Napoleon Grills N415-0158 User's Manual
Contents
1. EC T 25 122 Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel Place the aluminum grease tray into the grease tray holder Drip Pan Installation Slide drip pan into rear of base as shown Ensure drip pan rides along rails on bottom of base 26 N PROPANE ONLY CLIP HOSE TO SIDE PANEL USING HOSE RETAINER CLIP SUPPLIED INSTALL BUSHING INTO CLIP HOSE TO SIDE PANEL USING HOSE BACK PANEL RETAINER CLIP SUPPLIED THIS MUST BE PERFORMED BY A LICENSED GAS FITTER DO NOT USE PIPE DOPE OR TEFLON TAPE ON THIS CONNECTION 27 LEAK TESTING INSTRUCTIONS DO NOT USE A FLAME TO LEAK TEST LEAK TESTING This must be done before initial use annually and whenever any gas components are replaced or serviced No smoking while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check 1 Turn all burner controls to off Turn suppl2. c m p Jc Q AD 32
3. gt x lt gt x lt gt x lt gt X lt gt lt x lt x lt 46 N725 0036 rear burner valve x standard p propane units only p appareils propane seulement x compris n natural gas units only n appareils gaz naturel seulement ac accessory ac accessoires 30 Item 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 64 66 67 68 69 70 71 72 74 75 76 77 78 79 80 81 82 83 84 85 Part N725 0037 N475 0183P N555 0018 N010 0506 N325 0048 N570 0073 N590 0151P N010 0525 N475 0196P N585 0041P N105 0002 N105 0011 N655 0094P N430 0002 N020 0123 N750 0022 N190 0001 W043 0002 N735 0001 N105 0001 N640 0001 N160 0015 N130 0012 N450 0027 N010 0499 N080 0207 N010 0527N N010 0527P N455 0052 N455 0051 N720 0053 N240 0024 N080 0206 N570 0079 N615 0011 N200 0080 N350 0058 N610 0009 N010 0523 N475 0191P N475 0192P N475 0198P N010 0516 N555 0023 N080 0212 N590 0164 N130 0013 N370 0454 N555 0022 66730 56017 67730 PARTS LIST Description rear burner valve left right side panel cabinet enclosure door pivot rod cart door assembly door draw er handle door draw er handle screw s bottom shelf front cabinet support rear cart panel heat shield snap bushing door bushings tank ring support magnetic catch main assembly baggie w iring harness led battery pack battery insulated w asher bushing 7 8 hose retainer clip p
4. screws Repeat for other side Up 7274 12 a 570 0080 814 1 2 E Side Enclosure Installation Insert 2 14 x 1 2 screws into holes in back of side cabinet panel as shown Do not tighten Slide enclosure over two screw heads hold in place and insert 4 14 x 1 2 screws into remaining holes Tighten all screws Repeat for other side y 1 1 1 EE 1 21 8 120 0010 THREAD CAPS Thread Cap Installation Attach the supplied thread caps to the threads of the screws inside your grill cabinet as illustrated both top and bottom m i 8 4 430 0002 4 105 0011 DOOR BUSHING MAGNET CATCH Bushing and Magnet Installation Insert bushing into either end of bottom shelf and into either of side enclosures Snap remaining magnets into top and bottom of enclosures 22 4 N570 0073 Myy 4 X N735 0003 14 20 X3 8 1 4 LOCK WASHER Cabinet Door Installation Install door handle onto front of door using 2 1 4 20 x 3 8 screws and 2 1 4 washers p
5. The quick disconnect must not be installed in an upward direction and a readily accessible manual shut off valve must be installed upstream of and as close to the quick disconnect as is feasible The flared end of the hose must be connected to the fitting on the end of the flex tube as illustrated in the Natural Gas Hose Attachment diagram Tighten using two wrenches Do not use thread sealer pipe dope These connections must be made by a licensed gas installer Leak test all joints prior to using the gas grill LIGHTING INSTRUCTIONS OPEN LID ENSURING BURNER CONTROLS ARE IN THE OFF POSITION TURN LEFT BURNER ON THE GAS SUPPLY VALVE REAR LEFTCENTER CENTER RIGHTCENTER SIDE INFRARED BURNER BURNER BURNER BURNER BURNER BURNER y v REAR BURNERLIGHTING SIDE BURNER LIGHTING MAIN BURNER LIGHTING ROTISSERIE BURNER v v v 1 PUSHAND TURN ANY MAIN 1 REMOVE THE 1 OPEN SIDE BURNER BURNER KNOB SLOWLY TO WARMING RACK COVER POSTION THIS ACTION WILL IGNITE THE PILOT FLAME v WHICH WILL IN TURN LIGHT THE v SELECTED BURNER IF THE 2 PUSHAND TURN THE 2 PUSHAND TURN THE PILOT LIGHTS CONTINUE TO ROTISSERIE BURNER CONTROL SIDE BURNER CONTROL PUSH DOWN ON THE CONTROL KNOB SLOWLY TO THE HI KNOB
6. This manual is provided to assist you in assuring you new grill is assembled installed maintained and cared for properly It is important to read and understand this entire manual before operating your new grill to ensure you fully understand all safety precautions and features your grill has to offer By carefully following the instructions inside this manual you will enjoy years of trouble free grilling For whatever reason if we fail to meet your expectations please call our customer service department at 1 866 820 8686 between 9 AM and 5 PM eastern standard time or visit our website NAPOLEON GAS GRILL PRESIDENT S LIMITED LIFETIME WARRANTY NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for as long as you own the gas grill This covers aluminum castings excluding paint LUXIDIO trays wheels knobs stainless steel burners stainless steel lid inserts and lid handles Subject to the following conditions During the first five years NAPOLEON will provide replacement parts at our option free of charge From the sixth year to lifetime NAPOLEON will provide replacement parts at 50 of the current retail price Components such as stainless steel sear plates stainless steel cooking grids igniters excluding batteries temperature gauges and brass valves are covered and NAPOLEON will provide parts free of charge during the first two years of the limited warranty Components such as reg
