New Holland FR9000 User's Manual
Contents
1. ee lt Ca UL i J nie A 1 N ta t ae cay iat h i or 4 that BA 1 2 it dd hy d P 1 i 7 7 re rT Ser an a ise ot a HT aad fa E a e Built in the Centre of Excellence The FR9000 is built in the Zedelgem site New Holland s Centre of Excellence for Harvesting Equipment by dedicated people specialists in their undertaking who know what total customer satisfaction 0 E Ww means both in terms of harvesting me performance and on the job reliability We ae a mm ana productivity and power CHOP MORE PER DAY WITH THE LARGEST CUTTERHEAD IN THE INDUSTRY Dimensions that count when chopping To handle the increased crop volumes from wider pickups and maize attachments the New Holland chopper concept features a Cutterhead up to 15 larger in diameter and up to 30 wider than the competition It consists of two sections of 8 12 or 16 knives which ensure the highest capacity and chop qu2. N 2 ABSOLUTE DRIVING PLEASURE BEST IN CLASS CAB DESIGN 1 Superb stability when driving the road The un matched on road stability even with the heaviest attachment and at the highest speed 40kph is the result of the in line engine lay out The long wheel base also reduces the need for ballasting This construction furthermore provides excellent visibility to the rear of the harvester as it allows for a lower engine installation The FR9000 forage harvester benefits from a reduced turning radius due to an increased steering angle of 55 this allows a turning radius as small as 6 1m A well informed operator Permanently operating with the right information is a prerequisite for maximum capacity The new IntelliView III touch screen monitor also used on the New Holland flagship combines of the CX and CR ranges has a wide colour screen It displays all types of information and is also the interface to control and set up certain functionalities Thanks to the wide touch screen and the use of colour the information is displayed in a very structured way so that the operator finds what he needs at a glance Automatic TUNnCtION 4MENTS TO MATCH THE FR9000 APPETITE OUTSTANDING GRASS PICK UPS AND Superb sweep of the heaviest windrows Sweepin
3. 8 0 Optimum Cab Noise level 77 311EEC dB A 76 76 Dimensions Turn radius m 6 1 6 1 A Height on 650 75R32 tyres m 3 78 3 78 B Width on 650 75R32 tyres m 2 98 2 98 C Wheel basis 3 2 3 2 D Maximum ground clearance depending on tyre size mm 560 560 Weight kg 12300 12500 NEW HOLLAND TOP SERVICE CUSTOMER SUPPORT AND CUSTOMER INFORMATION TOP AVAILABILITY TOP SPEED TOP PRIORITY TOP SATISFACTION If you need information Express parts delivery Fast track solution during We drive and track or have an out of hours when you need it the season because the solution you need question ring our toll free where you need it your harvest can t wait keeping you informed number All day every until you are day we are just a call away 100 satisfied 5 RVIC E Calls to the Top Service team are free from landlines 114 6 4 1 1 1 1 1 1 in the United Kingdom and Republic of Ireland UK based mobile calls are also free but Republic AGRICULTURE of Ireland mobile users should call 01 2421881 and this will be charged at your standard network rate For more details ask your New Holland dealer AT YOUR OWN DEALER NEW HOLLAND AGRICULTURE YOUR SUCCESS OUR SPECIALTY ASK FORA Visit our web site for UK www newholland com uk for ROI www newholland com ie TEST New Holland prefers AMB
4. setting 3 16 Automatic knife sharpening system Automatic knife sharpening system with reverse drive Variflow System Standard Crop processor Shift between crops in under two minutes Roll diameter 200 250 200 250 250 250 250 Two roll system with saw tooth profile 77 or 99 99 or 126 or 166 99 or 126 or 166 99 or 126 or 166 99 or 126 or 166 Width crop processor rolls 10 speed differential 22 speed differential 50 speed differential whole crop Roll clearance Clearance control Manual Remote 750 1 10 Manual Remote Remote Remote Blower Blower housing diameter 565 565 565 565 Blower housing width Spout 775 775 775 Remote 565 775 775 Spout maximum height 6400 Rotation angle 210 Automatic spout functions Transmission Number of forward gears remote controlled n 4 4 Differential lock Mechanical 4WD O O Final drive ratio 11 111 11 111 11 111 11 111 11 111 Max drive speed at 1400rpm 9 40kph Cab Air suspended seat Instructor s seat IntelliView touch screen colour monitor with adjustable position Up to 3 Viewing Camera s Air conditioning Automatic climate control with removable coolbox and sun visor
