Napoleon Fireplaces BGD90NT User's Manual
Contents
1. Fr dee 9 eal T VALVE W415 0614 A 07 24 07 FIGURE 31 quos ee 2 REMOTE RECEIVER 15 DOOR REMOVAL Before the glass door can be removed the control doors must be opened and the hearth strip and screen assembly must be removed FIGURE 32 LOG SH HEARTH STRIP With the control doors pulled open you can now lift the hearth strip up and away from the front of the fireplace The curtain assembly can be removed by lifting the rod out from the three hooks at the top inside edge of the door opening The glass door is secured to the firebox with 7 latches 2 on each side and 3 across the top and 2 screws Pull the handle of the latch forward then lift the hooks out from the slot in the door frame to release the top and sides of the door With a Screw Driver remove the 2 screws in the bottom corners of the door Lift the door out from the retainer along the bottom of the door we recommend 2 people remove door due to size and weight Pull the bottom edge of the door out from the fireplace until the top will pivot forward Careful door is very heavy FIGURE 34 SCREWS LOG SHIPPING BRACKET FIGURE 35 LOG SHIPPING BRACKET Before in2. 40 FEET MAXIMUM N N FIGURE 3 For optimum performance it is recommended that all horizontal runs have a minimum 7 inch rise per foot Provide a means for visually checking the vent connec tion to the fireplace after the fireplace is installed Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 3 4 air gap between the inner and outer liner all around is required for safe operation Use a firestop when penetrating interior walls floor or ceiling For safe and proper operation of the fireplace follow the venting instruction exactly If vertical rises greater than 57 inches are necessary the increased rise must be deducted from the horizontal run W415 0614 07 24 07 DEFINITIONS for the following symbols used in the venting calculations and examples are greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths Hk and offsets H in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES inches TS 0 5 15 6 0 30 11 0 45 16 0 90 32 0 the first 90 offset has a zero value and is shown in the formula as 90
3. CAULKING VENT PIPE SHIELD 8x1 2 Sealant Mm O FIGURE 17 11 USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked p identified by the stamp only on the 10 outer liner For safe and proper operation ofthe fireplace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal antor Black high temp Mill Pac with the exception of the fireplace exhaustflue collar which must be sealed using Mill Pac not supplied HORIZONTAL AIR TERMINAL INSTALLATION Note Direct vent terminals shall not be recessed into a wall or siding 1 Cut or frame a hole in an exterior wall with a minimum round or square opening of 141 2 W x 141 2 Secure the firestop spacer over the opening to the interior wall 2 Stretch the 8 diameter flexible aluminum liner to the re quired length taking into account the additional length needed for the finished wall surface Slip the liner a minimum of 2 over the inner sleeve of the air terminal and secure with 6 8 screws Apply a heavy bead of the high temperature sealant W573 0007 not provided 3 Using the 10 diameter flexible aluminum liner slide over the outer combustion air sleeve of the air terminal and secure with 6 8 screws Seal as before 10x24 Pws HI TEMP SEALANT TERMINAL EXTENSION
4. Pilot goes out when the gas knob is re leased The gas valve has an interlock device which will not al low the pilot burn er to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool System is not correctly purged purge the gas line with the glass door open Out of propane gas fill the tank Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the thermocouple gently twist the pilot head to improve the flame pattern around the thermocouple Thermocouple shorting faulty loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace W415 0614 07 24 07 30 SYMPTOM PROBLEM TEST SOLUTION Pilot burning no Remote receiver disconnect switch wires amp connect a jumper wire across terminals gas to main burner 1 amp 3 if the main burner lights check the wires for defects and or Flame height is on replace wires HI Remote and transmitter ON Main burner orifice is remove stoppage in orifice plugged Faulty thermopile test and replace if required Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters diminishes or standing Main extinguishes especially when main burner ignites Monitor appliance burner is in
5. W415 0614 A 07 24 07 ANDIRON PLACEMENT Andirons are pack aged seperately in side the unit and must be installed prior to the log installation Place the Andiron on the Andiron brackets located at the front of the unit lining up the holes Secure using the screws provid ed Repeat on other side LOG PLACEMENT PHAZER logs and glowing embers exclusive to NA POLEONSO Fireplaces provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat 1 Center the rear log 1 behind the rear burner and onto the log support 6 2 Place log 2 and log 3 onto the locating pins The logs should sit flat on the burner ee 3 Place the locating hole on the underside of log 4 onto the locating pin on top of log 3 The notch at the oppo site end of log 4 sits on the third grate post in from the right side 17 4 Place the small branch of log 5 into the notch on log 3 The notches on the bottom edge of log 5 should sit on the first and second grate posts from the left 5 Place the small end of log 6 into the front notch of log 4 Place the locating hole in the large end of log 6 onto the locating on top of log 2 Cl
6. a 6 Place the pin in log 7 in the hole in log 6 The log should sit in the notch on log 2 and the bottom should rest along the right side of the Andiron 7 Place the large end of log 8 into the rear notch of log 4 The small branch of log 8 sits in the notch located on top of log 1 A 8 Place log 9 onto the grate as though it had burnt off log 5 Place log 10 onto the locating pin on log 1 Again log 10 should be aligned as though it has burnt off of log 7 W415 0614 07 24 07 18 Randomly place the charcoal embers along the front and sides of the Hearth Panels in a realistic manner Fine dust found in the bottom of the bag should not be used VERMICULITE Sprinkle vermiculite around the charcoal embers Note Both charcoal embers and vermiculite are not to be placed on the burner GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pat tern carbon deposits and delayed ignition phazer logs glow when exposed to direct flame Use only certified glowing embers and phazer
