Napoleon Fireplaces EPA 1450 User's Manual
Contents
1. STOVE BOLTED TO FLOOR HEARTH PAD _ OUTSIDE AIR CONNECTION THROUGH WALL OR FLOOR OUTSIDE AIR Connection from the stove s air intake to the outside is manda tory in mobile homes only either through a hole in the wall to line up with the knockout in the pedestal back or through a hole in the floor to line up with the hole in the pedestal base Use a fresh air kit Secure the 4 inch diameter aluminum liner by flaring the end once it is inserted through the 4 1 2 inch diameter hole in either the back or base of the pedestal If the air intake is through the floor the hole in the pedestal back must be covered with sheet metal to avoid cold air spillage into the room A cover plate is available from your Wolf Steel Ltd dealer Avoid cutting away floor joists wall studs electrical wires or plumbing Seal around the outside pipe with insulation to prevent drafts Attach the rear knockout plate located inside the ash pan for shipping purposes If room air starvation oc curs because the fresh air intake is blocked with ice leaves etc or because the stove door was left open or due to a strong exhaust fan operating etc dangerous fumes and smoke from the operating stove could be drawn into the room FIREPLACE INSERT Your EPI 1101 and 1402 insert firebox is the exact duplication of the clean burning technology found in all Napoleon EPA certified freestanding stoves and in2. 212 N FIGURE 31 REAR FOLDING HANDLE L W415 0512 D 07 16 08 PULL AND ROATE FIRE EXTINGUISHERS SMOKE DETECTORS All homes with a solid fuel burning fireplace should have atleast one fire extinguisher in a central location known to all and at least one smoke detector in the room containing the fireplace If it sounds an alarm correct the cause but do not deactivate or relocate the smoke detector FUEL LOADING AND BURN CYCLE When loading the stove ensure that the two upper fibre baffles are not lifted up and off their ledge For maximum efficiency when the stove is thoroughly hot load it fully to the top of the door opening and burn at a medium low setting Maximum heat for minium fuel optimum burn occurs when the stove top temperature beneath the trivet is between 500 F 260 C and 600 F 315 C The bricks will be nearly all white and the glass mostly clear The whiteness of the bricks and the cleanness of the glass are good indicators of your operating efficiency Not enough heat is produced when only one or two pieces of wood are burned or the wood may not burn completely A minimum of three pieces are needed to encase a bed of coals that sustains the fire Loosely stacked wood burns quicker than a tightly packed load Wood burns in cycles rather than giving a steady output of heat It is best to plan these cycles around your household routine so that
3. 3 Remove the four additional nuts from each of the four studs 4 Use four of the nuts and washers removed above to install the legs as illustrated in FIGURES 2a amp 2b 5 Lift the stove up and gently set down on all four legs Do not pivot unit up on its legs as this could result in damage to the legs ALCOVE INSTALLATION Model 1100 only may be installed using a listed double wall connector such as Security DL6 in Canada the Simpson Duravent Plus DVL in the USA or an equivalent double wall connector into an alcove having a depth of no more than 4 feet and a height of at least 7 feet The minimum clearances are as shown in FIGURE 3 ALCOVE STOVE INSTALLATION If the stove is to be installed on a combustible floor it must be placed 8 on an approved non combustible 8 4 hearth pad that extends 8 200mm 8 8 beyond the stove sides and back and 18 455mm to the front It must be 18 installed with a minimum height of 7 between the stove base and the FIGURE 4A ceiling BACK WALL BACK WALL B Fl RE 4B SINGLE WALL CHIMNEY CONNECTOR 1100 1100L 1150 1400 1400L 1900 A 12 305 mm 12 305 mm 22 560 mm B 10 254 mm 12 305 mm 12 305 mm C 6 152 mm 6 152 mm 8 205 mm CLEARANCES CAN BE REDUCED WITH SHIELDING ACCEPTABLE TO LOCAL AUTHORITIES REDUCED INSTALLATION MUST COMPY WITH NFPA 211 or CAN CSA
4. 81 cm MODEL CHAMBER 13 1 2x18x12 13 1 2x18x12 13 1 2x18x12 18x18x12 18x18x12 22 1 2x18x12 D W H 34x46x31 cm 34x46x31 cm 34x46x31 cm 46x46x31 cm 46x46x31 cm 57x46x31 cm 271 E i 3 2 2 VV415 0512 D 07 16 08 NAPOLEON products are manufactured under the strict Standard of the World Recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON WOOD FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON wood fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components aluminum extrusion trims ashdrawer and cast iron castings Electrical 110V components and wearable parts such as blowers thermal switch switches wiring firebrick gasketing stainless steel baffle retainer and high temperature paint are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warran
5. Be careful not to over fire the unit by leaving the door open too long after initial start up A thermometer on the chimney connector and or stove top helps Always operate the stove with the ash well in a closed position WHAT TO DO IF A RUNAWAY OR CHIMNEY FIRE STARTS N N 1 Close the door and draft fully 2 Call local fire department 3 Examine flue pipes chimney attic and roof of the house to see if any part has become hot enough to catch fire If necessary spray with a fire extinguisher or water from a garden hose Do not operate the stove again until you are certain the chimney and its lining have not been damaged GASKET REPLACEMENT At the end of each burning season inspect the shield and gas ket below the manifold for warping or deterioration Replace if necessary Both are held to the manifold with machine screws The shield and the 1 8 fibre cloth gasket are available from your Wolf Steel Ltd dealer See FIGURE 32 At this time also check that the door gasket is not worn or loose Replace with 3 8 high density fiberglass rope if necessary The airwash gasket and shield above the door should also be inspected and replaced if deteriorated NOTE DO NOT OPERATE UNIT IF GASKET MANIFOLD SHEILD OR FIBRE BAFFLE IS DETERIOTATED OR MISS ING W415 0512 D 07 16 08 13 14 DOOR REMOVAL 1100C ONLY 1 Remove cast top 2 Pull pin from top door hinge It is important to hold the door
6. er and housing as shown using the 4 screws supplied 3 Loosen the thermodisc bracket 2 screws and slide the bracket forward until the thermodisc is touching the rear firebox and secure 1150 FEATURES intended for short term use LID LIFTER HOOK Remove the screw as illustrated from the preferred side of the stove rear Secure the lid lifter hook as illustrated facing out to the side or bend it towards the back W415 0512 D 07 16 08 ite 9 10 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 x 4 1 2 x 9 x3 x9 x 4 1 2 x 4 1 2 x 4 1 2 x 9 x 2 1 2 x 4 1 2 1 1 4 x 1 1 2 x 4 1 2 1 1 4 x 4 1 2 x 9 light vveight 1 1 4 x 2 1 4 x 9 1 1 4 x 2 1 4 x 6 1 8 FINISHING 1100L 1150 4 1 4 1 4 1 4 1 4 7 BACK 8 1 8 1 12 1 12 1 12 7 2 3 2 3 2 3 2 4 notched Fibre baffle 9 x 1 x 12 Fibre baffle 9 x 1 x 16 1 2 Fi