5. the bearings will eliminate pitting or other excessive wear otherwise caused by a stationary position in a vibrating assembly Variflow blower positioning system reduces conversion time To optimize daily performance in periods when harvesting grass and maize or whole crop are overlapping the Variflow system can change between the two positions in less than 2 minutes by one person without tools While switching positions there s no need to worry about the belt tension anymore with New Holland s patented tensioning system ensuring the correct belt tension in both positions Between crop seasons an optional hoist allows removal of the crop processor in less than 20 minutes Easy and cheap to maintain Less pto shafts and less gear boxes mean less service interventions Accessibility to the large coolers is easy and a rotary brush removes any dust that enters the radiator compartment Saving time and money for any service intervals is further achieved thanks to the full access to filters and oil level indicators The large covers are easily swung out of the way offering a clear view on all servicing locations reducing non productive time No compromise on chop New Holland recol livestock Specialists L there are specific forage harvesters offer Chop length control at your fingertips The HydroLoc feed roll drive system provides instant and on the move chop length adjustment to suit your specific requiremen
6. throughput increases the engine speed will increase to keep up with the higher work rate Under full load the Power Cruise system will adapt the forager s ground speed at constant engine speed to reach the highest possible work rate On high horse power units a fuel efficiency improvement of up to 15 can be obtained with the new Power Cruise system Full power even for the Traction power in any field largest attachments Built with a high ground clearance up to All hydrostatic drive components are 14cm higher than competitive models specified for the highest operational the FR9000 forage harvester manoeuvres demands In the standard configuration with ease in any field situations the crop attachment is driven through A differential lock is standard and when the HydroLoc feed roll drive For use linked to the optional true mechanical with large attachments in demanding 4 wheel drive makes for a powerful crop conditions there is an optional passage through any field conditions second hydrostatic drive that allows for more power to be transferred to the crop attachment This also allows adapting the attachment speed independently from the feed rolls PRODUCTIVITY AND POWER SINGLE ENGINE TECHNOLOGY Designed for efficiency For maximum power efficiency the heavy duty drive line of the FR9000 forage harvester range is based on a single engine power source The important advantages of this technology include stra
7. to the electronic system that controls the steering valve 25 _ NEW HOLLAND OFFERS SO MUCH MORE Protect your crop quality The silage additive pump available on the FR9000 range enables you to preserve the quality of your silage The 285 litre tank will last throughout a day s harvesting and is controlled via IntelliView touch screen Simply set the percentage flow of the pump and the solution is automatically added What s more interlocks mean that the system stops when you stop or during periods of metal detection The hosing and crop injection nozzle can be mounted in different positions meaning you can add the additive where you want to suit your individual needs Precise moisture and yield sensing The new moisture sensing system provides the operator with both a real time and an average moisture reading on the in cab IntelliView monitor Precise yield data is also displayed on the IntelliView III thanks to sensors that are located in the feed roll linkage which analyses crop throughput this is combined with the machine s forward speed to give accurate yield information This data can be printed out on the onboard job printer BEYOND THE PRODUCT Qualified Dealer Technicians give you the most professional technical support A dealer technician certification programme helps ensure customers get the professional technical support they expect every time To support this programme New Holland
