Napoleon Grills BGD38PT User's Manual
Contents
1. EM gt INSTALLATIONS CANADIAN U S A 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding kkk kkk 0 INCHES 0 INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft 3 FEET 3 FEET Clearance to a service regulator vent outlet H 3 FEET 3 FEET Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET 3 FEETT Clearance to a mechanical air supply inlet er Clearance above a paved sidewalk or paved driveway located on 7 7 FEET public property unless fitted with a heat shield kit GD 301 J K L 12INCHESTTI 12 INCHES2. 3ft 8 ft V V 3 8 11ft 2bft 2ft H H 2542 4 5ft 03 three 90 elbows 90 H H 4 5 5 4 9 911 lt lt lt sh 03 270 90 5 4 ft 0 N 9 9 11 20 9Tt lt V 9 9 lt 11 V lt 40 feet 20 9 40 Since both formulas are met this vent configuration is ac ceptable V Formula 1 Formula 2 WA415 0244 A 05 15 03 TOP EXIT HORIZONTAL TERMINATION when H gt V Ke FIGURE Example 3 Simple venting configuration only one 90 elbow See graph to determine the required ver tical rise V for the required horizontal run H V Ld e n n FIGURE 9 V Aft V 1 5ft REQUIRED V V V 4 1 5 5 5ft VERTICAL s fi RISE IN n ii INCHES 2 V H fi H 1 5ft H 2 1 1 1 5 5 5 H 03 four 90 elbows 90 03 360 909 8 1 ft 2 H H H 5 5 8 1 13 6 ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET H V a 645 5 19 1 ft The shaded area within the lines represents acceptable Formula 1 H_ lt 4 2 V ANG Y 4 2 V 4 2 x 5 5 23 1 ft For vent configurations requiring more than one 90 elbow 13 6 23 1 the following formulas apply Formula 1 H 4 2 V Formula 2 H V lt 24 75 feet Formula 2 V lt 24 75 I n E le 2 H Since both formulas are met this vent configuration is ac xampte
3. When using Wolf Steel venting components use only ap proved Wolf Steel rigid flexible components with the fol lowing termination kits WALL TERMINAL KIT GD422 or 1 12 TO 7 2 PITCH ROOF TERMINAL KIT GD410 8 12 TO 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMI NAL KIT GD412 or PERISCOPE KIT GD401 for wall pen etration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430 Wolf Steel rigid and flexible venting systems must not be combined Wolf Steel and Simpson Dura Vent venting systems must not be combined These vent kits allow for either horizontal or vertical venting of the fireplace FIGURES 3a amp 5a The maximum allow able horizontal run is 20 feet The maximum allowable ver tical vent length is 40 feet The maximum number of 5 vent connections is two horizontally or three vertically exclud ing the fireplace and the air terminal connections when using aluminum flexible venting For optimum flame appearance and fireplace perform ance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allo
4. p V V V 1 5 5 6 5ft 3 TEE V HE HEE EHH T 0 5 10 15 20 25 30 HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for H and V Formula 1 lt 3V FIGURE 14 Formula 2 H V lt 40 feet c Example 5 V 2ft H TEM ft Vz gr H 1 fi V 1 5ft 2 H 1ft H 10 75ft H 1 1 1 10 75 13 75 ft H 03 four 90 elbows one 45 elbow 90 03 90 90 90 90 45 90 9 45 ft H H 13 75 9 45 23 2 ft V 23 2 6 5 29 7ft Formula1 lt 3V 3x6 5 19 51 4 19 5 19 5 C Formula2 V lt 40 feet FIGURE 13 a Since both formulas are met this vent configuration is ceptable W415 0244 A 05 15 03 INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE FOLLOW THE VENTING INSTRUCTIONS EXACTLY AHEAT SHIELD MUST BE USED IF THE WALL TERMINALIS INSTALLED ON COMBUSTIBLE EXTERIOR SURFACES NOTE Only a clearance to combustibles of 1 all around the vent pipe is required HORIZONTAL INSTALLATION This application occurs when venting through an exterior wall Having determined the air terminal location cut and frame a hole in an exterior wall with a minimum opening as required See Note above
5. Any safety screen or guard removed for servicing must be replaced prior to operating the fire place e It is imperative that the control compartments burners and circulating blower and its passage way in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fire place area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids e Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Use only with a glass door certified with the fireplace Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd NOTE changes other than editorial are denoted b
6. NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warrant
7. 2 TABLE of CONTENTS PG 2 4 INTRODUCTION Louvre Installation Warranty Log Placement General Instructions Charcoal Embers General Information Glowing Embers Care of Glass amp Plated Parts PG 20 OPTIONAL BLOWER INSTALLATION 5 12 5 21 OPTIONAL FAN INSTALLATION Air Terminal Locations GD36 THERMOSTATIC SENSOR CON Typical Vent Installations TROL e Dea Ue 22 OPERATION MAINTENANCE MERITO pecie ns Operating Instructions 13 17 INSTALLATION Maintenance Wall and Ceiling Protection 23 ADJUSTMENTS Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Pilot Burner Adjustment Venturi Adjustment Gas Installation 24 25 REPLACEMENTS Mobile Home Installation Ordering Replacement Parts Framing Replacement Parts Nailing Tabs Vent Kits Mantle Installation Terminal Kits 18 19 FINISHING Door Removal amp Installation 26 27 TROUBLE SHOOTING GUIDE 28 SERVICE HISTORY PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the fireplace
