks before attempting to light grill If a leak is found turn tank valve off and do not use grill until a local LP gas dealer can make repairs To disconnect LP gas cylinder a Turn the burner valve off b Turn the tank valve off fully clockwise to stop c Detach the regulator assembly from tank valve by turning the quick coupling nu
13. ng to re light this allows accumulated gas fumes to clear CAUTION Should a grease fire occur close gas supply at source turn off all burners and leave lid closed until fire is out CAUTION Do not attempt to disconnect any gas fitting while your barbecue is in operation As with all appliances proper care and condition and prolong their life Your gas grill is no exception By following these cleaning procedures on a timely basis your grill will be kept clean and working properly with minimum effort Cleaning amp Maintenance 1 Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube and into the burner several times 2 Using a narrow bottle brush with a flexible handle run the brush through each burner tube and into the burner several times 3 Use an air hose to force air through the burner tube and out through the burners ports Observe each port and make sure air comes out every hole Regardless of which burner tube cleaning procedure you use We recommend that you complete the following steps to help prolong burner life 1 Wire brush entire outer surface of burner to remove food residue and dirt 2 Clean any clogged ports with a stiff wire such as an open paper clip 3 Inspect the burner for damage cracks or holes and if such damage is found order and install a new burner After installation check to insure the gas valve orifices are correctly pl
14. place hose if necessary NEVER test for gas leaks with a lighted match or open flame NEVER light grill with lid closed or before checking to insure burners are fully seated over gas valve NEVER lean over cooking surface while lighting grill Use barbecue tools with wood handles and good quality insulated oven mitts when operating grill IF YOU SMELL GAS Shut off gas to the appliance its source Extinguish any open flame Open lid If odor continues immediately call your gas supplier PROTECT CHILDREN Keep them away from grill during use and until grill has cooled after you are finished Do not allow children to operate grill CHECKING FOR GAS LEAKS NEVER TEST FOR LEAKS WITH A FLAME Prior to first use and at the beginning of each new season or if using LP whenever gas cylinder is changed it is a must for you to check for gas leaks Follow these steps 1 Make soap solution by missing one part liquid detergent and one part water Ratio 1 4 soap to water 2 Turn off heat control valves and then turn gas at source 3 Apply the soap solution to all gas connections bubbles will appear in the soap solution if connections properly sealed Tighten or repair as necessary 4 If you have a gas leak that you cannot repair turn off the gas at the source disconnect fuel line from grill and immediately call your grill dealer and gas supplier for professional assistance LP GAS CYLINDER
15. ration If the grill fails to operate properly 1 Turn off gas at source turn control knob to OFF and wait five minutes before trying again 2 Check gas supply connections 3 Repeat lighting procedure and if grill still fails to operate properly TURN OFF GAS AT ONCE TURN CONTROL KNOBS TO OFF wait for grill to cool and check the following a Misalignment of burner tube s over orifice b Obstruction in gas line from grill CORRECTION Remove fuel line from grill DO NOT SMOKE Open gas supply for one second to blow any obstruction from fuel line Turn off gas supply at source and reconnect fuel line c Misalignment of ignitor on burner to grill CORRECTION Check for proper position of electrode tip The tip of the electrode should be pointing toward the tip of the collector tube The gap between the spark electrode and the lip of the gas collector tube should be 3 16 Adjust if necessary With gas supply closed and all control knobs set to OFF check ignitor for presence of spark at electrode In turn push control Knob in fully and rotate slowly about 1 turn to the left counter clockwise until a click is heard he trigger hitting the strike block should produce a blue spark at the electrode tip If re ignition is necessary while the gas grill is still hot you must wait for a minimum of five minutes before commencing to re ignite this allows accumulated gas fumes to clear If all check correc
16. rton Secure two casters to side panel marked 1 secure two Casters with brake to side panel marked R together with provided wrench Step 2 Assemble bottom panel to side panels with 8 pieces of Truss Head 1 4 20x1 1 4 screws Follow the mark L and R accordingly a Truss Head 1 4 20 1 1 4 Assembly Instructions Step 3 Assemble the front panel accordingly with 4 pieces of Truss Head 1 4 20 1 2 Screw Step 4 Remove the upper portion of grill from carton Slide the upper portion of grill to the cart Assembly Instructions Step 5 Bolt the upper portion of grill the cart with Truss Head 1 4 20 x1 2 Screw 4 corners of bowl assembly Make sure 4 screws are tightened Step 6 Assemble the back panel accordingly with 4 pieces of Truss Head 1 4 20 1 2 Screw Truss Head 1 4 20 1 2 Screw Assembly Instructions Step 7 Assemble side shelf on the left side of grill with 4 pieces of Truss Head 1 4 20 x 1 2 screw Make sure 4 screws are tightened Repeat this figure on the right side of the grill for the left shelf Truss Head 1 4 20 x 1 2 screw Step 8 Install two flame tamers cooking grids warming rack and grease tray as the figure below Assembly Instructions es Step 9 Assemble each condiment tray with two 1 4 20 X 1 2 truss head screws STEP 10 We provide four utensil hooks for the left tray please hang the four hooks in