7. FIGURE 12 E Em INSTALLATIONS CANADIAN 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to unventilated soffit O INCHES OINCHES Clearance to an outside corner wall ET atl EE MR desse paene 3FEET 3 FEET Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft FEET 3 FEET Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET FEETt Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on 7 FEET 7 FEET public property unless fitted with a heat shield kit GD 301 12 INCHES 12 INCHES Clearance under a veranda porch deck or balcony 16 INCHES 16 INCHES Clearance above the roof 2 FEETt 2 FEET Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat
8. After this time has elaspsed the appliance is automatically switched off To activate the function use the UP and DOWN button until the cursor small triangle is to the left of the clock icon Then use the right or left button to set the desired sleep time It is possible to set a maximum time of 90 minutes with 15 minutes steps After the desired time has been set press the UP or DOWN key to start the timer Figure 58 er qe S QC UR LS o o ga lita n da i AUX on Aux Sa Ae SE FIGURE 44 7 AUXILIARY OUTPUT The auxiliary function allows switching of the accent light accessory on or off To control the accent light use the UP and DOWN button until the cursor small triangle is to the left of the AUX word The right button turns the light on and the left button turns it off Figure 59 P 3 o ea da 1 0 00 FIGURE 45 CHILD SAFETY LOCK OUT This function is to deactivate con trol button The function is active when the lock icon is lit To activate this function press the ON OFF button and within one second the UP key To reactivate the remote control buttonss follow the same se quence press ON OFF key and within one second press the UP button FIGURE 46 POWER FAILURE During main power loss it is not possible to turn on the appli ance with the Remote Control It is possible to turn the appli ance on manually using the Backup switch of the Receiver
9. OFF supply working pressure position check if supply piping size is to code Correct all undersized piping Pilot will not light No spark at pilot burner check if pilot can be lit by a match PILOT check that the wire is connected to the spark module BURNER THERMOPILE check batteries l M THERMOCOUPLE replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken S replace spark module T T Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode loca tion tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage call the gas distributor Main burner goes Pilotflame is notlarge enough turn up pilot flame out pilot stays on not engulfing the thermo replace pilot assembly pile Thermopile shorting clean thermopile connection to the valve Reconnect test and replace thermopile if required Temperature setting trans turn up temperature setting mitter is satisfied Main burner goes Refer to MAIN BURNER GOES OUT PILOT STAYS ON out pilot goes out Vent is blocked check for vent blockage Vent is re circulatin
10. set to the MAN position Figure 53 The receiver is located in the control area see steps 1 and 2 or page 19 Once the main power has been restored the receiver must be returned to the auto position for remote control NOTE On subsequent restoration of the main power and with the BACKUP switch in AUTO position the Receiver leaves the appliance turned off even if the Remote Control is turned on In this case to switch on the appliance press the ON OFF button of the Remote Control twice LOW BATTERY DETECTION The duration of the batteries de pends on many factors the quality ond ay bas of the batteries used the number of ignitions of the appliance the 7 number of changes to the flame height etc When the transmitter batteries are i low an icon will be displayed on the cn LCD display to alert of a low bat ax tery condition before losing battery wu cni power at all As soon as the depleted batteries are replaced the transmit FIGURE 47 ter will restart its normal operation W415 0614 07 24 07 22 ADDRESS SETTING PROCEDURE Use the UP and DOWN key on the transmitter until the cursor small triangle is left of the clock icon From time 0 00 press the LEFT key ten times The display will show then the trans mitter address Press the LEFT key to exit this function The transmitter address is required to be equal to the Receiver Figure 62 Select through setting of the dip Switches the
11. 07 27 PLACEMEN Contact your dealer for questions concerning prices and avail ability of replacement parts Normally all parts can be ordered through your dealer or distributor When ordering replacement parts always give the following information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS PART NO DESCRIPTION 1 W390 0002 DOOR LATCH ea 2 W725 0047 NATURAL GAS VALVE MODULATING 2 W725 0048 PROPANE GAS VALVE MODULATING 3 W455 0040 41 NATURAL GAS ORIFICE 3 W455 0058 35 NATURAL GAS ORFICE 3 W455 0059 53 PROPANE GAS ORIFICE 4 W680 0014 THERMOCOUPLE 5 W240 0008 ELECTRODE c w LEAD 6 W680 0015 THERMOPILE 7 W010 1478 NATURAL GAS PILOT ASSEMBLY 7 W010 1479 PROPANE GAS PILOT ASSEMBLY 8 W455 0070 NG PILOT INJECTOR 8 W455 0068 LP PILOT INJECTOR 9 W385 0334 10 290 0116 NAPOLEON LOGO DOOR GASKET 11 W615 0075 FIRESTOP 12 660 0041 SPARK SWITCH 13 660 0046 REMOTE TRANSMITTER 14 660 0045 15 W190 0017 REMOTE RECEIVER DC SPARK UNIT CONTROL 16 010 1480 DOOR FRAME 17 WO010 1516 GLASS c w GASKET 18 W565 0089 SCREEN 19 120 0054 CURTAIN ROD CAP 20 W010 0978 PAN BURNER 21 W100 0078 TUBE BURNER 22 GL 659 LOG SET 23 W361 0016 GLOWING EMBERS 24 W550 0001 CHARCOAL EMBERS 25 W135 0316 REAR LOG 1 26 W135 0307 27 W135 0308 28 1135 0311 RIGHT MIDDLE LOG 2 LEFT MIDDLE LOG 3 FRONT CROSSOVER
12. LOG 4 29 W135 0318 LEFT FRONT LOG 5 30 W135 0312 MIDDLE CROSSOVER LOG 6 31 W135 0317 RIGHT FRONT LOG 7 32 W135 0313 REAR CROSSOVER LOG 8 33 W135 0314 FRONT CHUNK 9 34 W135 0315 REAR CHUNK 10 35 W720 0098 PILOT TUBE 36 W361 0014 VERMICULITE 37 W300 0067 ACCENT LIGHT GLASS 38 W387 0006 ACCENT LIGHT 39 W750 0107 40 290 0080 41 W475 0499 42 W475 0493 43 475 0494 44 W475 0492 45 W475 0496 46 W475 0495 47 W475 0497 48 W475 0498 49 W333 0011 50 W333 0010 51 W333 0012 52 W135 0305 ACCENT LIGHT WIRE ACCENT LENSE GASKET PANEL REAR FIBRE PANEL RIGHT FIBRE PANEL LEFT FIBRE PANEL BAFFLE HEARTH LEFT FIBRE HEARTH RIGHT FIBRE HEARTH RIGHT MIDDLE HEARTH LEFT MIDDLE HEARTH FRONT CENTRE CONCRETE HEARTH FRONT LEFT CONCRETE HEARTH FRONT RIGHT CONCRETE ANDIRON amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE Part NUMBER DESCRIPTION OF PART FINISH adeo IS IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR DEALER FLEXIBLE VENT KITS GD620 5 FT 53 WO010 0772 8 FLEXIBLE ALUMINIUM LINER 5 FT C W SPACERS 53 WT30 0026 10 FLEXIBLE ALUMINIUM LINER 5 GD630 10 FT 53 W730 0027 10 FLEXIBLE ALUMINIUM LINER 10 rr 53 WO010 0773 8 FLEXIBLE ALUMINIUM LINER 10 FT c w SPACERS WALL SUPPORT ASSEMBLY TERMINAL KITS 55 WALL TERMINAL KIT ROOF TERM
