New Buck Corporation CDVB200 User's Manual
Contents
1. Figure 44 16 NOT SHOWN 31 CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause im proper and dangerous operation Verify proper operation after servicing a er 6 ON OFF AUTO p SWITCH LOCATION PARTS BREAKDOWN FOR CAST STOVE SERIES TOWNSEND II e Discarded During SS 2 Assembly Y V l NG Fi y i gf ee N V gt ASS SEE PAGE 33 FOR PARTS DESCRIPTION AND PART NUMBERS 32 PARTS LIST TOWNSEND II INDICATES COLOR SUFFIX DESIGNATION KEY PART DESCRIPTION OTY NO NO 1C 104171 02 Top Grate with Screen Center Black Only 1 1L 104171 03 Top Grate with Screen Left Black Only 1 IR 104171 04 Top Grate with Screen Right Black Only 1 2 104172 02 Stove Back Panel Black Only Optional on some models 1 3 104173 09 Bottom Door Metallic Green 1 104173 10 Bottom Door Metallic Black 1 104173 11 Bottom Door Porcelain Enamel Black 1 104173 13 Bottom Door Porcelain Enamel Almond 1 104173 14 Bottom Door Porcelain Enamel Green 1 104173 15 Bottom Door Porcelain Enamel Red 1 4 104174 04 Stove Dropped Bottom Not Used 5 104175 09 One Leg Metallic Green 4 Total Per Stove 1 104175 10 One Leg Metallic Black 4 Total Per Stove 1 104175 11 One Leg Porcelain Enamel Black 4 Total Per Stove 1 104175 13 One Leg Porcelain Enamel Almond2. Cathedral ceiling support box Minimum below finished ceiling 2x 7 Cut hole 1 8 larger than support box when projected onto roofing Figure 28 Cathedral Ceiling Support Box Installation Non hardening Mastic under all edges of support box before nailing Figure 29 Installed Cathedral Ceiling Support Box High Altitude Installation Your Buck Stove cast iron stove and direct vent burner system has been CSA AGA tested and approved for elevations from 0 4500 feet When installing this stove at an elevation above 2000 feet in the USA you may need to decrease the input rating by changing the existing burner orifice to a smaller size Reduce input 4 for each 1000 feet above sea level Check with your local gas company for proper orifice size identification When installing this stove at an elevation above 4500 feet in Canada check with local authorities Consult your local gas company to help determine the proper orifice for your location For assistance with any high altitude installation contact New Buck Corporation Customer Service Department at 1 828 765 6144 NOTE After unit has been initially installed verify proper vent connec tion to unit and vent terminal STOVE AND DIRECT VENT BURNER SYSTEM INSTALLATION CHECK GAS TYPE Use proper gas type for the burner system you are installing If you have conflicting gas types do not install burner system
3. Replacement of the glass should be done by a licensed or qualified 2 TWO a service person 1 4 20 BOLTS al Glass Care This appliance has a large cover door bolted to the front area of the firebox This cover door must be in place at all times when the appliance is in operation For the most visual performance with your appli ance it is good to maintain a clean glass on the cover door To clean the glass first make sure the glass is cool NOTE not hot trying to clean the glass when it is hot can cause personal injury or damage your cleaning device and the glass With the glass at room temperature and the door attached to the appliance spray the glass with household glass cleaner and wipe clean with a lint free towel NOTE Do not use abrasive cleaners WARNING Do not abuse the glass cover door such as striking or slamming shut The glass can break and cause personal injury CAUTION If the glass in your appliance becomes broken or cracked remove the glass with caution Wear safety glasses gloves shoes and other protective clothing as needed See your dealer or the manufacturer for replacement glass or cover door WARNING Do not substitute any parts or materials 19 Continued INSTALLING LOGS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this burner system may result in property damage or persona
4. 8 oe 10 E l a tee l Y x 7 e Ml gt hl i a oe T ON OFF MANUAL reo No E sl E Wy A i i UUU 8A RED WIRE P a A MN A CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause im proper and dangerous operation Figure 43 30 PARTS IDENTIFICATION AND WIRING DIAGRAM ON OFF SWITCH OF ON OFF SWITCH WIRE FROM ON BOTTOM 7 CONNECTOR OF ON OFF SWITCH TO THERMOSTAT MOTOR TO THERMOSTAT MOTOR THERMOSTAT lt a BLACK WIRE TO OFF TOP CONNECTOR NOTE If any of the original wire as sup plied with the stove must be replaced it must be replaced with type 16 ga 105 C rating wire or its equivalent WARNING ELECTRICAL GROUND ING INSTRUCTION THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTEC TION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG 2 GREEN WIRE GROUND ua POWER CORD WHITE WIRE TO MOTOR 11 ag E N
5. _ head screws provided see figure 15 iy 6 Next remove the blower system from H the shipping box POA 7 Find the on off auto switch and wires Vent Collar Gasket attached to the burner system You will need to unplug the wires from the switch and place the switch in the slot provided on the side of the blower system see figure 16 and figures 43 44 on pages 30 31 8 Next push the wires through the 5 8 round hole located in the bottom of the blower system and reconnect the wires to the switch using the labels on the wires to insure the wires are y reconnected to the correct terminals Figure 15 Installing Vent Collar see wiring diagram pages 30 31 On Off Switch figures 43 44 see figure 16 For Blower 9 Secure the blower system to the rear of the cast stove body with the 4 On Off Auto 10mm bolts provided with the stove Switch co see figure 16 i CAUTION Label all wires prior to disconnection when servicing controls Wiring er rors can cause improper and dangerous operation Verify proper operation after servicing Jo Labeled Wires from Burner System Go to On Off Auto Switch Blower System Figure 16 Secure Blower System Blower Motor Figure 14 Installing Burner System and Blower System WARNING Never touch the blower wheel while in operation GENERAL VENTING These models are approved for use with Simpson Dura Vent or AmeriVent 6 direct vent pipe components and
6. A Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface tempera ture and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the ap pliance Any safety screen or guard removed for servicing an appliance must be re placed prior to operating the appliance Installation and repair should be done by a qualified service person The appli ance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etcetera It is imperative that control com partments burners and circulating air passageways of the appliance be kept clean G Only the door desi n with this appliance shall be used CAUTION This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases For propane LP burner system do not place propane LP supply tank s inside any structure Locate propane LP supply tank s outdoors To prevent performance problems do not use propane LP fuel tanks of less than 100 Ibs capacity 3 If you smell gas e Shut off gas supply e Do not try to light an
7. 4 Connect a section of pipe and extend up through the hole Note If an offset is needed to avoid obstructions you must support the vent pipe every 3 feet Use wall straps for this purpose see Figure 26 Whenever possible use 45 elbows instead of 90 elbows The 45 elbow offers less restriction to the flow of the flue gases and intake air 5 Place the flashing over the pipe section s extending through the roof Secure the base of the flashing to the roof and framing with roofing nails Be sure roofing material overlaps the top edge of the flashing as shown in Figure 26 There must be a 1 clearance from the vent pipe to combustible materials 6 Continue to add pipe sections until the height of the vent cap meets the minimum building code requirements described in Figure 17 Note You must increase vent height for steep roof pitches Nearby trees adjoining rooflines steep pitched roofs and other similar factors may cause poor draft or down drafting in high winds Increasing the vent height may solve this problem 7 Twist lock the vent cap onto the last section of vent pipe and seal outer pipe connection with high temperature silicone sealant as specified Note If the vent pipe passes through any occupied areas above the first floor including storage spaces and closets you must enclose pipe You may frame and sheetrock the enclosure with standard construction material Make sure and meet the minimum allo
8. CAST STOVE AND DIRECT VENT NATURAL OR L P LIQUID PROPANE FREESTANDING GAS STOVE HEATER OWNER S OPERATION AND INSTALLATION MANUAL jam MODEL CDVB200 Unmatched Quality Effective October 10 2006 WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance eee TO DO IF YOU SMELL GAS Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING The Direct Vent CDV burner system provided in this package must be installed only into the approved cast iron stove body Townsend II provided by New Buck Corporation Indicates Color Suffix Designation WARNING Improper installation adjustment alteration service or maintenance can cause injury or proper
