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Napoleon Fireplaces GDS60N User's Manual

1. W415 0788 A 09 22 09 39 8 0 WIRING DIAGRAM This appliance comes equipped with a battery back up If this backup is used install four AA batteries not supplied into the holder and connect to the wire harness Place near the IPI board Connect the battery holder to the wire harness before using the appliance Place near the IPI board Batteries not included If backup is used it must be connected to the 6 volt battery pack supplied ACSIIPI SWITCH FIGURE 8 0 ON OFF SWITCH TRANSFORMER DISCONNECT THESE CONNECTORS TO THE ON OFF SWITCH AND CONNECT TO OPTIONAL WALL THERMOSTAT SWITCH AND OR SPILL SWITCH TO B VENT ADAPTOR ELECTRONIC IPI BOARD lt yanyna 3ovidauld GROUND EYELET GROUND Q3 DC SUPPLY W415 0788 A 09 22 09 40 9 0 OPERATION 9 1 IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSON INJURY OR LOSS OF LIFE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED TAMPERING WITH THE SPILL SWITCH CAN RESULT IN CARBON MONOXIDE CO POISONING AND POSSIBLE DEATH GS60 ONLY MODEL GS60 ONLY SPILL SWITCH This is a thermally activated switch attached to the back of the chimney adaptor which sen
2. ws area sheen ness reseour T l ee OOOO ne 59 sre foren NOTE Clearances are in accordance with local installation codes and the requirements of the gas supplier 12 1 W415 0788 09 22 09 15 3 5 APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal to or greater than the horizontal run Horizontal run vertical rise to maximum of 40 feet Vertical rise is less than horizontal run Horizontal run vertical rise to maximum of 24 75 feet 4 2 times the vertical rise equal to or greater than the horizontal run Vertical rise is equal to or greater than the horizontal run Horizontal run vertical rise to maximum of 40 feet Vertical rise is less than horizontal run Horizontal run vertical rise to maximum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run REAR EXIT v T P gt 13 1 Horizontal Termination Vertical rise is equal to or greater than the horizontal run Horizontal run vertical rise to maximum of 40 feet Vertical rise is less than horizontal run Horizontal run vertical rise to maximum of 24 75 feet 3 5 times the vertical rise equal to or greater than the horizontal run Vertical rise is equal to or greater than the horizontal run Horizontal run vertical rise to maximum of
3. 09 22 09 34 6 0 FINISHING 6 1 6 2 FRONT CAST REMOVAL 6 1 1 Liftthe top casting off the unit 6 1 2 Loosen the securing bolts on the cast front located at either side on the top Lift up and out 6 1 3 To install the front repeat in reverse order GLASS DOOR INSTALLATION AND REMOVAL When installing the glass door a simple procedure must be followed in order to not damage the door 6 2 1 Liftthe top casting off 6 2 2 Lift the cast front out of its retainers located at either side on the top 6 2 3 Open the valve control cover Pull the latch handles forward to release The door may now be safely removed by swinging the bottom out and lifting it off To install the door repeat in reverse order The return flange must fit over the top of the ridge so that it rests on top of the firebox The T latch portion is threaded and can be loosened or tightened to adjust for an effective door seal Care must be taken when re installing the door to ensure that the gasket at the top of the door does not bunch h RETURN FLANGE LATCH FIGURE 6 2 3a b W415 0788 A 09 22 09 35 6 3 GLASS DOOR REPLACEMENT DO NOT USE SUBSTITUTE MATERIALS GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL COOLED CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS BE SURE
4. 12 MIN TO GRADE 12 MIN TO GRADE FIGURE 3 3 1a 30 1 2 FIGURE 3 3 1b 9 4 3 3 2 CORNER TERMINATION The maximum vent length for a corner installation is 24 FIGURE 3 3 2 CORNER INSTALLATION W415 0788 A 09 22 09 14 3 4 VENT TERMINAL CLEARANCES FIGURE 3 4 D C us INSTALLATIONS USA 17 2 Clearance above grade veranda porch deck or balcony B w 9 Clearance to windows or doors that open Clearance to permanently closed windows 18 18 Vertical clearance to ventilated soffits located above the terminal within a horizontal distance of 2 from the centerline of the terminal E 12 e arz Clearance to unventilated soffit F 0 Clearance to an outside corner wall s AM Clearance to an inside non combustible corner wall or protruding non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding combustible obstructions vent chase etc 3 37 Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15 I gt gt a gt Clearance to a non mechanical supply inet othe buiding ora combustion a 6915 any oiher appliance 6 31 Clearance toamechanical air supply inlet 4 Kas n zr zr Geesneomanadacenwalcudngneghboungbuldgs UU gt
5. lt H 6 2 8FT 03 four 90 elbows 90 03 360 90 8 1 FT H 8 8 1 16 1 FT FIGURE 3 114 lt lt lt lt O 2 N gt gt H H H H H H V H R H 16 1 4 5 20 6 FT Formula 1 H lt 3 5 3 5 3 x 4 5 13 5 FT 16 1 13 5 Since this formula is not met this vent configuration is unacceptable Formula 2 H V lt 40 16 1 lt 13 5 Since only formula 2 is met this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas 18 2_2 W415 0788 A 09 22 09 4 0 4 1 8 mo dm 1 5 1 5 6 5 10 75 1 H H 1 1 10 75 12 75 03 four 90 elbows one 45 elbow 90 90 03 360 45 90 6 75 FT H H 12 75 6 75 19 5 F V 19 5 6 5 26 FT lt lt lt gt H H H H gH 1 90 3V N A 3V 3x6 5 19 5 FT 19 5 19 5 Formula 2 FIGURE 3 11e H V lt 40 FT 26 40 Since both formulas are met this vent configuration is acceptable 18 2 3 INSTALLATION PREPARATION MODEL GDS60 ORIFICE REPLACEMENT VENT TERMINATION In rear exit installations with no vertical vent run the BTU input must be
6. PROBLEM Air shutter has become blocked Flame is impinging on the glass logs rocks media or combustion chamber Short or loose connection in sensor rod Poor flame rectification or contaminated sensor rod Poor grounding between pilot assembly and gas valve Damaged pilot or dirty sensor rod Wiring Connection Wiring harness Appliance is spilling 49 TEST SOLUTION Ensure air shutter opening is free of lint or other obstructions Check that the glass logs rocks or media are correctly positioned Open air shutter to increase the primary air Check the input rate check the manifold pressure and orifice size as specified by the rating plate values Check that the door gasketing is not broken or missing and that the seal is tight Check that both vent liners are free of holes and well sealed at all joints Check that minimum rise per foot has been adhered to for any horizontal venting Verify all connections Verify the connections from the pilot assembly are tight also verify these connections are not grounding out to any metal Verify the flame is engulfing the sensor rod This will increase the flame rectification Verify correct pilot orifice is installed and inlet gas specifications to manual Remember the flame carries the rectification current not the gas If the flame lifts from pilot hood the circuit is broken A wrong orifice or too high of an inlet pressure can cause the pilo
7. DO NOT USE ABRASIVE CLEANERS CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance and its venting system should be inspected before use and at least annually by a qualified service person The appliance area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combus tion and ventilation air must not be obstructed 1 2 3 In order to properly clean the burner and pilot assembly remove the logs exposing both assemblies Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly Check to see that the pilot flames are large enough to engulf the thermocouple and the thermopile on one leg and reaches toward the burner on the other leg Replace the cleaned logs Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer dis tributor Check that the door gasketing is not broken or missing Replace if necessary W415 0788 A 09 22 09 44 12 0 REPLACEMENTS
