New Buck Corporation 42 User's Manual
Contents
1. zu eC a ENERA S IT ESN LS Ca AUX THERMO LA 3 oF 9 One 6 L GI PA Page 44 KEY euo OV ONE qe 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 2 28 REPLACEMENT PARTS SIT MODULATING OR Picture on page 46 PART DESCRIPTION Pilot NAT Copreci Pilot LP Copreci Thermopile Copreci Pilot Tube 1 4 Burner Tube 3 8 3 8 x 3 8 Elbow Burner Orifice Holder Orifice Valve LP SIT Modulating Valve NAT SIT Modulating Valve LP SIT Manual Valve NAT SIT Manual Burner Base Valve Regulator LP Maxitrol Valve Regulator NAT Maxitrol Black Pipe 3 8 90 Degree Elbows 2 3 8 x 1 1 2 Nipples 1 3 8 x 3 1 2 Nipples 2 3 8 Supply Tube 3 8 IPT Male amp Female Connector Pilot Regulator LP Maxitrol Pilot Regulator NAT Maxitrol SIT MANUAL PART NUMBER PE 2150053 NAT PE 2150054 LP PE TPT100 90 MF 147AL2. POWER CORD E Figure 16 WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE WARNING NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIAL ON OR NEAR THE APPLIANCE NOTE If any of the original wire as supplied with the gas appliance must be replaced it must be replaced with a wire of at least a 105 C temperature rating NOTE Installation and repair should be done by a qualified service person This heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments and circulating air passageways of the heater be kept clean CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Page 35 WARNING ELECTRICAL GROUNDING INSTRUCTION THIS HEATER IS EQUIPPED WITH A THREE PRONG PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE NOTE PESBRO84 Blower may be used with Model FP 42 ZC Rating 120 volts 60HZ 1 1 Amps See Figure 17 page 34 for
3. These logs are made of bonded fiber When removing logs and base do not damage the bonded material If the material is damaged extensively loose fiber dust could be emitted into the air Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater This appliance is intended for supplemental heating WARNING Any change to this heater or its controls can be dangerous Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Page4 21 22 23 24 25 26 27 28 29 30 31 32 33 All heater screens must be kept closed when operating the gas logs WARNING Failure to keep the primary air opening s of the burner s clean may result in sooting and property damage Do not use this heater for burning trash or cooking Never place matches paper garbage or any other material on top of logs or into the flames Do not install or operate this heater in areas where impurities in the air exist such as tobacco smoke or heavy cooking grease Particles from impurities may discolor walls Due to high temperatures the ap
4. Page 29 LIGHTING INSTRUCTIONS SIT MILLIVOLT VALVE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly If piezo fails then light the pilot using matches Refer to the match lighting instructions B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Tf you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas knob Never use tools If the knob will not push in or turn by hand don t try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any or part of it has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Page 30 INSTRUCTIONS _ 1 STOP Read the safety information on the reverse side of this label page 29 2 Make sure manual shutoff valve is fully cl
5. PILOT posi tion continue pressing in control knob for fifteen 15 seconds With control knob pressed in push down in and release the ignitor button ignitor button is located on the left hand side of the gas control valve This will light pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for one 1 minute after lighting pilot After one 1 minute release control knob and it will pop back up Pilot should remain lit If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service techni cian or gas supplier the pilot will not stay lit after several tries turn the gas control knob to OFF and call your services technician or gas supplier Page 27 O D S PILOT IGNITOR b ELECTRODE EE Bis THERMO COUPLE a m GENERATOR 11 Turn gas control knob counterclockwise 7 31 3 to ON position Continue to turn the gas control knob counterclockwise lt to your desired setting 12 Close access panel door 13 Turn on all electrical power to the appliance CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1 Open access panel door 2 Turn gas control knob clockwise Cre to the full OFF position 3 Turn off all electric power to the appliance if ser
6. CHECK YOUR LOCAL CODE BEFORE INSTALLATION Page 13 DETERMINING FRESH AIR FLOW FOR EE HEATER LOCATION DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space SPACE Includes the room in which you will install heater plus adjoining rooms with doorless passageways or ventilation grills between the rooms 1 Determine the volume of the space length x width x height Length x Width x Height cu ft volume of space EXAMPLE 20 ft Length x 16 ft Width x 8 ft ceiling Height 2560 cu ft volume of space If additional ventilation to adjoining room is supplied with grills or openings add the volume of these rooms to the total volume of the space 2 Divide the space volume by 50 cubic feet to determine the maximum BTU Hr the space can support volume of space 50 cu ft maximum BTU Hr the space can support EXAMPLE 2560 cu ft volume of space 50 cu Ft 51 2 or 51200 maximum BTU Hr the space can support 3 Add the BTU Hr of all fuel burning appliances in the space Vent free heater BTU Hr Gas water heater BTU Hr Gas furnace BTU Hr Vented gas heater BTU Hr Gas fireplace logs BTU Hr Other gas appliances E BTU Hr Total BTU Hr Example Gas water heater 40000 BTU Hr Vent free heater 18000 BTU Hr Total 58000 BTU Hr Does not include direct vent gas appliances Direct vent draws combustion air from the
7. Figure 1 GAS LINES ge E The gas supply line and electrical supply ri PARTIAL ROOM PROJECTION must be installed before framing in AR fireplace by a licensed installer DRAFTS Do not locate the fireplace in high traffic N b areas or areas exposed to high drafts and 1 PW winds Locate the fireplace away from N CORNER FLUSH furniture and draperies M we FULL ROOM PROJECTION Page 6 Fireplace and Framing Dimensions For Model 42 ZC 18 15 16 35 5 8 E I 36 5 8 Figure 2 45 5 8 2 5 8 NA 23537 7257 45 5 8 19 Zero Clearance Installation GAS LINE 9 36 5 8 WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent clean ing may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Page 7 FIREPLACE CLEARANCES ZC The fireplace may be placed directly on a combustible floor against a combustible wall at marked clearances o
