Napoleon Fireplaces GDI-30P User's Manual
Contents
1. ADVANTAGE PLUS REMOTE WALL SWITCH WITH 20 WIRE TIMER BATTERY OPERATED ANDIRONS BLACK ANDIRONS GOLD PLATED DECORATIVE BRICK PANELS 6 BEVELLED FLASHING Black TRIM FOR BEVELLED FLASHING BLack TRIM FOR BEVELLED FLASHING POLISHED BRASS RISER BOX PAINTED BLACK CONVERSION KIT LP NG CONVERSION KIT NG LP W415 0384 D 09 13 05 12 A in eine E ACEC GHY WH a we ne Aa atte Ate i Wie 3 1 e ESRI MSHS TSAO tH HM WWMM HHH RH RHAN LEA a A HS HM E A h nm AKE CEE ra E HAMMAM Rin a R HA a E AA AAA RH Ait pant Wi t AA i MACK EACERM AAR H ERROR VIH a RSH HHH MM HM HR BRA A HASH AANA AHA na A A AAA ARA AE A O IAE H a A dl TE HARHA Haat Hatata A A A at HE HHRH REH R aHa HHHH AH HAH AR AAA A e YAR RANA AENA A AS BOGOR AN as AAN RAI ANA AUNAR EAN A i fd AAA LALALA Abr E O A ah ud Ah ff hoff terre a a Coe oe FROCK NOTRE IOS e A HHE t me AA a W i f ow I A ti EA A At thy el UE NEAR OS A PA ae AAA Y AE A ASA Ea AAA it eE RA a AAPA ST at a Het OR e HHS HHEH HA AH a HE A cag OO O DIA EA a a de x er ae e a ee A de Ee integral safety component Replace only with IS an thermocouple It i ing is a fast act IS Thi WARNING W415 0384 D 09 13 05 a fast acting thermocouple supplied by Wolf Steel Ltd 13 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND T2. The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled com ponents and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the
3. into the track to the front stop Start the slider back into position Re secure the screw The insert may now be pushed into its final position inside the woodburning fire place and the screw tightened until the slider has been pulled tight to the front stop 4 Route the flex liners through the slider Attach and secure the liners to the vent mounting plate using the same proce dure as before ensuring that the marked exhaust liner is attached to the exhaust collar HI TEMP SEALANT OOS CONNECTION 2 amm ILLUSTRATED WITH A 2 OVERLAP INTAKE LINER REDUCER a SCREW GAS INSTALLATION Install suitable supply piping connection to a flex connector as per local gas eae Gaug Myg AP TI TE a CO3 DT a SUES coe P PE WALL SWITCH THERMOSTAT For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route 2 strand solid core millivolt wire from the gas fireplace insert to the wall switch millivolt ther mostat The recommended maximum lead length de pends on the wire size WIRESIZE MAX LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Do not connect either the wall switch thermo stat or gas valve to electricity 110 VOLTS 7 FINISHING LOG PLACEMENT PHAZER logs and glowing embers exclusive to Napoleon Fire p
4. as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 amp DES 417 497 12 07 1999 WOLF STEELLTD W415 0384 D 09 13 05 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to con form with local codes Installation practices vary from re gion to region and it is important to know the specifics that apply to your area for example in Massa
5. el evations above 4 500ft and in the absence of specific rec ommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Expansion contraction noises during heating up and cool ing down cycles are normal and to be expected Maximum input is 24 500 BTU hr for natural gas and pro pane Maximum output for natural gas and propane is 20 825 BTU hr at an efficiency of 85 with the fan on The maximum A F U E annual fuel utilization efficiency rating is 82 This fireplace insert is not approved for closet or recessed installations It is approved for bathroom bed room and bed sitting room installations and is suitable for mobile homes The natural gas model is suitable for in stallation in a mobile home that is permanently positioned on its site and fuelled with natural gas This insert must be recessed into a vented noncombus tible wood burning fireplace prefabricated or masonry only The minimum fireplace opening size in which the heater is to be installed is HEIGHT 21 75 WIDTH 28 DEPTH 18 The minimum allowable chimney flue size is 6 round The minimum distance from the bottom of a combustible mantle projecting 3 maximum from the wall to the top of the louvre opening is 12 A non combustible hearth must CARE OF GLASS AND PLATED PARTS protrude a minimum of 18 from the unit unless the insert is elevated a min
6. inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace insert area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace insert be modified This fireplace insert must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace insert if any part has been under water Immediately call a qualified service technician to inspect the fireplace insert and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace insert with the glass door opened cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace insert glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple sup plied by Wolf Steel Ltd NOTE changes other than editorial are denoted by a vertical line in the margin W415 0384 D 09 13 05 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work
7. out any of the ports which may not be burning or are not burn ing properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer dis tributor 7 Check that the door gasketing is not broken or missing Replace if necessary Remove the pilot screw cap Adjust the pilot screw to pro vide properly sized flame Turn in a clockwise direction to reduce the gas flow Replace the pilot screw cap Natural gas has the air shutter set at 4 opening pro pane has the air shutter set at s opening Closing the air W415 0384 D 09 13 05 10 BLOWER REPLACEMENT INSTALLATION BLOW a a 1 Turn off the electri cal power and the gas FIGURE 11 supply to the fireplace OO insert 2 Open the glass door and remove the logs ARIABL E and fibre bricks if in RA H H TR PEED stalled a sa FIGURE 8 FIGURE9 amm AO DAs BLOWER ACCESS COVER Sg THERMODISC BRACKET ASSEMBLY NX 7 damaged E 5 Disconnect the two blower wires Remove the blower from the mountin
8. seal is tight aggressive W415 0384 D 09 13 05 15 Special Concerns Service Performed Wolf Steel Fireplace Service History Service Technician This fireplace must be serviced annually depending on usage Dealer Name Date W415 0384 D 09 13 05 16 NOTES W415 0384 D 09 13 05
9. the inside of the firebox of the fireplace into which the insert is being installed WARNING THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE APPROVED BY THE AUTHORITY HAVING JURISDICTION ATTENTION CE FOYER A ETE CONVERTI AFIN D ETRE UTILISE SEULEMENT COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT AUTRE COMBUSTIBLE SOLIDE SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES AYANT JURIDICTION W385 0199 The sheet metal parts of the fireplace in which the gas fireplace insert is to be installed must not be cut If the wood burning factory built fireplace has no gas access hole s provided an access hole of 1 inch or less may be drilled through the lower sides or bottom of the fireplace in a proper workman like manner This access hole must be plugged with non combustible in sulation after the gas supply line has been installed Ensure that existing chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the fireplace be fore installing the gas fireplace insert Smoke shelves shields and baffles may be removed if attached by mechanical fasteners The ventilation openings in the fireplace may be ob structed by the backer pl
10. 3 NATURAL GAS BURNER ORIFICE 54 PROPANE GAS BURNER ORIFICE PIEZO IGNITER THERMOPILE THERMOCOUPLE NATURAL GAS PILOT ASSEMBLY PROPANE GAS PILOT ASSEMBLY THERMAL SENSING SWITCH BURNER ON OFF SWITCH REAR LOG 1 LEFT MIDDLE LOG 2 RIGHT MIDDLE LOG 3 LEFT CROSSOVER LOG 4 MIDDLE CROSSOVER LOG 5 RIGHT CROSSOVER LOG 6 LOG SET GLOWING EMBERS BURNER ASSEMBLY NATURAL GAS PILOT INJECTOR PROPANE GAS PILOT INJECTOR NAPOLEON LOGO GLASS GASKET VARIABLE SPEED SWITCH GLASS w GASKET DOOR GLASS amp GASKET ASSEMBLY TERMINAL KITS TERMINAL VENT KITS 2 3 TO 2 REDUCER 26 26 26 GDI 2320KT GDI 2325KT GDI 2335KT VENT KIT 20FT VENT KIT 25FT VENT KIT 35FT 2 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST 27 27 27 GDI 320KT GDI 325KT GDI 335KT VENT KIT 20FT VENT KIT 25 FT VENT KIT 35 FT ing information 1 MoDEL amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 PART NUMBER 4 DESCRIPTION OF PART 5 FINISH ACCESSORIES PART NO DESCRIPTION 28 28 28 28 28 29 29 30 31 31 31 31 31 32 32 33 33 33 REEKE 35 35 35 36 36 36 37 37 37 37 37 GI 1LK GI 1LPB GI 1LAB GI 1LSS GI 1LG GI OIK GI OIG GI30B KT GIB 1LK GIB 1LPB GIB 1LAB GIB 1LSS GIB 1LG GIB 10IK GIB 10IG Gl 900K6 Gl 900B6 Gl 900AB6 Gl 9005S6 Gl 90956 Gl 909K6 GI 909F6 Gl 900K9 Gl 900B9 Gl 900AB9 Gl 9005S9 Gl 90959 Gl 909K9 GI 909F9 CIS