9. bagged stove body The bottom pieces of pallet wood will remain bolted to the stove body 3 Remove plastic bag from stove body 4 Remove back panel from stove see Figure 6 Use an adjustable wrench or a 10 mm socket Remove six 6 bolts and washers Keep bolts and washers to attach rear cover 5 Remove all contents from inside stove cavity Contents include 1 Stove bottom If included 4 Legs with leg leveler bolts 1 Bottom door 3 Top grates 2 Brackets 1 Hardware kit bag with fasteners 6 Carefully lay stove body on back to attach bottom components to stove body see Figure 7 Rest stove on drop cloth or blanket to avoid scratching stove edges 7 Remove remaining pallet wood attached to bottom of stove body see Figure 7 Use an adjustable wrench to remove bolts 8 Fasten each leg to stove with four 4 M8 x 1 25 20 mm bolts Use a flat washer and lock washer with each bolt Tighten bolts into threaded holes on stove body see Figure 8 and Figure 9 Return stove to upright position y BOLT BACK STOVE PANEL Me 7 FIGURE 6 REMOVING BACK PANEL FRONT OF STOVE UNIT TOP OF STOVE DROP i UNIT CLOTH BLANKET REMOVE PALLET BOLTED TO STOVE BOTTOM FIGURE 7 LAYING DOWN STOVE ON SIDE DOOR CATCH BOLT WITH ADJUSTABLE HEX NUTS HOLE DOOR H
10. 1 33 PARTS AVAILABLE NOT SHOWN TOWNSEND II PART NO DESCRIPTION QTY 104108 05 Touch up Spray Paint 12 oz Can Metallic Green 1 104108 09 Touch up Spray Paint 12 oz Can Metallic Black 1 104107 04 Touch up Spray Paint with Brush Porcelain Enamel Black 1 104107 06 Touch up Spray Paint with Brush Porcelain Enamel Almond 1 104107 07 Touch up Spray Paint with Brush Porcelain Enamel Green 1 104107 08 Touch up Spray Paint with Brush Porcelain Enamel Red 1 106057 03 Back Panel Extension Left Included 1 106057 04 Back Panel Extension Right Included 1 34 WARRANTY LIMITED FOUR YEAR WARRANTY FOR THE BUCK STOVE AND RELATED PRODUCTS PLEASE READ THIS WARRANTY CAREFULLY This warranty covers your new heating unit so long as it is owned by the original purchaser including optional and standard accessories purchased at the same time subject to terms limitations and conditions herein set out To make a claim under this warranty the Bill of Sale or Cancelled check must be presented This warranty will not cover any damage and or failure caused by abuse or improper install ation of the products covered WARRANTY For a four 4 year period from the date of purchase as long as the heater is owned by the original purchaser NBC will repair or replace at its option any part defective in materials or workmanship with the exception of optional and standard accessories glass gaskets and all parts not p
11. 4 Total Per Stove 1 104175 14 One Leg Porcelain Enamel Green 4 Total Per Stove 1 104175 15 One Leg Porcelain Enamel Red 4 Total Per Stove 1 6 104176 01 Leg Leveler bolt M8 x 1 25 55mm Long 4 Total Per Stove 1 7 104177 02 Hardware 1 7 1 Door Hinge Step Bolt With Shoulder 1 Per Unit 1 7 2 Door Catch Bolt M8 x 1 25 55mm Long With Two M8 Hex Nuts 1 Per Unit 1 7 3 ba Bottom Floor Bolts M6 x 1 25mm Long with Flat Washer and Lock Washer 4 per unit Optional on some models o 7 4 Leg Bolts M6 x 1 25mm Long With Flat Washer And Lock Washer 1 4 Per Unit 8 104178 01 Back Panel Bolts M6 x 1 20mm Long With Flat Washer And Lock Washer 1 6 Installed Per Unit 9L 104179 09 Double Door Left Metallic Green 1 9L 104179 10 Double Door Left Metallic Black 1 9L 104179 11 Double Door Left Porcelain Enamel Black 1 9L 104179 13 Double Door Left Porcelain Enamel Almond 1 9L 104179 14 Double Door Left Porcelain Enamel Green 1 9L 104179 15 Double Door Left Porcelain Enamel Red 1 9L 104180 09 Double Door Right Metallic Green 1 9R 104180 10 Double Door Right Metallic Black 1 9R 104180 11 Double Door Right Porcelain Enamel Black 1 9R 104180 13 Double Door Right Porcelain Enamel Almond 1 9R 104180 14 Double Door Right Porcelain Enamel Green 1 9R 104180 15 Double Door Right Porcelain Enamel Red 1 10 104181 01 Double Door Hinge 2 Per Side 4 Per Unit 1 11 104181 02 Double Door Hinge Pins 2 Per Side 4 Per Unit
12. See dealer where you purchased the stove and burner system for proper burner system according to your gas type INSTALLING GAS PIPING TO STOVE BURNER SYSTEM LOCATION Warning A qualified installer or service person must connect burner system to gas supply Follow all local codes CAUTION For propane LP units never connect burner system directly to the propane LP supply This burner system requires an external regulator not supplied Install the external regulator between the burner system and propane LP supply Installation Items Needed Before installing stove and burner system make sure you have the items listed below e External regulator supplied by installer e Piping check local codes e Sealant resistant to propane LP gas e Equipment shutoff valve e Test gauge connection e Sediment trap e Tee joint e Pipe wrench e Approved flexible gas line with gas connection if allowed by local codes not provided An CSA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CSA design certified equipment shutoff valve from your dealer For propane LP connections only the installer must supply an external regulator The external regulator will reduce incoming gas pressure You must reduce incoming gas pressure to between 11 and 14 inches of water If you do not reduce incoming gas pressure burner system regulator dam
13. attached legs 13 Remove 2 bolts from the bottom of the stove and discard Remove the bolt located in the front top center of the stove to remove the front panel assembly see figure 12 NOTE When removing the front panel assembly be prepared to hold the front panel assembly before removing the last bolt 14 If there is a metal plate located across the inside front of the stove it must be removed Remove the 4 screws that secure the plate to the stove and discard the plate NOTE IF YOUR CASTING HAS A DROP BOTTOM DO NOT INSTALL DISCARD THE BOTTOM Remove 2 Bolts From The Bottom Front Side Before gt Removing The Front Panel Assembly din Continued Stove Body Rear Burner System Direct j Fa Vent Fire Box INSTALLING DIRECT VENT BURNER SYSTEM INTO STOVE lt BODY 1 Carefully remove the burner system Front fire box from the shipping box 2 Carefully lift the burner system and place it into the stove body from the AA a H rear of the stove see figure 13 Fo o 3 Slide the burner system to the front of 4 A a cae ade Figure 13 Installing Burner System into Cast Stove body the burner system box over the vent 1 4 Hex Head Screws hole and align the holes see figure 15 o 5 Place the 7 vent collar over the gasket and align the holes Secure with hex 7 Vent Collar
14. terminations as well as rigid Buck Stove vent components Your stove with burner system is approved to be vented either through the side wall or vertically using the following guidelines Only use Simpson Dura Vent or AmeriVent GS venting components or kits specifically approved for this stove and burner system Minimum clearance between vent pipes and combustible materials is 1 25 mm except where stated otherwise Do not recess venting termination into a wall or siding If your house is covered with vinyl siding you will need to use a vinyl siding standoff see Figure 23 page 11 Install horizontal venting with a 1 4 rise for every 12 of run toward the termination You may paint the vent termination with 450 F 232 C heat resistant paint to coordinate with the exterior finish There must not be any obstruction such as bushes garden sheds fences decks or utility buildings within 24 from the front of the termination cap Do not locate termination cap where excessive snow or ice build up may occur Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system When using snow blowers do not direct snow towards vent termination area You must maintain minimum wall and ceiling clearances shown in Figures 3 and 4 page 3 LOCATION OF VENT TERMINATION When locating vent termination it is important to observe the minimum clearances shown in Figure 17 page 8 Check with local codes or
15. you must order the vertical restrictor shown in Figures 38 through 41 on pages 18 and 19 separately Note You may use two 45 elbows in place of a 90 elbow You must follow rise to run ratios when using 45 elbows For two story applications firestops are required at each floor level If an offset is needed in the attic additional pipe and elbows will be required You may use a chase with a vent termination with exposed pipe on the exterior of the house See Installing Vent System in a Chase below It is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust Certain limitations apply to vent configurations and must be strictly followed Installing Vent System in a Chase A chase is a vertical boxlike structure built to enclose venting that runs along the outside of a building A chase is required for such venting NOTICE Treatment of firestops and construction of the chase may vary from building type to building type These instructions are not substitutes for the requirements of local building codes You must follow all local building codes Note When installing in a chase you should insulate the chase as you would the outside walls of your home This is especially important in cold climates Minimum clearance between vent pipes and combustible materials such as insulation is 1 Continued INSTALLATION FOR HORIZONTAL TERMINATION
