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Multiquip Welder AR13HAR User's Manual

1. 21 NAS DC CUO 22 24 25 26 MANE 27 36 Preparation For Long Term Storage 37 Manifold Test Ports 38 Hydraulic System Diagram 39 Electric Wiring Diagram 40 Hydraulic Hose Connections 42 43 Troubleshooting Roller 44 Troubleshooting Engine 45 46 Specification and part number are subject to change without notice COMPONENT DRAWINGS Explanation Of Code In Remarks Column 48 Suggested Spare 49 Name Plate and Decals 50 51 Front Drum Assembly 52 53 Exciter Assembly 54 55 Rear Drum Assemb y 56 57 Covers and Frame Articulation Lock Assy 58 59 Hood and Rear Panel Assembly 60 61 steering Column and Hydraulic Artic Assy 62 63 Articulation Arm Assembly 64 65 Hydraulic Drive Pump Assembly 66 67 Manifold and Hydraulic Oil Filter Assembly 68 69 Fuel Tank Assembly
2. ASSEMBLY PAGE 52 AR13HA R RIDE ON TANDEM DRUM ROLLER amp PARTS MANUAL REV 9 06 28 11 FRONT DRUM ASSY 2 513280 4 506145 6 506147 8 506136 10 508665 12 506142 14 011208025 16 EM923023 18 492264 20 506141 22 508340 24 EM923343 26 020108060 28 514522 30 492276 32 513283 34 513314 36 506220 40 492362 41 EM923343 43 513337 45 513343 47 513342 78 EM963610 80 3019092 82 505985 84 021110120 86 505977 88 505984 90 EM503803 92 515637 94 EM924006 96 515396 98 505990 100 515639 124 505951 126 513332 128 515641 130 513344 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 53 AR13HA R RIDE ON ROLLER FRONT DRUM ASSY PART NAME FRONT ROLLER HOUSING BEARING BEARING RING RETAINING COUPLER MOUNT VIBRATION MOTOR BOLT 0X25 EE WASHER FLAT 5 16 BOLT 3 8 1 SHOCK MOUNT STUD 8 40 WASHER LOCK 5 16 NU L NM ROLLER SUPPORT BOLT 1 2 X 1 1 2 HOSE PROTECTION COVER NUT 1 4 X 3 4 MOTOR HYDRAULIC NUT 5 16 X 5 8 WASHER LOCK 5 16 HOSE HOSE HOSE CAPSCREW 3 8 NC X 1 1 4 G8 WASHER FLAT 98 SHOCK MOUNT NUT NYLON LOCK M10 ZINC 1 SP PLATE DRIVER HUB PINS DOWFL Luer SUPPORTI HOLLER KEY COTTER 1 8 X2
3. lt cc LLI O LLI O cc cc LLI Q lt lt LLI cc lt T cc lt 5 lt AR13HA AR13HA R RIDE ON ROLLER MANIFOLD AND HYDRAULIG OIL FILTER MANIFOLD AND HYDRAULIC OIL FILTER ASSY NO 83 87 106 108 110 112 114 116 118 119 120 122 124 126 128 130 132 134 136 138 140 142 144 156 157 158 160 162 164 166 168 170 172 174 176 178 181 182 183 184 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 PAGE 69 PART NO 513334 513335 507278 506218 506221 508667 508664 492357 2101402 25507 506204 506244 508670 505976 506185 492367 923343 492371 506201 506202 506206 508472 506195 515502 508814 506192 507774 507772 506247 506246 506245 507885 506182 506190 511808 506190 506195 506205 506193 506195 HOSE HOSE HYDRAULIC TANK CAP STRAIGHT FITTING 3 4 FILTER GAS OIL FILTER FILTER HEAD SCREW 1 4 20X12 WASHER eee FITTING FITTING BLOCK FILTER M10 VALVE CHECK CLAMP 3 4 PLATE CORNER SCREW HHC5 16 18X1 3 4 WASHER LOCK 5 16 BOLT 5 16 LOCK FITTING TEE FITTING FITTING FITTING FITTING MANIFOLD BOLT 5 16 X3 1 4 FITTING VALVE RELIEF 500 PSI PLUG VALVE NEEDLE VALVE RELIEF 2000 PSI VALVE SOLENOID