7. vF TWO PEOPLE ARE REQUIRED FOR THIS STEP 10 a N570 0073 1 4 20 x 3 8 Assembling End Caps to Side Shelf Side Burner Peel protective coating from side shelf side burner Attach corresponding end cap as shown using 5 1 4 20 x 3 8 screws Bend Tabs on front of shelf up with a flat head screw driver insert screw through tab and into 4 1 1 4X e N570 0082 1 4 20 x 5 8 N735 0001 1 1 16 insulated washer EN Side Shelf Installation Insert 4 1 4 20 x 5 8 screws through washers into threaded holes in side of base do not tighten all the way Slide assembled side shelf over screw heads and finish tightening T o 1X 4x 9 N160 0016 N735 0001 1 1 16 insulated washer N570 0082 1 4 20 x 5 8 EN Side Burner Installation Insert 4 1 4 20 x 5 8 screws through washers into threaded holes in side of base Do not tighten all the way Slide assembled side burner over screw heads and finish tightening Fit orifice into burner tube and secure with hose retainer clip sup plied Attach wire from manifold to side burner electrode 20 570 0080 14 1 2 Assembling Side Enclosures Take 1 side enclosure panel and place on solid surface Fasten top and bottom to side using 8 14 x 1 2
8. porcelain or stainless steel parts Porcelain enamel components must be handled with additional care The baked on enamel finish is glass like and will chip if struck Touch up enamel is available from your Napoleon Gas Grill dealer Exterior grill surfaces should be cleaned while warm to the touch with warm soapy water To clean stainless surfaces use a stainless steel cleaner or a non abrasive cleaner Always wipe in the direction of the grain Do not use steel wool as it will scratch the finish Stainless steel parts will discolour when heated usually to a golden or brown colour This discolouration is normal and will not affect the performance of the grill TUBE BURNER The burner is made from heavy wall 304 stainless steel but due to the extreme heat and corrosive environment surface corrosion will occur Use a brass wire brush to remove surface corrosion Clean any blocked ports using an opened paper clip Do not enlarge the burner ports Spiders and insects are attracted to the smell of propane and natural gas The burner is equipped with an insect screen on the air shutter which will reduce the likelihood of insects building nests inside the burner but does not entirely eliminate the problem The nest or web will cause the burner to burn with a soft yellow or orange flame or cause a fire flashback at the air shutter underneath the control panel To clean the inside of the burner it must be removed from the gas grill Remove the screw loca
9. Attach one end under lip of back panel and other end to underside of front cabinet support 17 570 0073 1 4 20 3 8 Grill Head Installation PROPANE ONLY To avoid assembly difficulties prior to mounting the grill head remove zip tie holding regulator up under control panel This was installed at the factory to protect the regulator hose during shipping and is no longer re quired Take care when removing the tie not to damage the hose Lift grill head and place on assembled cart lining up holes in top of side cart panels with holes in bottom of base Fasten from inside using 4 1 4 20 x 3 8 screws two per side Install battery pack below vent slots on left hand panel using double sided tape supplied with battery pack Plug wire from LED lights located underneath control panel into wire from battery pack Install rotisserie mount bracket to left side of barbecue as shown using 2 1 4 20 x 3 8 screws mn
10. BEFORE OPERATING GRILL FAILURE TO FOLLOW THESE INSTRUCTIONS EXACTLY COULD RESULT IN A FIRE CAUSING SERIOUS INJURY OR DEATH Read the entire instruction manual before operating grill Under no circumstance should this gas grill be modified Follow lighting instructions carefully when operating grill Gas must be turned off at the propane cylinder or at the natural gas supply valve when the gas grill is not in use Keep children and pets away from hot grill DO NOT allow children to climb inside cabinet Do not leave the grill unattended while in use Do not move grill when hot or operating This gas grill is not intended to be installed in or on recreational vehicles and or boats This gas grill must only be stored outdoors in a well ventilated area and must not be used inside a building garage or any enclosed area Maintain proper clearance to combustibles 16 to rear of unit 7 to sides Additional clearance is recommended near vinyl siding or large panes of glass At all times keep the ventilation openings of the cylinder enclosure free and clear from debris Do not locate unit under unprotected combustible construction Do not locate in windy settings High winds adversely affect the cooking performance of the gas grill When the gas grill is stored indoors the propane cylinder must be disconnected from the grill and stored outdoors in a well ventilated area disconnected cylinders must not be stored in a building
11. ITHER REPEAT STEPS 2 AND 3 OR LIGHT WITH A MATCH The propane cylinder is equipped with an excess flow device Unless all burners are turned off prior to turning the cylinder on only small flames will be achievable Do not use the rear burner rotisserie burner with the main burners operating If lighting the unit with a match clip the match into the supplied lighting rod Hold the lit match down through the grill and sear plate while turning the corresponding burner valve to high OPERATING THE GRILL BURN IN PROCEDURE When lit for the first time the gas grill will emit a slight odour This is a normal temporary condition caused by the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply run the main burners on high for approximately 72 hour with the lid closed MAIN BURNER USE When searing foods preheating is recommended by operating all main burners in the high position with the lid closed for approximately 15 minutes Food cooked for a short period of time fish vegetables may be grilled with the lid open Cooking with the lid closed will ensure higher more even temperatures that will reduce cooking time and cook meat more evenly When cooking very lean meats such as chicken breasts or lean pork the grids can be oiled before pre heating to reduce sticking Cooking meat with a high degree of fat content may create flare ups Either trim some fat or reduce tempe
