NAMCO Bandai Games 90500089 User's Manual
Contents
1. PSU PCB BUARD ASSEMBLY PURPLE m BNET DRANGE H PINK s GREEN Fi 4 4 5 6 3 s BR WN 1 2 15 GREEN YELLOW opu BLUE Hu 12 BLACK EIE WHITE 2 2121 EL 9P TWO TWISTED 138 PAIRS 5 RINGING 1 TT T 4 l4 RINGIN HEEN ____ 5 RINGOUT2 3 3 BLUE a 4 HRED 4 H 41 RXD 5 5 5 BROWN RXI 6 6 TXD 7 7 GND 8 8 VHI RED T 1 i FAN 1 START LAMP 2 GRN WHI 313 214 515 6 6 E 2 Hey 13113 456 SCREEN Jei 5y 14114 TIN 1 AJI END 115 15 N LRT 8 2 2 2 aT L RED IIN 5213 YH a 3 AGUT EAKER t 4 4 4 14 ABUT S p EAKER 5 52. C SERVICE BRACKET 5 SHF S T PINK YEL BLK 5 5 EU EN 6 6 YELLOW 5 2 MARS PINK BRUWN RED BLACK 1 1 Lu CHANNEL 3 us 4114 T9 6 116 H7 17 8118 COIN TOWER ASSEMBLY Page 57 MONITOR D F4 3 Q B ELHAY SU preme v 5 ONO BROWN I m HEADER ASSEMBLY SSR 5 i CONTROLE 4 5 7 2 iia E 2 8 FL 2 315 BLUE 2 4805 E e a 20 TS 4 14 Fi
3. BLUE J304 BLACK WHITE n 254 Assy 1 FEN 2 2 2 313 414 121 1 212 E 4 4 33 1 2 313 4 p 228 21 LH 2 EE 3 313 1 414 R 515 BLUE WHITE 24 2 7 PINK BLAC 8 BLAC aa J32 S LWHI ZLU B lus g LWHI RED IL il 313 12 de 13 L 13 13 14 14 14 ax GRN YEL 15 15 111 212 BROWN 3 1 ORANGE 5 16 510 gt 5 GREY 6 6 S RED BLACK NU 7 CASHFLOW 5 RED ELUE 20 ale YELLOW AE Wn 5 S 5 BLACK 9 5 15 6 16 037 8 8 11 E 414 5 5 6 16 4300 DRE BROWN 272 GREEN YELLOW 315 BLUE BLDCK 302 111 CONTROL PANEL ASSEMBLY SUB BASS SWITCH HEIGHT N B 1K ohms 1 STEERING N B 1K ohms QU RS Derm eee OO SERVICE 12volt qu 2ewatt O T ex TEST 510 0
4. Ed 6 3 MAJOR COMPONENTS 1 0 0 14 4 1 11 ereenn 7 4 INSTAELATIODU iore Doce eo neces eiue rendi 8 4 1 Fitting the Header Assembly oet ates re ar 9 4 2 Connecting the Cycle Assy to the Monitor 10 4 3 Removing the Shipping 424444404 40 11 5 4ADJUSTMENTS eie 12 5 1 Turning on the POWer t ne Epit node 12 5 2 Adjustment Switches eec edet reir 12 555 Test ModE 12 ct MEO Tc 14 5 3 2 Game ODIIOFS irte Ce I IR 15 c C MEN GNI rp 16 5 3 3 1 Switeh T6SL t a 17 5 3 3 2 E Ee i edades 18 5 9 3 9 ee Ln 19 20 5 3 4 Monitor s 20 5 3 5 TeSt 21 5 3 6 ADS Data eterne pa eee 21 5 3 7 OTHERS 21 6 INITIAEIZATION 552 556555852 52 5 22 Adjustments When Replacing Parts Initialization 22 MAINTENANCE 5
5. 23 7 1 Pedal Pressure 24 7 2 Inspecting or Adjusting the Drive Belt 25 6 2 1 Adjusting the Drive 25 7 3 Removing the Flywheel or Drive Belt 26 7 4 Inspecting and Replacing the Pedal Sensor Sticker 29 7 5 Replacing the Fluorescent Tube 30 7 6 Replacing est e D UM Hardee 31 7 7 Replacing the Start cie epe enu Ro lebe 33 7 8 Removing the Handle Covers 33 7 9 Replacing the Handle Assembly 4 11 34 7 10 Replacing the Handle Pots oer Pede kie enter 35 7 10 1 Replacing the Up Down tete tT at cers 35 7 10 2 Replacing the Left Right 36 7 11 Replacing the Pedals senectute 37 7 12 Replacing the Vibration Proof Rubbers 39 7 13 Replacing the Rubber 42 85 IPARTS EIS ee eee eee 43 97
6. EAKER 6 6 fit GND 812 EAKER 7 7 12 12 12v 2 BASS 818 Bass 1915 START SV 5 5 GREEN ASSY GND 5 5 BLACK OND 8 8 GREEN J19 YELLOW a 1111 REB 221 GREEN WHITE 3 8 BLACK 7 3 31 BLUE BLUE WMITE 44 SYNC Tas EINK BLACK SLUEZWHLIE gt 5 5 PINK BLACK 6 6 NC 87 B7 bee BLACK LH sey aa us WHITE BLUE Tn m 1 WHITE URANGE SYSTEM 22 ASSY 1 WHI BLU 0055 STEERING V OEC RED 480 HEIGHT VR 3 3 15 5 mE 1 1 14 5859 DATEI WHIZBLK E 3 SED 3131 12 SV 414 414 5 K iND 5 15 PLACE 5751 iND 6 6 6 GND J27 J6 7 7 ELAK 7 7 GND SERVICE SV 1 1 BROWN ND 8 8 GND TEST Sw ORANGE H lev 5 919 112 3 10 ig YELLOW 1 in BLACK 1 COIN COUNTER 5 5 8554 12 12 6 4 RED BLK SARAF RED BLU EZ SH PINK BRN Eal 919 ES E YELLOW HIRES _ BLACK Page 59
7. b When the start button is pressed the following screen is displayed TEST DIP 12345678 SWITCH PEDAL PEDAL ACB7 NOW COUNTING PEDAL IT 10 TIMES THEN PRESS START TO EXIT PUSH START AND HANDLEBARS UP c When the above screen is displayed pedal ten full turns in the forward direction Stop as soon as the pedal has been turned exactly ten times d Press the start button again Page 18 When the start button has been pressed the following screen is displayed TEST DIP 12345678 SWITCH PEDAL PEDAL C5CF END OK RETRY PRESS START TO EXIT PUSH START AND HANDLEBARS UP If is displayed the pedals are correct If NG is displayed there has been a problem in reading the pedal rotation Press start and repeat steps c and d again If is still displayed after repeating the test there is the possibility that the sensor board or sensor sticker is faulty Press the start button while pulling back on the handle bars to return to the I O Test menu Fan Motor Test Select MOTOR on the menu screen and press the start button The following screen is displayed TEST DIP 12345678 SWITCH PEDAL MOTOR FAN MOTOR OFF EXIT START ENTER UP DOWN CHOOSE When the start button is pressed once OFF changes to ON and the fan motor starts and blows air from the front of the cabinet When the start button is pressed again ON changes to OFF an