8. 8 7 NEW HOLLAND AGRICULTURE MORE PRODUCTIVITY AND POWER 10 CUTTING COSTS WHILE CHOPPING MORE CHOP QUALITY ON DEMAND 16 ABSOLUTE DRIVING PLEASURE SPECIFICATIONS The pioneering spirit More than 50 years of experience In 1961 the first self propelled forage harvester made its appearance in the large fields of North America It was a New Holland Model SP 818 For more than 50 years New Holland has been the leading brand at the core of every major development in the forage harvesting activity probably introducing more ground breaking features than all other manufacturers together multi purpose crop attachments industrial type engines the metal detector the automatic knife sharpening and shearbar adjustment hak A We Fi cig ton ONTEN fee E LARGE Models FR9040 FR9050 FR9060 FR9080 FR9090 Engine brand type FPT Cursor 9 FPT Cursor 13 FPT Cursor 13TCD Caterpillar C18 FPT Vector 8 Rated power at 2100rpm kW hp CV 291 395 343 466 400 544 470 639 565 768 Max power at 2000rpm kW hp CV 312 424 368 500 435 591 504 685 606 824 Cutterhead width diameter mm 900 710 900 710 900 710 900 710 900 710 Variflow system Developed by FPT Fiat Powertrain Technologies ISO 14396 ECE R120 Standard ie r f
9. RA lubricants The data indicated in this folder are approximate The models described here can be subjected to modifications without any notice by the manufacturer The drawings and photos may refer to equipment that is either optional or intended for other countries Please apply to our Sales Network for any further information Published by New Holland Brand Communications Bts Adv Printed in Italy 07 10 TP 01 Turin 103001 INB
10. ality in the widest choice of chop lengths Chopping high volumes without increasing the crop layer thickness For increased chopping capacity spreading the crop over a wider cutting line reduces the crop layer thickness and smoothens the cutting action On the FR9000 models more crop is spread by the 860mm wide feed rolls which efficiently feed it to the 885mm wide cutterhead the widest on the market Strongest blowing force in any crop The patented Variflow system has been designed to achieve maximum capacity and blowing efficiency from light and dry to heavy and sticky crops While switching the Variflow system from maize position to grass position the distance between cutterhead and blower is reduced by 60 This close blower position reduces crop turbulences and material dispersal which eliminates the risk of blockages and plugging Powerful blowing No limitations in the blowing of the chopped material the spout of the FR9000 models is 330mm wide the widest available The maximum height of the spout is 6 40m which means that it easily fills forage trailers of any size Perfect crop flow whatever the crop Offering unobstructed powerful crop flow the FR9000 models considerably enhance throughput How The system s components have been placed with painstaking precision to offer the best optimum flow Want more The new three position Variflow system enables operators to alter the position of the blower dep
11. djusted with proven Adjust O Matic system Both operations are done from the cab so that the knives are sharpened and the shearbar is adjusted more frequently In dry maize a clean chop between shearbar and knives is further improved by optimizing the knife profile This is achieved by adding the facility for knife sharpening and shearbar adjustment with the cutterhead running in reverse UNIFORM KERNEL PROCESSING Maximum precision For a uniform kernel cracking the processing rolls on FR9000 models have a full 750mm width In line with the wide cutterhead the crop is spread over a wide passage thus reducing the layer thickness and allowing a more precise processing Depending on the kernel characteristics and the processing requirements different roll serrations are available and there is a choice of speed differential configurations Aggressive kernel processing is possible thanks to its robust over sized driveline 16 Absolute riving pleasure THE ULTIMATE DRIVING CONCEPT The new driving concept specifically designed for forage harvesters optimises the control of the driving speed and boosts daily output The Power Cruise II system takes the burden out of driving the New Holland FR9000 It ensures that engine speed to transmission ratio is always adjusted to the highest degree of efficiency The road mode reduces the fuel consumption and the noise when on the road whilst the field mode increases the work rate
