New Buck Corporation 1110 User's Manual
Contents
1. Nu a Exter tor Li Figure 11 GAS PRESSURE CHECK Check the inlet pressure to the burner to insure that it is as shown in the table below NOTE The pressure check point is located on the right side of the valve facing burner The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5kPa The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa MODEL 1110 1110 Gas Natural Propane Maximum Heat Input 10000 10000 Gas Inlet Pressure Maximum 10 5 ins W C 13 ins W C Minimum Sins W C 11 ins Manifold Pressure 3 5 ins W C 9 ins W C NOTE On initial installation it may be necessary to bleed out air in the gas lines Do this by holding the control knob and turning the knob to the pilot position for about 30 seconds To check the Regulator pressure remove the pressure tag plug at the left side of the Regulator facing the heater The pressure should be checked with the heater burning and the control set on high After measuring the pressure replace the pressure tap plug ensuring that there are no leaks For the purpose of minimum input adjustment WARNING This appl2. 2 EA CONTROL KNOB FIGURE 3 7 Wait 5 five minutes to clear out any gas Then smell for gas including near the floor If 10 11 12 you smell gas STOP Follow step B in the safety information on the previous page If you don t smell gas go to the next step Find Pilot follow the small metal tube from the right hand rear of the gas control valve The pilot is located behind the burner tube and in front of the rear log Fully open the manual shut off valve Turn control knob counterclockwise to the PILOT position Press in control knob for 15 fifteen seconds see figure 3 With control knob pressed in turn control knob clockwise Ct to IGNITE and then immediately back to PILOT with the button still pressed in This will light the pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for one 1 minute after lighting pilot After 1 minute release the control knob If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service techni cian or gas supplier Tf the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn control knob counterclockwise to ON position 13 Set thermostat flame control to desired setting Turn clockwise Cr for LOW and counterclockwise gt _ gt for HIGH
3. 1 Determine the volume of the space length x width x height Length x Width x Height cu ft volume of space EXAMPLE 20 ft Length x 16 ft Width x 8 ft ceiling Height 2560 cu ft volume of space If additional ventilation to adjoining room is supplied with grills or openings add the volume of these rooms to the total volume of the space 2 Divide the space volume by 50 cubic feet to determine the maximum BTU Hr the space can support volume of space 50 cu ft maximum BTU Hr the space can support EXAMPLE 2560 cu ft volume of space 50 cu Ft 51 2 or 51200 maximum BTU Hr the space can support 3 Add the BTU Hr of all fuel burning appliances in the space Vent free heater BTU Hr Gas water heater BTU Hr Gas furnace BTU Hr Vented gas heater BTU Hr Gas fireplace logs BTU Hr Other gas appliances BTU Hr Total BTU Hr Example Gas water heater 40000 BTU Hr Vent free heater 18000 BTU Hr Total 58000 BTU Hr Does not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum BTU Hr the space can support with the actual amount of BTU Hr used BTU Hr maximum the space can support BTU Hr actual amount of BTU Hr used Example 51200 BTU Hr maximum the space can support 58000 BTU Hr actual amount of BTU Hr used The space in the above example is a confined space because the actual BTU Hr used is more than
4. plemental heating TABLE OF CONTENTS Safety Information and 8 211 1 enne 3 Product Identification aae eie eerte ea es e p educa te ig 6 Product Features a eccL euasit ce cd 7 Unpacking 2 MA tan cana amp en 9 Producing Adequate Ventilation Fresh Air for Combustion and Ventilation 13 Gas COIS FOTN zai dion kW RAA 17 Connecting to Gas e ho A A CA 18 Gas Pressute Check ects satan te AERE cette EU 20 Log Placementas acpi tle esse ve oae das e a thv taeda ht lala abet ule 2 Eigh ng TiS tie OS Mare ARE O 22 ld unsure HOME TN DE 26 27 Inspecting ico ttn eae aces leet t rte 26 27 Burner Plame P atleti uentus bic ed amet astitit un 26 27 Winne Diagrami OAZA 28 SETVICMO sy 29 Cleaning and Maintenance see em Led a ecrit p Lb 30 Troubleshooting do Su Ponce coeur hood 31 Technical 36 Parts List amp Blown VIEW ates dese eqs LEGAL 37 40 Warranty AN ass a 41 po SAFETY I
5. 2 PRO PAKDMI127 IF USED WITH y VIDED WITH MAN ANY OTHER MANTEL THE TEL TO SECURE MANTEL TO WALL IF WARRANTY WILL BE VOID NEEDED WOOD SCREWS REAR OF MANTEL SHEET METAL SCREWS Z BRACKETS 5 REAR OF STOVE Z BRACKET S PLACEMENT ON STOVE Z BRACKETS 2 MOUNTED SCREWED TO THE REAR OF THE STOVE AND SECURED SCREWED TO THE INSIDE REAR OF THE FRONT OF THE MAN TEL NOTE FLUSH BRACKET WITH REAR TOP OF UNIT Figure 7 PRODUCING ADEQUATE VENTILATION This section is for residential or manufactured mobile installation This heater shall not be installed in a confined space or unusually tight construction unless pro visions are adequate combustion and ventilation air The National Fuel Gas Code ANSI Z223 1 NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the uncon
