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National Instruments OAC5A User's Manual

1. PB 16H 140 055 8 gt TOLERANCE 0 020 0 50 13 25 336 6 5 125 1302 8 125 2064 Lomo b 5 oe Q 12 3 4 5 6 7 B 9 MOM 12 13 14 1516 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 in sowed SIA E 8 ev eno IPAR eee notes 23 screw TERMINAL Loa gEEEEEEEEEEEEEEEpEEEEEEE SESE ele UNE FUSES 16 swaaeo STANDOFF namo h H enans THAU HOLE BUS TERMINATION eje p e e je e e e e e e E 0 15 3 8 DIA 6 JUMPERS CONNECTING Bees lary j CONES IS 5 gt set ais ips osi ES 3 9 3 Wi v7 V 0 9 n 5 n p NM i PERLE 5865 SIGNAL INPUT OUTPUT_ LED STATUS 025 64 J E Bn CONNECTOR see note 1 211893 NOTES 1 CONNECTOR IS CIRCUIT ASSEMBLY CA 50H 2B SR OR EQUIVALENT 2 6 32 SCREW TERMINAL BARRIER STRIPS ACCEPT WIRE SIZES FROM 24 TO 12 AWG 3 OPTIONAL JUMPERS ARE AVAILABLE TO INTERCONNECT BARRIER STRIP COMMONS ORDER 1 EACH JS 2 AND 2 EACH JS 8 4 LITTLE FUSE 251001 OR EQUIVALENT 5 LITTLE FUSE 251005 OR EQUIVALENT LOGIC SUPPLY BARRIER STRIP 5V GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
2. 9 LZZZZZ2222 2222222 A2LLA aL ALAA AAA L S 9 1 9 8 0 ZL EL PL SL L 81 Gl 0z la zc EC pa Sc 9c Z2 RC 66 OC IE NET SE BE Gt Or ip Zr Er pp Sp Sp Zr BE dsds0o 020202 020020202020202020 0202 02020202020 o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o 5 5 5 5 5 8 8 5 5 5 5 5 5 5 5 5 5 5 5 5 3 5 5 000000000000 0000000000 1 2 3 4 5 6 T 8 9 10 ii 12 13 14 15 16 17 18 19 n 21 22 23 JAC OUTPUT Ie m E o 1 External Power Jumper 2 DAQ Device Power Jumper Figure 3 Grayhill 24 Module Backplane Jumper Locations SSA Series Modules and Backplanes 6 O National Instruments Corporation A 1 B 8 fe 8 6 0 8 O 886 o O B 8 883 0 oce A 8 ec CERE DET afegfefege oaaao o 0 o O O o om um a m o cG mc m o c c dc dg oO Oo 0 90 Q 2 5 5 5 mo a v 26 s 00 0 0 Q o o o m m a a a a a c mc tu o 0 o o o mmm m m a a z 5 En eco 8 eo B ome BBPEBRBRE lalalala jo ojo fff IPIE IE 0 o o o o a Sm NES a 7m Ow S 8 5 8 5 Oo O O 0 0 O 0 0 e 0 92 a a a a a a 5 2 23 8 3 0 o o a o o BF to d 3 TE TASAS TARTAS 2 38 37 3 33 4 3T J SISSE SSSBPPPPPPPPI o As
3. Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 SSR Series Modules and Backplanes 2 45 34 National Instruments Corporation
4. PB 24 1075763 DIMENSIONS INCHES MILLIMETERS e TOLERANCE 10 020 0 50 nes noena power sanmense poets c PEPEPEEPPPEPPEPDETEPPPEPPPEETPEP UPPPEPEPERPPPPCES ele sEEEEEEEEEEEEEE E i NE ir mue a p le e e e le ie e e le lle e le je e le le total L oorvos niarra vo 2 m fl 5 MODULE SOLD SEPERATELY E 5 gt s AAA PAON Bt o3 me E 9 ge Cus a P URP E one oa o M z DCN 4 o rie e 23 e Foren 22 e ree anal T NOTES 1 MATING CONNECTOR IS BERG 66317 150 OR EQUIVALENT SPECIFY SUFFIX C FOR OPTIONAL 65823 093 OR EQUIVALANT MALE PIN CONNECTOR FOR PARALLEL TO THE BOARD CABLE CONNECTION SPECIFY SUFFIX V FOR OPTIONAL CIRCUIT ASSEMBLY CA 50H 2B SR OR EQUIVALENT MALE PIN CONNECTOR FOR PERPENDICULAR TO THE BOARD CABLE CONNECTION 2 6 32 SCREW TERMINAL BARRIER STRIPS ACCEPT WIRE SIZES FROM 24 TO 12 AWG 3 OPTIONAL JUMPERS ARE AVAILABLE TO INTERCONNECT BARRIER STRIP COMMONS ORDER 2 EACH JS 2 AND 3 EACH JS 8 4 LITTLE FUSE 251001 OR EQUIVALENT 5 LITTLE FUSE 251005 OR EQUIVALENT LOGIC SUPPLY BARRIER STRIP POWER BARRIER STRIP 533 0021212 i i i 5 AMP LINE LOGIC GRD FUSE 24 lo lolo REPLACEABLE 1 AMP e 1 0 MODULE LOGIC SUPPLY FUSE PIN SOCKETS AMP 645979 1 r4 O 19 9 OR EQUIVALENT 1 5
5. Note No DAQ Device Power Jumper Location 1 External Power Fuse Figure 4 Grayhill 32 Module Backplane Jumper Locations IF Note The Grayhill 32 module backplane can be powered only by an external power supply There are no jumper settings There is a fuse on the external power supply ae FUSE O BREET 123456 ro pionie toe 5v auc LL PN el ell Bes eleJelelelala NN ee ee 0 OE y e sly 0 1 6 7 G le o 1 External Power Jumper 2 DAQ Device Power Jumper 3 Not Used Figure 5 Crouzet 8 Module Backplane Jumper Locations O National Instruments Corporation SSR Series Modules and Backplanes 1 External Power Jumper 2 DAQ Device Power Jumper 3 Not Used Figure 6 Crouzet 16 Module Backplane Jumper Locations 1 O34 ss rao n A TTT ee e sl pos ARAS mun e X e 1 External Power Jumper 2 DAQ Device Power Jumper Figure 7 Crouzet 24 Module Backplane Jumper Locations CF Note The Crouzet 32 module backplane has no position on the backplane for either a fuse or jumper You must add a power supply fuse elsewhere before connecting the power Use a fuse that is suitable for your application SSR Module Installation You
6. 15 18 15 24 30 LOGIC SUPPLY VOLTAGE VDC Figure 1 G5 22 10 2 dos E EE E bebop 5 abs E ul e 5 o 6 2 o 3 45 5 25 6 10 14 0 18 17 23 30 LOGIC SUPPLY VOLTAGE VDC Figure 2 hull 38 An 150 9001 Company National Instruments Corporation 15 FEATURES Transient Protection Meets the requirements of IEEE 472 Surge Withstanding Capability Test G5 Modules Passed IEC801 2 IEC801 3 and IEC801 4 UL Recognized CSA Certified 4000 Vac Optical Isolation G5 Module has Built in Status LED Lifetime Warranty CIRCUITRY Negative True Logic Status LED in G5 module only Rx O 4 VAC o e INPUT VOLTAGE HYST CIRC 17 CURRENT REGULATING OUTPUT GROUND 4 DIMENSIONS For complete dimensional drawings see pages 29 30 Part Numbers 70G lAC5 70G IAC5A 70G IAC15 70G IAC15A 70G IAC24 70G IAC24A 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com SSR Series Modules and Backplanes AC INPUT MODULE SPECIFICATIONS AII Modules Specifications apply over operating temperature range unless noted otherwise Output Specifications Output Current Range 1 50 mA Breakdown Voltage 50 Vdc minimum Off State Leakage Current 1 A maximum Turn on Time 20 mSec maximum Turn off Time 20 mSec maximum On State Voltage
7. 4 UN 4 50 PIN EDGE CARD OR HEADER CONNECTOR FOR LOGIC SIGNALS SEE NOTES KEY SLOT PINS 23 25 2 60 66 0 1 00 25 4 2 PLACES 8 08 205 2 hell AC 60 An 150 9001 Company O National Instruments Corporation 27 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com SSR Series Modules and Backplanes MOUNTING RACKS 24 MODULE RACK Miniature Part No 70MRCK24 Dimensions are shown in inches and millimeters All tolerances are 0 010 0 25 unless otherwise specified i 18 45 841 6 12 00 304 8 FIELD WIRING TERMINAL 8 00 203 2 y STRIPS 3 PLACES 101 6 4 00 DOO 0 73 18 5 5A FUSE STATUS LED Ow OPTIONAL STANDOFF I D 0 15 3 8 DIA 8 PLACES CLEARANCE FOR 6 SCREWS 0 40 10 2 50 PIN EDGE CARD OR HEADER CONNECTOR FOR LOGIC SIGNALS SEE NOTE KEY SLOT TERMINAL PINS 23 25 STRIP 1A FUSE 542 137 7 2 60 66 0 MODULE HOLD DOWN STRIP WITH THUMB SCREWS anne esto BAA APA AE 2 20 55 9 MAX SCHEMATIC Part Nos 70RCK24 and 70MRCK24 LOGIC SUPPLY TERMINAL STRIP FIELD 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
