Napoleon Grills BIPRO 450 User's Manual
Contents
1. 337mm 18 464mm 18 464mm 13 337mm 18 464mm 13 337mm 22 gt 572mm 19 502mm 27 686mm 19 502mm 35 895mm 19 483mm OPENING DIMENSIONS 4370 0361 PF STYLE STAINLESS STEEL DOOR 17 432mm 23 591mm 370 0359 STYLE STAINLESS STEEL SINGLE 17 438mm 634 171mm 23 584mm DRAWER N370 0360 PF STYLE STAINLESS STEEL TRIPLE 17 438mm 22 578mm 23 584mm DRAWER ilii N370 0502 DOUBLE DOOR SMALL 28 718mm 20 514mm N370 0503 DOUBLE DOOR LARGE Ss 37 959mm 20 514mm FRAMES PROTRUDE FROM FACE lt OF CABINET BY N370 0504 SIDE BURNER NATURAL 12 324mm 4 114mm 16 419mm N370 0505 SIDE BURNER PROPANE 12 324mm minimum 16 419mm BIZC450 ZERO CLEARANCE SHELL 450 SIZE 35 911mm 11 283mm 22 15 16 584mm BIZC600 ZERO CLEARANCE SHELL 600 SIZE 44 7 1121mm 11 283mm 22 15 16 584mm www napoleongrills com BI ACCESSORY DRAWER INSTRUCTIONS 1 Unpack the drawer frame assembly 2 Remove the drawers from the enclosure by fully extending them and then lifting up to remove them from the slides 3 Shim the opening to ensure that the enclosure fits snuggly into the opening Ensure that the side shims are located at the same height as the enclosure mounting holes The bottom of the open2. Repeat 4 Press and hold igniter button until burner lights or light by match 4 If ignition is not immediate turn burner control off Wait 5 minutes Repeat 4 If ignition is not immediate turn burner control off Wait 5 minutes Repeat 5 With left tube burner operating on high turn the center and or right tube burner to high 5 If ignition is not immediate turn burner control off Wait 5 minutes Repeat WARNING The propane cylinder is equipped with an excess flow device Unless all burners are turned off prior to turning the cylinder on only small flames and low heat will be achievable WARNING Do not use rear burner while operating main burner WARNING lighting the unit with a match clip the match into the supplied lighting rod Hold the lit match down through the grill and sear plate while turning the corresponding burner valve to high www napoleongrills com Cooking Instructions Initial Lighting When lit for the first time the gas grill emits a slight odor This is a normal temporary condition caused by the burn in of internal paints and lubricants used in the manufacturing process and does not occur again Simply run the main burners on high for approximately one half hour Main Burner Use When searing foods we recommend preheating the gril
3. according to installation code Preheat grill with both main burners on high for 10 to 15 minutes Ensure sear plates are installed with the holes towards the front and the slots on the bottom See assembly instructions Preheat grill with both main burners on high for 10 to 15 minutes Clean sear plates and drip pan regularly Do not line pan with aluminum foil Refer to cleaning instructions Thoroughly clean burner by removing See general maintenance instructions Open air shutter slightly according to combustion air adjustment instructions This must be done by a qualified gas installer Close air shutter slightly according to combustion air adjustment instructions This must be done by a qualified gas installer Replace with heavy duty battery Check that electrode wire is firmly pushed onto the terminal on the back of the igniter Check that the lead wires from the module to the ignition switch if equipped are firmly pushed onto their respective terminals One spark systems must use a one Spark igniter Ensure that the collector box is tight and the gap between the electrode end and the collector box is between 1 8 3 16 3mm 5mm can be adjusted by bending the box in or out Close air shutter slightly see previous problem This is not a defect It is caused by internal vibrations in the regulator and does not affect the performance or safety of the gas grill Humming regulators will
4. and brass valves are covered and NAPOLEON will provide parts free of charge during the first three years of the limited warranty All other components including regulators casters stainless steel warming racks chrome plated trims and handles hoses and connectors fasteners and accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited warranty NAPOLEON shall not be liable for any transportation charges labor costs or export duties Conditions And Limitations NAPOLEON warrants its products against manufacturing defects to the original purchaser only provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licensed authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance grease fires hostile environments accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents painted finishes corrosion or discoloring by heat abrasive an
5. APOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing blow outs caused by environmental conditions such as strong winds or inadequate ventilation Any damages to the gas grill due to weather damage hail rough handling damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON NAPOLEON reserves the right to have its representative inspect any product or part prior to honoring any warranty claim NAPOLEON shall not be liable for any transportation charges labor costs or export duties www napoleongrills com WARNING Failure to follow these instructions could result in property damage personal injury or death Read and follow all warnings and instructions in this manual prior to operating grill safe Operating Practices This gas grill must be assembled exactly according to the instructions in the manual If the grill was store assembled you must review the assembly instructions to confirm correct assembly and perform the required leak tests before operating the grill Read the entire instruction manual before operating the gas grill e This gas grill must be used only outdoors in a well ventilated space and must not be used inside a buil
