Napoleon Fireplaces GDS25N GDS25P User's Manual
Contents
1. 7 BLOWER INSTALLATION Blower SEE LOCATION AND CLEARANCES 1 Cut and remove the tie securing the blower switch wires to the heat shield 2 Connect the white wire coming from below the unit to the terminal on the blower 3 Connect the black blower wire to the black wire coming from below the unit 4 Insert the clips on the blower housing into the cutouts in the rear shield Push down to lock the clips into position 5 Secure the blower using the screw and lock washer sup plied Note Ensure that all the wires are tucked into the blower switch housing Your Bayfield comes equipped with our Accent Lite If in the event the lamp or lens needs to be replaced follow these instructions Disconnect the two wire leads at the wire nut Remove the four screws securing the accent lite assembly from the relief door Disassemble the lite and the lamp now can be accessed Note Do not handle the lamp bulb with bare fingers protect with a clean dry cloth The lamp will pull straight out of the socket Replace with Wolf Steel parts only as lamp and lens are special high temperature products When re installing ensure integrity of gasket seal Switches 6 Open the switch housing by removing the top screw 7 Install the thermodisc bracket as shown using 2 of the screws supplied Connect the flagg2. X BELOW GRADE INSTALLATION MAXIMUM 10FT VENT USE GD201 PERISCOPE KIT 12 MINIMUM EIGURE 4 LENGTH DEFINITIONS for the following symbols used in the venting calculations and examples are gt greater than gt equal to or greater than lt less than lt H equal to or less than total of both horizontal vent lengths and offsets Hj in feet H combined horizontal vent lengths in feet H offset factor 03 total degrees of offset 135 in feet V combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES inches T9 15 30 45 90 the first 45 and 90 offset has a zero value and is shown in the formula as 45 and 90 respectively or 1352 when combined HORIZONTAL TERMINATION when lt V a FIGURE 5 39 TD REQUIRED VERTICAL 2H RISE IN H EEET V H 0 2 5 5 7 5 10 12 5 15 17 5 20 CALCULATED HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more tha
3. 25 5 e L CC 17 m C 7 DIA 23 1 MAINTAIN THESE MINIMUM CLEARANCES MANTEL OR SHELF CLEARANCES TO COMBUSTIBLES Back Wall Back Wall IOM ALCOVE A 4 2 2 EIGURE2 STOVE SHOULD NOT BE INSTALLED DIRECTLY ON CARPETING MINIMUM 48 FROM STOVE TOP TO CEILING TO CEILING FROM STOVE TOP eese nennen 48 HORIZONTAL VENT SIDES AND BOTTOM eene nnnnn nnn nnn nnn 1 VERTICAL VENT ALE SIDES RTT 1 AT A DISTANCE OF 2 FROM THE WALL INSTALLATION OR SERVICE TO THE BLOWER MAY NOT BE PRACTICAL A MINIMUM OF 5 WILL BE REQUIRED IN ORDER TO INSTALL THE BLOWER If less than 5 clearance is maintained between the back of the stove and the back wall it will be necessary to disconnect the venting and gas pipe to move the stove out for installation or service of the blower W415 0547 05 08 06 COMBUSTIBLE MANTEL OR TRIM MAX MANTEL WIDTH COMBUSTIBLE vented a mantel MATERIALS or shelf may be installed above the GDS25 ata minimum distance of 8
4. GDS25 Maximum input is 24 500 BTU hr for natural gas Maximum output for natural gas is 19 600 BTU hr at an ef ficiency of 80 Maximum input is 23 000 BTU hr for propane Maximum output for propane gas is 18 400 BTU hr at an efficiency of 80 This stove is approved for closet or recessed installations as well as for bathroom bedroom and bed sitting room installa tions and is suitable for mobile home installations The natural gas model can be installed in a mobile home that is perma nently positioned on its site and fueled with natural gas W415 0547 B 05 08 06 O LOCATION amp CLEARANCES Provide adequate accessibility clearance for servicing and operating the stove Never obstruct the front opening of the stove AT A DISTANCE OF 2 FROM THE WALL INSTALLATION OR SERVICE TO THE BLOWER MAY NOT BE PRACTICAL A MINIMUM OF 5 WILL BE REQUIRED IN ORDER TO INSTALL THE BLOWER As long as clearance to combustibles is kept within the re quired distances the most desirable and beneficial location for a Napoleon stove is in the centre of a building thereby allowing the most efficient use of the heat created The loca tion of windows doors and the traffic flow in the room where the stove is to be located should be considered If possible you should choose a location where the vent will pass through the house without cutting a floor or roof joist STOVE DIMENSIONS
5. Clothing or other flammable material should not be placed on or near the stove Any safety screen or guard removed for servicing must be replaced prior to operating the stove e Itis imperative that the control compartments burners and circulating blower and its passageway in the stove and venting system are kept clean The stove and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The stove area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this stove be modified This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Donotuse this stove if any part has been under water Immediately call a qualified service technician to inspect the stove and to replace any part of the control system and any gas control which has been under water Do not operate the stove with the glass door opened cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the stove glass door e NOTE changes other than editorial are denoted by a vertical line in the margin W415 0547 B 05 08 06 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2