8. 3 30 LOGIC SUPPLY VOLTAGE VDC Figure 2 DIMENSIONS For complete dimensional drawings see pages 29 30 Part Numbers 70G IDC5 70G IDC15 70G IDC5B 70G IDC15NP 70G IDC5G 70G IDC24 70G IDC5NP 70G IDC24NP 70G IDC5S 17 FEATURES Transient Protection Meets the requirements of IEEE 472 Surge Withstanding Capability Test FastSwitching Polarized Input Types Non Polarized Types Provide Inputs For AC or DC UL Recognized CSA Certified G5 Modules Passed IEC801 2 IEC801 3 and IEC801 4 4000 Vac Optical Isolation G5 Module has Built in Status LED Lifetime Warranty All modules except 70 IDC5B 70G IDC5B and 70G IDC5D meet IEEE 472 Surge Withstanding Capability Test CIRCUITRY Negative True Logic Modules have either a polarized Figure 3 or non polarized Figure 4 input When replacing mod ules from another manufacturer checkthe wiring diagrams below againstthe application circuit In many instances polarized modules can be used to replace non polarized modules if the polarity matches the application thus providing faster turn on DC INPUT Status LED in G5 module only INPUT VOLTAGE HYST CIRC Tt CURRENT REGULATING Figure 3 With Polarized Input DC OR AC INPUT Status LED in G5 module only Rx O0 lt VAC O 8 y ES lt HYST CIRC Ti CURRENT OUTPUT REGULATING Figure
9. DIMENSIONS For complete dimensional drawings see pages 29 30 G5 FUSES Fuses are 5 Amp Littlefuse part number 217005 or equivalent Part Numbers 70G ODC5 70G ODC5A 70G ODC5B 70G ODC15 70G ODC15B 70G ODC24 70G ODC24A 70G ODC24B 13 FEATURES Transient Protection Meets the requirements of IEEE 472 Surge Withstanding Capability Test SPST Normally Open UL Recognized CSA Certified G5 Modules Passed IEC801 2 IEC801 3 and IEC801 4 4000 Vac Optical Isolation G5 Modules Provide Replaceable 5 x 20 mm Glass Fuse and Built in Status LED Lifetime Warranty CIRCUITRY Two choices of switching speed vs leakage cur rent are offered In applications where both AC and DC must be switched with the same module use 70 ODC5R 70M ODC5R or 70G ODCS5R These parts are dry contact relays in an I O module shell All other part numbers provide solid state switching Solid State Fuse and Status LED in G5 modules only OdLOAD OU A VOLTAGE VDC SPIKE PROTECTION me Se DRIVER CIRCUIT COR O Y DC CONTROL Dry Contact Fuse and Status LED in G5 modules only lonl gt VAC VDC 1 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com SSR Series Modules and Backplanes DC OUTPUT MODULES SPECIFICATIONS Specifications appl
10. Terminal Load 4X p Figure 11 ODC5 Signal Connections Manufacturer Data Sheets This section contains the manufacturing data sheets of Grayhill Corporation and Crouzet Corporation The Grayhill data sheets include the 70 OAC5 and 70 OACSA AC output modules 70 ODC5 DC output module 70 IACS and 70 IACSA AC input modules 70 IDC DC input module and 70 RCK8 70 RCK16 70 RCK24 and 70 RCK32 HL mounting racks The Crouzet data sheets include the IAC5 IAC5A and IAC 0 6 in digital input modules OAC5 OACSA and ODC 0 6 in digital output modules and PB 8H PB 16H PB 24 and PB 32D 0 6 in digital I O mounting boards Copyright Grayhill Inc 1998 Reprinted with permission of the copyright owner All rights reserved Grayhill Inc Grayhill Control Products Catalog 7 Copyright O Crouzet Inc 1996 Reprinted with permission of the copyright owner All rights reserved Crouzet Inc 1998 1999 Automation Controls Catalog SSR Series Modules and Backplanes 10 National Instruments Corporation AC OUTPUT MODULES FEATURES Transient Protection Meets the requirements of IEEE 472 Surge Withstanding Capability Test SPST Normally Open Zero Crossing Turn On UL Recognized CSA Certified G5 Modules Passed IEC801 2 IEC801 3 and IEC801 4 4000 Vac Optical Isolation G5 Modules Provide Replaceable 5 x 20 mm Glass Fuse and Built in Status LED Lifetime Warranty 70G OAC 70 OAC
11. Copper wire tin plated Case Solvent resistant thermoplastic meets UL94V 0 Potting High thermal conductive epoxy UL Recognition amp CSA Certification UL file number E58632 and CSA file number LR38763 apply to all modules shown here Type Function Grayhill Part Number Miniature Normally Open 70M ODC5 70M ODC5A 70M ODC5B 70M ODC15 70M ODC15B 70M ODC24 70M ODC24B Standard Normally Open 70 0005 70 ODC5A 70 ODC5B 70 ODC15 70 ODC15B 70 ODC24 70 ODC24B Specifications Maximum Line Voltage Load Voltage Range Max Off state Leakage 60 Vdc Maximum Turn on Time Maximum Turn off Time Nominal Logic Voltage Vcc Logic Voltage Range Max Logic Supply Current Nominal Vcc Nominal Input Resistance Rx Minimum Drop Out Voltage Maximum Reverse Logic Voltage G5 Modules Type Function Grayhill Part Number G5 Fusible Normally Open 70G ODC5 70G ODC5A 70G ODC5B 70G ODC15 70G ODC15B 70G ODC24 70G ODC24B Maximum Line Voltage Load Voltage Range Max Off state Leakage 60 Vdc Maximum Turn on Time Maximum Turn off Time Nominal Logic Voltage Vcc Logic Voltage Range Max Logic Supply Current Nominal Vcc Nominal Input Resistance Rx Minimum Drop Out Voltage Maximum Reverse Logic Voltage Output Specifications Load Voltage 100 Vdc 120 Vac maximum Contact Rating 10 Watts maximum Switching Current 0 5 A dc maximum Induc tive loads require diode suppression Carry Current 1 0 A maximum Inductive
12. DC INPUT DC OUTPUT USER INSTALLABLE JUMPERS E 0 25 6 4 0 40 10 2 FOR VCC 3 PLACES 0 25 6 4 l ng lala a Al oo TIT vs bill 52 An ISO 9001 Company 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com National Instruments Corporation 23 SSR Series Modules and Backplanes MOUNTING RACKS SCHEMATIC Part Nos 70RCK8 70MRCK8 LOGIC SUPPLY TERMINAL STRIP 1 0 1112 13 14 15 6 ere APA H 5A FUSE 5 7 t MODULE POSITION 26 PIN EDGE CONNECTOR FOR LOGIC i h N NI WA SIGNALS h ax i 2 50 PIN EDGE OR HEADER CONNECTOR USER INSTALLABLE JUMPERS FOR LOGIC FOR VCC 3 PLACES SIGNALS ORDERING INFORMATION modules ordered separately ENGINEERING INFORMATION m See pages 48 49 X Available fi local hill Distribut 70RCK8 8 Card edge Standard vailable from your local Grayhill Distributor i E en For prices and discounts contact a local Sales ZORCKB HL 50 Pin header with ejector levers Standard Office an authorized local Distributor or Grayhill 70MRCK8 EC Card edge Mini 70MRCK8 HL 50 Pin header with ejector levers Mini 70GRCK8 HL 50 Pin header with ejector levers G5 bill 54 An ISO 9001 Co
13. SIGNAL 9 INPUT OUTPUT 13 50 TRACE 0 1 CENTERS 17 MALE CARD EDGE 21 OR OPTIONAL PIN CONNECTOR 25 29 33 37 P 45 49 REPLACEABLE 1 AMP LOGIC SUPPLY FUSE PULL UP RESISTOR LED STATUS 3 3K OHM 24 INDICATORS 24 Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 2 44 National Instruments Corporation 33 SSR Series Modules and Backplanes ES S TIE DIGITAL I O MODULE MOUNTING BOARDS FOR 0 6 INCH MODULES Compatible with SM Series Modules PB 32D SCREW TERMINAL LOGIC SUPPLY BARRIER STRIP POWER BARRIER STRIP seo notos 23 DIMENSIONS INCHES MILLIMETERS 1406 568 TOLERANCE 020 2050 zansa e25 57 I Y El cocogcagg SEEEEEEeEeEEEEEEEEEEEEEEBET TT i i i 1 4 35 5 Ire e le e e lle ile i a 3 T gt gate te y o 5 E A NODUL
14. 1 Sam IMITAR v 318v1 335 533834 v 53700095 0 1 30 DNIVIR 01314 804 dIMIS VIIVUVE ZC If OF 62 OZ LZ 97 ST HZ EZ 22 12 OF BI BI Li SSR Series Modules and Backplanes SEES DIGITAL I O MODULE MOUNTING BOARDS FOR 0 6 INCH MODULES Compatible with SM Series Modules PB 8H SCREW TERMINAL je LOGIC SUPPLY REPLACEABLE 1 AMP BARRIER STRIP LOGIC SUPPLY FUSE see note 4 i 8 25 209 55 DIMENSIONS INCHES MILLIMETERS TOLERANCE 0 020 0 50 7 5 190 5 M 0 375 9 5 AMP FI 9 j 7 8 9 10 11 12 13 14 15 16 oe POWER BARRIER STRIP HE 5 ON see notes 2 3 Es E ES RUE LOGIC alo FUSES D Go 5 in LINE UPPLY BUS see note 5 TERMINATION SWAGED STANDOFF NM O os o lle 1 e le lle le Te ky s e THRU HOLE c Ens g 2 IL M ts COMI RS S 8 wrens Se o o o o p SPARE 5 AMP LINE FUSE POSITIVE 4 LOGIC 0 0 1 2 3 4 5 6 7 5 TERMINATION I 1 PULL UP RESISTOR Co 3 3K OHM 8 0 65 16 5 e SIGNAL INPUT OUTPUT 0 25 6 4 1 GORDOS DIGITAL VO E