6. RM PLEASE PRINT CLEARLY CONTACT NAME SHIP TEL EMAIL VISA OR MASTERCARD SIGNATURE FAX EXPIRY DATE DESCRIPTION TAXES MAY APPLY SHIPPING EXTRA IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS www napoleongrills com
7. This gas grill must be used only outdoors in a well ventilated space and must not be used inside a building garage screened in porch gazebo or anv other enclosed area APPLV SERIAL NUMBER LABEL FROM CARTON Serial No XXXXXX000000 MODEL NO SE SOO BIPRO 450 N WARNINGI CABINET FRAME CABINET AND COUNTER TOP MUST BE MADE FROM NON COMBUSTIBLE MATERIAL IF YOU SMELL GAS Do not try to light this appliance without e Shut off gas to the appliance LIGHTING instructions section of e Extinguish an n flame tinguish any open Do not store or use gasoline or other flammable e Open lid liquids or vapors in the vicinity of this or any other appliance An L P cylinder not connected for use must not be stored in the vicinity of this or any other appliance If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death e If odor continues keep away from the appliance and immediately call your gas supplier or fire department Notice to Installer Leave these instructions with the grill owner for future reference Napoleon Appliance Corp 214 Bayview Dr Barrie Ontario Canada L4N 4Y8 Phone 1 866 820 8686 Intertek Fax 705 725 2564 email wecare napoleonproducts com web site www napoleongrills com 9001 2008 N415 0235 JUL 20 11 2 em NAPOLEON gas grills are ma
8. acture s directions for curing www napoleongrills com 12 Troubleshooting Low heat Low flame when valve turned to high Excessive flare ups uneven heat Burners burn with yellow flame accompanied by the smell of gas Flames lift away from burner accompanied by the smell of gas and possibly difficulties in lighting Burner will not light with the igniter but will light with a match Humming regulator Burners will not cross light each other Paint appears to be peeling inside lid or hood www napoleongrills com For propane improper lighting procedure For natural gas undersized supply line For both gases improper preheating Sear plates installed incorrectly Improper preheating Excessive grease and ash build on sear plates and in drip pan Possible spider web or other debris or improper air shutter adjustment Improper air shutter adjustment Dead battery or installed incorrectly Loose electrode wire or switch terminal wires Wrong replacement igniter Improper gap at electrode tip Lifting flames on burner Normal occurrence on hot days Plugged ports along back of burner Grease build up on inside surfaces Ensure lighting procedure is followed carefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions Pipe must be sized
9. al Code ANSI NFPA 70 in the United States CALIFORNIA PROPOSITION 65 The burning of gas fuel creates by products some of which are on the list as substances known by the State of California to cause cancer or reproductive harm When cooking with gas always ensure adequate ventilation to the unit to minimize exposure to such substances Propane Cylinder Specifications WARNING If these instructions not followed exactly a fire causing death or serious injury may occur A dented or rusty cylinder may be hazardous and should be checked by your propane supplier Never use a cylinder with a damaged valve Use only a propane supply cylinder constructed and marked in accordance with the specifications for LP gas cylinders of the National Standard of Canada CAN CSA b339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable or the Specifications for LP Gas Cylinders of the U S Department of Transportation D O T This appliance has been designed for use with 20 Ib 9 1 kg size propane cylinder only not supplied The propane cylinder must be provided with a cylinder connection device compatible with the connection for outdoor cooking appliances The propane cylinder must be provided with a shut off valve terminating in a propane cylinder valve type QCC1 and a safety relief device having direct communication with the vapor space of the cylinder The cylinder supply system must be arrange
10. allation instructions The holes must be towards the front of the gas grill if applicable e Clean grease tray and sear plates regularly to avoid build up which could lead to grease fires e Remove warming rack before lighting rear burner The extreme heat will damage the warming rack e Inspect infrared burner venturi tube for spider webs and other obstructions periodically Clean the tubes completely if you find any such obstructions e Do not allow cold water rain sprinkler hose etc to come in contact with heated unit A large temperature differential can cause chipping in the porcelain e Do not allow cold water rain sprinkler hose etc to come in contact with ceramic burners A large temperature differential can cause cracking in the ceramic tile Do not use a pressure washer to clean any part of the unit www napoleongrills com General Information This Gas Barbecue Is Certified Under Canadian And American National Standards CSA 1 6 2007 and ANSI 721 58 2007 respectively for Outdoor Gas Grills and should be installed to conform with local codes In absence of local codes install to the current CAN CSA B149 1 Propane Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 in the United States If a rotisserie motor is used it must be electrically grounded in accordance with local codes or in absence of local codes with the current CSA C22 1 Canadian Electrical Code in Canada or the National Electric