8. For Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent and Metal Fab follow the installation procedure found on the website for your venting supplier For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance flue collar which must be sealed using the black high temperature sealant Mill Pac When using Wolf Steel venting components use only approved Wolf Steel termination kits wall terminal kit GD175 7 12 of venting included or 1 12 to 7 12 pitch roof terminal kit GD110 8 12 to 12 12 roof terminal kit GD111 flat roof terminal kit GD112 or periscope kit GD180 for wall penetration below grade in conjunction with the appropriate venting components For optimum flame appearance and appliance operation keep the vent length and number of elbows to a minimum It is recommended that all horizontal runs have a minimum 1 4 rise per foot The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Rigid and flexible venting systems must not be combined Different venting manufacturers components must not be combined These vent kits allow for either horizontal or ver
9. 1 H lt 4 2 V Formula 2 V lt 24 75 feet Example 2 V V 6FT H FIGURE 3 8b 1 H 5FT H H H 3 5 8FT H 03 two 90 elbows 90 03 180 90 2 7 FT H H H 8 2 7 10 7 FT H V 10 7 6 16 7 FT Formula 1 H lt 4 2 V 4 2 V 4 2 x 6 25 2 FT Formula 2 H V lt 24 75 FT 16 7 lt 24 75 Since both formulas are met this vent configuration is acceptable Example 3 V V 71 5FT V V V 4 1 5 5 5 FT FIGURE 3 8c 2 FT H 1 5 FT 2 141 1 5 5 5 H 03 four 90 elbows 90 03 360 90 8 1 FT H H H 5 5 8 1 13 6 FT H V 13 6 5 5 19 1 FT Formula 1 lt 42 4 2 V 42x 5 5 23 1 FT 13 6 lt 23 1 Formula 2 H V lt 24 75 FT 19 1 24 75 Since both formulas are met this vent configuration is acceptable 16 1 2 W415 0788 A 09 22 09 18 3 9 TOP EXIT HORIZONTAL TERMINATION H lt V Simple venting configuration only one 90 elbow See graph to determine the required vertical rise V for the required horizontal run REQUIRED FIGURE 3 9a VERTICAL RISE IN FEET V 0 5 7 5 10 12 5 15 17 5 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula
10. 22 09 gt V Simple venting configuration only two 90 elbows REQUIRED VERTICAL RISE IN INCHES V FIGURE 3 10c For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 H lt 3 5V Formula 2 V lt 24 75 feet 03 90 90 90 90 45 90 9 45 FT Example 4 V 1 5 FT V V V 4 4 1 5 5 5 FT H 2FT H 1FT H 1FT H 1 5 FT Hk H H H H 24 141 41 5 5 5 FT H 03 four 90 elbows one 45 elbow 90 H H H 5 5 9 45 14 95 FT H V 14 95 5 5 20 45 FT Formula 1 H lt 3 5V 3 5V 3 5 x 5 5 19 25 FT 14 95 19 25 Formula 2 H V lt 24 75 FT 20 45 24 75 See graph to determine the required vertical rise V for the required horizontal run H 0 25 5 75 10 12 5 15 17 5 120 1 3 5 19 25 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for and H FIGURE 3 10d Since both formulas are met this vent configuration is acceptable W415 0788 A 09 22 09 16 3 2 21 3 11 TOP OR REAR EXIT VERTICAL TERMINATION H gt lt Simple venting configurations See graph to determine the required vertical rise for the required horizontal run St 22 2 REQUIRED VERTICAL RISE IN FEET V FIGURE 3 11a HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The sh
11. TERMINATING HORIZONTALLY MANIFOLD PRESSURE 3 5 INCHES W C 10 INCHES W C OPTIONALBLOWER KIT ENSEMBLE DE LP VENTILATEUR FACULTATIF GS64 KT AVERTISSEMENT N AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR PRESSION AU COLLECTEUR 3 5 GN 10 PG D UNE COL D AU MIN SUPPLY PRESSURE 4 5 W C NG 11 LP PRESSION D ALIMENTATION MIN 4 5 GN 11 PG D UNE LE FABRICANT COLONNE D EAU MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL DEGAGE MAX SUPPLY PRESSURE 7 W C NG 13 W C LP MENTS MINIMAUX DES MATERIAUX COMBUSTIBLES PRESSION D ALIMENTATION MAX 7 GN 13 PG D UNE A e 6 9 COLONNE D EAU B 6 5 FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY 2 E Si amp UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULE 20 TO CEILING FROM STOVE TOP MENT AVEC CETTE UNITE 1 TO DIRECT VENT AND B VENT L EVACUATION DIRECTE WARNING DO NOT ADD ANY MATERIAL TO THE APPLIANCE L EVACUATION B WHICH WILL COME IN CONTACT WITH THE 6 TO C VENT A L EVACUATION FLAMES OTHER THAN THAT SUPPLIED BY THE 20 ENTRE LE DESSUS DU FOYER ET LE PLAFOND MANUFACTURER WITH THE APPLIANCE ELECTRICAL RATING CLASS 115V 1 5AMP 60HZ MODEL CS600 GS60 APPROVED FOR BEDROOM amp BEDSITTING ROOM INSTALLATION HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER amp UN STUDIO THIS APPLIA
12. TO THE NEXT STEP TURN MANUAL SHUTOFF VALVE COUNTER CLOCKWISE A w TO ON CLOSE THE GLASS DOOR TURN ON ALL ELECTRIC POWER TO THE FIREPLACE TURN ON MAIN BURNER ARR TEZ LISEZ TOUTES LES INSTRUCTIONS DE FONCTIONNEMENT ET D ALLUMAGE AVANT DE CONTINUER COUPEZ L ALIMENTATION LECTRIQUE L APPAREIL CETAPPAREIL EST MUNI D UN DISPOSITIF D ALLUMAGE QUI ALLUME LA VEILLEUSE AUTOMATIQUEMENT N ESSAYEZ PAS D ALLUMER LA VEILLEUSE MANUELLEMENT OUVREZ LA PORTE VITR E TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA DROITE ATTENDEZ CINQ 5 MINUTES POUR QUE LE GAZ PUISSE S CHAPPER SI VOUS D TECTEZ UNE ODEUR DE GAZ ARR TEZ SUIVEZ B DANS LES INSTRUCTIONS DE FONCTIONNEMENT S IL N Y APAS D ODEUR DE GAZ PASSEZ L TAPE SUIVANTE TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA GAUCHE 7 x 8 FERMEZ LA PORTE VITR E 9 R TABLISSEZ L ALIMENTATION LECTRIQUE AU FOYER 10 ALLUMEZ LE BR LEUR PRINCIPAL 7 TO TURN OFF GAS INSTRUCTIONS POUR COUPER LE GAZ TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED TURN MANUAL SHUTOFF VALVE CLOCKWISE w TO OFF DO NOT FORCE 9 4 ANTI CONDENSATION SWITCH This appliance has the option to go from an electronic intermittent pilot ignition IPI to a standing pilot ACS for cold climates The anti condensation control switch
13. YOU SMELL GAS TURN OFF ALL GAS TO THE FIREPLACE OPEN WINDOWS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT C DO NOT TRY TO REPAIR ANY PART OF THIS ASSEMBLY CALL A QUALIFIED SERVICE TECHNICIAN FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION D DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER 9 3 LIGHTING INSTRUCTIONS ATTENTION SI CES INSTRUCTIONS NE SONT PAS OBSERV ES LETTRE UN FEU OU UNE EXPLOSION POURRAIT S ENSUIVRE CAUSANT DES DOMMAGES A LA PROPRIETE DES BLESSURES CORPORELLES OU PERTE DE VIE L ALLUMAGE INITIAL DE LA VEITLLEUSE ET DU BRULEUR PRINCIPAL DOIT SE FAIRE AVEC LA PORTE VITREE ENLEVEE NE RACCORDEZ PAS LA SOUPAPE OU L INTERRUPTEUR MURALA L ELECTRICITE CONSULTEZ LES INSTRUCTIONS D INSTALLATION A CET APPAREIL EST MUNI D UN DISPOSITIF D ALLUMAGE QUI ALLUME LA VEILLEUSE AUTOMATIQUEMENT N ESSAYEZ PAS D ALLUMER LA VEILLEUSE MANUELLEMENT B AVANT D ALLUMER SENTEZ L AIR AUTOUR DE L APPAREIL ET PR S DU PLANCHER CERTAINS GAZ SONT PLUS LOURDS QUE L AIR ET SE D POSERONT AU NIVEAU D
14. and limitations This factory warranty is non transferable and may not be extended whatsoever by any of our representatives The gas heater must be installed by a licensed authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this Pre
15. black finish during the curing process When lit for the first time the appliance will emit a slight odour for a few hours This is a normal temporary con dition caused by the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the appliance may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room W415 0788 A 09 22 09 41 9 2 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS INSTRUCTIONS D OPERATION FOR YOUR SAFETY READ BEFORE OPERATING POUR VOTRE S CURIT LIRE AVANT DE FAIRE FONCTIONNER WARNING IF YOU DO NOT FOLLOW THESE INSTRUC TIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS MUST BE DONE WITH THE GLASS DOOR OFF DO NOT CONNECT VALVE OR WALL SWITCH TO ELEC TRICITY SEE INSTALLATION INSTRUCTIONS A THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATI CALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT BY HAND B BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR WHAT TO DO IF
16. firestop assembly to the hole and secure using the 4 screws W570 0026 supplied in your manual baggie FIGURE 5 2 1 B Once the vent pipe is installed in its final position apply high temperature sealant W573 0007 not supplied between the pipe and the firestop 20 2 W415 0788 A 09 22 09 27 5 2 2 VERTICAL INSTALLATION This application occurs when venting through a roof Installation kits for various roof pitches are available from your authorized dealer distributor See _____ accessories to order specific kits required 5 A Determine the air terminal location cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1 clearance ____ lt between the vent pipe and any combustible material Try to center the vent pipe location midway between two joists to prevent having to cut them Use FIRESTOP a plumb bob to line up the center of the openings A vent pipe shield will UNDERSIDE OF prevent any materials such as insulation from filling up the 1 air space JOIST around the pipe Nail headers between the joist for extra support B Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes vENT FIFE AULRI