7. however are more efficient The flames will remain lazy but become larger again as soon as the firebricks have been heated thoroughly and the chimney becomes heated and provides a good draft At this point the roaring fire that you see when the door is opened is wastefully drawing heated room air up the chimney certainly not desirable Always operate with the door fully closed once the medium sized logs have caught fire W415 0512 D 07 16 08 12 You can now add larger pieces of wood and operate the stove normally Once the stove insert is entirely hot it will burn very efficiently with little smoke from the chimney There will be a bed of orange coals in the firebox and secondary flames flickering just below the top firebrick You can safely fill the firebox with wood to the top of the door and will get best burns if you keep the stove pipe temperatures between 250 degrees Fahrenheit 120 degrees Celsius and 450 degrees Fahrenheit 270 degrees Celsius A surface thermometer will help regulate this Without a stove thermometer you are working blindly and have no idea of how the stove is operating A stove thermometer offers a guide to performance Can t get the fire going Use more kindling and paper As suming the chimney and vent are sized correctly and there is sufficient combustion air the lack of sufficiently dry quantities of small kindling is the problem Thumb size is a good gauge for small kindling diamet
8. Before installing this unit contact the local building or fire authority and follow their guidelines Operate only with the door tightly closed Burn wood behind the log retainer directly on the firebricks Do not use an elevated grate or otherwise raise the fire At least 14 square inches of outside air must be admitted to the room or directly to the unit Quality System Certified To 5 ch us ie through a 4 diameter pipe PBA This fireplace is designed to burn natural wood only Higher efficiencies and lower emissions A generally result when burning air dried seasoned hardwoods as compared to softwoods or lt to green or freshly cut hardwoods Do not start a fire with chemicals or fluids such as gasoline engine oil etc Do not burn treated wood coal charcoal colored paper cardboard solvents or garbage Do not let the fireplace become hot enough for any part to glow red KEEP THE STOVE TOP TEMPERATURE BELOW 7 371 C Attempts to acheieve heat output rates that exceed design specifications can result in steel distortion and damage 9001 2000 Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 10 00 W415 0512 D 07 16 08 TABLE of CONTENTS PG 2 4 INTRODUCTION 10 11 FINISHING Warranty Brick Installation General Information Ornamental Trivet Installati
9. MODEL 1402 Illustrated In Canada Install a listed 6 inch diameter flexible stain less steel liner from the top of the chimney to the insert flue collar Attach a stainless steel liner connector or elbow to the liner and insert onto the flue collar Fasten with three screws Secure the top of the liner to the chimney cap using a liner support and chimney flashing Cap the top of the chimney liner assembly using an approved rain Cap wa45 9512 D 07 16 08 In the United States While it is not required it is recom mended that a chimney liner be installed that is continuous from the insert to the top of the chimney particularly when the insert is installed in a basement For this type of connection use the In Canada installation instructions above In the United States continued If a continuous liner is not installed a direct flue connec tion must be made The direct flue connection requires a non combustible connector that extends from the insert into the chimney flue liner and also that the installed flue cover be sealed below the entry point of the connector to prevent dilution of combustion products in the chimney flue with air from inside the house Cap the top of the chimney using an approved rain cap 1402 INSERT MODEL An optional low clearance flue connector is available to fa cilitate hook up into a tight fitting fireplace Consult your local dealer for details The following installation requirements must be obs
10. attach the mounting bracket to the back of your stove push on the variable speed knob and plug into any grounded electrical outlet MOUNTING BRACKET BLOWER ASSEMBLY SPEED SWITCH BLOWER GUAR FIGURE 14 INSERT MODELS The 1402 inserts comes equipped with two blowers while the 1101 has one blower These blowers are thermally activated Depending on the intensity of the fire the blowers will start 15 30 minutes after lighting The heat sensor for the 1402 is located on the right hand side of the unit and the 1101 has a heat sensor located at the back on the blower access door When first starting the fire the sensor may be impeded by a large log or an unevenly burning fire causing the blowers to cycle on and off To control this either build your fire up evenly or turn down the blowers until the right side of the firebox is hot 1101 BLOWER SERVICE OR REPLACEMENT 1 Turn off all electrical power to the insert Remove the glass door and set aside in a safe place 2 Remove the top right side bricks from inside the firebox 4 7 s and 2 2 s Then remove the rest of the side and back bricks from the right 2 side of the 1101 insert Itis not neces sary to remove the bottom bricks VARIABLE 3 The access panel can be removed by taking out the 8 10 self taping screws A 5 16 nut driver will be required to complete this job Unplug wires f
11. only enough coals are left to start the next load In the evening load your stove at least a half hour before bed to ensure a good fire hot enough to close the draft control for an overnight burn Burn only dry seasoned wood It produces more heat and less soot or creosote Do not burn ocean beach wood Its salt content can produce a metal eating acid When refueling open the door slowly to prevent smoke spillage Use a pair of long gloves barbecue gloves when feeding the fire Because these stoves burn at the front they are clean and efficient but they are also very hot and gloves are useful Keep a small steel shovel nearby to use as a poker and to remove ashes Do not store the wood within 3 feet u of the stove A flash fire is a small fire burned quickly when you don t need much heat After your kindling has caught load at least 3 pieces of wood stacked loosely Burn with the draft control fully open or closed only slightly EXTENDED FIRE Load your larger pieces of wood compactly packed close enough to prevent the flames from penetrating it completely After approximately 30 minutes depending on the size of the load close the draft control completely making sure that the fire is not extinguished DO NOT OVERFIRE THE STOVE Overfiring can occur by a burning large amounts of smaller wood pieces such as furniture scraps skids or treated wood b vigorously burning large loads of wood with the draft control on