11. ance should be done only when the grill is cool A leak test must be performed annually and whenever any component of the gas train is replaced or gas smell is present Combustion Air Adjustment This must be done by a qualified gas installer The air shutter is factory set and should not need adjusting under normal conditions Under extreme field conditions adjustments might be required When the air shutter is adjusted correctly the flames will be dark blue tipped with light blue and occasionally yellow e With too little air flow to the burner the flames are lazy yellow and can produce soot e With too much air flow the flames lift erratically and can cause difficulties when lighting Adjusting the air shutter 1 Remove cooking grids and sear plates and leave lid open You may have to open the door or remove the top drawer if equipped to access the air shutter screw located at the mouth of the burner The back cover must be removed for rear tube burner air shutter adjustment 2 Loosen air shutter lock screw and open or close air shutter as required The normal opening settings are Main Tube Burner Propane 1 4 6mm Rear Tube Burner Propane Full Open Natural 1 8 3mm Natural 3 8 10mm Infra Red burners have no air adjustment 3 Light the burners and set to high Visually inspect burner flames When the shutters are set correctly turn burners off tighten locking screws and replace removed parts Ensure that the inse
12. approximately 1 hours on medium to high See Your all Season Grill cookbook by Napoleon for more detailed instructions WARNING Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly When finished cooking disassemble rotisserie components wash thoroughly with warm soapy water and store indoors www napoleongrills com Cleaning Instructions WARNING Always wear protective gloves and safety glasses when cleaning your grill WARNING To avoid the possibility of burns maintenance should be done only when the grill is cool Avoid unprotected contact with hot surfaces Ensure all burners are turned off Clean grill in an area where cleaning solutions will not harm decks lawns or patios Do not use oven cleaner to clean any part of this gas grill Do not use a self cleaning oven to clean cooking grids or any other parts of the gas grill Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly Note Stainless steel tends to oxidize or stain in the presence of chlorides and sulfides particularly in coastal areas and other harsh environments such as the warm highly humid atmosphere around pools and hot tubs These stains could be perceived as rust but can be easily removed or prevented To provide stain prevention and removal wash all stainless steel surfaces every 3 4 weeks or as ofte
13. ct screens are installed gt Light Blue Burner Burner Port Approximately 1 2 13mm Dark Blue Burner The burner is made from heavy wall 304 stainless steel but extreme heat and a corrosive environment can cause surface corrosion to occur This can be removed with a brass wire brush CAUTION Beware of Spiders Spiders and insects are attracted to the smell of propane and natural gas The burner is equipped with an insect screen on the air shutter which reduces the likelihood of insects building nests inside the burner but does not entirely eliminate the problem A nest or web can cause the burner to burn with a soft yellow or orange flame or cause a fire flashback at the air shutter underneath the control panel To clean the inside of the burner it must be removed from the gas grill Remove the screw s that attaches the burner to the back wall Slide the burner back and up wards to remove Cleaning Use a flexible venturi tube brush to clean the inside of the burner Shake any loose debris from the burner through the gas inlet Check the burner ports and valve orifices for blockages Burner ports can close over time due to cooking debris and corrosion use an opened paperclip or the supplied port maintenance bit to clean them Drill out blocked ports using this drill bit in a small cordless drill The ports are easier to clean if the burner is removed from the grill but it can also www napoleongrills com 11 be done w
14. d chemical cleaners nor chipping on porcelain enamel parts nor any components used in the installation of the gas grill Should deterioration of parts occur to the degree of non performance within the duration of the warranted coverage a replacement part will be provided In the first year only this warranty extends to the replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s NAPOLEON will not be responsible for the installation labor or any other costs or expenses related to the re installation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provision contained in this President s Limited Lifetime Warranty NAPOLEON s responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product its components or accessories are excluded N
15. d for vapor withdrawal and the cylinder shall include a collar to protect the cylinder valve The cylinder shall incorporate a listed OPD overfill protection device Do not store a spare LP gas cylinder under or near this appliance Never fill the cylinder beyond 80 percent full Use only the pressure regulator and hose assembly provided with this barbecue Replacement pressure regulators and hose assemblies must be specified by the manufacturer Do not store a spare propane cylinder on the shelf beneath the barbecue The regulator supplies a pressure of 11 inches water column to the gas grill and has a QCC1 type fitting Cylinders to be used with this unit must be supplied with QCC1 cylinder valve QCC1 cylinder has a positive seating connection which will not allow gas flow until a positive seal has been achieved It is also equipped with an excess flow device In order to attain full flow to the grill the valves must be in the off position when the cylinder valve is turned on Gas Hook Up Instructions WARNING this grill is designed for non combustible enclosures only and must be installed and serviced by a qualified installer to local codes WARNING cabinet frame cabinet and counter top must be made from non combustible material BUILT IN PROPANE GAS HOOK UP The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built in instructions A flexible metal connector i