13. PLATE HI TEMP SEALANT 8x1 2 SE FIGURE 19 SCREWS amp 4 Insert the liners through the firestop maintaining the required clearance to combustibles Secure to the exterior wall and make weather tight by sealing with caulking not supplied 5 Apply a heavy bead of the high temperature sealant not supplied with the unit to the inside of the 8 liner approximately 1 from the end Slip the liner a minimum of 2 over the fire place vent collar and secure with 6 8 screws 6 If more than one liner is run we recommend supporting every 5ft 7 Using the 10 diameter flexible aluminium liner apply sealant slide a minimum of 2 over the fireplace combustion air collar and secure with 6 8 screws VERTICAL AIR TERMINAL INSTALLATION 1 Move the fireplace into position Figure 20 2 Fasten the roof support to the roof using the screws provided The roof A support is optional In this case the venting is to be adequately supported D using either an alternate method suitable to the authority having juris S NOS X diction or the optional roof support Sa Figure 20 3 Stretch the inner aluminum flex liner to the required length Slip the liner a minimum of 2 over the inner sleeve of the air terminal connector and secure with 6 8 screws Seal using a heavy bead of the high temperature sealant Figure 21 4 Repeat using the outer aluminum flex liner Figure 21 INNER 5 Thread the ai
14. T handle gas cock The flexible connector must not be longer than 36 inches A Carbon Monoxide detector is required in all rooms containing gas fired appliances The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN CGA B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Suitable for mobile home installation if installed in accordance with the current standard CAN CSA Z240MH Series for gas equipped mobile homes in Canada or ANSI Z223 1 and NFPA 54 in the United States The fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extend ing the full width an
15. TOP EXIT HORIZONTAL TERMINATION When H lt Simple venting configuration only one 90 elbow FIGURE 4 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and W415 0614 A 07 24 07 See graph to determine the required vertical rise V for the required horizontal run For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 lt V Formula 2 H V 40 feet Example 1 90 H FIGURE 5 V 8ft V V 3 8 11ft H 25ft H 21 H H H 25 2 45ft H 03 three 90 elbows 90 03 270 90 5 4 ft H H H 45 54 909ft H V 9 9 11 20 9 ft Formula 1 H V 9 9 11 Formula 2 V lt 40 feet 20 9 40 Since both formulas are met this vent configuration is acceptable 7 TOP EXIT HORIZONTAL TERMINATION when H gt V ceptable Simple venting configuration only one 90 elbow FIGURE 6 See graph to determine the required vertical rise V for the required horizontal run H FIGURE 8 Example 3 4ft wo V 1 5 REQUIRED w 2 3 v V V 4 1 5 5 5ft VERTICAL H moh RISE IN w H ina INCHES 7 EH a V H 15 H H H H H 2 14 14 1 5 55ft H 03 four 90 elbows 90 03 360
16. a finished wall See figure15 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 10 vent pipe liner See note above Do not fill this cavity with any type of material Apply a bead of caulking around the firestop spacer then along the edge of the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer L 1412 ROUND OR 441 SQUARE HOLE 1 16 000 c c FIGURE 14 o VENT PIPE SHIELD p CAULKING o SHOWN FROM INSIDE THE STRUCTURE W415 0614 A 07 24 07 VERTICAL INSTALLATION This application occurs when venting through a FIGURE 15 roof Installation kits for various roof pitches are available from your NA tz POLEON dealer See Ce FIRESTOP Accessories to order the UNDERSIDE OF JOIST specific kit required 1 Determine the air terminal location cut and frame 141 2 W x 141 2 openin
17. acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd W415 0614 07 24 07 28 WARNING This is fast acting thermocouple It is an integral safety component Replace only with a fast acting ther mocouple supplied by Wolf Steel Ltd W415 0614 A 07 24 07 29 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM Main burner flame is a blue lazy transparent flame Flames are consis tently too large or too small Carbon ing occurs PROBLEM Blockage in vent TEST SOLUTION remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation Unit is over fired or under fired Carbon is being de posited on glass logs or combustion chamber surfaces White grey film forms Exhaust fumes smelled in room headaches Air shutter has become blocked ensure correct location of storm collars check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for
18. address of the receiver Figure 64 Switch 8 must always be in the ON position down It is also pos sible to start a receiver address search sequence through the Transmitter To enter this function use the DOWN or UP keys until the cursor small triangle is left of the clock icon From time 0 00 press the LEFT key tem times The display will then show the present transmitter address To alter the address of the Transmitter press the UP key to increase and DOWN to decrease it A beep from the Receiver will confirm the same address as the Transmitter Press LEFT key to exit this function Note The address of the Receiver is acquired only at its power on Changing the address while the Receiver is powered will not have any effect To change the address of the Receiver disconnect the power cable from the Receiver change the address and reconnect the power cable to the Receiver TRIER eer e PON CNET FIGURE 48 FAHRENHEIT Celsius Temperature Indication It is possible to set Remote Control to display the tempera tures in either Fahrenheit or Celsius Use the UP or DOWN key on the Transmitter until the cursor small triangle is left of the click icon From time 0 00 press the LEFT key ten times The display will show the transmitter address Use the RIGHT key to toggle from F to C and vice versa The display will show the selected unit of measure Press the LEFT key to exit this function Figure