12. particular that of the EPA 1100 and 1400 External modifications have been made to al low its installation as a functional fireplace insert with a heat circulating blower system and a means of enclosing the solid fuel burning fireplace cavity for greater heating efficiency The EPI 1101 insert must be installed into a solid fuel burn ing fireplace that is at least 16 1 2 to 21 inches deep 28 1 2 inches wide and 21 1 2 inches high with an approved lined chimney at least 15 feet high 4 6m Your EPI 1402 fireplace insert must be installed only into a solid fuel burning fireplace that is at least 14 inches deep 26 inches wide and 22 inches high with an approved lined chim ney at least 15 feet high 4 6m This minimum recess can only be achieved if the opening height is sufficient enough to allow the connector to fit under the noncombustible facing The fireplace and chimney must be constructed in accordance with all national and local building code standards KNOCKOUT PLATE HINT FOR INSTALLING PORCELAIN ENAMEL INSERTS Ensure the base of the porcelain side panels are protected from rubbing against the hearth when sliding your insert into the masonry fireplace PRIOR TO INSTALLATION Clean all ashes out of the inside of the fireplace Make sure that the chimney and fireplace are free of cracks loose mortar creosote deposits blockage or other signs of deterioration If necessary have any repair work done by a qualifi
13. use a soft cloth with a nonabrasive cleaner DO NOT CLEAN GLASS WHEN HOT The glass is very strong but do not let burning fuel rest against it and always close the door gently If the glass should ever crack while the fire is burning do not open the door until the fire is out and do not operate the stove again until the glass has been replaced with a new 5mm thick plate of ceramic glass available from your Napoleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATERIALS TO REMOVE THE GLASS When the unit is cool open the door and remove the screws and brackets holding the glass in place Remove all broken glass Wrap the edges of the new glass with a U shaped strip of fiberglass gas ket covering 1 4 on each side Place the glass with the fiberglass gasket in position and replace the brackets and screws When finished you should be able to move the glass slightly horizontally and vertically STOVE INSTALLATION INSTALLING THE LEGS To avoid being damaged during shipping the stove has been bolted to the pallet and must be unbolted before the EGIL ZA stove can be installed 1 Remove the 4 nuts and wash ers from the underside of the pallet 2 Lift the stove up and away from the pallet to clear the threaded studs sticking through the pallet Place the stove on its back onto a protective surface such as a carpet or blanket to avoid scratches during leg installation Fl
14. while removing the pin Pivot the door to clear the top door hinge Lift the door off of the lower pin Do not pivot the door any further than necessary WOOD PILE MAINTENANCE Burn only dry clean unpainted wood that has been seasoned It produces more heat and less soot or creosote Freshly cut wood contains about 50 moisture while after proper seasoning only about 20 of the water remains As wood is burned this water boils off consuming energy that should be used in heating The wetter the wood the less heat is given off and the more creosote is produced Both hardwood and softwood burn equally well in this stove but hardwood is denser will weigh more per cord and burn a little slower and longer Firewood should be split stacked in a manner that air can get to all parts of it and covered in early spring to be ready for burning that fall Dry firewood has cracks in the end grain Cut the wood so that it will fit horizontally front to back making for easier loading and less of a likelihood that the wood will roll onto the glass Ideal lengths of wood are approximately 12 for EPA 1100 1100C 1100L 1150 and 1101 16 1 2 for EPA 1400 1400L and 1402 1450 and 21 for EPA 1900 VV415 0512 D 07 16 08 DO S Build a hot fire Use only dry wood Several pieces of medium sized wood are better than a few big pieces Clean chimney regularly Refuel frequently using medium sized wood Fine Tune the air sett
15. 0 0016 BRICK 5 23 VV090 0017 BRICK 6 24 VV018 0077 10 FIBRE BAFFLE 26 EP 11MS MANIFOLD GASKET amp SHIELD 5 VV580 0001 COMPLETE BRICK SET KB 35 VARIABLE SPEED CONTROL c w KNOB 1150 COMPONENTS 21 W090 0003 BRICK 3 22 VV090 0016 BRICK 5 23 VV090 0017 BRICK 6 24 018 0077 10 FIBRE BAFFLE 27 VV580 0001 COMPLETE BRICK SET 47 525 0024 POT FENDER 48 W325 0041 ASH DRAWER HANDLE 49 VV710 0027 ASH DRAVVER 50 VV715 0641 PEDESTAL TRIM 51 VV290 0101 LID GASKET 52 VV135 0234 CAST FIREBOX TOP 53 W135 0235 CAST LID 54 VV135 0236 55 VV135 0237 CAST FLUE COLLAR CAST PEDESTAL BASE 56 VV135 0238 CAST ASH TRAY 57 W325 0040 HANDLE LID LIFTER FOR AVAILABLE PORCELAIN COLOURS ADD THESE LETTERS TO THE BASE PART NUMBER GREEN F BROWN N BLACK K ALMOND sS W415 0512 07 16 08 16 ACCESSORIES PART NO DESCRIPTION 58 H222G GOLD PLATED DOOR 58 H222 BLACK DOOR 58 22255 BRUSHED STAINLESS STEEL DOOR STANDARD ARCH 59 H222VV BLACK DOOR EARLY AMERICAN 59 H222GW GOLD DOOR EARLY AMERICAN 59 H222SSVV BRUSHED STAINLESS STEEL DOOR EARLY AMERICAN DOOR GLASS w GASKET DOOR GASKET GLASS GASKET 60 VV010 1071 61 W020 0043 62 VVO20 0050 63 CAST IRON SURROUND K T PAINTED BLACK 64 CISK A CAST IRON SURROUND K T ENAMEL PORCELAIN 65 EFPAD KT ASH DRAVVER K T LEG MODELS 1100 COMPONENTS 66 GS200 G ORNAMENTAL TRIVET 67 EP62 1 VARIABLE SPEED BLOWER 68 W5
16. 00 0064 FRESH AIR COVER PLATE 69 111KT OUTSIDE AIR KIT 70 W470 0002 ENAMEL TOUCH UP amp BRUSH sPEcCIFY COLOUR 1400 COMPONENTS 67 EP62 1 VARIABLE SPEED BLOWER 68 W500 0064 FRESH AIR COVER PLATE 69 111KT OUTSIDE AIR KIT 70 VV470 0002 ENAMEL TOUCH UP amp BRUSH sPEc FY COLOUR 71 GS 330G GOLD PLATED TRIVET 72 GS 530G ORNAMENTAL TRIVET 1900 COMPONENTS 67 EP62 1 VARIABLE SPEED BLOWER 68 W500 0064 FRESH AIR COVER PLATE 69 111KT OUTSIDE AIR KIT 70 VV470 0002 ENAMEL TOUCH UP amp BRUSH sPEcIFY COLOUR 71 GS 330G GOLD PLATED TRIVET 72 GS 530G ORNAMENTAL TRIVET 1101 COMPONENTS 73 AK 1 ADAPTER KIT FOR CISK 74 El 900K10 10 FLASHING KIT C W BULL NOSE TRIM 1402 COMPONENTS ENAMEL TOUCH UP amp BRUSH sPEcCIFY COLOUR LOW CLEARANCE FLUE CONNECTOR SOLID BRASS RAILING KIT ADAPTER KIT FOR CISK A 70 W470 0002 75 EPA335KT 76 EPI RK 77 2 VV415 0512 07 16 08 1100L COMPONENTS 67 62 1 VARIABLE SPEED BLOWER 78 EPA RK SOLID BRASS RAILING KIT 79 EPLK AIR CIRCULATION CHAMBER LOUVRES BLACK 80 EPLG AIR CIRCULATION CHAMBER LOUVRES GOLD 81 EPLSS AIR CIRCULATION CHAMBER LOUVRES BRUSHED STAINLESS STEEL 82 VV320 0011 BLOVVER GUARD 83 EP36 THERMOSTATIC SENSOR CONTROL K T 84 200K TRADITIONAL STEEL LEGS BLACK 85 202CK ORNAMENTAL CAST IRON LEGS 85 20206 ORNAMENTAL CAST IRON LEGS GOLD PLATED 85 202055 ORNAMENTAL CAST IRON LEGS BRUSHED STAINLESS STEEL 1400