8. log 6 on the locator pins located on the right middle section of the front burner pan 7 Provided with your log set is a package of Glowing Embers rock wool Open the package and tare off small pieces of the wool material and place it over the small holes ports located on the front burner pan in front of logs 5 and 6 Cover the entire section of holes ports Replacement of loose Glowing Embers must be purchased from the original manufac turer and application of excess loose material may adversely affect performance of the heater NOTE Wash your hands immediately after coming in contact with the wool material The wool can cause slight itching or burning in some cases avoid any contact with eyes WARNING All previously applied loose material must be removed prior to replacement Page 20 CR3329 CERAMIC LOG SET PLACEMENT FOR MODEL 42 3 WARNING POSITIONING OF LOGS IS VERY CRITICAL SEE DIAGRAM ABOVE 1 Front Log 1 Slim Log wrapped in cardboard box Place the log between front portion of burner and log grates 2 Middle Glow Log 2 Place rear of log on top of middle log supports located in open center por tion of burner base Front of log should rest slightly behind the rear line of burner holes on the front portion of the burner Align the notch on the left front bottom side of the log over the exist ing hold down nut of the burner This should align the log at the right position from left or righ
9. outdoors and vents to the outdoors 4 Compare the maximum BTU Hr the space can support with the actual amount of BTU Hr used BTU Hr maximum the space can support BTU Hr actual amount of BTU Hr used Example 51200 BTU Hr maximum the space can support 58000 BTU Hr actual amount of BTU Hr used The space in the above example is a confined space because the actual BTU Hr used is more than the maximum BTU Hr the space can support You must provide additional fresh air Your options are as follows 14 A Rework worksheet adding the space of an adjoining room If the extra space provides an unconfined space remove door to adjoining room or add ventilation grills between rooms See Ventilation Air From Inside Building figure 6 B Vent room directly to the outdoors See Ventilation Air From Outdoors page 16 C Install a lower BTU Hr heater if lower BTU Hr size makes room unconfined If the actual BTU Hr used is less than the maximum BTU Hr the space can support the space is an unconfined space You will need no additional fresh air ventilation WARNING YOU MUST PROVIDE ADDITIONAL VENTILATION AIR INA CONFINED SPACE a VENTILATION AIR EE VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space When venting to an adjoining space you must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor on the wall connecting t
10. s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department When operated for the first time the logs may emit a paper burning smell This smell will gradually diminish and will be totally eliminated after the first few hours of operation Run the gas logs with the flue damper open during this time Do not use blower at this time This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air See Producing Adequate Ventilation page 11 Surface of gas logs becomes very hot when operating Keep children and adults away from hot surface Gas logs will remain hot for sometime after shutdown Allow surface to cool before touching Do not place clothing or other flammable material on or near the appliance If equipped fresh air damper must be closed Keep appliance area clean and free from combustible materials gasoline and other flammable flammable vapors and liquids If burner shuts off do not relight until you provide fresh outside air If burner continues to shut off have unit serviced Do not use this heater if any part has been under water Immediately call qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water Turn off the heater and let cool before servicing
11. time DX 2733 For 19GL Base in Model 427 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury WARNING Do not allow fans to blow directly into fireplace Avoid any drafts that alter burner flame patterns Page 19 EMBER STOVE LOG SET PLACEMENT FOR MODEL 42 MILLIVOLT ONLY WARNING POSITIONING OF LOGS IS VERY CRITICAL SEE DIAGRAM ABOVE MODEL E S B 1 Rear Log 2 Middle Log 3 Left Top Middle Log 4 Right Top Middle Log 5 Left Front Log 6 Right Front Log 7 Glowing Embers in front of 5 amp 6 logs WARNING POSITIONING OF LOGS IS VERY CRITICAL See Figure 2 1 Place rear log 1 rear log supports The log has alignment notches on each rear corner 2 Place Middle log 2 in front of the rear burner tube and then move the log forward The log should seat just behind the brass knob s located in the middle section of the base between the rear burner tube and the front burner pan 3 Place Left Top Middle log 3 on the pins located on the left top section of Middle log 2 4 Place Right Top Middle log 4 on the pin located on the right top section of Middle log 2 and a line the notch on the right side 4 with the side shield on the right 5 Place Left Front log 5 on the locator pins located on the left middle section of the front burner pan 6 Place Right Front
12. DS Although your gas logs are very realistic in appearance it is not a real burning fireplace and must not be used for burning rejected material To avoid irreparable damage to the heater or personal injury matches paper garbage or any other material must not be placed or thrown on top of the logs or into the flames To avoid personal injury do not touch hot surfaces when the heater is operating Close supervision is necessary when the heater is being operated near children WARNING THE LOGS ARE MANUFACTURED FROM BONDED CERAMIC FIBER THIS IS A COMMONLY USED MATERIAL IN INDUSTRY WORLDWIDE IN THE EVENT THAT A LOG SHOULD BE REMOVED CARE SHOULD BE TAKEN NOT TO DAMAGE THE BONDED MATERIAL INTENTIONAL MISUSE OR DELIBERATELY FRAGMENTING THE MATERIAL COULD LEAD TO INHALING FIBERS AND BE HAZARDOUS TO YOUR HEALTH THIS HEATER IS INTENDED FOR USE AS A GAS HEATER FIREPLACE AS DESCRIBED IN THESE INSTRUCTIONS IT SHOULD NOT BE USED FOR ANY OTHER PURPOSE CLEANING HH CAUTION BEFORE CLEANING OR MOVING THESE LOGS OR OTHER PARTS OF THE HEATER BE SURE TO READ THE ABOVE SECTIONS ON IMPORTANT SAFEGUARDS The appliance must be turned OFF before cleaning inside the firebox burn area make sure the pilot is OFF completely and the appliance has cooled All cleaning should be carried out when the heater is cold Limited cleaning is required with normal use Dusting the front of the base the top of the piez
13. Inlet Air Ventilation Inlet Air To Crawl Space Figure 7 WARNING THIS HEATER MUST HAVE FRESH AIR FOR PROPER OPERATION IF NOT POOR FUEL COMBUSTION COULD RESULT READ THE FOLLOWING INSTRUCTIONS TO INSURE PROPER FRESH AIR FOR THIS AND OTHER FUEL BURNING APPLIANCES IN YOUR HOME Page 16 WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS m GAS CONNECTION ERA Check gas type Use only the type of gas indicated on the valve rating plate Ifthe type of gas listed on the plate is not your type of gas supply DO NOT INSTALL Contact your dealer for proper model Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 13 W C This is in addition to the regulator furnished with the heater WARNING CONNECTION DIRECTLY TO AN UNREGULATED LP TANK CAN CAUSE AN EXPLOSION The normal gas connection is 3 8 N P T made at the left side facing the front of the appliance ofthe appliance If a right side connection is desired the connecting pipe may be led under the rear of the burner base to terminate at the right side for connection to the inlet of the valve NOTE The connecting pipe must be internally tinned copper tubing for use with natural gas Test for leaks using a solution of soap and water after completing the connection DO NOT USE OPEN FLAME WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspe
14. MODEL 42 MAY BE INSTALLED AS A ZERO CLEARANCE FIREPLACE OR WITH AN OPTIONAL WOODEN SURROUND VENT FREE Unmatched 8 American Quality Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is in stalled Provisions for adequate combustion and ventilation air must be provided Refer to section Producing Adequate Ventilation page 13 This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appli ance is not convertible for use with other gases INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference Manufacturer NEW BUCK CORPORATION This appliance i
15. PILOT position CAUTION while in operation Do Not Touch Keep children clothing furniture gasoline and other liquids having flammable vapors away CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to owner s information manual provided with this appliance Installation and service must be performed by a qualified installer service agency or the gas supplier IMPORTANT Always operate the appliance at the completely ON or the completely OFF positions Never use the heater at a setting between these positions as this can result in improper combustion and excessive carbon monoxide emissions Page 32 ES ANUAL LIGHTING PROCEDURE J 1 If the pilot cannot be lit with the piezo it can be manually lit with the use of a paper match and a lighter rod 2 Open access panel door located at bottom front of the appliance 3 Place the match in the holder and light With the left hand turn the control knob counterclockwise gt _ gt to PILOT position Press in gas control knob for fifteen 15 seconds 4 Use rod to light match and ignite pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance 2 Continue to hold the control knob for an additional one 1 minute to ensure the pilot is lit 6 Tu
16. PO 381434ALMTUB PH 4966 PO DTBURN PO 54ORFHLD PO ORIFICE PE 0630504 PE 0630504 PE0630 522 PE0630 522 PO 300010 PE RV20LF90 PE RV20LF35 PO 3890ELB PO 38112BINIP PO 38312BINIP PO 381434ALMTUB PH 4866 PE RV 122F90 PE RV 122F30 OTHER PARTS NOT SHOWN Fan Motor Power Cord Strain Release Thermostat Male Terminals Jumper Wire 12 Gas Log Set Fan Speed Control Label Rheostat Rheostat Knob Heyco 1 1 4 Grommet PE SBRO84 PE 400240 PE 400320 PE 400130 PE 5X428 PE 12JUMPER PO C 3329 PE KB9724 PE 204 PE 204A PO HEYCO2883 0l 9 46 REPLACEMENT PARTS SIT MILLIVOLT VALVE Picture on Page 48 KEY PART DESCRIPTION PART NUMBER 1 820 MV S I T VALVE LP PE 820636 NAT PE 820637 2 GENERATOR PILOT ASSEMBLY 3 BURNER TUBE PO DTBURN 4 O D S PILOT L P O P ASSEMBLY PE 8404C O D S PILOT NAT O P ASSEMBLY PE 8204C 5 THE
17. RMO COUPLE PILOT ASSEMBLY 6 2 3 8 BLACKIRON NIPPLE PO 382BINIP 7 BURNER SUPPLY LINE ELBOW PH4966 8 21 PILOT TUBE 3 16 MF 31621ALMTUB 9 ORIFICE PO ORIFICE 10 ORIFICE HOLDER PO 54 11 3 8 NUT amp SLEEVE PH 616 amp PH 606 12 PIEZO STRIKER PE 124461 13 CARLING SWITCH AUTO OFF MANUAL PE RC211RB 14 12 SWITCH WIRES PE 12JUMPER 15 12 GENERATOR WIRE PILOT ASSEMBLY 16 14 3 4 x 3 8 BURNER SUPPLY TUBE PO 381434ALMTUB 17 3 8 FIP TO 1 2 MPT PIPE BUSHING PH 11086 18 1 2 BALL VALVE WITH PRESSURE TAP PO 110 553 19 1 2 FLARE TO 1 2 STRAIGHT FLEX LINE ASSEMBLY 20 1 2 FLEX LINE PO 20 213 12 21 1 2 FLARE TO 3 8 FLARE PH 4286 Page 47 SIT MILLIVOLT 16 L E 2 Page 48 NEW BUCK CORPORATION We reserve the right to amend these specifications at any time without notice The only warranty applicable is our standard written warranty We offer no other warranty expressed or implied LIMITED WARRANTY MODEL FP 42 ZC New Buck warrants this product to be free from defects in materials and components for two 2 years from the date of first purchase provided that the product ha
18. SE TO ONE 1 YEAR FROM THE DATE OF FIRST PURCHASE NEW BUCK LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND NEW BUCK SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages so the above limitation on implied warranties or exclusion on damages may not apply to you This warranty gives you specific legal rights Other rights may vary from state to state Page 49 Page 50
19. al Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1 Open access panel door located at bottom front of the appliance 2 If equipped with thermostat set to lowest setting 3 Turn control knob clockwise to the OFF position 4 Turn off all electric power to the appliance if service is to be performed 5 Close access cover door SHUTTING OFF BURNER ONLY Pilot stays lit Turn control knob clockwise to the PILOT position CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE REMOVAL OF THIS MARKING WILL VOID THE COMPLIANCE OF THIS HEATER WITH ANSI 721 11 2 Page 24 THERMOSTAT CONTROL OPERATION MEI This valve operates off of millivolts produced by generator You may choose to use an optional Wall Thermostat or Remote control If so see Figure 2 page 11 for wiring diagram MANUALLIGHTING PROCEDURE 1 If the pilot cannot be lit with the piezo it can be manually lit with the use of a paper match and a lighter rod 2 Open access panel door located at bottom front of the appliance 3 Place the match in the holder and light With the left hand turn the control knob counterclockwise lt gt to PILOT position Press in gas control knob for fifteen 15 seconds 4 Use rod to light match and ignite pilot The pilot i
20. cted before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Page 17 E GAS PRESSURE CHECK HERE Check the inlet pressure to the burner to ensure that it is as shown in the table below NOTE The pressure check point is located on the right side of the valve facing burner for ITT and the left side for SIT The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5kPa The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5KpA VALVE MILLIVOLT SIT MANUAL MODULATING MODEL FP 42 ZC FP 42 ZC FP 42 ZC FP 42 ZC GAS Natural Propane Natural Propane Maximum Heat Input 33 000 33 000 33 000 33 000 Minimum Heat Input 23 000 23 000 12 000 13 000 Gas Inlet Pressure Maximum 10 5ins W C 13105 10 5ins W C 9 0ins W C Minimum 5 0ins W C 1lins W C 5 0ins W C 1lins W C Manifold Pressure Maximum 3 5ins W C 9 0ins W C 3 5ins W C 9 0ins W C NOTE On initial installation it may be necessary to bleed out air in t
21. e dry 5 Piezo igniter nut is loose 5 Tighten nut holding piezo igniter to heater cabinet Nut is located inside heater cabinet at top 6 Broken igniter cable 6 Replace igniter cable 7 Bad piezo igniter 7 Replace piezo igniter OBSERVED PROBLEM POSSIBLE CAUSE SOLUTION Igniter button is pressed 1 Gas supply turned off or 1 Turn on gas supply or open Spark at ODS Pilot manual shutoff valve is manual shutoff valve No Ignition closed 2 Control knob notin PILOT 2 Turn control knob to PILOT position position 3 Control knob not pressed in 3 Press in control knob while in while in PILOT position PILOT position Page 38 OBSERVED PROBLEM ODS PILOT lights but flame goes out when control knob is released Air in gas lines when installed Depleted gas supply ODS Pilot is clogged Gas regulator setting is not correct POSSIBLE PROBLEM Control knob is not fully pressed in Control knob not pressed in long enough Safety interlock system has been triggered if equipped Manual shutoff valve not fully open Thermocouple connection loose at control valve Pilot flame not touching thermocouple which allows thermocouple to cool causing pilot flame to go out This problem can be caused by one or both of the following A low gas pressure B dirty or partially clogged ODS Pilot Control valve damaged Page 39 7 7 Continue to hold down control knob Repeat ig
