Napoleon Fireplaces GD80NT User's Manual
Contents
1. FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER FLEXIBLE VENT KITS GD420 5 FT PART NO DESCRIPTION 1 W135 0205 1 REAR LOG 2 W135 0206 2 MIDDLE LOG NG 3 W135 0207 3 RIGHT LOG 4 W135 0208 4 LEFT LOG 5 W135 0218 5 CROSSOVER LOG 6 GL 644 LOG SET ASSEMBLY NG 7 GL 647 LOG SET ASSEMBLY LP 8 W135 0021 2 MIDDLE LOG LP 9 W390 0002 DOOR LATCH Ea 10 W725 0044 NATURAL GAS VALVE MODULATING 10 W725 0045 PROPANE GAS VALVE MODULATING 1 WA455 0024 30 NATURAL GAS ORIFICE 11 W455 0056 50 PROPANE GAS ORIFICE 12 W680 0014 THERMOCOUPLE 13 W240 0005 ELECTRODE c w LEAD 14 W680 0015 THERMOPILE 15 WO010 1194 NATURAL GAS PILOT ASSEMBLY 15 W010 1201 PROPANE GAS PILOT ASSEMBLY 16 W455 0070 NG PILOT INJECTOR 16 W455 0068 LP PILOT INJECTOR 17 W385 0245 NAPOLEON LOGO 18 W562 0008 DOOR GASKET 132 INCHES 19 W500 0028 FIRESTOP 2 INCH CLEARANCE 20 W100 0081 BURNER 21 W062 0010 BLOWER 22 W660 0041 SPARK SWITCH 23 W660 0030 REMOTE TRANSMITTER 24 W660 0031 REMOTE RECEIVER 25 W190 0017 DC SPARK UNIT CONTROL 26 W715 0629 CAST IRON TRIM 27 W185 0020 CAST GRATE 28 W010 1203 DOOR FRAME 29 WO010 1289 GLASS c w GASKET 30 W300 0073 GLASS DIFUSER 31 W565 0078 SCREEN 32 W750 0126 WIRE HARNESS LIGHT SOCKET 33 W290 0091 BLOWER MOUNTING GASKET 34 W120 0054 CURTAIN ROD CAP 35 W387 0005 LAMP 36 W500 0206 TERMINAL2. to sides 23 3 1 to top of fireplace opening vent pipe 2inches recessed depth 29 inches GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 43 000 BTU hr for both natural gas and pro pane When the fireplace is installed at elevations above 4 500ft and in the absense of specific recommendations from the local authority having jurisdiction the certified high altitude input rat ing shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 33 540 BTU hr at an effi ciency of 78 and 34 000 BTU hr for propane at an efficiency of 79 Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natu ral gas and 13 inches water column for propane Manifold pres sure under flow conditions is 3 5 inches water column for natu ral gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home in stallation The natural gas model can only be installed ina mobile home that is permanently positioned on its site and fueled with natural gas WA415 0447 B 05 24 05 6 This fireplace may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This
3. EXTENSION PLATE 37 W290 0099 ACCESS DOOR GASKET 38 WO010 0772 5 FLEXIBLE ALUMINIUM LINER 5 FT C W SPACERS 38 W730 0012 8 FLEXIBLE ALUMINIUM LINER 5 GD430 10 FT 38 W730 0013 8 FLEXIBLE ALUMINIUM LINER 10 FT 38 W010 0773 5 FLEXIBLE ALUMINIUM LINER 10 FT c w SPACERS 39 W010 0810 WALL SUPPORT ASSEMBLY TERMINAL KITS 40 PERISCOPE GD401 41 WALL TERMINAL KIT GD422R ROOF TERMINAL KITS 42 1 12 TO 7 2 PITCH GD410 43 8 12 TO 12 12 PITCH GD411 44 FLAT ROOF 90412 45 W010 0774 AIR TERMINAL 46 W120 0015 VERTICAL CAP 47 170 0086 STORM COLLAR 48 WO10 0453 ROOF SUPPORT 49 W263 0065 ROOF FLASHING W263 0066 W263 0067 50 W573 0007 HI TEMP SEALANT 51 GD501 HEAT GUARD 52 GA 566 HOT AIR DISTRIBUTION KIT 53 GA 72 HOT AIR EXHAUST KIT 54 GA 70 EXTENSION KIT 5FT FLEX VENT 55 W010 0370 WALL SUPPORT ASSEMBLY 56 W175 0166 5 COUPLER 57 W175 0002 8 COUPLER 58 W175 0229 CONVERSION KIT NG To LP 58 W175 0230 CONVERSION KIT LP To NG 59 FK80 R FRAMING KIT RECTANGULAR 60 FK80 A FRAMING KIT ARCHED 61 DK80A HC DECORATIVE DOORS HAMMERED COPPER ARCHED 62 DK80R HC DECORATIVE DOORS HAMMERED COPPER RECTANGULAR 61 DK80A HP DECORATIVE DOORS HAMMERED PEUTER ARCHED 62 DK80R HP DECORATIVE DOORS HAMMERED PEUTER RECTANGULAR 63 GD800 KT OLD TOWN RED BRICK KIT 63 GD806 KT HERRINGBONE SANDSTONE BRICK KIT 63 GD6807 KT SANDSTONE BRICK KIT 63 8 PORCELAIN REFLECTIVE PANELS BRICK KIT W
4. L pt FIGURE 1 ACCESS PANEL GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SER VICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion prod uct e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN CGA B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Suit able for mobile home installation if installed in accordance with the current standard CAN CSA Z240MH Series for gas equipped mobile homes in Canada or ANSI Z223 1 and NFPA 54 in the United States The fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pres sure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must b
5. and water solution Do not use open flame ER RESTRICTING VERTICAL VENTS TZ B E T F 4 7 E Vertical terminations may display a very active flame If this appearance is not desirable the vent exit must be restricted using restrictor plate W500 0205 This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional appearance The plate has a series of holes to allow for adjustment Remove the two screws on either side of the exhaust collar inside the firebox Install the plate in the desired set of holes then replace the screws W415 0447 05 24 05 16 FRAMING The Madison can be installed with either an arched opening FK80 A or a rectangular opening FK80 R using one of the above kits The framing kits serve two purposes They are necessary if optional doors DK80 are to be installed Secondly they act as a reference when finishing to the fire place opening The FK80 is designed to accomodate 1 2 to 1 1 2 finishing material They are adjustable to ensure doors open fully If finishing material is thicker than 1 1 2 an optional exten sion kit is available EK80 It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local build ing codes Note n order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it i