17. 2 HEAT SENSOR KB 36 VARIABLE SPEED CONTROL c w KNOB MopEL amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE Part NuMBER DESCRIPTION OF PART FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FUR THER INFORMATION CONTACT YOUR NAPOLEON DEALER 1402 COMPONENTS POW 31 KB 35 VARIABLE SPEED CONTROL c w KNOB 34 VV018 0078 11 FIBRE BAFFLE 36 EP 14MS MANIFOLD GASKET amp SHIELD 44 W690 0002 HEAT SENSOR 7 VV580 0005 COMPLETE BRICK SET VV510 0001 5 16 PLUG 1100L COMPONENTS 21 VV090 0003 BRICK 3 24 018 0077 10 FIBRE BAFFLE 26 EP 11MS MANIFOLD GASKET 8 SHIELD 31 KB 35 VARIABLE SPEED CONTROL c w KNOB R W580 0006 COMPLETE BRICK SET W510 0001 5 16 PLUG 1400L COMPONENTS KB 35 VARIABLE SPEED CONTROL c w KNOB 36 W018 0078 11 FIBRE BAFFLE 36 EP 14MS MANIFOLD GASKET amp SHIELD l VV580 0005 COMPLETE BRICK SET W510 0001 5 16 PLUG 1100C COMPONENTS W135 0143 CAST TOP W135 0144 CAST SIDES 17 W135 0145 CAST ASHLIP 18 W135 0146 CAST LEG 19 W135 0147 CAST DOOR 21 W090 0003 BRICK 3 22 VV090 0016 BRICK 5 23 VV090 0017 BRICK 6 24 VV018 0077 10 FIBRE BAFFLE 26 EP 11MS MANIFOLD GASKET amp SHIELD er W580 0001 COMPLETE BRICK SET KB 35 VARIABLE SPEED CONTROL c w KNOB 1100C 1 COMPONENTS W135 0282 CAST TOP W135 0281 CAST SIDES 89 W135 0278 CAST ASHLIP 90 W135 0280 CAST LEG 91 W135 0279 CAST DOOR 21 VV090 0003 BRICK 3 22 VV09
18. B365 DOUBLE WALL CHIMNEY CONNECTOR 1100 1100L 1400 1400L 1900 A 10 254 mm 10 254 mm 22 560 mm B 6 152 mm 6 152 mm 12 305 mm 5 2 50 4 102 mm 8 205 mm NOTE CLEARANCES ARE UNABLE TO BE REDUCED FOR THE 1150 BY USING DOUBLE WALL PIPE CHIMNEY CONNECTION A 6 diameter single wall stove pipe used to connect the stove to the chimney must be installed with the crimped end toward the stove This will ensure that the moisture which condenses from the burning wood will flow back into the fire chamber Each joint in the stove pipe must be secured with at least three sheet metal screws This room heater must be connected to 1 A chimney complying with the requirements for Type HT chimneys in the Standard for Chimneys Factory Built Resi dential Type and Building Heating Appliance UL 103 or 2 Acode approved masonry chimney with a flue liner Vent the stove into a masonry chimney or an approved in sulated solid fuel stainless steel chimney with as short and straight a length of six inch 150mm diameter smoke pipe as possible Connection to a masonry chimney must be by a metal or masonry thimble cemented in place An insulated stainless steel chimney must be supported at the ceiling or roof and its installation must comply with its manufacturer s instructions VV415 0512 D 07 16 08 THE TOTAL HORIZONTAL VENT LENGTH SHOULD NOT EXCEED 40 OF THE CHIMNEY HEIG
19. CK 6 24 018 0077 10 FIBRE BAFFLE 25 VV200 0077 BLACK TRIVET 26 EP 11MS MANIFOLD GASKET amp SHIELD 27 580 0001 COMPLETE BRICK SET 28 CL28 BLACK CANOPY LOUVRES 29 CL28G GOLD PLATED CANOPY LOUVRES 30 VV010 0349 PEDESTAL TRIM 31 KB 35 VARIABLE SPEED CONTROL c w KNOB W010 0243 ASH PAN NO FRONT PLATE W325 0011 ASH PAN HANDLE 1400 COMPONENTS 22 VV090 0016 BRICK 5 23 VV090 0017 BRICK 6 28 CL28 BLACK CANOPY LOUVRES 29 CL28G GOLD PLATED CANOPY LOUVRES 30 W010 0349 PEDESTAL TRIM 31 KB 35 VARIABLE SPEED CONTROL c w KNOB 32 VV010 0243 33 VV325 0011 ASH PAN No FRONT PLATE ASH PAN HANDLE 34 VV018 0078 11 FIBRE BAFFLE 35 VV580 0002 COMPLETE BRICK SET 36 EP 14MS MANIFOLD GASKET amp SHIELD 37 GS 330K BLACK TRIVET 1900 COMPONENTS 21 VV090 0003 BRICK 3 22 VV090 0016 BRICK 5 23 VV090 0017 BRICK 6 28 CL28 BLACK CANOPY LOUVRES 29 CL28G GOLD PLATED CANOPY LOUVRES 30 VV010 0349 PEDESTAL TRIM 31 KB 35 VARIABLE SPEED CONTROL c w KNOB 32 VV010 0243 33 VV325 0011 37 GS 330K 38 W018 0092 39 W018 0093 40 VV655 0209 ASH PAN No FRONT PLATE ASH PAN HANDLE BLACK TRIVET 12 FIBRE BAFFLE 13 FIBRE BAFFLE BAFFLE SUPPORT BRACKET 41 VV580 0003 COMPLETE BRICK SET 42 EP 19MS MANIFOLD GASKET amp SHIELD 1101 COMPONENTS 21 VV090 0003 BRICK 3 24 VV018 0077 10 FIBRE BAFFLE 26 EP 11MS MANIFOLD GASKET amp SHIELD 43 W580 0006 COMPLETE BRICK SET 44 W690 000
20. GURE 6 If your chimney system is enclosed within the attic area a rafter radiation shield is required VV415 0512 D 07 16 08 BILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED BACK WALL BACK WALL SIDE WALL SIDE WALL FIGURE 9 FIGURE 1 The pedestal base must be firmly bolted to the floor with 1 4 inch lag bolts Minimum clearances to combustibles are as shown in FIGURE 9 VENTING Connect the stove to a chimney system using a listed double wall connector Use a chimney system listed to ULC S629 in Canada or UL103HT in the U S A The chimney must be installed in accordance with the manu facturer s instructions Use only specified components with no substitutions The chimney and pipe must extend at least 8 feet above the stove and 3 feet above the highest point of the roof Install a rain cap at the top which will not impede the smoke exhaust The chimney must be supported at the ceiling or roof so that its weight does not rest on the stove RAIN CAP REMOVE TO ALLOW FOR TRANSPORTATION Fl RE 11 MOBILE HOME It must be installed between ceil MOBLEHOME ing joists with radiation shield kApiATION SHIELD and roof flashing so that the structural strength insulation an waterproof qualities of the home are not lessened Seal with sili cone to maintain a vapour barrier at the chimney and outside air pipe penetrations CEILING SUPPORT TRIM COLLAR
21. HIGH fully open for long periods of time one or two hours ASH WELL gt COVER TO CLOSE T r ROTATE AS I 2 N PULL HANDLE r Es instal BE eon unit ER not yours does check the following Has the chimney had time to get hot Is the smoke passage blocked anywhere in the stove chimney connector or chimney Is the room too airtight and the air intake not connected to the outside Try with a win dow partly open Is the smoke flow impeded by too long a horizontal pipe or too many bends Is it a weak draft perhaps caused by a leaky chimney a cold outside chimney too large a diameter of a chimney too short a chimney or a chimney too close to trees or a higher roof Has a direct flue connec tion been used rather than a chimney liner continuous from cap to fireplace flue collar ASH REMOVAL PROCEDURES Allow the ashes in your firebox to accumulate to a depth of two or three inches they tend to burn themselves up When the fire has burned down and cooled remove any excess ashes but leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed PEDESTAL UNITS WITH ASH PAN To use your ash pan pull the ash dump handle forward FIGURE 31 rotate approximately 90 counterclockwise to the open position Rake the excess ashes into the ash pan Close the ash well NEVER OPERATE YOUR STOVE WITH THE ASH WELL IN AN OPEN POSITION This creates a fire hazard that may res
22. HING 54 cm FLUE CENTER 6 1 2 16 51 cm 6 3 4 17 1 cm 11 27 94 cm 7 1 2 19 05 em 51 2 13 97cm 7 1 2 19 05 cm LINE TO REAR FLUE CENTER 12 3 4 32 39 cm 14 11 16 37 39 14 35 56 cm 12 3 4 32 39 cm 12 3 4 32 39 cm 12 3 4 32 39 cm LINE TO SIDE cm HEIGHT PEDES 33 1 4 84 cm 36 1 2 92 7 cm 21 1 4 54 cm 33 1 4 84 cm 21 1 4 54 cm 33 1 4 84 cm TAL MODEL a HEIGHT CAST 28 1 2 72 cm MODEL CAPACITY 1 7F2 0 05m 1 7 0 05m 2 25f 0 06m 2 251 0 06m 3 0f 0 08 m 3 APPROX AREA 600 1500 ft 600 1500 f 600 1500 fi 1000 2000 f 1000 2000 fi 1000 3500 ft HEATED 56 139 m 56 139 m 56 139 m 93 186 m 93 186 m 93 325 m HEAT OUTPUT 55 000 BTU 55 000 BTU 55 000 BTU 70 000 BTU 70 000 BTU 85 000 BTU HIGH BURN DURATION LOW 7 Hours 7 Hours 7 Hours 9 Hours 9 Hours 12 Hours FIRE WEIGHT w o 215 lbs 97 5 kg 280 lbs 127 kg 185 lbs 83 9 kg 250 Ibs 113 kg 250 Ibs 113 kg 285 lbs 129 kg BRICKS WEIGHT OF 110 lbs 54 4 kg 110 lbs 54 4 kg 110 lbs 54 4 kg 145 lbs 65 kg 145 lbs 65 kg 114 lbs 52 kg BRICKS FIGURES WILL VARY CONSIDERABLY WITH INDIVIDUAL CONDITIONS WOLF STEEL LTD ESTIMATED REALISTIC BTU H WITH HARDWOOD LOGS AND REGULAR REFUELING NOTE Changes other than editorial are denoted by a vertical line in the margin HEIGHT LEG 32 81 cm 1 7f 0 05m 32