6. 23 IGNITER ELECTRODE O DS PILOT BURNER THERMO COUPLE 14 Close the access panel door 15 Turn on all electric power to the appliance CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TO TURN OFF GAS TO APPLIANCE B SHUTTING OFF UNIT Open access panel door located in lower front center of base for access to control knobs Set thermostat flame control to lowest setting Turn control knob clockwise F to the full OFF position Turn off all electrical power to the appliance if service is to be performed Close access panel door SHUTTING OFF BURNER ONLY pilot stays lit 1 Open access panel door located in lower front center of base for access to control knobs 2 Turn control knob clockwise F to the PILOT position 3 Close access panel door ARWN CAUTION while in operation Do Not Touch Keep children clothing furniture gasoline and other liquids having flammable vapors away CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to owner s information manual provided with this appliance Installation and service must be performed by a qualified installer service agency or the gas supplier IMPORTANT Always operate the appliance at the completely ON or the comp
7. an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 13 W C This is in addition to the regulator furnished with the heater WARNING CONNECTION DIRECTLY TO AN UNREGULATED LP TANK CAN CAUSE AN EXPLOSION The normal gas connection is 3 8 N P T made at the left side facing the front of the appliance ofthe appliance If a right side connection is desired the connecting pipe may be led under the rear of the burner base to terminate at the right side for connection to the inlet of the valve NOTE The connecting pipe must be internally tinned copper tubing for use with natural gas Test for leaks using a solution of soap and water afier completing the connection DO NOT USE OPEN FLAME WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean CONNECTING TO AGAS SUPPLY CAUTION NEVER CONNECT HEATER DIRECTLY TO THE PROPANE SUPPLY THIS HEATER REQUIRES AN EXTERNAL REGULATOR NOT SUPPLIED INSTALL THE EXTERNAL REGULATOR BETWEEN THE HEATER AND THE PROPANE SUPPLY The installer must supply the external regulator for liquid propane gas The external regul
8. correct all leaks above see Checking Gas Connections 35 TECHNICAL SERVICE MODEL 1110 MODULATING VALVE BTU 10 000 10 000 Type Gas Propane LP Natural Ignition Piezo Pressure Regulator Setting 9 W C 3 5 W C Inlet Gas Pressure in of water Maximum 14 10 5 W C Minimum 11 5 0 W C Dimensions Inches HxWxD Heater 22 x 20 1 8 x 7 Weight pounds Heater 45 pounds Shipping For purposes of input adjustment 36 KEY NO 20 21 22 PART NUMBER MF 112738 PO 1127IM PO PNPSNHSOJT MA 1127SC PO 112706 MF 112782 A2 40 01 PS 112724 PS 112740 PE KB9724 PE BC204 PE BC204A PE 400132 PE 30JUMPER PE 400320 PE 400240 PO 22GAJ1712 PO WALLMT PH 101612PHPTEK PH101634TEK PH 103212HWSPS5 PH 6114DWPHILSC PARTS LIST DESCRIPTION VENT ROD BRASS TRIM FRONT FRONT SCREEN INNER SHIELD CHROME LOG HOLDER FAN MOTOR MOTOR BRACE SCREEN MOTOR COVER FAN SPEED CONTROL LABEL RHEOSTAT RHEOSTAT KNOB 110 DEG DISC THERMOSTAT THERMO JUMPER WIRE STRAIN RELIEF POWER CORD BRASS COVER DOOR LOUVER LOG SET SCREW 10 x 1 2 PAN SCREW 10 x 3 4 HEX SCREW 10 x 1 2 HEX DRYWALL SCREW 6 x 1 1 2 37 QUANTITY 3 4 BLOWN UP VIEW OF HEATER FAN MOTOR AND ALL REMOVABLE PARTS 38 KEY 1A 10 11 12 13 14 15 PART GV 30B5A2L7B GV 30B5A2N7B PE
9. heater This appliance is intended for supplemental heating 19 WARNING Any change to this heater or its controls can be dangerous 20 Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean 21 22 23 24 25 26 27 28 29 30 31 32 All heater screens must be kept clean when operating the gas logs WARNING Failure to keep the primary air opening s of the burner s clean may result in sooting and property damage Do not use this heater for burning trash or cooking Never place matches paper garbage or any other material on top of logs or into the flames Do not install or operate this heater in areas where impurities in the air exist such as tobacco smoke or heavy cooking grease Particles from impurities may discolor walls Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room
10. or Wooden Mantel WALL MOUNT INSTALLATION 1 After determining the location for the heater unfold the template provided and place the bottom of the template a minimum of 7 from bottom of unit to floor NOTE Be sure to level the template before punching the holes 2 With the template in place and the four black dots centered on studs punch the four centers marked in the black dots with a sharp pointed object Insert the four wood screws provided with the unit into the four punched holes NOTE Leave 5 8 of the screw projecting from the finished wall FINISHED WALL _ Figure 3 Ome 5 8 or 15 875 mm EN For sheet rock walls use wing nuts or anchor wings Remove the wing nut from the bolt Place a nut and washer with the same thread and size on the bolt Push the wing nut through the wall surface allowing the wings to spread Tighten the nut that you placed on the bolt leaving the required 5 8 between the back of the bolt head and the finished wall Washer _ Sheet Rock Stud Wall Nut z N AA Figure 4 b Wing Nut 44122 Toggle Bolt 1 5 8 or 15 875 mm 9 3 Lift heater by each bottom corner and place the round part of the tear drop punch out over each screw head Gently push down until the body of the screw is at the end of the slot NOTE Make sure unit is level 4 Now you are ready