22. elf on again The control knob can be set to any level between LO and HI NOTE The thermostat sensing bulb measures the temperature of air near the heater cabinet This may not always agree with room temperature depending on housing construction installation location room size open air temperatures etc Frequent use of your heater will allow you to determine your personal comfort levels MANUALLIGHTINGPROocEDURE 1 If the pilot cannot be lit with the piezo it can be manually lit with the use of a paper match and a lighter rod 2 Open access panel door located at bottom front of the appliance 3 Place the match in the holder and light With the left hand turn the control knob counterclockwise gt gt to PILOT position Press in gas control knob for fifteen 15 seconds 4 Use rod to light match and ignite pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance 9 Continue to hold the control knob for an additional one 1 minute to ensure the pilot is lit 6 Turn control knob counterclockwise 07 to the ON position Push the ON OFF toggle switch to the ON position The main burner should light 7 Close access panel door 8 Turn on all electrical power to the appliance NOTE This unit may be used with an optional Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature
23. er water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Page 22 LIGHTING INSTRUCTIONS pex Ne Bie STOP Read the safety information on previous page Make sure the manual shutoff valve is fully closed If equipped with thermostat set to the lowest setting Turn off all electrical power to the appliance Open access panel door located at bottom front of the appliance Turn control knob clockwise gt gt to the full OFF position ROCKER SWITCH 5 5 ITT VALVE q DAF IGNITOR ELECTRODE 30 RIDES PILOT BURNER 9 7 med oA 2 S THERMOPILE BURNER BEFORE INSTALLING THERMOSTAT CONTROL KNOB REMOVE METAL CONNECTOR A muB PILOT ASS Y 98 E is ht THERMOSTAT When hooking up a Wall Thermostat to valve remove the Jumper Bar Do not remove the existing wires simply add the wire from the Wall Thermostat to screws one wire to each screw 6 d 10 11 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow in the safety informati
24. he gas lines Do this by holding the control knob and turning the knob to the PILOT position for about 30 seconds To check the regulator pressure remove the pressure tag plug at the left side of the regulator facing the heater The pressure should be checked with the heater burning and the control set on high After measuring the pressure replace the pressure tap plug ensuring that there are no leaks For the purpose of minimum input adjustment WARNING This appliance is equipped for natural or propane gas Field conversion is not permitted PLACEMENT OF LOGS EE FOR FP 42 ZC DX 2733 Open the carton containing the logs The logs are boxed separated WARNING POSITIONING OF LOGS IS VERY CRITICAL POSITION THE MOLDED PART OF LOG SET ONTO BURNER REAR PART OF LOGS IN REAR LOG HOLDER FRONT PART OF LOGS IN BETWEEN FRONT TUBE AND GRATES 2 PLACE LEFT AND RIGHT TOP LOGS INTO SLOTS PROVIDED ON REAR AND FRONT LOGS WHEN IGNITING THE BURNER MAKE SURE THE FLAME IS NOT TOUCHING EITHER SIDE OF TOP LOGS IF FLAME IS TOUCHING LOGS ON EITHER SIDE MOVE SLIGHTLY TO THE LEFT OR RIGHT TO ELIMINATE THE FLAME FROM TOUCHING EITHER LOG Page 18 NOTE When operated for the first time logs may emit a paper burning smell This smell will gradually diminish and will be totally eliminated after the first few hours of operation Run the gas logs with the flue damper open during this time Do not use the blower at this
25. he two spaces See Options 1 and 2 You can also remove door into adjoining room See Option 3 WARNING REWORK WORKSHEET ADDING THE SPACE OF THE ADJOINING UNCONFINED SPACE THE COMBINED SPACES MUST HAVE ENOUGH FRESH AIR TO SUPPLY ALL APPLIANCES IN BOTH SPACES NOTE Each opening shall have a minimum free area of 1 square inch per 1000 BTU s per hour of the total input ratings of all gas utilization equipment in the confined space but not less than 100 square inches 18 OR 304 8 MM entilotion Grills Into Aci joining Rooms i Option Ventilation Grills Into Ad joining Rooms Option T y Figure 6 Ventilation Air From Inside Building Page 15 VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts You must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor Connect these items directly to the outdoors These spaces include attics and crawl spaces Follow the National Fuel Gas Code NFPA 54 ANSI Z223 1 Section 5 3 Air For Combustion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide openings for inlet air into attic if attic has a thermostat controlled power vent Heated air entering the attic will activate the power unit Ventilated Attic Outlet Air Outlet Air To Attic To Crawl Space
26. ick and stone are made of non combustible materials before using them on the face of the fireplace Some of these products contain combustible materials Combustible wall coverings such as paneling or wallboard may not overlap the black face of the fireplace The space between the wall covering and the fireplace should be sealed with a heat resistant material such as rock wool insulation or mortar NOTE An L shaped steel lintel must be installed across the top of the firebox opening where facing materials such as brick or stone is used on the face of the firebox It acts as a support firestop It should be attached to the face of the fireplace with screws and sealed to the fireplace with a heat resistant sealer CLEARANCES ZC To ensure a safe installation the following must be carefully observed 1 Sidewall Clearances Clearances from the side of the fireplace opening to any adjacent combustible wall should not be less than 7 right side and 7 left side facing the front of the appliance See Figure 4 fireplace opening 3 Mantel Clearances We have provided 3 different situations to position your mantel See Figure 5 Non combustible materials used in this installation such as slate tile marble etc must be at least 1 2 thick 4 Floor Clearances No clearance is required 2 Ceiling Clearances The ceiling height if the appliance 15 installed these should not be less than 42 from top of the instruc
27. inng iie uestes tes re dle deat EH 35 36 Important Vm te enisi o cot 37 Shoting serie intr attente deae dpa ed edP Eas haee 38 40 Replacement Parts 42 48 Warranty Owner Registration ios dae Ion ere edens cre ret reed dee dade b 49 Page 1 Page 2 SECTION I pui SAFETY INFORMATION WARNINGS IMPORTANT READ THIS OWNER S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE OPERATE OR SERVICE THE APPLIANCE IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION AND CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have heater serviced Some people pregnant women persons with heart or lung disease anemia those under the influence of alcohol and those at high altitudes are more affected by carbon monoxide than others CAUTION Strong drafts such as a ceiling fan placed directly in front of the heater pulling from either direction may create sooting Sooting will discolor walls 1 The installation must conform with local codes in the absence of local codes with the National Fuel Gas Code ANSI 7223 I WFPAS4 2 This appliance may be installed in an After Market Manufactured Mobi
