Napoleon Fireplaces ZCVF36 User's Manual
Contents
1. Replacement Parts 4 6 INSTALLATION amp FINISHING ROOBSDNOS General Instructions Hood Installation 9 SERVICE HISTORY Gas Connector Locations Framing Nailing Tab Instruction Mantle Clearances 7 OPTIONS Optional Blower Installation FOR USE ONLY WITH A ANSI Z21 11 2 LISTED Carefully review the instructions supplied with GAS FIRED UNVENTED ROOM HEATER NOT the unvented room heater for the mimimun TO EXCEED firebox size requirement 40 000 BTU H FOLLOW THE INSTRUCTIONS AND DO NOT INSTALL AN APPLIANCE IN THIS COMPLETE THE INSTALLATION OF THE FIREBOX UNLESS THIS FIREBOX MEETS THE UNVENTED ROOM HEATER MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATION DO NOT BUILD A WOOD FIRE PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Under no circumstances should this enclosure be modified Provide adequate ventilation and combustion air Refer to unvented room heaters installation instructions Never obstruct the front opening of the enclosure Do not burn wood or other materials in this enclosure Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Keep young children and animals away when the ventless firebox enclosure is hot Due to high temperatures the enclosure should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the enclosure Any safety2. any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity When roughing in the ventless firebox enclosure raise the ventless firebox enclosure to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood Objects placed in front of the ventless firebox enclosure should be kept a minimum of 4 feet away from the front face W415 0527 09 29 05 NAILING TAB INSTRUCTION 1 Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts If there are no existing holes follow these instructions Position the nailing tab so that the front face is offset with the front edge of the corner post approx 2 Centre the iod tab vertically on the corner post FIGURE 6a Drill through the centre of the top and bottom slots in the nailing tab Secure using the two sheet metal screws supplied This allows the nailing tab to slide back and forth for desired framing FIGURE 6b 2 To determine the final location of the nailing tab you must first determine the width of your finishing material i e drywall This will determine the dimension from the front edge of the corner post to the nailing tab Once the nailing tab is in the desired location drill through the centre hole of the nailing tab Secur
3. screen or guard removed for servicing must be replaced prior to operating the enclosure It is imperative that the circulating air passageways in the enclosure are kept clean The enclosure should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The enclosure area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Furniture or other objects must be kept a minimum of 4 feet away from the front of the ventless firebox enclosure Do not use this enclosure if any part has been under water Immediately call a qualified service technician to inspect the enclosure and to replace any part of the control system and any gas control which has been under water Do not allow fans to blow directly into the ventless firebox enclosure Avoid any drafts that alter burner flame patterns Do not use a blower insert heat exchanger insert or other accessory not approved for use with this enclosure NOTE CHANGES OTHER THAN EDITORIAL ARE DENOTED BY A VERTICAL LINE IN THE MARGIN W415 0527 09 29 05 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner a
4. 29 05 GAS INLET LOCATIONS There are five gas inlet locations on the ventless firebox enclosure One on each side of the unit two at the rear and one on the bottom Using the following illustrations FIGURE 2a f identifv the preferred inlet and remove corresponding knock out ZCVF36 ZCVF42 D H M 13 1 4 4 rena FIGURE 2a FIGURE 2b IK N 16 1 3 FIGURE 2c FIGURE 2d 16 3 8 16 3 8 23 1 3 FIGURE 2e FIGURE 2f W415 0527 09 29 05 FRAMING ANV CHANGE TO THIS ENCLOSURE CAN BE DANGEROUS AND IS PROHIBITED It is best to frame your ventless firebox enclosure after it is positioned Use 2x4 s and frame to local building codes FIGURE 3 5 ZCVF36 ZCVF42 FIGURE 3 FIGURE 4 52 1 3 55 5 8 47 1 8 78 5 8 FIGURE 5 OUTSIDE OUTSIDE CHASE CHASE 21 1 4 21 1 4 4 42 1 2 ml 47 1 8 INSIDE T INSIDE CHASE 21 4 4 CHASE Minimum clearance to combustible construction from ventless firebox enclosure sides back bottom and top of the unit 0 inches recessed depth 21 1 4 inches Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the ventless firebox enclosure body it is recommended that the walls of the ventless firebox enclosure enclosure be finished ie drywall sheet rock as you would finish