11. the maximum BTU Hr the space can support You must provide additional fresh air Your options are as follows A Rework worksheet adding the space of an adjoining room If the extra space provides an unconfined space remove door to adjoining room or add ventilation grills between rooms See Ventilation Air From Inside Building page 21 B Vent room directly to the outdoors See Ventilation Air From Outdoors page 22 C Install a lower BTU Hr heater if lower BTU Hr size makes room unconfined If the actual BTU Hr used is less than the maximum BTU Hr the space can support the space is an unconfined space You will need no additional fresh air ventilation WARNING YOU MUST PROVIDE ADDITIONAL VENTILATION AIR INA CONFINED SPACE VENTILATION AIR VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space When venting to an adjoining space you must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor on the wall connecting the two spaces see Options and 2 Figure 8 You can also remove door into adjoining room see Option 3 in Figure 8 WARNING REWORK WORKSHEET ADDING THE SPACE OF THE ADJOINING UNCONFINED SPACE THE COMBINED SPACES MUST HAVE ENOUGH FRESH AIR TO SUPPLY ALL APPLIANCES IN BOTH SPACES NOTE Each opening shall have a minimum free area of 1 square inch per 1000 BTU s per hour of the total input rating of all g
12. to hook up the gas line The Model 1110 allows for a rear or bottom connection for the gas line See Gas Connection on page 17 for details CLEANING INFORMATION Cleaning is a vital part of the life of your stove In order to properly clean the unit remove the front To remove use Phillips screwdriver to loosen four screws in the sides of the front You will find that the front is easily removed in one piece Next you must remove the log s from the burner base Gently place your hands one on each side of the log s and lift upward Do not apply to much force on the log s this may cause damage to the fiber material Figure 5 A vacuum cleaner works well for removal of dust and debris from around the burner and logs To remove the burner use a tool with an extension to loosen the screw in the base The screw is located between the log and the actual base Simply slide the base out of the unit NOTE Do not use a pin or any sharp object to clean the pilot jen Scre C NOTE Any parts that are removed while cleaning must be replaced before operating the appliance Figure 6 FREESTANDING WITH OPTIONAL PEDESTAL INSTALLATION 1 Place heater on backside and center the pedestal on the bottom Mark the 4 pre punched holes in the pedestal angle Use the 4 self tapping screws provided with the pedestal to drill the 4 marked spots Secure the pedestal to the bottom of the unit NOTE If
13. 4966 PS 112736 PS 1024 PO BR10 Bum PE TPT100 433 PE 21500053 PE 2150054 PE RV12LF30 PE RV12LF90 RF 14ALMTUB PH 1166 PE 6482 PO Orifice PS 112726 PO 38634ALMTUB PO 54ORFHLD PARTS LIST Maxitrol Valve DESCRIPTION Maxitrol LP Valve Maxitrol Nat Valve 3 8 3 8 Elbow Maxitrol Regulator Holder BR 10 Burner Base Single Burner Thermo couple Copreci Copreci ODS Nat Pilot Copreci ODS LP Pilot Maxitrol Regulator Nat Maxitrol Regulator LP 1 4 Aluminum Tubing 3 8 Street Elbow 1 4 1 8 Compression Adapter Orifice Nat or LP M1127 Burner Supports 3 8 x 6 3 4 Burner Tube Angled Orifice Holder 39 QUANTITY 1 1 BLOWN UP VIEW OF BURNER ASSEMBLY 40 NEW BUCK CORPORATION We reserve the right to amend these specifications at any time without notice The only warranty applicable is our standard written warranty We offer no other warranty expressed or implied LIMITED WARRANTY ON VENT FREE GAS LOG HEATER New Buck warrants this product to be free from defects in materials and components for two 2 years from the date of first purchase provided that the product has been properly installed operated and maintained in accordance with all applicable instructions To make a claim under this warranty the Bill of Sale or canceled check must be presented This warranty is extended only to the original retail purchaser and covers the cost of parts required to rest
14. NEW BUCK CORPORATION MODEL 1110 VENT FREE GAS HEATER Unmatched m American Quality WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is in stalled Provisions for adequate combustion and ventilation air must be provided Refer to section Producing Adequate Ventilation page 13 This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appli ance is not convertible for use with other gases Manufacturer NEW BUCK CORPORATION March 2007 P O Box 69 8000 Highway 226 South Spruce Pine NC 28777 This appliance is intended for sup