16. 13 Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water PRODUCT IDENTIFICATION C STOVE e NN LEFT SIDE LOG SET _ gt Y RIGHT SIDE 1 Fl fle OPTIONAL REMOTE CONTROL BRACKET FRONT VALVE CONTROL KNOB STOVE DOOR ono ESA PIEZO IGNITOR PRESSURE ADJUSTMENT FLAME KNOB VENT OPENING ee e ON OFF SWITCH A LOCATED ON OP POSITE SIDE OF GLASS COVER DOOR gt UNIT FOR BLOWER IU O ia 7 CONTROL REAR BURNER FRONT BURNER AUTO OFF MANUAL REAR COVER AND AIR CHANNEL PEENE EN EEE Ae ca BLOWER MOTOR o ES COVER PILOT ASSEMBLY GAS VALVE GAS SUPPLY LINE FIGURE 1 TYPICAL STOVE CABINET MODEL LOCAL CODES The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation Code CSA B149 1 NOTE For a direct vent gas fireplace heater for an OME manufactured home USA only or mobile home installation
17. AND BURNER SYSTEM DIRECT VENT ASSEMBLY 4 VENTING erea aAa A r AE A E A E O E ns 7 14 CONNECTING TO GAS SUPPLY eiren na niri oet a TEE EE ERE ten 15 17 POSITIONING OF LOGS sisi EAr uses E E EERE pa 20 INSTALLING OPTIONAL REMOTE CONTROL KIT OPTIONAL WALL THERMOSTAT torre ir dd E EEEE 18 LIGHTING INSTRUCTIONS soja A AA AAA 21 22 OPTIONAL REMOTE CONTROL OPERATIONS 23 ROOM AIR BLOWER SYSTEM OPERATIONS reren 23 CEEANING rta r E EE E EE E rs 25 TROUBLE SHOGTIN Gina tias G Ea EARS 26 28 ACCESSORIES isa id 24 REPLACEMENT LAR Sian aaa a e R RaR ES 29 34 WIRING DIAGRAM od ds 30 31 WARRAN Triada did 35 OWNER REGIS TRATION CARD ta a vonatiee mained 36 IDENTIFICATION NUMBERS AND DESCRIPTIONS FOR CAST STOVE SERIES TOWNSEND IT CAST UNIT ID DESCRIPTION CVF200A ALMOND CVF200B BLACK CVF200BP CAST BLACK PAINT CVF200G GREEN CVF200GP CAST GREEN PAINT CVF200R RED BURNER SYSTEMS DIRECT VENT FOR TOWNSEND Il ONLY ID DESCRIPTION CDV200LP LIQUID PROPANE CDV200NAT NATURAL SAFETY INFORMATION WARNINGS IMPORTANT Read this owner s manual carefully and completely be fore trying to assemble operate or service this cast stove and burner sys tem Improper use of this cast stove and burner system can cause serious injury or death from burns fire explo sions electrical shock and carbon monoxide poisoning DANGER Carbon monoxide poison ing may lead to death This cast stove with burner system is a vented p
18. This appliance must be installed in accordance with the Standard CAN CSA Z240 MH Mobile Housing in Canada or with the Manufactured Home Construction and safety standard Title 24 CFR Part 3280 in the United States or when such a standard is not applicable ANSI NCSBCS A225 1 NFPA Manufactured Home Installation Standard A direct vent gas appliance for manufactured Home USA only or mobile home OEM Installation or recreational vehicle installation shall be marked with a Class IIC marking either for OEM installation in a manufactured home USA only or mobile home only for installation in a recreational vehicle only or for OEM installation in a manufactured home USA only or mobile home or recreational vehicle only PRODUCT FEATURES OPERATION This cast iron stove with burner system is clean burning and vents easily through outside walls or vertically using outside air for combustion Heat is generated by realistic flames When used without the blower accessory the stove with burner system requires no electricity making it ideal for emergency backup heat PIEZO IGNITOR This burner system has a piezo ignitor This system requires no matches batteries or other sources to light burner system GLOSSARY OF TERMS Chase A boxlike enclosure to protect venting from the elements when the venting run is on the outside of a structure Mastic A pliable sealant for use around the vent terminal Snorkel Te
19. any electric switch do clockwise D to the Pilot Flame Control Knob not use any phone in your building position Knob Immediately call your gas supplier Press in control knob With from a neighbor s phone Follow the control knob pressed in a Se a R immediately push and release N supplier call the fire department ignitor button This will light the N bd A Use only your hand to push in or pilot turn the gas control knob Never use NOTE If the control knob sa not tools If the knob will not push in or P0P UP When released Stop and turn by hand don t try to repair it in mediately call your service PIEZO IGNITOR BUTTON LO technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob CATED TO THE LEFT BESIDE THE SIDE OF THE GAS VALVE call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water to OFF and call your service technician or gas supplier 10 Continue to hold the control knob pressed in for one 1 minute after the pilot is lit Release the control knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 thru 10 Turn control knob counte
20. designed to set directly on the floor If your stove is to be installed directly on carpeting vinyl tile or any combustible material other than wood it must be installed on a metal or wood panel extending the full width and depth of the stove See Figure 5 Note Installation shall make Provision for Adequate Combustion and Ventilation Air NOTE Adequate accessibility clearances for servicing and proper operation On Wall With Horizontal Termination y RI S O Va A RI RIE nen lt SS SSS S SS SS RS SOS T pn On Wall With Vertical Termination Through Ceiling Figure 2 Common Stove Locations Ceiling 42 ll lt lt 36 lt gt From Front From back Floor oi Corner Installation Figure 3 Minimum Clearances for Standard Installation Figure 4 Minimum Clearance for Corner Installation 27 1 2 19 Figure 5 Stove with Burner System Bottom Dimensions CAST IRON STOVE AND DIRECT VENT BURNER SYSTEM ASSEMBLY STOVE BODY ASSEMBLY 1 Lift off corrugated box enclosing stove body crating 2 Remove all screws fastening the wood frame enclosure Spread wood frame open and lift away from plastic
21. is not likely to freeze A sediment trap traps moisture and contaminants This keeps them from going into burner system gas controls If sediment trap drip leg is not installed or is installed wrong burner system may not run properly Propane LP supply Y tank Tas a External Regulator f Vent Point ing Down TUULA Figure 30 External Regulator with Vent Pointing Down LP Only CSA Design Certified Equipment Shutoff Valve With 1 8 NPT Approved Flexible Gas Hose if allowed by local codes Tap Gas Control From Gas Meter 5 W C to 10 5 W C Pres sure P i Tee Joint Pipe Nipple gt Cap Sediment Trap 3 Minimum Figure 31 Gas Connection Continued CONNECTING STOVE SYSTEM TO GAS SUPPLY BURNER Installation Items Needed e 5 16 hex socket wrench or nut driver e Sealant resistant to propane LP gas not provided Open lower door panel Route flexible gas line provided by installer from equipment shutoff valve to burner system Route flexible gas supply line through slot in stove bottom and attach to valve 3 Check all gas connections for leaks See Checking Gas Connections oe CSA Design Certified Equipment Shutoff Valve With 1 8 NPT Tap Approved Flexible Gas Hose if allowed by local codes To Flare Fitting on Control Valve Figure 32 Flexible Gas Line EQUIPMENT SHUTOFF CHECK
22. knob on the control valve to ON position Turn variable control knob anywhere between HI and LO 2 Position the auto off manual switch located on the right rear of the stove in the auto position NOTE See instructions provided with the remote control system you have received lt TYPICAL HAND HELD REMOTE CONTROL BAT LOW OFF ON REMOTE PRESS TO OPEN TYPICAL REMOTE CONTROL RE CEIVER 23 ROOM AIR BLOWER OPERATION SYSTEM To turn on the blower system you must position the on off switch located on the left rear of the stove to the On position The blower system has a thermostat located inside the air channel which turns on the blower motor after the burner system has reached the proper temperature If you have positioned the ON OFF switch to the ON position it may take sometime before the thermostat is activated and the blower begins to blow air ACCESSORIES SERVICE HINTS REPLACEMENT Purchase these heater accessories from PARTS your local dealer If they can not sup When Gas Pressure Is Too Low ply these accessories call our Parts NOTE Use only original replacement Department at 1 828 765 6144 for re e Pilot will not stay lit parts This will protect your warranty ferral information You can also write e Burners will have delayed coverage for parts replaced under to the address listed on the b
23. over time OBSERVED PROBLEM Burner system produces unwanted odors Burner system shuts off in use Gas odor even when control knob is in OFF position Gas odor during combustion Dark residue on logs or inside of burner system POSSIBLE CAUSE 1 ON Gas leak See Warning statement above High or gusting winds Low line pressure Pilot is partially clogged Inner vent pipe leaking exhaust gasses into system Glass too loose and air tight gasket leaks in corners after usage Bad thermopile or thermocouple Improper vent cap installation Gas leak See Warning statement above Control valve defective Gas leak See Warning statement above Improper log placement Air holes at burner inlet blocked Burner flame holes blocked 28 REMEDY 1 A Locate and correct all leaks see Checking Gas Connections pages 15 thru 17 Burner system has been tested for up to 40 mph winds However extreme conditions may occur See Lighting Instructions on page 21 22 Contact local propane LP or natural gas company Clean pilot see Cleaning and Maintenance page 25 Locate and correct all leaks see Checking Gas Connections pages 15 thru 17 Tighten glass Replace faulty component Check for proper installation and freedom from debris or blockage Locate and correct all leaks see Checking Gas Connections pages 15 thru 17 Replace control valve Locate and correct all leaks see Checking Gas Connections