6. DO NOT USE OPEN FLAME 19 FINISHING GLASS DOOR INSTALLATION CAST FRONT INSTALLATION AND REMOVAL AND REMOVAL 1 Lift the top cast piece off of the unit 1 Lift the top cast piece off of the unit 2 Detach the front cast piece from the side pieces by re 2 Unlatch the door latches from the door moving the screws from the brackets located in the upper inside corners 3 Slide the front straight up to remove 3 Slide the door straight up to remove Follow the above steps in reverse in order to reinstall SWITCH FUNCTIONS the door Ensure that the bottom of the door meets the door retainer before closing the latches MAIN ACCENT Follow the above steps in reverse in order to reinstall BURNER LIGHT the cast front Ensure that the tabs on the underside of SWITCH SWITCH the front fit behind the front legs Note It is not necessary to remove the cast front in order to remove the door EIGURE 32 W415 0547 B 05 08 06 20 LOGO PLACEMENT 1 27cm Remove the backing from the the logo and position onto the control door as shown totem ESO T LOG PLACEMENT Itis not necessary to remove the cast front however this will make for a more simple log installation In order to assemble the log set the door must be removed see Cast Front Glass Door Removal in the FINISHING
7. Main burner flame isa Blockage in vent Remove blockage In really cold conditions ice buildup may occur blue lazy transparent on the terminal and should be removed as required flame Incorrect installation vertical Refer to Figure 24 to ensure correct location of storm collars termination only White grey film Sulphur from fuel is being de Clean the glass with a recommended gas fireplace glass cleaner forms posited on glass logs or DO NOT CLEAN GLASS WHEN HOT combustion chamber If deposits are not cleaned off regularly the glass may become surfaces permanently marked W415 0547 B 05 08 06 SNH3ONOO VIO3dS 3O9NVIAHOHH3d 39IAH3S 3INVN NVIOINHO3 39IAH3S Ajjenuue 2 snu L3 TET C RR 1 15 921MJeS 19915 TIANG 3INVN W415 0547 05 08 06
8. elbows two 45 elbow 135 T ow th 03 90 90 90 45 45 135 6 75 ft 1 H H 12 75 6 75 19 5 ft FI H V 19 5 4 5 29 ft 1 H lt 3V 3V 3x9 5 28 5 ft 19 5 28 5 Formula2 H V lt 40 feet 29 40 Since both formulas are met this vent configuration is acceptable d V 1 5 ft 1 1 5 2 5 H 6 ft H 2ft Ha H H 6 2 8ftt Ho 03 one 45 elbow three 90 elbow 135 03 45 90 90 90 135 5 4 ft H 8 5 4 13 4 ft V 13 4 2 5 15 9 ft Formula 1 lt 33 3V 3 2 5 7 5 13 4 gt 7 5 Since this formula is not met this vent configuration is unacceptable W415 0547 05 08 06 15 VERTICAL THROUGH EXISTING CHIMNEY INSTALLATION This appliance is designed to be attached to a 3 co lin ear aluminum flex vent system running the full length of a masonry chimney The flexliner accommdates any contours of a masonry chimney however it is necessary to keep the flexible liner as straight as possible The inlet air collar of the termina tion cap must be connected to the air intake pipe EXHAUST Use Simpson Duravent Chimney Liner Termination Kit _ FLUE 923GK Baseplate and Co Linear to Co Axial Adaptor AIR Follow manufacturers Simpson Dura Vent installation INTAKE FLEX instructions When installing the unit to this system Duravent vent LINER components must be
9. section of this manual FIGURE 33a d 2 Place the hole in the underside of log 2 onto the locating Screw on the left side of the burner The fibre burner is formed to cradle the centre of the log 3 Place the hole in the underside of log 3 onto the locating Screw on the right side of the burner The bottom branch of log 3 sits infront of and against the right end of log 2 4 Reinstall the glass door amp front 1 Place the rear log as shown onto the rear log support brackets Ensure the cutout on the left underside of the log fits over the pilot assembly Bend the bracket on the right side to help retain the rear log W415 0547 05 08 06 OPTIONAL SWITCH WIRING DIAGRAM 21 The on off switch is located on the back of the 90525 at the top right corner For ease of acces sibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Route 2 strand solid core wire through the electri cal hole located at the bottom left side of the unit Connect the wires from the wall switch thermostat to the two brown wires extending from the fireplace mounted ignition control box Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the do
10. thermocouple supplied by Wolf Steel Lid W415 0547 B 05 08 06 NO 6 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot will not light Wiring Verify the S wire for the sensor and the I wire for the ignitor are Makes noise with no connected to the correct terminals not reverse on the module and spark at pilot burner pilot assembly Loose connection Verify no loose connections electrical shorts in the wiring or ground out to any metal object i Module Turn the ON OFF switch to the OFF position Remove the igniter JH wire I from the module Place the ON OFF switch to the ON posi tion Hold a grounded wire about 3 16 away from the I terminal on a the module If no spark the I terminal module must be replaced If there is a spark the I terminal is fine Inspect pilot assembly for a shorted wire or cracked insulator around the electrode Igniter Spark gap is spark gap of the ignitor to the pilot should be 17 tor 1 8 incorrect Out of propane gas fill the tank Pilot will not light Transformer Verify the transformer is installed and plugged into the module Check Makes no noise with no voltage of the transformer under load at the spade connections on spark at pilot burner the module with the ON OFF switch in the ON posi