8. Operators Manual IS THE RESPONSIBILITY OF THE OPERATOR MAINTAIN CUSTOMER SAFETY AT ALL TIMES AND IT IS IMPERATIVE THAT THE DETAILS SET OUT IN THIS MANUAL ARE FOLLOWED PRECISELY Part No 90500089 1996 LIMITED all rights reserved No part of this publication may be reproduced by any mechanical photographic or electronic process or in the form of phonographic recording nor may it be stored in a retrieval system transmitted or otherwise copied for public or private use without permission from NAMCO EUROPE LIMITED While the information contained in this manual is given in good faith and was accurate at the time of publication NAMCO EUROPE LIMITED reserve the right to make changes and alterations without notice This machine has been manufactured in accordance with European Community directives 1st January 1996 and as such bears the marking Any changes or modifications to this machine must be in accordance with European Community directives 1st January 1996 If you make any unauthorised changes to this product you may contravene European Community directives 1st January 1996 Under some conditions of extreme external interference e g radio transmissions electrostatic discharge or mains borne transients some degradation of performance may occur However the machine will recover normal performance once the source of interference has ceased or been removed Following abnormally hi
9. always grasp the plug not the cable Page 23 7 1 Pedal Pressure Adjustment This game is designed so that the pedal pressure can be adjusted This will have an effect on the difficulty of the game At the time of shipment the pressure is set to a light setting The mechanism becomes uncovered so take care not to trap hands or 1 2 4 fingers in the mechanism Remove the four security screws M5x12 and remove the upper cover Remove five security screws M5x20 and four security screws 5 12 and remove the right side cover Security Screw 5 12 Upper cover 24 sll Side cover Security Screw M5x20 2 Security Screw 5 12 To change the pedal pressure loosen the truss screw 5 12 Pozi and move the magnet unit The pressure becomes less when the magnet unit is moved away from the flywheel and heavier when it is moved towards the flywheel Check the pressure by pedalling each time the magnet unit is moved When the required pressure is achieved fully re tighten the truss screw Refit the side and top covers Flywheel ES p Page 24 7 2 Inspecting Adjusting the Drive Belt The mechanism becomes uncovered so take care not to trap hands or fingers in the mechanism 1 Remove the three security screws M5x12 and remove the upper cover 2 Remove five security screws M5x20 and four security screws M5x12 and rem
10. so that the customer can read them clearly If there is an error or problem with the machine operation must be stopped immediately and the problem rectified before any further use Installation Service Adjustments and Routine Maintenance should be carried out by qualified personnel only Warnings for Disassembly Installation Routine Maintenance and Troubleshooting DANGER DANGER DANGER DANGER Namco Ltd bears absolutely no responsibility for accidents injury or damage resulting from unauthorized changes to this machine Ensure that the machine has been turned OFF before making adjustments or carrying out maintenance Also ensure only qualified personnel turn the power ON to this machine The power supply and inside the monitor will remain hot and have areas of high voltage even though the machine has been turned OFF and there is the possibility of burns or electric shock Be careful not to touch these areas In order to prevent injury due to mis operation be sure that the voltage of the main power supply is within the prescribed limits Also to prevent possible electric shock due to failure this machine MUST be fitted with a securely connected earthed plug Do not turn the power switch ON until the machine has been installed correctly Contents Operators N antal vns SAFETY WARBNINQ aic tec e tu DR De UE 1 SPECIFICATIONS ii 5 2 HOW TO PLAY
11. 5 Replacing the Fluorescent Tube DANGER To prevent electric shock ensure machine is switched OFF before commencing work 1 Remove the ten socket button head screws M5x12 and remove the side vac forms five screws on each vac form 2 Remove the two countersunk screws M5x12 from the bottom of the acrylic 3 Remove the two socket button head screws 4 25 and remove the header acrylic retaining bracket 4 Remove the header acrylic Socket Button Head Screw M4x25 Retaining Bracket Fluorescent lamps 3ft Pozi C Sunk Screw M5x12 5 Replace the fluorescent tube and or the starter 6 Re assemble in reverse order Page 30 7 6 Replacing the Fan Warning The Front Base Assembly weighs approx 25kg should be handled by at least two people 1 Remove the four security screws M5x30 2 Disconnect and remove the front base assembly Security Screw M5x30 Connector Front base Assy 3 Remove the four security screws M5x12 and remove the front cover Front cover Security Screw M5x12 Page 31 4 Remove the three countersunk screws 5 and remove the fan box front panel M5 Countersunk Screw 5 Remove the four M4 Whizz nuts on the rear of the front base wood and remove the fan from the front 2 amp MA Whizz Nut P S d Page 32 7 7 Replacing the Start Switch 1 Remove the three security screws M5x12 and lift up the control panel