24. the heater at a setting between these positions as this can result in improper combustion OPERATING HEATER Continued PILOT FLAME PATTERN MILLIVOLT Figure 41 shows a correct pilot flame pattern Figure 42 shows an incorrect pilot flame pattern The incorrect pilot flame is not heating the thermo couple This will cause the thermo couple to cool When the thermo couple cools the heater will shut down If pilot flame pattern is incorrect as shown in Figure 42 e Turn heater off see To turn Off Gas to Appliance page 21 e See Troubleshooting pages 26 through 28 Figure 41 Correct flame pattern Figure 42 Incorrect flame patterns 22 Continued OPTIONAL REMOTE E OPERATION Note All remote control accessories must be purchased separately See Accessories on page 24 Follow instructions included with the remote control Thermostat Control Operation The thermostat control setting on the remote control unit can be set to any comfort level The burners will turn on and off automatically to maintain the comfort level you select The ideal comfort setting will vary by household depending upon the amount of space to be heated the output of the central heating system etc 1 After lighting let pilot flame burn NOTICE You must light the pilot before using the hand held remote control unit See Instructions page 21 amp 22 Lighting for about one minute Turn gas control
25. 1 Determine the route your horizontal venting will take Note The location of the horizontal vent termination on the exterior wall must meet all local and national building codes and must not be easily blocked or obstructed WARNING Do not recess vent terminal into a wall or siding Snorkel terminations are available for terminations requiring a vertical rise on the exterior of the building see Figures 18 and 19 Snorkel kit is also available at your dealers Follow the same installation procedures used for standard horizontal terminations If installing the snorkel termination below grade basement applications you must provide proper drainage to prevent water from entering the snorkel termination see Figure 19 Do not back fill around the snorkel termination Rigid vent pipes and fittings have special twist lock connections Assemble the desired combination of pipe and elbows to the appliance adaptor with pipe seams oriented towards the wall or floor Twist lock Procedure The female ends of the pipes and fittings have three locking lugs indentations These lugs will slide straight into matching slots on the male ends of adjacent pipes and fittings All connections must be sealed with high temperature silicone sealant as specified in the second warning statement on page 9 Push the pipe sections together and twist one section clockwise approximately one quarter turn until the sections are fully locked See Fig
26. 26 Offset with Wall Strap and 45 deg Elbows Flat Ceiling Installation 1 Cut a 10 square hole in the ceiling using the locating hole as a center point The opening should be framed to 10 x 10 254mm x 254mm inside dimensions as shown in Figure 27 using framing lumber the same size as the ceiling joists If the area above the ceiling is an insulated ceiling or a room nail firestop from the top side This prevents loose insulation from falling into the required clearance space Otherwise install firestop below the framed hole The firestop should be installed with no less than three nails per side see Figure 27 Assemble the desired lengths of pipe and elbows necessary to reach from the burner system flue up through the firestop All connections must be sealed with high temperature silicone sealant as specified Be sure all pipe and elbow connections are fully twist locked see Figure 20 page 11 If area above is not a room install firestop above framed hole If area above is a room install firestop below framed hole Figure 27 Installing Firestop 3 Cut a hole in the roof using the locating hole as a center point Cover any exposed open vent pipes before cutting hole in roof The 10 x 10 hole must be measured on the horizontal actual length may be larger depending on the pitch of the roof There must be a 1 clearance from the vent pipe to combustible materials Frame the opening as shown in Figure 21
27. HERMOSTAT remove the front panel assembly on stove tabs at the top of the glass door PART PE 400142 ACCESSORIES body if it has been previously installed If while holding door securely keeping the front panel assembly is not in place it from falling forward see Figure 1 First locate the red wire connected to proceed to step 2 38 the control valve and the on off auto 3 Grasp door by both sides and ease it switch WARNING Do not operate upward off of the lower bracket see 2 Cut the red wire appliance with the glass front Figure 38 3 Next connect one of the wires from removed cracked or broken 4 To replace glass door follow the the remote receiver and or the wall Replacement of the glass should be above instructions in reverse and see thermostat to one end of the cut red done by a licensed or qualified page 19 wire and secure them together with a service person wire nut not provided see Figure 36 4 Take the remaining end of the cut red Stove Body ___ p wire and connect the remaining wire lt from the remote receiver and or the wall thermostat and secure them together with a wire nut not provided see Figure 36 NOTE Only cut the RED wire If any other wire is used the unit will not operate properly The remote control receiver will Velcro into the bracket provided on the front of the burner system beside the control valve A ONS R 2 Bolts From Th WARNING Installation must be Front
28. ING GAS CONNECTIONS Warning Test all gas piping and connections for leaks after installing or servicing Correct all leaks at once WARNING Never use an open flame to check for a leak Apply commercial leak test solution to all gas joints Bubbles forming show a leak Correct all leaks at once NOTE The minimum inlet gas supply pressure for the purpose of input ad justment NOTE The maximum inlet gas sup ply pressure LP NATURAL PRESSURE 10 0 W C 3 5 W C MIN INLET 11 0 W C 5 W C MAX INLET 14 0 W C 10 5 W C To Gas Supply ares VALVE 3 gt CLOSED ai FIGURE 33 EQUIPMENT SHUT OFF VALVE Pressure Testing System Note The appliance and its appliance main valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa Gas Supply Piping Test Pressures In Excess of 1 2 PSIG 3 5 kPa 1 Disconnect appliance with its appliance main gas valve control valve and equipment shutoff valve from gas supply piping systems Pressures in excess of 1 2 psig 3 5 kPa will damage burner system gas regulator 2 Cap off open end of gas pipe where equipment shutoff
29. INGE STEP BOLT HOLE FRONT LEG HOLE LEG y HOLE BOTTOM OF STOVE UNIT LEG HOLE LEG Ul 2 i HOLE FIGURE 8 LOCATING THREADED HOLES FOR STOVE BOTTOM LEGS Continued 9 Attach stove door by inserting step bolt through door hinge pivot hole and into threaded hole in stove EZ body see Figure 8 and Figure 10 Use an adjustable lt wrench or a 12mm socket to fasten step bolt Tighten step bolt until snug Make sure s door moves freely WASHERS p BOTTOM OF BOLTS aa l STOVE UNIT Figure 9 Attaching Stove Legs STOVE DOOR STOVE DOOR BOLT SHOULDER THREADED HOLE STEP BOLT AIN BOLT SHOULDER STOVE BOTTOM Figure 10 Attaching Lower Stove Door Panel BOLT STOP por ADJUSTING NUT SS DOOR CLAW CATCH BOLT FIGURE 11 CATCH BOLT AND DOOR CLAW ORIENTATION Front Assembly ae X I n Figure 12 Removing Front Panel Assembly 10 Install door catch bolt M8 x 1 25 55mm with two M8 hex nuts into threaded hole on stove body see Figures 8 and 10 Use an adjustable wrench or a 12mm socket The catch bolt has two hex nuts attached to it see Figure 11 The top nut is a bolt stop and the bottom nut is for door leveling adjustment 11 Check general catch bolt alignment with door claw Make final adjustment and door leveling after stove is in normal standing position 12 Carefully lift stove back up on its four
30. NOTE Use only Simpson Dura Vent or kits these types have been tested 12 Figure 25 Vent Requirements INSTALLATION FOR TERMINATION VERTICAL NOTICE Use rigid pipe only Flex venting is not to be used with a vertical termination Determine the route your vertical venting will take If ceiling joists roof rafters or other framing will obstruct the venting system consider an offset see Figure 26 to avoid cutting load bearing members Note Pay special attention to these installation instructions for required clearances air space to combustibles when passing through ceilings walls roofs enclosures attic rafters etc Do not pack air spaces with insulation Also note maximum vertical rise of the venting system and any maximum horizontal offset limitations Offsets must fall within the parameters shown in Figure 17 Set the stove in desired location Drop a plumb line down from the ceiling to the position of the burner system exit flue Mark the center point where the vent will penetrate the ceiling Drill a small locating hole at this point Drop a plumb line from the inside of the roof to the locating hole in the ceiling Mark the center point where the vent will penetrate the roof Drill a small locating hole at this point Roof Flashing y Wall Strap p 45 Deg Elbow X Ceiling Firestop Figure