15. NFORMATION WARNINGS IMPORTANT READ THIS OWNERS MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE OPERATE OR SERVICE THIS APPLIANCE IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION AND CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have burner serviced Some people pregnant women persons with heart or lung disease anemia those under the influence of alcohol those at high altitudes are more affected by carbon monoxide than others Make certain you understand and read all Warnings Keep this manual for reference It is your guide to safe and proper operation of this heater and logs CAUTION Strong drafts such as a ceiling fan placed directly in front of the heater pulling from either direction may create sooting Sooting will discolor walls 1 The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA54 2 This appliance may be installed in an After Market Manufactured Mobile Home where not prohibited by state or local codes After Market Completion of sale not for purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate This appliance is not conver
16. When lighting the pilot follow these instructions exactly B BEFORE LIGHTING Smell all around the appliance for gas Be sure to smell next to the floor because gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building mmediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call your local fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 22 ee LIGHTING INSTRUCTIONS 1 STOP Read the safety information on previous page 2 Make sure manual shutoff valve is fully closed 3 Open access panel door located in lower front center of base for access to control knobs 4 Turn off all electric power to the appliance 5 Set thermostat flame control to lowest setting 6 Push in and turn control knob clockwise qf to the OFF position EB IGNITE CONTROL gt 2 52
17. ageways of the appliance be kept clean See pages 32 through 35 for Trouble Shooting 31 OBSERVED PROBLEM 1 Igniter button is pressed No spark at ODS Pilot 2 3 4 2 Igniter button is pressed 1 Spark at ODS Pilot No Ignition POSSIBLE CAUSE Igniter electrode positioned incorrectly Igniter electrode broken Igniter electrode not connected to igniter cable Igniter cable pinched or wet Piezo igniter nut is loose Broken igniter cable Bad piezo igniter Gas supply turned off or manual shutoff valve is closed Control knob not in PILOT position Control knob not pressed in while in PILOT position Depleted gas supply ODS Pilot is clogged Gas regulator setting is not correct 32 2 3 Air in gas lines when installed 4 SOLUTION Replace igniter Replace igniter Reconnect igniter cable Free igniter cable if pinched by any metal or tubing Keep igniter cable dry Tighten nut holding piezo igniter to heater cabinet Nut is located inside heater cabinet at top Replace igniter cable Replace piezo igniter Turn on gas supply or open manual shutoff valve Turn control knob to PILOT position Press in control knob while in PILOT position Continue to hold down control knob Repeat igniting operation until air is removed Contact local propane gas company Clean ODS Pilot or replace ODS Pilo
18. as utilization equipment in the confined space but not less than 100 square inches A pc MM a Figure 8 WARNING THIS APPLIANCE MUST HAVE FRESH AIR FOR PROPER OPERATION IF NOT POOR FUEL COMBUSTION COULD RESULT READ THE FOLLOWING INSTRUCTIONS TO ENSURE PROPER FRESH AIR FOR THIS AND OTHER FUEL BURNING APPLIANCES IN YOUR HOME VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts You must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor Connect these items directly to the outdoors These spaces include attics and crawl spaces Follow the National Fuel Gas Code NFPA 54 ANSI Z223 1 Section 5 3 Air For Combustion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide openings for inlet air into attic if attic has a thermostat controlled power vent Heated air entering the attic will activate the power unit VENTILATED ATTIC OUTLET AIR OUTLET AIR TO ATTIC INLET AIR VENTILATED INLET AIR CRAWL SPACE Figure 9 WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS REI GAS CONNECTION 77 72 Check gas type Use only the type of gas indicated on the valve rating plate If the type of gas listed on the plate is not your type of gas supply DO NOT INSTALL Contact your dealer for proper model Always use
19. ator will reduce incoming gas pressure You must reduce incoming gas pressure to between 11 and 14 of water If incoming gas pressure is not reduced heater regulator damage will occur Install external regulator with the vent pointing down You must also install a sediment trap Locate the sediment trap where it is within reach for cleaning A sediment trap filters moisture and contaminates This also helps to keep the heater controls clean If sediment trap is missing or installed wrong your unit will not run properly Propane Supply Tank Figure 10 a NE External Regulator Vent Pointing Down CAUTION Use only new black iron or steel pipe Internally tinned copper tubing may be used in certain areas Check state and local codes Use pipe of 1 2 or greater in diameter to allow proper gas volume If piping is too small undue loss of pressure will occur Installation must include manual shutoff valve and plugged 1 2 NPT tap Locate NPT tap within reach for test gauge hook up NPT tap must be upstream from unit Apply pipe joint sealant lightly to male threads This will prevent excess sealant from going into pipe Excess sealant in pipe could result in clogged heater valves CAUTION USE PIPE JOINT SEALANT THAT IS RESISTANT TO LIQUID PETROLEUM LP GAS WALI Leas Ab Ill