28. l knob and it will pop back up Pilot should remain lit If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service technician or gas supplier Page 31 f the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 11 Turn control knob counterclockwise to 12 If using unit without wall thermostat place Auto Off Manual switch into the manual position If using wall thermostat place Auto Off Manual Switch into the auto position and place thermostat to a setting higher than the room temperature 13 Turn on all electrical power to the appliance 14 Your heater is equipped with a HI amp LO control Turn clockwise for Low and counterclockwise for High 15 Close access panel door CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE mm TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT Open access door If equipped with thermostat set to lowest setting Turn control knob clockwise to the full OFF Turn off all electric power to the appliance if service is to be performed Close access door SHUTTING OFF BURNER ONLY Pilot stays lit Turn control knob clockwise cr tothe
29. le Home where not prohibited by state or local codes After Market Completion of sale not for purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases NOTE See Section VII Producing Adequate Ventilation page 13 IMPORTANT VENT FREE HEATERS ADD MOISTURE TO THE AIR ALTHOUGH THIS IS BENEFICIAL INSTALLING HEATER IN ROOMS WITHOUT ADEQUATE VENTILATION MAY CAUSE MILDEW TO FORM FROM TOO MUCH MOISTURE 3 Never install this heater ina recreational vehicle bathroom bedroom or any other sleeping quarters where curtains furniture clothing or other flammable objects are less than 42 from the front of the heater in high traffic areas or in windy areas 4 Two models are available One specific model for propane LP and one for natural gas Use the correct type gas for your home Do not convert from one gas type to another WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS Page 3 10 11 12 13 14 15 16 17 18 19 20 If this heater is used with propane gas do not place propane supply tank s inside any structure What To Do IF You Smell Gas Shut off gas supply Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor
30. led in an After Market Manufactured Mobile Home where not prohibited by state or local codes Exception This appliance may not be installed in a bedroom or bathroom After Market Completion of sale not for the purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases NOTE See page 13 for Producing Adequate Ventilation CHOOSING THE LOCATION FOR YOUR FIREPLACE ZC or WS Figure 1 shows some of the many ways your fireplace may be installed Consider the traffic pattern in your room and the location of doors and windows Moving air from ceiling fans open doors and hot air grills may cause the flames to soot If a disturbance is found that affects the flames it must be eliminated by turning off the ceiling fan closing the door or closing the hot air register A corner location may be best where space is limited Your fireplace weighs no more than some of your fine furniture If the fireplace is located near a load bearing wall additional supports to the foundation will not be necessary HEAVY FACINGS SUCH AS BRICK STONE ETC MAY REQUIRE ADDITIONAL FOUNDATION SUPPORT NOTE If this appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance
31. ming The nailing flanges on the firebox will make securing the firebox to the frame quick and easy Use appropriate size nails or screws to secure the firebox Page 8 31 12 2 1 2 Figure 3 45 5 8 Note Minimum 1 2 clearance NOT required at this point SIDE VIEW 21 1 2 36 5 8 FRONT FRAMING HEADER N J 36 5 8 45 5 8 There is a wide variety of finishing material available for your fireplace from formal wall treatments with marble and mantels to rustic wood paneling stone brick Non combustible materials used in this installation such as slate tile marble etc must be at least 1 2 thick IT IS IMPORTANT THAT THE BLACK FACE OF THE FIREPLACE NOT BE COVERED WITH ANY TYPE OF COMBUSTIBLE MATERIAL Non combustible facing materials such as marble brick or ceramic tile may overlap the black face of the fireplace up to the opening on either side of the fireplace Seal all joints between the black fireplace face and the wall covering with a heat resistant material such as rock wool insulation or mortar Be sure to use high temperature adhesive or mortar when FINISHING YOUR FIREPLACE ZC anchoring brick stone or tile to the face of the fireplace Check to see whether man made br
32. n nailing flange and secure in place 8 Position mantel and fireplace into desired location NOTE Hook gas supply line into heater Check for leaks using soap and water not an open flame NOTE At this point you may want to anchor the surround to the wall or floor Page 11 9 Now you are ready to position the log set See pages 18 19 20 10 To light the heater see Lighting Instructions pages 21 through 32 Make sure you have the right gas valve for Natural or LP gas TOP senate ce BASE UM TOF FROM RAIL END PANEL ASSEMBLY B END PANEL ASSEMBLY A HEARTH AS VIEWED FROM BACK OF SURROUND TOP MANTEL N Y AR HEATEI m Tg i WOODEN SURROUND MANTEL L BRACKET X 2 Page 12 PRODUCING ADEQUATE EE VENTILATION This section is for residential or manufactured mobile installation This heater shall not be installed in a confined space or unusually tight construction unless provisions are adequate combustion and ventilation air The National Fuel Gas Code ANSI Z223 1 NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliance
33. niting operation until air is removed Contact local propane gas company Clean ODS Pilot or replace ODS Pilot assembly Replace gas regulator SOLUTION Press control knob completely After ODS Pilot lights keep control knob pressed 30 seconds Wait 1 minute for safety interlock system to reset Fully open manual shutoff valve Hand tighten until snug then tighten 1 4 turn A contact local propane gas company B Clean ODS Pilot See Cleaning and Maintenance or replace ODS Pilot assembly Replace valve control OBSERVED PROBLEM Burner does not light after ODS 1 Pilot is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE Burner orifice is clogged Inlet gas pressure is too low Manifold pressure is too low Burner orifice is clogged Burner orifice is clogged or damaged Burner damaged Gas regulator defective Residues from manufacturing process Turning control knob to HI position when burner is cold 1f equipped with this type of valve Air in gas line Air passageways on heater blocked Dirty or partially clogged burner orifice Page 40 2 l SOLUTION Clean burner see Cleaning and Maintenance or replace burner orifice Contact local propane gas c
