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Napoleon Fireplaces BGD36CFNTR User's Manual

1. Orange through I independent conduit BATTERY I Main Burner SwircH Pior 20 Remote Gas LINE I 2 1 Wire Gas VALVE BATTERY RELAY AC ADAPTOR Red 3 Volt HARNESS 12 Volt To amp 20 Remote Wire Supre opas c Green x2 Yellov TH Red c c W415 0661 C 02 20 08 BGD36CFG LIGHT SWITCH WIRING DIAGRAM A wall switch must be installed in a convenient location for the light operation The recommended maximum lead length depends on wire size MAX LENGTH WIRE SIZE 14 gauge 16 gauge 18 gauge EIGURE 126 W415 0661 C 02 20 08 100 feet 60 feet 40 feet A 20 length of millivolt wire is connected to the gas valve for the light wall switch However if a greater length is required route 2 strand solid core wire through the electrical hole located at the bottom left side of the unit 20 Remote Switch Wire Supplied To Remote Wall Switch 9 Q lt lt 37 RECEPTACLE WIRING DIAGRAM CABLE CONNECTOR ELECTRICAL BOX ELECTRICAL C W 4 RECEPTACLES BOX COVER C W GROUND SCREW W415 0661 C 02 20 08 36 OPERATION BGD36
2. dll 2 4 s j 2 INSTALLING THE BLOWER INSTALLATION TO BE DONE BY A QUALI FIED INSTALLER and must be electrically con nected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL cope in Canada or the FIGURE 116 VARIABLE ANSI NFPA 70 NATIONAL o SPEED ELECTRICAL CODE in the Q SWITCH United States FIGURE 117 ELONGATED If the fireplace was not previously equipped with a blower route a grounded 2 wire 60hz power cable to the receptacle junction box At this point it must be strain relieved and in sulated Because the blower is thermally activated when turned on it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat The three slots on the blower mounting bracket allow ease of adjust ment when attaching the blower For a quiet running blower do not allow the assembly to sit on the firebox base Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned entirely onto the pad To ease installation of the blower remove the hinge screen and valve control door lower louvres from the base of the fireplace Tilt the blower onto its side Slide it past the controls and into the clip C Secure
3. Air shutter has become blocked Ensure air shutter opening is free of lint or other obstructions on glass logs orcombus Flame is impinging on the Check that the logs are correctly positioned tion chamber surfaces logs or combustion chamber Open air shutter to increase the primary air Check the input rate check the manifold pressure and orifice size as specified by the rating plate values Check that the door gasketing is not broken or missing and that the seal is tight Check that both vent liners are free of holes and well sealed at all joints Check that minimum rise per foot has been adhered to for any horizontal venting Flames are very aggres Door is Tighten door clamps Venting action is too great Restrict vent exit with restrictor plate See Restricting Vents Main burner flame is a Blockage in vent Remove blockage In really cold conditions ice buildup may occur on blue lazy transparent the terminal and should be removed as required flame Refer to Figure 24 to ensure correct location of storm collars Incorrect installation vertical termination only White grey film forms Sulphur from fuel is being de Clean the glass with a recommended gas fireplace glass cleaner DO posited on glass logs or NOT CLEAN GLASS WHEN HOT combustion chamber If deposits are not cleaned off regularly the glass may become perma surfaces nently marked W415 0661 C 02 20 08
4. FIGURE 9 For optimum performance it is recommended that all horizontal runs CMS have a 1 rise per foot When terminating vertically the vertical rise is a minimum 3 feet and FIGURE 12 a maximum 40 feet from the centre of the fireplace flue outlet BGD42CF NOTE When terminating vertically the restrictor plate W500 0205 must be installed Refer to Restricting Vertical Vents 16 MINIMUM N N 40FT MAX 38 1 2 MINIMUM PLUS RISE E Y FIGURE 13 FIGURE 14 See Venting Section W415 0661 C 02 20 08 SPECIAL VENT INSTALLATIONS BGD36CF G Use the GD201 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 above grade The maximum allowable vent length is 10 FIGURE 15 FIGURE 16 12 MIN GRADE f 7 T 12 MIN TO GRADE 30 Cn MINIMUM 30 MINIMUM i TOP EXIT INSTALLATION REAR EXIT INSTALLATION PERISCOPE TERMINATION CORNER TERMINATION The maximum vent length for a corner installation is 20 of horizontal run in addition to the 45 offset In this case zero rise is acceptable when using rigid See FIGURE 18 Flexible venting must maintain a 6 rise See FIGURE 19 FIGURE 18 rm 20 M TA po CORNER INSTALLATION FIGURE 19 6 RI BGD42CF PERISCOPE TERMINAT
5. 4 KIT FINISHED 3 8 t 3 3 8 FIREPLACE 3 8 t3 3 8 FINISHED FLOOR CLEARANCE RISER CLEARANCE FLOOR W415 0661 C 02 20 08 28 HEARTH INSTALLATION When installing to a hearth the fireplace riser must create a minimum clearance of 3 3 8 PLUS the height of the hearth from the finished floor to the bottom of the fireplace FIGURE 86b COMBUSTIBLE STEEL MATERIAL STEEL HEADER NON COMBUSTIBLE HEADER STAND OFF4 MOTEURS STAND OFF Mot 6 1 2 MINIMUM A 37 3 8 PLUS HEARTH GHT CLEAN FACE SURROUND KIT FIREPLACE RISER FIREPLACE HEARTH 3 3 8 3 8 FINISHED FINISHED FLOOR CLEARANCE PLUS RISER CLEARANCE PLUS HEARTH HEARTH HEARTH HEIGHT HEIGHT OPTIONAL CLEAN FACE TRIM KIT INSTALLATION The wave clean face surround kit is shown in all FIGURE 89 illustrations ie NOTE THE OPTIONAL CLEAN FACE TRIM KIT MUST BE INSTALLED BEFORE PROCEEDING n gt 1 From the rear side of the clean face surround KK insert the weld studs the top window plate assembly upward through the holes on the underside of the top section of the clean face surround FIGURE 87 X 2 Using a socket wrench secure using the nuts and washers provided Depending on your surround space may be tight FIGURE 87 3 First secure the clean face surround to the fireplace front by FACE hooking th
6. Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These Screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with
7. FIGURE 33 V 1 5ft V 5ft V V V 15 5 65ft H 1ft H 1ft H 10 75 ft 3 1 1 10 75 12 751 H 03 three 90 elbows one 45 elbow 90 03 90 90 90 45 90 6 75 ft H 12 75 6 75 19 5 ft V 19 5 6 5 26 ft Formula 1 H lt 3V 3V 3 x 6 5 19 5 ft 19 5 19 5 Formula 2 H V lt 40 feet 26 40 Since both formulas are met this vent configuration is accept able W415 0661 C 02 20 08 16 BGD42CF HORIZONTAL TERMINATION when H lt 90 Simple venting configuration only a one 45 and 90 elbow FIGURE 34 45 REQUIRED VERTICAL RISE IN FEET V CALCULATED HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H V For vent configurations requiring more than 45 and 90 elbow the following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet Example 1 90 H V 1 27 FIGURE 35 V 8ft V V 8 ft H 2 5ft H 2 ft H H 2 5 2 4 5 H 03 45 elbows two 90 elbows 135 03 225 135 2 7 ft H H H 4 5 2 7 7 2 ft H V 7 2 8 15 2 ft Formula 1 lt 7 2 lt 8 Formula 2 H V
8. home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or the Mobile Home Standard CAN CSA 2240 MH Series in Canada This ap pliance is only for use with the type s of gas indicated on the rating plate Aconversion kit is supplied with the mobile home appliance This Mobile Manufactured Home listed appliance comes factory equipped with means to secure the unit The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 screws inserted through the holes in the base to secure Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace permanently ensure that the logs are positioned correctly This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only to be used with the type of gas indicated on the rating plate This appliance is not convertible for use with other gasses unless a certified kit is used CONVERSION KITS The mobile home appliance is field convertible between Natural Gas NG and Propane LP To convert from one gas to another consult your Napoleon deal
9. lt 40 feet 15 2 40 Since both formulas are met this vent configuration is acceptable W415 0661 C 02 20 08 when H gt V Simple venting con figuration only one 45 and 90 elbow FIGURE 36 See graph to deter mine the required vertical rise V for the required horizontal H REQUIRED VER TICAL RISE IN INCHES V HORIZONTAL VENT RUN PLUS OFFSETS IN FEET The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 HT 4 2 VT Formula 2 VT 24 75 feet Example 2 FIGURE 37 V 1 5ft 5 4 15 551 21 H 1ft H 1ft H 1 5 ft H H H H H 2 1 1 15 5 5 ft H 03 one 45 elbow four 90 elbows 135 03 405 135 8 1 ft H H H 5 5 8 1 13 6 ft H V 13 6 5 5 19 1 ft Formula 1 lt 4 21 4 2 4 2 5 5 23 1 ft 13 6 lt 16 8 Formula 2 H V lt 24 75 feet 19 1 24 75 Since both formulas are met this vent configuration is accept able 17 BGD42CF VERTICAL TERMINATION when H lt V Simple venting configurations EIGURE 38 45 See graph to determine the required vertical rise for the required horizontal run D E H
10. of 24 75 feet Horizon tal run vertical rise to maximum of 40 feet 3 times The vertical rise equal to or equal to greater than or greater the horizontal than the run horizontal run run 4 2 times the verti cal rise The vertical rise equal to or greater than the horizontal 3 5 times the verti cal rise equal to or greater than the run horizontal BGD42CF VERTICAL TERMINATION HORIZONTAL TERMINATION Vertical rise is less than hori zontal run Vertical rise is less than horizontal run Vertical rise is equal to or greater than the horizontal run Vertical rise is equal to or greater than the horizontal run Horizontal run vertical rise to maximum of 40 feet W415 0661 C 02 20 08 Horizontal run vertical rise to maxi mum of 24 75 feet 4 2 times the verti cal rise equal to or greater than the horizontal run Horizontal run vertical rise to maximum of 40 feet Horizontal run vertical rise to maximum of 40 feet 3 times The vertical rise equal to or greater than the horizontal run VERTICAL RISE IN FEET V T DEFINITIONS for the following symbols used in the venting calculations and examples are greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths Hp and offsets in feet combined horizontal vent lengths in feet H offset factor 03 total degrees of off
11. vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process FOURS 104 1 Place the cutout in the bottom of log 1 behind the pilot assembly Rest the log against the back wall of the firebox 2 Move the two small logs 2 amp 3 into position lining up the studs located on the burner with the holes on the bottom of the logs 3 Tear the glowing embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZERtm logs glow when exposed to direct flame FURS 10 4 Place the bottom of the left crossover log 4 onto the stud on the left side of the log support The top of the log should rest in the pocket on the back log 5 Place the bottom of the right crossover log 5 onto the stud on the right side of the log support The top of the log should rest in the pocket on the left crossover log 4 W415 0661 C 02 20 08 32 COMMON FINISHING BGD36CF BGD42CF GLOWING EMBERS Tear the embers into pi