17. gas appliance glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become permanently marked Tighten door clamps Restrict vent exit with restrictor plate See RESTRICTING VENTS section Remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed Check venting system parameters seal length rise etc Re distribute glass embers so that only a single layer is over top of the burner tube Check joint seals and installation 42 7 3 Test with spill switch bypassed Replace if defective Check for vent blockage 14 0 51 WARRANTY NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2008 Quality Assurance Certificate products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete heater is again thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEONO GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship your new NAPOLEONO gas heater are warranted against defects for as long as you own the heater This covers combustion chamber heat exchang
18. reduced to 21 000 BTU by changing the orifice In order to access the orifice the log support secured by two screws must be removed Care should be taken not to damage the gas pipe When removing FIGURE 4 1a the orifice using a 9 16 socket wrench a 7 8 back up wrench must be used on the manifold located below the housing to ensure that the aluminum tubing does not twist or kink W415 0788 A 09 22 09 24 4 2 CHANGING A TOP VENT TO REAR VENT In order to convert the venting configuration from a top exit to a rear exit remove components as illustrated When reinstalling in the alternate position Check gaskets for tears replace if necessary to ensure a proper seal Outer lt 2 gt Top Heat lt lt gt gt Shield 7 Collar lt gt 7 Gasket 4 Collar dh T Cover Plate 4 Gasket lt gt 7 Gasket 4 Cover Plate 4 Gasket Optional trivet required when converting to rear exit W415 0788 A 09 22 09 25 5 0 INSTALLATION 5 1 FOLLOW THE VENTING INSTRUCTIONS EXACTLY ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573 0002 NOT SUPPLIED OR BLACK HIGH TEMP MILL PAC W573 0007 NOT SUPPLIED WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS 3 SCREWS MUST ALSO BE USED TO ENSURE THE CONNECTION CANNOT SLIP OFF DO NOT
19. standing pilot is located in the center of the control panel Using your finger flip the switch up for standing pilot or down for intermittent pilot ignition FIGURE 9 4 COUPEZ L ALIMENTATION LECTRIQUE AU FOYER SI UN TRAVAIL D ENTRETIEN DOIT SE FAIRE TOURNEZ LA SOUPAPE D ARR T MANUELLE VERS LA DROITE 7 OFF NE FORCEZ PAS CONTROL PANEL O ANTI CONDENSATION CONTROL SWITCH ACS W415 0788 A 09 22 09 42 10 00 ADJUSTMENT 10 1 PILOT BURNER ADJUSTMENT 10 2 10 3 Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow Check Pressure Readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI FIGURE 10 1 PILOT SCREW Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution 39 4 VENTURI ADJUSTMENT This model has an air shutter that has been factory set open according to the chart below V
20. 1 lt V Formula 2 V lt 40 feet Example 1 V 3FT V 8 FT Vi V V 3FT 8FT 11FT H 2 5 FT 2FT FIGURE 3 9b H H H 2 5 2 4 5 FT H 03 three 90 elbows 90 03 270 90 5 4 FT H H H 4 5 5 4 9 9 FT H V 9 9 11 20 9 FT Formula 1 H lt V 9 9 11 Formula 2 H V lt 40 20 9 40 Since both formulas are met this vent configuration is acceptable 16 1 W415 0788 A 09 22 09 19 3 10 REAR EXIT HORIZONTAL TERMINATION H lt V Simple venting configuration See graph to determine the required vertical rise V for the required only two 90 elbows horizontal run 383 HEN REQUIRED VERTICAL RISE IN FIGURE 3 10a FEET V 1 6 HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for H and H For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 H lt V Formula 2 H V lt 40 feet Example 4 V 9FT V 6FT V V V 9 6 15FT 2 1 5 FT H H H H 3 2 1 5 6 5 FT H 03 four 90 elbows 90 03 360 90 8 1 FT H H H 6 5 8 1 14 6 FT H 14 6 15 29 6 FT Formula 1 lt V 14 6 lt 15 FIGURE 3 10b Formula 2 H V lt 40 29 6 lt 40 Since both formulas are met this vent configuration is acceptable 16 3 W415 0788 A 09
21. 40 feet Vertical Termination Vertical rise is less than horizontal run Horizontal run vertical rise to maximum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run 13 2 W415 0788 A 09 22 09 16 3 6 3 7 DEFINITIONS For the following symbols used in the venting calculations and examples are gt greater than gt equal to or greater than lt less than lt equal to or less than H total of both horizontal vent lengths Hr and offsets Ho in feet H combined horizontal vent lengths in feet H offset factor 03 total degrees of offset 90 in feet V combined vertical vent lengths in feet 14 1 ELBOW VENT LENGTH VALUES FEET INCHES 1 003 0 5 15 045 60 30 0 9 11 0 45 1 35 16 0 90 27 32 0 The first 90 offset has a zero value and is shown in the formula as 90 15 1 W415 0788 A 09 22 09 17 3 8 TOP EXIT HORIZONTAL TERMINATION H gt V Simple venting configuration only one 90 elbow See graph to determine the required vertical rise V for the required horizontal run H ur PEREA EA LITITTITIA I REQUIRED 199 VERTICAL FIGURE 3 8a RISE IN INCHES V O 1 5 10 15 bo 12 5 195 2 X HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for V For vent configurations requiring more than one 90 elbow the following formulas apply Formula
22. 6 against the grate post 6 5 LOGO PLACEMENT Remove the backing of the logo supplied and centre over the logo installation holes W415 0788 A 09 22 09 grate post and the top into the pocket provided on the center log 6 Bend up the tab in the log support to cradle log 7 Tear the glowing embers into pieces and place onto the front of the burner Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow when exposed to direct flame however care should be taken to not block the burner ports Blocked ports can cause an incorrect flame pattern carbon deposits and delayed ignition Log colours may vary During the initial use of the appliance the colours will become more uniform as colour pigments burn in during the heat activated cur ing process POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING FIGURE 6 5 37 6 6 SWITCH AND BRACKET INSTALLATION FIGURE 6 6a FIGURE 6 6b CONNECT THE TWO WIRES TO THE SWITCH TERMINALS e FIGURE 6 6 FIGURE 6 6d 38 7 0 OPTIONAL BLOWER INSTALLATION 7 0 41 Ensure that the access cover plate has been installed For location see SWITCH AND FIGURE 7 0 4 7 0 6 BRACKET IN
23. CLAMP THE FLEXIBLE VENT PIPE RISK OF FIRE EXPLOSION OR ASPHYXIATION IMPROPER SUPPORT OF THE ENTIRE VENTING SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE USE VENT RUN SUPPORTS AND CONNECT VENT SECTIONS PER INSTALLATION INSTRUCTIONS RISK OF FIRE DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO MAINTAIN CLEARANCES TO COMBUSTIBLES 68 2 MINIMUM CLEARANCE TO COMBUSTIBLES GDS60 HORIZONTAL VENT SECTIONS A minimum clearance of 2 at the top and1 at the bottom and sides of the vent pipe on all horizontal runs is required VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required GS60 A minimum of 1 all around the B vent pipe on both horizontal and vertical runs to combustibles is required MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES A e B e C ar No additional floor protection is required Minimum 20 from appliance top to ceiling 6 to single wall connector At a distance of 2 from the wall access to the blower switch on off switch or the blower power cord may not be practical Back Wall Back Wall Un B a 5 ALCOVE FIGURE 5 1a FIGURE 5 1b FIGURE 5 1c W415 0788 A 09 22 09 26 5 2 WALL AND CEILING PROTECTION DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF MATERIAL DO NOT PACK INSULATION OR COMBUST
24. Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Authorized dealer distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM When ordering replacement parts always give the following information Model amp Serial Number of appliance FAILURE TO POSITION THE PARTS e Installation date of appliance IN ACCORDANCE WITH THIS v Part number MANUAL OR FAILURE TO USE ONLY Description of part PARTS SPECIFICALLY APPROVED Finish WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR PERSONAL INJURY FURTHER INFORMATION CONTACT YOUR AUTHORIZED DEALER COMPONENTS W415 0788 A 09 22 09 5 FOR OTHER AVAILABLE COLOURS ADD THESE LETTERS TO THE BASE PART NUMBER COLOR LETTER FINISH MAJOLICA BROWN N PORCELAIN GS60 COMPONENTS TERMINAL KITS 30 TO 53 ADJUSTABLE PIPE 7 DIA 24 STOVE PIPE 7 DIAMETER 10 ALUMINUM FLEX LINER C W SPACERS 4 DIA 90 ELBOW 7 DIAMETER 30 TO 53 ADJUSTABLE PIPE 7 DIA 24 STOVE PIPE 7 DIAMETER 10 ALUMINUM FLEX LINER C W SPACERS 4 DIA 1415 0788 09 22 09 46 ROOF TERMINAL KITS W170 0063 STORM COLLAR ACCESSORIES A a 46 47 4 A A a 46 m
25. ENTURI un BURNER Regardless of venturi orientation closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame color to be established FIGURE 10 2 ORIFICE AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER GDS60 NG FLAME CHARACTERISTICS It s important to periodically perform a visual check of the pilot and burner flames Compare them to the illustra tions provided If any flames appear abnormal call a service person 5 3 8 112 mim BURNER ELECTRODE FIGURE 10 3b FLAME SENSOR FLAME MUST ENVELOP FIGURE 10 35 UPPER 3 8 112 OF FLAME SENSOR 54 1 10 4 RESTRICTING VERTICAL VENTS MODEL GDS60 Vertical installations may display a very active flame If this appearance is not desirable the vent exit must be re stricted using the restrictor vent kit GDSRP KT This will reduce the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional gentle appearance Specific instructions are included with the kit W415 0788 09 22 09 11 0 43 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED
26. IBLES BETWEEN CEILING FIRESTOPS ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED FAILURE TO KEEP INSULATION OR OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE 70 1 For optimum performance it is recommended that all horizontal runs have a minimum 1 4 rise per foot when venting For safe and proper operation of the appliance follow the venting instructions exactly 5 2 1 HORIZONTAL INSTALLATION THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE This application occurs when venting through an exterior wall Having determined the correct height for the air terminal location cut and frame a hole in the exterior wall as illustrated to accommodate the firestop assembly Dry fit the firestop assembly before proceeding to CAULKING ensure the brackets on the rear surface fit to the inside surface of the horizontal framing VENT SHIELD FIRESTOP The length of the vent shield may be cut shorter SPACER for combustible walls that are less than 8 1 2 thick DETERMINE but the vent shield must extend the full depth of the combustible wall FINISHING MATERIAL AE A Apply a bead of caulking not supplied around the corner edge of the inside surface of the firestop assembly fit the
27. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE INSTALLATION AND QUALITY FIREPLACES OPERATING INSTRUCTIONS Award Winning Products CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI Z21 88 FOR VENTED GAS FIREPLACE HEATERS GDS60N amp GS60N NATURAL GAS GDS60P amp GS60P PROPANE GAS CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any Quality System Certified To iso other appliance 9001 2008 Intertek WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 103 Miller Drive Crittenden Kentucky USA 41030 Phone 705 721 1212 Fax 705 722 6031 www na
28. IZONTAL AIR TERMINAL INSTALLATION section for installation For mobile home installations the appliance must be fastened in place It is recommended that the appliance be secured in all installations Use the levelling securing kit GDSLL KT for this purpose 5 5 GAS INSTALLATION RISK OF FIRE EXPLOSION OR ASPHYXIATION ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED PURGING OF THE GAS SUPPLY LINE SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN ASSURE THAT A CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE CLOSING THE DOOR ENSURE ADEQUATE VENTILATION FOR GAS AND ELECTRICAL LOCATIONS SEE DIMENSION SECTION ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG VALVE SETTINGS HAVE BEEN FACTORY SET DO NOT CHANGE W415 0788 A 09 22 09 5 6 5 7 5 7 1 Installation and servicing to be done by a qualified installer Do not use open flame 5 5 1 Move the appliance into position and secure 5 5 2 equipped with a flex connector the appliance is designed to accept a 1 2 gas supply Without the connector it is designed to accept a 3 8 gas supply The appliance is
29. MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES FOR BOTH VERTICAL AND HORIZONTAL RUNS SPACERS ARE ATTACHED TO THE INNER PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE THIS GAP IS REQUIRED FOR SAFE OPERATION A SPACER IS REQUIRED AT THE START MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED THESE SPACERS MUST NOT BE REMOVED THIS APPLIANCE USES A 4 EXHAUST 7 AIR INTAKE VENT PIPE SYSTEM Refer to the section applicable to your installation For safe and proper operation of the appliance follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition Vent lengths that pass through unheated spaces attics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Provide a means for visually checking the vent connection to the appliance after the appliance is installed Use a firestop vent pipe shield or attic insulation shield when penetrating interior walls floor or ceiling NOTE If for any reason the vent air intake system is disassembled reinstall per the instructions provided for the initial installation 7 1 A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two sin gle family dwellings and ser
30. NCE MUST BE INSTALLED USING AN ADAPTER KIT GS 150KT CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEMBLE ADAPTATEUR GS 150KT model venting and gas type of the unit MODEL CDVS600 GDS60 APPROVED FOR BEDROOM BATHROOM amp BEDSIT TING ROOM INSTALLATION SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTIONAND SAFETY STANDARD TITLE 24 CFR PART 3280 WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS SITES AND COMMUNITIES ANSI NFPA 501A HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER SALLE DE BAIN ET UN STUDIO APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ EN VIGUEUR AU CANADA OU AUX ETATS UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES TITRE 24 CFR SECTION 3280 DANS LE CAS OU CETTE NORME D ETATS UNIS NE PEUT ETRE APPLIQUEE SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES LES SITES ET LES COMMUNAUTES ANSI NFPA 501A AFUE 64 MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY FOR TOP VENTED UNITS AND 13 INCHES AND 20 FEET RESPECTIVELY F
31. NG through Apply a bead of caulking all around and place a firestop spacer over HIEL the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop assembly FIGURE 5 2 2c C Inthe attic slide the vent pipe collar down to cover up the open end of the shield and tighte This will prevent any materials such as insulation from filling up the 1 air space around th pipe T nC n 211 5 2 3 HORIZONTAL AIR TERMINAL INSTALLATION MODEL GDS60 A Stretch the inner flex pipe to the required length taking into account the additional length needed for the S CREE finished wall surface Slip the vent pipe a minimum of 2 over the inner sleeve of the air terminal and secure with 8 screws Apply a heavy bead of the high temperature sealant W573 0007 Mill Pac not supplied OvERLAP PIPE B Using the outer rigid pipe slide over the outer combustion air Sleeve of the air terminal and secure with 3 8 screws Seal Ca HIGH TEMP using high temperature sealant W573 0002 not supplied SEALANT C Insert the vent pipes through the firestop maintaining the required clearance to combustibles Holding the air terminal lettering in an upright 8 X 1 2 SELF DRILLING readable position secure to the exterior wall a