6. baffle and rear panel 5 The blower mounting plate can now be removed Remove the six screws that secure the plate to the firebox back The blower is secured to this plate 6 Disconnect the wire connectors and ground before attempt ing to remove the blower from the plate 7 When re installing the replacement blower it will be nec essary to replace the gasket W290 0091 on the cover plate WA415 0447 B 05 24 05 21 REMOTE AND VALVE ACCESS INNER ACCESS DOOR The control area can be accessed either through the control door or through the access door inside the firebox Follow the door removal instructions Remove the right side panel Remove the four screws from the access door Note A new gasket will be required when re installing the door see replacement parts CONTROL DOOR 1 Remove the hearth strip 2 Open the right control door 3 Remove the switch plate by pull ing on the left side SWITCH 4 Remove the valve PLATE housing by pulling on the handle 5 Lift up and set the housing towards the 2 22 back of the fire place SPARK MODULE FIGURE 46 lut oe P i Du RECEIVER LOCK 2554 SPARK MODULE FIGURE 47 REMOTE RECEIVER REMOVAL 1 Unplug the cord from the junction box 2 Pull the the tab on the receiver lock forward 3 Pull up on the receiver and disconnect the wires 4 Install the new receiver see schemati
7. every 3 feet and either side of each elbow to maintain the minimum 114 clearance between the outer and inner vent pipes Use Wolf Steel support ring as sembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal antor Black high temp Mill Pac with the exception ofthe fireplace exhaust flue collar which must be sealed using Mill Pac not supplied HORIZONTAL AIR TERMINAL INSTALLATION 8 PIPE Fi a OVERLAP pem A M LA HI TEMP V 1 Move the fireplace into po sition Measure the vent length required VN between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 1 overlaps between venting components W415 0447 B 05 24 05 2 Apply high temperature sealant W573 0007 not pro vided to the outer edge of the 5 inner collar of the fireplace Attach the first vent component and secure using 3 self tap ping screws Repeat using 8 piping 3 Holding the air terminal with the air deflectors to the top and the lettering in an upright readable position insert the terminal into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and seal ant Secure the terminal to the exterior wall and make weather tig
8. push button ignitor check if the push button ignitor needs tightening meRwocoUmg replace the wire if the wire insulation is broken or frayed VIT i replace the electrode if the ceramic insulator is cracked or broken N replace the push button ignitor Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode loca tion tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor Main burner goes Pilot flame is not large turn up pilot flame out pilot stays on enough or not engulfing the replace pilot assembly thermopile Thermopile shorting clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire istoo shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace Main burner goes Refer to MAIN BURNER GOES OUT PILOT STAYS ON out pilot goes out Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 4 flexible vent has become re attach to fireplace disconnected from fireplace Remote wall switch Wall switch is mounted up rev
9. strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new napoleon gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner PHAZER logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as the blower gas valve thermal switch switches wiring remote control ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Light bulbs are not covered by this warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the accoun
10. the LCD switches to off and displays __ _ FLAME HEIGHT 1 With Auto displayed pushing the button marked flame height will display a flame image and the current flame setting 2 Use UP DOWN buttons to choose 3 different flame levels 1 2 3 FAN SPEED 1 Pushing the button marked fan speed will display a fan image 2 Use UP DOWN buttons to choose 3 different fan lev els 1 2 3 PRIVACY CODE 1 Remove the cover on the back of the remote transmitter to expose the code switches Slide the code switches to your choice of ON or OFF positions Factory settings are all OFF 2 Remove power from the remote receiver by unplugging the power cord or turning power off at the circuit breaker 3 Take the remote transmitter close to the remote receiver less than 5 feet from the remote receiver is recommended 4 Turn on the remote receiver 5 Install fresh AAA alkaline batteries into the remote trans mitter The LCD on the remote transmitter will blink 6 Press a button on the remote transmitter The remote re ceiver will produce a beep sound when it receives the code from the remote transmitter 7 f you do not hear a beep sound from the remote receiver remove batteries from the remote transmitter and power from the remote receiver Wait for 1 minute and repeat steps 3 to 6 8 Replace the cover of the remote transmitter and the receiver The system is now ready to operate 9
11. 4 up Sets the timer Adjusts options 3 amp 4 down Sets the time FIGURE 49 C N NY M e grat T i uo Sa FIGURE 50 MANUAL THERMOSTAT OPERATION Thermostatic control automatically cycles the fireplace on and off to maintain the desired room temperature To turn the fireplace burner on press the gas button The LCD will display the Auto OFF status Set the desired room temperature using the up or down arrow keys If the temperature of the room exceeds the set temperature the thermostat will automatically turn the fireplace off Note If a blower is connected the thermostatic control will also turn off the blower when the fireplace is turned off Press and hold the CLOCK button until the hour flashes Adjust the hour using the up or down keys Press the CLOCK button again to confirm the hour and change to minutes Again adjust the minutes using the up or down keys Finally press the CLOCK button twice to confirm the settings and return to normal operating mode W415 0447 B 05 24 05 TIMER OPERATION The timer setting is used to maintain the desired room temperature for a specific length of time 1 to 120 minutes that you want the fireplace to operate Press the TIMER button once The LCD will blink _ _ Adjust the time using the up or down arrow keys The LCD displays the time chosen Press the TIMER button to engage the timer When time has expired