8. For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient lo cation Route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve Or 0 ee 2 HALL a7 FIGURE 29 Se 0 O 9 4 Install rigid black pipe 1 2 type L copper tubing or if local codes permit a 3 8 flex connector and shutoff valve to the gas line ids ME fireplace gas valve SHUT O Q BLACK Ex CONNECTO VALVE COE ce ATT NG FIGURE 30 O NS J The gas line and the shutoff valve if so equipped must not interfere with the opening and closing of the door latch Seal and tighten securely An adapter fitting is required between the gas valve and the copper tubing or flex con nector Do not kink flex connector 5 Check for gas leaks by brushing on a soap and water solution Do not use open flame Do not connect either the wall switch thermostat or gas valve to electricity 110 volts Purge al
9. WOLF STEELLTD WA415 0244 A 05 15 03 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV ICED BYA QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install the BGD368 to the current National Fuel Gas Code ANSI Z223 1 or the current CAN CGA B149 Installation Codes Mobile home installation must conform with local codes In the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or the manufactured home construction and safety standard Title 24 CFR part 3280 or the Fire Safety Criteria for manu factured home installations Sites and Community Stand ard ANSI NFPA 501A in the United States The fireplace and its individual shutoff valve must be dis con
10. ceptable FIGURE8 bo V V_ 6ft H agit H 2511 H H H 3 5 8ft H 03 two 90 elbows 90 03 180 90 2 7 ft 9 8 2 7 10 7 ft V 10 7 6 16 7 Formula 1 lt 4 2 Vi 4 2 V 4 2 x 6 252 ft 10 7 lt 25 2 Formula2 V lt 24 75 feet 16 7 lt 24 75 Since both formulas are met this vent configuration is ac ceptable W415 0244 A 05 15 03 TOP EXIT VERTICAL TERMINATION when H lt V Simple venting configurations FIGURE 10 c See graph to determine the required vertical rise V for the required horizontal run H 4D ee HY DINI LIU LT L Q BN VERTICAL RISE fp H a IN FEET ps EEI 118 81 Drs Be T EMEN 20 HH 88 Losi Eds LET d 10H LL T TL TE LJ LECT ae Se LITT ET EEEE LITT ET TT 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for H and V For vent configurations requiring elbows the following for mulas apply Formula 1 lt V Formula 2 H V 40 feet Example 4 FIGURE 11 2 90 90 1 Fad pos 90 S Ee V 5
11. pressure check if supply piping size is to code Correct all undersized piping Unit is over fired or under check pressure readings PROBLEM Gas piping is undersized test point Gauge should read 7 minimum 4 5 water column for Carboning occurs fired Inlet pressure can be checked by turning screw A counter clock natural gas 13 11 minimum water column for propane Check wise 2 or 3 turns and then placing pressure gauge tubing over the bbe that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Flames are very Door is ajar aggressive Leak test with a soap and water solution fit door assembly into the lower support brackets and secure the four door latches Main burner flame Blockage in vent is a blue lazy transparent flame remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation refer to Figure 23 to ensure correct location of storm collars Carbon is being deposited
12. requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace
13. to correct length or wire gauge Thermopile shorting Remote wall switch wire is too long too much resist ance in the system Faulty thermostat or switch replace Main burner goes out pilot goes out Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 5 flexible vent has become disconnected from fireplace re attach to fireplace Pilot goes out when the gas knob is re leased The gas valve has an interlock device which will not allow the pilot burner to be lit until the ther mocouple has cooled Allow ap proximately 60 seconds for the thermocouple to cool System is not correctly purge the gas line purged Out of propane gas fill the tank Pilot flame is not large turn up the pilot flame enough Pilot flame is not engulfing gently twist the pilot head to improve the flame pattern around the the thermocouple thermocouple Thermocouple shorting loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace Pilot burning no gas to main burner gas knob is on HI wall switch thermostat Is on Pilot will not light PILOT BLIKNER THERMOPILE THERMOCOUPLE l W415 0244 A 05 15 03 connect a jumper wire across the wall switch terminals if main burner
14. 500 0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 55 5 VARIABLE SPEED SWITCH GD420 5 FT PART NO DESCRIPTION 23 24 W010 0772 W730 0012 5 FLEXIBLE ALUMINIUM LINER 5 FT c w SPACERS 8 FLEXIBLE ALUMINIUM LINER 5 FT GD430 10 FT PART NO DESCRIPTION 24 W730 0013 8 FLEXIBLE ALUMINIUM LINER 10 rr 23 W010 0773 5 FLEXIBLE ALUMINIUM LINER 10 FT c w SPACERS 25 W010 0810 WALL SUPPORT ASSEMBLY TERMINAL KITS 26 PERISCOPE 27 WALL TERMINAL KIT ROOF TERMINAL KITS GD401 GD422 28 1 12 TO 7 12 PITCH GD410 28 8 12 TO 12 12 PITCH 60411 28 FLAT ROOF 60412 PART NO DESCRIPTION 29 W010 0774 AIR TERMINAL 30 W120 0015 VERTICAL CAP 31 W170 0086 STORM COLLAR 32 W010 0453 ROOF SUPPORT 33 W263 0065 ROOF FLASHING W263 0066 W263 0067 WA415 0244 A 05 15 03 mb WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd WA415 0244 A 05 15 03 26 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM Main burner goes out pilot stays on PROBLEM TEST SOLUTION turn up pilot flame replace pilot assembly Pilot flame is not large enough or not engulfing the thermopile clean thermopile connection to the valve Reconnect replace thermopile valve shorten wire