12. 123 124 125 126 127 128 129 129 129 129 129 W175 0166 W175 0002 W500 0206 GD 501 W585 0096 W010 0810 W175 0170 W170 0086 W585 0092 W175 0211 W175 0248 S42WN S42WP S42CCN S42CCP S42CVN S42CVP CFT42W CFT42CC CFT42CV 5 COUPLER 8 COUPLER TERMINAL EXTENSION PLATE HEAT GUARD SOFFIT HEAT SHIELD WALL SUPPORT ASSEMBLY DURA VENT ZERO CLEARANCE ADAPTOR VENT PIPE COLLAR VENT PIPE SHIELD CONVERSION KIT NG To LP CONVERSION KIT LP To NG WAVE SURROUND BROWN WAVE SURROUND PEWTER CONCAVE SURROUND BROWN CONCAVE SURROUND PEWTER CONVEX SURROUND BROWN CONVEX SURROUND PEWTER UPPER TRIM FOR WAVE SURROUND UPPER TRIM FOR CONCAVE SURROUND UPPER TRIM FOR CONVEX SURROUND W415 0661 C 02 20 08 COMMON REPLACEMENTS CF G RE Cig EN CN 45 BGD36CFG TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Verify the S wire for the sensor and the I wire for the ignitor are connected Pilot will not light Wiring to the correct terminals not reverse on the module and pilot assembly Makes noise with no spark at pilot burner Loose connection Verify no loose connections electrical shorts in the wiring or ground out to any metal object Module Turn the ON OFF switch to the OFF position Remove the igniter
13. 2 H V lt 24 75 feet Example 5 FIGURE 28 V 4 ft 1 5 ft 4 15 551 H 2 ft H 1 ft H 1 ft H 1 5ft H H H H H 2 1 1 15 5 5ft H 03 four 90 elbows one 45 elbow 90 03 90 90 90 90 45 90 9 45 ft H H H 5 5 9 45 14 95 ft H V 14 95 5 5 20 45 ft Formula 1 lt 3 5V 3 5V 3 5 5 5 19 25 ft 14 95 19 25 Formula 2 H V lt 24 75 feet 20 45 24 75 Since both formulas are met this vent configuration is ac ceptable W415 0661 C 02 20 08 14 BGD36CF G TOP OR REAR EXIT VERTICAL TERMINATION when H lt V Simple venting configuration only two 90 elbows FIGURE 29 REQUIRED VERTICAL RISE IN FEET V 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for H and V See graph to determine the required vertical rise V for the required horizontal run H For vent configurations requiring more than zero 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 H V Formula 2 H V 40 feet Example 6 FIGURE 30 V 5 ft V 10 ft V V V 5 10 15 ft H 3 ft H 2 5 ft H H H 3 2 5 5 5 ft H 03 three 90 elbows 90 03 90 90 90 90 5 4 ft H H H 5 5 5 4 10 9 ft V 10 9 15 25 9 ft F
14. 7 BGD42CF ONLY The vent heat shield must be installed only when terminating horizontally with no vertical rise Remove the two screws nearest the vent collars on the top of the fireplace Align the vent heat shield supplied and secure Adjust the vent heat shield to touch the firestop spacer c OX2 SCREWS Wolf Steel Approved Venting as identified by VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support 2 Stretch the exhaust vent pipe to the required length slip it a minimum of 2 over the inner sleeve of the air terminal con nector and secure with 3 78 screws Seal using a heavy bead of the high temperature ROOF SUPPORT 35 INNER PIPE sealant W573 0002 not supplied ain FIGURE 57 3 Repeat using air intake vent pipe CONNECTOR 4 Thread the air terminal pipe assembly down through the roof The air terminal must be located vertically and plumb Attach the TEMPERATURE air terminal assembly to the roof support EXHAUST ensuring that a minimum 16 of air terminal VENT PIPE will penetrate the roof when fastened VENT PIPE DO NOT CLAMP THE FLEXIBLE VENT PIPE 5 Remove nails from the shingles above and to the sides of the chi
15. Connect the gas supply in accordance to local codes In the absence thereof install according to the National Installation Code 4 When flexing any gas line support the gas valve so that the lines are not bent or kinked 5 Check for gas leaks by brushing on a soap and water solu tion DO NOT USE OPEN FLAME Purge all gas lines with the glass door of the stove removed Assure that a continuous gas flow is at the burner before re installing the door OPTIONAL WALL SWITCH INSTALLATION EXCLUDING BGD36CFG For remote wall switch and decorative light installations for the BGD 36CFG see section BGD36CFG SWITCH WIRING DIAGRAM For ease of accessibility an optional remote wall switch may be installed in a convenient location A 20ft length of millivolt wire is connected to the gas valve for the wall swtich However if a greater length is required route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recom mended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Do not connect either the wall switch thermostat or gas valve directly to 110 volt electricity 23 Attach the two leads to terminals 1 and 3 located on the gas valve FIGURE 65 MOBILE HOME INSTALLATION This appliance may be installed as an OEM Original Equipment Manufacturer Installation in a manufactured home or mobile
16. VENT PIPE W415 0661 C 02 20 08 22 USING RIGID VENT COMPONENTS HORIZONTAL AIR TERMINAL INSTALLATION 1 Move the fireplace into position Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 174 overlaps between venting components 2 Apply high temperature sealant W573 0007 not supplied to the outer edge of the exhaust vent pipe of the fireplace Attach the first vent component and secure using 3 self tapping screws Repeat using air intake vent pipe and seal using high temperature sealant W573 0002 not supplied 3 Holding the air terminal lettering in an upright readable posi tion insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied AME The air terminal mounting AR TT PIPE plate may be recessed into SY fe the exterior wall or siding by 0 12 the depth of the return FIGURE 60 flange EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION 1 Follow the instructions for Horizontal Air Terminal Installations items 1 to 3 2 Continue adding components alternating inner and outer venting AIR TERMINAL Ensure that all exhaust vent ing and elbows have sufficient vent spacers attached and eac
17. costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configu rations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when
18. fireplace finishing Sides and bottom 0 to fireplace edge Enclosure top 13 1 2 to top of fireplace Recessed depth 25 Top sides and bottom of vent pipe 2 Ceiling 72 from bottom of unit HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required Use firestop spacer W500 0028 not supplied INSTALLING STANDOFFS Both the BGD36CF G and BGD42CF are supplied with two standoffs For convenience the standoffs have been shipped flat and located on the top at the front Before framing ensure the standoffs are bent up and screwed into place ensuring a height of 4 5 BGD36 ILLUSTRATION 0 to stand offs 6 1 2 to fireplace edge FIGURE 66 NOTE The information and dimensions in this section represent the minimum clearances to combustible material It is best to frame your fireplace after it is positioned and the vent sys tem is installed Use 2x4 s and frame to local building codes BGD36CF G ONLY A steel header is required if using optional clean face surround W415 0661 C 02 20 08 It is not necessary to install a hearth extension with this fireplace sys tem Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face When roughing in th
19. making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS AREGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0661 C 02 20 08 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log A carbon monoxide detector is required in all rooms containing gas fired appliances The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local
20. module If no spark the I terminal module must be replaced If there is a spark the I terminal is fine Inspect pilot assembly for a shorted wire or cracked insulator around the electrode Verify that the incoming gas line ball valve is Open Verify that the inlet pressure reading is within acceptable limits inlet pressures must not exceed 14 W C Module is not grounded Verify the value and pilot assemblies are properly grounded to the metal chassis of the fireplace or log set Continues to sparks and pilot lights but Out of propane gas Short or loose connection in sensor rod fill the tank Verify all connections Verify the connections from the pilot assembly are tight also verify these connections are not grounding out to any metal main burner will not light Poor flame rectification or contaminated sensor rod Verify the flame is engulfing the sensor rod This will increase the flame rectification Verify correct pilot orfice is installed and inlet gas specifications to manual Remember the flame carries the rectification current not the gas If the flame lifts from pilot hood the circuit is broken A wrong or too high of an inlet pressure can cause the pilot flame to lift The sensor rod may need cleaning Poor grounding between pilot assembly and gas valve Verify that the wire harness is firmly connected to module Verify that the ceramic insulator around the sens
21. the sides top and bottom of the door is not broken or missing Replace if necessary W415 0661 C 02 20 08 PILOT BURNER ADJUSTMENT EXCLUDING BGD36CFG Adjust the pilot screw to provide prop PILOT erly sized flame Turn in a clockwise gi direction to reduce the gas flow THERMOCOUPLE FIGURE 128 THERMOPILE FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE EIGURE 129 VENTURI ADJUSTMENT Both fireplace models have air shutters that have been factory set open according to the chart below BGD36CF BGD36CFG e These settings are for maximum horizontal termination Adjust ment may be required depending on fuel type vent configuration and altitude Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be established Air shutter adjustment must only be done by a qualified installer AA T FIGURE 130 a E f EL VENTURI FIGURE 131 To access the air shutter remove the control panel remove the two screws that secure the cover to the air housing loosen the set screw and adjust air shutter position W415 0661 C 02 20 08 The alternate access is to remove the glass glass ember tray and burner from the fireplace
22. to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the fireplace base ari URTID W415 0661 C 02 20 08 34 Attach the connectors from the black and white wires to FIGURE 119 the thermodisc and secure the thermodisc bracket to the secur ing stud at the bottom left of the unit using a lock washer and wing nut Ensure that the thermodisc touches the firebox wall Attach the connectors from the black and red wires to the blower Attach and secure the vari able speed switch using the nut provided Plug the har ness cord into the receptacle Note To improve access to the variable speed control we recom mend bending the mounting bracket forward by approximately 10 The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained pre venting it from making contact with moving or hot objects Drywall dust will penetrate into the blower bearings causing irrepara ble damage Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy KNOB FIGUR 120 OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED IN STALLER and must be connected and grounded in accordance with local codes In the absence of local codes use the current CSA 022 1 CA