34. o cover or the control knob panel may be required occasionally Do not use cleaning fluids to clean the logs or any other part of the heater If the flames show unusual shapes or behavior or if burner fails to ignite properly the burner holes may require cleaning If this occurs contact your nearest dealer to service the heater The heater can be cleaned by removing the logs Lift the logs gently as not to damage the fiber pieces The logs have been spot glued in place for shipping use caution when removing Lift each log by holding it carefully at each end Use a vacuum cleaner to remove dust and loose particles from the base logs and around the burner and ODS Pilot Gloves are recommended to prevent fibers from breaking the skin If skin is broken clean with soap and water Page 37 EE TROUBLE SHOOTING LS I WARNING TURN OFF UNPLUG HEATER AND LET COOL BEFORE SERVICING ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER CAUTION NEVER USE A WIRE NEEDLE OR SIMILAR OBJECT TO CLEAN ODS PILOT THIS CAN DAMAGE ODS PILOT OBSERVED PROBLEM POSSIBLE CAUSE SOLUTION Igniter button is pressed no 1 Igniter electrode positioned 1 Replace igniter spark at ODS Pilot incorrectly 2 Igniter electrode broken 2 Replace igniter 3 Igniter electrode not 3 Reconnect igniter cable connected to igniter cable 4 Igniter cable pinched or wet 4 Free igniter cable if pinched by any metal or tubing Keep igniter cabl
35. ompany Contact local propane gas company Clean burner see Cleaning and Maintenance or replace burner orifice Clean burner see Cleaning and Maintenance or replace burner orifice Replace burner Replace gas regulator Problem will stop after a few hours of operation Turn control knob to LOW position and allow to warm Operate burner until air is removed from line Call local propane company to check gas line Observe minimum installation clearances Clean burner or replace orifice IF YOU SMELL GAS SHUT OFF GAS SUPPLY DO NOT TRY TO LIGHT APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT IMPORTANT Operating heater where impurities in the air exist may create odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create odor OBSERVED PROBLEM Heater produces a clinking ticking 1 noise just after burner is lit or shut off POSSIBLE CAUSE Metal expands while heating or contracts while cooling SOLUTION This is common with most heaters If noise is excessive contact a qualified service person Heater produces unwanted od
36. onon the previous page If you don t smell gas go to the next step Find Pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance Fully open the manual shutoff valve Push the ON OFF toggle switch to OFF rocker switch Turn gas control knob counterclockwise lt gt to the PILOT position Press in gas control knob for fifteen 15 seconds With control knob pressed in push down in and release the ignitor button ignitor button is located on the left hand side of the front of the appliance This will light the pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for 1 one minute after lighting pilot After 1 minute release the gas control knob and it will pop back up Pilot should remain lit If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service technician or gas supplier Page 23 If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier IGNITOR ELECTRODE PILOT BURNER THERMO PILE 12 Turn control knob counterclockwise to the ON position Push the ON OFF toggle switch to the ON position The main burner should light 13 Close access panel door 14 Turn on all electrical power to the appliance NOTE This unit may be used with an option
37. ors Heater burning vapors from paint hairspray glues etc See Important above Low fuel supply Gas leak See WARNING above Not enough fresh air is Ventilate room Stop using odor causing products while heater is running Refill supply tank Locate and control all leaks See Checking Gas Connections Open window door for Heater shuts off in use ODS operates available Low line pressure ODS Pilot is partially clogged ventilation Contact local propane co Clean ODS Pilot Locate and correct all leaks Gas odor even when control knob is in OFF position Gas odor during combustion Gas leak See WARNING above Control valve defect Foreign matter between control valve and burner Gas leak See WARNING above Page 41 see Checking Gas Connections Replace control valve Remove foreign matter from gas tubing Locate and correct all leaks see Checking Gas Connections SERVICING Repair and replacement work should only be performed by a qualified service technician Always shut off the gas supply and make sure heater is cool before beginning any service operation Check for gas leaks after servicing es REPAIR PARTS n A parts list with exploded view follows Always include correct name part number and model number of the heater when ordering service parts Please contact your local dealer or distributor when orde
38. osed If equipped with thermostat set to the low est setting 3 4 5 Turn off all electrical power to the appliance Open access panel door Push in gas control knobslightly and turn clockwise to the full OFF position HI LOW KNOB Ooms A UT REMOTE CONTROL OR WALL THERMOSTAT NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait 5 five minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information on the reverse side of this label If you don t smell gas go to the next step Find Pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance Fully open the manual shutoff valve Press and turn knob on gas control counterclockwise to PILOT and continue pressing in the knob for 15 fifteen seconds With control knob pressed in push down in and release the ignitor button ignitor button is located on the left hand side of the front of the appliance This will light the pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for 1 one minute after lighting pilot After 1 minute release the contro
39. pliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room with the appliance An unvented room heater having an input rating of more than 10 000 Btu per hour shall not be installed in a bedroom or bathroom The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply pipping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa WARNING Do not allow fans to blow directly into fireplace Avoid any drafts that alter burner flame patterns WARNING Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater Adequate clearances around air openings Nothing may be placed over any of the air openings on this appliance or can any of the air openings be modified in anyway Page 5 INSTALLATION FOR MODEL 42 ZC or WS Your New Buck Vent Free Gas Fireplace Heater may be installed in Residential or After Market Manufactured Mobile Homes This appliance may be instal