4. 70 71 Water Tank Assembly 72 73 Assembly 20 74 75 MANE 76 77 Brake Control Assy 78 79 SEL GI 80 81 82 83 HONDA GX610K10Q72B2 GASOLINE ENGINE Air Cleaner 84 85 Carburetor Assembly 86 87 Control Assembly 88 89 Crankcase Cover Assembly 90 91 Camshaft Assembly 92 93 Crankshaft 94 95 Cylinder Barrel 0 96 97 Cylinder Head Assembly 98 99 Fan Cover 0 100 101 Fuel Pump Assembly 102 103 Flywheel Assembly 104 105 Ignition Assembly 106 107 Piston Assemb y 108 109 Starter Motor Assembly 110 111 Labels Assembly 112 113 Terms and Conditions of Sale 114 PAGE 4 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose fro
5. T LLI lt AR13HA R RIDE ON ROLLER ROLLER COMPONENTS 12 Figure 4 shows the location of the components and basic components for the AR13HA R compaction roller The function of each component or control is described below 1 11 Battery Provides 12VDC to electrical system and is located underneath foot plate Replace only with recommended type battery see specification Table 1 Articulating Locking Bar Always make sure that the articulating locking bar is engaged during lifting transport and maintenance Foot Step To lift yourself onto the roller s platform place foot into foot step then grab hold of hand rail Ignition Switch With key inserted turn clockwise to start the engine Rear Sprinkler System gravity feed spray bar is provided for the wetting the roll for asphalt pavement Rear Roller This roller is 30 inch wide steel drum with beveled edges no vibration The beveled edges help prevent asphalt marring Lifting Point Attach crane or suitable lifting device to this point when lifting of the roller is required Rear Scrapper This adjustable rear scrapper blade helps prevent the buildup of material between the drum and frame Fuel Tank Fuel Gauge The fuel capacity of the fuel tank is 9 5 gallons 36 liters Read the gauge on top of the fuel cap to determine if fuel level is low Fill with unleaded type gasoline To gain access to t
6. BLK BL RED 12 AWG FUEL SOLENOID 4 a 16 777 BLK YEL le le ALTERNATOR 1 FORWARD ol o al la el 2l 5 2 SHIFTER 5 El I Y Y I 3 HM BLK 12 AWG m BACK UP 5 m ol o m REGULATOR OPTIONAL HONDA VOLTAGE REGULATOR 31620 2G5 003 NOTE BL BLUE BLK BLACK WHITE WIRE WITH BLUE GRY GRAY O TEL YELLOW STRIPE ON REGULATOR SRN GREEN WHT WHITE IS NOT USED er PAGE 40 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 NOTES AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 41 AR13HA R RIDE ON ROLLER HYDRAULIC HOSE CONNECTIONS MANIFOLD from orERATOR S Sy POSITION p TN Ur sm NG G FRONT RIGHT SIDE FRONT LEFT SIDE FROM D POSITION HYDRAULIC DRIVE PUMP NOTES HOSES SHADED FOR VISUAL CLARITY Figure 32 Hydraulic Hose Connections 1 PAGE 42 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER HYDRAULIC HOSE CONNECTIONS STEERING COLUMN FROM OPERATOR S POSITION P ED FRONT LEFT MOTOR NOTES HOSES SHADED FOR VISUAL CLARITY Figure 33 Hydraulic Hose Connec
7. MOTOR HYDRAULIC BOLT 1 2 X 2 1 2 COVER FITTING FITTING HOSE HOSE QTY REMARKS 1 1 1 1 1 1 6 6 6 3 6 6 6 1 8 1 12 AB REPLACES 508342 REPLACES 492597 TE REPLACES 492623 ET REPLACES 508341 RIGHT SIDE FRONT REPLACES 492623 REPLACES 492375 REPLACES 508346 t REPLACES 503803 LEFT SIDE FRONT REAR ss I REPLACES 491690 AR13HA R RIDE ON ROLLER 557 EXCITER ASSY INNER BEARINGS ARE INCLUDED WITH ITEM 64 PAGE 54 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON ROLLER EXCITER ASSY EXCITER ASSY NO PART NAME QTY REMARKS 44 963610 CAPSCREW 3 8 NC X 1 1 4 G8 D REPLACES 492375 46 3019092 WASHER FLAT SO 6 REPLACES 508346 48 513285 HOUSING BEARING RIGHT 1 52 927040 KEY WOODRUFF 606 u us REPLACES 506250 54 492467 SCREW ALLEN 5 16 2 58 963610 CAPSCREW 3 8 NC X 1 1 4 G8 REPLAGES 492375 60 506144 SEAL 1 62 490964 RING RETAINING 1 64 506131 BEARING 2 66 513418 EXCITER SHAFT 1 70 506135 RING RETAINING 2 74 513286 OIL SEAL 65x100x9 2 76 513287 HOUSING BEARING LEFT 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PAR