15. 202 Method 204 Condition D SPECIFICATIONS BY PART NUMBER Standard and Miniature Modules Type Function Mechanical Shock 1500 G s 0 5 mS half sine per MIL STD 202 Method 213 Condition F Storage Temperature Range 40 C to 125 C Operating Temperature Range 40 C to 100 C Materials and Finishes Terminals Copper wire tin plated Case Solvent resistant thermoplastic meets UL94V 0 Potting High thermal conductive epoxy UL Recognition and CSA Certification UL file number E58632 and CSA file number LR38763 apply to all modules shownhere Grayhill Part Number Miniature Normally Open Random Turn on powoncsan ini 70M OAC15A 70M OAC24 70M OAC24A Miniature Normally Open Zero Voltage Turn on 70M OAC5 70M OAC5A 70M OAC15 70M OAC15 Standard Normally Closed Random Turn on 7 11 05 0M OAC24 70M OAC24A 7o ae ae Standard Normally Open Random Turn on rvo oacsa g1 70 0AC24A 11 Standard Normally Open Zero Voltage Turn on 70 OAC5 70 OAC5A 70 OAC15 70 OAC15A 70 OAC24 70 OAC24A Specifications Nominal Line Voltage Load Voltage Range Minimum Peak Blocking Voltage Maximum Off state Leakage 60Hz Nominal Logic Voltage Vcc Logic Voltage Range Max Logic Supply Current Nominal Vcc Nominal Input Resistance Rx Minimum Drop Out Voltage Maximum Reverse Logic Voltage G5 Modules 120 24 140 400 2 15 10 18 9 1800 1 5 SSR Series Mod
16. 29 30 31 32 ele ejejelelelelelelelelelelelelelelelelelelellellelelelele e e rower sarrien strie D1 E E e E e 5 AMP LINE FUSE 16 1 AMP LOGIC SUPPLY FUSE lo lo bo tol tol lo o o o o o o 6 0 vomooue 1 0000 A A A A O 0 PIN SOCKETS 499 L 9 a o S EVENZSO lt e 9199 9v 9 9 v e I 9 SIGNAL INPUT OUTPUT Az 50 CONDUCTOR MALE 2 PIN CONNECTOR TO G1 BOARD OR RIBBON 3 CABLE Ei EI EE PULL UP RESISTOR BUS TERMINATION ere LED STATUS INDICATOR 16 Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 2 41 SSA Series Modules and Backplanes 32 O National Instruments Corporation O Crouzet DIGITAL I O MODULE MOUNTING BOARDS FOR 0 6 INCH MODULES Compatible with SM Series Modules
17. 4 With Non Polarized NP Input Company 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com SSR Series Modules and Backplanes DC INPUT MODULE SPECIFICATIONS AII Modules Specifications apply over operating temperature range unless noted otherwise Output Specifications General Characteristics Materials and Finishes Output Current Range 1 50 mA Insulation Resistance Input to Output Terminals Copper wire tin plated Breakdown Voltage 50 Vdc minimum Input or Output to Case gt 10 Ohms Case Solvent resistant thermoplastic meets Off State Leakage Current 1 LA maximum Dielectric Strength Input to Output UL94V 0 On State Voltage Drop 0 45 Vdc at50mA 4000 Vac rms minimum Potting High thermal conductive epoxy maximum Input to Output Capacitance 6 pF typical Storage Temperature Range Vibration 20 G s peak or 06 double amplitude 40 C to 4125 C 10 2000 Hz per MIL STD 202 Method 204 Operating Temperature Range Condition D 40 C to 100 C Mechanical Shock 1500 G s 0 5 mS half sine per MIL STD 202 Method 213 Condition F UL Recognition amp CSA Certification UL file number E58632 and CSA file number LR38763 apply to all modules shown here except 70 IDC5B and70M IDC5NP SPECIFICATIONS By Part Number DC Input Only Type Function Grayhill Part Number G5 Polarized 706 1005 70G1DcsB roG bcsp 70G IDC5K_ 70G IDC15 70G IDC24 Mini
18. 70M OAC CIRCUITRY Fuse and Status LED in G5 modules only Maximum Current Versus Ambient Temperature Thechartindicates continuous currentto limitthe junction temperatures to 100 C Information is based on steady state heat transfer in a 2 cubic SNUBBER footsealed enclosure 4 TRIGGER STANDARD amp c PACKhad GIRGUIT INIATURE PACKAGE E O DC CONTROL X LOAD CURRENT AMPS n Trigger circuit provides zero voltage turn 40 20 0 20 40 60 80 100 on except for part numbers 70 OAC5A5 AMBIENT TEMPERATURE C and 70 OAC5A 11 which have random fast turn on Figure 1 Maximum Peak Surge Current DIMENSIONS Versus Surge Duration For complete dimensional drawings see pages Information is based on a supply frequency of 29 30 60 Hz sinusoidal anda resistive or inductive load Application of maximum surge current may notbe repeated until the module temperature has re G5 FUSES turned to its steady state value Fuses are 5 Amp Littlefuse part number 217005 or equivalent 300 200 uz uw 188 PartNumbers 70G OAC5 S so 70G OAC5A E 30 70G OAC5A 11 20 70G OAC15 E 70G OAC15A ks 70G OAC24 Qoa 70G OAC24A 3 3 o Y 1 lt ui 1 7 1 2 34 6 10 20 4060100 1000 NUMBER OF FULL CYCLES AT 60 HERTZ Figure 2 ray hill 32 An ISO 9001 Cy 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phon
19. Current ODCS 5mA OACS 12 mA OACSA 12 mA Make sure you pair the output module with a DAQ device that provides sufficient control current For example the following National Instruments DAQ devices do not work reliably with the SSR OAC 5 and SSR OAC 5A the DIO 24 6503 DIO 96 6508 Lab 1200 Series AT MIO 16D AT MIO 16DE extended DIO lines DAQCard 700 PC LPM 16 and PC AO 2DC SSR Backplanes Connection This section describes the SSR backplane in detail including connection function SSR module installation and field connections All four SSR backplanes function similarly but they accommodate a different number of modules Each backplane has a special cabling scheme to maximize the number of modules in use National Instruments Corporation 3 SSR Series Modules and Backplanes The SSR backplanes are divided into ports of eight modules each The 8 16 24 and 32 module backplanes have one two three and four ports respectively Table 2 shows backplanes that need an interface to convert the digital input output DIO lines to map correctly Table 2 also shows cables that are available for connecting DAQ devices and SSR backplanes Refer to the National Instruments catalogue if your system is not listed in the table Table 2 SSR Backplane Cabling Guide 8 Module 16 Module 24 Module 32 Module DAQ Device Backplane Backplane Backplane Backplane DIO 24 6503 NBI cable NBI cable NBI cable NA e
20. Drop 0 45 Vdc at 50 mA maximum General Characteristics Insulation Resistance Input to Output Input or Output to Case gt 101 Ohms Dielectric Strength Input to Output 4000 Vac rms minimum Input to Output Capacitance 6 pF typical Vibration 20 G s peak or 06 double amplitude 10 2000 Hz per MIL STD 202 Method 204 Condition D Mechanical Shock 1500 G s 0 5 mS half sine per MIL STD 202 Method 213 Condition F Storage Temperature Range 40 C to 125 C Operating Temperature Range 40 C to 100 C SPECIFICATIONS BY PART NUMBER Type Function Materials and Finishes Terminals Copper wire tin plated Case Solvent resistant thermoplastic meets UL94V 0 Potting High thermal conductive epoxy UL Recognition and CSA Certification UL file number E58632 and CSA file number LR38763 apply to all modules shown here Grayhill Part Number G5 Status LED 70G AC5 70G IAC5A 70G IAC15 70G IAC15A 70G AC24 70G AC24A Miniature T70MJMACS 70MJACSA 70M AC15 70MHACISA 70M AC24 70M IAC24A Standard 70 1805 70dACSA 70JACi5 70 IACI5A 70 1AC24 70 AC24A Specifications Nominal Input Voltage Input Voltage Range Input Current at Maximum Input Voltage Nominal Input Resistance Rx Maximum Pick Up Voltage Output Low Minimum Drop Out Voltage Output High Nominal Logic Voltage Vcc Logic Voltage Range Standard and Mini G5 Max Logic Supply Current Nomina