11. HE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM TEST SOLUTION Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening eee kaos replace the push button ignitor acc Spark gap is incorrect Spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor Out of propane gas fill the tank Pilot goes out when System is not correctly purged Purge the gas line with the glass door open ae knob Is re Out of propane gas fill the tank Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the turn up pilot flame thermocouple replace pilot assembly Thermocouple shorting loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Faultly thermocouple replace Faulty valve replace Pilot burning no gas Main burner orifice is plugged remove stoppage in orifice to main burner gas l Faulty thermopile replace knob is on Hl wal _ TN switch thermostat ig au ty themostat or switch connect a jumper wire across the wall switch termi
12. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS NAPOLEON QUALITY FIREPLACES GAS FIRED DIRECT VENT INSERT INSTALLATION AND OPERATION INSTRUCTIONS FOR VENTED GAS FIREPLACE NATURAL GAS MODELS GDI 30N PROPANE GAS MODELS GDI 30P OOOOOO0000 000 000000 000 000000 000000 00000 0000 000 0000000 WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Immediately call your gas supplier e Do not touch any electrical switch from a neighbour s phone Follow the e Do not use any phone in your gas supplier s instructions building e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier HPBA Warnock Hersey MANDY c EF m US Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0384 D 09 13 05 2 TABLE of CONTENTS Pg 2 4 INTRODUCTION Pg 8 9 OPERATION
13. K CISKK CISKN CISKB CISKF W690 0001 W660 0011B GD 660 W660 0026 ANI K ANI G Gl 798KT Gl 910K GI 942K Gl 942B GI RB W175 0218 W175 0216 BLACK UPPER amp LOWER LOUVRES BLACK UPPER amp POLISHED BRASS LOWER LOUVRES BLACK UPPER amp ANTIQUE BRASS LOWER LOUVRES BLACK UPPER amp BRUSHED STAINLESS STEEL LOWER LOUVRES GOLD PLATED UPPER amp LOWER LOUVRES BLACK UPPER amp LOWER INSET W POLISHED BRASS LOWER DOOR TRIM GOLD PLATED UPPER amp LOWER INSET BAY FRONT COMPLETE WITH PULL SCREEN BLACK LOUVRES POLISHED BRASS LOWER LOUVRES ANTIQUE BRASS LOWER LOUVRES BRUSHED STAINLESS STEEL LOWER LOUVRES GOLD PLATED LOWER LOUVRES BLACK LOWER INSET GOLD PLATED LOWER INSETS 6 BLACK WITH MARQUIS TRIM 6 POLISHED BRASS WITH MARQUIS TRIM 6 ANIQUE BRASS WITH MARQUIS TRIM 6 BRUSHED STAINLESS STEEL BLACK TRIM 6 PORCELAIN ALMOND WITH MARQUIS TRIM 6 PORCELAIN BLACK WITH MARQUIS TRIM 6 PORCELAIN GREEN WITH MARQUIS TRIM 9 BLACK WITH MARQUIS TRIM 9 POLISHED BRASS WITH MARQUIS TRIM 9 ANTIQUE BRASS WITH MARQUIS TRIM 9 BRUSHED STAINLESS STEEL WITH BLACK TRIM 9 POCELAIN ALMOND WITH MARQUIS TRIM 9 PORCELAIN BLACK WITH MARQUIS TRIM 9 PORCELAIN GREEN WITH MARQUIS TRIM CAST SURROUND PAINTED BLACK CAST SURROUND PORCELAIN ENAMEL BLACK CAST SURROUND PORCELAIN ENAMEL MAJOLICA BROWN CAST SURROUND PORCELAIN ENAMEL MAJOLICA BLUE CAST SURROUND PORCELAIN ENAMEL MAJOLICA GREEN MILLIVOLT THERMOSTAT REMOTE CONTROL
14. MAINTENANCE Warranty Operating Instructions General Instructions Maintenance General Information Care of Glass 4 Plated Parts 10 BLOWER REPLACEMENT 5 6 INSTALLATION 10 ADJUSTMENTS Pilot Burner Adjustment Insert Vent Connection i Adi sert Vent Connectio Venturi Adjustments Chimney Connection Gas Pipe Installation 11 12 REPLACEMENTS Wall Switch Thermostat Ordering Replacement Parts 7 8 FINISHING Replacement Parts Log Placement Tones ie Door Operation ccessories Mantle Clearances 13 14 TROUBLE SHOOTING GUIDE 15 SERVICE HISTORY PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING The fireplace insert is a vented gas fired heater Do not burn wood or other materials in this fireplace insert Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Keep young children and animals away when the fireplace insert is hot Due to high temperatures the fireplace insert should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the fireplace insert Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace insert It is imperative that the control compartments burners and circulating blower and its passageway in the fire place insert and venting system are kept clean The fireplace insert and its venting system should be
15. TRUCTIONS Purge all gas lines with the glass door open Assure that a continuous gas flow is at the burner before clos ing the door Allow several minutes 5 15 for the flame to stabilize after ignition Do not operate the main burner of the in sert with the door opened W415 0384 D 09 13 05 When lit for the first time the fireplace will emit a slight odour for afew hours This is a normal temporary con dition caused by the burn in of paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burn ing off Open a window to sufficiently ventilate the room PURGE THE GAS LINE WITH THE GLASS DOOR OPEN FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand While following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or at tempted repair may result in a fire or explosion D Do not use this fir
16. andomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow 7he ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified glowing embers and PHAZER logs available from your Napo leon dealer W415 0384 D 09 13 05 8 DOOR OPERATION MANTLE CLEARANCE The upper louvres must be removed to allow the door to be opened or closed Release the top and bottom door latches located at the right side of the door FIGURE 6 DOOR LATCH This can vary according to the mantle depth Use the graph to help evaluate the clearance needed 6 MANTLE gt gt 14 FIGURE7 Ea 15 Ka he _ MH AE N pos TG LH ET 4 O MANTLE WIDTH OPERATION MAINTENANCE OPERATING INS
17. ates aluminium trim etc but these parts are not to be applied so as to have an air tight seal W415 0384 D 09 13 05 6 INSERT VENT CONNECTION Move the insert close to its final position inside the wood burning fireplace This unit is equipped with 4 levelling screws located in the four inside corners beneath the log support Level using the levelling screws to eliminate rock ing or excessive noise when the fan is in operation Once the unit is level move it partially into place within the fire place to allow for all connections to be made It is not prac tical to level the insert once it has been installed Deter mine the required depth prior to installing the unit and ad just the four levelling screws accordingly CHIMNEY CONNECTION Chimney installation must conform to both national and local code requirements The chimney must be lined with one 2 or 3 diameter liner for intake and one 3 diameter liner for exhaust The minimum and maximum vent lengths are 10 and 35 feet respectively Recommended Napoleon kits come in 3 lengths 1 2 8 1 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST 8 2 3 TO 2 REDUCER GDI 2320KT VENT KIT 20FT GDI 2325KT VENT KIT 25FT GDI 2335KT VENT KIT 35FT 2 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST GDI 320KT VENT KIT 20FT GDI 325KT VENT KIT 25 FT GDI 335KT VENT KIT 35 FT While the liners must be continuous from the fireplace to the chimney cap to achieve the needed length t
18. be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace insert must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa A 1 8 inch NPT plug accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the fireplace insert The fireplace insert must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELEC TRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded recepta W415 0384 D 09 13 05 GENERAL INFORMATION cle The grounding prong must not be removed from the cord plug FOR YOUR SATISFACTION THIS FIREPLACE INSERT HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane When the fireplace is installed at
19. chusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log e The appliance off valve must be a T handle gas cock e The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e A carbon monoxide detector is required in all rooms containing gas fired appliances e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or ANSI Z2223 1 and NFPA 54 in the United States Purge all gas lines with the glass door of the fireplace insert opened Assure that a continuous gas flow Is at the burner before closing the door Under extreme vent configurations allow several min utes 5 15 for the flame to stabilize after ignition Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit The fireplace insert and its individual shutoff valve must
20. eplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water WHAT TO DO IF YOU SMELL GAS e Turn off all gas to the fireplace e Open windows e Do not try to light any appliance e Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire depart ment Ps ze 0 80 ES D Aoi Eto c KNOB LIGHTING INSTRUCTIONS When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Find pilot located in front of back log 6 Turn gas knob counter clockwise to pilot 7 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release lf pilot does not continue to burn re peat st