12. O X NAPOLEON GOURMET GRILLS ASSEMBLY AND OPERATING INSTRUCTIONS MIRAGE 730 OUTDOOR STAINLESS STEEL GAS GRILL DANGER NOTICE TO INSTALLER IF YOU SMELL GAS LEAVE THESE INSTRUCTIONS Shut off gas to the appliance e Extinguish any open flame WITH THE GRILL OWNER FOR Open lid FUTURE REFERENCE If odor continues keep away from the appliance and immediately call your gas supplier or your fire department DO NOT TRY TO LIGHT THIS APPLIANCE WITHOUT READING LIGHTING INSTRUCTIONS SECTION OF THIS MANUAL ABTERTE m NAPOLEON APPLIANCE CORPORATION 214 BAYVIEW DR BARRIE ONTARIO CANADA 1 4 4 8 PHONE 705 726 4278 Proc et FAX 705 725 2564 EMAIL care 9 nac on ca WEB SITE www napoleongrills com ARRIO THANK YOU FOR CHOOSING NAPOLEON NAPOLEON products are designed with superior components and materials and are assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak tested and test fired at a quality test station This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you the customer receive the quality product you expect from NAPOLEON We at Napoleon are dedicated to you our valued customer It is our goal to provide you with the neccessary tools to make this an unforgetable grilling experience
13. SLOWLY TO THE KNOB UNTIL THE BURNER POSITION THIS ACTION WILL Pl BOSTON THIS LIGHTS AND THEN RELEASE IGNITE THE PILOT FLAME WHICH Y 2 IF THEPILOT DOES NOT IGNITE THEN IMMEDIATELY TURN THE CONTROL KNOB BACK TO THE OFF POSITION TIMES AND REPEAT STEP 1 SEVERAL Y NOT IGNITE WITHIN 5 SECONDS OFF POSITION AND WAIT 5 AND 2 OR LIGHT WITH A MATCH 3 IF THE PILOT AND BURNER WILL TURN THE CONTROL KNOB TO THE MINUTES FOR ANY EXCESS GAS TO DISSIPATE EITHER REPEAT STEPS 1 WILL IN TURN LIGHT THE BURNER IF THE PILOT LIGHTS CONTINUE TO PUSH DOWN ON THE BURNER CONTROL KNOB UNTIL THE BURNER LIGHTS THEN RELEASE v 3 IF THE BURNER DOES NOT IGNITE THEN IMMEDIATELY TURN THE CONTROL KNOB BACK TO THE OFF POSITION AND REPEAT STEP 2 SEVERAL TIMES 2 ACTION WILL IGNITE THE SIDE BURNER v 3 IF THE BURNER DOES NOT IGNITE THEN IMMEDIATELY TURN THE CONTROL KNOB BACK TO THE OFF POSITION 4 IF THE BURNER WILL NOT IGNITE WITHIN 5 SECONDS TURN THE CONTROL KNOB TO THE OFF POSITION AND WAIT 5 MINUTES FOR ANY EXCESS GAS DISSIPATE EITHER REPEAT STEPS 2 AND 3 OR LIGHT WITH A MATCH AND REPEAT STEP 2 SEVERAL TIMES v 4 IF THEBURNER WILL NOT IGNITE WITHIN 5 SECONDS TURN THE CONTROL KNOB TO THE OFF POSITION AND WAIT 5 MINUTES FOR ANY EXCESS GAS TO DISSIPATE E
14. are Ribs High setting for 5 minutes 20 min per side Choose ribs that are lean and meaty Grill until low to finish turn often meat easily pulls away from the bone High setting for 5 minutes Trim off the excess fat before grilling Choose Lamb Chops 15 min per side extra thick chops to get more tender meat Hot Dogs Medium 4 6 min Select the larger size wieners Slit the skin lengthwise before grilling MAINTENANCE CLEANING INSTRUCTIONS It is recommended that this gas grill be thoroughly inspected and serviced annually by a qualified service person Do use pressure washer to clean any part of the unit Ensure that the burners are turned off prior to cleaning Avoid unprotected contact with hot surfaces Clean grill in an area where cleaning solutions will not harm decks lawns or patios Do not use oven cleaner to clean any part of this gas grill Do not use a self cleaning oven to clean cooking grids or any other parts of the gas grill Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly Turn off the gas at the source and disconnect unit before servicing Maintenance should only be done when the grill is cool to avoid the possibility of burns A leak test must be performed annually and whenever any component of the gas train is replaced COMBUSTION AIR ADJUSTMENT This must be done by a qualified gas installer The air shutter is fa
15. cedure is followed carefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions For natural gas undersized supply line Pipe must be sized according to installation code For both gases improper preheating Pre heat grill with both main burners on high for 10 to 15 minutes Sear plates installed incorrectly Ensure sear plates are installed with the holes towards the front and the slots on the bottom See assembly instructions Pre heat grill with both main burners on high for 10 to 15 minutes Improper pre heating Excessive grease and ash build up on sear plates and in drip Clean sear plates and drip pan regularly Do not line pan with aluminum foil Refer to cleaning instructions Thoroughly clean burner by removing See general maintenance instructions Open air shutter slightly according to combustion air adjustment instructions Possible spider web or other debris or improper air shutter adjustment Improper air shutter adjustment Close air shutter slightly according to combustion air adjustment instructions Normal occurence on hot days This is not a defect It is caused by internal vibrations in the regulator and does not affect the performance or safety of the gas grill Humming regulators will not be replaced Plugged ports at back of burner Clean burner ports See burner maintena
16. ctions To use the counterbal ance remove the rotisserie motor from the gas grill Place the spit with meat being cooked across the hangers inside the grill The meat will naturally hang with the heavy side down Tighten the counterbalance arm and weight so that the arm is facing up Slide the counterweight in or out to balance the load and tighten in place Re install the motor and begin cooking Place a dish underneath to collect drippings for basting and naturally delicious gravy Basting liquid may be added as required To seal in juices first operate rear burner on high until brown then reduce the heat to thoroughly cook foods Keep the lid closed for best results Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside For example a 3 pound chicken on the rotisserie will be done in approximately 17 hours on medium to high See Your all Season Grill cookbook by Napoleon for more detailed instructions SIDE BURNER USE The side burner can be used like any range top burner for gravies soups etc The gas grill should be located so that the side burner is protected from the wind because the wind will adversely affect it s performance DO NOT use side burner to deep fry foods as cooking with oil can create a dangerous situation INFRARED MAIN BURNER USE 1 Follow the infrared burner ignition procedures and operate on high for 5 minutes with the lid closed or until the ceramic burners glow red 2 P