8. rubber shock mounts or drive Inspect for cracks replace if necessary Main Hydraulic Pressure Low PAGE 44 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING SYMPTON POSSIBLE PROBLEM SOLUTION No Fuel reaching injection pump Add fuel Check entire fuel system Defective fuel pump Replace fuel pump Fuel filter clogged Replace fuel filter and clean tank Faulty fuel supply line Replace or repair fuel line Engine will not start or start is Check piston cylinder and valves Adjust or Compression too low delayed although engine repair per engine repair manual be turned over Fuel pump not working correctly Repair or replacefuel pump Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply with cold starting instructions ano proper oil viscosity Defective battery Charge or replace battery Enaine hick Refill engine crankcase with correct type of oil At low temperatures engine will ngine 100 thick for winter environment not start Defective battery Replace battery Fuel filter blocked Replace fuel filter sare of aaa Fuel supply blocked Check the entire fuel system Defective fuel pump Replace fuel pump Fuel tank empty Add fuel Fuel filter blocked Replace fuel filter E
9. Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 9 RULES FOR SAFE LOADING AND TRANSPORTING SAFETY EMERGENCIES AX DANGER Loading amp Unloading the Roller s alone nearest fire extinguisher DANGER ALWAYS load and unload the roller on Level Hard Ground or Pavement Serious injury or death can result from improper loading lifting or unloading Use extreme caution ALWAYS know the location of the nearest and first aid kit FIRST AID The roller has an operating weight of approximately 3 088 los 1 400 Kg Use lifting equipment capable of lifting this weight E In emergencies always know the location of the ALWAYS check the roller s lifting hooks Before lifting or nearest phone or keep a phone on the job site transporting the roller lock the frame with the locking bar that Also know the phone numbers of the nearest is provided Make sure the hooks are secure and tight before ambulance doctor and fire department This lifting the machine information will be invaluable in the case of an When driving the roller onto a transporting veh
10. front only 9 5 U S Gallons 36 Liters AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 13 AR13HA R RIDE ON ROLLER SPECIFICATIONS ENGINE Table 2 Engine Specifications Model Honda GX610K1QZB2 GX610R1QZB2 Engine Air Cooled 4 Stroke Overhead Valve 2 cylinders 90 degree V Twin Gasoline Engine 375 cu in 614 cc 13 03 in x 2 60 in 77 mm x 66 18 hp 13 4 KW 18 3 PS at 3 600 rom Engine Oil Capacity with oil filter 1 90 915 1 80 liters replacement Engine Oil Capacity without oil 1 59 ats 1 50 liters filter replacement Fuel Consumption 0 51 Ib hph 313 g kWh 230 g PSh ZGR5A Spark Plug Type DENSO J16CR U Idle Speed 1 400 150 rom PAGE 14 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER DIMENSIONS D Side View Rear View Figure 1 AR 13H Roller Dimensions Table 3 AR 13 Dimensions oe 1 _ AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 PAGE 15 AR13HA R RIDE ON ROLLER GENERAL INFORMATION The AR 13H roller has been designed for asphalt application and compaction of granular soils used in site preparation Use the machine only for the purpose intended and by experienced personnel who understand this