21. eps 3 through 7 8 With pilot lit depress and turn gas knob counter clock wise to on 9 If equipped with flame adjustment valve push and turn knob to high 10 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 11 Turn on all electric power to the fireplace TO TURN OFF GAS 1 Turn off all electrical power to the unit if service is to be performed 2 Push in gas control knob slightly and turn clockwise to off Do not force MAINTENANCE TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE INSERT CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servic ing This insert and its venting system should be in spected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flam mable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs exposing both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacu uming or brushing at least once a year 3 Check to see that all burner ports are burning Clean
22. er attached NOTE Check the blower gasket for damage Replace if ES PILOT SCREW FIGURE 14 14 ENTURI FIGURE 13 E L A 4 FIGURE 12 TI L FLAME MUST ENVELOP CE UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp E THERMOPILE Air shutter adjustment must only be done by a qualified gas installer W415 0384 D 09 13 05 Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor OONNOATHRWBWNHNDY 25 1 2 amp 1 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST amp 11 REPLACEMENTS When ordering replacement parts always give the follow FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS PART DESCRIPTION GZ552 W725 0035 W725 0026 W455 0019 W455 0003 W357 0001 W680 0004 W680 0005 W010 0801 W010 0800 W690 0002 W660 0009 W135 0183 W135 0184 W135 0185 W135 0186 W135 0187 W135 0188 GL 639 W361 0016 W010 1046 W455 0070 W455 0068 W385 0245 W562 0008 KB 35 W010 1095 W010 1042 GDI 223 REPLACEMENT BLOWER NATURAL GAS VALVE PROPANE GAS VALVE 4
23. g plate and replace For thermodisc replacement Remove the mounting bracket secured to the underside of the burner base Re 3 Remove the blower access cover held on with 4 screws Move the thermodisc from the bracket and replace 6 Reconnect the two wires Re install the blower gasket i FIGURE 10 Reattach the blower mounting plate and blower access cover Replace the logs Close the fire viewing door BLOWER ACCESS COVER REMOVED 7 Turn the gas supply and electricity back on r OS Because the blower is thermally activated when turned on S MOUNTING it will automatically start approximately 5 15 minutes after PLATE lighting the fireplace insert and will run for approximately 30 45 minutes after the fireplace insert has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearings caus ing irreparable damage and must be prevented from com ing into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy ADJUSTMENTS shutter will cause a more yellow flame but can lead to The flame may not appear yellow immediately allow 15 to carboning Opening the air shutter will cause a more blue 30 minutes for the final flame colour to be established flame but can cause flame lifting from the burner ports PILOT SE BURNER THERMOPILE ace THERMOCOUPLE 4 Remove the blower mounting plate with the blow
24. hey may be coupled using an approved coupler We recommend that exhaust vents that pass through unheated spaces such as a garage or attic be wrapped in a protective sleeve to minimize condensa tion and reverse flow symptoms See Trouble Shooting for details This unit is approved for use with a 2 liner for air intake and a 3 liner for exhaust For best performance how ever it is recommended to use two 3 liners Ifa 2 liner is used for the intake it may be necessary to adjust the primary air shutter 1 OUTSIDE Slip the FSS FIGURE 2 one end of a liner a mini e la mum of 2 over the sleeve of the air terminal 2 Sofie Secure using 3 screws meg OL Then seal the joint and Ne Seal is screw heads with high TaZ a temperature sealant Re lt gt vw peat with the other liner EXHAUST ZN SEA LANT INTAKE HI TEMP NOTE We recommend that the other end of the exhaust liner be marked to eliminate the exhaust liner being con nected to the intake collar at the unit 2 Gently stretch the liners to the required lengths and in sert into the chimney Trim and fit the flashing plate to suit the chimney termination Place the air terminal onto the top of the chimney Make weather tight by sealing with caulking not supplied Fasten to the chimney with screws and plugs not supplied W415 0384 D 09 13 05 3 INSIDE Remove the securing screw from the front of the vent mounting plate Pull the vent mounting plate only back