17. ctory set and should not have to be adjusted under normal conditions However some extreme field conditions may exist that require adjustment When the air shutter is adjusted correctly the flames will be dark blue with light blue tips and occasional yellow tips If the burner is getting too little air the flames will be lazy yellow and possibly produce soot If the burner is getting too much air the flames will be lifting erratically from the burner and may cause difficulties when lighting 1 To adjust the air shutter remove cooking grids and sear plates and leave lid open The back cover must be removed for back burner air shutter adjustment 2 Loosen air shutter lock screw and open or close air shutter as required The normal settings are Main Burner Propane 5 32 Natural 5 32 3 Light burners and set to high Visually inspect burner flames When shutters are set turn burners off tighten locking Screw and replace removed parts Ensure that the insect screens are installed BURNER 1 fy LIGHT BLUE 12 28 f YELLOW TIPPING j APPROXIMATELY DARK BLUE NN 2 4 ES 2 GRIDS AND WARMING RACK The grids and warming rack are best cleaned during the pre heat period with a soft brass wire brush Steel wool can be used for stubborn stains Stainless grids will discolour permanently from normal usage due to the high temperature of the cooking surface CLEANING INSIDE THE GAS GRILL Remove co
18. dequate ventilation to the unit to minimize exposure to such substances PROPANE CYLINDER SPECIFICATIONS A dented or rusty cylinder may be hazardous and should be checked by your propane supplier Never use a cylinder with a damaged valve Use only a propane supply cylinder constructed and marked in accordance with the specifications for LP gas cylinders of the Canadian Transport Commission CTC or the US Department of Transportation DOT This appliance has been designed for use with a 20lb 9 1 kg size propane cylinder only not supplied The propane cylinder must be provided with a shut off valve terminating in a propane cylinder valve type QCC1 and a safety relief device having direct communication with the vapour space of the cylinder The cylinder supply system must be arranged for vapour withdrawal and the cylinder shall include a collar to protect the cylinder valve The cylinder shall incorporate an OPD overfill protection device CYLINDER CONNECTION Ensure that the gas regulator hose is kink free Remove the cap or plug from the cylinder fuel valve Insert the black QCC1 regulator nipple onto the QCC1 fuel valve Hand tighten clockwise Do not use tools Leak test all joints prior to using the barbecue A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced PROPANE CYLINDER INSTALLATION Check that the cylinder valve is closed by turning the knob clockwise Check
19. e NAC web site for more extensive cleaning maintenance troubleshooting and part replacement instructions at www napoleongrills com Contact the factory directly for replacement parts and warranty claims The customer service department is available between 9 AM and 5 PM Eastern standard time at 1 866 820 8686 or fax at 1 705 727 4282 In order to process a claim we must be provided with the following information 1 Model and serial number of the unit 2 Part number and description 3 A concise description of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the customer service representative may request to have the parts returned to the factory for inspection before providing replacement parts The parts must be shipped prepaid to the attention of the customer service department with the following information 1 Model and serial number of the unit 2 A concise description of the problem broken is not sufficient 3 Proof of purchase photocopy of the invoice 4 Return Authorization number provided by the customer service representative Before contacting customer service kindly note that the following items are not covered by the warranty costs for transportation brokerage or export duties labor costs for removal and re installation costs for service calls to diagnose problems discoloration of stainless steel parts part failure due to lack of cleaning and maint
20. enance or use of improper cleaners ovencleaner NAPOLEON APPLIANCE CORPORATION ACCESSORIES PARTS ORDER FORM FAX TO 1 705 727 4282 PLEASE PRINT CLEARLY CUSTOMER NAME DATE ADDRESS MODEL SERIAL TELEPHONE VISA OR MASTERCARD EXPIRY DATE QUANTITY PRODUCT NUMBER DESCRIPTION LLL TAXES amp SHIPPING CHARGES MAY APPLY 11 12 ASSEMBLY INSTRUCTIONS N CAUTION During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection Although we make every effort to make the assembly process as problem free and safe as possible it is characteristic of fabricated steel parts that the edges and corners may be sharp and can cause cuts if handled incorrectly during assembly GETTING STARTED 1 Remove all cart panels hardware and grill head from carton Raise lid and remove any components packed inside Use the parts list to ensure all necessary parts are included 2 Do not destroy packaging until grill has been fully assembled and operating to your satisfaction 3 Assemble BBQ where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4 Most stainless steel parts are supplied with a protective plastic coating that must be removed prior to using grill 5 Follow all instructions in the order that they are layed out in this manual 6 Two people are required to lift the grill head o