12. A415 0447 B 05 24 05 WARNING This is a fast acting thermocouple It is an integral safety component Replace only with W415 0447 B 05 24 05 a fast acting thermocouple supplied by Wolf Steel Ltd 21 BEFORE ATTEMPTING TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM 4191 TEST SOLUTION Main burner flame Blockage in vent remove blockage In really cold conditions ice buildup may occur on is a blue lazy the terminal and should be removed as required Hes parent amig Incorrect installation refer to Figure 13 to ensure correct location of storm collars Flames are consis Unit is over fired or under check pressure readings tently too large or fired Inlet pressure can be checked by turning screw A counter clockwise too small 2 or 3 turns and then placing pressure gauge tubing over the test point Carboning occurs Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution Carbon is being de Air
13. DEFINITIONS for the following symbols used in the venting calculations and examples are gt greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths H and offsets in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES inches 0 5 6 0 11 0 16 0 32 0 1 15 30 45 90 the first 90 offset has a zero value and is shown in the formula as 90 TOP EXIT HORIZONTAL TERMINATION FIGURE 4 See graph to determine the required vertical rise V for the required horizontal run H VERTICAL SERT TREE RISE ir Ee FEET Vi HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H V Example 1 FIGURE 5 V 8ft Vi V V 3 8 11 ft H 25ft H 2ft H H H 254 2 4 5ft H 03 three 90 elbows 90 03 270 90 5 4 ft H H 45 5 4 9 9 ft H V 9 9 11 20 9 ft Formula 1 H V 9 9 lt 11 Formula 2 H V lt 40 feet 20 9 40 Since both formulas are met this vent configuration is acceptable WA415 0447 B 05 24 05 TOP E
14. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER VC INSTALLATION AND NAPOLEON QUALITY FIREPLACES CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI Z21 88 FOR VENTED GAS FIREPLACE HEATERS If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death THE MADISON GD80NT NATURAL GAS 3 PROPANE Th Yee Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 2 WARNINGS amp SAFETY PRECAUTIONS Installation and service must be performed by a qualified installer service agency or the gas supplier Follow the installation directions Do not store gasoline or other CHAPOLEON flammable vapours and liquids in the vicinity of this any other appliance Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Do not try to light any appliance If you cannot reach your gas supplier call the fire department Do not touch any electrical switch If this fireplace is not properly installed a house fire may result WA415 0447 B 05 24 05 3 TABLE of CONTENTS PG2 6 INTRODUCTION 20 BLOWER REPLACEMENT Warnings and Safety Precautions Wa
15. ISE IN TH Het V 2 ft FEET He 1 ft 1 V 1 5 fil T H LIILL 0 5 IHE 15 20 25 cH Vi V V 2 1 1 5 4 5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H 6 ft The shaded area within the lines represents acceptable H avy H values for V R H H 6 2 8it H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H 8 8 1 16 1 ft H V 16 1 4 5 20 6 ft Formula 1 lt 3V 3 x 4 5 13 5 ft 16 1 gt 13 5 Since this formula is not met this vent configuration is unacceptable Formula 2 H V lt 40 feet 20 6 lt 40 Since only formula 2 is met this vent configuration is unacceptable and a new fireplace location or vent con figuration will need to be established to satisfy both for WA415 0447 B 05 24 05 FIGURE 12 CANADIAN U S A 12 INCHES 12 INCHES 12 INCHES 18 INCHES 12 INCHES 0 INCHES 0 INCHES 2 INCHES 3 FEET 3 FEET 12 INCHES 6 FEET 7 FEETY 12 INCHEStt 16 INCHES 2 FEET1 12 INCHES 9 INCHES 12 INCHES 18 INCHES 12 INCHES 0 INCHES 0 INCHES 2 INCHES FEET FEET 9 INCHES FEETt 7 12 INCHES 16 INCHES 2 FEET 11 Th Fg Clearance above grade veranda porch deck or balcony Clearance to windows or doors that open Clearance to permanently closed windows Vertical clearan
16. If you desire to operate multiple remote receivers with one remote transmitter continue to hold the button on the remote transmitter as you bring the remote transmitter within 5 feet of each remote receiver then slide the switch on the remote receivers to ON position Each will acknowledge receipt of coding with a beep CHILD PROOF FUNCTION When used in this mode the remote transmitter will work normally but the buttons will be disabled Remove the cover at the back of the Remote Transmitter to expose the Child Proof switch To activate this function slide the switch to the position marked Child Proof will appear on the LCD t CODE SWITCHES To restore button function temporarily press the Up and Down buttons in the following sequence up down down up down If no button is pressed within 2 minutes the transmitter will return to the Child Proof mode IN THE EVENT OF A POWER FAILURE To operate the fireplace manually in the event of a power battery failure the main power switch located in the fire place may be switched to the manual position Once power has been restored it willbe necessary to reset the remote Resetting is done either by pushing the red reset button on the receiver or manually cycling the gas button on the transmitter This is done by remov ing the batteries from the transmitter Re install the batteries after 1 minute Press any button while holding the transmitter within 5 feet of the
17. KIT GD401 for wall pen etration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430 These vent kits allow for either horizontal or vertical venting of the fireplace The maximum allowable vertical vent length is 40 feet The maximum number of allowable 5 vent connections is three horizontally or vertically excluding the fireplace and the air terminal connections For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged When venting the horizontal run must be kept to a mini mum of 16 inches or a maximum of 20 feet f a 20 foot horizontal run is required the fireplace must have a mini mum vert cal rise immediately off the fireplace of 57 inches FIGURES 2a c When terminating vertically the vertical rise is a minimum 34 inches and a maximum 40 feet above the fireplace FIGURE 3 WA415 0447 B 05 24 05 CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Napoleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fir