16. de burner unit and enter the side burner opening at the specified location WARNING Built in units are supplied with a drip pan which holds only a minimal amount of grease To prevent grease fires the pan must be cleaned after each use WARNING Access must be provided to the inside of the enclosure to make gas connections DANGER Read all instructions carefully before operating the grill Failure to follow these instructions exactly could result in a fire causing serious injury or death The entire installation must be leak tested before operating the grill Leak Testing Instructions WARNING A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced WARNING Never use an open flame to check for gas leaks Be certain no sparks or open flames are in the area while you check for leaks Sparks or open flames will result in a fire or explosion damage to property serious bodily injury or death Leak testing This must be done before initial use annually and whenever any gas components are replaced or serviced Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator hose manifolds and valves Bubbles will indicate a gas leak Eit
17. ding garage screened in porch gazebo or any other enclosed area e This gas grill must not be installed in or on recreational vehicles and or boats e Do not locate unit in windy settings High winds adversely affect the cooking performance of the gas grill e Under no circumstances should this gas grill be modified e not operate unit under overhead combustible construction e Maintain proper clearance to combustibles 18 457mm to rear of unit 7 178mm to sides Additional clearance of 24 610mm is recommended near vinyl siding or panes of glass e Gas must be turned off at the gas supply valve when the gas grill is not in use e enclosure is to house a propane cylinder the tank portion of the enclosure must be ventilated according to local codes and must not have communication with the cavity used to enclose the gas grill A propane tank can not be stored below the gas grill not attempt to use a cylinder that is not equipped with a QCC1 type connection e When the propane cylinder is connected to the appliance the gas grill and cylinder must be stored outdoors in a well ventilated space e When the gas grill is to be stored indoors the connection between the propane cylinder and the gas grill must be disconnected and the cylinder removed and stored outdoors in a well ventilated space out of reach of children Disconnected cylinders must not be stored in a building garage or any other enclosed a
18. e Any connections that can be disturbed when installing the cylinder in the enclosure must be accessible for testing inside the enclosure OPENING A 5 127mm MAXIMUM OPENING B E NON LOCKING DOOR 1 25 4mm MAXIMUM A 5 127mm MAXIMUM PARTITION TO ISOLATE CYLINDER FROM GRILL 20 Ib 9 1kg 2016 130cm 10in 65cm 30 Ib 13 6kg 3016 195cm 15in 100cm www napoleongrills com BUILT IN NATURAL GAS HOOK UP The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built in instructions A flexible metal connector is included to simplify the installation of the unit Connect this connector to the flare fitting on the end of the manifold Connect the other end of the connector to the gas piping Ensure that the connector does not pass through a wall floor ceiling or partition and is protected from damage Do not use a hose to connect the unit It must be connected with rigid pipe copper tube or an approved flexible metal connector which complies with Z21 4 CSA 6 10 The installation must comply with CAN B149 1 Natural Gas and Propane Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 in the United States The gas supply pipe must be sufficiently sized to supply the BTU h specified on the rating plate based on the length of the piping run If installing a side burner a separate line must be branched off to the si
19. e off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions Turn burner off and allow to cool for at least two minutes Relight burner and burn on high for at least five minutes or until the ceramic tiles are evenly glowing red Ensure that no more than 75 of the grill surface is covered by objects or accessories Turn burner off and allow to cool for at least two minutes then relight Allow burner to cool and inspect very closely for cracks If any cracks are found contact your authorized Napoleon dealer to order a replacement burner assembly Contact your authorized Napoleon dealer for instructions on ordering a replacement burner assembly After turning pilot knob to high wait approximately 20 30 seconds for air to purge the gas supply line while pressing igniter Fill propane cylinder During initial set up or after tank has been refilled it is best to light one of the tube burners before lighting the pilot burner This enables the gas to reach the valves on the manifold more quickly Clean pilot orifice Replace lead wire Clean pilot electrode The pilot flame especially on natural gas units is very difficult to see Place your hand 1 in 2 5 cm above grill surface over the pilot burner to feel for heat www napoleongrills com 14 KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY Ordering Replacement Parts Warranty Informatio