21. er door Insert pivot rod through hole on inside top of door Holding door in one hand direct pivot rod into hole in underside of front beam Once secure let rod slide down and through hole in bottom of door and into bushing in bottom shelf 22 1 2 23 4 N570 0073 10 4 X 735 0003 14 20 X 3 8 1 4 LOCK WASHER EN Door Installation Side Enclosure Installed door handle onto front of door using 2 1 4 20 x 3 8 screws and 2 1 4 lock washers per door Insert pivot rod through hole on inside top of door Holding door in one hand direct pivot rod into the top bushing on the enclosure Once secure let rod slide down and through hole in bottom of door and into bushing 24 3 305 0057 3 305 0058 1 520 0025 20 Sear Plate Grill and Warming Rack Installation Insert sear plates into base position one over each tube burner with slots down to allow drippings to travel through Rest warming rack on brackets inside hood and insert grills into unit so they sit on back and front lip of base
22. garage or otherenclosed area elnspect the fuel line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specified by the manufacturer Never store a spare LP gas cylinder under or near this grill Never fill the cylinder beyond 80 full Do not attempt to use a cylinder which is not equipped with a QCC1 type connection Leak test all connection before first use even if the grill was purchased fully assembled annually or whenever any gas component has been replaced Never use natural gas in a unit designed for liquid propane gas Never use charcoal briquets or lighter fluid in a gas grill Burner controls must be off when turning supply cylinder on Do not light burner with lid closed Do not operate rear burner with main burner operating The top lid is to be closed during the preheat period Do not route hose underneath drip pan proper hose clearance to bottom of unit must be maintained Clean grease tray and sear plates regularly to avoid build up which may lead to grease fires Ensure sear plates are positioned properly according to sear plate installation instructions Do not use side shelves to store lighter matches or any other combustibles Keep fuel line away from heated surfaces Keep electrical supply cords away from water or heated surfaces elnspect infrared burner venturi tube for spider webs and other ob
23. hat Napoleon s infrared burners produce searing heat for juicier tastier steaks hamburgers and other meats For cooking times and tips refer to the Infrared Grilling Chart INFRARED GRILLING CHART FOOD CONTROL SETTING COOKING TIME HELPFUL SUGGESTIONS Steak High setting 2 min each side 4 min Rare When selecting meat for grilling ask for meat 1 Thick with a marbled fat distribution The fat acts as a High setting 2 min each side 6 min Medium natural tenderizer while cooking and will keep then medium setting the meat moist and juicy High setting 2 min each side 8 min Well Done then medium setting Hamburger High setting 2 min each side 4 min Rare Preparing hamburgers to order is made easier 1 2 Thick 1 by varying the thickness of your patties To add High setting 2 1 2 min each 5 min Medium an exotic taste to your meat try adding hickory side flavored woodchips into Napoleon s woodchip High setting 3 min each side 6 min Well Done smoker Chicken High setting 2 min each side 20 25 min The joint connecting the thigh and the leg from Pieces medium low to low setting the skinless side should be sliced 3 4 of the way though in order for the meat to lay flatter on the grill This will help it to cook faster and more evenly To add a trademark taste to your cooking try adding mesquite flavoured woodchips in your Napoleon woodchip smoker Trim off the excess fat before grilling Choose Sp
24. ke to prevent cracking of their ceramic surfaces which will cause the burners to malfunc tion 1 Never let water come in direct contact with your ceramic burner 2 Avoid impact with hard objects 3 In order for the burners to function properly hot air must have a way to escape the grill If the hot air is not allowed to escape the burners may become deprived of oxygen causing them to crack Do not cover more than 75 of the cooking surface with solid metal ie griddle or large pan Damage caused by failure to follow these steps is not covered by your grill warranty IMPORTANT Do not allow cold water rain sprinkler hose etc to come in contact with hot ceramic burners A large temperature differential can cause cracking of the ceramic tile TROUBLESHOOTING Low heat Low flame when valve turned to high Excessive flare ups uneven heat Burners burn with yellow flame accompanied by the smell of gas Flames lift away from burner accompanied by the smell of gas and possibly difficulties in lighting Regulator Hums when unit is operating Burners will not crosslight each other Paint appears to be peeling inside lid or hood Infrared burner flashes back during operation the burner abruptly makes a loud whoosh sound followed by a continuous blow torch type sound and grows dim Possible Causes Solution For propane improper lighting procedure Ensure lighting pro
25. l is to the bottom right hand corner as illustrated Fasten using 6 14 x 1 2 screws three on each side Yun p EN Condiment Basket Propane Tank Mount Installation Rotate basket slightly to allow wire to enter the holes in the side panel Push through and upwards rotating to allow the bend in the wire to pass through the holes Lay basket flat against the side panel Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When not in use tank mount will lay flat against back panel 15 ma N570 0080 414 X 1 2 DRAWER HOUSING INSTALLATION Place complete drawer housing assembly onto bottom shelf lining up holes in housing with holes in bottom shelf Fasten using 4 14 X 1 2 screws 16 570 0080 414 1 2 8 Front Cabinet Support Installation Fasten top rail assembly to the front of side panels and top of the drawer housing assembly using 6 14 x 1 2 screws For ease of installation start all screws before tightening completely M a N PROPANE ONLY N570 0080 414 X 1 2 EN Propane Tank Heat Shield Installation Attach propane tank heat shield above propane tank ring