21. TOR MALE LED STATUS MODULES SOLD SEPERATELY see note 1 INDICATORS 21 533 NOTES 1 CONNECTOR IS CIRCUIT ASSEMBLY CA 50H 2B SR OR EQUIVALENT 2 6 32 SCREW TERMINAL BARRIER STRIPS ACCEPT WIRE SIZES FROM 24 TO 12 AWG 3 OPTIONAL JUMPERS ARE AVAILABLE TO INTERCONNECT BARRIER STRIP COMMONS ORDER 1 EACH JS 8 4 LITTLE FUSE 251001 OR EQUIVALENT 5 LITTLE FUSE 251005 OR EQUIVALENT LOGIC SUPPLY BARRIER STRIP 45V GND 123 4 5 6 7 8 9 10 11 12 13 14 15 16 ele olelelele elo 6200 ojo POWER BARRIER STRIP D1 E 2 E 2 2 2 5 AMP LINE FUSUES 8 1 AMP LOGIC SUPPLY FUSE PWR L ONO O0 to to lo o e e gt gt e Oe Q J1 VO MODULE 1 21 O G4 G4 G4 G4 PIN SOCKETS 49 9 O LHE E rfe el e le le Ie SIGNAL INPUT OUTPUT 5 50 CONDUCTOR 3 Nc MALE PIN ge CONNECTOR TO ze G1 BOARD 8 NC OR RIBBON 2E CABLE LE i PULL UP E E E E RESISTOR LOGIC SUPPLY o 3 3K OHM 8 BUS TERMINATION 0 9 LED STATUS INDICATORS 8 Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 2 39 O National Instruments Corporation 31 SSR Series Modules and Backplanes O Crouzet DIGITAL I O MODULE MOUNTING BOARDS FOR 0 6 INCH MODULES Compatible with SM Series Modules
22. loads require diode suppression Life Expectancy At 10 Vdc 10 mA 200 000 000 operations min bill An ISO 9001 Company SSR Series Modules and Backplanes At48 Vdc 100 mA 500 000 operations min At 120 Vac 80 mA 500 000 operations min Contact Resistance 250 mQ maximum Turn on Time 1 0 mSec maximum including bounce Turn off Time 1 0 mSec maximum including bounce Off State Leakage Current 2 LA maximum at 60 Hz 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com 14 Input Specifications Nominal Logic Voltage 5 Vdc Logic Voltage Range 4 8 6 0 Vdc Max Logic Supply Current at Nominal Voltage 10 mA Input Resistance 500 Q Pick Up Voltage 0 8 Vdc minimum Drop Out Voltage 2 5 Vdc minimum Reverse Logic Voltage 5 Vdc maximum 35 National Instruments Corporation AC INPUT MODULE CEA WE 70G IAC 70 IAC 70M IAC Typical Logic Supply Current Versus Logic Supply Voltage For Figures 1 and 2 all values were measured at 25 C The logic supply voltage continuum represents the voltage range for each of the three nominal voltages 5 15 and 24 Vdc Standard and Mini a t lt E LAA A E T ul t e 3 o 6 o o a 4 3 5 6 g
23. not attempt to connect the SSR backplane to a host computer DAQ device for which it was not designed Such connections can damage any or all SSR modules the host computer and the DAQ device National Instruments is not liable for any damages resulting from incorrect connections The 32 module backplane connects the PCLK1 OUT1 and PCLK2 OUT2 signals of the DIO 32HS 6533 device to ground When using a 32 module backplane do not configure a device for any mode that uses the PCLK1 or PCLK2 line Specifically do not configure the DIO 32HS 6533 for burst handshaking mode which uses PCLK or write any data to port 4 which is the port that includes the PCLKI and PCLK2 lines Incorrect configuration can damage the host computer and your DAQ device National Instruments is not liable for any damages resulting from incorrect configuration Configuring the Power Supply This section describes how to configure the SSR backplane jumpers to get 5 VDC power to the SSR modules You can power the SSR module backplanes by either the DAQ device or an external power supply You need external power when connecting toa DAQ device that does not supply external power or when the power needed for the SSR modules and any other accessories exceeds the power supplied by the DAQ device Different DAQ devices supply different amounts of power for example many supply 1 A See the specifications of your device for more information The current needed for the
24. 05 8 0 mSec Maximum Turn off Time 13 20 1 0 0 10 7 0 mSec Input Output Isolation Voltage 14 0 4000 4000 4000 VAC Input Output Capacitance typical 8 8 8 8 pF Line Frequency Range 47 to 63 DC DC DC Hertz Weight 1 1 0z 1 10z 1 102 1 10z TABLE OF MODEL NUMBER SUFFIXES IDENTIFYING OPTIONAL FEATURES Suffix Feature A High voltage versions 240 VAC for AC modules F Fast switching version of DC Modules N Enhanced noise immunity version of DC modules 8 10 11 12 13 14 Specifications apply to an ambient temperature of 30 to 80 C unless otherwise noted Resistance values for IAC modules are effective impedance values at 25 C Resistance values are 10 at 25 C Measured at maximum specified input voltage 25 C Defined as the maximum current allowed through the module s input to guarantee that the output will switch from on to off Higher currents may result in the output remaining in the on state Defined as the maximum current allowed through the module s input that will not switch the module s output state from off to on With external LED status indicator at maximum specified logic supply voltage and 25 C 18 mA without external LED status indicator At maximum specified logic voltage and 25 C Maximum allowable applied voltage across open collector output transistor Maximum allowable sinking current through open collector output transistor At maximum output voltage and 25 C At ma
25. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 WIRING 1A OPTIONAL 1A FUSE t MODULE POSITION 50 PIN EDGE CARD OR HEADER CONNECTOR FOR LOGIC SIGNALS NAN A AA NNN NANA AANA ANNAN NN NN 3 3K ENGINEERING INFORMATION See pages 48 49 ORDERING INFORMATION modules ordered separately Available from your local Grayhill Distributor For prices and discounts contact a local Sales Standard Standard 70RCK24 Card edge 70RCK24 HL 70MRCK24 EC 70MRCK24 HL An 150 9001 Company 50 Pin header with ejector levers Card edge 50 Pin header with ejector levers SSR Series Modules and Backplanes 28 Mini Mini Office an authorized local Distributor or Grayhill 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com 61 National Instruments Corporation V 8708614404 n on oa T3NVd 0 1 sq Eee 7 70YY190358 ATBNISSV 530v1d S vIO 1 0 3704 nBHl 4J00NYIS S3OvAS 500 152 N 3 3504331111 amv 100 187 N d 3503371111 div 1 3504 1H3n32v1838 ATBM3SSY CVNI4 3H1 HItA O344 HS ONY Q3OvXOYd 38 Ol SU3A31 12303 ONO WBBM ONY 8Y3A 3000 31v0 Y 173 H IA O3ININd 38 OL NOVY CYOIWOIONI SNIYIS 037 399870 ATIN3NYmH3d AYN YSH3A3U TAINO 338383438 NO4 NKOHS NOVY HII 03174405 JON SINON 5130080915 NOTAN 0 9 SSR Series Modu