20. h to the drip pan located beneath the gas grill To clean the drip pan slide the drip pan free of the grill Never line the drip pan with aluminum foil sand or any other material as this could prevent the grease from flowing properly The pan should be scraped out with a putty knife or scraper Cleaning The Outer Grill Surface Do not use abrasive cleaners or steel wool on any painted porcelain or stainless steel parts of your Napoleon Grill Doing so will scratch the finish Exterior grill surfaces should be cleaned with warm soapy water while the metal is still warm to the touch To clean stainless surfaces use a stainless steel or a non abrasive cleaner Always wipe in the direction of the grain Over time stainless steel parts discolor when heated usually to a golden or brown hue This discoloration is normal and does not affect the performance of the grill Porcelain enamel components must be handled with additional care The baked on enamel finish is glass like and will chip if struck Touch up enamel is available from your Napoleon Grill dealer www napoleongrills com 10 Yellow Tipping Maintenance Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person WARNING Always wear protective gloves and safety glasses when cleaning your grill WARNING off the gas at the source and disconnect the unit before servicing To avoid the possibility of burns mainten
21. her tighten the loose joint or have the part replaced with one recommended by the Napoleon Customer Care department and have the grill inspected by a certified gas installer If the leak cannot be stopped immediately shut off the gas supply disconnect it and have the grill inspected by a certified gas installer or dealer Do not use the grill until the leak has been corrected www napoleongrills com Lighting Instructions Lighting Hole Igniter WARNING Open lid Tina ba 5 Left Burner Centre Burner 4 a Rear Burner Right Burner Off Position WARNING Ensure all burner controls are in the off position Slowly turn on the gas supply valve 1 Open grill lid 1 Open grill lid 1 Open grill lid 1 Open burner cover 2 Turn left burner control to high position 2 Remove warming rack 2 Turn infrared burner control to high position 2 Turn side burner control to high position 3 Press and hold igniter button until burner lights or light by match 3 Turn rear burner control to high position 3 Press and hold igniter button until burner lights or light by match 3 Press and hold igniter button until burner lights or light by match 4 If ignition is not immediate turn burner control off Wait 5 minutes
22. ing may need to be shimmed as well to ensure that the front of the enclosure is plumb 4 Once the enclosure is level and square fasten into place Fasteners not included 5 Re install the drawers by tipping the back of the drawer down into the slide Once the wheels are inserted into the slide lower the front of the drawer until it is level then push in Note if the enclosure is installed with shims that are too thick the wheel will not engage into the slide The shim thickness will need to be reduced 6 Remove the protective coating from all remaining surfaces BI ACCESSORY DOOR INSTRUCTIONS 1 Unpack the door and frame a For the curved stainless steel doors remove the door s from the frame by lifting the door while holding on to the pivot rod This will allow the pivot rod to come out of the hole on the bottom of the frame Once the pivot is removed from the bottom hole the entire door can be dropped and removed from the frame b For the PF style stainless steel door the door needs to be removed by loosening the center philips screw on the hinge furthest away from the door This will allow the hinge to separate c For double door kits N370 0502 N370 0503 refer to the instuctions included with the door kit 2 Center the frame in the opening Mark the location of the pivot holes top and bottom Remember on the PT600 double doors there will be a pivot rod on both ends The PF style doors do not have pivot rods Once al
23. ith the burner installed Do not flex the drill bit when drilling the ports as this will cause the drill bit to break This drill is for burner ports only not for the brass orifices jets which regulate the flow into the burner Take care not to enlarge the holes Ensure the insect screen is clean tight and free of any lint or other debris Reinstallation Reverse the procedure to reinstall the burner Check that the valve enters the burner when installing Replace sear plate mount and tighten screws to complete reinstallation WARNING when reinstalling the burner after cleaning it is very important that the valve orifice enters the burner tube before lighting your gas grill If the valve is not inside the burner tube a fire or explosion could occur WARNING Regulator Hose when applicable Check for abrasions melting cuts and cracks in the hose If any of these conditions exist do not use the gas grill Have the part replaced by your Napoleon Gas Grill dealer or qualified gas installer Aluminum Castings Clean castings periodically with warm soapy water Aluminum will not rust but high temperatures and weathering can cause oxidation to occur on aluminum surfaces This appears as white spots on the castings To refinish these areas clean first and sand lightly with fine sandpaper Wipe the surface to remove any residue and paint with high temperature barbecue paint Protect surrounding areas from over spray Follow the manuf
24. l pivot holes are marked remove the frame and using a 3 8 drill bit drill out the clearance holes for the pivot rod These clearance holes should be at least 1 2 deep After the holes are complete you may once again center the frame in the opening Starting with the hinged side shim between the frame and side wall of the opening Ensure the shims are close to the hinge on the PF style doors When the frame side wall is plumb fasten it to the cabinet with screws not provided Attach the other side of the frame in the same fashion ensuring the frame is square 3 Other than on the curved stainless steel double door kit fasteners are not required on the top and bottom of the frame The curved stainless steel double door frame must be fastened in the center both at the top and bottom 4 Once the frame has been secured and checked for squareness the door can be re installed 5 Remove the protective coating from all remaining surfaces www napoleongrills com BIPRO450 BUILT IN INSTRUCTIONS 4 x N570 0086 14 X1 2 3 8 10mm 080 0213 570 0086 080 0213 570 0086 010 0568 This grill is designed for masonry NON COMBUSTIBLE enclosures only must be installed and serviced by qualified installer to local codes 1 Attach side mounting brackets to each side of the grill using 14 x 1 2 screws N570 0086 2 Lay the rear trim piece across the back of the openi