12. ending on the crop being harvested The system is fitted with 1 maize and 2 grass settings ensuring lighter crops for example second cut silage are processed with unparalleled efficiency PRODUCTIVITY AND POWER POWER THAT COUNTS WHEN CHOPPING Custom made engines boost performance While developing the FR9000 models the engines with their advantageous torque and power curve characteristics are set and adjusted for optimum performance in the specific forage harvester application Unlike engines for standard commercial applications the FR9000 engine provides an immediate and quick response to any rpm reduction caused by the operating load To achieve this engine specialists together with New Holland forage harvester experts defined the shortest suitable response time for maximum performance within the applicable emission norms SUDDEN LOAD INCREASE AND RECOVERY Engine for standard commercial application Holland forage harvester application Speed rpm Time 5 Torque and power for the highest throughput A momentary power demand increase caused by field or crop irregularity is immediately taken care of by the rpm New Holland FR9000 models and their engines 700 900 1100 1300 1500 1700 1900 2100 FR9060 A torque rise of 25 over a small rpm reduction within the true o
13. er consumption whatever the crop conditions Cutting costs while chopping more DESIGNED AND SHAPED TO SAVE MONEY Low power requirement for chopping efficient chopping concept The largest cutterhead in the industry runs smoothly thanks to its wide cutting line Spreading the crop over a wider intake reduces the layer thickness and the power requirement for the cutting action Inertia of 600kg optimises the use of energy input The inertia of the heavy cutterhead enhances the flywheel effect to compensate for sudden peak loads This results in a continuous chopping action and an even engine pace and optimum fuel efficiency A time saving characteristic of the cutterhead is that its closed construction provides immediate emptying of chopped material No need to wait the flow stops after 1 or 2 seconds SAVING ON FUEL Engineered to save on fuel Turbo compound engine New Holland recognises the benefits of the Turbo Compound technology and is the first brand to apply it in agricultural equipment By using the energy that is left in the exhaust gases leaving the turbo charger this state of the art technology reduces the fuel consumption by up to 8 with the same engine power On a high hp engine this means a saving of many litres of fuel The Turbo compound technology transmits the power directly to the engine crankshaft via a hydrodynamic coupling It is applied on the FPT Cursor engine of the Mode
14. g fields clean is a fast operation with the New Holland 200FP Series Grass Pickup Models 270FP New Holland grass pick up Close tine spacing Working width m3 and an auger with retractable fingers are part of the Retractable finger type auger proven technology which ensures the best possible Paddle type auger feeding For a fluent field operation the speed of the Twin roller windguard Hydraulic reel drive hydraulically driven pick up reel is synchronised to the 7 Standard ground speed As an option the pick up wheels can be moved in and out hydraulically For unrivalled ground contour following the FR9000 crop attachment frame has a built in lateral free float possibility as standard controlled by two springs For road transport this free float feature can be locked Extend the harvesting potential To attach combine grain and maize headers an adapter kit is available which includes a hydraulically driven 5th feed roll O Option 47 TEA A WHOLECROP ATTACHMENTS Combine grain headers The proven New Holland High Capacity Extra Capacity and Varifeed grain headers are perfectly suited to harvest cereal crops with the FR9000 forage harvesters Their characteristics ensure a fluent crop flow for optimum use of the chopping potential In rolling field conditions The Autofloat system with hydraulically cont