18. ON HARD WIRING CONNECTION It is necessary to hard wire this fireplace Permanently framing the fireplace with an enclosure re quires the fireplace junction box to be hardwired This fireplace must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTHI CAL CODE in the United States SCHEMATIC GROUND BLOWER ACCENT LAMP FIGURE 35 3 8 STRIP WITH WIRE CONNECTORS J DOUBLE MALE SPLICE INNER ORANGE TO SOLENOID ON GAS VALVE ACCESS PANEL TERMINAL BLOCK GAS VALVE TO JUNCTION BOX REMOTE TPTH TP TH MODULE WA415 0447 B 05 24 05 18 So obGhQAATPL I AR ISHING 7770 0 0 080 DOOR REMOVAL 99 FIGURE 36 mum a Eie X s raa mons CENA 1 on eT RRN Do une Lux e ETIN i oe ue rm ve CN a E LEER Betore the glass door can be removed the control doors must be removed and the hearth strip and screen assembly must be removed _ FIGURE 37 Er Mer F d on num M 2 E n m UNS sed afa NE as 3 mar 2 a ELSE Lift the hearth strip up and away from the front of the fire place The curtain assembly can be removed by lifting the rod
19. THERMOCOUPLE amp THERMOPILE VENTURI ADJUSTMENT Air Shutter Openings Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be established FIGURE 55 F p PF Pd VENTURI BURNER AIR CONTROL ROD ACCESS 1 Remove the glass door 2 Remove the logs 3 Remove the air deflector light housing Pg 19 It is not necessary to disconnect the wires The assembly can lay along the right side of the firebox 4 The air control rod can now be adjusted Pushing the rod towards the back will open the air shutter larger hole larger opening pulling the rod towards the front will close the shutter smaller hole smaller opening WA415 0447 B 05 24 05 FIGURE 56 20 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS 1 amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 Part NUMBER 4 DESCRIPTION OF PART 5
20. UA 2 bes ts Tn bes Ee Poe ea M d Se Bites RT RELY REI Bete Fe zd pie Felts p s of Tes REY RS TRT EI E Pa Dy qucm worn SEES IMPORTANT The Madison requires a j minimum inside enclosure height of 72 For temperature require ments this area must be left unobstructed E A SUR i Lap pozo TEILE j It is recommended that the enclosure be ventilated at the top and bottom to circu late the hot air STAND OFF ay iLL SPACER WARNING Facing and or finishing material must never overhang into the fireplace opening Do not distort or force the frame kit components When using a rough finish material i e stone maintain a Ya 2 border from the framing components 17 MANTLE CLEARANCES Combustible mantle clearance can vary according to the mantle depth Use the graph to help evaluate the clearance needed FIGURE34 mmr az z 4rQ mz h akh d D 0 D C9 te 1 TLE WIDTH Do NOT use the fireplace if any part has been under water Calla qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electrical circuit f access to the control area is necessary BEFORE INSTALLATION remove the access panel The access panel must be re installed before operating the unit FIRESTOP SPACER f 2 6 MANTLES FIREPLACE OPENING gt O 20 12 ELECTRICAL CONNECTI
21. UR ENS rmeua 6 Slide the defective bulb to either side until the opposite end is disengaged Remove the bulb lifting the disengaged 7 Replace with 75 watt halogen lamp 11 BASE Install the replacement bulb using the protective wrap fo avoid touching the lense then disgard the protec tive wrap amp Repeat steps 5 1 for installation BLOWER REPLACEMENT The Napoleon MADISON comes equipped with a heat circu FIGURE 44 lating blower The blower is pre wired and is controlled by the remote control supplied with the unit For control details see operation Pg 22 E Drywall dust will penetrate into the blower bearings causing irreparable damage Care must be taken to pre vent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy 1 Turn off the power to the fireplace 2 Turn off the gas valve FIGURE 43 4 Loosen the lense retainer screws and pivot the retainers out of the way 5 Using a small flat screwdriver gently lift the orange lense from the housing 4 To remove the lamp assembly remove the two log locat ing studs located just behind the main burner It is not neces sary to disconnect the wires the assembly can lay along the right side of the firebox FIGURE 45 RP IPF 3 Remove the glass door logs rear log support side brick panels rear
22. XIT HORIZONTAL TERMINATION when H gt V Simple venting configuration only one 90 elbow A FIGURE 6 mens WY ON See graph to determine the required verti cal rise V_ for the required horizontal run H REQUIRED VERTICAL RISE IN INCHES V T 0 5 10 1 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 4 2 V Formula 2 lt 24 75 feet Example 2 FIGURE 7 V H 3ft H 5ft 3 5 8 H 03 two 90 elbows 90 03 180 90 2 7 ft H Hk H 8 2 7 10 7 ft H V 10 7 6 16 7 Formula 1 H lt 4 2 V 4 2 V 4 2 x 6 25 2 ft 10 7 lt 25 2 Formula 2 V lt 24 75 feet 16 7 lt 24 75 Since both formulas are met this vent configuration is ac ceptable WA415 0447 B 05 24 05 Example 3 FIGURE lt lt k 1 5 ft Vi V V 4 1 5 5 5ft H 2 ft H 1ft H 1 ft H 1 5 H H H H 2 14 14 1 5 55f H 03 four 90 elbows 90 03 360 90 8 1 ft Hk H 5 5 8 1 13 6 ft V 13 6 5 5 19 1 ft Formula 1 H lt 4 2 4 2 V 4 2 x 5 5 23 1 ft 13 6 lt 23 1 Formula 2 H V lt 24 75 feet 19 1 lt 24 75 Since both formulas are met this vent configuration is acce
23. a support 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the open ing in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting sys tem passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fire place Ensure that both spacer and shield maintain the re quired clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer gt O D gt C A A GIN Wolf Steel Approved Venting as identified by the stamp only on the 8 outer liner HORIZONTAL AIR TERMINAL INSTALLATION 1 Cut or frame a hole in an exterior wall with a minimum round or square opening of 121 2 W x 12 2 Secure the firestop spacer over the opening to the interior wall Secure the terminal to the terminal extension plate see fig ure 19 2 Stretch the 5 diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface Slip the liner a mini mum of 2 over the inner sleeve of the air terminal and se cure with 3 8 screws Apply a h