11. V Vie V Aft 1 5ft 55 ft H 2ft 1 1ft H 1 5ft H H H H 2 1 14 1 5 5 5ft Ho 03 one 45 elbow three 90 elbow 135 03 315 135 5 4ft H H H 5 5 5 4 10 9 ft H V 10 9 5 5 16 4 ft Formula 1 lt 4 2 V 4 2 V 2 4 2 x 5 5 23 1 ft 10 9 lt 16 8 Formula 2 H V lt 24 75 feet 16 4 lt 24 75 Since both formulas are met this vent configuration is acceptable 13 VERTICAL TERMINATION when H lt V V 10 ft See graph to determine the required vertical rise V for the V V V 5 10 15ft dag EIGURE 9 EIGUREI 0 45 pi H 87 Rr NI 90 required horizontal run For vent configurations requiring more than one 45 and one 150 140 H 1 3 ft 130 H 2 5 ft 120 H H 3 2 5 5 5 ft 110 Hig 03 45 elbow three 90 elbows 135 ps 03 45 90 90 90 135 5 4 Hi H H 5 5 5 4 10 9 ft REQUIRED VERTICAL RISE n V 10 9 15 25 9 ft IN FEET M 50 Formula 1 V 40 10 9 15 30 Formula 2 H V 40 feet 20 25 9 lt 40 Since both formulas are met this ven
12. any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flames are large enough to engulf the thermocouple and the thermopile on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the door gasketing is not broken or missing PILOT INJ ECTOR AND ORIFICE REPLACEMENT 1 Turn off the electrical and gas supply to the fire place 2 Remove the cast front glass viewing door and log set 3 Remove the 2 securing screws Slide the burner assembly to the right and lift out 7 4 Using a socket wrench remove the main burner orifice A back up wrench must be used on the manifold located below the housing to ensure that the aluminum tubing does not twist or kink Replace the correct burner orifice 2 using pipe thread compound n 5 Loosen nut and replace with appro i priate injector 6 Reinstall the burner ensuring thatthe J Venturi tube fits over the orifice FIGURE 5 NOTE Check and adjust if necessary the primary air to 7 6 for propane and for natural gas Replace the Screws 7 Turn on the gas supply and check for gas leaks by brushing o
13. the following test to verify if the problem is the module or valve To measure voltages turn multimeter to DC place the red lead from multimeter on the screw on the terminal block for the wire you are checking touch black lead to ground valve body Importantly a Zero volts reading does not automatically indicate a bad module there may be too little resistance in the valve sole noid Check the Green wire disconnected from valve that the volt age output from the module should be between 2 and 3 volts Exhaust fumes smelled Fireplace is spilling Check all seals in room headaches Carbon is being depos Air shutter has become Ensure air shutter opening is free of lint or other obstructions ited on glass logs or blocked combustion chamber s ifaces Flame is impinging on the Check that the logs are correctly positioned logs or combustion chamber Open air shutter to increase the primary air Check the input rate check the manifold pressure and orifice size as specified by the rating plate values Check that the door gasketing is not broken or missing and that the seal is tight Check that both vent liners are free of holes and well sealed at all joints Check that minimum rise per foot has been adhered to for any horizontal venting Flames are very ag Door is ajar Tighten door clamps ressive Y m Venting action is too great Restrict vent exit with restrictor plate See Restricting Vents
14. 000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is test fired and thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminium extrusion trims Electrical 110V and millivolt components and wearable parts such as catalytic tiles blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Light bulbs are not covered by this warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the accout of NAPOLEON are based
15. 0006 AIR TERMINAL 43 W490 0073 4 7 INNER OUTER SLEEVE 44 W010 0567 ROOF SUPPORT 45 W170 0063 STORM COLLAR 46 W263 0054 ROOF FLASHING GD111 8 12 TO 12 12 PITCH 42 W670 0006 AIR TERMINAL 43 W490 0073 4 7 INNER OUTER SLEEVE 44 W010 0567 ROOF SUPPORT 45 W170 0063 STORM COLLAR 46 W263 0055 ROOF FLASHING GD112 FLAT ROOF 42 W670 0006 AIR TERMINAL 43 W490 0073 4 7 INNER OUTER SLEEVE 44 W010 0567 ROOF SUPPORT 45 W170 0063 STORM COLLAR 46 W263 0056 ROOF FLASHING ACCESSORIES 47 690 0001 MILLIVOLT THERMOSTAT 48 W690 0011B REMOTE CONTROL ADVANTAGE PLUS 49 GS 65KT BLOWER KIT 50 GDSLL KT LEG LEVELLING KIT 51 W175 0244 CONVERSION KIT Na 2 000 4 500 51 W175 0245 CONVERSION KIT LP 2 000 4 500 52 W175 0246 CONVERSION KIT NG LP 0 2 000 52 W175 0247 CONVERSION KIT LP NG 0 2 000 40 BM6745 45 ELBOW 53 GD 301 HEAT GUARD 54 W175 0001 4 COUPLER 38 90201 PERISCOPE 36 W025 0001 DECORATIVE BRASS BAND 55 953315 STOVE TOP INSET SOAPSTONE 55 GS 331F STOVE TOP INSET GRANITE GREEN 55 QGS 331N STOVE TOP INSET GRANITE BROWN GDS25 UNIT COLOURS FOR OTHER AVAILABLE COLOURS ADD THESE LETTERS TO THE BASE PART NUMBER COLOR FINISH SUMMER MOSS M PORCELAIN MAJOLICA BROWN N PORCELAIN WINTER FROST W PORCELAIN WROUGHT IRON WI PAINTED WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting
16. 06 3 TABLE of CONTENTS 19 Finishing Glass door install and removal Cast Front Installation and removal 20 Logo Placement Log Placement 21 Optional Switch Wiring Diagram 22 Lighting Operation Instructions 23 Adjustments Maintenance Pilot Injector Replacement Venturi Adjustment Orifice Replacement 24 Replacements Replacement Parts Accessories 26 Trouble Shooting 28 Service History 2 Warnings and Safety Precautions What to do if you smell gas 4 Warranty 5 General Instructions General Information Care of Glass and Plated Parts 6 Location and Clearances Stove Dimensions Clearances to Combustibles Maniel or Shelf Clearances 7 Blower Installation Terminal Installation 9 Venting Venting Lengths and Air Terminal Locations 10 Typical and Special Vent Installations 11 Venting Termination 16 Wall and Ceiling Protection 17 Horizontal and Vertical Venting 18 Stove Vent Connection Mobile Home Installation Restricting Vertical Vents Gas Installation PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING The stove is a vented gas fired heater Do not burn wood or other materials in this stove e Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Keep young children and animals away when the stove is hot Due to high temperatures the stove should be located out of traffic and away from furniture and draperies
17. 10 1446 GLASS w GASKET 23 W430 0013 CONTROL DOOR MAGNET 24 WO010 1408 CONTROL COVER 25 W010 1313 FIRESTOP SPACER 26 W585 0198 FIRESTOP SPACER SHIELD TERMINAL KITS 27 GD175 WALL TERMINAL KIT 28 6790 90 ELBOW 7 DIAMETER 29 GD222 TERMINAL ASSEMBLY 30 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 31 W500 0077 FIRESTOP WALL PLATE 32 W020 0032 HARDWARE 33 BRTC7 BRASS TRIM COLLAR 34 BM6724 24 STOVE PIPE 7 DIAMETER 35 W010 0300 10 ALUMINIUM FLEX LINER c w spacers 4 DIA 36 W025 0001 DECORATIVE BRASS BAND 37 GD180 PERISCOPE TERMINAL KIT 28 6790 90 ELBOW 7 DIAMETER 38 GD201 PERISCOPE 30 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 31 W500 0077 FIRESTOP WALL PLATE 32 W020 0032 HARDWARE 33 BRTC7 BRASS TRIM COLLAR 34 BM6724 24 STOVE PIPE 7 DIAMETER 35 W010 0300 10 ALUMINIUM FLEX LINER c w spacers 4 DIA 39 GD176 WALL TERMINAL KIT 29 GD222 TERMINAL ASSEMBLY 33 BRTC7 BRASS TRIM COLLAR 34 BM6724 24 STOVE PIPE 7 DIAMETER 36 025 0001 DECORATIVE BRASS BAND 40 6745 45 ELBOW 41 W410 0027 2 PLY FLEX ALUMINIUM LINER 4 x 32 5 W415 0547 B 05 08 06 1 2 3 4 5 MopeL amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE Part NuMBER DESCRIPTION OF PART FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER ROOF TERMINAL KIT GD110 1 12 TO 7 12 PITCH 42 W670
18. IC POWER TO THE FIREPLACE AND RE INSTALL BATTERIES 11 TURN ON REMOTE WALL SWITCH TO ON POSITION 12 IF FIREPLACE WILL NOT OPERATE FOLLOW INSTRUCTIONS TO TURN OFF GAS AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER MANUAL SHUTOFF VALVE TO TURN OFF GAS 1 TURN OFF REMOTE WALL SWITCH TO THE FIREPLACE 2 TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED 3 TURN MANUAL SHUTOFF VALVE CLOCKWISE OFF DO NOT FORCE W415 0547 05 08 06 23 MAINTENANCE TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE STOVE CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This stove and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs exposing both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacuum ADJ USTMENTS ANS CRAIGS ELC MEN 0 ing or brushing at least once a year 3 Check to see that all burner ports are burning Clean out
19. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER NAPOLEON INSTALLATION AND Predvc OPERATION INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS ANSI 221 88 CSA 2 33 FOR VENTED GAS FIREPLACE HEATERS If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death GDS25N NATURAL GAS GDS25P PROPANE j W415 0547 05 08 06 us US Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 2 WARNINGS amp SAFETY PRECAUTIONS Installation and service must be DO not store gaso ine or other performed by a qualified installer flammable vapours and liquids in the i service agency or the gas supplier vicinity of this or anyother appilance Follow the installation directions Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Do not try to light any appliance If you cannot reach your gas supplier call the fire department Do not touch any electrical switch If this fireplace is not properly installed a house fire may result W415 0547 05 08
20. NOB WILL NOT TURN BY HAND DO NOT TRY TO REPAIR IT CALL A QUALIFIED SERVICE TECHNICIAN FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER WHAT TO DO IF YOU SMELL GAS TURN OFF ALL GAS TO THE FIREPLACE OPEN WINDOWS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR S PHONE FOLLOW THE GAS SUPPLI ER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT OPERATING INSTRUCTIONS STOP READ THE ABOVE SAFETY INFORMATION ON THIS LABEL TURN REMOTE WALL SWITCH TO OFF POSITION TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE AND REMOVE BATTERIES THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT THE PILOT BY HAND TURN MANUAL SHUTOFF VALVE CLOCKWISE OFF OPEN THE GLASS DOOR WAIT FIVE 5 MINUTES TO CLEAR OUT ANY GAS IF YOU SMELL GAS INCLUDING NEAR THE FLOOR STOP FOLLOW B IN THE ABOVE SAFETY INFORMATION ON THIS LABEL IF YOU DON T SMELL GAS GO TO THE NEXT STEP 8 CLOSE THE GLASS DOOR 9 TURN MANUAL SHUTOFF VALVE COUNTER CLOCKWISE X TO ON 10 TURN ON ALL ELECTR
21. RVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is im portant to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Mo bile home installation must conform with local codes In the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or the manufactured home construction and safety standard Title 24 CFR part 3280 or the Fire Safety Criteria for manufactured home installations Sites and Community Standard ANSI NFPA 501A in the United States Purge all gas lines with the glass door of the stove re moved Assure that a continuous gas flow is at the burner before re installing the door Under ex