20. f operation Run the gas logs with the flue damper open during this time Do not use blower at this time This heater shall not be installed in a confined space or unusually tight tight construction unless provisions are provided for adequate combustion and ventilation air See Producing Adequate Ventilation page 13 Surface of gas logs becomes very hot when operating Keep children and adults away from hot surface Gas logs will remain hot for sometime after shutdown Allow surface to cool before touching Do not place clothing or other flammable material on or near the appliance If equipped fresh air damper must be closed Keep appliance area clean and free from combustible materials gasoline and other flammable flammable vapors and liquids If burner shuts off do not relight until you provide fresh outside air If burner continues to shut off have unit serviced Do not use this heater if any part has been under water Immediately call qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water Turn off the heater and let cool before servicing These logs are made of bonded fiber When removing logs and base do not damage the bonded material If the material is damaged extensively loose fiber dust could be emitted into the air Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the
21. fined space WARNING IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCONFINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 SECTION 5 3 OR APPLICABLE LOCAL CODES Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm 6 x 10 kg per pa sec m or less with openings gasketed or sealed b Weather stripping has been added on openable windows and doors and c Caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings NOTE SOME AREAS IN THE UNITED STATES HAVE HIGHER REQUIREMENTS FOR CUBIC FEET PER 1000 BTU HOUR INPUT EX CINCINNATI OHIO CODES REQUIRE 70 CUBIC FEET CHECK YOUR LOCAL CODE BEFORE INSTALLATION MM DETERMINING FRESH AIR FLOW a HEATER LOCATION DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space SPACE Includes the room in which you will install heater plus adjoining rooms with doorless passageways or ventilation grills between the rooms
22. g an implied warranty lasts or an exclusion or limitation of incidental or consequential damages so the above limitation on implied warranties or exclusion on damages may not apply to you This warranty gives you specific legal rights Other rights may vary from state to state 41
23. gasoline and other flammable vapors and liquids For convenience and efficiency install heater in easy access locations coolest part of room near an electrical outlet Minimum Clearances are as follows 42 from the top of the appliance to the ceiling 5 from the right front corner of the appliance to an adjacent side wall and 5 from the left side of the appliance to an adjacent side wall 7 from the bottom of the appliance to the top surface of carpeting tile or other combustible materials in the area described See figure 2 below e The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Warning This unit is not for Freestanding installation with out Pedestal or Wooden Mantel See Installation Instruction Manual for further details Note Front Corner of heater ASA to an adjacent sidewall with 7 27 5 CAUTION Do Not obstruct air openings around appliance Improper operation will occur or without CSA listed EON optional wooden mantel side Minimum To Top Sur 7 0 rpeting Tile mbus til Moteri Or Other For Wall Mount Unit Figure 2 PE sana NOTE This heater may be installed three different ways 1 Wall Mounted 2 Freestanding heater with optional pedestal 3 Freestanding with optional wooden mantel NOTE Do not set unit flat on any surface without Pedestal
24. he air exist may create odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create odor OBSERVED POSSIBLE SOLUTION PROBLEM CAUSE 1 Heater produces a clinking 1 Metal expands while 1 This is common with most ticking noise just after burner heating or contracts while heaters If noise is is lit or shut off cooling excessive contact a qualified service person 2 Heater produces unwanted 1 Heater burning vapors 1 Ventilate room Stop using odors from paint hairspray odor causing products glues etc See while heater is running Important above 2 Refill supply tank 2 Low fuel supply 3 Locate and control all 3 Gas leak See WARNING leaks See Checking Gas above Connections 3 Heater shuts off in use 1 Not enough fresh air is 1 Open window door for ODS operates available ventilation 2 Low line pressure 2 Contact local propane co 3 ODS Pilot is partially 3 Clean ODS Pilot clogged 4 Gas odor even when control 1 Gas leak See 1 Locate and correct all leaks knob is in OFF position WARNING above see Checking Gas Connections 2 Control valve defect 2 Replace control valve 5 Gas odor during combustion 1 Foreign matter between 1 Remove foreign matter control valve and burner from gas tubing 2 Gas leak See WARNING 2 Locate and