23. 0 W415 0661 C 02 20 08 TABLE OF CONTENTS PG 4 5 INTRODUCTION 30 31 BGD42CF FINISHING Warranty Door Installation Removal General Instructions Removing Valve Access Door General Information Glass Door Replacement Care of Glass amp Plated Parts Door Trim Unit Dimensions Grate Installation Installation Overview Log Placement 6 19 VENTING 32 COMMON FINISHING Venting Lengths Glowing Embers Minimum Air Terminal Location Clearances Charcoal Embers Typical Minimum and Maximum Vent Lengths Vermiculite Special Vent Installations Charcoal Lumps BGD42CF Only Venting Application Flow Chart Logo Placement Venting Specifications 32 BGD36CFG FINISHING BGD36CF G Pre Installation Preparation Glass Burner Installation Removing the Valve Access Door BGD36CFG bulb replacement Door Operation BGD36CFG lens assembly replacement ari 33 OPTIONAL BLOWER INSTALLATION op Exi BGD36CF Accessing the Blower 19 29 INSTALLATION BGD42CF Accessing the Blower Wall and Ceiling Protection Installing the Blower m 34 OPTIONAL FAN INSTALLATION 6036 THERMOSTATIC SENSOR CONTROL 30 Vertical Installation Using Flexible Vent Components 35 BGD36CFG BURNER SWITCH WIRING DIAGRAM Using Rigid Vent Components 36 BGD36CFG LIGHT SWITCH WIRING DIAGRAM Restricting Vertical Vents BGD42CF ONLY 37 RECEPTACLE WIRING DIAGRAM Gas Installation 38 OPERATION BGD36CF AND BGD42CF Optional wall switch installation excluding BGD36CFG Mobile Hom
24. 40 feet Example 4 FIGURE 41 W415 0661 C 02 20 08 V 1ft 1 5 ft V V V 14 15 2 5 ft H 6ft 2 ft Hk H H 6 2 8ft H 03 one 45 elbow three 90 elbows 135 03 45 90 90 90 135 5 4 ft H H 8 54 13 4 ft H V 13 4 2 5 15 9 ft Formula 1 H lt V 3V 13 4 7 5 Since this formula is not met this vent configuration is unac ceptable Formula 2 3x2 5 7 5ft V lt 40 feet 15 9 x 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas Example 5 FIGURE 42 V 1 5 ft V 8ft V V V 15 8 9 5 ft H 1 ft H 1 ft H H H H 1 1 10 75 12 75 ft H 03 two 45 elbows three 90 elbows 135 03 45 45 90 90 90 135 6 75 ft H H 12 75 6 75 19 5 ft H V 19 5 4 5 24 ft Formula 1 H lt V 3V 3x2 5 7 5ft 13 4 lt 7 5 Formula 2 H V lt 40 feet 24 40 Since both formulas are met this vent configuration is ac ceptable 19 BGD36CF G PRE INSTALLATION PREPARATION THIS PROCEDURE IS NOT REQUIRED FOR THE BGD42CF For optimum performance it is recommended that all horizontal runs have a 1 rise per foot REMOVING THE VALVE ACCESS DOOR 1 The valve access door rotates on the pi
25. 47 BGD36CF BGD42CF TROUBLE SHOOTING GUIDE THERMOC BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM Main burner goes out pilot stays on Main burner goes out pilot goes out Pilot goes out when the gas knob is released The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Pilot will not light PILOT BURNER THERMOPILE m DUPLE Pilot goes out while standing Main burner is in OFF position PROBLEM Pilot flame is not large enough or not engulfing the thermopile TEST SOLUTION turn up pilot flame replace pilot assembly clean thermopile connection to the valve Reconnect replace thermopile valve Thermopile shorting Remote wall switch wire is too long too much resistance in the System Faulty thermostat or switch Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked check for vent blockage shorten wire to correct length or wire gauge replace Vent is re circulating check joint seals and installation 4 flexible vent has become dis connected from fireplace re attach to fireplace 7 cap was not replace
26. CF amp BGD42CF Purge all gas lines with the glass door of the fireplace removed or opened Assure that a continuous gas flow is at the burner before installing the door When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condition caused by the burn in of internal paints and lubricants used in the manufacturing process and will not occur again FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Im mediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room WHA
27. CKWISE 7 w TO OFF DO NOT FORCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all open ings when the gas knob for the burner is turned on A5 to 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the gasketing on
28. ELECTRICAL CODE in the United States sections with BGD36CF G are common to both the BGD36CF and the BGD36CFG GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY BGD36CF G Maximum input for the BGD36CF G is 17 000 BTU h for natural gas and propane Maximum output for natural gas and propane is 10 900 BTU hr at an efficiency of 64 with the fan on The A F U E annual fuel utilization efficiency rating is 53 for natural gas and propane BGD42CF Maximum input for the BGD42CF is 24 000 BTU hr for natural gas and propane Maximum output for natural gas and propane is 16 000 BTU hr at an efficiency of 67 with the fan on The A F U E annual fuel utilization efficiency rating is 61 596 for natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 496 for each additional 1 000ft Minimum inlet gas supply pressure is 4 5 water column for natural gas and 11 water column for propane W415 0661 C 02 20 08 Maximum inlet gas pressure is 7 water column for natural gas and 13 water column for propane Manifold pressure under flow condi tions is 3 5 water column for natural gas and 10 water column for propane This fireplace is approved for bathroom bedroom an
29. F G MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth Use the to help evaluate the clearance needed FIGURE 77 COMBUSTIBLE NON COMBUSTIBLE TOP OF COMBUSTIBLE ENCLOSURE 0 IF NON COMBUSTIBLE FINISHING IS 4 1 2 USED SUCH AS BRICK AND STONE 38 1 2 34 24 1 2 MINIMUM PLUS RISE The fireplace requires a minimum enclosure height of 38 1 2 REAR VENT 49 TOP VENT For temperature requirements the enclosure space around and above the fireplace must be left unobstructed FIGURE 78 8 MANTEL FIGURE 79 12 22 TOP OF OPENING AE NT 18 igo HH LT 14 12 072 4 6 8 10 12 MANTEL DEPTH W415 0661 C 02 20 08 NON COMBUSTIBLE FIGURE 80 d 0 IF NON COMBUSTIBLE COMBUSTIBLE FINISHING IS MATERIAL USED SUCH AS BRICK AND STONE 15 il 6 1 2 MIN 49 COMBUSTIBLE STEEL 43 HEADER REQUIRED MINIMUM IF USING PLUS RISE OPTIONAL CLEAN 34 FACE SURROUND If this unit is installed flush to the finishing material and optional clean face surround is to be installed then a minimum of 6 1 2 of cement board or non combustible equivalent must be used on the top only of the front face See Figure 80 See Venting Section 27 CLEAN FACE SURROUND
30. F G ONLY This application occurs when venting through an exterior wall Having determined the correct height for the air terminal location cut and frame a hole in the exterior wall 9 7 8 wide by 11 3 8 high to accommodate the firestop assembly Dry fit the firestop assembly before proceeding to ensure the brackets on the rear surface fit within the horizontal framing As an alternative to framing the vent pipe can be enclosed in the wall using Napoleon vent sleeve VS47KT NOTE THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP The length of the vent shield may be cut shorter for combustible walls that are less than 8 1 2 thick but the vent shield must extend the full depth of the combustible wall 1 Apply a bead of caulking not supplied around the outer edge of the inside surface of the firestop assembly fit the firestop assembly to the hole and secure using the 4 screws W415 0026 supplied in your manual baggy 2 Once the vent pipe is installed in its final position apply high temperature sealant W573 0002 not supplied between the pipe and the firestop NOTE DO NOT FILL THE CAVITY BETWEEN THE VENT PIPE AND THE FIRESTOP SLEEVE WITH ANY TYPE OF MATERIAL W415 0661 C 02 20 08 20 FIGURE 46 SHIELD CAULKING 6 Mir 1 4 ASSEMBLY DETERMINE THE CORRECT HEIGHT MATERIAL BGD42CF ONLY ADJUSTABLE FIRESTOP INSTALLATION App
31. HHH HH HHH i H MAXIMUM VERTICAL H RISE IN FEET v T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet Example 3 FIGURE 39 90 H 90 V 90 V 5ft V 10 ft Vi V V 5 10 15ft H 3ft H 2 5ft Hk H H 3 25 55ft H 03 one 45 elbow three 90 elbows 135 03 45 90 90 90 135 5 4 ft H H H 5 5 5 4 10 9 ft H V 10 9 15 25 9 ft Formula 1 H lt 10 9 lt 15 Formula 2 H V lt 40 feet 25 9 lt 40 Since both formulas are met this vent configuration is ac ceptable W415 0661 C 02 20 08 18 BGD42CF VERTICAL TERMINATION when H gt Simple venting configurations FIGURE 40 See graph to determine the required vertical rise V for the required horizontal run H MAXIMUM VERTICAL 49 RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 HT 3VT Formula 2 HT VT
32. INIMUM AIR TERMINAL LOCATION CLEARANCES eR SA 3 FIGURE 8 CANADIAN U S A 12 INCHES 121NCHES Clearance above grade veranda porch deck or balcony 121NCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 121NCHES Clearance to permanently closed windows 18 INCHES 18INCHES Vertical clearance to ventilated soffit located above the terminal within 32 INCHES BGD42CF 32 INCHES BGD42CF a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 121NCHES Clearance to unventilated soffit 18 INCHES BGD42CF 18 INCHES BGD42CF O0 INCHES O INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding non combustible obstructions chimney etc OINCHES OINCHES Clearance to an inside combustible corner wall or protruding com kkk kkk 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft 3 FEET FEET Clearance to a service regulator vent outlet FEET FEET Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance 6 FEET FEETt Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on public property un
33. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE O Y NAPOLEON INSTALLATION AND quautyrinepraces OPERATING INSTRUCTIONS Award Winning Products CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI Z21 88 FOR VENTED GAS FIREPLACE HEATERS BGD36CFGN BGD36CFNTR amp BGD42CFN NATURAL GAS BGD36CFGP BGD36CFPTR amp BGD42CFP PROPANE CERTIFIED FOR CANADAAND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION AXWARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from neighbor s phone Follow the gas CQ LEE supplier s instructions f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier Wolf Steel Ltd 24 Napoleon Rd Barrie 478 Canada 103 Miller Drive Crittenden Kentucky USA 41030 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 10 0
34. ION Use the 60401 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 above grade The maximum allowable vent length is 10 12 MINIMUM TO GRADE 7 24 MINIMUM al ee FIGURE 17 W415 0661 C 02 20 08 10 VENTING APPLICATION FLOW CHA BGD36CF G FIREPLACE VENT EXIT TOP EXIT Horizontal Termination Vertical REAR EXIT Horizontal Vertical Termination Termination Vertical Vertical Vertical Termination Vertical Vertical Vertical Vertical Vertical rise is rise is rise is rise is rise is rise is rise is rise is equal to less than equal to less than equal to less than equal to less than or greater horizontal or greater horizontal or greater horizontal or greater horizontal than the run than the run than the run than the run horizontal horizontal horizontal horizontal run run run run Horizon tal run vertical rise to maximum of 40 feet Horizon tal run vertical rise to maximum of 40 feet Horizontal run verti cal rise to maximum of 24 75 feet Horizon tal run vertical rise to maximum of 40 feet Horizon tal run vertical rise to maximum of 40 feet 3 times Horizon tal run vertical rise to maximum of 40 feet Horizontal run verti cal rise to maximum