15. 7 minimum 36 inches and maximum 40 feet from 4 iS the centre of the fireplace outlet v We 24 BER N INIMUM VE ENGTH MUS 3E 10 40 MAX i 3 FT MIN 36 0 SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD401 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a 30 MINIMUM minimum of 12 inches above grade The maximum allow EGARDLESS able vent length depends on the fireplace as illustrated ENT LENGI ww MAXIMUM 1OFT VENT LENGTH WA415 0244 A 05 15 03 W415 0244 A 05 15 03 HORIZONTAL TERMINATION vertical rise is equal to or greater than the horizontal run horizontal run verti cal rise to maximum of 40 feet vertical rise is less than horizontal run horizontal run verti cal rise to maximum of 24 75 feet 4 2 times the vertical rise equal to or greater than the horizontal run VENTING APPLICATION FLOW CHART VERTICAL vertical rise is equal to or greater than the horizontal run horizont
16. As an alterna tive to framing a vent pipe shield HE may be installed ensuring a 1 clearance to combustibles See Figure 16 FIGURE 15 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and se cure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 8 vent pipe liner See note above Do not fill this cavity with any type of material Ap ply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer FIGURE 16 VERTICAL INSTALLATION This application occurs li when venting through a FIGURE 17 roof Installation kits for various roof pitches are available from your Na poleon dealer See Ac 2 a e cessories to order the De specific kit required UNDERS
17. Clearance under a veranda porch deck or balcony N 16 INCHES 16INCHES Clearance above the roof 2 FEETt 2 FEET1 Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage t is recommended to use a heat shield and to maximize the distance to vinyl clad soffits periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t Three feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single fami dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor t Recommenced to prevent recirculation of exhaust products For additional requirements check local codes WA415 0244 A 05 15 03 TYPICAL VENT INSTALLATIONS For optimum performance it is recommended FIGURES3 that all horizontal runs have a 1 inch rise per foot Ar When terminating vertically the vertical rise is X
18. IDE OF JOIST 1 Determine the air terminal location cut and frame 10 inch open ings in the ceiling and the roof to provide the minimum 1 inch clearance between the fireplace pipe liner and any combustible material Try to center the exhaust pipe loca tion midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insula tion from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of FIGURE 18 5 caulking not sup VENT TI AULKING plied to the frame i work or to the Wolf m Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling FIGURE 18 A firestop must be placed on the bottom of each framed open ing in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clear ance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner a
19. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 22 AND ANSI 721 50 RESPECTIVELY FOR VENTED GAS FIREPLACES QUALITY FIREPLACES DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR DIRECT VENT DECORATIVE GAS FIREPLACE NATURAL GAS MODEL BGD38NT PROPANE GAS MODEL BGD38PT CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Donottry to light any appliance Immediately call your gas supplier from e Do not touch any electrical switch a neighbour s phone Follow the gas e Do not use any phone in your building supplier s instructions e f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Herse TAF C lzm US Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 E PLUS 722 6031 UHPBA Hearth Patio amp Barbecue Association www napoleonfireplaces com ask napoleon on ca WA415 0244 A 05 15 03
20. LOWER GOLD 6 W455 0069 NATURAL GAS PILOT INJECTOR 36 L38K LOUVRE KIT UPPER amp LOWER BLACK 6 W455 0067 PROPANE GAS PILOT INJECTOR 37 W573 0008 HI TEMPERATURE SEALANT 7 W725 0035 NATURAL GAS VALVE 38 W690 0001 MILLIVOLT THERMOSTAT 7 W725 0034 PROPANE VALVE 22 W500 0163 FIRESTOP SPACER RIGID VENTING 8 W385 0245 NAPOLEON LOGO 39 GD501 HEAT GUARD 9 W715 0112 20FT OF WIRE 40 W585 0096 SOFFIT HEAT SHIELD 10 W010 0764 PAN BURNER 41 W010 0810 WALL SUPPORT ASSEMBLY 11 GL 639 LOG SET 42 W175 0170 DURA VENT ZERO CLEARANCE ADAPTOR 12 W361 0016 GLOWING EMBERS 43 W170 0086 VENT PIPE COLLAR 13 W550 0001 CHARCOAL EMBERS 44 W585 0092 VENT PIPE SHIELD 14 W135 0183 BACK LOG 1 45 GZ550 1KT BLOWER KIT 15 W135 0184 LEFT MIDDLE LOG 2 46 QGD825N MODULATING VALVE REGULATOR NG 16 W135 0185 RIGHT MIDDLE LOG 8 46 GD825P MODULATING VALVE REGULATOR P 17 W135 0186 LEFT CROSSOVER LOG 4 47 GA 566 HOT AIR DISTRIBUTION KIT 18 W135 0187 MIDDLE CROSSOVER LOG 5 48 W690 0005 THERMOSTAT 110V For use wiTH GA 566 19 W135 0188 RIGHT CROSSOVER LOG 6 49 GA 70 EXTENSION KIT 5 FT 20 WO010 0811 BLACK DOOR c w GLASS 50 GA 72 HOT AIR EXHAUST KIT 21 W455 0040 41 NATURAL GAS ORIFICE 51 W175 0175 CONVERSION KIT NG TO LP 21 W455 0003 54 PROPANE GAS ORIFICE 51 W175 0176 CONVERSION KIT LP TO NG 22 W500 0028 FIRESTOP SPACER FLEX VENTING 52 QGD65 FAN KIT 53 GD36 THERMOSTATIC SENSOR CONTROL KIT For USE WITH GD65 ONLY FLEXIBLE VENT KITS 54 W
21. W415 0244 A 05 15 03 OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water OPERATION MAINTENANCE After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room Purge the gas line with the glass door open Assure that a conti