25. ial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE Manifold pressure is too low Burner orifice is clogged Burner orifice is clogged or damaged Burner damaged Gas regulator defective Residues from manufacturing process Turning control knob to HI position when burner is cold if equipped with this type of valve Air in gas line Air passageways on heater blocked Dirty or partially clogged burner orifice 34 SOLUTION Contact local propane gas company Clean burner see Cleaning and Maintenance or replace burner orifice Clean burner see Cleaning and Maintenance or replace burner orifice Replace burner Replace gas regulator Problem will stop after a few hours of operation Turn control knob to LOW position and allow to warm Operate burner until air is removed from line Call local propane company to check gas line Observe minimum installation clearances Clean burner or replace orifice WARNING IF YOU SMELL GAS SHUT OFF GAS SUPPLY DO NOT TRY TO LIGHT APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT IMPORTANT Operating heater where impurities in t
26. iance is equipped for natural or propane gas Field conversion is not permitted Figure 12 20 EE LOG PLACEMENT FOR 1110 Logs are shipped secured in unit NOTE When operated for the first time logs may emit a paper burning smell This smell will gradually diminish and will be totally eliminated after the first few hours of operation Do not use the blower at this time Front View of Logs mo eae _ LILLE d oor z Z m ze 26 T AL 2 5 WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY WARNING DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERN 21 OPERATING INSTRUCTIONS Before operating this appliance proceed through the following checklist 1 Read and understand these instructions before operating this appliance 2 Check that there no leaks If you smell gas do not attempt to light this appliance EM LIGHTING INSTRUCTIONS MODULATING VALVE MAXITROL FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EX PLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand
27. ing fluids to clean the logs or any other part of the heater If the flames show unusual shapes or behavior or if burner fails to ignite properly the burner holes may require cleaning If this occurs contact your nearest dealer to service the heater The heater can be cleaned by removing the logs Lift the logs gently as not to damage the fiber pieces The logs have been spot glued in place for shipping use caution when removing Lift each log by holding it carefully at each end Use a vacuum cleaner to remove dust and loose particles from the base logs and around the burner and ODS Pilot Gloves are recommended to prevent fibers from breaking the skin If skin is broken clean with soap and water WARNING Failure to keep the primary air openings s of the burner s clean may result in sooting and property damage 30 EE kousLesHoornnc 6 NENNEN WARNING TURN OFF AND UNPLUG HEATER AND LET COOL BEFORE SERVICING ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER CAUTION NEVER USE A WIRE NEEDLE OR SIMILAR OBJECT TO CLEAN ODS PILOT THIS CAN DAMAGE ODS PILOT WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air pass
28. letely OFF positions Never use the heater at a setting between these positions as this can result in improper combustion and excessive carbon monoxide emissions 24 CONTROL OPERATION ID The thermostat control used on this heater differs from standard thermostats Standard thermostats simply turn the burner on and off The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner This will increase or decrease the flame height At times the room may exceed the set temperature which will cause the burner to shut off When room temperature drops below the thermostat setting the burner will cycle itself on again The flame control knob can be set to any level between 2 and 7 NOTE The thermostat sensing bulb measures the temperature of air near the heater cabinet This may not always agree with room temperature depending on housing construction installation location room size open air temperature etc Frequent use of your heater will allow you to determine your personal comfort levels MANUAL LIGHTING PROCEDURE If the pilot cannot be ignited with the ignitor on the control valve it can be manually lit with the use of a paper match and a lighter rod 2 Place the match in the holder and light With other hand depress the control knob counterclockwise gt to PILOT 3 Use rod to light match and ignite pilot The pilot is located behind
29. ogs will emit a paper like odor for about one hour CORRECT FLAME PATTERN AT HIGH POSITION Figure18 Correct Burner Flame Pattern INCORRECT FLAME PATTERN AT HIGH POSITION Figure 19 Incorrect Burner Flame Pattern If burner flame pattern is incorrect as shown in Figure 19 turn heater OFF see To Turn Off Gas to Appliance page 28 see Troubleshooting pages 35 through 39 27 WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE WARNING NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THE APPLIANCE WIRING DIAGRAM THERMOSTAT gt 2UMPER JUMPER JUMPER RHEOST BLA POWER GORD Figure 10 NOTE If any of the original wire as supplied with the appliance must be replaced it must be replaced with a wire of at least a 105 C temperature rating NOTE Installation and repair should be done by a qualified service person This heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments and circulating air pa