35. LE VENT COMPONENTS THE BGD36CF G USES 4 EXHAUST 7 AIR INTAKE VENT PIPE WITH A MINIMUM 6 BEND RADIUS THE BGD42CF USES 5 EXHAUST 8 AIR INTAKE VENT PIPE WITH A MINIMUM 8 BEND RADIUS Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A1 1 4 air gap between the inner and outer flexible vent pipe all around is required for safe operation A spacer is required at the start middle and end of each elbow to ensure this gap is maintained See Figure 53 Spacers are attached to the inner flex liner at predetermined intervals to maintain a 1 1 4 air gap to the outer flex liner These spacers must not be removed FIGURE 5 es FIGURE 53 For safe and proper operation of the ELBOW KY fireplace follow the venting instruc tions exactly All inner exhaust and CNN outer intake vent pipe joints may be sealed using either high temperature E sealant W573 0002 or high tempera ture Mill Pac W573 0007 with the ex ception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied Use only approved flexible liner kits marked the stamp only on the 7 outer vent pipe HORIZONTAL AIR TERMINAL INSTALLATION 1 Stretch the exhaust vent pipe to the required length taking into account the additional length needed for the finished wall surface Slip the vent pipe a minimum of 2 over the inner sleeve of the air termi
36. MINIMUM ENCLOSURE CLEARANCES NON COMBUSTIBLE Use only non combustible material such as cement COMBUSTIBLE 0 IF NON board ceramic tile marble etc when finishing to COMBUSTI the fireplace DO NOT USE WOOD OR 6 1 2 FINISHING USED SUC 40 1 2 34 O FIGURE 82 FIGURE 81 NOTE Installation requires a minimum 6 1 2 of non combustible facing above the top of the fireplace WAVE S36WN BROWN S36WP PEWTER CONVEX S36CVN BROWN S36CVP PEWTER CONCAVE S36CCN BROWN S36CCP PEWTER Installation requires a minimum of 6 1 2 non combustible facing material at the top of the fireplace Refer to either Figure 86a or Figure 86b depending on your installation to ensure your fireplace has been installed with the proper requirements for this kit Whether installing to a finished floor or a hearth a 3 8 clearance must be maintained at the bottom of the clean face surround kit To obtain this clearance a fireplace riser is required FINISHED FLOOR INSTALLATION When installing to a finished floor the fireplace riser must create a minimum clearance of 3 3 8 from the finished floor to the bottom of the fireplace FIGURE 86a COMBUSTIBLE MATERIAL STEEL HEADER NON COMBUSTIBLE HEADER MATERIAL STAND OFF TAND OFF 6 1 2 MINIMUM CLEAN FACE SURROUND KIT 3 8 CLEAN FACE FIREPLACE SURROUND RISER
37. NADIAN ELECTRICAL CODE in Canada the ANSI NFPA 70 NaTIONAL ELECTRICAL CODE in the United States FIGURE 121 OPTIONAL I MOSTATIC lt gt SENSOR RE e RECEPTACLE JUNCTION BOX VARIABLE SPEED PIEZO W415 0661 C 02 20 08 To safely install the fan turn off the electricity first If the fireplace was not previously equipped with a fan route a grounded 2 wire 60hz power cable to the junction box At this point it must be strain relieved and insulated The wire harness provided in this kit is a universal harness When in stalled ensure that any excess wire is contained preventing it from making contact with moving or hot objects To ease installation of the fan remove the hinge screen and valve control door lower louvres from the base of the fireplace Position the vibration reducing pad into the clip and onto the threaded stud at the other end piercing a hole into the pad The fan assembly must be able to be positioned entirely onto the pad Slide the fan assembly past the controls and into the clip Secure using the lock washer and nut provided Plug the harness cord into the receptacle GD36 THERMOSTATIC SENSOR CONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit shown above which may be ordered from your Wolf Steel Napoleon dealer With the thermostatic sensor option the fan when turned on be comes t
38. NCAVE SUBROUND 61 W010 0370 WALL SUPPORT ASSEMBLY 88 CFT36CV UPPER TRIM FOR CONVEX SURROUND W415 0661 C 02 20 08 43 BGD42CF REPLACEMENTS BGD42CF COMPONENTS 53 102 BGD42CF FLEXIBLE VENT KITS GD420 5 FT 103 104 105 106 107 BGD42CF TERMINAL KITS 108 PERISCOPE W455 0019 W455 0003 W010 0864 GL 641 W135 0198 W135 0201 W135 0203 W135 0199 W135 0200 W010 1819 W010 1778 W500 0205 W585 0138 W655 0222 W185 0020 W550 0002 W730 0010 W730 0012 43 NATURAL GAS ORIFICE 54 PROPANE GAS ORIFICE PAN BURNER LOG SET BACK LOG 1 LEFT CROSSOVER LOG 4 RIGHT CROSSOVER LOG 5 SMALL LEFT LOG 2 SMALL RIGHT LOG 3 BLACK DOOR C W GLASS FIRESTOP SPACER RESTRICTOR PLATE VENT HEAT SHIELD TOP PIECE VENT HEAT SHIELD BOTTOM PIECE GRATE CHARCOAL LUMPS 5 FLEXIBLE VENT PIPE 5 5 c w SPACERS 8 FLEXIBLE VENT PIPE 5 5 FT GD430 10 FT W730 0011 W730 0013 W010 0810 5 FLEXIBLE VENT PIPE 11 5 8 FLEXIBLE VENT PIPE 11 5 FT c w SPACERS WALL SUPPORT ASSEMBLY GD401 109 WALL TERMINAL KIT GD422 BGD42CF ROOF TERMINAL KITS 110 1 12 TO 7 12 PITCH GD410 111 8 12 TO 12 12 PITCH GD411 112 FLAT ROOF GD412 113 W490 0074 5 8 INNER OUTER SLEEVE 114 W670 0007 5 8 TERMINAL 115 W170 0086 STORM COLLAR 116 WO010 0453 ROOF SUPPORT 117 W263 0065 ROOF FLASHING W263 0066 W263 0055 BGD42CF ACCESSORIES 118 119 120 121 122
39. OT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT OPERATING INSTRUCTIONS STOP READ THE ABOVE SAFETY INFORMATION ON THIS LABEL TURN REMOTE WALL SWITCH TO OFF POSITION TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE AND REMOVE BATTERIES THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT THE PILOT BY HAND TURN MANUAL SHUTOFF VALVE CLOCKWISE w OFF OPEN THE GLASS DOOR WAIT FIVE 5 MINUTES TO CLEAR OUT ANY GAS IF YOU SMELL GAS INCLUDING NEAR THE FLOOR STOP FOLLOW B IN THE ABOVE SAFETY INFORMATION ON THIS LABEL IF YOU DON T SMELL GAS GO TO THE NEXT STEP 8 CLOSE THE GLASS DOOR 9 TURN MANUAL SHUTOFF VALVE COUNTER CLOCKWISE TO ON 10 TURN ON ALL ELECTRIC POWER TO THE FIREPLACE AND RE INSTALL BATTERIES 11 TURN ON REMOTE WALL SWITCH TO ON POSITION 12 IF FIREPLACE WILL NOT OPERATE FOLLOW INSTRUCTIONS TO TURN OFF GAS AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER Manual Shut off Valve Shown in OFF position RU TO TURN OFF GAS 1 TURN OFF REMOTE WALL SWITCH TO THE FIREPLACE 2 TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED 3 TURN MANUAL SHUTOFF VALVE CLO
40. ROGRAMMABLE TIMER 7 W385 0334 NAPOLEON LOGO 21 624 566 HOT AIR KIT 8 WT750 0112 20FT OF WIRE 22 GA 72 HOT AIR EXHAUST KIT 9 W361 0016 GLOWING EMBERS 23 GA 70 EXTENSION KIT 5rr 10 W550 0001 CHARCOAL EMBERS 24 ANI K ANDIRONS BLACK 25 ANI G ANDIRONS GOLD PLATED 26 270 PAINT BLACK 1302 27 W361 0014 VERMICULITE 28 GD36 THERMOSTATIC SENSOR CONTROL KIT This is a fast acting thermocouple It is an integral safety FOR USE WITH GD65 ONLY component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd BGD36CF G REPLACEMENTS BGD36CF G COMPONENTS BGD36CF G TERMINAL KITS 29 W225 0058 BLACK DOOR FRAME 62 PERISCOPE GD201 30 W455 0048 47 NATURAL GAS ORIFICE 63 WALL TERMINAL KIT GD222 30 1455 0047 56 PROPANE GAS ORIFICE 31 W010 0370 WALL SUPPORT ASSEMBLY BGD36CF G ROOF TERMINAL KITS 32 W010 0539 FLUE PIPE ASSEMBLY c w GASKET 64 1 12 TO 7 12 PITCH GD110 33 W010 05388 FLUE CAP c w GASKET 65 8 12 TO 12 12 PITCH 60111 34 W010 0764 BURNER 66 FLAT ROOF GD112 35 61 639 LOG SET 67 W490 0073 4 7 INNER OUTER SLEEVE 36 W135 0183 BACK LOG 1 68 W670 0006 4 7 TERMINAL 37 W135 0184 LEFT MIDDLE LOG 2 69 W170 0063 STORM COLLAR 38 W135 0185 RIGHT MIDDLE LOG 3 70 W010 0453 ROOF SUPPORT 39 W135 0186 LEFT CROSSOVER LOG 4 71 W263 0054 ROOF FLASHING 40 W135 0187 MIDDLE CROSSOVER LOG 5 W263 0055 41 W135 0188 RIGHT CROSSOVER LOG 6 W263 0056 42 W010 0454 GLASS c
41. SS WHEN HOT chamber surfaces If deposits are not cleaned off regularly the glass may become permanently marked Exhaust fumes Fireplace is spilling ensure exhaust bracket gasket seal smelled in room check door seal and relief flap seal headaches check for chimney blockage check that chimney is installed to building code room is in negative pressure increase fresh air supply check 7 2 cap gasket on the flue pipe assembly Remote wall switch is Wall switch is mounted upside reverse in OFF position main down burner comes on when k Remote wall switch is ground replace gas knob is turned to in ON position 9 Remote wall switch wire is check for ground short repair ground or replace wire grounding Faulty valve replace W415 0661 C 02 20 08
42. T TO DO IF YOU SMELL GAS Turn off all gas to the fireplace Open windows Do not try to light any appliance Donottouch any electric switch do not use any phone in your building Immediately call your gas supplier from neighbour s phone Follow the gas supplier s instructions f you cannot reach your gas supplier call the fire depart ment LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Waitfive 5 minutes to clear out any gas If you smell gas includ ing near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button igniter Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise to on 8 If equipped with remote on off switch thermostat main burner may not come on when you t
43. a fast acting thermocouple supplied by Wolf Steel Ltd Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monox ide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the unit are to be installed on the appliance NOTE CHANGES OTHER THAN EDITORIAL ARE DENOTED BY A VERTICAL LINE IN THE MARGIN W415 0661 C 02 20 08 NAPOLEON products are manufactured under the strict Standard of the world recognized LSO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace ts again thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers gold plated parts against tarnishing porcelain
44. against the left D 4 4 Position the base end of the center log 5 against the middle grate post with the other end of the log resting in the pocket of the left crossover log W415 0661 C 02 20 08 FIGURE 98 5 Place the bottom of the right crossover log 6 against the right firebox side and pulled forward to the grate The top of the log should rest in the pocket provided on the center log 5 BGD36CF G GLASS DOOR REPLACEMENT 1 Place the door frame face down care ful not to scratch the paint GASKET 2 Center the gasketed glass 4 inside the door frame with the thick side of the gasket fac ing up GLASS RETAINER 3 Bend the glass retainers lo cated along the edge of the door frame over the gasket holding the glass in place Careful not to break the glass DOOR INSTALLATION REMOVAL Open the Valve Access Door While holding the door securely release the 4 latches along the top of the door Tilt the door forward and lift off of the two brackets at the bottom of the door When replacing the DOORIBRACKEIT door rest the door on the 3 brackets ensuring that lip s of the brackets rest in the groove in the bottom edge of the door Push the door backward into place and secure with the 4 latches REMOVING THE VALVE ACCESS DOOR 1 The valve access door rotates on the pins attached to the side frame Lift the valve access door off the pins to op