22. ace base as shown Position the hinge screen into place and with the control door open secure to the firebox using three screws WA415 0244 A 05 15 03 HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using a screw through the centre slot UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assem bly back Lift the clip LOG PLACEMENT PHAZER logs and glowing embers exclusive to Napoleon Fire places provide a unique and realistic glowing effect that is different in every installation Take the time to carefully po sition the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process FIGURE 38a f SIDEVIEW 1 Place the back log 1 onto the log support tray and in front of the tabs The tabs maintain an air space between the log and firebox back to facilitate combus tion air flow Ensure that the back of the log rests against the brackets on the back wall of the firebox 2 Move the two cera oS ca amp TEE into position
23. al run verti cal rise to maximum of 40 feet TERMINATION vertical rise is less than hori zontal run horizontal run verti cal rise to maximum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run VERTICAL DEFINITIONS for the following symbols used in the venting calcula tions and examples are greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths Hp and offsets Hj in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet v gt lt lt H H lt ELBOW VENT LENGTH VALUES inches 1 15 30 45 90 the first 90 offset has a zero value and is shown in the formula as 90 TOP EXIT HORIZONTAL TERMINATION when H lt V Simple venting configuration only one 90 elbow FIGURE 5 See graph to determine the required vertical rise V for the required horizontal run H RISE IN Pe FEET PLT v EECEHEEELEA T BEEBE E saan n HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 90 el bow the following formulas apply Formula 1 H lt V Formula 2 n V 2 Example 1 FIGURE 6
24. ame requirements apply to any combustibles protruding on either side of the fire piace COMBUSTIBLE MATERIALS W Ld FIRESTOP SPACER FIGURES 34 MANTLE d E i T MANTLE un EM S MANTLE A EY FOP OFFUNIT H TG 4 H T J 3 5 7 AN WIDTH W415 0244 A 05 15 03 17 DOOR REMOVAL amp INSTALLATION L38 LOUVRE INSTALLATION FIGURE 37 a c Lift up and remove the upper louvres Open the valve control door Release the top and bot tom door latches located at the right side of the door To close the door repeat in re verse order The door latch holes are elongated for door levelling To level the door may need to be lifted up at the right side before latching to ensure the door is level GVFL LOUVRE INSTALLATION Remove the pro tective plastic wrap from the louvres mams m LOUVRE and install as illus g BRACKET trated Clip each upper louvre into a slot on the louvre bracket Ensure that the louvres are centered within the opening FIGURE 36b LOWER LOUVRE ASSEMBLY Secure the lower louvre assembly to the lip of the firepl
25. ce base or the firebox FIGURE 43 FIGURE 42 WA415 0244 A 05 15 03 Attach the connectors from the black and white wires 86 to the thermodisc and se HEU cure the thermodisc Era bracket to the securing Ts stud at the bottom left of P RECEPTACLE the unit using a lock JUNCTION BOX washer and wing nut En T sure that the thermodisc B grono touches the firebox wall SCREW Attach the connectors from the black and red wires to the blower FIGURE 44 Attach and secure the vari able speed switch using the nut provided Plug the harness cord into the re ceptacle ds Q 3 FIGURE 45 OB The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained preventing it from making con tact with moving or hot objects Because the blower is thermally activated when turned it will automatically start approximately 70 minutes after lighting the fireplace and will run for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat Drywall dust wil penetrate into the blower bear ings causing irreparable damage Care must be taken to
26. ch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clock wise N to off Do not force MAINTENANCE Turn off the gas and electrical power before servicing the fireplace CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies W415 0244 A 05 15 03 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacu uming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burn ing properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and rea
27. ches to ward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Continental dealer distributor 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary 23 ADJUSTMENTS PILOT BURNER ADJUSTMENT Closing the air shutter will cause a more yellow flame but can lead to carboning Adjust the pilot screw to provide properly sized flame Turn Opening the air shutter will cause a more blue flame but in a clockwise direction to reduce the gas flow can cause flame lifting from the burner ports The flame ae may not appear yellow immediately allow 15 to 30 min 9 62 _ BURNER THeRMOPILE utes for the final flame colour to be established HL di HL dl PILOT SCREW A T FIGURE 50 Mma FLAME MU ST ENVELOP UPPER 3 8 TO 1 2 OF Air shutter adjustment must only be done by a THERMOCOUPLE amp y U THERMOPILE qualified installer FIGURE 51 VENTURI ADJUSTMENT Air shutters have been factory set open according