5. INSTALLER THESE INSTRUCTIONS MUST BE CONVEVED TO AND REMAIN WITH THE HOMEOWNER Conforms to the standard ANSI 221 91 2004 Ventless Firebox Enclosures for Unvented Room Heaters NAPOLEON QUALITY FIREPLACES Award Winning Products INSTALLATION INSTRUCTIONS FOR THE ZERO CLEARANCE VENTLESS FIREBOX ENCLOSURE MODEL ZCVF36 MODEL ZCVF42 CERTIFIED FOR UNITED STATES USING ANSI METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Immediately call your gas supplier Do not touch any electrical switch from a neighbour s phone Follow the e Do not use any phone in your gas supplier s instructions building e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier TAL sS Ly AWTERTe ANN n Ma a HPBA M N E r y 7 c s Hearth Patio amp Barbecue Association MINNS apr J nock We Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4V8 Canada 705 721 1212 fax 705 722 6031 W415 0527 09 29 05 2 TABLE of CONTENTS PG3 INTRODUCTION 8 REPLACEMENTS Warrantv Replacements
6. be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0527 09 29 05 4 GENERAL INSTRUCTIONS SPECIFICATIONS THE INSTALLATION MUST CONFORM WITH LOCAL ZCVF36 CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA aa 54 AND TO THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 Use only accessories designed for and listed with your specific firebox Not designed for use with a glass door Screen must be closed when appliance is in operation HOOD INSTALLATION Warning Do not operate without hood in place The firebox hood must not be modified or replaced with a hood that may be provided with the unvented decorative room heater ZCVF42 13 47 Note Remove the hood from the back side of the carton by cutting the cable ties holding it in place 1 Slide the edge of the hood into place on the top inside surface of the ventless firebox enclosure to align with the three pre drilled holes 2 Screw the hood securelv into place with the three screws provided FIGURE 1 W415 0527 09
7. e with a sheet metal screw FIGURE 6c Additional set screws may be installed MANTEL CLEARANCES Combustible materials may be installed flush with the front of the ventless firebox enclosure but must not cover any of the black face areas of the ventless firebox enclosure Non combustible material brick stone or ceramic tile may protrude in these areas Combustible mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clearance FIGURE 7 4 COMBUSTIBLES 6 MANTELE 7 4 MANTEL e hoo b 4 TOP OF UNI FIGURE 8 Lj AOON SHS r mazz HTO MI 4567 MANTEL WIDTH CORNER POST FINISHING MATERIAL CENTRE HOLE W415 0527 09 29 05 8 OPTIONAL BLOWER INSTALLATION INSTALLATION TO BE DONE BV AQUALIFIED INSTALLER and must be electricallv connected and grounded in accordance with local codes In the absence of local codes use the current ANSI NFPA 70 National Electrical Code If the firebox was not previousiv equipped with a blower route a grounded 2 wire 60hz power cable through the junction plate cover At this point it must be strain relieved and insulated The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower FIGURE 10 For a quiet running blower do not allo
8. hrough an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The ventless firebox enclosure must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON
9. ion Box W415 0527 09 29 05 10 Contact your dealer for questions concerning prices and When ordering replacement parts always give the following availability of replacement parts Normally all parts can be information ordered through your Napoleon dealer or distributor 1 Model amp Serial Number of ventless firebox enclosure 2 Installation date of ventless firebox enclosure FOR WARRANTY REPLACEMENT PARTS A 3 Part Number PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE D ae f REQUIRED TO HONOUR THE CLAIM 4 Description of part 5 Finish ZCVF36 ZCVF42 REPLACEMENT PARTS REPLACEMENT PARTS PART No DESCRIPTION PART No DESCRIPTION T W385 0245 Napoleon Logo 1 W385 0245 Napoleon Logo 2 W565 0084 Curtain Mesh 2 W565 0085 Curtain Mesh 3 W555 0056 Curtain Rod 3 W555 0057 Curtain Rod 4 W335 0044 Hood 4 W335 0045 Hood 5 W500 0192 Panel Brackets 5 W500 0192 Panel Brackets 6 W475 0400 Hearth Pad Right 6 W475 0399 Hearth Pad Right 7 W475 0386 Hearth Pad Left 7 W475 0382 Hearth Pad Left ACCESSORIES ACCESSORIES PART No DESCRIPTION PART No DESCRIPTION 8 111KT Outside Air Kit 8 111KT 111 KT Kit 9 112KT Adaptor Plate Outside Air Kit 9 112KT 112 Collars 10 GD810 KT Brick Panels Cobblestone 10 GD809 KT Brick Panels Cobblestone 11 DKZC36SS Decorative Door 11 DKZC42SS Decorative Door 12 TBZC36K 36 3 Bevelled trim textured black 12 TBZC42K 42 3 Bevelled trim textured black 13 TBZC36SS 36 3 Bevelled trim satin chr