25. l by operating all main burners in the high position with the lid closed for approximately 10 minutes Food cooked for short periods of time fish vegetables can be grilled with the lid open Cooking with the lid closed will ensure higher more even temperatures that can reduce cooking time and cook meat more evenly Food that has a cooking time longer than 30 minutes such as roasts can be cooked indirectly with the burner lit opposite to the food placement When cooking very lean meats such as chicken breasts or lean pork the grids can be oiled before pre heating to reduce sticking Cooking meat with a high degree of fat content can create flare ups Either trim the fat or reduce temperatures to inhibit this Should a flare up occur move food away from the flames and reduce the heat Leave the lid open See Your All Season Grill cookbook by Napoleon for more detailed instructions Direct Cooking Place food to be cooked on the grill directly over the heat This method is generally used for searing or for foods that do not require prolonged cooking times such as hamburgers steaks chicken pieces or vegetables The food is first seared to trap in the juices and flavor and then the temperature is lowered to finish cooking the food to your preference Indirect Cooking With one or more burners operating place food to be cooked on the grill over a burner that is not operating The heat circulates around the food cooking slowly and evenly Cooking
26. n MODEL DATE OF PURCHASE SERIAL NUMBER Record information here for easy reference Before contacting the Customer Care Department check the NAC Website for more extensive cleaning maintenance troubleshooting and parts replacement instructions at www napoleongrills com Contact the factory directly for replacement parts and warranty claims Our Customer Care Department is available between 9 AM and 5 PM Eastern Standard Time at 1 866 820 8686 or fax at 1 705 727 4282 To process a claim we must be provided with the following information 1 Model and serial number of the unit 2 Part number and description 3 A concise description of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for inspection before providing replacement parts These parts must be shipped prepaid to the attention of the Customer Care Department with the following information enclosed 1 Model and serial number of the unit 2 A concise description of the problem broken is not sufficient 3 Proof of purchase photocopy of the invoice 4 Return Authorization Number provided by the Customer Care Representative Before contacting customer care please note that the following items are not covered by the warranty Costs for transportation brokerage or export duties Labor costs for removal and reins
27. n as required with fresh water and or Stainless steel cleaner Grids And Warming Rack The grids and warming rack are best cleaned with a brass wire brush during the pre heating period Steel wool can be used for stubborn stains It is normal that stainless grids if equipped will discolor permanently from regular usage due to the high temperature of the cooking surface Control Panel The control panel text is printed directly on the stainless steel and with proper maintenance will remain dark and legible To clean the panel use only warm soapy water or stainless steel cleaner available from your Napoleon dealer Never apply abrasive cleaners on any stainless surfaces especially the printed portion of the control panel or the printing will gradually rub off Cleaning Inside The Gas Grill Remove the cooking grids Use a brass wire brush to clean loose debris from the casting sides and underneath the lid Scrape the sear plates with a putty knife or scraper and use a wire brush to remove the ash Remove the sear plates and brush debris from the burners with the brass wire brush Sweep all debris from inside the gas grill into the drip pan WARNING Built in units are supplied with a drip pan which holds only a minimal amount of grease To prevent grease fires the pan must be cleaned after each use Drip Pan Accumulated grease is a fire hazard Clean the drip pan after each use to avoid grease buildup Grease and excess drippings pass throug
28. ng To keep it in place a dab of silicone may be applied to each wing of the rear trim 3 Lower the unit in place the wings on the rear trim should be under the side mounting brackets Connect the flex supply line to the fitting at the end of the manifold 4 The entire installation must be leak tested before operating the unit www napoleongrills com N305 0021 N305 0022 Ensure holes in sear plates are positioned to the front of the grill www napoleongrills com Leak Testing Instructions WARNING a leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced WARNING Never use an open flame to check for gas leaks Be certain no sparks or open flames are in the area while you check for leaks Sparks or open flames will result in a fire or explosion damage to property serious bodily injury or death Leak testing This must be done before initial use annually and whenever any gas components are replaced or serviced Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator hose manifolds and valves Bubbles will indicate a gas leak Either tighten the loose joint or have the part replaced with one recommended by the Na