24. alant to the outer edge of the of the out side sleeve of the air terminal Slip a 8 diameter coupler over the sleeve and secure as before Trim the 8 coupler even with the 5 coupler end 5 Thread the air terminal pipe assembly down through the roof support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fastened If the attic space is tight we rec ommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal as sembly as it is passed through the attic The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 7 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air ter minal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centred between the air intake and air exhaust slots onto the air terminal Tighten securely Attach the rai
25. ble material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd W415 0447 B 05 24 05 NAPOLEON gas fireplaces are manufactured under the
26. bracket to the right most location then install the log gt 4 Place log 4 with the charred branch pointed inward Locate the pins into the holes in log 1 and log 2 this will hold the rear log in position 5 Place the end of log 5 on the right end of log 1 The fork in the log should straddle the knot on top of log 2 GLOWING EMBERS Glowing embers are NOT recommended The burner has been designed to achieve maximum glow without embers BAFFLE INSTALLATION Your fireplace has been supplied with the decorative brick panels installed however it is necessary to install the fibre baffle on top of the side and rear panels CHARCOAL EMBERS Charcoal provided could be randomly placed on the fibre hearth on both sides of the burner and across the front es pecially at the hearth joint Log colours may vary During the initial use of the fire place the colours will become more uniform as colour pigments burn in during the heat activated curing pro cess Positioning the logs improperly will cause flame imp nge ment and carboning Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified PHAZER logs available from your Napoleon dealer WA415 0447 B 05 24 05 20 LAMP REPLACEMENT 1 Turn off the power to the unit 2 Turn off the gas valve 3 Remove the door and logs Shs l 0 V FIG
27. c Pg 23 VALVE REMOVAL The valve on the Madison is piped with two flex connectors one inlet one outlet It can be removed or pulled forward for service 1 Remove the wing nut and pivot the valve out from the slot at the bottom of the valve 2 Slowly pull the valve through the control door careful not to kink the gas lines or wires WA415 0447 B 05 24 05 22 OPERATION MAINTENANCE FIREPLACE OPERATION To operate the gas fireplace the pilot needs to be running and the gas valve turned to the on position You can run the fireplace on manual or remote When operating the main burner on manual without power the fireplace will operate on low input only Turn the main power switch to manualto operate the gas features of the fireplace in the event of a power failure Turn the main power switches to remoteto operate with the gas and the electric features of the fireplace with the remote or thermostat THE MADISON With power the manual position operates the same as the remote position with the exception of the ability to turn off the gas Turn the main power switch to the off position to disable both the gas and the electric features of the fireplace To configure the remote transmitter to the receiver see Privacy Code HAND HELD REMOTE OPERATION 1 Turns accent light on off Turns gas flame on off Activates gas flame adjustment Activates fan adjustment Adjusts options 3 amp
28. ce to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal Clearance to unventilated soffit Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD 301 Clearance under a veranda porch deck or balcony Clearance above the roof Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes Three feet above if within 10 feet horizontally A vent shall not terminate directly above a sidewalk or paved dri
29. d to improve the flame pattern around the burner to be lit un thermocouple thermocouple til the thermo couple has cooled Out of propane gas fill the tank Thermocouple shorting loosen and tighten thermocouple Allow approxi faulty clean thermocouple and valve connection mately 60 seconds replace thermocouple for the thermo replace valve couple to cool Faulty valve replace WA415 0447 B 05 24 05 28 SYMPTOM PROBLEM TEST SOLUTION Pilot burning no Themostat or switch is defec connect a jumper wire across the wall switch terminals if main burner gas to main burner tive lights replace switch thermostat gas knob is on HI Wall switch wiring is defec disconnect switch wires amp connect a jumper wire across terminals 1 wall switch ther tive amp 3 if the main burner lights check the wires for defects and or re mostat Is on place wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters diminishes or standing Main extinguishes especially when main burner ignites Monitor appliance burner is in OFF supply working pressure position check if supply piping size is to code Correct all undersized piping Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the
30. e isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extend ing the full width and depth The optional heat circulating blower is supplied with a cord If installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELEC TRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States Purge allgas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before clos ng the door Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operat ing the fireplace Never obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 from the front face of the unit Minimum clearance to combustible construction from fireplace and vent surfaces fireplace framing O tostand offs top rear and sides fireplace finishing 5 3 5
31. eavy bead of the high tem perature sealant W573 0007 not provided 3 Using the 8 diameter flexible aluminum liner slide over the outer combustion air sleeve of the air terminal and se cure with 3 8 screws Seal as before FIGURE 17 CAULKING HI TEMP SEALANT TERMINAL EXTENSION PLATE FIGURE 18 13 USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits For sate and proper operation of the fireplace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal ant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied 4 Insert the liners through the firestop maintaining the required clearance to combustibles Secure to the exterior wall and make weather tight by sealing with caulking not supplied 5 Apply a heavy bead of the high temperature sealant not supplied with the unit to the inside of the 5 liner approxi mately 1 from the end Slip the liner a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 6 Using the 8 diameter flexible aluminium liner apply seal ant slide a minimum of 2 over the fireplace combustion air collar and secure with 3 48 screws VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof support to the roof using the screws provided The roof support is o
32. eplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result VENTING FIGURES 2A C ES 1 T cc Eo ps un Bes Eon vut FEE e M AXIMI FIGURE 3 Horizontal runs may have a 0 inch rise per foot in all cases using SIMPSON DURA VENT or NAPOLEON RIGID OR FLEXIBLE venting components when venting as illustrated in Figures 2a 2b and 2c For optimum performance it is recommended that all horizontal runs have a minimum 74 inch rise per foot Provide a means for visually checking the vent connec tion to the fireplace after the fireplace is installed Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 174 air gap between the inner and outer liner all around is required for safe operation Vent lengths that pass through unheated spaces attics garages craw space should be wrapped with a pro fective insulation sleeve to minimize condensation Use a firestop when penetrating interior walls floor or ceiling Forsafe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can cre ate difficulty in burner start up and or carboning If vertical rises greater than 57 inches are necessary the increased rise must be deducted from the horizon tal run wE Ea 227
33. erse is in OFF position side down main burner comes Remote wall switch is replace on when gas knob is grounding turned to ON posi tion Remote wall switch wire is check for ground short repair ground or replace wire rounding Faulty valve replace WA415 0447 B 05 24 05
34. f Open a window to sufficiently ventilate the room Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door WHAT TO DO IF YOU SMELL GAS e Do not touch any electric switch Do not use any phone in your building e f you cannot reach your gas supplier call the fire department e Turn off all gas to the fireplace Donottry to light any appliance e Immediately call your gas supplier from a neighbors phone Follow the gas suppliers instruct ions FIGURE 51 LIGHTING INSTRUCTIONS Warning if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Initial lighting of the pilot and main burners must be done with the glass door off Do not connect valve or wall switch to electricity See in stallation instructions When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob it depressed slightly 1 STOP read the safety information on the operating label 2 Turn off all electric power to the fireplace Turn the gas knob clockwise to off 4 Wait 5 minutes to clear out any gas If you smell gas including near the floor STOP Follow B on the op erating label If you don t smell gas go to the next step 5 If the fireplace is equipped with a flame adjustment valve turn clockwise to off 6 Find pi
35. fire place FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob manual shut off knob never use tools if the knob will not turn by hand do not try to repair it calla qualified service technician force or attempted re pair may result in a fire or explosion D Do not use this fireplace if any part has been under water immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water 23 The receiver will emit a beep sound to confirm pro gramming has been successful OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condition caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust par ticles in the heat exchanger burning of
36. fireplace ts only for use with the type of gas indicated on the rating plate This fireplace ts not convertible for use with other gases unless a certified kit is used No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction nosies during heating up and cooling down cycles are normal and are to be expected Change in flame appearance from HI to LO is more evident in natural gas than in propane VENTING LENGTHS amp AIR TERMINAL LOCATIONS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components All outer pipe joints of these venting systems must be sealed using Red RTV Hight Temperature Sealant Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined A starter adaptor must be used and may be purchased from the corresponding supplier Supplier 5 amp 8 ZC Duravent W175 0170 Amerivent 4DSC N2 Direct Temp 5DT AAN When using Napoleon venting components use only ap proved Wolf Steel Ltd rigid flexible vent components with the following termination kits WALL TERMINAL KIT GD422R or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD410 8 12 TO 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMI NAL KIT GD412 or PERISCOPE
37. ht by sealing with caulking not supplied EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION 1 Follow the instructions for Horizontal Air Terminal In stallations items 1 to 3 2 Continue adding components alternating inner and outer venting Ensure that all 5 venting and elbows have sufficient vent spacers attached and each component is securely fas tened to the one prior Attach the 5 telescopic sleeve to the vent run Repeat using a 8 tel escopic sleeve Secure and seal as before To fa Sh cilitate completion at tach 5 and 8 couplers to the air terminal AIR TERMINAL 20 COUPLER VENTING 3 Install the air terminal See item 3 of the Horizontal Air Terminal In Stallation Extend the 5 telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal Repeat using the 8 telescopic sleeve FIGURE 24 VERTICAL VENTING INSTALLATION 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the vent ing is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the op tional roof support 3 Apply high temperature sealant W573 0007 not pro vided to the outer edge of the inner sleeve of the air terminal Slip a 5 diameter coupler a minimum of 2 over the sleeve and secure using 3 screws 4 Apply high temperature se