30. ore the heater to proper condition Warranty parts MUST be obtained through an authorized Buck Stove dealer and or New Buck who will provide original factory replacement parts Failure to use original factory replacement parts voids this warranty The heater must be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit Warranty does not apply to parts that are not in original condition normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation WARRANTY DOES NOT COVER Removal and re installation cost Labor costs for replacements or repairs Transportation Cost of service call to diagnose problem Painted surfaces Damage or defect caused by improper installation accident misuse abuse or alteration TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE 1 YEAR FROM THE DATE OF FIRST PURCHASE NEW BUCK LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND NEW BUCK SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow a limitation on how lon
31. ot be used for burning rejected material To avoid irreparable damage to the heater or personal injury matches paper garbage or any other material must not be placed or thrown on top of the logs or into the flames To avoid personal injury do not touch hot surfaces when the heater is operating Close supervision is necessary when the heater is being operated near children WARNING rHE LOGS ARE MANUFACTURED FROM BONDED CERAMIC FIBER THIS IS A COMMONLY USED MATERIAL IN INDUSTRY WORLDWIDE IN THE EVENT THAT A LOG SHOULD BE REMOVED CARE SHOULD BE TAKEN NOT TO DAMAGE THE BONDED MATERIAL INTENTIONAL MISUSE OR DELIBERATELY FRAGMENTING THE MATERIAL COULD LEAD TO INHALING FIBERS AND BE HAZARDOUS TO YOUR HEALTH THIS HEATER IS INTENDED FOR USE AS A GAS HEATER FIREPLACE AS DESCRIBED IN THESE INSTRUCTIONS IT SHOULD NOT BE USED FOR ANY OTHER PURPOSE CLEANING CAUTION BEFORE CLEANING OR MOVING THESE LOGS OR OTHER PARTS OF THE HEATER BE SURE TO READ THE ABOVE SECTIONS ON IMPORTANT SAFEGUARDS See page 10 figure 6 before cleaning The appliance must be turned OFF before cleaning inside the firebox burn area make sure the pilot is OFF completely and the appliance has cooled All cleaning should be carried out when the heater is cold Limited cleaning is required with normal use Dusting the front of the base the top of the piezo cover or the control knob panel may be required occasionally Do not use clean
32. sor Shutoff System ODS The ODS pilot is a required feature for vent free room heaters The ODS pilot shuts off the heater if there is not enough oxygen fresh air PIEZO IGNITION SYSTEM This heater has a piezo igniter This system requires no matches batteries or other sources to light the heater This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases Model 1110 P or N Sensing or Modulating Bulb This heater has a thermostat sensing bulb This bulb will turn the unit on and off It will not modulate the flame up or down due to 10 00 BTU P Propane or LP Liquid Petroleum N Natural gas GE UNPACKING a 1 Remove all protective packaging applied to heater for shipment 2 Check heater for any shipping damage If heater is damaged promptly inform the dealer from whom you made the purchase 3 Lift heater by each bottom corner WARNING Any change to this heater or its controls can be dangerous CAUTION THIS HEATER CREATES WARM AIR CURRENTS THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER DO NOT INSTALL HEATER WHERE IMPURITIES IN THE AIR MAY EXIST EE MINIMUM CLEARANCES TO COMBUSTIBLE CONSTRUCTION NOTE FOR GARAGE INSTALLATION e Heater pilot and burner must be at least 18 off the floor e Locate heater AWAY FROM ANY MOVING VEHICLE e Keep appliance area clear and free from combustible materials
33. ssageways of the heater be kept clean CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing 28 WARNING ELECTRICAL GROUNDING INSTRUCTION THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE NOTE PE A24001 Blower Motor Rating 120 volts 60MZ 0 54 Amps 1 P H Blower Motor is standard on all Model 1110 See page 38 for blower motor location NOTE For convenience allow licensed electrician to properly install a grounded 3 plug receptacle near the unit m SERVICING NK Repair and replacement work should only be performed by a qualified service technician Always shut off the gas supply and make sure heater is cool before beginning any service operation Check for gas leaks after servicing EE REPAIR PARTS parts list with exploded view follows Always include correct name part number and model number of the heater when ordering service parts Please contact your local dealer or distributor when ordering If one is not available you may contact New Buck Corporation 8000 Highway 226 South Spruce Pine NC 28777 828 765 6144 29 IMPORTANT SAFEGUARDS Although your gas logs are very realistic in appearance it is not a real burning fireplace and must n
34. t assembly Replace gas regulator OBSERVED PROBLEM 3 ODS PILOT lights but flame 1 goes out when control knob is released 4 Burner does not light after ODS Pilot is lit POSSIBLE PROBLEM Control knob is not fully pressed in 2 Control knob not pressed in long enough 3 Safety interlock system has been triggered if equipped 4 Manual shutoff valve not fully open 5 Thermocouple connection loose at control valve 6 Pilot flame not touching thermocouple which allows thermocouple to cool causing pilot flame to go out This problem can be caused by one or both of the following A low gas pressure B dirty or partially clogged ODS Pilot 7 Control valve damaged 1 Burner orifice is clogged 1 7 1 SOLUTION Press control knob completely After ODS Pilot lights keep control knob pressed 30 seconds Wait 1 minute for safety interlock system to reset Fully open manual shutoff valve Hand tighten until snug then tighten 1 4 turn A Contact local propane gas company B Clean ODS Pilot See Cleaning and Maintenance or replace ODS Pilot assembly Replace valve control Clean burner see Cleaning and Maintenance or replace burner orifice 2 Inlet gas pressure is too low 2 Contact local propane gas 33 company OBSERVED PROBLEM Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during init