12. S B BROW gt d F2 S B B BROWN PH z zz zz BIB FAN 1 D BLUE 15 L DO Ww gt gog D I I I lal O m m AUDIO IN AUDIO IN L R AUDIO IN R 818 SPEAKER 1 ss LEFT SPEAKER RIGHT SPEAKER RIGHT SPEAKER M 49 SUB BASS SCART 150 ohn a SUB BASS GREEN 111 47 d SCREENED BLUE 717 47 CABLE AMPLIFIER ASS SYNC 20 20 120 Sen VGND r2 35 2 818100 RED 1818 BLUE 5 5 WHITE D BLACK Ts e 10616 s PROJECTOR RED MONITOR LACK 2402 DTI 840v AC 2a 2 50 9 Kee 5v 3 5v 4 GND 5 SMPSU END GND 7 1 GND 8 d S 41 12 INPUT SCHAFFNER MAINS IN FILTER i TEREK 513 5 2 BROWN GRN YEL FILTER tt O o 5 ALL EARTH WIRES GREEN YELLOW Page 58 R CABINET
13. SCHEMATIC S 56 1 SPECIFICATIONS POWER SUPPLY 230volts AC MONITOR Thomson 52 Projector Monitor RP52 COIN ACCEPTOR Mars CashFlow 1 Channel DIMENSIONS Assembled 1250 w x 2430 d x 2320 h Monitor Cabinet 1250 w x 645 d x1940 h Cycle Assembly 980 w x 1785 d x 1380 h Header Assembly 1145 w x 350 d x 380 WEIGHT Assembled 411kg Monitor Cabinet 200kg Cycle Assembly 193kg Header Assembly 18kg ACCESSORIES Keys Cash 442555 ER 2 DOO 2 Back Door ete 2 IEC Mains Lead reete Dare he 1 Operators eee 1 Installation Manual 1 Monitor Manual 1 Monitor Remote Control W Batteries 1 CashFlow Documents 1 Joint Bracket LHS Cabinet Bike 1 Joint Bracket RHS Cabinet Bike Assy 1 Potentiometer 1 M8x50 Hex Head Set Screw S Steel 2 M8x25 Hex Head Set Screw S Steel 4 M8 Spring Washer S Steel M8 Flat Washer S Steel M5 Security Wrench M4 Security Wrench Page 5 2 HOW TO PLAY This is a new flight game in which the player gains points by riding a human powered propcycle and flying
14. for normal game mode MENU COIN OPTIONS 1 Sets the price of play See 5 3 1 GAME OPTIONS 2 Sets the game options See 5 3 2 TEST 3 Used for testing the switches and fan See 5 3 3 MONITOR TEST 4 Used for adjusting the monitor See 5 3 4 SOUND TEST 5 Used for adjusting the speaker volume See 5 3 5 ADS DATA 6 Displays the accumulated game data OTHERS 7 Used for testing the PC boards and for initializing all of the settings START ENTER UP DOWN CHOOSE Page 13 5 3 1 Coin Options a Select item 1 OPTIONS on the menu screen to set the game cost and related settings b Move the handle bars up or down to select the required item then press the start button c Move the handle bars left or right to change the settings then press the start button to store the new values d Select EXIT and press the start button to return to the menu screen Note The price of play on this machine is set within the Cashflow Coin Mech Ensure that the Coin Options on the screen are set as shown in the following table COIN OPTIONS DEFAULT IN GREEN GAME COST 1 1 CREDIT CONTINUE COST 1 COIN FREE PLAY OFF EXIT START ENTER Coins required for one credit settable 1 9 1 Coins required to continue play settable 1 9 1 No coins required for game On Off OFF Page 14 5 3 2 Game Options a Select item 2 GAME OPTIONS on the menu screen to
15. hood Remove the switch and lamp assembly from the start button and remove the control panel hood 2 Replace the switch or lamp When replacing the switch ensure that the wires are replaced to the correct terminals buon Qe 2 2 Start switch Fastening terminal 7 8 Removing the Handle Covers 1 Remove the control panel hood see section 7 7 above 2 Remove the five security screws M5x12 and remove the handle cover Remove either one of the screws on the bottom of the handle Handle covers Security Screw 5 12 Remove either Page 33 7 9 Replacing the Handle Assembly 1 Remove the handle cover see section 7 8 2 Remove the two Pozi head screws M5x12 with flat and spring washers and remove the control panel base Head Screw 5 12 with flat and spring washer base 3 Dis connect the handle assembly connector 4 Remove the four Hex head set screws M8x16 and remove the handle assembly Handle Assy Hex Head Set Screw 8 16 with flat and spring washer Connector 5 Refit in reverse order Important After replacing the handle assembly be sure to re initialize the machine See section 6 Page 34 7 10 Replacing the Handle Pots 7 10 1 Replacing the Up Down Pot 1 Remove the four security screws M5x12 and remove the front cover Security screw M5x12 Front cover 2 Remove the three wires fro