10. nd valve assembly are leak and test fired at a quality test station The complete ventless firebox enclosure is test fired and thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON ventless firebox enclosure are warranted against defects for as long as you own the ventless firebox enclosure This covers combustion chamber heat exchanger phazer logs and embers Electrical 110V and millivolt components and wearable parts such as blowers thermal switch switches wiring and remote controls are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an author ized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity reg istered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made t
11. ome 13 TBZC42SS 42 3 Bevelled trim satin chrome 14 GZ550 1KT Blower kit 14 GZ550 1KT Blower kit 157 W500 0033 Switch Wall Mounting Plate 15 W500 0033 Switch Wall Mounting Plate IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER W415 0527 09 29 05 SUJ99U09 JBID9BAS afesn uo Bulpusdep Ajjenuue padiAses oq JSNUW 99EJA91IJ SIU L KJ0JSIH 99IA19S 99EJAJJI4J 3293S HOM W415 0527 09 29 05 12 TES W415 0527 09 29 05
12. res through the 7 8 bushing in the blower access cover 4 Cut the white wire as close to the connector as possible FIGURE 11 5 Cut the red wire as close to the plug as possible FIGURE 11 6 Using a box connector connect supply wire through the junction cover plate located on the right sidce of the firebox enclosure 7 Connect the red and white wires to the power supply Attach the ground to the ground screw on the junction plate cover Replace the blower access cover Attach the black amp white wires to the back of the thermal switch and install at the rear of the firebox using the thermal switch support bracket as circled in FIGURE 9 10 Replace the hearth pads o VARIABLE SPEED FIGURE SWITCH WITHOUT THERMAL SWITCH BRACKET 1 Remove the hearth pads and blower access cover FIGURE 9 2 Install the blower using the optional blower installation instructions Cut the red wire as close to the plug as possible Cut the black wire as close to the flag connection as possible FIGURE 12 5 Using a box connector connect supply wire though the junction cover plate located on the right side of the firebox enclosure 6 Attach the ground to the ground screw on the junction plate cover 7 Replace the blower access cover plate and hearth pads Bo VARIABLE SPEED SWITCH 1 Hearth Pads 2 Blower Access Cover 3 Thermal Switch Support Bracket 4 7 8 Bushing 5 Junct
13. w the assembly to sit on the firebox base W415 0527 09 29 05 Secure to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the firebox base or the firebox FIGURE 9 Attach the connectors from the black and red wires to the blower ELONGATED SLOTS FIGURE 10 Seem The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained preventing it from making contact with moving or hot objects Because the blower is thermally activated when turned on it will automatically start approximately 30 minutes after lighting the vent free room heater and will run for approximately 30 45 after the vent free room heater has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearings causing irreparable damage Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy Note In either application it is necessary to remove the variable speed switch from the wiring harness and install into an electrical switch box as per electrical codes WITH THERMAL SWITCH BRACKET 1 Remove the hearth pads and the blower access cover FIGURE 9 2 Install the blower using the optional blower installation instructions 3 Pull the black and white thermal disc wi
14. will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON ventless firebox enclosure and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing inadequate ventilation insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to the ventless firebox enclosure combustion chamber brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must
Download Pdf Manuals
Related Search