31. Panel Assembly Y Bottom Front Side Before done by a qualified installer familiar 1 27 Removing The Front Panel with low voltage wiring procedures Figure 37 Removing Front Panel from Stove AUTO OFF MANUAL A ES RED WIRE TI FOR OPTIONAL REMOTE CONTROL ow IY OR WALL THERMOSTAT 2 1 4 20 Bolts mE REMOTE CONTROL i a RECEIVER star 7 E aka psila J i TAN WALL THERMOSTAT Figure 38 Removing Glass Cover Door from lt _ REAR TERMINALS l Maani int ips N Burner System FRONT TERMINALS SIDE VIEW OF VALVE WARNING Do not connect this Figure 36 Installing Remote Receiver Wall Thermostat thermostat to a power source Electrical shock and or fire hazard will occur MOUNTING OF GLASS COVER DOOR 2 Push the top of the Front Glass Cover Door inward align p gt L ing the two notches in the Glass Cover Door with the two j holes at the top of the Burner System CDV Firebox then secure the Glass Cover Door to the Burner System with the two 1 4 20 Bolts provided FRONT OF BURNER SYSTEM CDV Replace the entire cover door assembly if glass becomes defective with part PGCDV081 GLASS COVER DOOR me 1 Place the bottom tab of the Front Glass Cover Door into the lip on the bottom of the front of the Burner Sys tem CDV Firebox WARNING Do not operate appliance with the glass front removed cracked or broken
32. ack page ignition warranty of this manual e Heater will not produce specified heat RECEIVER AND HAND HELD REMOTE CONTROL KIT When Gas Quality Is Bad PART PO FDC 504 e Pilot will not stay lit e Burners will produce flames and soot e Heater will backfire when lit For remote ready models Allows the gas log heater to be turned on and off by using a hand held remote control You may feel your gas pressure is too WALL THERMOSTAT low or gas quality is bad If so PART PE 400142 contact your local gas supplier The desired comfort setting can be se lected on the wall thermostat and the log heater will automatically cycle from pilot to the heat setting selected SERVICING Repair and replacement work should only be performed by a qualified service technician Always shut off the gas supply and make sure heater is cool before beginning any service operation Check for gas leaks after servicing es REPAIR PARTS 31 A parts list with exploded view follows Always include correct name part number and model number of the heater when ordering service parts Please contact your local dealer or distributor when ordering If one is not available you may contact New Buck Corporation 8000 Highway 226 South Spruce Pine NC 28777 24 CLEANING AND MAINTENANCE WARNING Turn off burner system and let cool before cleaning CAUTION You must keep control areas burners and circulating air passageways of burner sy
33. age could occur Install external regulator with the vent pointing down as shown in Figure 30 Pointing the vent down protects it from freezing rain or sleet CAUTION Use only new black iron or steel pipe Internally tinned copper tubing may be used in certain areas Check your local codes Use pipe of 1 2 diameter or greater to allow proper gas volume to burner system If pipe is too small undue loss of pressure will occur Installation must include an equipment shutoff valve union and plugged 1 8 NPT tap Locate NPT tap within reach for test gauge hook up NPT tap must be upstream from burner system see Figure 31 IMPORTANT Install main gas valve equipment shutoff valve in an accessible location The main gas valve is for turning on or shutting off the gas to the appliance Check your building codes for any special requirements for locating equipment shutoff valve to stoves Apply pipe joint sealant lightly to male threads This will prevent excess sealant from going into pipe Excess sealant in pipe could result in clogged burner system valves We recommend that you install a CAUTION Use pipe joint sealant that is resistant to liquid petroleum LP gas sediment trap drip leg in supply line as shown in Figure 31 Locate sediment trap drip leg where it is within reach for cleaning Install in piping system between fuel supply and burner system Locate sediment trap drip leg where trapped matter
34. ded 7 Slide the wall thimble against the interior wall surface and attach with screws provided see Figure 24 Cut Vinyl Sid ing Away to Fit Standoff Standoff Wood Screws Apply Mas tic to All Four Sides Vent Bolt Cap Figure 23 Installing Vinyl Siding Standoff Interior Wall Surface Decorative Wall Thimble Vent Cap Horizontal Termination Wall Thimble Serew Horizontal Vent Pipe Figure 24 Connecting Vent Cap with Horizontal Vent Pipe NOTE Use only Simpson Dura Vent or AmeriVent GS venting components or kits these types have been tested and approved specifically for this stove and burner system INSTALLATION MINIMUM MAXIMUM VENT REQUIREMENTS 24 24 MIN 0 NIIA SSX ISSO NN ANA WN t r SO i i k t gt i j cS eo SOS t WOMAN Rid 4 ANY EP lt ESOS N TANAN SOS Xt ESE AN T ES WNNR nnn NNNnnn ENS N j f i i j i f LoS a t lt NN i Ni A D i x 1 24 18 12 6 o may operate in some installations that fall outside this vent requirement chart we cannot ensure its Direct Vent Balanced Flue appliances are sensitive to vent configurations Although this appliance performance NOTE or AmeriVent GS venting components and approved specifically for this stove and burner system
35. eplace burner orifice 1 Clean burner see Cleaning and Maintenance page 25 or replace burner orifice 2 Replace damaged burner 3 Replace gas control 1 Problem will stop after a few hours of operation 1 Turn gas control knob to LO position and let warm up for a minute 2 Operate burner until air is removed from line Have gas line checked by local propane LP or natural gas company 3 Clean burner see Cleaning and Maintenance page 25 or replace burner orifice 1 Adjust the log set so that the flame does not excessively impinge on it 2 Inspect the opening at the base of the burner to see that it is NOT packed with any type of material 1 This is common If noise is excessive contact qualified service person 1 Replace 9 volt batteries in receiver and remote control TROUBLESHOOTING Continued WARNING If you smell gas Shut off gas supply Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department IMPORTANT Operating burner system where impurities in air exist may create odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create odors These odors will dissapate
36. eplace thermocouple 7 Replace control valve OBSERVED PROBLEM Burner does not light after pilot is lit Delayed ignition burner Burner backfiring during combustion Slight smoke or odor during initial operation Burner system produces a whistling noise when burner is lit Glass soots Burner system produces a clicking ticking noise just after burners are lit or shut off Remote does not function POSSIBLE CAUSE 1 Burner orifice clogged 2 Inlet gas pressure is too low 3 Thermopile leads disconnected or improperly connected 4 Thermopile is defective 1 Manifold pressure is too low 2 Burner porting or orifice clogged 1 Burner orifice is clogged or damaged 2 Damaged burner 3 Gas regulator defective 1 Residues from manufacturing processes and logs curing 1 Turning gas control knob to HI position when burner is cold 2 Air in gas line 3 Dirty or partially clogged burner orifice 1 Flame impingement on logs 2 Debris around burner air mixer 1 Metal expanding while heating or contracting while cooling 1 Battery is not installed or battery power is low 27 REMEDY 1 Clean burner see Cleaning and Maintenance page 25 or replace burner orifice 2 Contact local propane LP or natural gas company 3 Reconnect leads see Wiring Diagram page 30 4 Replace thermopile 1 Contact local propane LP or natural gas company 2 Clean burner see Cleaning and Maintenance page 25 or r
37. ermanently attached to the heating unit Parts not permanently attached to the heating unit are defined as those items designed to be removed from the stove including those removable with common hand tools The cost of parts only are included The customer pays any labor or transportation charges required Electrical motors wiring switches gas components and all parts not permanently attached are warranted for one 1 year from date of purchase Customer pays any transportation charges PROCEDURE Should you feel that your heater is defective you should contact any NBC dealer for the name of your nearest authorized heater service representative who will instruct you on the proper procedure CONDITIONS AND EXCLUSIONS A Replacement of parts may be in the form of new or fully reconditioned parts at NBC s option B There are no other warranties express or implied including warranties of Merchantability Fitness for Purpose or Otherwise except those warranties expressly stated herein C NBC is not liable for indirect incidental or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non use Some states do not allow the exclusion of incidental or consequential damages so the above exclusion may not apply to you 35 D All warranty repairs under this warranty must be performed by an authorized Buck Stove se