17. side wall and before quick disconnect or before gas line piping enters ground indoors in the branch fuel line in an accessible location near the supply line Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe threads when making the connection Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures This appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressure in excess of 1 2 psi 3 5kpa Turn off your gas grill when the gas supply is being tested at low pressure This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at pressures equal or less than1 2 psi 3 5kpa WARNING Gas valves are preset at factory to operate on LP or nature gas If you wish to convert be sure to contact your grill dealer FIRST Assembly Instruction PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP Tools required Philips Head Screwdriver not provided Wrench provided The following hardware is provided ITEM DESCRIPTION SPECIFITION QUANTITY 1 TRUSS HEAD SCREW 1 4 20 1 1 4 INCH 8 PIECES 2 TRUSS HEAD SCREW 1 4 20 1 2 INCH 26 PIECES Step 1 Remove side panels and casters from the ca
18. t counter clockwise Turn Safety Instructions SAFETY BEWARE OF SPIDERS CAUTION BURNER TUBES MUST INSPECTED AND CLEANED FIRST USE spiders and small insects Occasionally spin webs or make nests in the burner tubes during warehousing and transit These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes This type of fire is known as FLASH BACK and can cause serious damage to your grill and create an unsafe operating condition for the use Although an obstructed burner tube is not the only cause of FLASH BACK it is the most common cause and frequent inspection and cleaning of the burner tubes in necessary NATURAL GAS SAFETY FOR natural gas model Your natural gas grill is designed to operate on 7 water column residential 1 4 psi or 1 75 kpa regulate at the residential meter Check with your gas utility for local gas pressure and with your local municipality for building code requirements If your residential gas utility line pressure has not been regulated to 7 W C contact your local gas utility or gas grill dealer for professional assistance Check with your gas utility or with local building codes for instructions to install gas supply line or call a licensed and knowledgeable installer It is recommended that an ON OFF shut off valve be installed at the gas supply source outdoors after gas line piping exits out
19. tion are 8 AM to 5 PM PST Our number is 1 8000 913 8999 and our FAX number is 1 909 598 7699 Please direct all correspondence to Nexgrill Industries Inc 145 Brea Canyon Road Walnut CA91789 ATTN Warranty Service Center Product repair as provided under this warranty is your exclusive remedy Nexgrill Industries Inc shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its products Except to the extent prohibited by applicable law and implied warranty or merchantability or fitness for a particular purpose on this product to the duration of the above warranty Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasted so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state 16
20. tions have been made and gas grill still fails to operate properly consult your grill dealer or gas appliance service person FLASH BACK When fire occurs in and around the burner tubes immediately turn off gas at its source and turn the control knob s to OFF Wait until the grill has cooled then clean burner tubes and burner ports Operation Instructions Burn off Before cooking on your gas grill for the first time turn off the grill to get rid of any odors or foreign matter by igniting the burners closing the lid and operating at setting for about five minutes You may then either set the controls to OFF or cook on your grill immediately by turning the control knobs to a lower setting CAUTION Operating grill on HI setting for longer than five minutes without foods may damage certain parts of your grill DO NOT LEAVE GRILL UNATTENDED Preheating The grill lid is to be in a closed position during the preheat time period It is necessary to preheat the grill for a short time before cooking certain foods depending on the type of food and the cooking temperature Food that requires a high cooking temperature needs only a period of two to three minutes There is no need to preheat for casseroles of other foods that require slow cooking COOKING TEMPERATURES HIGH SETTING USE this setting only for fast warm up for searing steaks and chops and for burning food residue from the cooking grids aft
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