16. set the game options b Move the handle bars up or down to select the required item then press the start button c Move the handle bars left or right to change the settings then press the start button to store the new values d Select EXIT and press the start button to return to the menu screen GAME OPTIONS DEFAULT IN GREEN DIFFICULTY CONTINUE TIME HI SCORE INIT SOUND IN ATTRACT EXIT START ENTER a Difficulty A easy to C hard B Page 15 5 3 3 Test a Select 3 I O TEST on the menu screen b Move the handle bars up or down to select the required item then press the start button c Move the handle bars left or right to change the settings then press the start button to store the new values d Select EXIT and press the start button to return to the menu screen TEST DIP 12345678 a SWITCH b PEDAL c MOTOR d LAMP e EXIT START ENTER UP DOWN CHOOSE a Displays the state of the PCB Dip switches when a switch is ON the number is shown in red b Tests the switches and handle bars See 5 3 3 1 c Tests the pedals See 5 3 3 2 d Tests the fan motor See 5 3 3 3 e Tests the start button lamp See 5 3 3 4 Page 16 5 3 3 1 Switch Test a Select SWITCH on the menu screen and press the start button The following screen is displayed TEST DIP 12345678 SWITCH UP DOWN a RIGHT LEFT b START c COI
17. the entire link unit by withdrawing the assembly from the right hand side LJ 2 LAT J amp X 10 Re assembly in reverse order Note When re assembling fit the flange nuts and nylon nuts finger tight until the drive belt tension has been adjusted see section 7 2 1 Page 28 7 4 Inspecting and Replacing the Pedal Sensor Sticker 1 Remove the top and left side covers see section 7 2 Remove the two Pozi head screws 5 10 and remove the sensor PCB Look through the square cut out and make sure that the sensor sticker is not dirty or damaged If the sensor sticker is dirty wipe it with a clean soft dry cloth If it is damaged it will need to be replaced Remove the flywheel see section 7 3 Remove one nylon nut 3 8 and remove the tension pulley Note There is a thick flat washer and an adjustment flat washer on the tension pulley shaft Take care not to lose them Nylon nut 3 8 inch 1 Tension pulley A Peel off the old sensor sticker and replace with Thick side a new one When replacing the sticker ensure E that the sensor sticker is central on the tension pulley If the sticker is off centre by even 1mm the pedal rotation sensor may not read the sticker properly Re assemble in reverse order Note When re assembling fit the flange nuts and nylon nuts finger tight until the drive belt Sensor sticker tension has been adjusted see section 7 2 1 Page 29 7
18. 00987 45000988 45000989 45000990 45000991 45000992 45000993 45000994 45000995 45000996 45000997 45000998 45000999 46000000 46000001 39000305 46000002 40000349 40000351 40000352 46000003 40000072 40000353 40000354 40000355 40000356 40000357 40000358 40000359 46000004 46000006 46000007 88300079 59000005 46000008 45000974 DESCRIPTION PART No Fan Cover Vac Form 45000934 Loudspeaker 5 Full Range With Shield 62000073 Page 52 Socket Button Head screw 4 2 Starter er Acrylic Retaining Bracket Fluorescent lamps 3 Page 53 54 55 9 SCHEMATICS 0 FAN SPEAKER ASSEMBLY PURPLE ORANGE PINK i GREEN BROWN GREEN YELLLIV
19. 25 Ern Vibration proof rubber 10 Replace the vibration proof rubber and re assemble in reverse order When installing the cross link press the bearing against the positioning plate to position it in the forward and backward direction To position it in the left to right direction visually place the cross link so that it is nearly in the centre Positioning plate Cross link Page 41 7 13 Replacing the Rubber Stoppers 1 Remove the joint base as described in section 7 12 2 Remove the hex nut and spring washer M8 and remove the rubber stopper 3 Replace the rubber stopper and re assemble in reverse order Spring washer M8 Hexagonal nut er stopper Joint base Page 42 8 PARTS LIST ITEM DESCRIPTION PART No Thomson 52 Projector Monitor 84000030 Projector Cabinet Side Decal LHS 40000341 Projector Cabinet Side Decal RHS 40000369 Prop Cycle PCB Assy System S22 XPC PCB SMPSU 5v 30A Astec 301 3400 83000001 Elkay Block 5way 66000014 Fuse 17 2amp Slo Blo 63500506 Fuse 114 Q B 63500544 12 Swivel Castor 75mm 59000005 12 Page 43 11 44 DESCRIPTION PART No 3 Side Cover LHS 4 Side Cover RHS 45000977 45000978 45000979 45000980 45000981 45000982 45000983 45000984 40000347 40000348 XPC Encoder PCB XPC Pedal LHS XPC Pedal RHS XPC Crankarm LHS XPC Crankarm RHS XPC Cotterpin XPC Seat 5 Crossba
20. N d SERVICE e TO EXIT PUSH START AND HANDLEBARS UP a Handle Bar up down When the handle bar is pulled back the value of 0000 will increase and OK will appear when the handle bar is fully back b Handle Bar left right When the handle bar is pushed forward the value of 0000 will decrease and OK will appear when the handle bar is fully forward Note It is normal 0000 to be changing slightly when the handle bar is in the neutral position c Start button OFF will change to ON each time the start button is pressed d Coin switch OFF will change to ON when the coins to the correct game value have been inserted through the Cashflow acceptor e Service OFF will change to ON each time the service button is pressed NOTE If OK does not appear when the handle bars are at there extreme travel re initialize the game as described in section 4 Page 17 5 3 3 2 Pedal Test a Select PEDAL on the menu screen and press the start button The following screen is displayed TEST DIP 12345678 SWITCH PEDAL PEDAL READY PRESS START TO EXIT PUSH START AND HANDLEBARS UP a Pedal rotation When the pedals are rotated in the forward direction the value increases and when they are rotated in the backward direction the value decreases b Rotation sensor check This mode checks whether the sensor is reading the pedal rotation correctly see below