26. AC24 OAC5A ODC5A OAC24A OAC5AH ODC5F ODC24 OAC5AR ODC5MA ODC24A OAC5R ODC5MC ODC24F ODC5ML Parameter Units Nominal Voltage 5 0 5 0 24 0 VDC Minimum Voltage 2 2 75 2 75 18 0 VDC Maximum Voltage 8 0 8 0 32 0 VDC Drop Out Voltage 1 0 1 0 1 0 VDC Maximum Current 3 20 0 18 0 13 0 mA Resistance 4 220 250 2000 Ohms OUTPUT SPECIFICATIONS 1 Model Number OAC5 OAC5A OACSAH ODC5 ODC5A ODC5F ODC5MA ODC5MC ODC5ML OAC5R OAC5AR ODC24 000248 ODC24F OAC24 OAC24A Parameter Nominal Line Voltage 120 VAC 240VAC 240 VAC 5 48V 5 150V 5 48 V 5 150 V 5 90 V 5 48 V Minimim Line Voltage 12 VAC 24 VAC 24 VAC 3 0 V 3 0 V 3 0 V 10V 10V 10V Maximum Line Voltage 140 VAC 280 VAC 280 VAC 60v 250V 60v 200 V 100 V 50 V Max Off State Voltage 5 400 Vpeak 600 Vpeak 600 Vpeak 60V 250 V 60 V 200 V 100 V 50 V Max Off State Leakage 6 3 0 mArms 6 0 mArms 6 0 mArms 10pA 10 pA 10 pA 10 pA 10 pA 10 yA Static Off State dv dt 7 200 V usec 200 V psec 200 V usec N A N A N A N A N A N A Maximum Rated On State Current 8 3 5Arms 3 5Arms 5 0A 300A 1 0A 3 0A 3 0A 5 0A 5 0A Minimum On State Current 50 mArms 50 mArms 50mArms 10mA 10mA 10 mA 1 0 mA 10mA 1 0mA Maximum Surge Current 9 100 Apeak 100 Apeak 100 Apeak 5 0A 5 0A 5 0A 10A 10A 10A On State Voltage Drop or Resistance 10 1 6 V 1 6 V 16V 15V 15V 15V 0250 0 100 0 05 0 H P Rating 13 1 8 H P 1 3 H P 1 2 H P N A N A N A N A N A N A GENERAL SPECIFICATIONS 1 Model Number OAC5 OAC5R ODC5 ODC5F ODC5MA OA
27. C5A OAC5AR ODC5A ODC24F ODC5MC OAC5AH ODC24 ODC5ML OAC24 ODC24A OAC24A Parameter Units Operating Temperature Range 30 to 80 30 to 80 30 to 80 30 to 80 30 to 80 C Storage Temperature Range 40 to 100 40 to 100 40 to 100 40 to 100 40 to 100 C Maximum Turn on Time 11 8 33 0 1 0 1 0 025 1 0 mSec Maximum Turn off Time 11 8 33 8 33 0 75 0 05 0 05 mSec Input Output Isolation Voltage 12 4000 4000 4000 4000 1500 VAC Input Output Capacitance typical 8 8 8 8 8 pF Line Frequency Range 47 to 63 47 to 63 DC DC DC Hertz Weight 1 1 oz 1 1 oz 1 1 oz 1 102 1 1 0z TABLE OF MODEL NUMBER SUFFIXES IDENTIFYING OPTIONAL FEATURES Suffix A AH SSR Series Feature High voltage versions 240 VAC for AC modules 250 VDC for DC modules High voltage AC 5 Amps Fast switching version of ODC modules FET output version of DC module 3 0 A 200 VDC FET output version of DC module 5 0 A 100 VDC FET output version of DC module 5 0 A 50 VDC Random AC voltage turn on Specifications apply to an ambient temperature of 30 to 80 C unless otherwise noted Without external LED status indicator Add 1 7 volt for external LED if utilized At nominal input voltage without external LED status indicator 10 at 25 C Maximum 1 minute duration for OAC modules when applied as a DC voltage rather than peak AC voltage At maximum line voltage 25 C for OAC modules and 80 C for ODC modules Minimum dv dt per EIA NARM RS443 metho
28. ES SOLD SePeRATLEY filo DOMO n ak oF 2 e Fari REPLACEABLE 5 AMP Pee peri 5 3 gu a aR ee 5 5 fone net m 1 a tabar y le lle ote Ho te He fe e 3 qi ke bisaa DA 1 1 5 yes 4 075091 4 L L 2268 PLA CARO BOGE so note 1 NOTES 1 MATING CONNECTOR IS BERG 66317 150 OR EQUIVALENT SPECIFY SUFFIX C FOR OPTIONAL 65823 093 OR EQUIVALENT MALE PIN CONNECTOR FOR PARALLEL TO THE BOARD CABLE CONNECTION SPECIFY SUFFIX V FOR OPTIONAL CIRCUIT ASSEMBLY CA 50H 2B SR OR EQUIVALENT MALE PIN CONNECTOR FOR PERPENDICULAR TO THE BOARD CABLE CONNECTION 2 6 32 SCREW TERMINAL BARRIER STRIPS ACCEPT WIRE SIZES FROM 24 TO 12 AWG 3 OPTIONAL JUMPERS ARE AVAILABLE TO INTERCONNECT BARRIER STRIP COMMONS ORDER 2 EACH JS 2 AND 4 EACH JS 8 4 LITTLE FUSE 251005 OR EQUIVALENT LOGIC SUPPLY plis POWER BARRIER STRIP 12 24 5878 910 11121314 1516 1718 1920 21 528 2728 2900 31 8 eree eee Leelee Leelee elelee f l I l 5 AMP LINE FUSES 32 loj lol 3 PULL UP SIGNAL RESISTOR INPUT OUTPUT 3 3K OHM 50 TRACE 0 1 CENTERS 82 MALE CARD EDGE OR OPTIONAL LED STATUS INDICATOR 32 PIN CONNECTOR toaic GROUND 3 Hl Hid SIsjfs sJisis isislisis isis sIs isIs sIs sIS S S S S Is I ISIS IST ST 6463 6261 6059 5857 5655 5453 5251 5049 4847 4645 4449 4241 4039 3837 9695 3 POWER BARRIER STRIP
29. NA 50 PIN EDGE OR HEADER CONNECTOR FOR LOGIC SIGNALS SCHEMATIC Part No 70GRCK16 LOGIC SUPPLY TERMINAL STRIP 1AFUSE 1 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 FIELD WIRING TERMINAL STRIP USER INSTALLABLE JUMPER FOR VCC 10 11 12 13 14 15 L MODULE POSITION cur MeOOOBEOODON 50 PIN HEADER CONNECTOR FOR LOGIC SIGNALS O iM SY M 9001 Company 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com SSR Series Modules and Backplanes 26 National Instruments Corporation MOUNTING RACKS 24 MODULE RACK Standard Part No 70RCK24 Dimensions are shown in inches and millimeters Tolerances are 0 010 0 25 unless indicated otherwise 18 75 476 3 16 50 419 1 5A FUSE FIELD WIRING TERMINAL STRIP STANDOFF 1 D 0 15 3 8 DIA 8 PLACES CLEARANCE FOR 6 SCREWS 11 00 279 4 139 7 5 50 8 yoy Sp Sp Ir Sr epepepegegoge o o o o o o Qe needs EA o 0 o o HN 0 o o 0 o 0 1 2 18 19 o o o o o o o o 4 E gt E E ouar d joc ovr 3 o o o 21 SOCKETS FOR OPTIONAL 1A FUSE 1A FUSE LOGIC SUPPLY v TERMINAL STRIP
30. PUT PLUG IN MODULE E vac GF ES De y gt is kr vac A B saruse car 5 VCC LOGIC SUPPLY E ax A T LOAD MAY BE WIRED IN LOCATION A OR B INPUT MALE CARD EDGE TRACES PORTION OF PB SERIES VO MODULE DC OUTPUT MOUNTING BOARD PLUG IN MODULE avoc H 7 ers TERMINALS eh RE erra VCC LOGIC SUPPLY I INPUT TALE CARD EDGE TRACES LOAD MAY BE WIRED IN LOCATION A OR B DC INDUCTIVE LOADS MUST BE DIODE SUPRESSED TO PREVENT DAMAGE TO THE I O MODULE PB SERIES M SUFFIX FET VO MODULE DC OUTPUT MOUNTING BOARD PLUG IN MODULE iE wo H sonew TERMINALS 2 ap 4VCC LOGIC SUPPLY INPUT MALE CARO EDGE TRACES LOAD MAY BE WIRED IN LOCATION A ORB DC INDUCTIVE LOADS MUST BE DIODE SUPPRESSED TO PREVENT DAMAGE TO THE I O MODULE EQUIVALENT CIRCUIT DIAGRAMS Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 National Instruments Corporation 21 SSR Series Modules and Backplanes DIGITAL I O MODULES 0 6 INCH OUTPUT MODULES INPUT SPECIFICATIONS 1 ES S TTE 1 Model Number OAC5 ODC5 O
31. SS DIGITAL I O MODULES 0 6 INCH INPUT MODULES INPUT SPECIFICATIONS 1 Model Number lAC5 IAC5A IDC5 IDC5F IDC5N 1AC24 1AC24A IDC24 IDC24F IDC24N Parameter Nominal Voltage 120 VAC 240 VAC 5 28 VDC 5 28 VDC 12 48 VDC Maximum Voltage 140 VACNDC 280 VACIVDC 32 VDC VAC 32 VDC 48 VDC VAC Minimum Voltage 90 VAC VDC 180 VACVVDC 3 3 VDC VAC 4 0 VDC 10 VDC VAC Resistance 2 3 28k0 75k0 1k0 500 Q 2 kO Maximum Current 4 6 mArms 5 mArms 34 mA 68 mA 34 mA Drop out Current 5 2 0 mArms 1 5 mArms 1 0 mA 1 0mA 1 0 mA Allowable Current 2 5 mArms 2 0 mArms 1 5 mA 1 5 MA 1 5 mA Voltage for No Output 6 50 VAC VDC 50 VAC VDC 2 0 VDC 2 0 VDC 4 0 VDC OUTPUT SPECIFICATIONS 1 Model Number lAC5 1AC24 IAC5A 1AC24A IDC5 IDC24 IDC5F IDC24F IDC5N IDC24N Parameter Units Nominal Logic Supply Voltage 5 0 24 0 VDC Maximum Logic Supply Voltage 6 0 30 0 VDC Minimum Logic Supply Voltage 3 0 20 0 VDC Maximum Logic Supply Current 7 16 0 16 0 mA Maximum Logic Supply Leakage Current 8 10 0 10 0 pA Maximum Voltage 9 30 0 30 0 VDC Maximum Current 10 50 0 50 0 mA Maximum Leakage Current 11 10 0 10 0 pA Maximum Voltage Drop 12 0 2 0 2 VDC GENERAL SPECIFICATIONS 1 Model Number 1865 lAC5A IDC5 IDC5F IDC5N 1AC24 IAC24A IDC24 IDC24F IDC24N Parameter Units Operating Temperature Range 30 to 80 30 to 80 30 to 80 30 to 80 C Storage Temperature Range 40 to 100 40 to 100 40 to 100 40 to 100 C Maximum Turn on Time 13 20 1 0 0