23. HT ABOVE THE STOVE All horizontal smoke pipe must slope slightly upwards a minimum of 1 4 per foot 6mm 0 3m and all connections must be tight and secured by three sheet metal screws equally spaced An uninsulated smoke pipe shall not pass through an attic roof space closet or similar concealed space or through a floor ceiling wall or partition or any combustible construction DO NOT USE ANY MAKESHIFT MATERIALS DUR ING INSTALLATION 1 Move the stove into position with the flue centered mid point between two joists to prevent having to cut them Use a plumb bob to line up the centre 2 Cut and frame an opening in the roof to provide a 2 clearance between the outside of the chimney and any combustible material DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL Nail headers between the joist for extra support Firestop spacers must be placed on the bottom of each framed opening in any floor or ceiling that the chimney passes through 3 Hold a plumb bob from the underside of the roof to deter mine where the opening in the roof should be Cut and frame the roof opening to maintain proper 2 clearances HEADERS FIRESTOP SPACER PEDESTAL MODELS OUTSIDE AIR If possible connect the air intake at the pedestal s back or bottom to the outside with a 4 inch 100mm diameter fresh air kit available at your Napoleon Wolf Steel Ltd dealer Follow detailed instructions un
24. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE INSTALLATION NAPOLEON AND OPERATION QUALITY FIREPLACES suu INSTRUCTIONS CERTIFIED UNDER U S ENVIRONMENTAL PROTECTION AGENCY E P A JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY D E Q PARTICULATE EMISSION STANDARDS BY E E M C THESE STOVES HAVE BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES TO STANDARDS CSA B366 2 ULC 5627 UL 1482 MODEL 1100 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES EPA 1100 1100L 1100C 1150 1400 1400L 1450 amp 1900 FREE STANDING MODELS EPI 1101 1402 INSERT MODEL SAFETY INFORMATION If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Improper installation adjustment alteration service or maintenance can cause injury or property damage bodily injury or even death Please read entire manual before you install and use your fireplace This fireplace has not been tested with an unvented gas log set To reduce risk of fire or injury do not install an unvented gas log set into the fireplace This fireplace can be very hot when burning Combustible materials such as firewood wet clothing etc placed too close can catch fire Children and pets must be kept from touching the fireplace when it is hot The chimney must be sound and free of cracks
25. L COMPONENTS 67 EP62 1 VARIABLE SPEED BLOWER 78 EPA RK SOLID BRASS RAILING KIT 79 EPLK AIR CIRCULATION CHAMBER LOUVRES BLACK 80 EPLG AIR CIRCULATION CHAMBER LOUVRES GOLD 81 EPLSS AIR CIRCULATION CHAMBER LOUVRES BRUSHED STAINLESS STEEL 82 VV320 0011 BLOVVER GUARD 83 EP36 THERMOSTATIC SENSOR CONTROL K T 84 200K TRADITIONAL STEEL LEGS BLACK 85 202CK ORNAMENTAL CAST IRON LEGS 85 20206 ORNAMENTAL CAST IRON LEGS GOLD PLATED 85 202055 ORNAMENTAL CAST IRON LEGS BRUSHED STAINLESS STEEL 1150 COMPONENTS SPRING DOOR HANDLE LARGE SATIN CHROME SPRING DOOR HANDLE SMALL SATIN CHROME 1 W325 0033 2 W325 0032 69 111KT OUTSIDE AIR KIT 86 EP65 BLOWER KIT 1450 COMPONENTS 66 GS200 G ORNAMENTAL TRIVET 67 62 1 VARIABLE SPEED BLOWER 68 W500 0064 FRESH AIR COVER PLATE FOR AVAILABLE PORCELAIN COLOURS ADD THESE LETTERS TO THE BASE PART NUMBER GREEN F BROWN N BLACK K ALMOND S 1010 18 5 433 03 enads abesn uo Ajjenuue pauses aq 1snuu adejdasy 511 KJOJSIH 3IAJ S 2p d 1l3J W415 0512 D 07 16 08 NOTES VV415 0512 D 07 16 08 19 20 NOTES VV415 0512 D 07 16 08 VV415 0512 0 07 16 08 21
26. STION AIR INTAKE FIGURE 1 SECONDARYAR Be sure to provide sufficient combustion air There are many other appliances in your home competing for air such as a kitchen range hood forced air heating devices or a bathroom exhaust fan Do not connect this unit to a chimney flue serving another appliance Expansion contraction noises during heating up and cooling down cycles are normal and to be expected After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust parti cles on the firebox burning off Open a window to sufficiently ventilate the room CALIFORNIA PROP 65 WARNING Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer birth defects or other reproduc tive harm VV415 0512 D 07 16 08 PEDESTAL MODELS ONLY If the outside air feature of the stove is utilized you should never experience a shortage of combustion air If you choose not to utilize outside air and experience draft or smoking problems you may need to open a door or window WARNING Burning your unit with the ash dump door open or ajar creates a fire hazard that may result in discoloration to the gold plated door internal damage to the stove or a house and or chimney fire To ensure that the ash dump door is tightly closed allow the door to sna
27. bre baffle 9 x 1 x 9 3 4 Fibre baffle 9 x 1 x 9 3 4 10 10 10 10 3 3 3 PT wei 1 11111 H T 1 IC 1 i Lies 4 8 1 7 I T 1 1 1 3 a 2 MODEL 1100 1100C 1100L 1150 11 1 11 11 1 1 1 1 1 1 1 1 ES A AA RAS 1 8 1 ul 8 1 T 1 1 1 1 9 foe Poe MODEL 1400 1400L MODEL 1402 Fl RE 24 Fl RE 2 A fa L 7 7 Sa 2124 E 7 7171 717 7 747 7 717747 7 v 7 ET 8 7 9 s gt 5 Se 12 a AREA CIRCLED ON EACH FIGURE INDICATES THE BRICK RETAINER DETAIL MODEL 1 FIGURE 2 BRICK RETAINER DETAIL TYPICAL VV415 0512 D 07 16 08 BRICKS AND BAFFLES INSTALLATION With stove and chimney installation completed move the bricks into place by working as illustrated for your unit on page 10 1 Install two or three courses of brick on both sides of the unit Install two courses on the back wall Install the final course of bricks on the back wall These bricks are held in place by a brick retainer Before installing the bricks loosen the screw holding the retainer and ensure that it has been moved forward Insert the final two bricks behind the retainer and while still holding the bricks in place slide the retainer snugly into place Retighten the screw 2 1900 only Place the stainless steel support onto the top row of the bricks as illustrated on page 10 Pivot the 2 piece baffle up and onto the support then slide them ov