38. l injury WARNING Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person LOG 2 PLACEMENT FIGURE 39 WARNING POSITIONING LOGS IS VERY CRITICAL SEE FIGURE 39 LOG PLACEMENT FOR LOG SET 1 Place rear log flat faced 1 on rear log support The log has alignment notches on each corner 2 Place ember strip wrapped in cardboard box 2 on front log supports Center from side to side 3 Next place middle log with ember burn out 3 over front burner tube The two ends are notched out on bottom to ensure proper fitting over ends of burner 4 Right top log is a y shaped log 4 The round stem lays in the notched out space on the right corner of rear log There is a pin on the middle log and a hole on the flattened end of the top left log Place hole over pin 5 Place the end of the 5 log with the hole over the pin on the left side corner of the 1 log and the other end of the 5 log lays on the flat surface of the left side of the 3 log 20 OPERATING STOVE WITH BURNER SYSTEM FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life LIGHTING INSTRUCTIONS Stop Read the safety information in column one Set the thermos
39. lectrode The Front Flame Should Be Ap proximately 1 to 1 1 2 Up From The Front Burner Tube And Be Blue In Color And 3 4 to 1 in height Incorrect flame patterns CORRECT FLAME PATTERN Correct flame pattern 25 TROUBLESHOOTING Note All troubleshooting items are listed in order of operation OBSERVED PROBLEM When ignitor button is pressed there is no spark at pilot When ignitor button is pressed there is spark at pilot but no ignition Pilot lights but flame goes out when control knob is released WARNING Turn off burner system and let cool before servicing Only a qualified service person should service and repair burner system or stove POSSIBLE CAUSE 1 Ignitor electrode not connected to ignitor cable 2 Ignitor cable pinched or wet 3 Piezo ignitor nut is loose Broken ignitor cable Bad piezo ignitor Ignitor electrode broken Ignitor electrode positioned wrong NIAMS 1 Gas supply turned off or equipment shutoff valve closed 2 Gas control knob not in PILOT position 3 Gas control knob not pressed in while in PILOT position 4 Air in gas lines when installed 5 Depleted gas supply propane LP models only 6 Pilot is clogged 7 Gas regulator setting is not correct 1 Gas control knob not fully pressed in 2 Gas control knob not pressed in long enough 3 Equipment shutoff valve not fully open 4 Pi
40. lot flame not touching thermocouple which allows thermocouple to cool causing pilot flame to go out This problem could be caused by one or both of the following A Low gas pressure B Dirty or partially clogged pilot 5 Thermocouple connection loose at control valve 6 Thermocouple damaged 7 Control valve damaged 26 CAUTION Never use a wire needle or similar object to clean pilot This can damage pilot unit REMEDY 1 Reconnect ignitor cable 2 Free ignitor cable if pinched by any metal or tubing Keep ignitor cable dry 3 Tighten nut holding piezo ignitor Nut is located behind the mounting bracket 4 Replace ignitor cable 5 Replace piezo ignitor 6 Replace pilot assembly 7 Replace pilot assembly 1 Turn on gas supply or open equipment shutoff valve 2 Turn gas control knob to PILOT position 3 Press in gas control knob while in PILOT position 4 Continue holding down gas control knob Repeat igniting operation until air is removed 5 Contact local propane LP gas company 6 Clean pilot see Cleaning and Maintenance page 25 or replace pilot assembly 7 Replace gas control Press in gas control knob fully After pilot lights keep gas control knob pressed in 30 seconds 3 Fully open equipment shutoff valve NR 4 A Contact local gas company B Clean pilot see Cleaning and Maintenance page 25 or replace pilot assembly 5 Hand tighten until snug then tighten 1 4 turn more 6 R
41. nd resealing of the vent air intake system see figure 20 Seal all vent connections Seal only the outer pipe connections with high temperature silicone 600 F 316 C Before joining elbows and pipes apply a bead of high temperature silicone sealant GERTV_ 106 Locktite RTV81585 to the male end of the elbow or pipe High temperature silicone must be used to re seal any connections after maintenance to venting system INSTALLATION PRECAUTIONS Consult local building codes before beginning the installation The installer must make sure to select the proper vent system for installation Before installing vent kit the installer must read this stove and burner system manual and vent kit instructions Only a qualified installer service person should install venting system The installer must follow these safety rules e Wear gloves and safety glasses for protection e Use extreme caution when using ladders or when on roof tops e Be aware of electrical locations in walls and ceilings wiring The following actions will void the watranty on your venting system e Installation of any damaged venting component e Unauthorized modification of the venting system e Installation of any component part not manufactured or approved by Buck Stove e Installation other than as instructed by these instructions WARNING This stove with burner system and vent assembly must be vented directly to the outside The venti
42. ng system must NEVER be attached to a chimney serving a separate solid fuel burning appliance Each gas appliance must use a separate vent system Do not use common vent systems WARNING Horizontal sections of this vent system require a minimum clearance of 2 from the top of the pipe and 1 minimum to the sides and bottom Vertical sections of this system require a minimum of 1 clearance to combustible materials on all sides of the pipe INSTALLATION PLANNING There are two basic types of direct vent installation e Horizontal Termination e Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose It is also important to note the wall thickness For Horizontal Termination Select the amount of vertical rise desired The horizontal run of venting must have 1 4 rise for every 12 of run towards the termination You may use one 90 elbow in this vent WARNING Never run the vent pipe downward as this may cause excess ive temperatures which could cause a fire configuration See Horizontal Termination Configurations on page 15 For Vertical Termination Measure the distance from the burner system flue outlet to the ceiling Add the ceiling thickness the vertical rise in an attic or second story and allow for sufficient vent height above the roofline You may use one 90 elbow in this vent configuration Note When using Simpson Duravent pipe
43. nside corner 12 inches 30 cm H Not to be installed above a meter regulator assembly within 3 feet 90 cm horizontally from the centerline of the regulator I Clearance to service regulator vent outlet 6 feet 1 8 m minimum J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm minimum K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum L Clearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1m minimum M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings As specified in M above only permitted if verandas porches decks or balconies is fully open a minimum of two sides beneath the floor As specified in CGA B1 19 Installation Codes 1991 NOTE Local codes or regulations may require different clearances VENTING INSTALLATION WARNING Read all instructions completely and thoroughly before attempting installation Failure to do so could result in serious injury property damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life WARNING For direct vent designs proper reassembly a
44. orrosion of caps pipes and fittings and can be caused by having excessive lateral runs too many elbows or exterior portions of the system being exposed to cold weather Inspect joints to verify that no pipe section or fitting has been disturbed and loosened Check mechanical supports such as wall straps for rigidity N we gt NOTE For direct vent design proper reassembly and resealing of the vent air intake system see Page 9 also Figure 20 on page 11 BURNER SLOTS BURNER TUBE cleaned with compressed air to mmm remove dust dirt or lint Use a vacuum cleaner or small soft y 3 J bristled brush to remove excess dust q eS dirt or lint E i PHILLIPS SCREW water after the first two weeks of operation Thereafter clean the glass two or three times during each heating season depending on the usage and circumstances present Refer to Removing Replacing Glass Door on page 18 amp 19 of this manual f AIR SHUT E f E Pilot B when removing glass door for cleaning Eo ai dea TER AIR SHUTTER SLOTS II Rear Flame Should S in ooo BURNER AIR SHUTTER Be Approximately 2 m l Flame should engulf the tip end of the Thermo pile and the Ther mocouple and should be con stant The flame should be Blue in color d to 3 Above the Rear Oy a Log With Yellow ken AN Thermopile Ignitor E