28. e drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materi als i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face Combustible materials may be installed flush with the front of the fireplace but must not cover or protrude past any of the black face areas of the fireplace Non combustible ma terial brick stone or ceramic tile may protrude in these areas NAILING TABS To install the fireplace face flush with the finished wall position the framework to accommodate the thickness of the finished wall Bend out the four nailing tabs attached on either side of the fireplace and secure to the 2x4 framing The tabs will facilitate the installation of either a s or a 1 finished wall thickness The nailing tabs must not be removed MANTLE INSTALLATION Combustible mantle clearance can vary according to the mantle depth Use the graph to help evaluate the clear ance needed Curtains above the fireplace must not be positioned lower than the 3 distance required for the 3 combustible mantle These s
29. er tight by sealing with caulking not supplied The air terminal mounting plate may be recessed into the exterior wallor siding by 172 the depth of the return flange EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION 1 Follow the instructions for Horizontal Air Terminal In stallations items 1 to 3 2 Continue adding components alternating inner and outer venting Ensure that all 5 venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior Attach the 5 telescopic sleeve to the vent run AIR TERMINAL Repeat using a 8 tel po ELESCOPIC SLEE escopic sleeve Secure and seal as before To 20 facilitate completion Seneca tach 5 and 8 couplers FIGURE 26 VENTING to the air terminal 3 Install the air terminal See item 3 of the Horizontal Air Terminal Installation Extend the 5 telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal Repeat using the 8 telescopic sleeve W415 0244 A 05 15 03 16 VERTICAL VENTING INSTALLATION GAS INSTALLATION 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided FIGURE 22 The roof support is optional In this case the venting is to be adequately supported using ei ther an alternate method suitable to the authority having jurisdiction or the optional roof support 3 Appl
30. flash ing with roofing material FIGURE 23 7 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal Tighten securely Attach the rain cap 8 Continue adding rigid venting sections sealing and securing as above Attach a 5 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 8 telescopic pipe 9 Run a bead of high temperature sealant around the outside of the 5 collar on the fireplace Pull the adjustable pipe a minimum of 2 onto the collar Secure with 3 screws Repeat with the 8 telescopic pipe 10 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe VENT PIPE WA415 0244 A 05 15 03 Proceed once the vent installation is complete 1 Move the fireplace into position and secure using the nailing tabs and or secure to the floor through the Z diam eter holes located at either end of the base 2 Route a 3 8 N P T black iron gas line 1 2 type L cop per tubing or equivalent to the fireplace 3
31. ft 10ft 5 10 15 H 1ft H 3ft H 2 5ft H H H H 1 3 2 5 6 5ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft 6 5 8 1 14 6 V_ 14 6 15 29 6 ft Formula1 lt V 14 6 15 Formula2 V lt 40 feet 29 6 lt 40 Since both formulas are met this vent configuration is ac ceptable W415 0244 A 05 15 03 TOP EXIT VERTICAL TERMINATION when H gt V Simple venting configurations See graph to determine the required vertical rise V for the V V V V 24 14 15 45ft required horizontal run H H 6ft H 2ft H H H 6 2 8ft FIGURE 12 H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 8 8 1 16 1ft H V 16 1 4 5 20 6 ft Formula1 lt 3 4 5 13 51 7 16 1 gt 13 5 Since this formula is met this vent configuration is unacceptable Formula2 V lt 40 feet 20 6 lt 40 EL Since only formula 2 is met this vent configuration is unac For vent configurations requiring elbows the following for ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas mulas apply eim 6 MAXIMUM ips v i58 VERTICAL Bm Aare HEPS m RISE IN HHH rT V 5ft FEET
32. hing Make SX weather tight by seal BN ing with caulking NS Where possible cover A the sides and top edges of the flashing with roofing material 6 Apply a heavy bead of weatherproof caulking 2 inches above the flash ing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and the air exhaust slots onto the air terminal Tighten securely FIGURE 23 Attach the vertical rain cap Spacers are attached to the 5 inner flex liner at prede termined intervals to maintain a 1 1 4 air gap to the 8 outer liner These spacers must not be removed FLASHING 15 7 If more liner needs to be used to reach the fireplace follow the same procedure as found in EXTENDED HORI ZONTAL AIR TERMINAL INSTALLATION The vent system must be supported approximately every 3 feet for both ver tical and horizontal runs Use Wolf Steel support ring as sembly or equivalent noncombustible strapping to main tain a clearance to combustibles FIREPLACE VENT CONNECTION 7 Install the 5 inch diameter aluminium flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature seal ant provided FIGURE 24 2 Install the 8 inch diameter aluminium flexible liner to the fireplace Attach and seal the join
33. ies expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915