29. not be replaced Clean burner ports See burner maintenance instructions This is not a defect The finish on the lid and hood is porcelain and will not peel The peeling is caused by hardened grease which dries into paint like shards that flake off Regular cleaning will prevent this See cleaning instructions Burner output on high setting is too low Rumbling noise and fluttering blue flame at burner surface Infrared burner if equipped flashes back during operation the burner abruptly makes aloud whoosh sound followed by a continuous blow torch type sound and grows dim Pilot will not light if equipped Lack of gas Supply hose is pinched Dirty or clogged orifice Spider webs or other matter in venturi tube Propane regulator in low flow state Ceramic tiles overloaded with grease drippings and build up Ports are clogged Burner overheated due to inadequate ventilation too much grill surface covered by griddle or pan Cracked ceramic tile Leaking gasket surrounding the ceramic tile or a weld failure in the burner housing Lack of gas Obstruction in pilot orifice Electrode wire loose or off Dirty pilot electrode Pilot is actually lit 13 Check gas level in propane cylinder Reposition supply hose as necessary Clean burner orifice Clean out venturi tube Ensure lighting procedure is followed carefully All gas grill valves must be in th
30. nufactured under the strict Standard of the world recognized ISO 9001 2008 Isa Quality Assurance Certificate 900152008 NAPOLEON products are designed with superior components and materials and are assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak tested and test fired at a quality test station This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you the customer receive the quality product you expect from NAPOLEON NAPOLEON GAS GRILL PRESIDENT S LIMITED LIFETIME WARRANTY NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for as long as you own the gas grill This covers aluminum castings excluding paint stainless steel base stainless steel control panel excluding screen printing stainless steel burners stainless steel rod cooking grids stainless steel side shelves LUXIDIO side shelf end caps wheels knobs porcelain enameled lids and stainless steel lids subject to the following conditions During the first ten years NAPOLEON will provide replacement parts at our option free of charge From the eleventh year to lifetime NAPOLEON will provide replacement parts at 50 of the current retail price Components such as stainless steel sear plates ceramic infrared burners excluding screens cast iron cooking grids igniter excluding batteries temperature gauge
31. poleon Customer Care department and have the grill inspected by a certified gas installer If the leak cannot be stopped immediately shut off the gas supply disconnect it and have the grill inspected by a certified gas installer or dealer Do not use the grill until the leak has been corrected www napoleongrills com 24 Rotisserie Kit Assembly Instruction optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on the inside of hood casting www napoleongrills com 222227 A LEI LE g 25 www napoleongrills com 26 Parts List gt 1 14 ronson Lea 560699 e Leer 66 1 94 _ u EE 3 EE Les 5 Lem Inten www napoleongrills com IUJN 2 Parts List S 1 noone rearbuneroceasemy ES 56018 stainless steel griddle 62007 grease trays foil 5 pieces x standard p propane units only n natural gas units only ac accessory www napoleongrills com 28 GOURMET GRILLS NAPOLEON FAX TO 705 727 4282 ACCESSORIES amp PARTS ORDER FO
32. rea Natural gas units must be disconnected from the supply when being stored indoors e Inspect the fuel supply hose before each use If there is evidence of excessive abrasion or wear the hose is cut it must be replaced prior to using the gas grill with a replacement hose assembly specified by the grill manufacturer e Leak test the unit before initial use annually and whenever gas components are replaced Follow lighting instructions carefully when operating grill e Burner controls must be off when turning supply cylinder valve on e The lid is to be closed during the gas grill preheating period on all models except the 57300 the built in side burner BISB245 BISZ300NFT PFT and the built in side burner BISB245 are supplied with a flat cover for storage and protection from the elements Never place this cover on the grill while hot or operating Allow grill to cool completely before covering e Adults and especially children should be alerted to the hazards of high surface temperatures Young children should be supervised near the gas grill Do not leave grill unattended when operating e Do not light burners with lid closed Do not operate rear burner with main burners operating e Do not move grill when hot or operating e Keep any electrical supply cord and fuel supply hose away from any heated surfaces e Ensure sear plates are positioned properly according to sear plate inst
33. rtment at 1 866 820 8686 between 9 AM and 5 PM Eastern Standard Time TOOLS REQUIRED FOR ASSEMBLY tools not included 3 8 10mm Flat and Philips Pliers Hammer screwdrivers Wrench ratchet or driver www napoleongrills com BUILT IN UNIT OPENING DIMENSIONS OUTDOOR GFI ELECTRICAL OUTLET BUILT IN SIDEBURNER RECOMMENDED LOCATE ON RIGHT SIDE OF GRILL FOR ROTISSERIE USE 34 864mm MINIMUM 10 SQ IN OF VENTILATION REQUIRED ON EACH END OF CABINET WARNING CABINET FRAME CABINET AND COUNTER TOP MUST BE MADE FROM NON COMBUSTIBLE MATERIAL 29 1 2 20 5 8 8 7 8 749mm 524mm 225mm 12 3 4 16 1 2 41 2 OPENING OF AT LEAST 5 SQ IN MUST BE PROVIDED FOR COMBUSTION 324mm 419mm 114mm AIR FOR SIDE BURNER www napoleongrills com BUILT IN ACCESSORY OPENING DIMENSIONS BIZC450 BIZC600 BUILT IN ZERO CLEARANCE SHELLS FOR ENCLOSURES BUILT WITH COMBUSTIBLE MATERIALS Note Accessory frames overlap opening by 1 35 on all 4 sides N370 0069 FLAT VERTICAL PAINTED DOOR N370 0071 FLAT VERTICAL STAINLESS DOOR N370 0070 FLAT HORIZONTAL PAINTED DOOR N370 0072 FLAT HORIZONTAL STAINLESS DOOR N370 0356SS CURVED STAINLESS STEEL DOOR N370 0357SS 308 SIZE CURVED STAINLESS STEEL DOOR 450 SIZE N370 0358SS CURVED STAINLESS STEEL DOUBLE DOOR 600 750 SIZE www napoleongrills com 34 864mm RECOMMENDED OPENING DIMENSIONS 13 337mm 18 464mm 13