32. SSR modules and accessories is the sum of the maximum logic supply current of all SSR modules connected to the DAQ device plus any other current needed by accessories connected to the same DAQ device To configure the SSR module backplane for external power or DAQ device power you need to set a jumper on the backplane This can be just a wire jumper or it can be a fuse If you use a wire jumper you need to fuse the logic power supply somewhere before the backplane Figures 1 through 7 show the backplane power jumper locations which are not clearly marked on the backplane Install only one jumper at a time If you install both jumpers you can damage the supply or SSR module backplane National Instruments Corporation 5 SSR Series Modules and Backplanes AC INPUT AC OUTPUT DC INPUT DC OUTPUT 3 0 0 T 0 Note No External Power Jumper Locations remove all DAQ device power jumpers for external power connection 1 DAQ Device Power Jumper Location use only one 2 Not Used Figure 1 Grayhill 8 Module Backplane Jumper Locations Eleelaeeeeeeeeeaeeaeaeeaeeade jo jojo jo jo jo de jo jo jo jo jo jo jo j D D RUE NM ee OS Note No External Power Jumper Locations remove all DAQ device power jumpers for external power connection 1 DAQ Device Power Jumper Location 2 Not Used Figure 2 Grayhill 16 Module Backplane Jumper Locations
33. aW NATIONAL INSTRUMENTS SSR Series MODULES AND BACKPLANES This guide describes the mechanical and electrical aspects of the solid state relay SSR Series modules and backplanes It also describes how to install and configure them for use with National Instruments data acquisition DAQ devices The SSR Series consists of the following digital signal conditioning modules and backplanes e Output modules OAC5 OACSA ODC5 e Input modules JACS IACSA 05 Backplanes 8 module 16 module 24 module 32 module Introduction You can use the SSR Series digital signal conditioning modules with your PC and National Instruments DAQ devices to control or sense voltages from field devices The SSR modules are high performance fully encapsulated devices that interface the PC to field devices via optical isolation These modules plug into one of the SSR backplanes which are available with 8 16 24 and 32 module capacities Each backplane has screw terminals for field connections A 50 pin connector connects the backplane to the DAQ device The backplanes also have light emitting diodes LEDs that indicate the status of each SSR module Product and company names are trademarks or trade names of their respective companies 371174A 01 Copyright 1990 1998 National Instruments Corp All rights reserved September 1998 What You Need to Get Started To set up and use the SSR Series modu
34. ature Polarized 7010 1805 70M 1DC15 70M IDC24 Standard Polarized 70 1805 7010058 vosci 7oDC24 Specifications Units Maximum Input Voltage Input Voltage Range Input Current at Max Input Voltage Maximum Turn on Time Maximum Turn off Time Nominal Input Resistance Rx Max Pick Up Voltage Output Low Min Drop Out Voltage Output High Nominal Logic Voltage Vcc Logic Voltage Range Std amp Mini G5 Max Logic Supply Current 9 Nominal Vcc See Figure 1 or 2 SPECIFICATIONS By Part Number AC or DC Input Type Function Grayhill Part Number G5 Non Polarized 70G IDC5G 70G IDC5NP 70G IDC15NP 70G IDC24NP Miniature Non Polarized 70M IDC5G 70M IDC5NP Standard Non Polarized 70 IDC5G 70 IDC 5NP 70 IDC15NP 70 IDC24NP Specifications units Maximum Input Voltage 32 Input Voltage Range 22 15 32 10 32 Input Current at Max Input Voltage 25 Maximum Turn on Time Maximum Turn off Time Nominal Input Resistance Rx Max Pick Up Voltage Output Low Min Drop Out Voltage Output High Nominal Logic Voltage Vcc Logic Voltage Range Std amp Mini G5 Max Logic Supply Current 9 Nominal Vcc See Figure 1 or 2 For input voltages in the range of 90 to 140 Vdc use AC input modules 70 IAC5 70M IAC5 Available from your local Grayhill Distributors or 70G IACS For input voltages in the range of 180 to 280 Vdc use AC input modules 70 IAC5A For prices and discounts contact a local Sale
35. can install the SSR modules by plugging each module into one of the positions on an SSR backplane They are keyed so they cannot be inserted incorrectly Many DAQ devices require that all DIO lines in a port be configured either for input or output In these cases make sure you install the same type of SSR module input or output for each line in the port You can mix input and output SSR modules on the mounting rack only if you connect them to different I O ports or you use a DAQ device that allows mixed line directions within a port Do not attach input modules to output lines under any circumstances or you can damage the SSR modules or the DAQ device LEDs Each module position of an SSR backplane has a status LED to show the status of the SSR module logic line For input modules the LED is on when the load voltage is within the specified range of the SSR module For the SSR Series Modules and Backplanes 8 O National Instruments Corporation output modules the LED is on when the module is turned on See the Manufacturer Data Sheets section for further information Signal Connections Connect external devices to the SSR modules using the screw terminals Two screw terminals are dedicated to each module Screw terminal pair 1 and 2 are for module 0 terminal pair 3 and 4 are for module 1 and so on In the case of the DC modules the odd numbered screw terminal is always the positive terminal and the even numbered screw terminal is the ne
36. d RS397 dv dt ratings do no apply to ODC modules At 40 C derate OAC modules by 58 mA C to 80 C derate ODC ODCxMC and ODCxML modules b 50 mA C to 80 C derate ODCxmA modules by 30 mA C to 80 C CSA rating of OAC modules is 3 0 Arms at 40 C At 25 C Maximum duration 1 AC cycle for OAC modules 1 second for ODC modules At maximum rated on state current and 25 C At maximum line voltage maximum rated output current nominal input voltage 25 C Switching speed of OAC modules based upon 60 Hz line frequency At 25 C for 1 second maximum duration 1 3 H P at 240 VAC 1 8 H P at 120 VAC Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 Modules and Backplanes 22 National Instruments Corporation MOUNTING RACKS 8 MODULE RACK Standard Part No 70RCK8 Schematic and Ordering Information on page 54 Dimensions are shown in inches and millimeters All tolerances are 0 010 0 25 unless otherwise specified 8 00 203 2 STANDOFF I D CARD EDGE OR HEADER 22011900 0 15 3 8 DIA CONNECTOR FOR LOGIC 4 PLACES SIGNALS SEE NOTES TERMINAL STRIP TERMINAL STRIP FOR CLEARANCE i FOR LOGIC SUPPLY E FIELD WIRING FOR 6 SCREW 1L Zi et vb SL KEY SLOT 5 5 140 PINS 85 6 5 7 o o o o o o o o 0 AC INPUT AC OUTPUT