26. lace food on grills and cook according to times listed in the Infrared Grilling Chart 3 Depending upon your taste continue cooking over infrared burners on high medium or low turning food frequently or place food away from infrared burners close lid and allow oven temperature to slowly finish cooking your food Caution Due to the intense heat the infrared burners provide food left unattended over burners will burn quickly Keep the lid open when cooking with the infrared burners on high The intense heat ensures adequate searing temperatures even with the lid open This also allows observation of the food so as to prevent burning INFRARED HEAT Most people don t realize that the heat source that we are most familiar with namely the sun warms the earth using mainly infrared energy Infrared energy is a form of electro magnetic energy that has a wavelength just greater than the red end of the visible light spectrum but less than that of radio waves This energy was discovered in 1800 by Sir William Herschel who dispersed sunlight into its component colours using a prism He showed that most of the heat in the beam fell into the spectral region just beyond the red end of the spectrum where no visible light existed This is infrared energy Most materials readily absorb infrared radiation in a wide range of wavelengths causing an increase in temperatures of the materials This is the same phenomenon that causes us to feel warmth when we are expo
27. mponents used in the installation of the gas grill Should deterioration of parts occur to the degree of non performance within the duration of the warranted coverage a replacement part will be provided In the first year only this warranty extends to the replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s NAPOLEON will not be responsible for the installation labour or any other costs or expenses related to the re installation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provision contained in this President s Limited Lifetime Warranty NAPOLEON s responsiblity under this warranty is defined as above and t shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf a
28. nce instructions This is not a defect The finish on the lid and hood is stainless steel and will not peel The peeling is caused by hardened grease which dries into paint like shards that will flake off Regular cleaning will prevent this See cleaning instructions Grease build up on inside surfaces Turn burner off and allow to cool for at least two minutes Relight burner and burn on high for at least five minutes or until the ceramic tiles are evenly glowing red Ensure that no more than 7596 of the grill surface is covered by objects or accessories Turn burner off and allow to cool for at least two minutes then relight Ceramic tiles overloaded with grease drippings and build up ports are clogged Burner overheated due to inadequate ventilation too much grill surface covered by griddle or pan Allow burner to cool and inspect very closely for cracks If any cracks are found contact your authorized Napoleon dealer for ordering a replacement burner assembly Cracked ceramic tile Leaking gasket surrounding the ceramic tile or a weld failure in the burner housing Contact your authorized Napoleon dealer for instructions on ordering a replacement burner assembly ORDERING REPLACEMENT PARTS WARRANTY INFORMATION omen 11 DATE OF PURCHASE TO VALIDATE YOUR WARRANTY SERIAL NUMBER record information here for easy reference Before contacting the customer service department check th
29. nto the assembled cart TOOLS REQUIRED FOR ASSEMBLY tools not included M 2 3 8 10mm 7 16 WRENCH FLAT AND PHILIPS HAMMER WRENCH OR RATCHET SCREWDRIVERS OR RATCHET If you have any questions about assembly or grill operation or if there are damaged or missing parts please call our customer service department at 1 866 820 8686 between 9 AM and 5 PM eastern standard time 2 430 0002 MAGNET CATCH Magnet Installation Snap magnets into slots in front of bottom shelf 16 X NN 8 16x N570 0073 1 4 20 X 3 8 N450 0027 1 4 20 E Caster Installation Attach 4 casters using 4 1 4 20 X 3 8 screws and 4 1 4 20 lock nuts for each caster Attach brackets under front casters as illustrated below Tighten securely N PROPANE ONLY E Propane Tank Ring Installation Insert propane tank ring into slots in bottom shelf as shown Fold tabs over to secure in place x N570 0080 14 X 1 2 Ea Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top rest panel on bottom shelf and line up holes Fasten using 4 14 x 1 2 screws NT N570 0080 414 X 1 2 EB Rear Cart Panel Installation Fit rear cart panel between the two end panels ensure large hole in pane
30. ny other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing blow outs caused by environmental conditions such as strong winds or inadequate ventilation Any damages to the gas grill due to weather damage hail rough handling damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON The warranty registration card must be returned within fourteen days to register the warranty or you can register on line at www napoleongrills com NAPOLEON reserves the right to have its representative inspect any product or part prior to honouring any warranty claim NAPOLEON shall not be liable for any transportation charges labour costs or export duties SAFETY PRECAUTIONS AN WARNING N WARNING Do not store or use gasoline or other Failure to follow these instructions could flammable liquids or vapor in the vicinity of result in property damage personal this or any other appliance An L P cylinder injury or death Read and follow all not connected for use must not be stored in warnings and instructions in this manual the vicinity of this or any other appliance rior to operatina arill Keep area clear and free from combustible P P materials SAFE OPERATING PRACTICES DANGER READ ALL INSTRUCTIONS CAREFULLY