32. NT SOLID GAS BURNING FUEL WOOD BURNING FIGURE 5 7 1b CHIMNEY CHIMNEY amp VENT CONNECTOR FIGURE 5 7 1 NO NEW LINER LINER NEEDED FINDE NEEDED IF OLD DIAMETER IS 6 OR LARGER SINGLE WALL OR B VENT LINER DIAMETER 1 15 4 5 SINGLE WALL OR VENT W415 0788 A 09 22 09 5 7 2 INSTALLING B VENT Follow the instructions of the B vent manufacturer for chim ney installation A Remove the access plate Remove and discard the III III air intake cover plate located directly behind the ac cess plate Feed the 2 wires supplied through the 7 collar at the top of the unit bring them out the air intake opening but behind the rear panel as shown ACCESS PLATE LOCATION NOTE Ensure that 2 female ends remain at the top Re secure the access plate Remove the spill switch bracket from the rear of the adapter Unscrew the spill switch and discard the bracket Attach the spill switch to the bracket supplied with the appliance and secure onto the adapter AIR INTAKE COVER PLATE LOCATION D Bring the wires through the lower hole in the adapter To pass the wires through the hole more easily tem porarily tape the two terminals together E With the spill switch opening
33. OR REAR VENTED UNITS LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET 20 PIEDS RESPECTIVEMENT POUR UN EVACUATION VERTICALE ET 13 POUCES ET 20 PIEDS RESPECTIVE MENT POUR UN EVACUATION HORIZONTALE THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS PROPERREINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT AIR INTAKE SYSTEM L APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L ENSEMBLE D EVACUATION PROPRE A NAPOLEON REFERER AU MANUEL D INSTALLATION DE PROPRI ETAIRE POUR L EVACUATION PRECISE IL EST IMPORTANT DE BIEN REIN STALLER ET RESCELLER L EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D AIR SERIAL NUMBER NO DE SERIE GDS CDVS6 WOLF STEEL LTD BARRIE ON CANADA MADE IN CANADA FABRIQUE AU CANADA W385 0459 INSTALLER It is your responsibility to check off the appropriate box on the rating plate according to the For rating plate location see INSTALLATION OVERVIEW section W415 0788 A 09 22 09 2 6 CARE OF GLASS DO NOT CLEAN GLASS WHEN HOT DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS HOT GLASS WILL Buff lightly with a clean dry soft cloth Clean both sides CAUSE BURNS of the glass after the first 10 hours of operation with a DO NOT TOUCH GLASS recommended fireplace glass cleaner Thereafter clean UNTIL COOLED as required If the glass is not kept clean permanent NEVER ALLOW CHILDREN discoloration and or b
34. RE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVRES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION W415 0788 A 09 22 09 2 3 THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log The appliance off valve must be a T handle gas cock flexible connector must not be longer than 36 inches ACarbon Monoxide detector is required in all rooms containing gas fired appliances The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product The installation must conform with local codes or in NATIONAL absence of local codes the National Gas and Propane FIREPLACE We suggest that Mura Installation Code CSA B149 1 in Canada orthe Nationa INSTITUTE hearth product
35. STALLATION section 7 0 2 Remove the on off switch bracket and the cover plate below it The switch spacers and cover plate may now be discarded 7 0 3 Decide which side of the blower housing you prefer the on off switch to be located on 7 0 4 Remove the top 2 screws from the left outer edge of the rear appliance panel 7 0 5 Mount and secure the blower housing using 4 screws two of which were removed in previous step Ensure that the on off switch wires pass through the appropriate slot located on either side of the blower housing 7 0 6 Remove the 2 screws from the side of the blower housing that you want the switch to be located and re secure the on off switch Because the blower is thermally activated when turned on it will automatically start approximately 15 30 minutes after lighting the appliance and will run for approximately 30 45 minutes after the appliance has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into blower bearings causing irreparable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered FIGURE 7 0 5 by the warranty policy az
36. TALLATION 5 7 2 INSTALLING B VENT 5 7 3 B VENT 5 7 4 COMBUSTION AIR 5 7 5 ADDING VENT SECTIONS 5 7 6 INSTALLING FLASHING AND STORM COLLAR FINISHING 6 1 FRONT CAST REMOVAL 6 2 GLASS DOOR INSTALLATION AND REMOVAL 6 3 GLASS DOOR REPLACEMENT 6 4 LOG PLACEMENT 6 5 LOGO PLACEMENT 6 6 SWITCH AND BRACKET INSTALLATION OPTIONAL BLOWER INSTALLATION WIRING DIAGRAM OPERATION 9 1 OPERATING INSTRUCTIONS 9 2 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING 9 3 LIGHTING INSTRUCTIONS 94 ANTI CONDENSATION SWITCH ADJUSTMENT 10 1 PILOT BURNER ADJUSTMENT 10 2 VENTURI ADJUSTMENT 10 3 FLAME CHARACTERISTICS 10 4 RESTRICTING VERTICAL VENTS MODEL GDS60 MAINTENANCE REPLACEMENTS TROUBLE SHOOTING WARRANTY SERVICE HISTORY W415 0788 A 09 22 09 co O Q 1 0 INSTALLATION OVERVIEW Trivet see CHANGING A TOP VENT TO A REAR VENT section FIGURE 1 0 Door see GLASS DOOR INSTALLATION AND REMOVAL section 9 Rating plate see RATING PLATE section Glass see GLASS DOOR REPLACEMENT section On Off see SWITCH AND BRACKET INSTALLATION section 2 Castings see AW CAST REMOVAL W section UN FIGURE 1 0 W415 0788 A 09 22 09 4 2 0 INTRODUCTION THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED Do not operate appliance before reading and unde
37. TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION DO NOT STRIKE SLAM OR SCRATCH GLASS DO NOT OPERATE APPLIANCE WITH GLASS REMOVED CRACKED BROKEN OR SCRATCHED 6 3 1 Place the door frame face down careful not to scratch the paint 6 3 2 Center the gasketed glass inside the door frame with the thick GASKET side of the gasket facing up 6 3 3 Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place Be careful not GLASS to break the glass RETAINE FIGURE 6 3 6 4 LOG PLACEMENT Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition Phazer logs glow when exposed to direct flame and provide a unique and realistic glowing effect Use only certified phazer logs available from your Napoleon dealer Place log 1 onto the burner centering it onto the The notch in log 5 should be pressed down onto burner tray and pushing it as close to the rear of skewering pin located at the end of the grate as the firebox as possible Move logs 2 and 3 into po shown to prevent it from rocking sition lining up the studs located on the burner with the holes on the bottom of the logs Sit the notch at the bottom of log 4 against the left outermost grate post and position the top of the log into the pocket provided on the rear log 1 W415 0788 A 09 22 09 36 Position the notch located in log
38. U PLANCHER POUR D TECTER UNE FUITE POSSIBLE QUE FAIRE SI VOUS D TECTEZ UNE ODEUR DE GAZ COUPEZ L ALIMENTATION DE GAZ PRINCIPALE OUVREZ LES FENETRES N ALLUMEZ AUCUN APPAREIL NE TOUCHEZ PAS AUCUN INTERRUPTEUR LECTRIQUE N UTILISEZ AUCUN T L PHONE DANS VOTRE IMMEUBLE APPELEZ IMM DIATEMENT VOTRE FOURNISSEUR DE GAZ D UN T L PHONE VOISIN ET SUIVEZ SES INSTRUCTIONS SI VOUS NE POUVEZ PAS REJOINDRE VOTRE FOURNISSEUR DE GAZ APPELEZ LE SERVICE DES INCENDIES C N ESSAYEZ PAS DE R PARER AUCUNE PI CE DE CET ASSEMBLAGE APPELEZ UN TECHNICIEN QUALIFI FORCER OU TENTER DE R PARER L ASSEMBLAGE POURRAIT CAUSER UN FEU OU UNE EXPLOSION D N UTILISEZ PAS CET APPAREIL SI UN DE SES COMPOSANTS T SUBMERG CONTACTEZ IMM DIATEMENT UN TECHNICIEN DE SERVICE QUALIFI POUR INSPECTER L APPAREIL ET REMPLACER TOUT SYST ME DE CONTR LE DE GAZ TOUCH PAR L EAU W385 0460 LIGHTING INSTRUCTIONS INSTRUCTIONS D ALLUMAGE STOP READ ALL INFORMATION OF OPERATING AND LIGHTING INSTRUCTIONS BEFORE PROCEEDING TURN OFF ELECTRIC POWER TO THE FIREPLACE THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT THE PILOT BY HAND OPEN THE GLASS DOOR TURN MANUAL SHUTOFF VALVE CLOCKWISE OFF 6 WAIT FIVE 5 MINUTES TO CLEAR OUT ANY GAS IF YOU SMELL GAS INCLUDING NEAR THE FLOOR STOP FOLLOW B OF THE OPERATING INSTRUCTIONS IF YOU DON T SMELL GAS GO
39. a properly grounded receptacle The grounding prong must not be removed from the cord plug GENERAL INFORMATION FOR YOUR SATISFACTION THIS APPLIANCE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY GDS600 65600 NEL r O e Attude FT 21 000 Rear vent 16 380 Rear vent 1 Max Steady State 78 78 78 78 Efficiency w the fan on Min Inlet Gas Supply 4 5 Water Column 11 Water Column 4 5 Water Column 11 Water Column Pressure Max Inlet Gas Supply 7 Water Column 13 Water Column 7 Water Column 13 Water Column Pressure Manifold Pressure Un 3 5 Water Column 10 Water Column 3 5 Water Column 10 Water Column der Flow Conditions W415 0788 A 09 22 09 2 4 7 When the appliance is installed at elevations above 4 500 and the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each ad ditional 1 000ft Change in flame appearance from HI to LO is more evident in natural gas than in propane Expansion contraction noises during heating up and cooling down cycles are normal and to be expected This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used GDS60 This appliance is not approved for closet or recessed installations It is approved f