45. and then adjust the air shutter The front of the fireplace becomes very hot during operation Let the fireplace cool completely before conducting service NOTE When removing the glass ember tray make sure the glass embers are away from the center of the screen exposing the burner before lifting glass ember tray out When replacing burner absolutely no glass can be in cup surrounding the orifice HINT If glass falls into cup and surrounds the orifice insert a clean bag into a vacuum cleaner and vacuum out glass embers or replacement glass embers can be ordered from Wolf Steel Ltd 41 FLAME ADJUSTMENT Turn clockwise to increase flame height EIGURE 134 FLAME ADJUSTMENT KNOB For BGD36CF and BGD42CF It is important to periodically perform a visual check of the pilot and the burner flames ge Compare them to the figures shown If EE any flames appear abnormal call a service person BGD42CF FLAME CHARACTERISTICS It is important to periodically perform a visual check of the pilot and the burner flames Compare them to the figures shown If any flames appear abnormal call a service person It is important to periodically perform a visual check of the pilot and the burner flames Compare them to the figures shown If any flames appear abnormal call a ser
46. aust pipe location midway between two joists to prevent having to cut them Use a plumb bob to line up the center of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insula tion from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting System passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply high temperature sealant W573 0002 not sup plied between the vent pipe and the firestop spacer 3 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe BGD36CF G 9 3 4 BGD42CF 10 3 4 FIRESTOP UNDERSIDE OF JOIST FIGURE 50 CAULKING FIGURE 51 FIGURE 52 21 USING FLEXIB
47. codes install the BGD36CF G and BGD42CF to the current National Fuel Gas Code ANSI Z223 1 or the current CAN CGA 8149 Installation Codes Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA ZA240 MH Series in Canada or the Manufactured Home Construc tion and Safety Standard Title 24 CFR Part 3280 or the Fire Safety Criteria for Manufactured Home Installations Sites and Communities Standard ANSI NFPA 501A in the United States The fireplace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that System at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extending the full width and depth If the optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL
48. cs garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation VENTING LENGTHS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components Minimum and maxi mum vent lengths for both horizontal and vertical installations and air terminal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier PART 4 7 5 8 SUPPLIER Duravent W175 0053 W175 0170 Wolf Steel Amerivent 4DSC N2 5DSC N American Metal Direct Temp 4DT AAN 5DT AA Selkirk For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure found on the website for your venting supplier VENTING SUPPLIER Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent WEBSITE www duravent com www selkirkcorp com www americanmetalproducts com For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pi
49. d System is not correctly purged purge the gas line fill the tank turn up the pilot flame gently twist the pilot head to improve the flame pattern around the thermo couple Out of propane gas Pilot flame is not large enough Pilot flame is not engulfing the thermocouple Thermocouple shorting faulty loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve replace Faulty valve connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat Themostat or switch is defec tive Wall switch wiring is defective disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged Faulty valve remove stoppage in orifice replace No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button igniter check if the push button igniter needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button igniter fill the tank spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighte
50. d bed sitting room installations and is suitable for mobile home installation No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected NATIONAL FIREPLACE INSTITUTE NFI We suggest that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org Use only accessories designed for and listed with your specific fireplace Provide adequate ventilation air Provide adequate accessibil ity clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The BGD36CF G and BGD42CF are factory equipped with tempered glass The glass thickness is 3 16 for both models Use only replacement glass available from your Napoleon dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discoloration and or blem
51. e Installation Operating Instructions Maintenance Framin installing Standoffs 39 OPERATION MAINTENANCE BGD36CFG BGD36CF G Minimum Mantel and Enclosure Clearances 40 41 ADJUSTMENTS Clean Face Surround Minimum Enclosure Clearances Pilot Burner Adjustment Optional Clean Face Surround Installation BGD36CF G only Venturi Adjustment Finished Floor Installation BGD36CFG Venturi Adjustment Hearth Installation Optional Clean Face Trim Kit Installation BGD42CF Minimum Mantel and Enclosure Clearances Flame Adjustment 42 44 COMMON REPLACEMENTS BGD36CF FINISHING BGD36CF G REPLACEMENTS Log Placement BGD42CF REPLACEMENTS Glass Door Replacement 45 48 TROUBLE SHOOTING GUIDE 47 SERVICE HISTORY 48 NOTES PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Clothing or other flammable material should not be placed on or near the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the fireplace is out the glass and or screen will remain hot for an extended period of time
52. e exhaust collar and secure using 3 screws TELESCOPIC SLEEVE W415 0661 C 02 20 08 4 Apply high temperature sealant to the outer edge of the of the outside pipe of VENT PIPE the air terminal connector Slip a coupler over the air intake collar and secure as FIGURE 62 before Trim the air intake coupler even AIR fot with the exhaust coupler end 5 Thread the air terminal connector pipe assembly down through the roof HIGH p TEMPERATURE support and attach ensuring that the SEALANT air terminal will penetrate the roof a EXHAUST minimum 16 when fastened If the attic AIR INTAKE space is tight we recommend threading VENEPIPE the Wolf Steel vent pipe collar or equiva lent loosely onto the air terminal assembly as it is passed through the attic The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material Align the seams of the terminal and air terminal connector place the terminal over the air terminal connec
53. e fireplace Pull the exhaust telescopic sleeve a minimum of 2 onto the collar Secure with 3 screws Repeat with the air intake telescopic sleeve 11 In the attic slide the vent pipe collar down to cover up the open end of the vent pipe shield and tighten This will prevent any ma terials such as insulation from filling up the 1 air space around the pipe RESTRICTING VERTICAL VENTS BGD42CF ONLY Vertical terminations may display a very active flame As this appearance is not desirable the vent exit must be restricted using restrictor plate W500 0205 This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional appearance The plate has a series of holes to allow for adjustment Remove the two screws on either side of the exhaust collar inside the firebox Install the plate as shown Install the plate on the desired set of holes then replace the screws K A FIGURE 64 TOP OF THE i FIREBOX FLUE COLLAR F RESTRICTOR PLATE GAS INSTALLATION Proceed once the vent installation is complete NOTE All gas connections must be contained within the fire place when complete 1 Move the fireplace into position and secure to the floor through the 1 4 holes located at either side of the base 2 The fireplace is designed to accept 3 8 gas supply line The fireplace is equipped with a 3 8 manual shut off valve 3
54. e fireplace raise the fireplace to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Note In order to avoid the possibility of exposed insulation or vapor barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity Combustible materials may be installed flush with the front of the fire place but must not cover any of the black face areas of the fireplace Non combustible material brick stone or ceramic tile may protrude in these areas but must not restrict glass door removal NOTE Do not build into this area it must be left clear to pro vide adequate clearance for the vent in this 14 wide area centered along the front of the fireplace No combustibles are 49 TOP EXIT T 42 1 4 REAR EXIT 1 112 MINIMUM Y ENCLOSURE p STEEL HEADER REQUIRED IF USING OPTIONAL CLEAN FACE SURROUND rf FIGURE 67 NOTE Do not build into this area it must be left clear to pro vide adequate cleara
55. e ledge that runs horizontally on the rear surface of the SURROUND clean face surround over the bottom edge of the fireplace front opening FIGURE 89 4 With the clean face surround against the fireplace front hook the surround clips in behind the top lip of the fireplace front opening FIGURE 89 and secure using the screws provided through the slot in the surround clip and into the pre drilled hole in the clean face surround FIGURE 89 If the optional clean face trim kit was installed the surround clip fits into the cut out and is secured in the same fashion FIGURE 90 W415 0661 C 02 20 08 BGD42CF MINIMUM MANTEL AND ENCLOSURE CLEARANC 29 Combustible mantel clearance can vary according to the mantel depth Figure 92 Use the graph to help evaluate the clearance needed These same requirements apply to any combustibles protruding on either side of the fireplace COMBUSTIBLE FIGURE 92a NON COMBUSTIBLE 018400 COMBUSTIBLE FINISHING IS 4 USED SUCH AS BRICK AND STONE 12 38 1 2 MINIMUM PLUS RISE 2 The fireplace requires a minimum enclosure height of 49 For temperature requirements the enclosure space around and above the fireplace must be left unobstructed See Venting Section 8 MANTEL TOP OF FIREPLACE OPENING FIGURE 92c 4 a TOP OF MANTEL DEPTH OPENING This f
56. eces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified glowing embers and PHAZER logs available from your Napoleon dealer CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used VERMICULITE Sprinkle vermiculite around the charcoal embers Note Both charcoal embers and vermiculite are not to be placed on the burner CHARCOAL LUMPS BGD42CF ONLY Place the lumps between the logs in a realistic manner taking care not to block any of the burner ports LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated FIGURE 108 FINISHING Spread the clear glass embers W300 0102 onto the glass ember tray evenly covering the burner tube follow natural shape of tray FIGURE 109 Top Deflector Note The distribut