37. e 708 354 1040 Fax 708 354 2820 http www grayhill com National Instruments Corporation 11 SSR Series Modules and Backplanes AC OUTPUT MODULES SPECIFICATIONS AII Modules Specifications apply over operating temperature range unless noted otherwise Output Specifications Load Current Range rms 0 03 to 3 5 Amps for part numbers beginning 70 and 70G 0 03 to 3 0 Amps for part numbers beginning 70M Maximum current is limited by data noted in Figure 1 Maximum Surge Current peak 80 Amps at 60 Hz 1 cycle 25 Amps at 60Hz 60 cycles as qualified by Figure 2 Maximum Zero Voltage Offset 8 V Static dV dT 3000 volts per microsecond typi cal measured under open circuit conditions not to exceed peak blocking voltage Turn on Time 60 Hz 8 3 mSec maximum except 70 0805685 which is 200 Sec and 70 OAC5A 11 70M OAC5A 11 and 70G OAC5A 11 which are 100 Sec Turn off Time 60 Hz 8 3 mSec maximum On State Voltage Drop peak 1 5 volts max Power Dissipation 1 0 Watt Amp typical Load Power Factor 0 4 minimum Frequency Range 25 to 70 Hz Thermal Resistance R 25 C Watt typical Ft for Fusing t 8 3 mS 35 A per Sec min General Characteristics Insulation Resistance Input to Output Input or Output to Case gt 10 Ohms Dielectric Strength Input to Output 4000 Vac rms minimum Input to Output Capacitance 6 pF typical Vibration 20 G s peak or 06 double amplitude 10 2000 Hz per MIL STD
38. even if a logic low signal is at their input This occurrence is referred to as dropout If a solid state relay drops out you must turn it off with a logic high signal before you can turn it on again SSR Series Modules and Backplanes 2 National Instruments Corporation Note The dropout voltage and current specifications for the output modules are given in the Manufacturer Data Sheets section For most control applications such as controlling motors or lamps these requirements are not difficult to meet A second difference between these output modules and conventional relays is that they do not turn off completely A small leakage current flows all the time even in the off state For most control applications this current causes no problems Output SSR modules require a certain amount of current from the digital control for the module to turn on If the DAQ device sends a logic high signal the output module turns off and no current flows If the DAQ device sends a logic low signal the output module turns on and current flows from the DC control or V to the DC control This current must be large enough to turn on the output module If the DAQ device or digital control cannot sink enough current through the DC control the module does not turn on Refer to Table 1 to find the minimum logic control current required to turn on each output module Table 1 Minimum Control Logic Current Required Output Module Control
39. gative terminal On the load side a 5 A fuse protects each module This fuse is always located on the even numbered or negative screw terminal to the module Figures 8 through 11 show typical signal connections See the Manufacturer Data Sheets section for further information User Signal Source IAC 5 90 to 140 VAC IAC 5A 180 to 280 VAC User Power CJ IAC 5 22 k Q IN IAC 5A 60 k Q WVY AC Input Odd Backplane Module Terminal Even Backplane Terminal O 5A Digital Signal Conversion to DAQ Device Source OAC 5 24 to 140 VAC OAC 5A 24 to 280 VAC Load Odd Backplane it i Terminal 1 Module 1 Snubber 1 Even Backplane PS Terminal Trigger Circuit i UL 4X p 5A National Instruments Corporation Figure 9 OAC5 and OAC5A Signal Connections 9 SSR Series Modules and Backplanes User Signal 18k O i Source wu VN E Input 3 to 32 VDC Odd Backplane DC Terminal 1 Digital Conversion Module AFR Signal to i DAQ Device i Even Backplane Terminal 4X 5A Figure 10 IDC5 Signal Connections Output A DC Digital Signal Odd Backplane Conversion Module Terminal fioi i Voltage E i DAQD C 80 VDC Spike iem EE i Protection i Even Backplane
40. l Vcc See Figure 1 or 2 240 180 280 6 60K 180 Ne 240 180 280 6 60K 18 10 18 10 For input voltages in the range of 15 32 Vac or 35 60 Vac see DC input Modules with the NP orG Available from your local Grayhill Distributors suffix hill An ISO 9001 Company SSR Series Modules and Backplanes 16 For prices and discounts contact a local Sales Office an authorized local Distributor or Grayhill 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com 39 National Instruments Corporation DC INPUT MODULE Ca o 70G IDC 70 IDC iM Gra 40 An ISO O National Instruments Corporation 70M IDC Typical Logic Supply Current Versus Logic Supply Voltage For Figures 1 and2 all values were measured at 25 C The logic supply voltage continuum repre sents the voltage range for each of the three nominal voltages 5 15 and 24 Vdc Standard and Mini gt 10 lt E E F T ul 4 c 3 o 6 o o 3 4 3 5 6 8 15 18 15 24 30 LOGIC SUPPLY VOLTAGE VDC Figure 1 G5 Y j lt E SS E IL ul c e 3 o o o 35 4 45 5 25 6 1 0 140 18 17
41. les and Backplanes 2 15 S32v3d 23001915 NOTAN du m 00074 530v3d 25 A YOLYOI ON 0384 031 241 035 sn S3914 091 Or0 SAND N d HE 29 S3DWd 21 San Mid YRS 1214155 6 Gi dH 0 0114110530 0151438 diUIS 3 ATdghS 13H BOISISSN MHO NEE 21501 WNIMYI1 13895 Or V 2590 8 998 O35 National Instruments Corporation 2 90 2 nms Ving awas TH ZEMOYOL NOI1ISOd zepo ste l3Nvd 0 1 ATBNISSV 96 2 QEM EAT VI diye onoma Mons ie moin os 72772 3777 e nnavo MY SIMONI HI Bey SMOISHIRID ONY SIDMYWINOS 031412345 SIAYIHIO SSW sta T 3iv0 O340N44v ff PE GC LE BF 6 Ob It Zt Cr pr Gr F Br Br US ZG fS FS GG 95 ZG BS 6S O9 19 29 59 v9 National Instruments Corporation ge PIS 9 oro Sio 9 m 28 28 sz bos 1t 82 O 62 O Of K2 0 a h e o E e 5 o hn ahs S Pp gt t gt o 8 AB MAS Mr MS MS MAIS MIR IM prs ar ee ee E ee ite iis EE ACE NE 32v a 037 WS 30 EE NO11Y201 MES 9 310N 335 S3014 tC si fi a
42. les and backplanes you need the following C SSR Series module backplane kit and documentation SSR Series module National Instruments DAQ device Cable and or SC 205X device Number 1 and number 2 Phillips head screwdrivers D l4 in flat head screwdriver Module Operation SSR modules optically isolate the field signals from the computer preventing any possibility of damage to the computer by overvoltage transients on these lines The optical isolation is rated for surges up to 4 000 V E Note All SSR modules use negative logic Input Modules Output Modules Input SSR modules sense voltages from a field source and return a logic value to the National Instruments DAQ device If a voltage within the selected input range for the input module is present it returns a logic low signal to the DAQ device otherwise it returns a logic high signal Output SSR modules sense a logic value from the DAQ device to control external devices They control power in a manner similar to conventional relays If the DAQ device sends a logic low signal the output module turns on and current flows If the DAQ device sends a logic high signal the output module turns off Output SSR modules are similar to conventional relays but there are some important differences Unlike conventional relays these solid state relays require voltage on the load side Current needs to flow through them in the on state or they turn off