15. has created an online tool to train and develop the knowledge and skills of all technicians at New Holland dealerships This online tool enables the technicians to build on the training received during workshops at New Holland s Training Centres and constantly update and develop their knowledge Service Plus Long lasting confidence Service Plus coverage from Cov a Fleet provides owners of New Holland agricultural machinery with additional cover on the expiry of the manufacturer s contractual warranty Please ask your dealer for more details Subject to status and availability Terms and conditions apply We understand your business we tailor your finance to your needs CNH Capital the financial services company of New Holland has thorough knowledge of the agricultural industry Every customer is unique with specific equipment and financial needs That s why we extend customer service to include tailor made financial packages New Holland Dealers and CNH Capital specialists work together to offer you the most advanced agricultural equipment coupled with a flexible and innovative financing solution With CNH Capital you have the peace of mind that comes from dealing with a financing company that specialises in agriculture Dealer Installed Accessories New Holland is a global brand but recognises that different local conditions mean varying needs A comprehensive range of approved accessories to optimise machine pe
16. ight forward power transmissions without a complicated engine coupling requirement Furthermore in comparison with twin engine system a single engine requires less maintenance and its fuel consumption is also lower Rugged convenience The Hydroloc chop length adjustment adds to the simple reliability of the FR9000 drivelines The smooth crop flow avoids peak loads for optimum use of the available power ee Most powerful engine in the harvester industry The FPT Vector 8 engine on the top Model FR9090 with maximum power at 2000rpm of 606kW 824hp CV provides more power than any other harvester engine on the market 5 immediate response characteristics help sustaining unmatched harvesting performances Direct drivelines increase efficiency Unlike competitive designs all the drivelines on FR9000 start off directly from the gearbox this is so each one only transfers the power required for its specific function This parallel system of power transfer greatly adds to the efficiency of the power transmission The Extra wide 9 HB V belt that drives the chopper unit on the FR9080 and FR9090 is the strongest in the industry Massive power transmission supports supreme chopping The FR9000 s strong drivelines are developed for use with engines that deliver up to 1000hp CV The over dimensioned engine gearbox is designed for this particular application The driveline set up has proven to be extremely efficient in terms of pow
17. l FR9060 20 less fuel on the road Tests have revealed that in road traffic a fuel saving of 20 is achieved with the application of the Power Cruise driving system The engine rpm drops automatically to the lowest possible value with a minimum of 1400rpm without losing forward speed On top of the important fuel and money saving the lower engine speed results in a much quieter and more comfortable drive Variflow system strongly reduces fuel consumption in grass crops Reducing the distance between cutterhead and blower by 60 when working in grass dramatically decreases the power requirement for the blower Unlike fixed blower concepts the Variflow system maintains the speed of the material as it is transferred from cutterhead to blower there is virtually no requirement for re acceleration of chopped material Tests have shown that the variable position blower reduces the power requirement with around 30kW 40hp CV when working in grass crops CUTTING COSTS WHILE CHOPPING MORE Carry out service intervals Filling up with fuel does not gt is further increased as the belt drive to cutterhead is independent from the power allocated to the HydroLoc feeder ee o the hydrostatic drive of the harvester Reduced maintenance 12 Keeping bearings alive When the crop processor is not used it is out of the crop flow but it is still driven This continuous running of
18. perating zone from 2100 to 1800rpm 727 N i will keep the FR9000 going in even the toughest of a conditions Driving confidence of the highest level Nm This massive torque rise furthermore translates D 20 in an increase of up to 56hp CV over a reduction 2200 150 from the 2100rpm rated speed to the maximum power 1900 at 2000rpm This ensures that the dynamic 1600 chopping components keep running at high speed for less stress and maximum reliability while me maintaining the highest level of chop quality Models FR9040 FR9050 FR9060 FR9080 FR9090 Engine power at 2100rpm kW hp CV 291 395 343 466 400 544 470 639 565 768 Max engine power at 2000rpm kW hp CV 312 424 368 500 435 591 504 685 606 824 Power rise from 2100 to 2000rpm kW hp CV 21 29 25 34 35 47 34 46 41 56 ISO 14396 ECE R120 LIGHT CROP gt 4 WN WAN FORWARD SPEED STANDARD ENGINE SPEED POWER CRUISE Power Cruise II system strives for optimum fuel efficiency and the highest work rate The Power Cruise system is the next generation of New Holland s new drive concept The system automatically adapts engine speed and ground speed of the forage harvester depending on the actual crop load conditions During periods of reduced engine load headland turns or during idling the engine will slow down to improve fuel efficiency When