34. l gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door MOBILE HOME INSTALLATION In Canada mobile home installation may be vented hori zontally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation for installation The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure It is recommended that the fireplace be secured in all installations Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local ec building codes FIGURES 31 33 FIGURE 31 M FIGURE 32 184 It is not necessary to install a hearth extension with this fireplace system Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished i
35. lace vent collar and secure with 3 8 screws 6 Using the 8 diameter flexible aluminium liner apply sealant slide a minimum of 2 over the fireplace combus tion air collar and secure with 3 8 screws W415 0244 A 05 15 03 EXTENDED HORIZONTAL d riis FLEXIBLE VENT COMPONENTS AIR TERMINAL INSTALLATION Use the GD420 vent kit and couplers for this application If more than one length of liner needs to be used to reach the fireplace couple them together as illustrated in FIGURE 20 Seal the joints using the same procedure as described in points 2 and 3 The vent system must be sup ported approximately every 3 feet for both vertical and hori zontal runs Use Wolf Steel support ring assemblies or equivalent noncombustible strapping to maintain the mini mum 1 clearance to combustibles as well as to prevent sagging Spacers are attached to the 5 inner flex liner at prede termined intervals to maintain a 1 1 4 air gap to the 8 outer liner These spacers must not be removed Z8x1 TEMP ANT SE PA lt ILLING S amp FIGURE 20 H VERTICAL AIR TERMINAL INSTALLATION a 1 Fasten the roof support to Xm FIGURE2I the roof using the screws pro vided FIGURE 21 The roof sup l il port is optional I
36. lights replace switch thermostat Themostat or switch is de fective Wall switch wiring is defec disconnect the switch wires amp connect a jumper wire across termi tive nals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor No spark at pilot burner gas at the pilot burner SYMPTOM Pilot goes out while standing Main burner is in OFF position Flames are con sistently too large or too small 21 TEST SOLUTION turn on all gas appliances and see if pilot flame flutters dimin ishes or extinguishes especially when main burner ignites Monitor appliance supply working
37. lining up the studs located on the burner with the holes on the bottom of the logs Ensure that the small logs sit flat on the burner 3 Place the bottom of the left crossover log 4 against the left firebox side and pulled forward to the grate The top of the log should rest in the pocket on the back log 19 4 Position the the end of the center log 5 against the middle grate post with the other end of the log resting in the pocket of the left crossover log 5 Place the bottom of the right crossover log 6 against the right firebox side and pulled forward to the grate The top of the log should rest in the pocket provided on the center log 5 CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow 7he ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only cer
38. n this case the a ERMINAL venting is to be adequately sup ported using either an alternate method suitable to the authority having jurisdiction or the EM tional roof support 2 Stretch the 5 diameter minium flexible liner to the re quired length Slip the liner a minimum of 2 over the inner sleeve of the air terminal and se cure with 3 8 screws Seal us ra ing a heavy bead of the high i la _ 3 Ti temperature sealant 3 Repeat using the 8 diam occ O ow eter flexible aluminium liner FIGURE 22 d 4 Thread the air terminal pipe assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal assembly to the roof support ensuring that a minimum 16 of air terminal will penetrate the roof when fastened DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through VERTICAL RAIN CAP the lower portion of the IN RMINAL flas
39. nd the firestop spacer WA415 0244 A 05 15 03 13 14 Use only approved aluminum flexi ble liner kits marked WOES S AER Wolf Steel Approved Venting as identified by the stamp only on the 8 outer liner CAULKING 252 b MOSS NNNM 5 FLEX ppp p PIPE HI TEMP L SEALANT ras SCREWS 1 Cut or frame a hole in an exterior wall with a minimum round or square opening listed on page 5 Secure the firestop spacer over the opening to the interior wall 2 Stretch the 5 diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface Slip the liner a mini mum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Apply a heavy bead of the high temperature sealant 3 Using the 8 diameter flexible aluminum liner slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal as before 4 Insert the liners through the firestop maintaining the required clearance to combustibles Holding the air termi nal lettering in an upright readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied 5 Apply a heavy bead of the high temperature sealant supplied with the unit to the inside of the 5 liner approxi mately 1 from the end Slip the liner a minimum of 2 over the firep
40. nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extending the full width and depth If the optional fan or blower is installed the junction box must be electrically connected and grounded in accord ance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTRI CAL CODE in the United States GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Maximum input is 26 000 BTU hr for natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 16 735 BTU hr at an efficiency of 64 4 with the fan on and 17 212 BTU hr for propane at an efficiency