22. S BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maxi mum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane When the valve is set to HI the manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane When the fireplace is installed at eleva tions above 4 500ft and in the absence of specific recom mendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Expansion contraction noises during heating up and cooling down cycles are normal and to be expected This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth The glass is 3 1 ceramic glass available from your Napoleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result
23. ar which must be sealed using the black high temperature sealant Mill Pac High temperature sealant must be ordered separately When using Wolf Steel venting components use only the following vent kits WALL TERMINAL KIT GD175 7 1 2 of venting included WALL TERMINAL KIT GD176 24 of venting included or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110 8 12 TO 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE KIT GD180 for wall penetration below grade in conjunction with the appropriate venting components For optimum performance it is recom mended that all horizontal runs have a minimum Y inch rise per foot These vent kits allow for either horizontal or vertical 16 INC Hest venting of the stove The maximum number of 4 flexible connections is horizontally or three 40 FEET vertically excluding the MAXIMUM stove and the air terminal 5 FEET connections MINIMUM When terminating vertically the minimum vertical rise is 3 feet above the stove and the H maximum vertical rise is 40 feet FIGURE 4 Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Use an adjustable pipe as the final length of rigid piping to the stove for ease of installation 9 VENTING VENTING LENGTHS amp AIR TERMINAL LOCATIONS For optimum flame appearance and stove performance keep the vent length and numb
24. cure to the sleeve using 3 screws Seal the joint and screw heads using high temperature sealant 3 Insert the liners through the firestop vent pipe shield Holding the air terminal lettering in an upright readable position secure to the exterior wall Make weather tight by sealing with caulking not supplied The air terminal mounting plate may be recessed up to 177 maximum into the exterior wall or siding 4 If more than one length of liner needs to be used to reach the stove couple them together as illustrated in FIGURE 21 Seal the joints using the same procedure as described above The vent system must be supported approximately every 10 feet along a horizontal run Use supports or equivalent non combustible strapping to maintain the 1 clearance from combustibles 7 RIGID 2 OVERLAP PIPE 8 1 2 y SEALANT SELF DRILLING SCREWS amp 7 RIGID PIPE 7 RIGID 17 VERTICAL VENTING INSTALLATION 1 Fasten the roof support to the roof using the screws provided The roof support ow fn is optional In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support 2 Stretch the inner aluminum flex liner to the required length Slip the liner a minimum of 2 over the inner sleeve of the air terminal connector and secure with 3 8 screws Seal AIR usin
25. ed leads to the terminals of the thermodisc Remove the knock out from the housing label 8 Install the variable speed switch rheostat into the housing with the wires facing up Secure the switch to the housing using the pal nut and the knob supplied 9 Connect the male connector on the switch to the female connector coming from the unit 10 Tuck all of the wires into the housing and close Secure using the screw removed in step 6 ACCENT LITE REPLACEMENT THE FIREBOX MUST BE SEALED When re assembling the light assembly care must be taken with all gaskets Light Leakage from above the WIRE NUT B SHEILD GASKET cast doors may be LL f GLass Lens noticed The holes the lamp housing SS are necessary for E c ventilation and must RELIEF DOOR RAIL not be covered W415 0547 05 08 06 8 AIR TERMINAL LOCATIONS 12 INCHES 12 INCHES 12 INCHES 18 INCHES 12 INCHES 0 INCHES 0 INCHES 2 INCHES 3FEET 3FEET 12 INCHES FEET 7 FEETY 12 INCHEStt 16 INCHES 2FEET1 CANADIAN 12 INCHES 9 INCHES 12 INCHES 18 INCHES 12 INCHES 0 INCHES 0 INCHES 2 INCHES 9 INCHES 3 FEETt 7FEET 12 INCHES 16 INCHES 2 Clearance above grade veranda porch deck or balcony Clearance t
26. either assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0547 05 08 06 GENERAL INSTRUCTIONS THIS GAS STOVE SHOULD BE INSTALLED AND SE
27. er of elbows to a mini mum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged The maximum horizontal run with a 57 inch vertical rise im mediately above the stove is 20 feet FIGURES 6a b 24 MINIMUM REGARDLESS OF HORIZONTAL VENT LENGTH 24 MAXIMUM 10 MINIMUM REGARDLESS OF HORIZONTAL VENT LENGTH BELOW GRADE INSTALLATION MAXIMUM 10FT VENT LENGTH USE GD201 PERISCOPE KIT HORIZONTAL RUN NOT TO EXCEED VERTICAL RISE MAXIMUM HORIZONTAL RUN FI W415 0547 B 05 08 06 10 TYPICAL VENT INSTALLATIONS NOTE When terminating vertically above 15 the restrictor plate must be in the fully closed po sition Refer to Restricting Vertical Vents FIGURE XK 10 MIN i 24 MAX Tum E Lid c 40FT MAX 3FT MIN SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD201 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 inches above grade The maximum allowable vent length depends on the fireplace as illustrated W415 0547 05 08 06 24 MINIMU REGARDLESS OF HORIZONTAL VENT LENGTH