45. pages 15 thru 17 Properly locate logs see Installing Logs page 20 Clean out air holes at burner inlets Periodically repeat as needed Remove blockage or replace burner PARTS LIST FOR CDV200LP L P LIQUID PROPANE AND CDV200NAT NATURAL GAS BURNER SYSTEMS DIRECT VENT FIREBOX KEY PART DESCRIPTION 1 PE 199616 PILOT ASSEMBLY NATURAL GAS PE 199615 PILOT ASSEMBLY L P 2 PO 10 2121 12 FLEXIBLE SUPPLY LINE 3 PE 820633 SIT MILLIVOLT VALVE NATURAL GAS PE 820634 SIT MILLIVOLT VALVE L P 4 PE 916188 ON OFF KNOB EXTENSION 5 PE 916189 HI LO KNOB EXTENSION 6 PE RC211RB AUTO OFF MANUAL 7 PE 124461 PIEZO STRIKER 8 POT6 06 6 MANIFOLD SUPPLY LINE 8A POT6 12 12 MANIFOLD SUPPLY LINE 9 PO H BURN0O1 18 H BURNER 10 PO 62MVORF L P FRONT ORIFICE CDV200LP ONLY PO 55MVORF L P REAR ORIFICE CDV200LP ONLY PO 53MVORF NAT FRONT ORIFICE CDV200NAT ONLY PO 44MVORF NAT REAR ORIFICE CDV200NAT ONLY 11 PERA911VB ON OFF SWITCH 12 PE A2 40 01 1 2 PINT MOTOR 13 PE 400132 THERMOSTAT 14 PE 400240 POWER CORD 15 PE 400320 STRAIN RELIEF 16 PGCDV081 GLASS DOOR COVER Refer to pages 30 and 31 29 PARTS IDENTIFICATION AND WIRING DIAGRAM
46. position Check all joints from equipment shutoff valve to thermostat gas valve see Figure 34 for propane LP or Figure 35 for natural Apply commercial leak test solution to all gas joints Bubbles forming show a leak Correct al leaks at once Light burner system see Operating Stove with Burner System pages 21 through 22 Check all other internal joints for leaks Equipment Shutoff Valve Y Propane LP Supply a Tank LZ Gas Valve Location Figure 34 Checking Gas Joints for Propane LP Gas Burner System EQUIPMENT SHUTOFF VALVE GAS METER CONTROL VALVE LOCATION Figure 35 Checking Gas Joints for Natural Gas Burner System Continued REMOVING REPLACING GLASS 1 Remove 2 bolts from bottom of DOOR stove if still in place and one from INSTALLING OPTIONAL RECEIVER the top of stove to remove front AND HAND HELD REMOTE You must remove glass door to install panel see Figure 37 CONTROL KIT PART FDC 504 logs To remove glass door you must first 2 Remove the 1 4 20 bolts from the 2 AND OR WALL T
47. r clockwise WU to ON position Close access cover door Figure 40 Gas Valve amp PIEZO IGNI TOR MANUAL LIGHTING PROCEDURE Pilot Burner Remove glass door see Removing Thermopile Thermocouple Ignitor Electrode Turn on all electric power to the appliance If using unit without wall thermostat place AUTO OFF MANUAL switch in the MANUAL position If using wall thermostat place AUTO OFF MANUAL switch in the AUTO position and place wall thermostat to a setting higher than room temperature 21 Replacing Glass Door page 18 Follow steps 1 through 8 under Lighting Instructions Depress gas control knob and light pilot with match Keep gas control knob pressed in for one 1 minute after lighting pilot After one 1 minute release gas control knob Now follow steps 10 through 14 column 2 Replace glass door see Removing Replacing Glass Door page 18 OPERATING HEATER Continued WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier IMPROPER Always operate the appliance at the completely ON or the completely OFF positions Never use
48. rmination A box that raises the horizontal termination above ground level clearances Vent Terminal Mounted on an outside wall or roof to separate the inlet and outlet of the vent system and protect it from weather Vinyl Siding Standoff A metal box that separates the vent cap from vinyl siding Wall Thimble Firestop A metal plate used to secure the vent pipe when it passes through a wall or ceiling PRE INSTALLATION PREPARATION WARNING A qualified installer or service person must install stove and burner system Follow all local codes LOCATION AND SPACE REQUIREMENTS Determine the safest and most efficient location for your Buck Stove cast iron stove Make sure that rafters and wall studs are not in the way of the venting system Choose a location where the heat output is not affected by drafts air conditioning ducts windows or doors Figure 2 shows some common locations Read all venting information in this manual Be aware of all restrictions and precautions before deciding the exact location for your stove When deciding the location of your stove follow these rules 1 Do not connect this stove and burner system to a chimney flue serving a separate solid fuel burning fireplace or appliance 2 Due to high temperatures do not locate this stove in high traffic areas or near furniture or draperies 3 Proper clearances must be maintained see Figures 3 and 4 4 This stove is a freestanding unit
49. roduct This cast stove with burner system will not produce any gas leakage into your home if properly in stalled This cast stove with burner sys tem must be properly installed by a quali fied service person The glass door must be properly seated and sealed If this unit is not properly installed by a qualified service person with glass door properly seated and sealed gas leakage can occur Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning re semble the flu with headaches dizziness or nausea If you have any of these signs the cast stove with burner system may not have been installed properly Get fresh air at once Have cast stove and burner system inspected and serviced by a qualified service person Some people are more affected by carbon monoxide than others These include pregnant women people with heart or lung disease or anemia those under influence of alco hol and those at high altitudes Propane LP gas and natural gas are both odorless An odor making agent is added to each of these gases The odor helps you detect a gas leak However the odor added to these gases can fade Gas may be present even though no odor exists Make certain you read and understand all warnings Keep this manual for refer ence It is your guide to safe and proper operation of this cast stove and burner system WARNING Any change to this stove or burner system or its controls can be dangerous WARNING
50. rvice representative Repairs or attempted repairs by anyone other than an author ized service representative are not covered under this warranty In addition these unauthorized repairs may result in additional malfunctions the correction of which is not covered by warranty OTHER RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state 36
51. stem and stove clean Inspect these areas of burner system and stove before each use Have burner system and stove inspected yearly by a qualified service person Burner system and stove may need more frequent cleaning due to excessive lint from carpeting bedding material pet hair etc GLASS DOOR Glass must be cleaned periodically During WARNING Handle glass door panel with care Do not strike slam or otherwise abuse glass Do not operate burner system with the glass door CAUTION The appliance area must be kept clear and free from combusti ble materials gasoline and other flam mable vapors and liquids NOTE The flow of combustion and ventilation air must not be obstructed WARNING Only parts supplied by the manufacturer should be used when replacing broken or damaged glass door panel see Replacement Parts page 29 This glass door panel is a complete unit No substitute materials may be used CAUTION Wear gloves and safety glasses while handling or removing broken glass Do not remove if glass is hot Keep children and pets away from glass WARNING Do not operate burne system with the glass door removed cracked or broken removed cracked or broken Warning Do not use abrasive cleaners as this may damage glass Use a nonabrasive household glass cleaner to clean glass Do not clean glass when hot start up it is normal for condensation to form on the inside of the glass causing lin
52. t dust and other airborne particles to cling to the glass surface During initial start up a slight film may form on the glass due to paint curing The glass should be cleaned several times with a non ammonia nonabrasive household cleaner and warm If glass has been broken carefully remove glass door See Removing Replacing Glass Door page 18 amp 19 Vacuum all glass pieces with a shop vac Use only the ceramic glass door replacement intended for this burner system see Replacement Parts page 29 for detail on ordering No substitutions may be made See Removing Replacing Glass Door page 18 amp 19 for instructions for replacing glass door PILOT AND BURNERS Periodic visual check of pilot and burner flames e Burner and controls should be LOGS e Ifyou remove logs for cleaning refer to Installing Logs page 20 to properly replace logs e Use a vacuum cleaner to remove any carbon buildup on logs e Replace logs if broken See Replacement Parts on page 29 VENTING SYSTEM Periodic examination of venting systems by a qualified agency 1 Check areas of venting system that are exposed to the weather for corrosion rust spots or streaks and in extreme cases holes Have these items replaced immediately by a qualified service person Remove the vent cap and shine a flashlight into the vent Remove any foreign material Check for evidence of excessive condensation Continuous condensa tion can cause c