57. er distributor W415 0661 C 02 20 08 24 BGD36CF G MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM FIREPLACE AND VENT SURFACES Non Combustible framing Top 0 to stand offs if using optional clean face surround Combustible framing Sides back and bottom of the unit Top 0 to stand offs 3 1 2 to stand offs if using optional clean face surround Non combustible finishing Top 6 1 2 if using optional clean face surround Combustible fireplace finishing Sides bottom and top Enclosure top 8 1 4 to top of fireplace Recessed depth 17 1 4 Sides and bottom of the vent pipe 1 Top of vent pipe 2 Ceiling 72 from bottom of unit HORIZONTAL VENT SECTIONS A minimum clearance of 1 at the bottom and sides of the vent and 2 at the top on all horizontal runs to combustibles is required Use firestop spacer W010 1774 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures See MINIMUM ENCLOSURE CLEARANCES section Use firestop spacer W500 0096 not supplied 0 to fireplace edge Vertical vent sections in fireplace enclosures require a minimum of 1 1 2 all around the vent pipe BGD42CF MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM FIREPLACE AND VENT SURFACES Combustible framing Top sides back and bottom of the unit Non combustible finishing Top Combustible
58. erate the main glass door EIGURE 101 GLASS DOOR REPLACEMENT Only available as an assembly complete with frame W010 0770 Glass not available seperately DOOR TRIM The BGD42CF comes SLOT complete with top door i eee 102a trim TRIM W715 0729 1 Guide the arms of the trim into the slots that are slightly hidden under the facing through the open ing between the top of the door and the bottom edge of the facing as illustrated in the front view 2 Slide the arm into the slot far enough to allow the front edge of the trim to go in behind the facing 3 Let the bracket come forward towards the back of the facing and allow the trim to rest on the inside lip this position will allow the notch on the arm of the trim to fall into place on the edge of the slot BGD42CF SIDE VIEW FIGURE 102c BGD42CF WITH TOP DOOR TRIM INSTALLED GRATE INSTALLATION The grate for this fireplace has been removed for shipping purposes The grate must be in stalled before the logs are installed Remove the packag ing from the grate and install onto the two pins as illustrated FIGURE 103 31 PHAZER logs and glowing embers exclusive to Napoleon Fireplaces provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colours may
59. es are very ag Door is ajar tighten screws holding door in place gressive MODEL BGD42CF ONLY Restrict vent exit See RESTRICTING VERTICAL VENTS Aggressive venting action due to VENT HEIGHT MORE THAN 15 FEET restrict vent exit using restrictor plate vent height kit W500 0205 Main burner flame isa Blockage in vent remove blockage In really cold conditions ice buildup may occur on the terminal blue lazy transparent and should be removed as required flame Incorrect installation refer to Figure to ensure correct location of storm collars Carbon is being de Air shutter has become blocked ensure air shutter opening is free of lint or other obstructions posited on glass logs or combustion cham ber surfaces Flame is impinging thelogsor check that the logs are correctly positioned combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 5 and 7 vent liners are free of holes and well sealed at all joints MODEL BGD36CF G ONLY check that minimum rise per foot has been adhered to for any horizontal vent ing White grey film Sulphur from fuel is being depos clean the glass with a recommended gas fireplace glass cleaner DO NOT forms ited on glass logs or combustion CLEAN GLA
60. h component is securely fastened to 7 the one prior Attach the exhaust telescopic sleeve to the vent run COUPLER SHOWN Repeat using a air intake vent pipe VENTING telescopic sleeve Secure and seal N as before To facilitate completion attach exhaust and air intake vent pipe couplers to the air terminal 3 Install the air terminal See FIGURE 61 item 3 of the Horizontal Air Terminal Installation Extend the exhaust telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal Repeat using the air intake vent pipe telescopic sleeve VERTICAL VENTING INSTALLATION For safe and proper operation of the fireplace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joints may be sealed using either high temperature sealant W573 0002 or high temperature Mill Pac W573 0007 with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided FIGURE 56 The roof support is optional In this case the venting is to be adequately supported using either an alternate method suit able to the authority having jurisdiction or the optional roof support 3 Apply high temperature sealant W573 0002 not supplied to the outer edge of the inner end of the air terminal connector Slip a coupler a minimum of 2 over th
61. hermally activated and will automatically run approximately 15 30 minutes after the fireplace has been lit and for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat Unplug the power cord from the receptacle Connect all wires as shown sce SENSOR ASSEMBLY BOX FIGURE 123 JUNCTION 1 Attach and secure the sensor assembly bracket to the securing stud located next to the receptacle junction box at the bottom left of the unit using the lock washer and wing nut Ensure that the thermodisc touches the firebox wall Plug the power cord back into the receptacle When installed ensure that any excess wire is contained preventing it from making contact with moving or hot objects FIGURE 124 35 BGD36CFG BURNER SWITCH WIRING DIAGRAM A wall switch must be installed a convenient location for the burn 20 length of millivolt wire is connected to the gas valve for the er operation burner wall switch However if a greater length is required route The recommended maximum lead length depends on wire size 2 strand solid core wire through the electrical hole located at the WIRE SIZE MAX LENGTH bottom left side of the unit 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet EIGURE 125 IGNITION PiLoT ASSEMBLY WiRE TAGS Yellow through ARE BRACKETED Gas line
62. ion of clear glass embers over the burner tube will influence the flame height W415 0661 C 02 20 08 BGD36CFG BULB REPLACEMENT The BGD36CFG comes equipped with our Night Light If in the event the lamp or lens needs to be replaced follow these instructions 1 Turn off all electrical supply 2 Remove the glass and glass ember tray from the firebox 3 Unscrew the lens cover making sure the gasket stays in place Note Do not handle the lamp bulb with bare fingers protect with 4 The lamp will pull straight out of the socket Replace with Wolf Steel Ltd parts only W387 0006 as lamp and lens are special high temperature products 5 Replace lens cover 6 Replace glass and ember tray 1 Remove the glass and glass ember tray 2 Remove the burner base from the firebox 3 Compress the retainer fins and lift out the lens assembly disconnect the wires 4 Replace lens assembly by aligning key hole and snap into EIGURE UL place re connect wires 5 Re install burner base ensuring a good firebox seal 6 Re install glass ember tray and glass The front of the fireplace becomes very hot during operation Let the fireplace cool completely before conducting service NOTE When removing the glass ember tray make sure the glass embers are away from the center of the screen exposing the burner before lifting glass ember tray out When replacing burner absolutely no glass embers can be i
63. ireplace requires a minimum of 6 1 2 of cement board or non combustible equivalent above the top of the fireplace Use only non combustible material such as cement board ceramic tile marble etc when finishing to W415 0661 C 02 20 08 30 36CF FINISHIN LOG PLACEMENT PHAZER logs and glowing embers exclusive to Napoleon Fire places provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process 104693 1 Place the back log 1 onto the log support tray and in front of the tabs The tabs maintain an air space between the log and firebox back to facilitate combustion air flow Ensure that the back of the log rests against the brackets on the back wall of the firebox FIGURE 94 FIGURE 95 2 Move the two small logs 2 amp 3 into position lining up the studs located on the burner with the holes on the bottom of the logs Ensure that the small logs sit flat on the burner FIGURE 96 3 Place the bottom of the left crossover log firebox side and pulled forward to the grate The top of the log should rest in the pocket on the back log FIGURE 97 4
64. ishes may result HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS UNIT DIMENSIONS BGD36CF G FIGURE 1 FIGURE 2 FIGURE 4 FIGURE 5 51 5 1j Al 3 y Y i yp ELECTRICAL INLET ELECTRICAL INLET LEFT SIDE FIGURE 6 LEFT SIDE FIGURE 3 aa 27 23 25 See the section MINIMUM MANTEL AND ENCLOSURE FIGURE 7 CLEARANCES See the sections MINIMUM ENCLOSURE CLEAR ANCES for non combustible material See the sections MINI MUM ENCLOSURE CLEARANCES for drywall or other combustible material See the section VENTING and INSTALLATION See the section INSTALLATION FRAMING See the section FRAMING S W415 0661 C 02 20 08 VENTING THE BGD36CF G USES 4 EXHAUST 7 AIR INTAKE VENT PIPE THE BGD42CF USES 5 EXHAUST 8 AIR INTAKE VENT PIPE MODEL BGD36CF MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces atti
65. ized enameled components and aluminum extrusion trims Electrical 110 and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer andis subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty d
66. less fitted with a heat shield kit GD 301 12 INCHES 9 INCHES 7 FEET 7 FEET 12 INCHESt1 12INCHES Clearance under a veranda porch deck or balcony 32 INCHES BGD42CF 32 INCHES BGD42CF 16 INCHES 16 INCHES Clearance above the roof 2 2FEET1 Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope kits GD 201 and GD401 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes 3 feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor t Recommenced to prevent recirculation of exhaust products For additional requirements check local codes kkk t W415 0661 C 02 20 08 TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS BGD36CF G REAR EXIT TOP EXIT 16 MINIMUM 20 43 MINIMUM 1 PLUS RISE MAX 1 S 3FT 24 1 2 MINIMUM PLUS RISE J FIGURE 10 FIGURE 11
67. ly a bead of caulking all around the edge of the opening and place the firestop top so that the vent shield covers the top of the vent within the opening The length of the vent shield may be cut shorter for combustible walls that are less than 8 1 2 thick but the vent shield must extend the full depth of the combustible wall Place the firestop bottom against the firestop top and secure the two together Adjust the assembly to ensure it is tight to the vent Secure firestop to wall Ensure that both spacer and shield main tain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the vent pipe and the firestop spacer This restricts cold air from being drawn into the room or around the fireplace See Figures 49a c VENT SHIELD FIGURE 49a FIRESTOP TOP FIRESTOP BOTTOM FIGURE 49b W415 0661 C 02 20 08 FIRESTOP SPACER SECONDARY HEAT SHIELD FIGURE 49c Where the opening in the outside wall has been cut 13 tall to provide 2 clearance from the vent pipe terminal extension plate W500 0206 must be used to cover the opening VERTICAL INSTALLATION 1 Determine the air terminal location cut and frame 9 3 4 for the BGD36CF G or 10 3 4 for the BGD42CF square opening in the ceiling and an opening in the roof to provide the minimum 1 clearance between the fireplace vent pipe and any combustible material Try to center the exh