28. et above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings Tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0547 B 05 08 06 Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components All outer pipe joints of these venting systems must be sealed using Red RTV High Temperature Sealant Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined A starter adaptor must be used and may be purchased from the corresponding supplier PART SUPPLIER Duravent GDS924N Wolf Steel Amerivent ADSCB N1 American Metal Direct Temp 4DT AAN Selkirk For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue coll
29. g a heavy bead of the high CONNECTOR temperature sealant 3 Repeat using the outer aluminum flex liner 4 Thread the air terminal connector liner assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal connector to the roof support ensuring that the top of the air terminal is 16 above the highest point that it penetrates the roof 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal connector leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing IE underneath the sides and upper i edge of the shingles Ensure Ne pm that the air terminal connector Y i is properly centred within the flashing giving 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 6 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal Secure with the three screws provided 7 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Note Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal and s
30. hes are available from your Na poleon dealer See Ac cessories to order the specific kit required FIRESTOP UNDERSIDE OF JOIST 1 Determine the air terminal location and move the stove into position Cut and frame 9 x 10 openings in the ceiling and the roof to provide the minimum 1 inch clearance between the stove pipe and any combustible material Try to center the exhaust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATE A vent pipe shield will prevent any materials FIGURE 18 E such as insulation from CAULKING filling up the 1 air space SHIELD around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the open ing in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop s
31. lide down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved a ROOF SUPPORT 9 INNER SLEEVE HIGH TEMPERATURE SEALANT INNER FLEX LINER OUTER FLEX LINER DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER AIR INLET BASE FLASHING Spacers are attached to the inner flex liner at predetermined intervals to maintain a 1 1 4 air gap to the outer flex liner These spacers must not be removed W415 0547 B 05 08 06 18 STOVE VENT CONNECTION 1 Attach the adjustable pipe to the last section of rigid pip ing Secure with screws and seal 2 Install the 4 aluminium flexible liner to the stove Secure with 3 screws and flat washers Seal the joint and screw holes using high temperature sealant 3 Run a bead of high tem perature sealant Mill Pac around the inside of the air intake collar Pull the adjust able pipe a minimum 2 into the air intake collar ENSURE THAT THE SEAL ANT IS NOT VISIBLE ON THE EXTERIOR PIPES ONCE INSTALLATION IS COMPLETED AN OPTIONAL DECO RATIVE BRASS BAND IS AVAILABLE FOR THIS USE STANDARD WITH A GD175 KIT AND GD 176 IN THE EVENT THAT THE VENTING MUST BE DISASSEMBLED CARE MUST BE TAKEN TO RESEAL THE VENTING MOBILE HOME INSTALLATION In Canada mobile home installation
32. may be vented horizon tally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation for installation HI TEMP ALANT For mobile home installations the fireplace must be fastened in place It is recommended that the fireplace be secured in all installations Use the levelling securing kit GDSLL KT for this purpose RESTRICTING VERTICAL VENTS RESTRICTOR SHOWN IN A FULLY OPEN POSITION Vertical installations may display a very active flame Loosen the two screws and slide the restrictor plate blocking the ex haust path This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional flame appearance For vertical vents greater than 15 feet this restrictor must be fully closed W415 0547 B 05 08 06 RESTRICTOR SHOWN IN A FULLY CLOSED POSITION GAS INSTALLATION 7 Install rigid black pipe or 1 2 type L copper tubing with a shut off valve to the stove 2 Seal and tighten the gas line securely to a flex connec tor 3 8NP FLEXIBLE b SC PANEG TOR ADAPTER EIGURE 23 Fit LING DO NOT KINK FLEXIBLE CONNECTOR 3 Check for gas leaks by brushing on a soap and water solu tion
33. n a soap and water solution Do not use open flame 8 Replace the log set Then light the pilot and main burner to ensure that the gas lines have been purged 9 Replace the glass viewing door and cast front Turn on the electrical supply to the fireplace Purge all gas lines with the glass door removed Assure that a continuous flow is at the burner before re installing the door This must be carried out by an AUTHORIZED REPRESENTATIVE OF WOLF STEEL LTD or a QUALIFIED GAS INSTALLER in accordance with local codes or in the absence of local codes with the requirements of the provin cial state authorities having jurisdiction and in accordance with the requirements of the CAN1 B149 Installation Code in Canada and the ANSI Z223 1 National Fuel Gas Code in the United States VENTURI ADJ USTMENT Remove the 2 screws securing the burner Natural gas models have air shutters set to 0 25 open 1 4 Propane models have air shutters set to 0 438 open 7 16 After making adjustments replace the burner ensuring that the venturi tube fits over the orifice and replace the screws SHUTTER OPENING ORIFICE VENTURI BURNER Air shutter adjustment must only be done by a qualified gas installer Closing the air shutter will cause a more yellow flame but can lead to carboning The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be e