40. r on a raised wooden platform If the fireplace is to be installed on a raised wooden platform the platform must be a continuous level surface The fireplace must be secured in place so it cannot shift positions The nailing flanges on the sides of the firebox make securing it to the framing easy They were designed to allow the installation of 1 2 wallboard or plywood flush with the face of the fireplace Only the header see Figure 2 may rest on the standoffs on top of the firebox any combustible material other than wood flooring it must be installed on a metal or wood panel extending its full width and depth Alternatively the carpeting viny tile etc may be removed beneath the fireplace before installing COMBUSTIBLE MATERIALS MUST NOT BE INSTALLED OVER OR TOUCH ANY BLACK PAINTED SURFACE DO NOT BLOCK HEAT CIRCULATING AIR OUTLETS DOING SO MAY RESULT IN POTENTIAL FIRE HAZARDS 1 Sidewall Clearances Clearances from the side of the fireplace opening to any adjacent combustible wall should not be less than 7 right side and 7 left side facing the frontof the appliance 2 Ceiling Clearances The ceiling height should not be less than 42 from the top of the fireplace When the firebox is installed over carpeting vinyl tile or opening INSTALLING THE FIREBOX ZC This list of specific instructions will help you make certain that every installation operation is performed correctly Complete the installation steps in the seq
41. ring If one is not available you may contact New Buck Corporation P O Box 69 Spruce Pine NC 28777 Page 42 KEY Qo t ON Uv A ces NOR RR RR SO pO mI SOV vp 21 22 23 24 25 26 27 28 29 30 31 REPLACEMENT PARTS ITT VALVE Picture on page 44 PART DESCRIPTION Female Terminals Regulator LP Maxitrol Regulator NAT Maxitrol Pilot NAT Copreci Pilot LP Copreci Generator ITT Carling Switch Piezo Striker Piezo 14 Igniter Wire Pilot Tube 1 4 Burner Tube 3 8 3 8 Supply Tube 3 8 IPT Male amp Female Connector 3 8 x 3 8 Elbow Brass Jumper Wire 6 Burner Orifice Holder Orifice Valve LP ITT Valve NAT ITT Burner Base 1 8 x 1 4 Compression Adapter Regulator Tube 1 4 PART NUMBER PE 5X42 PE RV 12LF90 PE RV 12LF30 PE 2150053 NAT PE 2150054 LP PE G251F245 PE RA911VB PE 124461 PE UL3304 MF 147AL PO 38117ALMTUB PO 38812ALMTUB PH 4866 PH 4966 PE 65 JUMPER PO DTBURN PO 54ORFHLD PO ORIFICE PE B67SA 233 PE B67RA 234 PO 300010 PH 6842 MF 147AL OTHER PARTS NOT SHOWN Fan Motor Power Cord Strain Release Thermostat Male Terminals Jumper Wire 12 Gas Log Set Fan Speed Control Label Rheostat Rheostat Knob Heyco 1 1 4 Grommet Page 43 PE SBRO84 PE 400240 PE 400320 PE 400130 PE 5X428 PE 12JUMPER PO C 3329 PE KB9724 PE 204 PE 204A PO HEYCO2883
42. rn control knob counterclockwise 77 to the ON position Push the ON OFF toggle switch to the ON position The main burner should light 7 Close access panel door 8 Turn on all electrical power to the appliance NOTE This unit may be used with an optional Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature Page 33 HEN FLAME CHECK Es A periodic check of the flames should be made The pilot flame should always be present when the gas logs are in operation See Figure 16 Rear Flames The flames at the rear or at either side of the top log should be very similar yellow in color and should be about 3 to 4 above the large rear log for natural gas logs and about 6 for propane LP gas log sets Front Flame The flame should be 1 1 2 to 2 high and touch the back of front log This will produce a red glow on this log E S B LOG SET CR3329 LOG SET ee PA dE XP ae EE r Pd a x DX 2733 SPLIT LOG SET Natural Propane NOTE The fireplace screen must be in place when the appliance is in operation The screen must have openings for the introduction of combustion air unless other provisions have Page 34 WIRING DIAGRAM THERMOSTAT ER z MER JUMPER JUMPER RHEOSTAT
43. s been properly installed operated and maintained in accordance with all applicable instructions To make a claim under this warranty the Bill of Sale or canceled check must be presented This warranty is extended only to the original retail purchaser and covers the cost of parts required to restore the heater to proper condition Warranty parts MUST be obtained through an authorized Buck Stove dealer and or New Buck who will provide original factory replacement parts Failure to use original factory replacement parts voids this warranty The heater must be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit Warranty does not apply to parts that are not in original condition normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation WARRANTY DOES NOT COVER Removal and re installation cost Labor costs for replacements or repairs Transportation Cost of service call to diagnose trouble Painted surfaces Damage or defect caused by improper installation accident misuse abuse or alteration TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPO
44. s installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1 000 BTU per hour 4 8 per kw of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space WARNING IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCONFINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 SECTION 5 3 OR APPLICABLE LOCAL CODES Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm 6 x 101 kg per pa sec m or less with openings gasketed or sealed b Weather stripping has been added on openable windows and doors and c Caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings NOTE SOME AREAS IN THE UNITED STATES HAVE HIGHER REQUIREMENTS FOR CUBIC FEET PER 1000 BTU HOUR INPUT EX CINCINNATI OHIO CODES REQUIRE 70 CUBIC FEET
45. s intended for supplemental P O Box 69 heating 8000 Highway 226 South Revised December 2006 Spruce Pine NC 28777 TABLE OF CONTENTS Safety Information and Warnings Naas aaNet 3 TAS tal FAG OC ipa dad tutus E Ie sued 6 Fireplace and Framing Dimensions 2 Fireplace Clearances ZO 8 Finishing Your Pireplaes Z s osse te tp b ena teen ife Yen st 9 Mantel Profiles For Zero Clearance Z aise ia a Hoe Ud ATH 10 Optional Wooden Surround 5 0 6 11 Producing Adequate catia dcr duets 13 Ventilation AIr HAG OES on ciao eU QU 15 Ventilation Air Out GOT diu er oet huma eov edocti teas eau 16 Gage CONG Ce te e eben e ee 17 Gas Pressure CHECK Qai va a dente tisse inp 18 Placement of Logs DX 2733 e vex eI eI ER E a 18 19 Placement of Logs E S B 6055 A ede E eta vena a 20 Placement of Logs CR3329 1605 eve er a co b etn s a Mes 21 Lighting Instructions Millivolt LT D 22 Lighting Instructions Modulating SIT or Manual 81 26 Lighting Instructions Millivolt Re md Lei ec ad ide 30 Elarne NC OK iet esa ub se et 34 W
46. s located in front of the rear log and burner on the right hand side of the appliance 5 Continue to hold the control knob for an additional one 1 minute to ensure the pilot is lit 6 Turn control knob counterclockwise N the ON position Push the ON OFF toggle switch to the ON position The main burner should light Jd Close access panel door 8 Turn on all electrical power to the appliance NOTE This unit may be used with an optional Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature Page 25 LIGHTING INSTRUCTION MODULATING VALVE SIT OR MANUAL VALVE SIT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions f you cannot reach your gas supplier call the fire depar