21. N while pressing the service switch The following screen will be displayed on the monitor ADJUST MODE BASE BIAS VALUE UP DOWN 0252 0258 0000 RIGHT LEFT 0252 0257 0000 ADJUST HANDLEBARS PRESSING SERVICE SWITCH TO EXIT TURN OFF TEST SWITCH C Press the service switch to reset all values to 0000 or f Slide the test switch OFF to return to normal game mode Note If the above initialization does not perform correctly repeat two or three times Page 22 7 Maintenance and repair should only be carried out by competent persons WARNING Do not make any alterations to this machine without prior approval Doing so could cause unforeseeable danger Only parts specified by Namco Europe Ltd should be used when replacing or repairing parts including screws Ensure that power to the machine is turned OFF before commencing any maintenance work troubleshooting repairs etc If performing work not described in this manual be sure to contact your distributor for instructions as no responsibility will be accepted for damage or injury Parts of the power supply and projector monitor remain hot and carry high voltage even after switching OFF and could cause burns or electric shock Take care not to touch these parts accidentally Make sure that the machine is switched OFF before connecting or disconnecting any plugs or connectors When removing the mains plug from the wall outlet
22. OWN CHOOSE LEFT DECREMENT RIGHT INCREMENT b Volume Adjust Move the handle bars up or down to select the item to be changed and then move the handle bars left or right to change the setting of the selected item 0 is the quietest 63 is the loudest Sound Output Test Each digit of the REQUEST SONG NO can be selected by moving the handle bars up or down Moving the handle bars left or right will change the number Each number will produce a different sound when the start button is pressed 001 will produce a stereo test First a tone will be produced from the left speaker then from the right speaker and then from both speakers d Select EXIT and press the start button to return to the menu screen 5 3 6 ADS Data Select ADS DATA on the menu screen and press the start button The book keeping data for the game will be displayed 5 3 7 OTHERS Select OTHERS on the menu screen and press the start button This screen is used to test the PCB and to reset the game to factory settings Page 21 6 INITIALIZATION Adjustments When Replacing Parts Initialization The following adjustments should always be performed after replacing the game PC board ROM Steering Assy Pedal Assy or Control Pots The game will not operate correctly if these adjustments are not made a Ensure that handle bar assembly is in the neutral position by keeping your hands away from the assembly b Slide the test switch O
23. at there is at least 500mm separation between other machines or walls In order to gain access to the Power Supply and CPU assemblies make sure that the rear of the main cabinet is separated from a wall or other machine by at least 500mm 500mm 500mm SOomim 500mm PATHWAY SS Page 8 WARNING This machine is designed for indoor use only The game must not be installed outdoors or under the following conditions a areas directly exposed to sunlight high humidity direct water contact dust high heat or extreme cold b In locations that would present an obstacle in the case of an emergency i e near fire equipment or emergency exits c Onanunstable or uneven surface or subject to floor vibration 4 1 Fitting the Header Assembly The Header Assembly has a forward centre of gravity so it is important that at least two people are used to fit or remove the Header Assembly The fitting position of the Header Assembly is very high and it is important that a means of reaching the height safely without stretching is available e g steps step stools etc 1 Place the Header Assembly on to the monitor cabinet connect the connectors and pass the connectors in to the cabinet locate the blocks on the base of the Header Assembly into the cutouts on top of the Monitor Cabinet 2 Fit the 20 M8x50 Hex Head Screws Spring and Flat Washers to retain the Header Assembly to the Mo