34. n one 45 and 90 elbow the following formulas apply Formula 1 V Formula 2 H V lt 40 feet Example 1 _ 90 EIGURE 6 8 V 8 25ft 2ft H 2 5 2 4 5 H 03 45 elbow two 90 elbows 135 0 3 225 135 2 7ft H H H 4 54 2 7 7 2 ft H V 7 2 48 15 2ft Formula 1 H lt V 7 2 8 Formula 2 H V lt 40 feet 15 2 lt 40 Since both formulas are met this vent configuration is acceptable W415 0547 B 05 08 06 12 HORIZONTAL TERMINATION when H_ gt V_ Simple venting configuration only one 45 and 90 elbow See graph to determine the required vertical rise V FIGURE 7 for the required horizontal run EN 150 140 REQUIRED 130 VERTICAL i20 RISE IN INCHES V 110 100 90 80 70 60 50 40 30 20 10 0 5 10 15 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET 20 The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45 and 90 elbow the following formulas apply Formula 1 lt 4 2 V Formula 2 H V lt 24 75 feet W415 0547 05 08 06 Example 2 Aft 1 5ft
35. o windows or doors that open Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal Clearance to unventilated soffit Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD 301 Clearance under a veranda porch deck or balcony Clearance above the roof Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows thermal breakage E It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t Three fe
36. on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity reg istered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting com ponents used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to
37. or Note WiRE TAGS ARE BRACKETED BarrERY HoLpER Black 2 ADAPTOR J ofS RTT IGNITION MobuLe 3 RELAY i 3 Volt To Accent Light amp Accent Light Switch Orange x2 N THTP E6 ASSEMBLY Yellow through 7 S Gas line conduit J Orange through I independent conduit busses Etc ee Gas VALVE Wire Harness W415 0547 B 05 08 06 22 Purge all gas lines with the glass door removed Assure that a continuous gas flow is at the burner before reinstalling the door FOR YOUR SAFETY READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT BY HAND BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR USE ONLY YOUR HAND TO TURN THE GAS CONTROL KNOB NEVER USE TOOLS IF THE K
38. pacer 3 In the attic after the pipe has been installed slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe HORIZONTAL VENTING INSTALLATION FOR SAFE AND PROPER OPERATION OF THE STOVE FOLLOW THE VENTING INSTRUCTIONS EXACTLY ALL HORIZONTAL VENT RUNS MAY HAVE A 0 RISE PER FOOT FOR OPTIMUM PERFORMANCE IT IS RECOMMENDED THAT ALL HORIZONTAL RUNS HAVE A MINIMUM Ys INCH RISE PER FOOT ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT OR BLACK HIGH TEMP MILL PAC WITH THE EXCEPTION OF THE FIREPLACE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC NOT SUPPLIED 1 Stretch the 4 diameter aluminium flexible liner to the re quired length taking into account the additional length needed for the finished wall surface Spacers are attached to the 4 inner flex liner at predetermined intervals to maintain a 1 1 4 air gap to the 7 outer stove pipe These spacers must not be removed Slip a 4 diameter length of aluminium flexible liner a minimum of 2 over the inner sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using the high temperature sealant 2 Slip the first section of 7 diameter stove pipe a minimum of 2 over the outer sleeve of the air terminal Se
39. stablished W415 0547 B 05 08 06 24 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS PART DESCRIPTION 1 W135 0248 LOG 1 REAR 2 W135 0249 LOG 2 LEFT 3 W135 0250 LOG 3 RIGHT 4 GL 651 LOG SET 5 W725 0032 DEXEN VALVE NG 5 W725 0049 DEXEN VALVE LP 6 W100 0084 BURNER NATURAL GAS 6 W100 0086 BURNER PROPANE 7 W455 0017 42 BURNER ORIFICE NG 7 W455 0003 54 BURNER ORIFICE LP 7 W455 0001 44 BURNER ORIFICE NG HA 7 W455 0050 55 BURNER ORIFICE LP HA 8 W455 0049 PILOT INJECTOR LP 9 W455 0071 PILOT INJECTOR NG 10 W720 0092 PILOT TUBE 11 W100 0069 11 W100 0093 PILOT ASSEMBLY NG PILOT ASSEMBLY LP 12 W385 0245 NAPOLEON LOGO 13 W660 0009 ON OFF SWITCH 14 W387 0006 HALOGEN BULB 10W T320 15 W290 0108 TOP LENS GASKET 16 W290 0109 BOTTOM LENS GASKET 17 N402 0001 HIGH TEMPERATURE LIGHT ASSEMBLY 18 W690 0002 THERMODISC 16 KB 35 VARIABLE SPEED SWITCH 17 GZ552 REPLACEMENT BLOWER 18 W135 0256 FRONT CAST 19 W135 0232 SIDE LEFT OR RIGHT CAST 20 W135 0257 CAST 21 W225 0258 DOOR RIGHT CAST 21 W225 0259 DOOR LEFT CAST 22 W0
40. t configuration is 0 5 10 15 20 acceptable HORIZONTAL VENT RUN PLUS OFFSETS IN FEET The shaded area within the lines represents acceptable values for H and V 90 elbow the following formulas apply Formula 1 H V Formula 2 H V lt 40 feet Example 3 V 5 ft 1 W415 0547 05 08 06 14 VERTICAL TERMINATION when H gt V Formula 2 H V lt 40 feet Simple venting configurations 15 9 lt 40 See graph to determine the required vertical rise V forthe Since only formula 2 is met this vent configuration is unacceptable and a new fireplace location or vent EIGURE 11 LI configuration will need to be established to satisfy both Im formulas Example 5 E Tet 2 required horizontal run For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply 20 7 5 TE o 9 19 1 ERE REQUIRED VERTICAL RISE IN NI FEET V j L 0 5 10 15 25 30 Vi 21 5 ft 8 ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET V V V 21548295 ft The shaded area within the lines represents acceptable 1 ft values for H and V 1ft Formula 1 H lt 3V H 10 75 ft Formula 2 H V lt 40 feet 1 1 10 75 12 75 ft Examiple Ho 03 three 90