47. t on the burner 3 Rear Log 3 Place log in rear log supports center from left to right 4 Left Top Log 4 Log has two 2 holes in the bottom front side Align the holes with the two 2 pins located on the left top of log 2 Rear of log 4 should rest on the left top end of the rear log 3 21 ERE LIGHTING INSTRUCTIONS MILLIVOLT VALVE ITT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell around the appliance for gas Be sure to smell next to the floor because gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Ifyoucannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been und
48. tions FIGURE 4 LT MIN CLEARANCE FROM FIREPLACE 42 MIN OPENING TO SIDE CLEARANCE TO CEILING SIDE WALL Page 9 MANTEL PROFILES FOR ZERO CLEARANCE ZC CABINET MUST BE FOLLOWED MANTELS WITH 3 4 BASE CEILING COMBUSTIBLE MATERIAL aa 42 A 3 4 3 7 STAND OFF LG VERS 42 ZC FP Zope HOOD Bottom of 3 4 Base or Support must be Flush with top of Unit if mantel is 10 wide or less ec 12 3 1 2 COMBUSTIBLE MATERIAL 3 2 LL 2 1 2 STAND OFF LOUVERS 42 ZC FP 2 4 HOOD Bottom of 3 4 Base or Support must be at least 2 1 2 from top of Unit if mantel is 10 wide or more FRONT VIEW OF MODEL 42 ZC FP FLAT MANTEL WITH SUPPORTS 50 3 8 2 3 8 MANTELS WITH 2 1 2 BASE 2 3 8 1 Figure 5 COMBUSTIBLE MATERIAL a e SUPPORT 7 3 2 1 2 7 3 STAND OFF LOUVERS 2 42 2 HOOD Bottom of 2 1 2 Base or Support must be Flush with top of Unit if mantel is 12 wide or less Page 10 SUPPORT COMBUSTIBLE 3 MATERIAL k 24 2 2 1 2 7 STAND OFF ae LOUVERS 4 42 2 HOOD Bottom of 2 1 2 Base or Support must be at least 2 1 2 from top of Unit if mantel is 12
49. tment C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified ser vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Page 26 BEEN 9 m Ignitor Button 10 STOP Read the safety information on preceding page 25 Make sure manual shutoff valve is fully closed Turn off all electrical power to the appliance Open access panel door located at bottom front of the appliance Turn control knob clockwise to the full OFF position PILOT Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B on preceding page in the Safety Information If you don t smell gas go to the next step 7 Find Pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance Fully open the manual shutoff valve Press in and turn gas control knob counterclockwise gt to the
50. uence shown LOCAL BUILDING CODES SHOULD BE CONSULTED IN ALL CASES AS TO THE PARTICULAR REQUIREMENTS CONCERNING THE INSTALLATION OF FACTORY BUILT FIREPLACES Select the location for the fireplace by taking into consideration the factors previously outlined in the section called Choosing the Location See page 6 Framing the Firebox The width of the framed opening must be 45 5 8 The height of the framed opening must be 35 11 16 entire fireplace can be elevated above the floor to achieve a raised hearth effect This can be done by adding a small platform to achieve the desired height NOTE The wiring for the lower blower must be installed during the framing stage The nailing flanges on both sides were designed to allow the installation of 1 2 wallboard or plywood flush with the face of the fireplace When the framing is inside the outside wall will be insulated If the framing or chase is outside thin insulation should be used in the framing on the back sides and top The bottom should be insulated with a hard insulating board This will prevent cold from going into the chase through the fireplace to the living space Install the Firebox Install the firebox into the framed opening by placing it directly in front of the opening and sliding it into the proper position Level the Firebox Check the level of the firebox on the top edge of the fireplace face Shim if necessary Secure the Firebox Secure the fireplace to the fra
51. vice is to be performed 4 Close access panel door SHUTTING OFF BURNER ONLY pilot stays lit Turn control knob clockwise to the PILOT position CAUTION while in operation Do Not Touch Keep children clothing furniture gasoline and other liquids having flammable vapors away CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to owner s information manual provided with this appliance Installation and service must be performed by a qualified installer service agency or the gas supplier IMPORTANT Always operate the appliance at the completely ON or the completely OFF positions Never use the heater at a setting between these positions as this can result in improper combustion and excessive carbon monoxide emissions Page 28 CONTROL OPERATION l The thermostat control on this heater differs from standard thermostats Standard thermostats simply turn the burner on and off The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner This will increase or decrease the flame height At times the room may exceed the set temperature which will cause the burner to shut off When room temperature drops below the thermostat setting the burner will cycle its
52. wide or more RE INSTALLATION OF MODEL 42 WS zc WITH OPTIONAL WOODEN SURROUND KITZPAKDMA2 1 When choosing the right location for your heater and wooden surround mantel keep the following in mind NOTE Due to high temperatures this heater should be located out of traffic areas and away from furniture and draperies NOTE Kit No PA KDM42 Optional Wooden Surround Mantel for Model 42 WS CAUTION THE INSTALLATION MUST CONFORM WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODES ANSI Z223 1 NFPA 54 NOTE See page 17 for Gas Connection and page 18 for Gas Pressure Check WARNING YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIAL ON OR NEAR THE APPLIANCE 2 Screen s can not be removed or altered Position screen s in the closed position before leaving heater unattended 3 Follow instructions for assembly of Optional Wooden Surround Mantel See instructions supplied with surround 4 After mantel has been assembled slide the heater from the rear into the opening of the surround NOTE Place a cloth or blanket over the front portions of the mantel as not to mar the wood 5 Center the heater in the opening of the surround mantel 6 Fasten mantel to hearth by using 1 2 wood screws 7 Insert the nine 9 wood screws provided with wooden surround through slots o
53. wiring diagram NOTE For convenience allow licensed electrician to install properly grounded 3 plug receptacle near unit ROOM BLOWER INSTALLATION AND OPERATION INSTRUCTIONS The room air blower is located at the rear of the unit in the bottom chamber To remove or replace the blower open lower louvered access door The motor is located right center in rear Remove the two 2 hex head screws holding the motor and motor bracket to the outer bottom of the unit Unhook the two motor wires and remove the motor from the unit Next remove the two 2 screws that fasten the motor bracket to the motor Locate the motor bracket on the new motor in the same position as with the old Using the two 2 hex head screws fasten the bracket to the new motor Place new motor into the lower compartment NOTE Make sure the motor opening 1 x 5 is behind inner wall of the stove and not touching any metal Fasten the new motor and bracket to the motor support on the bottom of the unit Hook the motor wires as shown in the diagram on page 35 Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Page 36 EXE IMPORTANT SAFEGUAR
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