24. d the fan motor stops Select EXIT and press the start button to return to the I O Test screen Page 19 5 3 3 4 Lamp Test a Select LAMP on the menu screen and press the start button The following screen is displayed TEST DIP 12345678 SWITCH PEDAL MOTOR LAMP BUTTON OFF EXIT START ENTER UP DOWN CHOOSE b When the start button is pressed once OFF changes to ON and the start button lamp turns ON When the start button is pressed again ON changes to OFF and the start button lamp turns OFF C Select EXIT and press the start button to return to the I O Test screen 5 3 4 Monitor Test a Select MONITOR TEST on the menu screen and press the start button The following screen is displayed MONITOR TEST GRADATION PATTERN CROSSHATCH PATTERN CRT CROSSHATCH PATTERN PROJECTOR WHITE WINDOW WHITE WINDOW M WHITE WINDOW L INTERLACE PATTERN VIEW ANGLE ADJUST CRT VIEW ANGLE ADJUST PROJECTOR FULL WHITE EXIT START ENTER UP DOWN CHOOSE b Select an item with the handle bars and then press the start button Press the start button to exit a selected pattern Page 20 5 3 5 Sound Test a Select SOUND TEST on the menu screen and press the start button The following screen is displayed SOUND TEST VOLUME RIGHT SP 0 63 LEFT SP 0 63 REQUEST SONG NO 001 MESSAGE EXIT START ENTER REQUEST STOP UP D
25. ensuring that no threads are protruding through the nut If any thread is protruding the thread may be damaged in the following step Nylon Nut M6 Crank pin 3 Turn the pedal so that the nylon nut is at the top Holding the pedal firmly tap the nut with a hammer to release the crank pin Once the crank pin has been released the nylon nut can be removed and the crank pin withdrawn Pedal Page 37 4 When re fitting the crank should be inserted from the front monitor side when the pedal is directly downward 5 The crank arm moves 2 3mm in and out on the shaft when the crank is inserted Move the crank arm to the outside and tighten the nylon nut M6 Flat washer Steel Nylon nut M6 5 Crank Crank arm Aluminum washers may accompany the replacing part but they are not used NOTE If the nylon nut M6 is over tightened damage may occur to the crank arm Tighten only so that there is no play of the crank arm on the shaft 6 the pedal cover Page 38 7 12 Replacing the Vibration Proof Rubbers 1 Remove the two security screws M5x12 and remove the joint cover 2 Disconnect the connector and remove the three hex head screws w Hex Head Screw 12 25 Ride Assy Security Screw 12 M 2 Joint cover lt Hex Head Screw M12x25 3 Lift the cycle assembly straight up and remove from the base assembly NOTE The cyc
26. ey choose Each time a stage is cleared by reaching the required points total in the given time play continues into the next stage player fails to clear a stage within the given time the continue screen is displayed Each time the game is continued the required points for clearing a stage is reduced After all three stages have been cleared it is possible to challenge for Solitar If the Solitar is cleared it is possible to see the final game ending It is not possible to continue in the Solitar Page 6 3 5 Sign Assy Assy Handle Assy Fence Assy Coin Assy Front base Assy C Ride Assy Base Assy ERU CPU Assy p C gt p PSU Assy Page 7 4 INSTALLATION Notes on Installation DANGER DANGER WARNING NEVER turn the power to the machine ON until installation has been completed In order to avoid injury or damage to the machine due to mis operation ensure that the voltage of the mains supply is 230volts AC Also in order to prevent possible electric shocks be sure that the machine is connected to the mains supply with a securely connected earthed plug If the location site of this machine has a polished floor it is recommended that rubber pads are fitted under the level adjusters to prevent the machine sliding on the floor So that customers are not injured by the movement of the Cycle ensure th
27. freely in the sky The player flies the propcycle and gains points by hitting and popping floating red balloons 1 Operation The game is operated by using the handlebars and pedals Handle Handle Backward Handle Forward Climb The cycle gains altitude but loses speed Drop The cycle loses altitude but gains speed Handle Left Turn Left Handle Right Turn Right Pedals The cycle accelerates according to the pedalling speed The cycle decelerates by pedalling backwards If the cycle is flown without moving the pedals the speed drops gradually If the speed drops below a certain level the cycle begins to drop rapidly Speed is lost if the player does not pedal fast enough to gain the desired altitude 2 Modes There are two modes of play which can be selected at the start of a game 1 Novice Point Speed mode The level of difficulty is rather easy so any can enjoy the game One of three stages is selected at the start of the game and the objective is to burst as many balloons and score as many points as possible in the allotted time The player attempts to burst all the balloons for a perfect score in the allotted time to record their name as the best time There is only one stage play and continued play is not possible 2 Advanced Mode Story mode The level of difficulty is higher than Novice The player aims to reach the final destination Solitar by clearing all three stages in any order th