25. imum of 12 above the combustible flooring Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Na poleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MA TERIALS Clean the glass after the first 10 hours of opera tion with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS INSTALLATION WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result Provide adequate ventilation air Provide adequate accessibility clearance for servicing and operating the fireplace insert Never obstruct the front opening of the fire place insert Objects placed tn front of the fireplace must be kept a minimum of 48 away from the front face of the unit FIGURE 1 a c AS collars x E gt 23 Ie 21 3a 134 M 3g 27 la 19 183 17718 11 1h L 3 ter l Clean out ashes from the inside of the wood burning fire place Make sure that the chimney and wood burning fire place are in a clean and sound condition and constructed of non combustible materials If necessary have any repair work done by a qualified person before installing the in sert Remove the existing fireplace damper or lock into an open position Using screws attach the fireplace warning tag W385 0199 to
26. individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the fir
27. laces provide a unique and realistic glowing effect that is different in every installation Take the time to carefully po sition the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process FIGURE 5a d 1 Place the back log 1 onto the log support tray and behind the tabs The tabs maintain an air space be tween the log and the burner to facilitate combustion air flow Ensure that the back of the log rests against the Sr i bracket on the back wall of the firebox eee 2 Move the two small logs 2 amp 3 into position lining up the studs located on the burner with the holes on the bottom of the logs Ensure that the small logs sit flat on the burner F 3 Place the bottom of the left crossover log 4 against the left firebox side and pulled forward to the grate The top of the log should rest in the pocket on the back log v Pan 4 Position the notch located on the end of the center log 5 against the middle grate post with the other end of the log resting in the pocket of the left crossover log 5 Place the bottom of the right crossover log 6 against the right firebox side and pulled forward to the grate The top of the log should rest in the pocket provided on the center log 5 OPTIONAL CHARCOAL EMBERS R
28. nals if on main burner lights replace thermostat disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Faulty valve replace Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters standing Main burner diminishes or extinguishes especially when main burner ig is in OFF position nites Monitor supply pressure check if supply piping size is to code Correct all undersized piping Main burner goes out Pilot flame is not large enough turn up pilot flame pilot stays on or not engulfing the thermopile replace pilot assembly Thermopile shorting clean thermopile and thermopile connection to valve Remote wall switch ca too shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace W415 0384 D 09 13 05 14 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out REFER TO MAIN BURNER GOES OUT PILOT STAYS ON pilot goes out Vent re circulating check joint seals and installation Thermocouple shorting or loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Vent is reversing check all venting and insert seals check that door is properly sealed If the insert is allowed to burn with the door open when purgi
29. ng the unit exhaust products may reverse the venting action Let the unit cool down to correct the reversed venting action Exhaust fumes Fireplace is spilling check all seals smelled in room headaches Carbon is being de Air shutter has become ensure air shutter opening is free of lint or other obstruc posited on glass blocked tions logs or COIS EO GT chamber surfaces Flame is impinging on the check that the logs are correctly positioned logs or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both vent liners are free of holes and well sealed at all joints Main burner flame is Blockage in vent remove blockage In really cold conditions ice buildup may a blue lazy transpar occur on the terminal and should be removed as required ent flame Incorrect installation vent liners are reversed Refer to Figures 2 amp 3 check all venting and insert seals White grey film Sulphur from fuel is being de clean the glass with a recommended gas fireplace glass forms posited on glass logs or com cleaner DO NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked Flames are very Door is ajar ensure door
30. st year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such
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