28. der Mobile Home Outside Air A in 8 5 8 1400 11 1 8 1900 14 7 8 WALL PASS THROUGH If possible design the installa tion so that the connector does not pass through a combustible wall If during your installation you must pass through a combustible wall check with your building inspector before you begin Also check with the chimney connec tor manufacturer for any specific requirements Consult with your dealer regarding special connection components available for use for wall pass throughs Use only parts that have been tested and listed for use in a wall pass through MOBILE HOME PEDESTAL MODEL 1100 IS APPROVED FOR INSTALLA TION IN MOBILE HOMES IN BOTH CANADA AND THE UNITED STATES 1150 IS NOT APPROVED FOR MOBILE HOMES PEDESTAL MODEL 1400 IS APPROVED FOR INSTAL LATION IN MOBILE HOMES IN THE UNITED STATES ONLY WARNING DO NOT INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MO 1100 FIGURE 7 7 method of passing a flue pipe through a combustible wall to a UNDERSIDE OF JOIST FIGURE 5 ADDING CHIMNEY SECTIONS Add chimney sections according r to the manufacturers installation in MN 3FT structions securely to the required m height The chimney must extend a at least 3 feet above its point of contact vvith the roof and at least 2 feet higher than any wall roof or FIGURE 6 building within 10 feet FI
29. ed professional before installing the insert Do NOT remove bricks or mortar from the fireplace In case of an outside air inlet or ash dump fill with fiberglass insulation Adhere to minimum clearances as shown in FIGURE 12 Do NOT place any com bustible materials furni ture firewood etc within 28 TO MANTLE 48 inches in front or 36 COMBUSTIBLE inches at the side of the PROTRUDING SIDE FACINGS insert Combustible material must FI not protrude more that 1 to the side of the insert or between the mantle and the top of the insert INSTALLATION INTO A MASONRY FIREPLACE 1 Remove the fireplace damper or fasten it permanently open We recommend the following method of sealing off the damper area around the liner 2 Measure the throat of the fireplace and mark this shape onapiece of 24 gauge sheet metal flue cover cut a six inch 6 75 hole to lie directly below the fireplace flue opening Allow two inches of material for a flange on all sides and cut to these measurements Bend down the flanges If you have never done this before it might be a good idea to make a cardboard pattern and test it first Fasten this flue cover in position as high as possible with two masonry screws per side through the flanges into the fireplace FIGURE 13 LISTED CHIMNEY LINER RE 12 REMOVED OR FASTENED FLUE COVER INSTALLATION FIGURE 1
30. eet the 1990 U S A EPA particulate emission standards and have been extensively tested in Canadian and American laboratories This system is the most efficient simple and trouble free we know and works as follows Combustion air enters through two holes in the bottom cov ered by a single draft control Air from the front hole goes up on either side of the door into a preheating airwash located across the top and then down the window to feed the fire and also to ensure that the glass remains clean Air from this hole also feeds directly into the combustion chamber at hearth level Secondary air from the rear hole travels up the back in the secondary air housing to the manifold located at the top and shoots out laterally to oxidize the gases below the smoke exit The combustion chamber is lined with high temperature fire brick on 2 sides the back and across the bottom with a layer of fibre baffles at the top to maintain a high temperature in the combustion chamber so that gases mixing with the preheated air from the secondary air manifold tube are easily ignited and burned The stove sides and back are shielded to direct the heat upwards and forwards into the room DEFLECTEUR EN FIBRE N A A HOT SECONDARY AIR FIBRE BRICKS R FRACTAIRES 2 SIDES BACK 8 BOTTOM CERAMIC GLASS DRAFT CONTROL WY CLOSED OPEN COMBU
31. er Can t get heat out of the unit One of two things may have happened The stove insert door may have been closed prematurely and the unit itself has not reached optimum tem perature Reopen the door and or draft control to re establish a brisk fire The other problem may have been wet wood The typical symptom is sizzling wood and moisture being driven from the wood ACHIEVING PROPER DRAFT Draft is the force ASH FENDER which moves air from the firebox up through the chim ney The amount of draft in your chim ney depends on the length and diameter of chimney local ge ography nearby ob structions and other factors Adjusting the draft control regulates the temperature The draft can be adjusted from a low burn rate with the handle in fully to a fast burn rate with the handle fully out Inadequate draft may cause back puffing into the room through the stove insert and chimney connector points and may cause plugging of the chimney Too much draft may cause an excessive temperature in the stove glowing red stove parts or chimney connectors or an uncontrollable burn which can lead to a chimney fire or permanent damage to the unit Do not operate your stove insert for longer than 30 minutes with the draft control on HIGH fully open FIGURE 30 NOTE 1100C 1150 and optional EPA Leg Models ash pans are not equipped with a cover or rear folding handle Ash pan not avail able for model 1450 B s
32. er and onto the flange of the manifold Ensure that the overlaps are interlocked to close the gap Push the baffles to the rear of the firebox Repeat for the opposite side 3 Carefully pivot fibre baffle up onto the top of the side brick Slide it over onto the flange of the manifold Ensure that the top baffles are pushed all the way to the rear of the firebox leaving a minimum of a 1 inch gap along the front This will allow the flue gases to escape the firebox 4 Install the bottom bricks working from the back of the unit 5 Install the 2 bricks along the front NOTE DO NOTE OPERATE IF BAFFLE AND MANIFOLD SHEILD ARE NOT IN POSITION ORNAMENTAL TRIVET INSTALLATION Insert the ornamental trivet into the space on the stove top DOOR AND HANDLE INSTALLATION Hang the door using the hinge pins supplied Twist the large wire handle over the end of the handle rod Fl RE 2 Twist the smaller wire handle over the end of the air damper rod below the door Install ash pan pull handle using screws and washers See FIGURE 26 PEDESTAL TRIM INSTALLATION Ensure that the pedestal surfaces are clean and dry peel the protective backing from the trim adhesive Insert one end of the brass trim into one of the slots located in the pedestal and pressing firmly proceed around to the other slot Cut trim to size Attach the rear knockout plate located inside the ash pan for shipping purpo