19. logs available from your NAPOLEON dealer NIGHT LIGHT REPLACEMENT Your Yream comes equipped with 2 Night Lights The lights have been pre wired and is controlled from the remote control If in the event the lamps or lens need replacing follow the instructions below Shut off breaker at main power supply Remove the four screws that secure the lens frame to the Firebox top This frame retains the glass lens The lamp can now be accessed FIREBOX TOP FIGURE 36 W415 0614 A 07 24 07 FIGURE 37 GASKET Note Do not handle the lamp bulb with bare fingers protect with a clean dry cloth The lamp will pull straight out of the socket Replace with Wolf Steel parts only as lamp and lens are special high temperature products When re installing ensure integrity of gasket seal THE FIREBOX MUST BE SEALED Over tightening the screws could break the lens Light Leakage from the holes in the housing lamp may be observed The holes in the lamp housing are necessary for ventilation and must not be covered 19 REMOTE AND VALVE ACCESS The control area can be accessed either through the control door or through the access panel inside the firebox INNER ACCESS PANEL Follow the door removal instructions Remove the right side panel Remove the four screws from the access door Note A new gasket will be required when re installing the access panel see replacement parts REMOTE RECEIVER
20. raised to be flush with either the hearth or the finished floor When roughing in the fireplace raise the fireplace to accom modate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the removal of the hearth strip which must be removed to access the firebox Objects placed in front of the fireplace should be kept a mini mum of 48 away from the front face FIGURE 26 g 2a ipia xu SS FIGURE 27 13 CLEARANCE COMBUSTIBLES MAINTAIN THESE MINIMUM CLEARANCES TO COMBUS TIBLES Fireplace framing 0 to stand offs top rear amp sides Fireplace finishing 4 3 4 to sides of fireplace opening 22 3 8 to top of fireplace opening FIGURE 28 Non combus tible finishing material ie cement board brick stone tile must be used to finish the front facing of the unit NON COMBUSTIBLE FINISHING MATERIAL 22 71 14 r 1 IMPORTANT The Dream requires a minimum inside enclosure height of 72 Measured from the bottom of the fire place For temperature require ments this area must be left unobstructed COMBUSTIBLE SPACER It is recommended that the enclosure be ventilated at the top and bottom to circu late the hot air Non combus tible material must e
21. vent components with the following termination kits WALL TERMINAL KIT GD622 or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT 60610 8 12 12 12 ROOF TERMINAL KIT GD611 FLAT ROOF TERMINAL KIT GD612 With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD620 or the 10 foot vent kit GD630 These vent kits allow for either horizontal or vertical venting of the fireplace The maximum allowable vertical vent length is 40 feet The maximum number of allowable 8 vent connections is three horizontally or vertically excluding the fireplace and the air terminal connections For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Ex amine the air terminal at least once a year to verify that it is unobstructed and undamaged When venting the horizontal run must be kept to a minimum of 16 inches or a maximum of 20 feet If a 20 foot horizontal run is required the fireplace must have a minimum vertical rise immediately off the fireplace of 57 inches FIGURES 2a c When terminating vertically the vertical rise is a minimum 34 inches and a maximum 40 feet above the fireplace FIGURE 3 FIGURES 2A B 16 24 W O MINIMUM ME LENGTH MUST BE 12 INCHES
22. 63 Rl 000 000 C QUEE TT TA FIGURE 49 W415 0614 A 07 24 07 23 L 4 and haad hand hand had hand hand kand hand hand hand ha hand hand hamd haad had 17 band 7 fame 7 7 71717 7 17 17 17 boned hand hel hand hand bansi hamd hand 1111161611111 L ss3uaav L NO 0 X3AWNN HOLIMS did ssayqqy W415 0614 07 24 07 FOR YOUR SAFETY READ BEFORE LIGHTING This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor Use only your hand to turn the gas control knob manual shut off knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted re pair may result in a fire or explosion Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS Warning if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Initial lighting of the
23. 90 8 1 ft 05 0 H H H 5 5 8 1 13 6 ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET V 13 6 5 5 19 1 ft 4 The shaded area within the lines represents acceptable Formula 1 _ lt 4 2 V values for H and V T T 4 2 V 42x 5 5 23 1 ft For vent configurations requiring more than one 90 elbow the following formulas apply l 13 6 lt 23 1 Formula 1 H lt 4 2 V Formula 2 H V lt 24 75 feet Formula 2 V lt 24 75 feet 19 1 lt 24 75 Since both formulas met this vent configuration is acceptable Example 2 FIGURE 7 V T H 3ft H 5ft H H 3 5 8ft H _ 03 two 90 elbows 90 03 180 90 2 7 ft H H H 8 2 7 107ft H V 10 7 6 16 7 Formula 1 lt 4 2 V 4 2 V 4 2x6 25 2 ft 10 7 lt 25 2 Formula 2 V lt 24 75 feet 16 7 lt 24 75 Since both formulas are met this vent configuration is ac W415 0614 A 07 24 07 MAXIMUM VERTICAL RISE IN FEET 8 40 TOP EXIT VERTICAL TERMINATION when H lt FIGURE 9 See graph to determine the required vertical rise for the required horizontal run H REQUIRED VERTI CAL RISE IN FEET V T 30 20 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for and V For vent configurati
24. AL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after ser vicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your NAPOLEON dealer distributor 7 Check that the gasket on the sides top and bottom of the door is not broken or missing Replace if necessary ADJ
25. DENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner PHAZER logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as the blower gas valve thermal switch switches wiring remote control ignitor gasket and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Light bulbs are not covered by this warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON amp dealer and is subject to the following condit
26. INAL KITS 54 WO010 0810 GD622R 56 1 12 TO 7 12 PITCH GD610 57 8 12 TO 12 12 PITCH GD611 58 FLAT ROOF GD612 59 W490 0075 60 W670 0008 61 W170 0016 62 WO010 0453 63 W263 0083 W263 0084 W263 0085 8 10 INNER OUTER SLEEVE 8 10 TERMINAL STORM COLLAR ROOF SUPPORT ROOF FLASHING 1 12 7 12 PITCH ROOF FLASHING 8 12 12 12 PITCH ROOF FLASHING 64 W573 0007 HI TEMP SEALANT 65 60501 HEAT GUARD 66 GA 566 HOT AIR DISTRIBUTION KIT 67 GA 72 HOT AIR EXHAUST KIT 68 GA 70 EXTENSION KIT 5FT FLEX VENT 69 W010 0370 WALL SUPPORT ASSEMBLY 70 W175 0249 10 COUPLER 71 W175 0002 8 COUPLER 72 W175 0260 72 W175 0261 CONVERSION KIT To LP CONVERSION KIT LP NG 73 CP90 CRANE AND POT 74 F90SA DECORATIVE FRAME SQUARE ARTSAN 75 DK90RA RECTANGULAR DOUBLE DOORS ARTISAN 76 W585 0222 77 W170 0116 78 GA65 VENT PIPE SHIELD 10 STORM COLLAR 10 FLEX WITH 6 COLLAR NOTE Care must be taken when removing and disposing of any broken glass or damaged components Be sure to vacuum up and broken glass from inside the fireplace before operation Installation and repairs must be performed by a qualified installer service agency or the supplier WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury WARNING This is a fast
27. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED AND REMAIN WITH THE HOMEOWNER ARPO UN INSTALLATION AND QUALITY FIREPLACES OPERATION INSTRUCTIONS Award Winning Products Th CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 22 ANSI Z21 50 FOR VENTED GAS FIREPLACES Drean BGD90NT NATURAL GAS BGD90PT PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must performed by a qualified installer service agency or the supplier Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0614 A 07 24 07 2 TABLE of CONTENTS PG2 5 INTRODUCTION 20 24 OPERATION MAINTENANCE Warnings and Safety Precautions Fireplace Operation Warra
28. REMOVAL 1 Open the right control door by pulling bottom portion away from magnet catch 2 Remove the hearth strip by lifting up and away from unit 3 Remove the receiver by pulling the left side of the plate away from the bracket 4 Once disengaged pull the wiring harness out from the back of receiver CONTROL MODULE REMOVAL 1 Remove access panel from inside the firebox 2 Unplug the control module from the junction box 3 Pull up on the control module being held down with velcro and disconnect the plugs fan aux Remove wiring harness from the front of casing 4 Install the new control module see schematic Pg 14 To FIGURE 38 VALVE REMOVAL The valve on The Deam is piped with two flex connec tors one inlet one outlet It can be removed or pulled forward for service 1 Open right control door 2 Remove the wing nut and pivot the valve out from the slot at the bottom of the valve 3 Slowly pull the valve through the control door being careful not to kink the gas lines or wires AUTO SPARK BATTERY REMOVAL 1 Open the right control door by pulling bottom portion away from magnet catch 2 Remove the hearth strip by li
29. RICTING VERTICAL VENTS ELUE COLLAR FIGURE 25 Vertical terminations may display a very active flame If this appearance is not desirable the vent exit must be restricted using restrictor plate W500 0321 This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional appearance The plate has a series of holes to allow for adjustment Remove the two screws on either side of the exhaust collar inside the firebox Install the plate in the desired set of holes then replace the screws It is recommended to secure in the third set of holes which causes the greatest amount of restriction for vent lengths between 15 and 30 feet The can be installed with a rectangular opening It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local build ing codes Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity For convenience the stand offs have been shipped flat Before framing ensure the stand offs are opened and screwed in place It is not necessary to install a hearth extension but the fire place should be
30. USTMENTS FUEL CONVERSION WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury CAUTION Before proceeding with conversion the gas supply must be shut off prior to disconnecting the electrical power 1 Remove the screen hearth strip door and log set from the fireplace Refer to the FINISHING section of your installation manual for instructions 2 Remove the front burner 4 screws Then remove the retainers on the rear burner 2 screws and lift out the rear burner Fig 1 FRONT BURNER in mm m 3 Using a deep socket wrench remove both the rear and front burner orifices A s back up wrench must be used on the manifold located below the housing to ensure that the aluminum tubing does not twist or kink Using pipe thread compound replace the front and rear orifices supplied Fig 2 4 Before replacing the burners adjust the air shutters according to the following table BURNER NATURAL GAS 5 32 3 16 7 16 5 Remove the burner hood from the pilot assembly by pulling vertically Use a 5 32 allen key to unscrew the injector Replace the pilot injector with the one supplied Replace the pilot hood onto the assembly ensuring key position for proper alignment Fig 3 6 To convert the main valve to the desired fuel follow the i
31. an be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO VENTUR FIGURE 54 TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO BURNER IE NOT OVERTORQUE Leak test with a soap and water solution Xx amp Icd ae Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immedi ately allow 15 to 30 minutes for the final flame colour to be established HL di di Hl 9 FIGURE 52 FLAME CHARACTERISTICS It s important to periodically perform a visual check of the pilot and burner flames Compare them to the illustrations provided WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in prop erty damage or personal injury 3 8 1 2 LOT RNER C uU ITHERMOPILE FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE FIGURE 53 oD UJ THERMOCOUP In p 4 W415 0614 A 07 24
32. d depth The optional heat circulating blower is supplied with a cord If installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELEC TRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States Purge all gas lines with the glass door ofthe fireplace open Assure that a continuous gas flow is the burner before closing the door Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition W415 0614 A 07 24 07 Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operat ing the fireplace Never obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 from the front face of the unit Minimum clearance to combustible construction from fireplace and vent surfaces fireplace framing 0 to stand offs top rear and sides fireplace finishing 4 2 4 to sides firebox opening 21 to top of fireplace opening 2inches 29 inches vent pipe recessed depth GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 50 000 BTU hr for both natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absenc
33. e of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 33 540 BTU hr at an efficiency of 6396 and 34 000 BTU hr for propane at an efficiency of 6196 Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pres sure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is certified for mobile home installation The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected Change in flame appearance from HI to LO is more evident in natural gas than in propane CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners t