68. mney Place the flashing over the air terminal and slide it under neath the sides and upper edge of the shingles Ensure that the air terminal is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material FIGURE 6 Aligning the seams of the FIGURE 58 terminal and air terminal connec aR ier WEATHER SEALANT tor place the terminal over the air terminal connector making sure the inner pipe goes into the hole in the terminal Secure with screws provided 7 Apply a heavy bead of weatherproof caulking 2 above the flashing Note Maintain a minimum of 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved 8 If more vent pipe needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain a clearance to combustibles of 1 SEALER 4 2 SELF DRILLING i SCREWS amp WASHERS COUPLER COUPLER AES FIGURE 59 AIR INTAKE VENT PIPE AIR INTAKE
69. n cup surrounding the orifice HINT If glass falls into cup and surrounds the orifice insert a clean bag into a vacuum cleaner and vacuum out glass embers or replacement glass embers can be ordered from Wolf Steel Ltd 33 BGD36CF G ACCESSING THE BLOWER 1 Remove the valve access door 2 Open the main door 3 Carefully remove the logs 3a BGD36CFG Carefully remove the glass and glass ember tray 4 Remove the 7 screws illustrated in Fig 112a and lift out the log support 4a BGD36CFG Remove the top deflector and porcelain panels from the firebox See Figure 109 5 Remove the 8 perimeter screws as illustrated in Fig 112a and lift out the burner base The gas line flex connector should pro vide sufficient move ment to permit shifting the burner assembly to the side 6 Reverse procedure to re assemble BGD42CF ACCESSING THE BLOWER 1 Remove the main door using the instructions on Pg 29 2 Carefully remove the logs 3 Remove the grate by lifting it off of the two securing pins 4 Remove the 6 screws illustrated in Fig 112b and lift out the log support Be careful not to lose the spacers for the screws indicated 5 Remove the 7 perimeter screws as illustrated in Fig 113 and lift out the burner base The gas line flex connector should provide sufficient movement to permit shifting the burner assembly to the side 6 Reverse procedure to re assemble 2
70. n securing nut finger tight plus 1 4 turn Out of propane gas Spark gap is incorrect check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor No gas at the pilot burner Gas piping is undersized turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all undersized piping W415 0661 C 02 20 08 48 BGD36CF BGD42CF TROUBLE SHOOTING GUIDE SYMPTOM PROBLEM TEST SOLUTION Flames are consist Unit is over fired or under fired check pressure readings ently too large or too Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 small Carboning oc turns and then placing pressure gauge tubing over the test point Gauge should curs read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCK PILOT SCREW WISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution Flam
71. nal and secure with 3 8 screws Apply a heavy bead of the high temperature sealant W573 0002 not supplied 2 Using the air intake vent pipe slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal as before FIGURE 54 N A The air terminal mounting plate may be recessed into lt the exterior wall or siding LN by 1 the depth of the pe return flange pA 3 Insert the flexible vent pipe ARINTAE V through the firestop maintaining the required clearance to combus tibles Holding the air terminal let tering in an upright readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied 4 Apply a heavy bead of high temperature sealant W573 0007 not supplied to the outside of the 4 inner collar of the fireplace approxi mately 1 from the end Slide the flexible vent pipe a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 5 Using the air intake vent pipe slide over the fireplace combustion air collar and secure with 3 8 screws Seal with high temperature sealant W573 0002 not supplied 6 If more flexible vent pipe needs to be used to reach the fireplace coupler them together as illustrated in Figure 59 The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible FIGURE 55 strapping to maintain the minimum 1 clearance to combustibles
72. nce for the vent in this 14 wide area centered along the front of the fireplace No combustibles are allowed 49 MINIMUM ENCLOSURE HEIGHT P x 5 413 4 a 46 1 4 FIGURE 68 25 BGD42CF BGD36CF G 4139 INSIDE CHASE NSIDE CHASE 25 14 E ML 40 6 FIGURE 70 FIGURE 74 OUTSIDE 171 4 OUTSIDE CHASE CHASE 25 1 4 FIGURE 71 46 i 4 FIGURE 75 Warning Non combustible Finishing Materials Required Non combustible materials such as brick and tile can be extended over the black face of the unit FIGURE 72 4 4 FIGURE 76 12 TO COMBUSTIBLE MANTLE 21 finishing 12 TO COMBUSTIBLE MANTLE IMPORTANT i terial b Encroaching in this P TUE db Rem 4 area with finishing material will inter installed below THIS AREA MUST the top opening a THIS AREA MUST fere with the open REMAIN EXPOSED TO maximum of 1 1 2 REMAIN EXPOSED TO ing of the door ALLOW FOR PROPER Enough clearance to ALLOW FOR PROPER DOOR OPERATION the door latches must DOOR REMOVAL be maintained to d allow for proper door installation removal W415 0661 C 02 20 08 26 BGD36C
73. ns attached to the side frame Lift the valve access door off the pins to operate the main glass door FIGURE 43 DOOR OPERATION To access the lower door latch open the Valve Access Door as illustrated Release the top and bottom door latches located at the right side of the door 24 REAR EXIT Before attaching elbows to the collars on the back of the fireplace 172 will need to be trimmed off the 4 collar From inside the firebox insert the 4 flue pipe gasket assembly provided through the rear of the firebox Secure the gasket assembly to the rear and top of the unit using 4 8 x 3 4 Hex Head Wildrill screws supplied Do not over tighten The gasket needs only to be snug against the firebox FIGURE 45 1 Remove the 7 diameter cap 7 EF 7 from the top of the fireplace and re secure it over the 7 collar located at the rear of the unit Press firmly on the cap while securing to ensure an airtight seal Do not damage the gasket FAILURE TO INSTALL THE CAP WILL CAUSE THE FIRE PLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE 2 Remove the plate covering the 4 diameter flue opening seen inside the top of the 7 diameter collar and discard Try not to disturb the retaining ring or the gasket beneath Re secure the ring and gasket using the screws removed from the plate 3 From inside the firebox insert the 4 flue pipe assembly th
74. oes not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years N replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other
75. or rod is not cracked dam aged or loose Verify the connection from the sensor rod to the sensor wire Damaged pilot or dirty sensor rod Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod Verify continuity with multimeter with ohms set at the lowest range W415 0661 C 02 20 08 46 BGD36CFG TROUBLE SHOOTING GUIDE SYMPTOM PROBLEM TEST SOLUTION Pilot lights Wiring Connection Inspect all wires ensure good tight connections Verify that all wiring is Stops sparking installed exactly as specified pilot remains lit Wiring harness Inspect the wiring harness and verify the harness is tightly connected to the module Verify that you have 7 wires and they are connected in the right order Module or Valve Conduct the following test to verify if the problem is the module or valve To measure voltages turn multimeter to DC place the red lead from multimeter on the screw on the terminal block for the wire you are check ing touch black lead to ground valve body Importantly a Zero volts reading does not automatically indicate a bad module there may be too little resistance in the valve solenoid Check the Green wire disconnected from valve that the voltage output from the module should be between 2 and 3 volts Exhaust fumes smelled in Fireplace is spilling Check all seals room headaches but burner will not turn on Carbon is being deposited
76. ormula 1 H V 10 9 15 Formula 2 H V lt 40 feet 25 9 40 Since both formulas are met this vent configuration is ac ceptable W415 0661 C 02 20 08 when gt V Simple venting configurations FIGURE 31 See graph to determine the required vertical rise V for the required horizontal run H 19 EFETT EHCELRIT MAXIMUM VERTICAL RISE IN FEET Vi 3 0 5 10 15 20 25 30 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90 elbows top exit or one 90 elbow rear exit the following formulas apply Formula 1 lt Formula 2 H V lt 40 feet Example 7 EIGURE 32 V 2ft V 1ft V 1 5ft V V V V 2 14 15 45 Tt H 6ft H 2ft H H H 6 2 8ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 8 8 1 16 1 ft V 16 1 4 5 206ft Formula 1 lt 3V 3x 4 5 13 5 ft Since this formula is not met this vent configuration is unac ceptable Formula 2 V lt 40 feet 20 6 lt 40 Since only formula 2 is met this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas 15 BGD36CF G TOP OR REAR EXIT VERTICAL TERMINATION Example 8 90
77. pe connection to the fireplace flue collar which must be sealed using the black high temperature sealant Mill Pac BGD36CF G When using Wolf Steel venting components use only approved Wolf Steel rigid flexible components with the following termination kits WALL TERMINAL KIT GD222 or 1 12 to 7 12 PITCH ROOF TERMI NAL KIT GD110 8 12 to 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 for wall penetration below grade With flexible venting in conjunction with the various terminations use either the 5 FOOT VENT KIT GD220 or the 10 FOOT VENT KIT GD330 BGD42CF When using Wolf Steel venting components use only approved Wolf Steel flexible components with the following termination kits WALL TERMINAL KIT GD422 or 1 12 to 7 12 PITCH ROOF TERMINAL KIT GD410 8 12 to 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 for wall penetration below grade With flexible venting in conjunction with the various terminations use either the 5 FOOT VENT KIT GD420 or the 10 FOOT VENT KIT GD430 Wolf Steel Simpson Dura Vent Selkirk Direct Temp or Ameri can Metal Amerivent venting systems must not be combined Wolf Steel rigid and flexible venting systems must not be combined These vent kits allow for either horizontal or vertical venting of the fireplace The maximum allowable horizontal run is 20 feet The maximum allowable vertical vent length is 40 feet The maximum numbe