31. oking grids Use a soft brass wire brush to clean loose debris from casting sides and insides of the lid Scrape sear plates with a putty knife or scraper and use a wire brush to remove ash Remove sear plates and brush debris off of burners with a brass wire brush Brush all debris from inside the gas grill into the removable drip pan Ensure that the sear plates are placed properly when they are reinstalled Check assembly instructions for proper orientation DRIP PAN Slide the drip pan out for easy cleaning It should be cleaned frequently every 4 5 uses to avoid grease buildup Grease and excess drippings pass through to the drip pan located under the gas grill and accumulate in the disposable grease tray below the drip pan Accumulated grease can cause a fire hazard Do not line the drip pan with aluminum foil or sand as it can prevent the grease from flowing properly The pan should be scraped out with a putty knife or scraper and all the debris should be scraped into the disposable grease tray This tray should be replaced every two to four weeks depending on gas grill usage For supplies see your Napoleon Gas Grill dealer MAINTENANCE CLEANING INSTRUCTIONS HOSE Check for abrasion melting cuts and cracks If any of these conditions exist do not use gas grill Have part replaced by your Napoleon Gas Grill dealer or qualified gas installer CLEANING THE OUTSIDE OF THE GAS GRILL Do not use abrasive cleaners to clean any painted
32. ratures to prevent this Should a flare up occur move food away from flames reduce heat Leave the lid open See Your All Season Grill cookbook by Napoleon for more detailed instructions DIRECT COOKING Place food to be cooked on the grill directly over the heat This method is generally used for searing or for foods that do not require prolonged cooking times hamburgers steaks chicken pieces vegeatables etc The food is first seared to trap in the juices and flavor and then the temperature is lowered to finish cooking the food to your preference INDIRECT COOKING With one or more burners operating place food to be cooked on the grill over one of the burners that is not operating The heat circulates around the food cooking slowly and evenly Cooking in this manner is much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts chickens or turkeys but can also be used for cooking foods that are prone to flare ups Cooking in this method with lower temperatures and slower cooking times will result in tender foods every time you grill REAR BURNER USE Remove the warming rack prior to use Cooking grids should also be removed if they interfere with the rotisserie This gas grill is equipped with a 16 000 BTU rear burner The rear burner is designed to be used in conjunction with the rotisserie kit included with rear burner units available from your dealer See the rotisserie kit assembly instru
33. ropane tank clip revolving caster locking nut 1 4 20 infra red main burner support bracket infra red burner infra red rear burner infra red rear burner rear burner orifice 851 rear burner orifice 1 15mm rear burner supply tube rear burner electrode c w pilot rear burner electrode cover rear burner electrode cover screw rear burner electrode cover spacer infra red rear burner cover housing draw er draw er slides draw er assembly left right side panel side enclosure top bottom panel side enclosure A top bottom panel side enclosure B enclosure door assembly pivot rod door enclosure stabilizer brackets condiment basket non revolving caster rotisserie kit rotisserie spit vinyl cover stainless steel griddle charcoal tray 730 KK KD DOD KKK KOK KKK KKK KOK KO KK KK moo 0 ji ol W 31 VS 2
34. sed to sunlight The infrared rays from the sun travel through the vacuum of space through the atmosphere and penetrate our skin This causes increased molecular activity in the skin which creates internal friction and generates heat allowing us to feel warmth Foods cooked over infrared heat sources are heated by the same principle Charcoal is the traditional way of infrared cooking that we are all familiar with The glowing briquettes emit infrared energy to the food being cooked with very little drying effect Any juices or oils that escape from the food drip down onto the charcoal and vaporize into smoke giving the food its delicious grilled taste The Napoleon infrared burner cooks in the same way In each burner 10000 ports each with its own tiny flame cause the surface of the ceramic to glow red This glow emits the same type of infrared heat to the food without the hassle or mess of charcoal It also provides a more consistent heated area that is far easier to regulate than a charcoal fire For instantaneous searing the burners can be set to high yet they can also be turned down for slower cooking We all know how difficult that is on a charcoal fire Traditional gas burners heat the food in a different way The air surrounding the burner is heated by the combustion process and then rises up to the food being cooked This generates lower grill temperatures that are ideal for more delicate cuisine such as seafood or vegetables The bottom line is t
35. structions periodically Clean the tubes completely if you find any such obstructions The outdoor cooking gas appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0 5psi 3 5kPa The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa CYLINDER SPECIFICATIONS GAS HOOK UP N CAUTION This gas barbecue is certified under Canadian and American national standards CAN CSA 1 6 2005 and ANSI Z21 58 2005 respectively for outdoor gas grills and should be installed to conform with local codes In absence of local codes install to the current CAN CGA B149 1 Propane Installation Code in Canada or to the National Fuel Gas Code NFPA54 ANSI Z223 1 in the United States If a rotisserie motor is used it must be electrically grounded in accordance with local codes or in absence of local codes with the current CSA C22 1 Canadian electrical code in Canada or the National Electrical Code ANSI NFPA 70 in the United States CALIFORNIA PROPOSITION 65 The burning of gas fuel creates by products some of which are on the list as substances known by the State of California to cause cancer or reproductive harm When cooking with gas always ensure a