34. fting up and away from unit 3 The spark module is located in the front right corner of the unit see photo below 4 Disengage the battery compartment door from the top of module 5 Replace battery and re install compartment door WING NUT VALVE 8L0T RECEIVER gets SPARK MODULE WING NUT VALVE SLOT RECEIVER SPARK MODULE W415 0614 07 24 07 20 OPERATION MAINTENANCE TIME OUT If the appliance is turned on and the Receiver does not receive any command for 24 hours it automatically turns the appliance and the Remote Control off FIREPLACE OPERATION To operate this fireplace using the remote the pilot must be running and the gas valve turned to the ON position Ensure that the receiver has power and the backup switch is in the auto position FIGURE 39 1 Install the batteries AAA into the remote control transmitter The HOUSE icon with room temperature will be displayed 2 Press the ON OFF button on the remote Icons will appear at the same time and acoustic signal is generated if not move the transmitter closer to the re ceiver and repeat If a signal is still not heard it will be necessary to execute the address setting procedure Note There maybe a few seconds delay before the receiver responds Especially when using the wrought iron face plate 3 Fahrenheit Celsius temperature indicatior It is possible to
35. g check joint seals and installation 8 flexible vent has become re attach to fireplace disconnected from fireplace W415 0614 A 07 24 07 SNH3ONOO IVI23dS 39NVIW3HOHH3d 39IAH3S NVIOINHO3I 32IAH3S Ajjenuue padiAjas 5141 2 RESI S TIS 19316 a H3 1V3a W415 0614 A 07 24 07 W415 0614 A 07 24 07
36. gs in the ceiling and the roof to provide the minimum 2 inch clearance between the fireplace pipe liner and any combustible material Try to centre the exhaust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the centre of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL FIGURE 16 A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a fire stop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combus tibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer 3 In the attic after the pipe liner has been installed slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe
37. hing Note Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal connector and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal connector and the collar is achieved Figure 22 OUTER FLEX LINER DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER AIR INLET BASE W415 0614 07 24 07 12 FIREPLACE VENT CONNECTION 1 Install the 8 diameter flexible aluminium liner to the fireplace Secure with 3 screws Seal the joint and screw holes using the high temperature sealant W573 0007 not provided 2 Install the 10 diameter flexible aluminium liner to the fireplace Attach and seal the joints GAS INSTALLATION Proceed once the vent installation is complete Note All gas connections must be contained within the fireplace when complete 1 The fireplace is designed to accept a gas supply line The fireplace is equipped with a manual shut off valve and an 18 listed flexible FIGURE 23 gas connector FLEXIBLE oF mu VALVES ADAPTER og gt EMG my X D BLACK FIGURE 24 95 2 The access to the gas inlet is located on the right side of the outer shell 3 To ease the connection the shut off can be flexed out through the side of the fireplace where the connection can be made 4 When flexing any gas line support the gas
38. ht odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before installing the door WHAT TO DO IF YOU SMELL GAS Do not touch any electric switch Do not use any phone in your building If you cannot reach your gas supplier call the fire department Turn off all gas to the fireplace Do not try to light any appliance Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions FIGURE 51 GAS KNOB TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 For a complete shut down procedure push in gas control knob slightly and turn clockwise to off Do not force 3 For a temporary shut down procedure set the switch to off Press and turn the gas knob clockwise to pilot 25 MAINTENANCE TURN OFF THE GAS AND ELECTRIC
39. ions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licensed authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chip ping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under no
40. m as the fireplace Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the fireplace Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace Even after the fireplace is out the glass and or screen will remain hot for an extended period of time t is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a
41. natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water col umn for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution ensure air shutter opening is free of lint or other obstructions Flame is impinging on the logs or combustion cham ber Sulphur from fuel is being deposited on glass logs or combustion chamber sur faces Fireplace is spilling check that the logs are correctly positioned open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasket is not broken or missing and that the seal is tight check that both 8 and 10 vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any hori zontal venting clean the glass with a gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become per manently marked check door seal and relief flap seal check for chimney blockage check that the paint curing process is complete
42. nstruction leaflet for the SIT regulator assembly that is SIT E ioon included with this kit 7 The conversion data label must be filled out and attached adjacent to the valve 8 Replace and re secure both burners ensuring that the venturis fit over the burner orifices 9 Turn on the gas supply and check for gas leaks by brushing on a soap and water solution Do not use open flame 10 Replace the log set Then light the pilot and main burner to ensure that the gas lines have been purged and that the fireplace is operating properly at 50 000 BTU s for both fuels Refer to the lighting instructions in your fireplace installation manual 11 Replace the door hearth strip and screen Turn on the electrical supply to the fireplace PILOT A INJECTOR Purge all gas lines with the glass door off Assure that a continuous flow is at the burner before replacing the door W415 0614 A 07 24 07 26 PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow Check Pressure Readings Fig 4 Rear Inlet pressure can be checked by turning screw A counter LP clockwise 2 or 3 turns and then placing pressure gauge m 2 tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure c