78. r of vent connections is two horizontally or three vertically excluding the fireplace and the air terminal connections when us ing flexible venting For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum W415 0661 C 02 20 08 REQUIRED RISE ON HORIZONTAL VENTING RIGID VENTING 0 FT 0 FT REAR VENT FLEXIBLE mum es VENTING RIGID VENTING 0 FT 0 FT TOP VENT FLEXIBLE VENTING 0 FT 0 FT VENTING For optimum performance it is recommended that all horizontal runs have a 1 rise per foot BGD36CF G HORIZONTAL VENT SECTIONS A minimum clearance of 1 at the bottom and sides of the vent and 2 at the top on all horizontal runs to combustibles is required The firestop spacer W010 1774 supplied with the unit must be used to maintain this clearance VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures See MINIMUM ENCLOSURE CLEARANCES section Use firestop spacer W500 0096 not supplied BGD42CF HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required Use firestop spacer W500 0028 not supplied M
79. rough the heat shield and out through the retaining ring Secure the assembly to the rear and top of the unit using 4 8 34 Hex Head Wildrill screws supplied Do not over tighten The gasket needs only to be snug against the firebox FIGURE 46 BGD36CF G HORIZONTAL VENT SECTIONS A minimum clearance of 1 at the bottom and sides of the vent and 2 at the top on all horizontal runs to combustibles is required The firestop spacer W010 1774 supplied with the unit must be used to maintain this clearance VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clear ances in fireplace enclosures See MINIMUM ENCLOSURE CLEAR ANCES section Use firestop spacer W500 0096 not supplied BGD42CF HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required Use firestop spacer W500 0028 not supplied HORIZONTAL INSTALLATION FIGURE 47 BGD36CF G BGD42CF P 7 9 Tp 7 16 11 3 8 RECTANGULAR 16 1 4 Y RECTANGULAR i HOLE HOLE IRS po s mui f OSN A I 11 11 DETERMINE DETERMINE i THE i CORRECT i CORRECT HEIGHT i HEIGHT TED BGD36C
80. set 909 in feet T V combined vertical vent lengths in feet 11 ELBOW VENT LENGTH VALUES feet 19 0 03 15 0 45 30 0 9 45 1 35 90 27 0 5 6 0 11 0 16 0 32 0 BGD36CF the first 90 offset has a zero value and is shown the formula as 90 BGD42CF the first 45 and 90 offset has a zero value and is shown in the formula as 45 and 90 respectively or 135 combined BGD36CF G TOP EXIT HORIZONTAL TERMINATION when H lt Simple venting configuration only one 90 elbow See graph to determine the required vertical rise for the required horizontal run H FIGURE 20 For vent configurations requiring more than one 90 elbow the following formulas apply HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H and V Formula 1 lt V Formula 2 H V 40 feet Example 1 FIGURE 21 V 3tt V 8 tt V V V 3 8 11ft H 2 5ft H 2ft H H H 25 2 45ft H 03 three 90 elbows 90 03 270 90 5 4 ft H Hp H 4 5 5 4 9 9 ft V 9 9 11 20 9 ft Formula 1 H s V 9 9 11 Formula 2 V lt 40 feet 20 9 40 Since both formulas are met this vent configuration is ac ceptable W415 0661 C 02 20 08 12 BGD36CF G TOP EXIT HORIZONTAL TERMINATION when H g
81. t Simple venting configuration only one 90 elbow See graph to determine the required vertical rise V for the required horizontal run H 140 120 10 REQUIRED VERTICAL RISE 90 IN INCHES V BO HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and For vent configurations requiring more than one 90 elbow the fol lowing formulas apply Formula 1 H lt 4 2 V Formula 2 V lt 24 75 feet Example 2 V V 61 H 3 ft H 5 ft H H H 3 5 8 ft H 03 two 90 elbows 90 03 180 90 2 7 ft H H H 8 2 7 10 7 ft V 107 6 16 7 Formula 1 lt 4 2 V 4 2 V 4 2 x 6 25 2 ft 10 7 lt 25 2 Formula 2 V lt 24 75 feet 16 7 24 75 Since both formulas are met this vent configuration is acceptable W415 0661 C 02 20 08 Example 3 FIGURE 24 a V 4 ft V 1 5 ft V V V 44 15 5 5ft 21 H 1ft H 1 ft H 1 5 ft H H H H H 2 1 1 1 5 5 5ft H 03 four 90 elbows 90 03 360 90 8 1 ft H H Ho 5 5 8 1 13 6 ft H V 13 6 5 5 19 1 ft Formula 1 H lt 4 2V 4 2 V 4 2 x 5 5 23 1 ft 13 6 lt 23 1 Formula 2 H V lt 24 75 feet 19 1 lt 24 75 Since both formulas are met this vent configuration is ceptable 13 BGD36CF G REAR EXIT HORIZONTAL TERMINATION when H lt V Simple ven
82. ting configuration only two 90 elbows FIGURE 25 See graph to determine the required vertical rise for the required horizontal run 265 REQUIRED VER 2 TICAL RISE IN FEET V T 16 18 HORIZONTAL VENT RUN PLUS OFF SETS IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90 elbows the fol lowing formulas apply Formula 1 H V Formula 2 H V 40 feet FIGURE 26 90 Example 4 V 9ft 61 V 29 6 151 H 3ft H 2ft H 1 5 ft H H 3 2 1 5 6 5 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 6 5 8 1 14 6 ft H V 14 6 15 29 6 ft H H Formula 1 H lt V 14 6 lt 15 Formula 2 H V lt 40 feet 29 6 40 Since both formulas are met this vent configuration is ac ceptable when H gt Simple venting configuration only two 90 elbows FIGURE 27 See graph to determine the required vertical rise for the required horizontal run qr CELLILELLLEILI REQUIRED VERTICAL RISE IN INCHES Vi ee 34 125 1925 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H and For vent configurations requiring more than two 90 elbows the fol lowing formulas apply Formula 1 lt 3 5V Formula
83. tor making sure the inner pipe goes into the hole in the terminal Secure with screws provided 8 Apply a heavy bead of weatherproof caulking 2 above the flashing Note Maintain a minimum of 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved 9 Continue adding rigid venting sections sealing and securing as above Attach an exhaust telescopic sleeve to the last section of rigid piping Secure with screws and seal Repeat using an air intake telescopic sleeve 10 REAR VENT APPLICATION BGD36CF G ONLY Before attaching elbows to the collars on the back of the fireplace 172 will need to be trimmed off the exhaust pipe collar Run a bead of high temperature sealant W573 0007 not supplied around the outside of the exhaust collar Attach the exhaust elbow to the exhaust collar and secure with 3 screws Run a bead of high temperature sealant W573 0002 not supplied around the outside of the air intake collar Attach the air intake elbow to the air intake collar and secure with 3 screws Pull the exhaust telescopic sleeve a minimum 2 FIGURE 63 onto the elbow Secure with 3 screws Repeat with the air intake telescopic sleeve TOP VENT APPLICATION Run a bead of high temperature seal ant W573 0007 not supplied around the outside of the exhaust on th
84. urn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace FLAME ADJUSTMENT KNOB TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clockwise to off Do not force TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE W415 0661 C 02 20 08 39 OPERATION BGD36CFG FOR YOUR SAFETY READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT BY HAND BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS 15 HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR USE ONLY YOUR HAND TO TURN THE GAS CONTROL KNOB NEVER USE TOOLS IF THE KNOB WILL NOT TURN BY HAND DO NOT TRY TO REPAIR IT CALL A QUALIFIED SERVICE TECHNICIAN FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER WHAT TO DO IF YOU SMELL GAS TURN OFF ALL GAS TO THE FIREPLACE OPEN WINDOWS DO N
85. vice person W415 0661 C 02 20 08 42 COMMON REPLACEMEN Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following informa Failure to position the parts in accordance with these diagrams or tion failure to use only parts specified approved with this appliance may 1 amp SERIAL NUMBER OF FIREPLACE result in property damage or personal injury 2 INSTALLATION DATE OF FIREPLACE Part NUMBER IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION 4 DESCRIPTION OF PART 5 CONTACT YOUR NAPOLEON DEALER 6 OR REAR VENT COMMON COMPONENTS COMMON ACCESSORIES PART NO DESCRIPTION 11 W573 0007 10 30Z TUBE HIGH TEMP SEALANT 1 W357 0001 PIEZO IGNITER 12 W690 0001 MILLIVOLT THERMOSTAT 2 W680 0004 THERMOPILE 13 W690 0010B REMOTE CONTROL Advantage 3 W680 0005 THERMOCOUPLE 14 W660 0011B REMOTE CONTROL ApvanTacE PLus 4 W010 0800 PROPANE GAS PILOT ASSEMBLY 15 GD65 FAN KIT 4 W010 0801 NATURAL GAS PILOT ASSEMBLY 16 GZ550 1KT BLOWER KIT 5 W455 0069 NATURAL GAS PILOT INJECTOR 17 B440 KT BLOWER 5 W455 0067 PROPANE GAS PILOT INJECTOR 18 W500 0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 6 W725 0025 NATURAL GAS VALVE 19 W690 0005 THERMOSTAT 110 VOLT for use with ga 566 6 W725 0026 PROPANE GAS VALVE 20 W660 0026 P
86. w GASKET 43 8010 0516 BLACK DOOR C W GLASS BGD36CF G ACCESSORIES 44 010 1774 FIRESTOP SPACER 72 W175 00001 4 COUPLER 73 W175 0013 7 COUPLER BGD36CFG COMPONENTS 74 W615 0044 FIRESTOP SPACER FLEXIBLE VENTING 45 W100 0402 BURNER TUBE 75 W500 0103 TERMINAL EXTENSION PLATE 46 W300 0102 CLEAR GLASS EMBERS 76 GD 301 HEAT GUARD 47 010 1835 GLASS EMBER TRAY 77 W010 0370 SUPPORT ASSEMBLY 48 W387 0004 HIGH TEMPERATURE LIGHT ASSEMBLY W175 0053 DURA VENT ZERO CLEARANCE ADAPTOR 49 W387 0000 HALOGEN BULB 5W 79 54 VENT SLEEVE 50 W725 0032 DEXEN VALVE EI NATURAL GAS 80 W170 0068 VENT PIPE COLLAR 51 W725 0049 DEXEN VALVE PROPANE 81 W585 0072 VENT PIPE SHIELD 52 W455 0049 PILOT INJECTOR LP 82 W175 0159 CONVERSION KIT Nc To LP 53 3455 0071 PILOT INJECTOR NG 83 W175 0164 CONVERSION KIT LP Nc 54 1720 0092 PILOT TUBE 84 GD831KT DECORATIVE BRICK PANELS SANDSTONE 55 W100 0069 PILOT ASSEMBLY NG 85 CDV202 PB DOOR TRIM KIT 56 W100 0093 PILOT ASSEMBLY LP 86 GD 565 1KT SAFETY SCREEN 87 S36WN WAVE SURROUND BROWN FLEXIBLE VENT KITS 87 S36WP WAVE SURROUND PEWTER 57 WO10 0397 4 FLEXIBLE VENT PIPE 5 rr c w spacers Mr CH NCE 58 7 FLEXIBLE VENT PIPE 5 rr 87 S36CVN CONVEX SURROUND BROWN 59 W410 0018 7 FLEXIBLE VENT PIPE 10 MM uc e EA 60 W010 0300 4 FLEXIBLE VENT PIPE 10 rr chw spacers aut ELIGO UPEER TRIM FOR CO
87. wire I from the module Place the ON OFF switch to the ON position Hold a grounded wire about 3 16 away from the I terminal on the module If no spark the I terminal module must be replaced If there is a spark the I terminal is fine Inspect pilot assembly for a shorted wire or cracked insulator around the electrode Pilot will not light Igniter Spark gap is incorrect Transformer spark gap of the ignitor to the pilot should be 17 tor 1 8 Verify the transformer is installed and plugged into the module Check volt age of the transformer under load at the spade connections on the module with the ON OFF switch in the ON position Acceptable readings of a good transformer are between 3 2 and 2 8 volts A C Makes no noise with no spark at pilot burner Ashorted or loose Connection Remove and reinstall the wiring harness that plugs into the module Remove and verify continuity of each wire in wiring harness Improper switch wiring Troubleshoot the system with the simplest ON OFF switch Module is not grounded Verity the value and pilot assemblies are properly grounded to the metal chassis of the fireplace or log set Pilot sparks but will not light Faulty module Gas supply Turn the ON OFF switch to the OFF position Remove the igniter wire I from the module Place the ON OFF switch to the ON position Hold a grounded wire about 3 16 away from the I terminal on the

Napoleon Fireplaces BGD36CFNTR User's Manual

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