36. t 21 N570 0082 1 4 20 5 8 22 10 0528 stainless steel side shelf left 23 N120 0008 LUXIDIO side shelf end cap left 24 N500 0035K side burner plate 25 N100 0037 side burner 26 N335 0043 side burner lid 27 N305 0059 side burner grate 28 N555 0019 side burner lid pivot rod 29 N100 0036 main burner 30 NO80 0209 main burner cross light bracket 31 N475 0199 rotisserie mount 32 NO10 0518 base 33 10 0521 drip pan 34 N160 0014 grease tray holder 35 62007 replacement grease trays 5 pieces 36 N200 0082P back cover 37 N475 0194 control panel 38 N380 0011 control knob 39 51 0003 control knob bezel 40 N530 0003 1 outlet regulator N345 0001 10ft n g hose c w quick disconnect 41 NO10 0519 manifold assembly c w valves NO10 0520 manifold assembly c w valves 42 N720 0044 manifold flex connector 43 N255 0027 union fitting 3 8 3 8 44 N725 0034 main burner valve c w 56 orifice N725 0035 main burner valve c w 52 orifice 45 N725 0032 side burner valve N725 0033 side burner valve N455 0049 side burner orifice 62 N455 0050 side burner orifice 54 N720 0055 side burner supply tube OI X 25 0 2570250 x x 23 0235 0 X Xx Xx Xx Xx gt x lt gt lt gt x lt gt lt X lt gt lt gt x lt gt x lt gt x lt gt lt gt lt gt x lt gt lt gt lt gt x lt gt x lt gt x lt gt lt gt lt gt x lt gt X lt gt lt gt lt gt lt gt x lt
37. ted in the center of each burner Lift the back of the burner upwards to remove Use a flexible venturi tube cleaning brush to clean out the inside of the burner Shake any loose debris out of the burner through the gas inlet Ensure that the insect screen is clean tight and free of any lint or other debris Check also that the valve orifices are clean Do not enlarge the orifices Re install the burner T NI f 74 7 7 f 4 j 7 lt d H f 221 J j 11 74 t R WARNING 0 It is very important when re installing the burner after cleaning that the valve orifice enters the burner tube before lighting your gas grill If the valve is not inside the burner tube a fire or explosion could occur INFRA RED BURNER Because of the high intensity of the infrared burner most drippings and food particles that fall onto the burner surface are immediately incinerated However some debris and residue may remain To remove this residue after cooking turn the grill on high with lid closed for 5 10 minutes Never use a brush or pressure washer to clean the infra red burners PROTECTION OF YOUR INFRA RED BURNERS The infrared burners of your grill are designed to provide a long service life However there are steps you must ta
38. that the grills burner knobs are in the off position Open Cabinet doors Place the cylinder into the tank holder in bottom of shelf Position the cylinder so that the valve faces toward the front of the unit Attach regulator hose IMPORTANT Use only the pressure regulator and hose assembly provided with this barbecue Replacement pressure regulators and hose assemblies must be specified by the manufacturer Do not store propane cylinder or spare cylinder on the shelf beneath the barbecue The regulator must be attached so that no part of the hose touches the underside of the grill or drippan A fire will result if these directions are ignored The regulator supplies a pressure of 11 inches water column to the gas grill and has QCC1 type fitting Cylinders to be used with this unit must be supplied with a Sherwood 3349 QCC1 cylinder valve QCC1 cylinder has a positive seating connection which will not allow gas flow until a positive seal has been achieved It is also equipped with an excess flow device In order to attain full flow to the barbecue the valves must be in the off position when the cylinder valve is turned on NATURAL GAS HOOK UP This natural gas grill is supplied with a 10ft supply hose complete with a quick disconnect designed for natural gas and certified for outdoor use The gas grill is designed to operate at an inlet pressure of 7 inches water column Piping and valves upstream of the quick disconnect are not supplied
39. ulators casters warming racks hoses and connectors fasteners and accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited warranty NAPOLEON shall not be liable for any transportation charges labour costs or export duties CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only ie the individual or legal entity registered customer whose appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is Subject to the following conditions and limitations This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation nstructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance grease fires hostile environments accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents painted finishes corrosion or discolouring by heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any co
40. y valve on 2 Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator hose manifolds and valves 3 Bubbles will indicate a gas leak Either tighten the loose joint or replace the part with one recommended by the dealer 4 If the leak cannot be stopped shut off the gas supply disconnect it and have the barbecue inspected by your gas supplier or dealer Do not use the appliance until the leak has been corrected 5 Turn off gas supply AN ALEAK TEST MUST BE PERFORMED AT THE FOLLOWING TIMES BEFORE INITIAL USE EVEN IF THE GRILL WAS DEALER ASSEMBLED AT LEAST ONCE PER YEAR WHENEVER ANY GAS COMPONENT HAS BEEN REPLACED 28 PARTS LIST Item Part Description 730 1 N135 0024K left side lid casting 2 N385 0129 NAPOLEON logo W450 0005 logo spring clips 4 N510 0010 black silicone lid bumper 5 N685 0003 temperature gauge 6 N051 0004 temperature gauge bezel 7 N335 0045 stainless steel lid insert 8 N585 0043 shield lid 9 10 0524 lid handle 10 N135 0025K right side lid casting 11 N570 0015 lid pivot screw 12 N010 0522 hood assembly 13 N570 0008 8 x 1 2 screw 14 N570 0073 1 4 20 x 3 8 screw 15 N735 0003 1 4 lockw asher 16 N520 0025 warming rack 17 N305 0058 cooking grids stainless rod 18 N305 0057 sear plate 19 10 0529 stainless steel side shelf right 20 N120 0009 LUXIDIO side shelf end cap righ
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