43. mpany 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com SSR Series Modules and Backplanes 24 National Instruments Corporation MOUNTING RACKS 16 MODULE RACK Standard Part No 70RCK16 Schematic and Ordering Information on pages 58 59 Dimensions are shown in inches and millimeters Alltolerances are 0 010 0 25 unless otherwise specified 14 05 356 9 18 55 344 2 50 PIN EDGE CARD OR HEADER CONNECTOR FOR LOGIC SIGNALS SEE NOTES FIELD WIRING LOGIC SUPPLY TERMINAL STRIP TERMINAL STRIP 0 45 11 4 2 60 66 0 n E STANDOFF I D 0 15 3 8 DIA 4 PLACES CLEARANCE USER INSTALLABLE JUMPER FOR VCC 2 PLACES STATUS LED OR 6 SCREWS 0 25 6 4 ee ee 0 75 19 1 F vayhill An ISO 9001 Company 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com 55 National Instruments Corporation 25 SSR Series Modules and Backplanes MOUNTING RACKS SCHEMATIC Part Nos 70RCK16 and 70MRCK16 LOGIC SUPPLY i TERMINAL STRIP 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 TELD a TERMINAL STRIP USER INSTALLABLE JUMPER FOR VCC 5A FUSE 2 PLACES t MODULE POSITION EERTE YAN AY N NANN AS YN N A
44. s 70M IACSA or 70G IAC5A Office an authorizedlocal Distributor or Grayhill 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com 41 SSR Series Modules 210 5 18 National Instruments Corporation ES S TIER DIGITAL I O MODULES 0 6 INCH INPUT MODULES FEATURES m CE Compliant Plug into Mounting Boards for 0 6 Modules m AC Inputs for 24 V 120 V 240 V m DC Inputs for 3 3 to 32 V 10 to 48 V UL Recognized E46203 CSA Certified 38595 m 4 kV Optical Isolation Open Collector Output m Industry Standard Packaging PORTION OF PB SERIES Mus sl Meo NET tp E at 0 25 4 N Y CASE COLORS NAL AC YELLOW DC WHITE 0 24 6 1 25 31 8 5 o Hr E S o e e 3 3 R 5 k bod LOGIC GND DOWN SCREW NS 042 1 1 DIA COMMON 1 6 40 6 1 4 35 6 romonor 1 2 30 5 eon eur 0 7 17 8 MOUNTING BOARD PLUG IN MODULE 0 3 7 6 we ZE EA LOGIC SUPPLY E 55 ag S ES AS Logie GND j e gt 6 DIMENSIONS INCHES MILLIMETERS EQUIVALENT CIRCUIT DIAGRAMS TOLERANCE 10 020 0 50 Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 2 4 National Instruments Corporation 19 SSR Series Modules and Backplanes Ee E
45. ules and Backplanes 12 Type Function Grayhill Part Number G5 Fusible Normally Open Zero Voltage Turn on 0G OAC5 70G OAC5A _ 70G OAC15 70G OAC15A 70G OAC24 70G OAC24A G5 Fusible Normally Open Random Turn on 70G OAC5A 11 rmn A A Nominal Line Voltage Load Voltage Range Minimum Peak Blocking Voltage Maximum Off state Leakage 60Hz Nominal Logic Voltage Vcc Logic Voltage Range Max Logic Supply Current Nominal Vcc Nominal Input Resistance Rx Minimum Drop Out Voltage Maximum Reverse Logic Voltage Available from your local Grayhill Distributors For prices and discounts contact a local Sales Office an authorized local Distributor or Grayhill Gre An ISO 9001 561 Hillgrove Avenue LaGrange Illinois 60525 USA Phone 708 354 1040 Fax 708 354 2820 http www grayhill com 33 National Instruments Corporation DC OUTPUT MODULE 70G ODC SEE CIRCUITRY AND DIMENSIONAL DRAWING FOR TERMINAL ID OF 70 ODC5R AND 70G ODC5R hill ar 34 An 150 9001 Company National Instruments Corporation 70 ODC 70M ODC Maximum Current Versus Ambient Temperature Thechartindicates continuous currentto limit the junction temperatures to 115 C Information is based on steady state heat transfer in a 2 cubic footsealed enclosure LOAD CURRENT AMPS 40 20 0 20 40 60 80 100 AMBIENT TEMPERATURE C Figure 1
46. xcept or SC 205X adapter DAQCard DIO 24 via NB8 cable DAQCard DIO 24 PSH27 50F D1 PSH27 50F D1 PSH27 50F D1 NA cable or SC 205X adapter via NB8 cable cable cable DIO 32HS 6533 SC 205X adapter via NB8 cable NA NA R6850 D1 cable DIO 96 6508 SC 205X adapter SC 205X adapter SC 205X adapter NA via NB8 cable via NB8 cable via NB8 cable 50 pin MIO Series SC 205X adapter NA NA NA 68 pin MIO E via NB8 cable 60xx Series Lab 1200 Series DAQCard 700 PC LPM 16 PC AO 2DC 100 pin MIO E R1005050 cable R1005050 cable R1005050 cable NA 60xx Series or SC 205X adapter via NB8 cable These cables are available separately and are not included with the SSR Series backplane 2This adapter is available separately See the National Instruments Catalogue for information about cabling to connect an SC 205X to your DAQ device NA means not applicable SSR Series Modules and Backplanes 4 If you need an interface use the SC 205X Series devices You can connect backplanes that do not need an SC 205X Series device directly toa DAQ device because the modules map directly to one or more DIO ports The SC 205X Series devices break out different DIO ports for use with different products For information on connecting mounting and cabling your DIO ports using the SC 205X see your SC 205X Series User Manual National Instruments Corporation N Caution Do
47. ximum allowable output current and 25 C At nominal logic supply voltage 25 mA output sinking current nominal input voltage and 25 C At 25 C for 1 second maximum duration Products and specifications subject to change without notice Consult factory for application assistance 3237 Commander Carrollton Texas 75006 Tel 972 250 1647 800 677 5311 FAX 972 250 3865 SSR Series Modules and Backplanes 2 5 20 National Instruments Corporation DIGITAL I O MODULES 0 6 INCH OUTPUT MODULES CASE COLORS AC BLACK DC RED 43 2 1 4 40 HOLD DOWN SCREW 0 042 1 1 DIA 14 35 6 1 2 30 5 0 7 17 8 0 3 7 6 3 ata wo N 36 Y Yo S o o d o DIMENSIONS INCHES MILLIMETERS TOLERANCE 0 020 0 50 DERATING CURVE FOR OAC5AH ONLY 0 0 10 20 30 40 50 60 7 TEMPERATURE DEGREE C 80 Crouzet FEATURES CE Compliant m UL Recognized Horse Power Rated E46203 CSA Certified 38595 AC Modules have High Current Thyristor with 100 Amp Surge Capability m Zero or Random Turn On Available in AC Modules m Plug into Mounting Boards for 0 6 Modules W 4 kV Optical Isolation 1500 VAC Optical Isolation for FET DC Output Modules Industry Standard Packaging 3 5 Amp AC Modules Provide Extra Switching Capability m Form A Output 5 0 Amp AC OAC5AH and DC Modules Available PORTION OF PB SERIES VO MODULE MOUNTING BOARD AC OUT
48. y over operating temperature range unless noted otherwise Output Specifications Load Current Range 0 0210 3 5 Amps for part numbers beginning 70 and 70G 0 02 to 3 0 Amps for 70M modules 0 02 to 1 0 Amp for 70 ODC5A 70M ODC5A and 70G ODC5A Maximum current is limited by data noted in Figure 1 Power Dissipation 1 0 Watt Amp typical 1 5 Watt Amp typ for 70 ODC5A 70M ODC5A and 70G ODC5A Surge Current 5 Amps maximum for 1 second On State Voltage Drop 1 2 Volts maximum 1 75 Volts maximum for 70 ODC5A 70M ODC5A and 70G ODC5A Clamping Voltage 80 Vdc maximum 360 Vdc maximum for 70 ODC5A 70M ODC5A and 70G ODC5A Thermal Resistance R 20 C Watttypical Transient Power Dissipation 400 Watts at 1 mS non recurring General Characteristics Insulation Resistance Input to Output Input or Output to Case gt 10 Ohms Dielectric Strength Input to Output Solid State 4000 Vac rms minimum Dry Contact 1500 Vac rms minimum Input to Output Capacitance 10 pF typical Vibration 20 G s peak or 06 double amplitude 10 2000 Hz per MIL STD 202 Method 204 Con dition D Mechanical Shock 1500 G s 0 5 mS half sine per MIL STD 202 Method 213 Condition F SPECIFICATIONS BY PART NUMBER Solid State Modules Standard and Miniature Modules Storage Temperature Range 40 C to 125 C Operating Temperature Range Solid State 40 C to 100 C Dry Contact 20 C to 85 C Materials and Finishes Terminals

National Instruments OAC5A User's Manual

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