43. nty Hand Held Remote Operation Dimensions General Instructions General Information Care of Glass amp Plated Parts 5 9 VENTING Vent lengths Venting Specifications Air Terminal Locations Temperature Display Room Thermostat SMART Thermostat Flame Height Fan Shield Child Proof Function Remote Auxiliary Outlet Low Battery Manual Bypass Operating Instructions Maintenance 10 14 INSTALLATION FRAMING Wall amp Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Gas Installation Restricting Vertical Vents Framing Clearance to Combustibles 24 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment Air Control Rod Access 25 26 REPLACEMENTS Mantle Clearances and Enclosures Ordering Replacement Parts 14 ELECTRICAL CONNECTION Replacement Parts Terminal Kits Schematic Vent Kits 15 18 FINISHING Accessories Door Removal Log Shipping Bracket Removal 27 28 TROUBLE SHOOTING GUIDE Brick Panel Installation Andiron Placement Log Placement 29 SERVICE HISTORY Charcoal Embers Night Light Replacement 30 NOTES 19 REMOTE AND VALVE ACCESS Remote Removal Valve Removal PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or cloth ing ignition Supervise young children when they are in the same roo
44. o clean glass Buff lightly with a clean dry cloth The glass is 3 16 tempered glass avail able from your NAPOLEON Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result NATIONAL FIREPLACE INSTITUTE We Suggest that our gas hearth products be installed and serviced by profession als who are certified in the U S by the National Fire place Institute NFl as CERTIFIED Gas Specialists www nficertified org NFI VENTING Note If for any reason the vent air intake system is disas sembled reinstall per the instructions provided for the initial installations VENTING LENGTHS amp AIR TERMINAL LOCATIONS For safe and proper operation of the fireplace follow the venting instuction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces attics ga rages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation When using NAPOLEON venting components use only approved Wolf Steel Ltd flexible
45. ons requiring more than zero 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 H V Formula 2 H V 40 feet TOP VERTICAL TERMINATION when H gt Simple venting configurations FIGURE 10 See graph to determine the required vertical rise for the required horizontal run H For vent configurations requiring more than two 90 elbow top exit or one 90 elbow rear exit the following formulas apply T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and W415 0614 A 07 24 07 Formula 1 H lt Formula 2 H V 40 feet Example 7 FIGURE 11 Vi V 2 1 15 4 5 H 6 ft H 2ft Hk H H 6 2 8ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H Ho 28 8 1 16 1 ft V 16 1 4 5 20 6 ft Formula 1 lt 3V 3x4 5 13 5 16 1 gt 13 5 Since this formula is not met this vent configuration is unacceptable Formula 2 V lt 40 feet 20 6 40 Since only formula 2 is met this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas AIR TERMINAL adu i1
46. pilot and main burners must be done with the glass door off Do not connect valve or wall switch to electricity See installation instructions When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob it depressed slightly 1 STOP Read the safety information on the operating label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait 5 minutes to clear out any gas If you smell gas including near the floor STOP Follow B on the op erating label If you don t smell gas go to the next step If the fireplace is equipped with a flame adjustment valve turn clockwise to off Find pilot located in front of the back log on the right Turn gas knob clockwise to pilot This unit is equipped with an auto spark Depress and hold gas knob Keep knob fully depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 7 9 With pilot lit push and turn gas knob counter clock wise L to on 10 If equipped with flame adjustment valve turn knob to high 11 If equipped with remote on off switch main burner may not come on when you turn the valve to on or high Remote switch must be in the on position to ignite burner 12 Turn on all electric power to the fireplace FIGURE 50 W415 0614 A 07 24 07 OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slig
47. qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd Only doors optional fronts certified with the appliance shall be used Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire W415 0614 A 07 24 07 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESI
48. r terminal connector 7 SLEEVE liner assembly down through the roof The air terminal must be located vertically and plumb Attach Figure 21 the air terminal connector to the roof support ensuring that the top of the air terminal is 16 above the HIGH TEMPERATURE highest point that it penetrates the SEALANT roof Figure 22 If the attic space INNER FLEX is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal connector leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material Figure 22 7 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the liner goes into the hole inthe terminal Secure with the three screws provided Figure 22 8 Apply a heavy bead of weatherproof caulking 2 inches above the flas
49. rmal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEONG will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEONG S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEONG neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NA POLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical sy
50. set the Remote Control transmitter to display the temperatures in either Fahrenheit or Celsius Use the UP or DOWN button on the transmitter until the cursor small triangle is left of the clock icon 4 From time 0 00 press the LEFT key ten times The display will show the transmitter address Use the RIGHT button to toggle from F to C and vice versa The display will show the selected unit of measue Press the LEFT button to exit this function HAND HELD REMOTE OPERATIONS 1 ON OFF To turn the fireplace on press the ON OFF button the fireplace will always light at maximum flame setting Press the ON OFF button again to turn the fireplace off 2 FLAME HEIGHT This function allows remote control of the flame height Check that the Remote Control is on otherwise turn on the Remote Control and wait 5 seconds Select the manual flame height until the cursor small triangle is to the left of the big flame Figure 54 Use the RIGHT or LEFT button to set the W415 0614 A 07 24 07 desired flame height Six flame levels are included from 1 minimum to 6 maximum An acoustic signal from the Receiver confirms the reception of the command ia 0 00 0 00 AUX AUX x al ccce CURE 40 manc 3 AUTOMATIC CHANGE OF FLAME HEIGHT The system is provided with three automatic sequences to change continuously the flame height Thirty steps compose each sequence with an interval between one step and