40. aded area within the lines represents acceptable values for and H For vent configurations requiring one or more 90 elbows top exit or one or more 90 elbows rear exit dI the following formulas apply EI Formula 1 H lt V HL Formula 2 H V 40 feet 6 V 10 FT V V V V 5 6 10 21FT H 8FT H 2 5 FT 90 H H 8 2 5 10 5 FT FIGURE 3 11b Hor 03 four 90 elbows 90 03 360 90 8 1 FT H H H 10 5 8 1 18 6 FT H V 18 6 21 39 6 FT Formula 1 lt 3 5 18 6 lt 21 Formula 2 V lt 40 FT 39 6 lt 40 Since both formulas are met this vent configuration is acceptable 18 2 W415 0788 A 09 22 09 22 H gt V Simple venting configurations See graph to determine the required vertical rise for the required horizontal run 20 REQUIRED VERTICAL RISE IN FEET V 0 5 10 15 20 25 30 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H ND 4 The shaded area within the lines represents acceptable values for H FIGURE 3 11c For vent configurations requiring more than two 90 elbows top exit or one 90 elbow rear exit the following formulas apply Formula 1 H lt 3 V Formula 2 H V lt 40 feet Example 7 E 52 1 1 5 4 5
41. aligned to the back of the ap pliance take hold of the adapter base and push the crimped edge into the appliance flue collar F Connect the upper wire terminals to the spill switch G Disconnect the wire leads to on off switch see WIRING DIAGRAM section and reconnect to the ends of the spill Switch wires Leave all excess wire in an orderly manner For aesthetics the adapter has been designed to accept a standard matte black 7 appliance pipe and the Napoleon decorative brass band standard with the GS 150KT Both are available from your local authorized dealer distributor 5 7 3 B VENT Attach the B Vent label shown in the control area of the appliance ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE THIS FIREPLACE HAS BEEN CONVERTED TO A B VENT MODEL ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER CEFOYERAETE CONVERTIAUN MODELEASYSTEME D EVACUATION B WS 385 160 5 7 4 COMBUSTION AIR This appliance needs air for safe operation and must be installed in such a way that adequate combustion air is available W415 0788 A 09 22 09 32 5 7 5 ADDING VENT SECTIONS Add chimney sections according to the manufacturers installation instructions For ease of assembly a 7 telescoping pipe may be installed over the 4 vent connection of the adapter Add vent sections twist locking clockwise securely to the required height The chimney must extend at least 3 feet above its point of co
42. caulking 2 above the flashing Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved FLASHING H If more vent pipe needs to be used to reach the appliance see HORIZONTAL FIGURE 5 2 4e AIR TERMINAL INSTALLATION section 24 1 W415 0788 A 09 22 09 29 5 3 APPLIANCE VENT CONNECTION MODEL GDS60 A Attach the adjustable pipe to the last section of rigid pipe Secure with screws and seal 8 X 1 2 SELF B Install the inner flex pipe to the appliance Secure with 3 screws CERE and flat washers Seal the joint and screw holes using the high temperature sealant W573 0007 not supplied FIGURE 5 3 2 OVERLAP TEMPERATURE C Run a bead of high temperature sealant not supplied around SEALANT the inside of the air intake collar Pull the adjustable pipe a minimum 2 into the air intake collar NOTE Ensure that the sealant is not visible on the exterior pipes once installation is completed An optional decorative black band is available for this use In the event that the venting must be disassembled care must be taken to reseal the venting 253 5 4 MOBILE HOME INSTALLATION MODEL 60560 In Canada mobile home installation may be vented horizontally or vertically In the United States it may only be installed vertically See VERTICAL VENTING or HOR
43. dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the appliance It is imperative that the control compartments burners and circulating blower and its passageway in the appliance and venting system are kept clean The appliance and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids Under no circumstances should this appliance be modified This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Do not operate the appliance with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the appliance glass door When equipped with pressure relief doors they must be kept closed while the appliance is operating to prevent exhaust fumes containi
44. equipped with a manual shut off valve to turn off the gas supply to the appliance 5 5 3 Connect the gas supply in accordance to local codes In the absence of local codes install to the current CAN CSA B149 1 Installation Code in Canada or to the current National Fuel Gas Code ANSI Z223 1 NFPA 54 in the United States 5 5 4 When flexing any gas line support the gas valve so that the lines are not bent or kinked 5 5 5 Check for gas leaks by brushing on a soap and water solution 30 1 OPTIONAL WALL SWITCH THERMOSTAT For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route 2 strand solid core millivolt wire from the gas appliance to the wall switch millivolt thermostat The recommended maximum lead length depends on the wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet DIRECT VENT MODEL GDS60 Disconnect one of the wire leads to the on off switch then connect the wire leads from the optional thermostat wall switch remote See WIRING DIAGRAM section B VENT MODEL GS60 Disconnect one of the wire leads to the on off switch then connect the wire leads from the optional thermostat wall switch remote spill switch to B vent adaptor See WIRING DIAGRAM sec tion B VENT SPECIFICS MODEL GS60 CHIMNEY INSTALLATION FIGURE 5 7 1a MASONRY CLAY LINED CHIMNEY VENT oUo TUEL A VE
45. er stainless steel burner phazer logs and embers rocks ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enameled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEONG will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer Construction of models vary Warranty applies only to components included with your specific heater CONDITIONS AND LIMITATIONS NAPOLEONG warrants its products against manufacturing defects to the original purchaser only Registering your warranty is not necessary Simply provide your proof of purchase along with the model and serial number to make a warranty claim NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim Provided that the purchase was made through an authorized NAPOLEON dealer your heater is subject to the following conditions
46. flex pipe using a heavy bead of ROOF SUPPORT EN high temperature sealant W573 0002 not supplied D Thread the air terminal connector vent pipe assembly down through INNER PIPE the roof The air terminal must be positioned vertically and plumb Attach the air terminal connector to the roof support ensuring that the AIR FIGURE 5 2 44 top of the air terminal is 16 above the highest point that it penetrates TERMINAL the roof CONNECTOR HIGH E Remove nails from the shingles above and to the sides of the air TEMPERATURE terminal connector Place the flashing over the air terminal connector i SEALANT leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and INNER FLEX PIPE upper edge of the shingles Ensure that the air terminal connector OUTER FLEX PIPE is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material AIR INLET BASE CAULKING STORM COLLAR WEATHER SEALANT F Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal Secure with the three screws provided G Apply a heavy bead of weatherproof