38. lot located infront of the back log on the right side 7 Turn gas knob lt to pilot 8 This unit is equipped with an auto spark Depress and hold gas knob Keep knob fully depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 7 9 With pilot lit turn gas knob counter clockwise to on 10 If equipped with flame adjustment valve push and turn knob to high 11 If equipped with remote on off switch main burner may not come on when you turn the valve to on or high Remote switch must be in the on position to ignite burner G 12 Turn on all electric power to the fireplace FIGURE52 SOLENOID ONOFF KNOB TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 For a complete shut down procedure push in gas con trol knob slightly and turn clockwise N to off Do not force 3 For a temporary shut down procedure set thermostat to lowest setting or remote switch to off Press and turn the gas knob clockwise N to pilot WA415 0447 B 05 24 05 24 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when ser vicing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least ann
39. n cap 8 Continue adding rigid venting sections sealing and securing as above Attach a 5 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 8 telescopic pipe 9 Run a bead of high temperature sealant around the outside of the 5 collar on the fireplace Pull the adjustable pipe a minimum of 2 onto the collar Secure with 3 screws Repeat with the 8 telescopic pipe 10 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe FIGURE 25 AIR TERMINAL 5 COUPLER karnan 15 GAS INSTALLATION Proceed once the vent installation is complete Note All gas connections must be contained within the fireplace when complete FIGURE 27 1 The fireplace is de signed to accepta Y2 ga gas supply line The FITTIN fireplace is equipped with a manual shut off valve and an 18 listed flexible gas connector FIGURE 28 2 The access to the gas in let is located on the right side of the outer shell 3 To ease the connection the shut off can be flexed out through the side of the fire place where the connection can be made ACCESS PANEL 4 When flexing any gas line support the gas valve so that the lines are not bent see Access Pg 20 5 Check for gas leaks by brushing on a soap
40. or life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excl
41. ound the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant be tween the pipe liner and the firestop spacer Sib x ROUND OR SQUARE HOLE FIGURE 14 SHOWN FROM INSIDE THE STRUCTURE WA415 0447 B 05 24 05 VERTICAL INSTALLATION This application occurs when venting through i FIGURE 15 roof Installation kits for aaa various roof pitches are 14 2 168 prr available from your Napo 1 Ld lt gt leon dealer See Acces sories to order the spe cific kit required 7 FIRES TOP UNDERSIDE OF JOIST 1 Determine the air terminal location cut and frame 147 16 W x 13 H openings in the ceiling and the roof to pro vide the minimum 2 inch clearance between the fireplace pipe liner and any combustible material Try to centre the exhaust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the centre of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insulation from Dee filling up the 1 air FIGURE 16 space around the VENT PIP pipe Nail headers SHIELD between the joist 20 for extr
42. out from the three hooks at the top inside edge of the door opening WA415 0447 B 05 24 05 FIGURE 38 HANDLES The glass door is secured to the top front edge of the fire box Pull the handle of the latch forward then lift the hook out from the slot in the door frame to release the top of the door Lift the door out from the retainer along the bottom of the door using the top and bottom handles Pull the bottom edge of the door out from the fireplace until the top will pivot forward LOG SHIPPING BRACKET FIGURE 39 LOG SHIPPING BRACKET Before installing the logs you must first remove the log ship ping bracket Lift up to remove Decorative brick panels must be installed before the logs See installation instructions supplied with the panel kit PHAZER logs exclusive to Napoleon Fireplaces provide a unique and realistic glowing effect that is different in every installation The madison logs are fuel specific Do not interchange Refer to the replacement parts list FIGURE 40a f 1 Place the rear log 1 onto the locating studs along the back edge of the PHAZERAMIC burner 2 Position log 2 onto the locators on the PHAZERAMIC burner 3 Position the slot on the bottom of log 3 onto the bracket shown with the charred face of the log to the front Note For propane remove the screw from the 3 log support BRACKET bracket Movethe
43. ptable TOP EXIT VERTICAL TERMINATION when H lt V FIGURE 9 See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET C EEEEHE V EE DI ELS ES IET E MM M GOODIES HEED namma Flies IS ESTE ETE TG Ci NM BIET EEESES aaa A ama 8 58 en HA aw ee LLLLLLLLILILL 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than zero 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 H lt V Formula 2 H V lt 40 feet W415 0447 05 24 05 10 TOP VERTICAL TERMINATION when H gt For vent configurations requiring more than two 90 elbow Simple venting configurations top exit or one 90 elbow rear exit the following formulas apply mus Formula 1 H lt 3V Formula 2 H V lt 40 feet Example 7 FIGURE 10 90 Se 1 Y IO Vv See graph to determine the required vertical rise for the required horizontal run H PTS FIGURE 11 9 i gm 19 a 6 286 VERTICAL R
44. ptional In this case the venting is to be adequately supported using either an alternate method suitable to the au thority having jurisdiction or the optional roof sup port 2 Stretch the 5 diameter aluminium flexible liner to the required length Slip the liner a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Seal using a heavy bead of the high temperature sealant W573 0007 not supplied 3 Repeat using 8 diameter aluminium flexible liner 4 Thread the air terminal pipe assembly down through the roof The air terminal must be located vertically and plumb At tach the air terminal assembly to the roof support ensuring that a minimum 16 of air terminal will penetrate the roof when fas tened DO NOT CLAMP THE FLEX IBLE ALUMINIUM LINER FIGURE 19 WA415 0447 B 05 24 05 14 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centred within the flash ing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 6 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Slide the storm collar around