28. gh voltage surges on the mains supply the video monitor may need to be manually reset by turning the machine OFF and back ON Published by NAMCO EUROPE LIMITED Namco House 8 Acton Park Estate The Vale London W3 7QE Phone 0208 324 6000 Fax 0208 324 6010 SAFETY WARNING In order to use this machine safely be sure to read this Installation and commissioning manual carefully before installation adjustment or use of this machine Whenever the owner of this machine entrusts disassembly installation adjustment or routine maintenance to another person the owner should ensure that that person read the appropriate precautions and relevant sections of this manual before starting work In order that no accidents occur when the machine is in operation strictly follow the notes on safety described below Also carefully read section X Precautions Warnings for Operation Requirements Only operate this machine after checking that it has been installed correctly and in accordance with the Installation and Commissioning Manual Parts of this machine move during game play so there are places where the distance between the stationary section and moveable section changes There are warning notices to keep hands and feet clear of moving parts however if the operator feels that a person is in any danger he should warn that person accordingly The warning notices must always be kept in good condition and replaced if worn
29. le assembly weighs approx 45kg Ensure that at least two people are used to remove the cycle assembly When replacing the cycle assembly take care not to trap hands or fingers 4 Remove the ten security screws M5x12 and remove the steps 5 Remove the four pozi head screws 5 12 and remove the slide and slide base TOME Screw M5x12 Pozi head screw 5 1 5 x 39 6 Remove the eight hex head bolts M10x25 with spring and flat washers and remove the joint base NOTE The joint base weighs approx 20kg so be careful when installing or removing it exagonal bolt twith flat and spring washer Joint base Front view of the joint base 7 Remove the four hex nuts M12 spring washers M12 and flat washers M12 and remove the joint spacer 8 Remove the four hex head screws M10x35 with flat and spring washers and remove the cross link Hexagonal nut M12 Joint spacer 552 d a Flat washer M12 Hexagonal bolt Gh p with flat and spring washer M10 35 Narrow pillow type ss 227 link NOTE The narrow pillow type unit rotates When attaching it to the joint base make sure the installation holes are facing up as shown in the figure above Page 40 9 Remove the two hex head bolts M10x25 with spring and flat washers and remove the vibration proof rubber Hexagonal boit with flat and spring washer M10 x
30. m the pot note position and colour of wires for re assembly 3 Remove the grub screw 4 8 then slide the pot bracket A to the right and pull it forward to remove it 4 Remove the pot from the bracket and replace with a new one Grub screw M4 x 154 Flat on the H A Pot shaft NG 7 2 _1___ i 2 White Black Ot 2 WhiteOrange Volume terminal 17 1 5 When replacing the pot ensure that the grub screw engages the flat of the pot shaft Note After replacing the pot ensure that the machine is re initialized see section 6 Page 35 7 10 2 Replacing the Left Right Pot 1 Remove the handle cover see section 7 8 2 Remove the wires from the pot note position and colour of wires for re assembly 3 Remove the grub screw 4 8 4 Remove the pot from the pot bracket B and replace with a new one Grub screw M4 x 8 3 Whi Blu Pot 2 Whi Red 1 Whi BIK 9 Potentiometer Flat on the Pot shaft Pot bracket B 5 When replacing the pot ensure that the grub screw engages on the flat of the pot shaft Note After replacing the pot ensure that the machine is re initialized see section 6 Page 36 7 11 Replacing the Pedals 1 Remove the security screw M5x12 and remove the pedal cover Pedal cover L 2 Loosen the nylon nut M6 the crank
31. nitor Cabinet Hex Head Screw 8 50 Connectors Page 9 4 2 Connecting the Cycle Assy to the Monitor Cabinet 1 Connect the connectors between the Cycle Assembly And the Monitor Cabinet 2 Remove 2off Hex Head Set Screws M8x25 Spring and Flat Washers on each Joint Bracket turn the Bracket over and refit finger tight using the same screws and washers 3 Push the Cycle Assembly fully up to the Monitor Cabinet taking care not to trap any wires 4 the Joint Brackets finger tight to the Monitor Cabinet using 20 Hex Head Set Screws M8x25 Spring and Flat Washers for each bracket When all screws have been located tighten all the screws fully NOTE When the machine is fully assembled and in its final position lower the 8 level adjusters 4ea on the Monitor cabinet and Cycle Assy with a spanner so that the machine is level and all castors are raised from the floor by approx 5mm Tighten the lock nuts with a spanner to ensure that the level adjusters do not move LA Connectors Joint Bracket M8x25 Screws Monitor Cabinet 4 3 Removing the Shipping Bracket 1 Remove the two Hex Head Set Screws M8x16 retaining the shipping bracket to the Cycle Base 2 Remove the two Hex Head Set Screws M12x20 retaining the shipping bracket to the Cycle Assembly 3 Remove the shipping bracket Ensure that the bracket and the M8 screws and washers are retained safely for