47. lemishes may result TO TOUCH GLASS SHIPPING BRACKET THE TOP CASTING IS NOT FASTENED TO THE STOVE ASSEMBLY IT SIMPLY SITS ON THE STOVE AS A LID FOR SHIPPING PURPOSES IT IS HELD IN PLACE BY PLASTIC STRAPPING ONCE THE STRAPPING IS CUT THE TOP SHOULD BE LIFTED OFF CAREFULLY AND STORED IN A SAFE PLACE TO AVOID DAMAGE WHILE COMPLETING THE INSTALLATION OF THE STOVE TO AVOID THE APPLI ANCE BEING DAMAGED DURING SHIPPING A SHIPPING BRACKET HAS BEEN USED AND MUST BE UNBOLTED BEFORE THE APPLIANCE CAN BE INSTALLED SHIPPING BRACKET REMOVAL A Remove the four screws holding the shipping bracket to the bottom of the appliance B Lift the appliance off the skid and set on a flat surface C Discard the screws brackets and skid GLASS DOOR REMOVAL A Lift the top casting off B Open the valve control cover Pull the latch handles forward to release The door may now be safely removed by swinging the bottom out and lifting it off W415 0788 A 09 22 09 3 0 VENTING MODEL GDS60 RISK OF FIRE MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS USE SUPPORTS OR EQUIVALENT NON COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES USE WOLF STEEL LTD SUPPORT RING ASSEMBLY W010 0370 OR EQUIVALENT NON COMBUSTIBLE STRAPPING TO
48. m ATA A EN N A N T 67 GS 150KT W415 0788 A 09 22 09 W415 0788 A 09 22 09 48 13 0 TROUBLE SHOOTING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPEN OR REMOVED TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED DO NOT USE ABRASIVE CLEANERS SYMPTOM Pilot will not light Makes noise with no spark at pilot burner IGNITOR SPARK SENSOR PILOT TUBE Pilot sparks but will not light W415 0788 A 09 22 09 PROBLEM Wiring Loose connection Module Igniter Spark gap is incorrect Transformer Battery backup A shorted or loose Connection Improper switch wiring Module is not grounded Gas supply Out of propane gas TEST SOLUTION Verify the wire for the sensor and the wire for the ignitor are connected to the correct terminals not reversed on the module NOTE Sensor has 3 16 connection and ignitor has 1 8 connection Verify no loose connections electrical shorts in the wiring or ground out to any metal object Turn the ON OFF switch to the OFF position Remove the igniter wire from the module Place
49. nd make SEALANT SCREWS amp WASHERS weather tight by sealing with caulking not supplied INNER COUPLER OUTER C D If more vent pipe needs to be used to reach the fireplace GA supported approximately every 3 feet for both vertical and OUTER S PS 237 5 couple them together as illustrated The vent system must be 6 OUTER 25 RIGID PIPE d horizontal runs Use noncombustible strapping to maintain RIGID PIPE INNER the minimum clearance to combustibles FLEX PIPE FIGURE 5 2 3d The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return flange 23 7 W415 0788 09 22 09 28 5 2 4 VERTICAL AIR TERMINAL INSTALLATION MODEL GDS60 MAINTAIN A MINIMUM 2 SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR A Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support FIGURE 5 2 4a N M DANS B Stretch the inner flex pipe to the required length Slip the inner flex pipe a minimum of 2 over the inner pipe of the air terminal connector and secure with 3 8 screws Seal using a heavy bead of high temperature sealant W573 0007 not b supplied n C Repeat using the outer
50. ng carbon monoxide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the unit are to be installed on the appliance Keep the packaging material out of reach of children and dispose of the material in a safe manner As with all plastic bags these are not toys and should be kept away from children and infants As with any combustion appliance we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide T W415 0788 A 09 22 09 2 1 DIMENSIONS FIGURE 2 1a c 4 DIA 17 1 4 2 2 GENERAL INSTRUCTIONS ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE PROVIDE ADEQUATE VENTILATION NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48 FROM THE FRONT FACE OF THE UNIT FIRE RISK EXPLOSION HAZARD HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG CLOSE THE MANUAL SHUT OFF VALVE BEFORE PRESSU
51. ntact with the roof and at least 2 feet higher than any wall roof or building within 10 feet horizontally FIGURE 5 7 5a 2 FT MIN BET 10 FT TO NEAREST ROOFLINE 1 10 FT OR MORE EM 3FT MIN LESS THAN 10 gt 2 EE um RIDGE MIN 3FT MIN LESS THAN lt 10FT 2FT MIN MIN FLAT ROOF W415 0788 A 09 22 09 WALL 59 1 33 FT MIN 7 OPTIONAL VENT a 4 VENT SECURELY ATTACH VENT ADAPTER TO FLUE COLLAR 3 FT MIN FIGURE 5 7 5b 5 7 6 INSTALLING FLASHING AND STORM COLLAR Remove nails from the shingles above and to the sides of the chim ney Place the flashing over the vent pipe and slide it underneath the CAULKING sides and upper edge of the shingles Ensure that the vent pipe is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof on the top and sides Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material WEATHER SEALANT d Apply waterproof caulking around the vent 1 above the top of the FLASHING flashing and push the storm collar down into the caulking Attach a rain cap to the top of the last vent section FIGURE 5 7 6 W415 0788
52. or bathroom bed room and bedsitting room installations This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes Rear vent This application requires changing the main burner orifice GS60 This appliance is approved for bedroom and bed sitting room installations RATING PLATE CERTIFIED UNDER CSA 2 33 2000 ANSI Z21 88 2000 VENTED GAS FIREPLACE HEATER AS A DIRECT VENT AND CSA2 22 M98 ANSI 221 50 1998 VENTED GAS FIREPLACE AS A B VENT HOMOLOGUE SELON LES NORMES CSA 2 33 2000 ANSI Z21 88 2000 FOYER DE CHAUFFAGE AU GAZ AVEC EVACUATION EN TANT QU UNE EVACUATION DIRECTE ET CSA2 22 M98 ANSI Z21 50 1998 FOYER AU GAZ AVEC EVACUATION c EN TANT QU UN EVENT B noc e NOT FOR USE WITH SOLID FUEL UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL MODEL NATURAL GAS GAZ NATURAL DIRECT VENT B VENT CI 6560 CA cpvs600n cseooP C cpvseooP TOP VENT REAR VENT REAR VENT TOP VENT oOo 0 4500 0 4500 0 4500 ALTITUDE FT PI ELEVATION 0 4500 0 4500 0 4500 35 000 21 000 35 000 INPUT BTU H ALIMENTATION 31 500 21 000 31 500 21 000 12 000 21 000 REDUCED INPUT BTU H ALIMENTATION REDUITE 22 000 13 000 22 000 24 500 14 700 OUTPUT BTU H RENDEMENT 14 700 22 050 35 45 35 ORIFACE 53 55 53 MODEL PROPANE PROPANE MODELE B VENT DIRECT VENT eseoP cpseoP WHEN VENTING OFF THE REAR OF THE UNIT AND
53. poleonfireplaces com ask napoleon on ca 10 00 W415 0788 09 22 09 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 NOTE Changes other than editorial are denoted by a vertical line in the margin TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION 2 1 DIMENSIONS 2 2 GENERAL INSTRUCTIONS 2 3 GENERAL INFORMATION 2 4 RATING PLATE 2 5 CARE OF GLASS 2 6 SHIPPING BRACKET VENTING MODEL GDS60 3 1 VENTING LENGTHS AND COMPONENTS 3 2 TYPICAL VENT INSTALLATIONS 3 3 SPECIAL VENT INSTALLATIONS 3 3 1 PERISCOPE TERMINATION 3 3 2 CORNER TERMINATION 3 4 VENT TERMINAL CLEARANCES 3 5 VENTING APPLICATION FLOW CHART 3 6 DEFINITIONS 3 7 ELBOW VENT LENGTH VALUES 3 8 TOP EXIT HORIZONTAL TERMINATION 3 9 TOP EXIT HORIZONTAL TERMINATION 3 10 REAR EXIT HORIZONTAL TERMINATION 3 11 TOP OR REAR EXIT VERTICAL TERMINATION INSTALLATION PREPARATION MODEL GDS60 4 1 ORIFICE REPLACEMENT 4 2 CHANGING A TOP VENT TO A REAR VENT INSTALLATION 5 1 MINIMUM CLEARANCE TO COMBUSTIBLES 5 2 WALL AND CEILING PROTECTION 5 2 1 HORIZONTAL INSTALLATION 5 2 2 VERTICAL INSTALLATION 5 2 3 HORIZONTAL AIR TERMINAL INSTALLATION MODEL GDS60 5 24 VERTICAL AIR TERMINAL INSTALLATION MODEL GDS60 5 3 APPLIANCE VENT CONNECTION MODEL GDS60 5 4 MOBILE HOME INSTALLATION MODEL GDS60 5 5 GAS INSTALLATION 5 6 OPTIONAL WALL SWITCH THERMOSTAT 5 7 B VENT SPECIFICS MODEL GS60 5 7 1 CHIMNEY INS
54. rstanding operating instructions Failure to operate appliance according to operating instructions could cause fire or injury Risk of fire or asphyxiation do not operate appliance with fixed glass removed Do not connect 110 volts to the control valve Risk of burns The appliance should be turned off and cooled before servicing Do not install damaged incomplete or substitute components Risk of cuts and abrasions Wear protective gloves and safety glasses during installation Sheet metal edges may be sharp Do not burn wood or other materials in this appliance Young children should be carefully supervised when they are in the same room as the appliance Tod dlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to an appliance or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the appliance is out the glass and or screen will remain hot for an extended period of time Check with your local hearth specialty