41. nician This fireplace must be serviced annually depending usage Dealer Name Date W415 0244 A 05 15 03
42. ntirely onto the pad Slide the fan assembly past the controls and into the clip Secure using the lock washer and nut provided Exe llores elo FIGURE 47 Plug the harness cord into the receptacle GD36 THERMOSTATIC SENSOR CONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit shown above which may be or dered from your Wolf Steel Napoleon dealer With the thermostatic sensor option the fan when turned on becomes thermally activated and will automatically run approximately 15 30 minutes after the fireplace has been lit and for approximately 30 45 minutes after the fireplace has been turned off 2 ODISC SENSOR ASSEMBLY BRACKET E RECEPTACLE JUNCTION BOX FIGURE 48 Use of the fan increases the output of heat Unplug the power cord from the receptacle Connect all wires as shown Attach and secure the sensor assembly bracket to the se curing stud located next to the receptacle junction box at the bottom left of the unit using the lock washer and wing nut Ensure that the thermodisc touches the firebox wall Plug the power cord back into the receptacle When installed ensure that any excess wire is contained preventing it from making contact with moving or hot ob UO mame UU Ly 9 8 OH LJ 7
43. nuous gas flow is at the burner before clos ing the door WHAT TO DO IF YOU SMELL GAS e fireplace 6 6 Switch do Y your building GAS KNOB Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire de partment LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocou ple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise A to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise A to on 8 If equipped with remote on off swit
44. of 66 2 with the fan on The maxi mum A F U E annual fuel utilization efficiency rating is 56 396 for natural gas and 57 896 for propane WA415 0244 A 05 15 03 Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas No external electricity 110 volts or 24 volts is re quired for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The BGD368 is factory equipped with tempered glass The glass thickness is 3 16 Use only re placement glass available from your Napoleon dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is no
45. on glass logs or com bustion chamber Surfaces Air shutter has become blocked ensure air shutter opening is free of lint or other obstructions check that the logs are correctly positioned Open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 5 and 8 vent liners are free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting Flame is impinging on the logs or combustion cham ber White grey film forms clean the glass with a recommended gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become Sulphur from fuel is being deposited on glass logs or combustion chamber sur Hemote wall switch is in OFF position main burner comes on when gas knob is turned to ON po sition faces permanently marked Wall switch is mounted up reverse side down Remote wall switch is replace grounding Remote wall switch wire is check for ground short repair ground or replace wire grounding Faulty valve replace WA415 0244 A 05 15 03 28 Special Concerns Service Performed Wolf Steel Fireplace Service History Service Tech
46. prevent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not cov ered by the warranty policy 21 OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BY A QUALI FIED INSTALLER and must be connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States To safely install the fan turn off the electricity first OPTIONAL THERMOSTATIC Z SENSOR RECEPTACLE JUNCTION BOX VARIABLE SPEED PIEZO IGNITOR Leo OPEN ENDED SLOTS LD G Lo If the fireplace was not previously equipped with a fan route a grounded 2 wire 60hz power cable to the junction box At this point it must be strain relieved and insulated The wire harness provided in this kit is a universal har ness When installed ensure that any excess wire is con tained preventing it from making contact with moving or hot objects un NE To ease installation of the fan remove the hinge screen and valve control door lower lou vres from the base of the fire place Position the vibration reducing s pad into the clip and onto the threaded stud at the other end piercing a hole into the pad The fan assembly must be able to be positioned e
47. t kept clean permanent discolouration and or blemishes may result Use only accessories designed for and listed with your specific fireplace Provide adequate ventilation air Provide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent con nection to the fireplace after the fireplace is installed The fireplace must be installed against finished walls Do not install against a vapour barrier or ex posed insulation Vent lengths that pass through unheated spaces at tics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit ELECTRICAL INLET LEFT SIDE VENTING VENTING LENGTHS Use only Wolf Steel or Simpson Dura Vent Model DV GS venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air termi nal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent follow the installation procedure provided with the venting com ponents