11. BOLT 3 8 NC 1 1 2 G5 UT LOCK 3 0 BOLT 5 16 NC x 1 G5 PIN CLEVIS KEY COTTER NUT HEX 5 8 WASHER LOCK5 8 BRAKE ROD BOLT HEX HEAD 3 8 NCX4 WASHER FLAT 3 8 NUT LOU BUSHING PLASTIC SUPPORT BRAKE SHOE BRAKE PAD RIVET WASHER 3 16 BRAKE PAD ASSY 1 AR13HA R RIDE ON ROLLER BRAKE CONTROL ASSY REMARKS REPLACES 492597 REPLACES 492582 REPLACES 492313 REPLACES 492583 REPLACES 492627 REPLACES 492598 REPLACES 492583 INCLUDES ITEMS W AR13HA R RIDE ON ROLLER ASSY BATTERY ASSY By REMOVE ITEMS 20 AND 29 ON PAGE 58 FOR BATTERY ACCESS PAGE 80 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON ROLLER ASSY BATTERY ASSY NO PART NAME QTY REMARKS 144 514391 BATTERY 12V 146 513446 CABLE BATTERY 1 148 513445 CABLE BATTERY 1 150 505624 BATTERY TERMINAL ds BLACK 152 506266 BATTERY TERMINAL 154 506152 WRAP 1 156 506151 CLAMP BATTERY 1 158 TBD HEX HEAD SCREW 3 8 X2 NC G5 1 160 3019092 WASHER FLAT 3 8 1 REPLACES 492598 AR13HA R RIDE ON TANDE
12. REV 9 06 28 11 NAME PLATE AND DECALS NO PART PART NAME 1 513457 DEGAL STEERING CONSOLE 2 13118 DECAL POWDER COATED 3 911726 DECAL HYDRAULIC OIL LEVEL INDICATOR 4 911736 DECAL WARNING 5 DECAL MULTIQUIP BANNER 6 34536 DECAL OWNERS MANUAL 7 513580 DEGAL ENGINE RPM SETTING 9 513698 DEGAL WATER TANK CAP 10 515436 DEGAL CONTROL PANEL 11 511737 DECAL SERVICE INSTRUCTION CHART 12 513393 DECAL SECURING POINT INDICATOR 13 511735 DECAL CAUTION 14 513707 DEGAL ATTENTION 15 513467 DEGAL PARKING BRAKE INSTRUCTIONS 16 513529 DECAL AR 13H MQ LOGO 17 511738 DECAL DANGER 18 913393 DECAL SECURING POINT INDICATOR 19 513469 DECAL CAUTION STRIPE PATTERN 20 511718 DECAL CAUTION STRIPE PATTERN 21 513688 DECAL MQ LOGO 22 513740 DECAL CAUTION STRIPE 23 513531 DECAL AR 13H MQ LOGO 24 511739 DECAL CAUTION INSTRUCTIONS 20 911724 DECAL GREASE REMINDER 26 511733 DECAL HYDRAULIC OIL INDICATOR AR13HA R RIDE ON ROLLER NAME PLATE AND DECALS REMARKS POINT ARROW DOWN POINT ARROW UP HORIZONTAL PLACEMENT VERTICAL PLACEMENT HORIZONTAL PLACEMENT AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 51 AR13HA R RIDE ON ROLLER FRONT DRUM ASSY FRONT DRUM ASSY FRONT OF ROLLER NOTES SEE HYDRAULIC 0 HOSE CONNECTIONS IN MAINTENANCE SECTION
13. FLOOR COVER 1 247 511474 BRAGKET ARM 1 248 503723 RIVET AM 54 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 59 gt gt 8 Q lt LLI lt 222222 277 ui s n lt a lt E TT Er O lt O R RIDE HOOD AND REAR PANEL ASSY AR13HA Q co gt LLI lt lt o lt lt lt LLI je LLI lt LLI lt lt c co 5 lt AR13HA R RIDE ON ROLLER HOOD AND REAR PANEL ASSY HOOD AND REAR PANEL ASSY NO PART NAME QTY REMARKS 2 515096 HOOD 6 492364 SCREW 5 16 X 18 X 1 IN 2 8 505679 FLAT WASHER 5 16 IN 2 10 2105164 NUT NYLON 5 16 18 REPLACES 492582 12 491010 LATCH KIT D inn REPLACES 504744 13 503723 BRAKE LINING 13 15 515199 SEAL RUBBER 1 16 513305 HINGE SLOTTED 1 18 514438 LATCH KIT HOOD 1 22 492256 BOLT 1 4 X 3 4 IN 12 24 492581 NUT 1 4 IN 12 30 513396 FRONT CHASSIS 1 32 513308 REAR EINGINE COVER 1 33 13212 GROMMET 1 1 4 IN ID 1 34 513309 BOLT 5 16 X 3 4 IN 4 86 813312 BOLT 1 4 X 1 IN 2 88 492581 NUT 1 4 IN 2 90 490181 SIGHT