53. t Opening Requirements 4 Apply a bead of non hardening mastic around the outside edge of the vent cap Position the vent cap in the center of the 7 Y or 10 hole on the exterior wall with the up on the vent cap facing up Ensure proper clearance of 1 to combustibles is maintained Attach the vent cap with four wood screws supplied see Figure 22 Note Replace the wood screws with appropriate fasteners for stucco brick concrete or other types of siding WARNING Do not recess vent termination into any wall This will cause a fire hazard For vinyl siding stucco or wood exterior use vinyl siding standoffs between vent cap and exterior wall The vinyl siding standoff prevents excessive heat from melting the vinyl siding material Bolt the vent cap to the standoff Apply non hardening mastic around outside edge of the standoff instead of the vent cap assembly Use wood screws provided to attach the standoff See Figure 23 5 Slide the wall thimble over the vent pipe before connecting the horizontal run to the vent cap see Figure 24 Apply Mastic to All Four Sides Vent Cap Wood Screws Figure 22 Installing Horizontal Vent Cap 6 Carefully move the stove with vent assembly attached toward the wall and insert the vent pipe into the horizontal termination The pipe overlap should be a minimum of 1 Apply silicone to the outer pipe connection Fasten all vent connections with screws provi
54. tat to lowest Turn off all electric power to the appliance Open access cover door Turn control knob clockwise Lf to the OFF position NOTE Knob cannot be turned from PILOT to OFF unless knob is TO TURN OFF GAS TO APPLIANCE Set the thermostat to setting if used Turn off all electric power to the appliance performed lowest if service is to be Open access cover door Push in gas control knob slightly and turn clockwise 7 to OFF Do not force Close access cover door pushed in slightly A This appliance has a pilot which must be lighted by hand When 6 Wait five 5 minutes to clear iohti i out any gas Then smell for gas Sit Millivolt Valve lighting the pilot follow these Ly gas gas instructions exactly including near the floor If you Dia BEFORE LIGHTING smel al smell gas STOP Follow B in its around the appliance area for gas the safety information label If A Be sure to smell next to the floor you don t smell gas go to the next A because some gas is heavier than air step IT and will settle on the floor Pilot is located between the front S WHAT TO DO IF YOU SMELL GAS and rear burner Do not try to light any appliance Turn control Knob counter Variable Gas Control Do not touch
55. ty damage Refer to this manual for correct installation and operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier This Burner System Direct Vent has been tested and approved for use with the following Vent Pipe manufacturers Use only Simpson Dura Vent or AmeriVent GS venting components or kits these types have been tested and approved specifically for this stove and burner system INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference WARNING This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases Aftermarket Completion of sale not for purpose of resale from the manufacturer NEW BUCK CORPORATION P O BOX 69 8000 HWY 226 SOUTH SPRUCE PINE N C 28777 WARNING Only New Buck Corporation approved blower assembly may be used with the CDV installed into the Townsend II TABLE OF CONTENTS SAFETY INFORMATION sore iaa 1 PRODUCT IDENTIFICATION rinteiden id 2 PRE INSTALLATION PREPARATION ccc cece seen cece ence nee eee ene e onan evens 3 INSTALLATION CLEARANCES e iii AO AA 3 STOVE CAVITY
56. ure 20 on following page Note Horizontal runs of vent must be supported every three feet Use wall straps for this purpose NOTE Use only Simpson Dura Vent or AmeriVent GS venting components or kits these types have been tested and approved specifically for this stove and burner system Snorkel 12 Minimum Figure 18 Snorkel Termination Snorkel 12 Minimum Adequate Drainage Figure 19 Snorkel Termination with Drainage Pipe Continued 3 Attach vent pipe assembly to the burner system Set stove in front of its permanent location to ensure minimum clearances Mark the wall for a 10 square hole for noncombustible material such as masonry block or concrete a 7 Y diameter hole is acceptable See Figure 21 The center of the hole should line up with the center line of the horizontal rigid vent pipe Cut a 10 x 10 254mm x 254mm square hole through combustible exterior wall 7 4 190mm diameter hole if noncombustible Frame as necessary Female Locking y Lugs Male Slots m Figure 20 Rigid Vent Pipe Connections Vent Opening Combustible Wall 10 254 mm Vent Opening Noncombustible Wall 71 2 190mm y Figure 21 Ven
57. valve was connected 3 Pressurize supply piping system by either opening propane LP supply tank valve for propane LP gas burner system or opening main gas valve located on or near gas meter for natural gas burner system or using compressed air 4 Check all joints of gas supply piping system Apply commercial leak test solution to all gas joints Bubbles forming show a leak Correct all leaks at once 5 Reconnect burner system and equipment shutoff valve to gas supply Check reconnected fittings for leaks Test Pressures Equal To or Less Than 1 2 PSIG 3 5 kPa 1 Close equipment shutoff valve see Figure 33 2 Pressurize supply piping system by either opening propane LP supply tank valve for propane LP gas burner system or opening main gas valve located on or near gas meter for natural gas burner system or using compressed air Check all joints from propane LP supply tank or gas meter to equipment shutoff valve see Figure 34 page 17 for propane LP or Figure 35 page 17 for natural Apply commercial leak test solution to all gas joints Bubbles forming show a leak Correct all leaks at once Continued Pressure Testing Burner System Gas Connections 1 2 Open equipment shutoff valve see Figure 33 page 16 Open propane LP supply tank valve for propane LP burner system or main gas valve located on or near gas meter for natural gas burner system Make sure control knob of burner system is in the OFF
58. wable clearances to combustibles Do not fill any of the required air spaces with insulation NOTE Use only Simpson Dura Vent or AmeriVent GS venting components or kits these types have been tested and approved specifically for this stove and burner system Continued Cathedral Ceiling Installation 1 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Mark the outline of the cathedral ceiling support box on the roof sheathing using the locating hole as a center point 2 Cut the hole 4 larger than the support box outline see Figure 28 3 Lower the support box through the hole in the roof until the bottom of the box extends at least 2 below the ceiling see Figure 28 Align the support box vertically and horizontally using a level Temporarily tack the support box in place through the inside walls and into the roof sheathing 4 Using tin snips cut the support box from the top corners down to the roofline and fold the resulting flaps over the roof sheathing see Figure 29 Apply a bead of non hardening mastic around the top edges of the support box to make a seal between the box and the roof Nail in place with roofing nails Remove any combustible material that might be inside the support box 5 Complete the cathedral ceiling installation by following the same procedures outlined in steps 2 through 7 for Flat Ceiling Installation page 13
59. with the current CAN CGA B149 1 or 2 Installation Codes for Canada or the USA Installations follow the current National Fuel Gas Code ANS Z223 1 also known as NFPA 54 INSTALLATION EXTERIOR VENT LOCATIONS and RESTRICTIONS INSIDE CORNER DETAIL TERMINATION BOX LOCATION CHART G R no Vv A CEA E H D i te Lye Ter 283 FIXED D FIXED V V SEOSEO y CLOSE E NA g B 7 pe B amp VIA B OPENABLE VERA V VENT TERMINAL A AIRSUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Figure 17 Minimum Clearances fo Vent Terminations A Clearance above grade veranda porch deck or balcony 12 inches 30cm minimum B Clearance to window or door that may be opened 12 inches 30cm minimum C Clearance to permanently closed window minimum 12 inches 30 cm recommended to prevent condensation on window D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 inches 60cm from the center line of the terminal 18 inches 46cm minimum E Clearance to unvented soffit 12 inches 30cm minimum F Clearance to outside corner 6 inches 15 cm G Clearance to i
60. y appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e Ifyou can not contact your gas supplier call the fire department 4 Never install the stove in a recreational vehicle 5 Do not modify the burner or stove under any circumstances Any parts removed for servicing must be replaced prior to operating stove or burner system 6 Turn burner system off and let cool before servicing installing or repairing Only a qualified service person should install service or repair the stove or burner sys 7 Have venting system inspected annually by a qualified service person If needed have venting system cleaned or repaired See Cleaning and Maintenance page 25 8 Do not use this stove to cook food or burn paper or other objects 9 This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANS NFPA 70 or the Canadian Electrical Code CSA C22 1 10 Do not install stove directly on carpeting vinyl tile or any combustible material other than wood The stove must set on a metal or wood panel extending the full width and depth of the stove 11 Do not operate burner system if any log is broken 12 Do not use a blower insert heat exchanger insert or other accessory not approved for use with this stove
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