41. the following condi tions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON n
42. tion Acceptable readings of a good transformer are between 3 2 and 2 8 volts A C Ashorted or loose Remove and reinstall the wiring harness that plugs into the module Connection Remove and verify continuity of each wire in wiring harness Improper switch wiring Troubleshoot the system with the simplest ON OFF switch Module is not grounded Verify the value and pilot assemblies are properly grounded to the metal chassis of the fireplace or log set Faulty module Turn the ON OFF switch to the OFF position Remove the igniter wire I from the module Place the ON OFF switch to the ON posi tion Hold a grounded wire about 3 16 away from the I terminal on the module If no spark the I terminal module must be replaced If there is a spark the I terminal is fine Inspect pilot assembly for a shorted wire or cracked insulator around the electrode Pilot sparks but will not light Gas supply Verify that the incoming gas line ball valve is Open Verify that the inlet pressure reading is within acceptable limits inlet pressures must not exceed 14 W C Module is not grounded Verify the value and pilot assemblies are properly grounded to the metal chassis of the fireplace or log set Continues to sparks Short or loose Verify all conncetions Verify the connections from the pilot assembly and pilot lights but connection in sensor rod tight also verify these connections are not grounding out to any main burner
43. treme vent configurations allow several min utes 5 15 for the flame to stabilize after ignition It is recommended that all horizontal runs have a inch rise per foot Objects placed in front of the stove must be kept a mini mum of 48 away from the front face of the unit The stove its individual shutoff valve must be disconnected from the gas supply piping system during any pressure test ing of that system at test pressures in excess of 1 2 psig 3 5 kPa The stove must be isolated from the gas supply piping System by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 7 psig 3 5 kPa The stove when installed with a blower must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CA NADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States NATIONAL FIREPLACE INSTITUTE We suggest that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists NFI CERTIFIED www nficertified org 5 GENERAL INFORMATION The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be re moved from the cord plug FOR YOUR SATISFACTION THIS STOVE HA
44. used You must start with a Duravent adaptor GDS924N directly off the unit The GDS924N is only available at your Napoleon dealer 40 FEET MAX 3 FEET MIN N NN dad INN ON IW HH NS M W415 0547 B 05 08 06 16 WALL AND CEILING PROTECTION FIGURE 1 HORIZONTAL INSTALLATION This application occurs when venting through an exterior wall Having determined the air terminal location cut and frame a hole in an exterior wall with a minimum rectangle opening of 10 x 9 IMPORTANT FOR OPTIMUM PERFORMANCE THE STOVE PIPE SHOULD RISE 1 4 PER FOOT OF RUN 1 Assemble the shield to the spacer as shown using the 3 shorter screws supplied The shield is meant to protect combustible materials within the wall If the shield is deeper than the combustible portion of the wall cut to fit 2 Apply a bead of caulking all around and place the firestop spacer over the framework to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Secure the spacer in place using the 4 longer screws sup plied Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop spacer W415 0547 05 08 06 VERTICAL INSTALLATION This application occurs when venting through a roof Installation kits for vari ous roof pitc
45. will not metal light Poor flame rectification Verify the flame is engulfing the sensor rod This will increase the or contaminated flame rectification Verify correct pilot orfice is installed and inlet gas sensor rod specifications to manual Remember the flame carries the rectifica tion current not the gas If the flame lifts from pilot hood the curcuit is broken A wrong orfice or too high of an inlet pressure can cause the pilot flame to lift The sensor rod may need cleaning Poor grounding between Verify that the wire harness is firmly connected to module pilot assembly and gas valve Damaged pilot or dirty Verify that the ceramic insulator around the sensor rod is not cracked sensor rod damaged or loose Verify the connection from the sensor rod to the sensor wire Clean sensor rod wih an enery cloth to remove any contamination that may have accumulated on the sensor rod Verify continuity with multimeter with olms set at the lowest range W415 0547 05 08 06 2 N SYMPTOM PROBLEM TEST SOLUTION Pilot lights Wiring Connection Inspect all wires ensure good tight connections Verify that all Stops sparking wiring is installed exactly as specified pilot remains lit but burner will not turn on Wiring harness Inspect the wiring harness and verify the harness is tightly con nected to the module Verify that you have 7 wires and they are connected in the right order Module or Valve Conduct
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