32. ove the right side cover Push type scale Drive Belt 1 3 Press the centre of the belt with a push type scale or pull the centre of the belt with a spring type scale The drive belt should have 4 to 5mm slack when a force of 500g is applied If there is more or less slack the belt needs adjustment 6 2 1 Adjusting the Drive Belt 1 Remove the top and right side covers as above 2 Remove four security screws M5x12 and remove the left side cover 3 Slacken the two hexagonal flange nuts 3 8 one either side retaining the Flywheel Front Eye bolt Latt side front 27 Hexagonal flange ms 3 8 inch Nylon nut 6 5 Eye right side rear V Eye bolt left side rear Ride Assy side Assy right side Page 25 4 To increase the tension slacken the front nylon nuts 6 and tighten the rear nylon nuts M6 To decrease the tension slacken the rear nuts and tighten the front nuts Note To ensure that the flywheel remains parallel within the frame adjust each nut on both sides by the same amount 5 After adjustment turn the pedals three or four times to ensure that the drive belt remains central across all pulleys If the belt drifts off to one side the flywheel is not parallel and will need adjustment to one side 6 When adjustment is complete tighten fully all nylon nuts and the two hexagonal nut
33. r Vac Form Handlebar Stem Vac Form Front 7 Handlebar Stem Vac Form Rear Pedal Side Vac Form LHS Pedal Side Vac Form RHS 10 11 Side Indicator Decal Pedal Cover Vac Form 12 Crossbar Warning Decal 13 Encoder PCB 14 Pedal LHS 15 Pedal RHS 16 Crank Arm LHS 17 Crank Arm RHS 18 Pin 19 Seat Page 45 46 47 DESCRIPTION 1 2 3 4 5 7 22 Page 48 PART No XPC Bike XPC Flywheel XPC Flywhldrvpul XPC Pulley XPC Drivewheel XPC Shim XPC Drivebelt XPC Magnetholder 40000344 5 a 7 1 1 3 section 4 s eooo Page 49 24 23 18 5 9 TS 33 5 3 9 25 9 _ Ed Pu RT 3 5223 i 21 28 EJ 7 4 Opposite side 30 72 22225 o P s 41 i Opposite side 32 28 2 1 PHA 20 16 3 17 28 11 12 13 Opposite side 2 Opposite side 27 Page 50 1 33 34 35 36 37 38 9 3 DESCRIPTION Main Base Metalwork Base Step Right Base Step Left Coin Tower Bike Base Surround Bike Base Bike Base Fork Here Decal Small Lined Warning Decal Left Small Lined Warning Decal Right Page 51 PART No 45000985 45000986 450
34. refitting if the machine is moved or transported in the future 4 Refit the two Hex Head Screws M12x20 with washers to the Cycle Assembly and tighten fully Hex Head Screw 8 16 Hex Head Screw M1 4 Rh X Hex Head Screw 12 20 Page 11 5 ADJUSTMENTS 5 1 Turning the Power After the machine has been installed turn ON the power The Power switch is located on the rear of the Main cabinet See section 3 Major Components page 3 5 2 Adjustment Switches The adjustment switches are located inside the coin door 1 Service Switch Press this switch to obtain game credits without incrementing the play meters Test Switch Slide this switch to enter test mode Test mode allows game testing and the changing of game settings Refer to section 5 3 Test Mode page 13 COIN COUNTER ____ LEFT RIGHT PLAYER 0 0 5 SERVICE TEST SERVICE Im o mmo Page 12 5 3 Test Mode 1 Open the coin door and slide the test switch ON The Menu Screen will be displayed on the monitor 2 Select the test required by moving the handle bars up or down The colour of the selected test will change 3 Enter the selected test by pressing the start button Select EXIT to return to the Menu Screen 4 After testing is completed ensure that the test switch is returned to the OFF position to return to game mode The Test Switch must always be in the OFF position
35. s 7 the side and top covers 7 3 Removing the Flywheel or Drive Belt 1 Remove the top and side covers see section 7 2 2 Remove the security screw M5x12 and remove the pedal cover on the right hand side 3 Remove the three pozi head screws M5x12 which fasten the right hand pulley cover It is not necessary to remove the cover completely Secutiy Screw m M5 x 12 Crank R Page 26 4 Remove the four Pozi head screws 5 12 and remove the wheel cover Wheel cover 5 Remove the hexagonal flange nuts 3 8 on both sides and the four eye bolts which retain the flywheel shaft to the frame assembly Flat washer slitted Eye Flywheel Plate metal fitting gt nut M6 Nylon nut 8 L NET Hexagonal flange nut 3 8 inch S 6 Move the flywheel forward to release the tension on the drive belt and slip the drive belt off the pedal pulley Flat washer NE pulley Drive Belt Flywheel Page 27 7 Move the flywheel back to disengage it from the cycle frame Note When disengaging the flywheel the link unit will come off the shoulder bolt so hold it by hand SSS NLL Shoulder bolt Link unit 2 WE C Nd DIDI Flywheel 8 Lift the flywheel up a little and remove the drive belt from the flywheel pulley Drive Belt Flywheel 9 Remove the flywheel together with
Download Pdf Manuals
Related Search