45. rranty 21 REMOTE AND VALVE ACCESS Dimensions Remote Removal General Instructions Valve Removal General Information Care of Glass amp Plated Parts 22 24 OPERATION MAINTENANCE 6 11 VENTING Fireplace Operation Vent lengths Hand Held Remote Operation Venting Specifications Operating Instructions Air Terminal Locations Maintenance 12 17 INSTALLATION FRAMING Wall amp Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Gas Installation Restricting Vertical Vents 24 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment Air Control Rod Access 25 26 REPLACEMENTS Framing Ordering Replacement Parts Clearance to Combustibles Replacement Parts Mantle Clearances and Enclosures Terminal Kits Vent Kits 17 ELECTRICAL CONNECTION Accessories Schematic 18 20 FINISHING 27 28 TROUBLE SHOOTING GUIDE Door Removal Log Shipping Bracket Removal Log Placement Baffle Installation Charcoal Embers Lamp Replacement PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Clothing or other flamma
46. s recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity For convenience the stand offs have been shipped flat Before framing ensure the stand offs are opened and screwed in place It is not necessary to install a hearth extension but the fire place should be raised to be flush with either the hearth or the finished floor When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the removal of the hearth strip which must be removed to access the firebox Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face FIGURE 30 WA415 0447 B 05 24 05 CLEARANCE TO COMBUSTIBLES MAINTAIN THESE MINIMUM CLEARANCES TO COM BUSTIBLES Fireplace framing 0 to stand offs top rear amp sides Fireplace finishing 5 s to sides of fireplace opening 23 s to top of fireplace opening FIGURE 32 NON COMBUSTIBLE FINISHING MATERIAL Non combus tible finishing material ie ce ment board brick stone tile may be used to finish the front of the unit bees NT fuk Beh BARRERA IY SEI SI ET t rit fur Bn ale soie PAP
47. shutter has become ensure air shutter opening is free of lint or other obstructions posited on glass blocked logs or combustion chamber surfaces Flame is impinging on the check that the logs are correctly positioned logs or combustion cham open air shutter to increase the primary air ber check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any hori zontal venting White grey film Sulphur from fuel is being de clean the glass with a gas fireplace glass cleaner DO NOT CLEAN forms posited on glass logs or com GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may become per manently marked Exhaust fumes Fireplace is spilling check door seal and relief flap seal smelled in room check for chimney blockage headaches check that the paint curing process is complete Pilot goes out when System is not correctly purge the gas line with the glass door open the gas knob is re purged leased The gas valve has an interlock device Pilot flame is not large enough turn up the pilot flame which will not al low the pilot pilot flame is not engulfing the gently twist the pilot hea
48. t of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material f
49. the air ter minal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centred between the air intake and the air exhaust slots onto the air terminal Tighten securely Attach the vertical rain cap Spacers are attached to the 5 inner flex liner at predeter mined intervals to maintain a 1 1 4 air gap to the 8 outer liner These spacers must not be removed A VERTICAL RAIN CAP n AIR TERMINAL LKING RM COLLARS FLASHING 7 f more liner needs to be used to reach the fireplace couple them together as illustrated The vent system must be sup ported approximately every 3 feet for both vertical and horizon tal runs Use noncombustible strapping to maintain a clearance to combustibles of 1 FIREPLACE VENT CONNECTION 1 Install the 5 inch diameter aluminium flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature sealant W573 0007 not provided 2 Install the 8 inch diameter aluminium flexible liner to the fireplace Attach and seal the joints FIGURE 22 2 OVERLAP SEALANT USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers or equivalent
50. ually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be ob structed 1 In order to properly clean the burner and pilot as sembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Na poleon dealer distributor 7 Check that the gasketing on the sides top and bot tom of the door is not broken or missing Replace if necessary ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow FIGURE 53 PILOT BURNER THERMOPILE THERMOCOUPLE 7 FIGURE 54 FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF
51. uded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPO LEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of damp ness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0447 B 05 24 05 ry pr IL OT T T
52. veway that is located between two single family dwellings and serves both dwellings Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor Recommenced to prevent recirculation of exhaust products For additional requirements check local codes WA415 0447 B 05 24 05 12 INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIRE PLACE FOLLOW THE VENTING INSTRUCTIONS EXACTLY 2 CLEARANCE IS REQUIRED AROUND THE VENT PIPE HORIZONTAL INSTALLATION This application occurs when venting through an exterior FIGURE 13 wall Having determined the air terminal location cut and frame a hole in an exterior wall The recommended framed opening ee is 147 16 W x 13 H with a mini mum 121 2 round or square opening inside a finished wall See figure15 1 Mark and cut the vent pipe dioe sii shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 8 vent pipe liner See note above Do not fill this cavity with any type of material Apply a bead of caulk ing all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or ar
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