33. erved when installing solid fuel burning inserts into factory built fireplaces INSTALLATION INTO A FACTORY BUILT FIREPLACE 1 The factory built fireplace must be listed per UL 127 or ULC S610 2 Clearances to any combustible material surrounding this insert as identified in Figure 10 must be followed These clear ance requirements supersede any pre existing facing material clearances listed for the factory built fireplace 3 Installation must include a full height listed chimney liner meeting HT requirements 2100 F per 1777 U S or ULC 5635 Canada The liner must be securely attached to the insert flue collar and the chimney top 4 Means must be provided to prevent room air passage to the chimney cavity of the fireplace This may be accomplished by sealing the damper area around the chimney liner or sealing the fireplace front 5 The air flow within and around the fireplace shall not be altered by the installation of the insert i e no louvres or cool ing air inlet or outlet ports are blocked unless specifically tested as such for each factory built fireplace manufacturer and model line Note using a louvred face plate surround complies with this requirement 6 Alteration of the fireplace in any manner is not permitted with the following exceptions a external trim pieces which do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the inser
34. he ash plug back over opening Never operate your stove with the ash plug removed MAINTENANCE Check your chimney and chimney connector for creosote and soot buildup weekly until a safe frequency for cleaning is estab lished If accumulation is excessive disconnect the stove and clean both the chimney and the stove You may want to call a professional chimney sweep to clean them Both have to be cleaned at least once a year or as often as necessary Remove fibre baffles and clean above them once a year Replace any broken bricks CREOSOTE FORMATION AND REMOVAL When wood is burned slowly it produces tar and other or ganic vapours which combine with expelled moisture to form creosote These vapours condense in the relatively cooler chimney flue of a slow burning fire and when ignited make an extremely hot fire So the smoke pipe and chimney should be inspected monthly during the heating season to determine if a buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire RUNAWAY OR CHIMNEY FIRE Runaway fires can be the result of three major factors 1 Using incorrect fuel or small fuel pieces which wood normally be used as kindling Leaving the door ajar too long and creating extreme temperatures as the air rushes in the open door 3 Burning your stove with the ash dump door open SOLUTIONS 1 Do not burn treated or processed wood coal charcoal coloured paper or cardboard
35. ings for optimum performance DON TS Take ash out immediately Let it accumu late to a depth of at least one inch A good ash layer provides for a longer lasting and better burning fire Burn wet wood Close the door too soon or damper down too quickly Burn one large log rather than two or three smaller more reasonably sized logs Burn at continually low setting if glass door is constantly blackened This means the firebox temperature is too low REPLACEMENTS Contact your dealer for questions concerning prices and avail ability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS PART NO DESCRIPTION W325 0002 SPRING HANDLE sMALL W325 0007 SPRING HANDLE LARGE 3 0 0001 BRICK 1 4 VV090 0002 BRICK 2 5 W090 0004 6 VVO90 0005 BRICK 4 LEFT BRICK 4 RIGHT 7 VV090 0015 BRICK 7 8 VVO90 0018 BRICK 8 9 VV090 0019 BRICK 9 10 W715 0073 11 VV160 0014 12 VV010 0347 7 W570 0007 ASH FENDER TRIM c w coRNER BRACKETS SPRING CLIP For ASH FENDER AIRWASH GASKET amp SHIELD SCREWS for MANIFOLD amp SHIELD GZ551 REPLACEMENT FAN 1100 COMPONENTS 21 VV090 0003 BRICK 3 22 VV090 0016 BRICK 5 23 VV090 0017 BRI
36. not be alarmed if small hairline cracks develop in the firebrick This is a normal occurrence and does not pose a safety hazard The paint may also smell a little for the first few fires as it cures and you may wish to open a door or window to alleviate the smell To start a brisk fire is required Place loosely crumpled paper on the floor of the stove and cover with dry kindling Open the draft control fully by pulling the lever forward Light the paper and leave the door slightly ajar one inch until all kindling is burning To maintain a brisk fire a hot coal bed must be established and maintained Slowly add larger wood 2x4 size pieces Lay the pieces lengthwise from side to side in the hot coal bed with a shallow trench between so that the primary air can flow directly into this trench and ignite the fuel above When the fire seems to be at its peak medium sized logs may be added Once these logs have caught fire carefully close the door Clos ing the door too quickly after refueling will reduce the firebox temperature and result in an unsatisfactory burn Remember it is more efficient to burn medium sized wood briskly and refuel frequently than to load the fireplace with large logs that result in a smouldering inefficient fire and dirty glass As soon as the door is closed you will observe a change in the flame pattern The flames will get smaller and lazier because less oxygen is getting into the combustion chamber The flames
37. on Care of Plated amp Enamelled Parts Door and Handles Installation Care of Glass Pedestal Trim Installation 5 6 INSTALLATION Optional Ash Drawer Kit Installing the Legs 11 13 OPERATION Alcove Installation Achieving Proper Draft Stove Installation Fire Extinguishers and Smoke Detectors Chimney Connection Fuel Loading and Burn Cycle Adding Chimney Sections Flash Fire Outside Air Extended Fire Wall Pass through Smoking 6 7 MOBILE HOME Ash Removal Procedures Venting 13 14 MAINTENANCE Outside Air Creosote Formation and Removal 7 8 FIREPLACE INSERT Runaway or Chimney Fire Prior to Installation Gasket Replacement Installation into a Masonry Fireplace Door Removal Installation into a Factory Built Fireplace 14 WOOD PILE MAINTENANCE 8 9 OPTIONAL BLOWER Stove Models 15 17 REPLACEMENTS Leg Models 1 Insert Models Ordering Replacement Parts 1101 Blower Service and Replacement 1402 Blower Service and Replacement 1150 Blower Installation 1150 Features Replacement Parts Accessories PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE Specifications MODEL 1100 MODEL 1150 MODEL 1101 MODEL 1400 MODEL 1402 MODEL 1900 INSERT INSERT 1400L amp 1450 WIDTH 25 1 2 65 cm 29 3 8 74 6 cm 28 71 cm 25 1 2 65 cm 25 1 2 65 cm 25 1 2 65 cm DEPTH 22 1 2 57 cm 23 3 16 58 8 cm 27 69 cm 27 69 cm 27 69 cm 31 1 2 80 cm MA Sl DEPTH BEHIND 16 1 2 to 21 42 to 14 1 2 37 cm FLAS
38. p shut dislodging anything ashes or pieces of coal that may be stuck in the opening LEG MODELS ONLY If you experience smoking problems you may need to open a door a window or otherwise provide some method of sup plying combustion air to the unit NATIONAL FIREPLACE INSTITUTE NFI We suggest that our woodburning hearth products be installed and serviced by professionals who are certified in the U S by the National Fireplace Institue NFI as NFI Woodburning Specialists or who are certified in Canada by Wood Energy Technical Wood Energy Technical Training CERTIFIED Training WETT CARE OF ALL PLATED AND ENAMELED PARTS www nficertified org Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth Prolonged high temperature burning with the door ajar may cause a permanent rainbowing effect on the lower edge of a gold plated door Porcelain enamel components must be handled with care The baked on finish is glass If struck it will chip Touch up paint is available through your Napoleon dealer CARE OF GLASS If the glass is not kept clean permanent discolouration and or blemishes may result Normally a hot fire will clean the glass The most common reasons for dirty glass include not using sufficient fuel to get the stove thoroughly hot using green or wet wood closing the draft so far that there is insufficient air for complete combustion If it is necessary to clean the glass
39. rafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON ISA REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD VV415 0512 0 07 16 08 GENERAL INFORMATION Except for their different depths models 1100 1150 1400 1900 1450 and the fireplace inserts 1101 and 1402 are identical and use the same burning principles They were specifically designed over many months of research to m
40. rom the thermal switch on the panel See FIGURE 15 4 Remove the securing wingnut from the blower mounting bracket slide the bracket to the right and rotate the left side of the assembly out of the cavity to clear the blower motor Disconnect the two wires from the blower motor Remove the ground wire from the blower mounting bracket then the assembly can be taken out of the rear cavity through the access door opening 5 Remove the 3 screws that hold the blower to the mounting bracket Service or replace the blower as required GROUND STUD SECURING WINGNUT TAB FI 6 Reinstall the blower assem bly making sure the blower bracket is seated under the securing tab FIGURE 16 Reattach the wire connectors FIGURE 17 7 Replace the gasket on the access door To replace the access panel reverse Step 3 8 Replace the bricks into the firebox Reinstall the door BLOWER SERVICE OR REPLACEMENT 1 Turn off all electrical power to the insert Remove the glass door and set aside in a safe place 2 Remove the two screws from the outer edge of the side panel s 3 Push the side panel toward the door and pull away from the insert releasing the panel from the keyed slot 4 Service or replace the blower s as required 5 Re install the side panel s by reversing the procedure MIME RE 1 1150 BLOWER INSTALLATION 1 Remove the knock out from the back of the fireplace 2 Install the blow
41. ses AAA KNOCKOUT PLATE RE 2 OPTIONAL ASH DRAWER KIT Models 1100 400 Only Provisions have been made on the stove to install an optional ash drawer kit The EPAD KT kit allows for convenient removal of excess ash This kit can be purchased through your Napoleon Dealer OPERATION CAUTION Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up afire in this heater Keep all such liquids well away from the heater while it is in use Objects placed in front of the fireplace should be kepta minimum of 48 from the front face Your Napoleon EPA listed product is a Hi Tech unit designed with the most advanced technology The unit is extremely airtight It has an exclusive direct outside air supply optional kit a safety feature designed to prevent spillage and to keep your house free of carbon monoxide in case of a downdrafting chimney or an internal negative pressure The first fire s in your unit will be difficult to get going and keep going with little amount of heat being generated This is a result of the moisture being driven out of the fire brick Allow 30 to 40 hours of hot fires temperatures in excess of 500 F 600 F before your unit will perform normally During the break in period the first 2 or 3 fires create only small hot fires using kindling this will allow the firebrick to cure Do
42. t is removed b the chimney damper may be removed to install the chimney liner 7 Circulating air chambers i e in a steel fireplace liner or metal heat circulator shall not be blocked 8 Means must be provided for removal of the insert to clean the chimney flue 9 Inserts that project in front of the fireplace must be supplied with appropriate support means 10 Apermanent metal warning label must be attached to the back of the fireplace stating that the fireplace must be restored to its original condition for safe use without the insert VV415 0512 D 07 16 08 OPTIONAL BLOWER Drywall dust will penetrate into the blower bearings causing irreparable damage Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy Use of the blower increases the output of heat STOVE MODELS Provisions have been made on the stove to install an optional blower kit EP62 1 that comes complete with a variable speed switch to turn the blower on and off as well as adjusting the blower speed An optional thermostatic sensor control kit EP36 to thermally activate the blower is also available LEG MODELS ONLY NOTE if the optional blower EP62 1 is installed the blower guard W320 0011 must be installed This guard is available from your Napoleon dealer Attach the mounting bracket to the blower assembly Then
43. tallation of the fireplace In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workman ship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to the President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstal lation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in the President s Limited Lifetime Warranty NAPOLEON S responsibility under this war ranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON wood fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEONO neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downd
44. ty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based ona predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEONO provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is non transferable and may not be extended whatsoever by any of our representatives The wood fireplace must be installed by an authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any venting components used in the ins
45. ult in a house chimney fire internal damage to the stove or discoloration to the gold plated door plated finishes are not covered by the warranty To ensure that the ash well is fully closed allow the door to snap shut dislodging anything that may be stuck at the open ing Flip the cover up onto the ash pan when transporting the ashes to a closed container with a tight fitting lid for storage Carry the ash pan using the front and back handles FIGURE 31 UNITS WITHOUT ASH PAN Since these models have no ash pan shovel some ashes out through the door into a metal container with a tight fitting lid Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed Keep the closed container on a noncombustible floor or ground well away from all combustible materials The ashes should be retained in the closed container until all cinders have thoroughly cooled Cold wood ashes can be used on the garden or in the compost MANIFOLD RE 32 600096000960 SHIELD LEG UNITS WITH ASH PAN 1 To remove the ashes clear the ash away from the ash plug 2 Remove the ash plug It is recommended to use a poker 3 Rake the excess ash into the ash drawer Do not overfill the ash drawer Ash should not accumulate higher than the sides of the drawer 4 Before removing the drawer ensure that the area around the ash opening is clean Tap the ash from the chute into the drawer then place t
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