35. the burner tub and in front of the rear log Fully open the manual shut off valve 4 Continue to hold the control knob for an additional 1 one minute to ensure the pilot is completely on e Ifthe knob does not pop up when released stop and immediately call your service tech nician or gas supplier e Ifthe pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 5 Turn control knob counterclockwise F to ON position Set thermostat flame control to desired setting Turn clockwise for LOW and counterclockwise F gt for HIGH 6 Close the access panel door 7 Turn on all electric power to the appliance 25 FLAME CHECK IE A periodic check of the flames should be made The pilot flame should always be present when the gas logs are in operation FLAME Propane LP should produce a flame that is 3 4 above rear log This flame should be yellow Natural gas should produce a flame that is 3 4 above rear log This flame should be mostly blue except for the top 1 2 which should be yellow FLAME NATURAL FIGURE 17 26 rren Figure 18 shows correct burner flame pattern Figure 19 shows an incorrect burner flame pattern NOTE When using the heater the first time the l
36. the gas line is run through the floor you may want to drill a hole in the bottom of the pedestal 2 The pedestal must be secured to the floor One option is to drill holes in the top side of the bottom of the pedestal Use screws or brackets to fasten pedestal to the floor MARK FOR DRILLING Se FREESTANDING OPTIONAL WOODEN MANTEL INSTALLATION Use the two 2 metal mounting Z Brackets provided to secure the 1110 into the wooden mantel wood screws provided to secure the brackets in place IMPORTANT The Z Brackets must be properly installed Failure to install the Z Brackets may cause property damage or personal injury Use the four 4 sheet metal screws provided to secure the mounting brackets to the rear of the stove Insert the screws into the back of the unit With the brackets secured to the unit From the rear slide the unit into the opening of the mantel cen tering from left to right With the four 4 wood screws provided secure the brackets to the rear of the mantel See Figure 7 page 12 NOTE Connect gas line and check for leaks before placing the heater and mantel against the wall See Gas Connection on page 17 OPTION Fasten the wooden mantel to the wall Use Ell brackets at top or bottom corners MOUNTING BRACKET VIEW FREE STANDING OPTIONAL DELUXE FINISHED MANTEL NOTE MODEL 1110 TO BE OPTIONAL L USED WITH NEW BUCK BRACKETS 2 AND CORP MANTEL ONLY PART SCREWS
37. tible for use with other gases NOTE See Page 13 for Producing Adequate Ventilation IMPORTANT VENT FREE HEATERS ADD MOISTURE TO THE AIR ALTHOUGH THIS IS BENEFICIAL INSTALLING HEATER IN ROOMS WITHOUT ADEQUATE VENTILATION MAY CAUSE MILDEW TO FORM FROM TOO MUCH MOISTURE 3 Never install this heater in a recreational vehicle bathroom where curtains furniture clothing or other flammable objects are less than 24 from the front of the heater in high traffic areas in windy areas 4 Two models are available One specific model for propane LP and one for natural gas Use the correct type gas for your home Do not convert from one gas type to another WARNING This appliance is equipped for natural or propane gas Field conversion is not permitted 10 11 12 13 14 15 16 17 18 If this heater is used with propane gas do not place propane supply tank s inside any structure What To Do IF You Smell Gas Shut off gas supply Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department When operated for the first time the logs may emit a paper burning smell This smell will gradually diminish and will be totally eliminated after the first few hours o
38. with the appliance An unvented room heater having an input rating of more than 10 000 Btu per hour shall not be installed in a bathroom or bedroom The appliance and its appliance main gas valve must be disconnected from the gas supply pipping system during any pressure testing of that system at test pressure in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply pipping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa WARNING Do not allow fans to blow directly into fireplace Avoid any drafts that alter burner flame patterns WARNING Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater SSM PRODUCT IDENTIFICATION EE M HOT AIR VENT HEATER CABINET BLOWER THERMOSTAT DEM AIR FAN Figure 1 WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding mate rial etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean ra PRODUCT FEATURES SAFETY DEVICE This heater has a pilot with an Oxygen Depletion Sen
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