19. rformance in all conditions can be supplied and fitted by your dealer SPECIFICATIONS Engine Brand Type FPT Cursor 9 FPT Cursor 13 FPT Cursor 13100 Caterpillar C18 FPT Vector 8 Cylinders Displacement Rated power ISO 14396 ECE R120 at 2100rpm n litres kW hp CV 6 in line 10 3 291 395 6 in line 12 9 343 466 6 in line 12 9 400 544 6 in line 18 470 639 8 in V 20 1 565 768 Max power ISO 14396 ECE R120 at 2000rpm kW hp CV 312 424 368 500 435 591 504 685 606 824 Max torque ISO 14396 ECE R120 at 1500rpm 1820 2145 2470 2939 3533 Fuel tank capacity standard Additional fuel tank optional 1100 285 1100 1100 285 285 1100 285 1100 285 Feeding HydroLoc drive HydroLoc drive HydroLoc drive HydroLoc drive HydroLoc drive Length of cut adjustment Infinite Infinite Infinite Infinite Infinite Number of feed rolls Feed opening width 4 MetaLoc metal detection with position indication Cutterhead Cutterhead frame width Cutterhead diameter Cutterhead speed Cuts per minute 2x8 knives Length of cut range 2x8 knives Cuts per minute 2x12 knives 13600 Length of cut range 2x12 knives 4 22 8 44 with only 6 knives fitted Cuts per minute 2x16 knives 18100 Length of cut range 2x16 knives Adjust O Matic shearbar
20. rolled lateral flotation is available as an option When operating maize attachments or the combine grain header in rolling field conditions this lateral flotation system adds a lot to the operator convenience New Holland 570FW Dischine For high speed operation in whole crop a heavy duty rotary mower can be fitted With a working width of 5 50m the New Holland design includes large knife overlap hydraulic header tilt and the ShockPRO system with individual disc P protection that prevents damage to the gear train 7 Lidddd ddd ATTACHMENTS TO MATCH THE FR9000 APPETITE a A perfectly controlled steady flow of maize stalks The maize attachment ensures a very regular cutting and guidance of maize stalks of any size thanks to the combination of step type intake drums and fast cutting rotor blades The choice between small and large discs ensures availability of the right configuration for any type of maize crop High fodder concentrates Maize cobs produce a high nutritious fodder When equipped with an adapter kit the FR9000 can operate a New Holland combine maize header thus extending the unit s potential Row guidance improves comfort and productivity The optional Automatic row guidance system allows the operator to concentrate on the job in hand Row sensors permanently monitor the maize row They provide the information
21. ts The efficient hydrostatic drive Chopping length a la carte for the feed rolls results in a more consistent chop a wide choice of the number of Knives length thanks to more uniform crop alignment Whatever the crop the FR9000 can resulting from an optimum speed synchronisation have the exact number of knives between attachment and feed rolls to provide in combination with For perfect silage the consistent feed roll to cutterhead the HydroLoc the precise distance adds to the consistency of the chop length chopping length required Number of knives LOC range mm 2x6 8 44 6 33 CONSISTENT CHOP QUALITY Cutterhead for energy crops The right proportion of different particle sizes Even the shortest chop length The sound eating behaviour of animals relies on a consistent requirements of the energy crop business mix of short medium and large particles For maximum can be achieved using an FR9000 chopping precision the largest cutterhead in the world has equipped with 2x16 knives this setup a chevron configuration Its large width results in a thinner is ideal to chop maize for bio gas crop layer and a cleaner cut across the full section a Optimising the cutting precision eliminates maize stalks and long leaves For high quality fodder clean and precise cutting is essential Knives are easily kept sharp with the standard knife sharpening device and the shearbar is correctly a
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