48. tified glowing embers and PHAZER logs available from your Napo leon dealer LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated W415 0244 A 05 15 03 20 OPTIONAL BLOWER INSTALLATION ou FIGURE 40 INSTALLATION TO BE DONE BY A QUALIFIED IN STALLER and must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States If the fireplace was not previously equipped with a blower route a grounded 2 wire 60hz power cable to the receptacle junction box At this point it must be strain relieved and insulated ELONGATED The three slots on the SLOTS blower mounting E bracket allow ease of adjustment when attaching the blower For a quiet running blower do not allow the assembly to sit on the firebox base Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned entirely onto the pad Tilt the blower onto its side Slide it past the controls and into the clip C Secure to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the firepla
49. to the chart below These settings are for the maximum horizontal vent run Adjustment may be required depending on fuel type vent To access the air shutter remove the two screws that se configuration and altitude cure the cover to the air housing taking care not to dam age the gasket WA415 0244 A 05 15 03 24 REPLACEMENTS Contact your dealer or the factory for questions concerning 1 amp SERIAL NUMBER OF FIREPLACE prices and policies on replacement parts Normally all parts INSTALLATION DATE OF FIREPLACE can be ordered through your Napoleon dealer or distribu 3 PART NUMBER 4 DESCRIPTION OF PART When ordering replacement parts always give the follow 5 Finish ing information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON REPLACEMENT PARTS DEALER PART NO DESCRIPTION PART NO DESCRIPTION 1 W357 0001 PIEZO IGNITER 34 W175 0166 5 COUPLER 2 W680 0004 THERMOPILE 34 W175 0002 8 COUPLER 3 W680 0005 THERMOCOUPLE 35 GDLVK LOUVRE KIT uPPER amp LOWER BLACK 4 W010 0800 NATURAL GAS PILOT ASSEMBLY 35 GDLVPB LOUVRE KIT uPPER amp LOWER POLISHED BRASS 4 W010 0801 PROPANE GAS PILOT ASSEMBLY 35 GDLVSS LOUVRE KIT uPPER amp LOWER BRUSHED STAINLESS STEEL 5 W573 0008 HIGH TEMPERATURE SEALANT 35 LOUVRE KIT UPPER amp
50. ts FIGURE 24 Ses ERLA USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers every 3 feet and either side of each elbow to maintain the minimum 1 4 clearance between the outer and inner vent pipes Use Wolf Steel support ring assem bly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs HORIZONTAL AIR TERMINAL INSTALLATION w S S CAULKING lt SSS TT 5 PIPE EAM 5 2 OVERLAP a NIE J 8 em SCREWS A FIGURE25 H0x2 lod Vane SCREWS Cot HI TEMP A Y SEALANT 1 Move the fireplace into position Meas ure the vent length required between ter minal and fireplace taking into account the additional length needed for the finished wall surface and any 1 overlaps between venting components 2 Apply high temperature sealant to the outer edge of the 5 inner collar of the fireplace Attach the first vent component and secure using 3 self tapping screws Repeat using 8 piping T X i Un 3 Holding the air terminal with the air deflectors to the top insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal to the exterior wall and make weath
51. w several minutes 5 15 for the flame to stabilize after ignition Eight 8 inches is the minimum bend radius allowed for the 8 diameter flexible liner 18 5 8 of For optimum performance it is recommended that all horizontal runs have a 7 inch rise per foot when using Napoleon flexible vent components A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two sin gle family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 air gap all around between the inner liner and outer liner is required for safe operation Use a firestop when pen etrating interior walls floor or ceiling Minimum clearance to combustible con struction from fireplace and vent sur faces 0 inch 18 inches 1 inch sides back bottom and top of the unit recessed depth top sides and bottom of the vent pipe Horizontal runs may have a 0 inch rise per foot all cases using SIMPSON DURA VENT or NAPOLEON RIGID OR FLEXIBLE venting components when vent ing as illustrated in Figures 3 and 4 Only a clearance to combustibles of 1 all around the vent pipe is required WA415 0244 A 05 15 03 6 AIR TERMINAL INSTALLATIONS
52. y a vertical line in the margin WA415 0244 A 05 15 03 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are war ranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal break age only gold plated parts against tarnishing porcelainized enamelled components and alumi num extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however
53. y high temperature sealant to the outer edge of the inner sleeve of the air terminal Slip a 5 diameter coupler a minimum of 2 over the sleeve and secure using 3 screws 4 Apply high temperature seal gt ant to the outer edge of the of the FIGURE 27 outside sleeve of the air terminal Slip a 8 diameter coupler over the AIR TERMINAL sleeve and secure as before FIG URE 27 Trim the 8 coupler even with the 5 coupler end 5 Thread the air terminal pipe 5 COUPLE assembly down through the roof support and attach ensuring that 8 COUPLE a minimum 16 of air terminal will penetrate the roof when fas tened FIGURE 22 If the attic space is tight we recommend 4 oe threading the Wolf Steel vent pipe collar or equivalent loosely onto VENT PIPE PE the air terminal assembly as it is passed through the attic FIGURE 28 The air terminal must FIGURE 28 be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the
Download Pdf Manuals
Related Search