34. s included to simplify the installation of the unit Connect this flexible metal connector to the flare fitting on the end of the manifold Connect the other end of the connector to the gas piping Ensure that the connector does not pass through a wall floor ceiling or partition and is protected from damage Do not use a hose to connect the unit except to connect the cylinder regulator to the piping system It must be connected with rigid pipe copper tube or an approved flexible metal connector which complies with Z21 4 CSA 6 10 The installation must comply with CAN B149 1 Natural Gas and Propane installation code in Canada or to the National Fuel Gas code ANSI Z223 1 in the United States The gas supply pipe must be sufficiently sized to supply www napoleongrills com 5 the BTU h specified on the rating plate based on the length of the piping run If installing a side burner a separate line must be branched off to the side burner unit and enter the side burner opening at the specified location If the enclosure is to house a propane cylinder the tank portion of the enclosure must be ventilated according to local codes and must not have communication with the cavity used to enclose the gas grill A propane cylinder can not be stored below the gas grill BUILT IN CYLINDER ENCLOSURES Built in cylinder enclosures which completely enclose the cylinder must have both of the following 1 At least one unobstructed ventilation opening on the e
35. tallation Costs for service calls to diagnose problems Discoloration of stainless steel parts Part failure due to lack of cleaning and maintenance or use of improper cleaners oven cleaner www napoleongrills com NOTES 15 www napoleongrills com CAUTION During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection Although we make every effort to make the assembly process as problem free and safe as possible it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly Getting Started 1 Remove all cart panels hardware and grill head from carton Raise lid and remove any components packed inside Use the parts list to ensure all necessary parts are included 2 Do destroy packaging until the grill has been fully assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4 Most stainless steel parts are supplied with a protective plastic coating that must be removed prior to using grill 5 Follow all instructions in the order that they are laid out in this manual 6 Two people are required to lift the grill head onto the assembled cart If you have any questions about assembly or grill operation or if there are damaged or missing parts please call our Customer Care Depa
36. with this method is much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts chickens or turkeys but can also be used for cooking foods that are prone to flare ups or for smoking foods Lower temperatures and slower cooking times result in tender foods Rear Burner Use If Equipped Remove the warming rack prior to use Cooking grids should also be removed if they interfere with the rotisserie The rear burner is designed to be used in conjunction with the rotisserie kit included with most rear burner units available from your dealer See the rotisserie kit assembly instructions To use the counterbalance remove the rotisserie motor from the gas grill Place the spit with meat being cooked across the hangers inside the grill The meat will naturally hang with the heavy side down Tighten the counterbalance arm and weight so the arm is facing up Slide the counterweight in or out to balance the load and tighten in place Re install the motor and begin cooking Place a metal dish underneath the meat to collect drippings for basting and naturally delicious gravy Basting liquid may be added as required To seal in juices first operate rear burner on high until brown then reduce the heat to thoroughly cook foods Keep the lid closed for best results Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside For example a 3 pound chicken on the rotisserie will be done in
37. xposed exterior side of the enclosure located within 5 in 127 mm of the top of the enclosure The opening must have a total free area of more than 20 in 130 cm for a 20 Ib 9 1 kg cylinder and 30 in 195 cm for a 30 Ib 13 6 kg cylinder 2 At least one ventilation opening on the exposed exterior side of the enclosure located 1 in 25 4 mm or less from the floor level The opening must have a total free area of more than 10 in 65 cm for 8 20 15 9 1 kg cylinder and 15 in 100 cm for a 30 Ib 13 6 kg cylinder The upper edge must be no more than 5 in 127 mm above the floor level Every opening must be large enough to permit the entrance of a 1 8 in 3 2 mm rod WARNING e cylinder valve s must be readily accessible for hand operation A door on the enclosure to gain access to the cylinder valves is acceptable provided it is non locking and can be opened without the use of tools The enclosure for the LP gas cylinder must isolate the cylinder from the burner compartment to provide shielding from radiation a flame barrier and protection from foreign material such as hot drippings The enclosure cannot be located directly below the grill There must be a minimum clearance of 2 in 51 mm between the floor of the LP gas cylinder enclosure and the ground The enclosure must be designed so that the LP gas cylinder can be connected disconnected and the connections inspected and tested outside the cylinder enclosur
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