55. s be installed Fuel Gas Code ANSI Z223 1 NFPA 54 in the United zd ll and serviced by professionals States Suitable for mobile home installation if installed in who are certified in the U S accordance with the current standard CAN CSA Z240MH by the National Appliance Series for gas equipped mobile homes in Canada or Institute NFI as Gas ANSI Z223 1 and NFPA 54 in the United States CERTIFIED S et pecialists www nficertified org As long as the required clearance to combustibles is maintained the most desirable and beneficial location for an appliance is in the center of a building thereby allowing the most efficient use of the heat created The location of windows doors and the traffic flow in the room where the appliance is to be located should be considered If possible you should choose a location where the vent will pass through the house without cutting a floor or roof joist T When the appliance is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth The appliance when installed with a blower must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 Canadian Electrical Code in Canada or the ANSI NFPA 70 1996 National Electrical Code in the United States The blower power cord must be con nected into
56. ses the change in temperature and shuts down the gas valve in the event of a blocked or disconnected vent It acts as a safety shut off to prevent a build up of carbon monoxide or an explosion of unburned gases during start up If the flue is blocked or has no draw the spill switch will automatically shut off the supply of gas within about 5 10 minutes MODEL GS60 ONLY VENTING ACTION CHECK A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED APPLIANCE IS LEFT WITH THE CUSTOMER Test in the following manner 9 0 1 Close all doors and windows in the room start exhaust fans in the home turn appliance blower off if equipped 9 0 2 Set controls to high and light the unit 9 0 3 Wait 5 minutes Light a match and extend it 1 into the hole located above the spill switch bracket on the adaptor 9 0 4 Venting action is satisfactory if the flame stays lit Venting action is unsatisfactory if the flame extin guishes 9 0 5 If venting action is unsatisfactory turn the unit off wait 10 minutes and try again If the match does not stay lit turn the unit off and check for vent blockage or restriction If necessary consult with a qualified inspector OPERATING INSTRUCTIONS The on off switch is located on the back of the unit at the top left corner on models GDS60 and GS60 NOTE The upper firebox baffle of your new cast appliance has intentionally been left unpainted Its shiny appearance will quickly transform to a dull
57. sident s Lifetime Limited Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s NAPOLEON will not be responsible for installation labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in the President s Lifetime Limited Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas heater and any other warranties expressed or implied with respect to this product its components or accessories are excluded neither assumes nor authorizes any third party to assume its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to heater combu
58. stion chamber heat exchanger brass trim or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 2 073 411 2 082 915 WOLF STEEL LTD 2 1 W415 0788 A 09 22 09 52 15 0 SERVICE HISTORY 243 Special Concerns pum A Appliance Service History This heater must be serviced annually depending on usage Service Technician Dealer Name W415 0788 A 09 22 09
59. t flame to lift The sensor rod may need cleaning Verify that the wire harness is firmly connected to module Verify that the ceramic insulator around the sensor rod is not cracked damaged or loose Verify the connection from the sensor rod to the sensor wire Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod Verify continuity with multimeter with ohms set at the lowest range Inspect all wires ensure good tight connections Verify that all wiring is installed exactly as specified Inspect the wiring harness and verify the harness is tightly connected to the module Verify that all wires are connected in the right order See WIRING DIAGRAM section Check all seals Check if exhaust is re entering through an open door or window 42 7 2 W415 0788 A 09 22 09 50 SYMPTOM White grey film forms Flames are very aggressive GDS600 ONLY Main burner flame is a blue lazy transparent flame GDS600 ONLY Main burner goes out pilot goes out Main burner and pilot cycles on and off GS600 ONLY W415 0788 A 09 22 09 PROBLEM Sulphur from fuel is being deposited on glass logs or combustion chamber surfaces Door is ajar Venting action is too great Blockage in vent Compromised venting GLASS EMBERS ONLY Too many glass embers Vent recirculation Venting is spilling TEST SOLUTION Clean the glass with a recommended
60. the ON OFF switch to the ON position Hold a grounded wire about 3 16 away from the ignitor spark terminal on the module If no spark the ignitor terminal module must be replaced If there is a spark the ignitor terminal is fine Inspect pilot assembly for a shorted wire or cracked insulator around the electrode Spark gap of the ignitor to the pilot should be 1 8 Verify the transformer is installed and plugged into the module Check voltage of the transformer under load at the spade connections on the module with the ON OFF switch in the position Acceptable readings of a good transformer are between 6 2 and 7 0 volts A C Check batteries Remove and reinstall the wiring harness that plugs into the module Remove and verify continuity of each wire in wiring harness Troubleshoot the system with the simplest ON OFF Switch Verify the value and pilot assemblies are properly grounded to the metal chassis of the appliance or log set Verify that the incoming gas line ball valve is Open Verify that the inlet pressure reading is within acceptable limits inlet pressures must not exceed 14 W C Fill the tank 42 7 SYMPTOM Carbon is being deposited on glass logs rocks media or combustion chamber surfaces Continues to spark and pilot lights but main burner will not light Pilot lights Stops sparking pilot remains lit but burner will not turn on Exhaust fumes smelled in room headaches
61. tical venting of the appliance The maximum allowable horizontal run is 20 feet The maximum allowable vertical vent length is 40 feet The maximum number of vent connections is two horizontally or three vertically excluding the appliance and the air terminal connections when using flexible venting Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Use an adjustable pipe as the final length of rigid piping to the stove for ease of installation 6 W415 0788 09 22 09 3 2 TYPICAL VENT INSTALLATIONS FIGURE 3 2a 40 FEET MAXIMUM 34 MINIMUM 30 1 2 TOP VENT FIGURE 3 2b 11 40 FEET MAXIMUM 34 MINIMUM REAR VENT W415 0788 A 09 22 09 12 FIGURE 3 24 34 MAXIMUM FIGURE 3 2c 24 29 MINIMUM E 59 1 2 MINIMUM PLUS 30 1 2 RISE 24 MINIMUM PLUS RISE 20 gt 24 MINIMUM REGARDLESS OF p HORIZONTAL VENT LENGTH FIGURE 3 2e MAX HORIZONTAL RUN See VENTING section W415 0788 A 09 22 09 13 3 3 SPECIAL VENT INSTALLATIONS 3 3 1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum 12 above grade The maximum allowable vent length is 10
62. ves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 1 4 air gap all around between the inner liner and outer appliance pipe is required for safe opera tion Use a firestop when penetrating interior walls floor or ceiling Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting compo nents Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal loca tions for either systems are set out in this manual and must be adhered to W415 0788 A 09 22 09 10 3 1 VENTING LENGTHS AND COMPONENTS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent or Metal Fab venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent and Metal Fab follow the installation procedure provided with the venting components A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier PART SUPPLIER WEBSITE 4DSC N2 American Metal www americanmetalproducts com Direct Temp 4DT AAN Selkirk www selkirkcorp com SuperSeal 4DNA Metal Fab www mtlfab com

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