51. shield and to maximize the distance to vinyl clad soffits The periscope GD 401 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t Three feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0614 07 24 07 10 INSTALLATION WALL AND CEILING PROTECTION For optimum performance it is recommended that all horizontal runs have a minimum of 1 4 rise per foot using flexible venting For safe and proper operation of the fireplace follow the venting instructions exactly HORIZONTAL TERMINATION A clearance to com bustibles of 2 must be maintained when penetrating combustible walls The firestop spacer W615 0075 supplied with the unit should be used to maintain this clearance HORIZONTAL INSTALLATION This application occurs when venting FIGURE 13 through an exterior wall Having determined the air terminal loca tion cut and frame a hole in an exterior wall The recommended framed opening is 14 7 Wx 141 2 H with a minimum 141 2 round or square opening inside
52. stalling the logs you must first re move the log shipping bracket Lift up to remove Discard once removed GLASS DOOR REPLACEMENT 1 Place the door frame face down careful not to scratch the paint 2 Center the gasketed glass inside the door frame with the thick side of the gasket facing up 3 Bend the GLASS A z RETAINER 7 4 4 DOOR FRAME glass retainers located along the edge of the door frame over the gasket holding the glass in place Careful not to break the glass W415 0614 07 24 07 16 BRICK PANEL INSTALLATION Brick panels are shipped separate from unit due to the brittle material of the bricks care must be taken not to bend or force them into place When shipped the brick panels range in varying shades of Sandstone During initial use the panels will darken temporarily The appearance of the panels will permanently lighten in colour with use NOTE Refer to the FINISHING section of the BGD90NT PT Installation Manual for instructions on removing the door and log shipping bracket before proceeding INSTALL PANELS IN THE FOLLOWING ORDER To install the Front Left 9 and Right Hearth Panels you must first remove one of the Right or Left End Hearth Retainers END H Secure the Left Panel 6 and Right Panel using the retainers located in the top left and right corners of the firebox EARTH RETAINERS
53. stems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEONG The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEONG reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS AREGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 9 WOLF STEEL LTD W415 0614 07 24 07 49 1 43 FIGURE 1 ACCESS PANEL GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SER VICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a
54. the other of 5 seconds for a total duration of 2 5 minutes At the end the sequence repeats continually until the sequence func tion is changed to an alternatate pattern or turned to off The Remote Control can select one of the predefinded se quences Use the UP or Down button until the cursor small triangle is to the left of the two small flames Figure 55 Use the left or right button to select sequence 1 2 or 3 When using the sequence function the room thermostat is active FIGURE 41 Level Level i gt P Time Level 4 ROOM THERMOSTAT The Remote Control can operate as a room thermostat To activate this function use the UP and DOWN key until the cursor small triangle is left of the thermometer icon Then use the right of left button to set the desired room temperature Figure 56 This control system will cycle automatically the appliance on or off to maintain the selected temperature ____ pt 21 0 00 Aux ON AUX a eru 5 FAN SPEED SETTING This function controls the speed of the hot air circulating fan To change the fan speed use the UP and Down button until the cursor small triangle is left of the fan icon Set to one of 4 levels included or turned off level 4 means full speed P US ry ea id Bh 0 00 DUREE 6 TIMER SETTING EIGURE 43 The Remote Control has a sleep function With this function itis possible to set a sleep time
55. valve so that the lines are not bent see Access Pg 20 5 Check for gas leaks by brushing on a soap and water solu tion Do not use open flame MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM Origi nal Equipment Manufacturer installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufac tured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or the Mobile Home Standard CAN CSA Z240 MH Series in Canada This ap pliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the mobile home appliance This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit The fireplace is equipped with two 1 4 diameter holes located in the fron left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly W415 0614 A 07 24 07 This appliance is certified to be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes REST
56. xtend 72 at which top of enclo sure can be combustible FIGURE 29 NON COMBUSTIBLE P m WARNING Facing and or finishing material must never overhang into the fireplace opening W415 0614 07 24 07 FIRESTOP 14 MANTLE CLEARANCES Combustible mantle clearance can vary according to the mantle depth Use the graph to help evaluate the clearance needed FIGURE 30 42 4 0o 1234567 MANTLE WIDTH TOP OF oF de dz 16 15 lt B FIREPLACE OPENING ELECTRICAL CONNECTION HARD WIRING CONNECTION Do NOT use the fireplace if any part has been under water Call a qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electri cal circuit If access to the control area is necessary BEFORE IN STALLATION remove the access panel Located along the right side of firebox The access panel must be re installed before operating the unit It is necessary to hard wire this fireplace Permanently framing the fireplace with an enclosure requires the fireplace junction box to be hard wired This fireplace must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTRI CAL CODE in the United States SCHEMATIC
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