14. Figure 42 If necessary add only distilled water in a well ventilated area BATTERY ELECTROLYTE LEVEL VENT WELL Figure 42 Battery Fluid Levels PAGE 36 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON ROLLER PREPARATION FOR LONG TERM Roller Storage For storage of the roller for over 30 days the following is recommended Drain the fuel tank completely or add STA BIL to the fuel Run the engine until the fuel in the injection system is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Drain water tank Clean the entire roller and engine compartment Remove battery and store it in cool dry place Cover the roller and place it clean dry area that is protected from harsh elements Remove ignition key and store in safe place AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 37 AR13HA R RIDE ON ROLLER MANIFOLD TEST PORTS RETURN LINE ME o FILTER 10 MICRONS BACK PRESSURE VALVE 14 5 PSI RE EXCITER MOTOR LIE 2 ug MOTOR 435 FLL PORT TRAP SUCTIONEE FILTER f STEERING CYLINDER R STEERING VALVE REAR 0 RETURN LINES amp CASE DR
15. RE Clean the ROLLER removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner Read safety instructions at begining of manual Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required Check carburetor for external dirt and dust Clean with dry compressed air Check fastening nuts and bolts for tightness Engine Oil Check 1 2 engine oil level place the roller on secure level ground with the engine stopped Remove the dipstick from its holder Figure 7 and wipe it clean 465 x qu X ROG ayr DIPSTICK 9 A 518 ae U Figure 7 Engine Oil Dipstick Removal Table 4 Motor Oil Grade Grade of motor oil Season or Temperature higher than MS class Spring Summer or Autumn 120 F to 15 SAE 30 F Winter 40 F to 15 F SAE 30 Below 15 F SAE 10W 30 3 Check the oil level shown on the dipstick Figure 8 ENGINE OIL DIPSTICK L SAFE OPERATING OIL LEVEL ADD ENGINE OIL Figure 8 Engine Oil Dipstick Level If the oil level is low remove the oil filler cap Figure 9 and fill to the safe operating level max as indicated by the dipstick Fill with recommended type oil as listed in Table 4 Maximum oil capacity is 1 90 quarts 1 8 liters OIL FILLER _ Figure 9 Engine
16. STARTER MOTOR ASSY 1 30201PH9004 2 30202PZ1003 3 312002J1841 4 31203 9004 31204ZJ1H01 6 31206464801 7 31207ZJ1H01 8 31211 9004 9 31212PH9004 10 31213 64 01 11 31214 9004 12 31216ZJ1H01 13 31220 9004 14 31223 0006 15 31231 9004 16 31233 9004 17 312347J1H01 18 91002704801 19 940010800005 20 8411108000 21 9430110120 22 957010811000 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 111 PART NAME RING SNAP DENSO COLLAR SET CLUTCH STOP MOTOR ASSEMBLY STARTER LEVER PINION DRIVE SWITCH ASSEMBLY MAGNET ARMATURE CLUTCH OVERRUNNING BRUSH SPRING BRUSH COVER BOLT THROUGH YOKE NUT HEX 8MM NUT FLANGE 5MM HOLDER BRUSH INSULATOR BRUSH HOLDER COVER TERMINAL BEARING A NUT HEX 8MM WASHER SPRING 8MM PIN DOWEL 10X12 BOLT FLANGE 8X110 HONDA GX610K1QZB2 ENGINE STARTER MOTOR ASSY TY REMARKS INCLUDES ITEMS W HONDA GX610K1QZB2 ENGINE LABELS ASSY LABELS ASSY PAGE 112 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 HONDA GX610K1QZB2 ENGINE LABELS ASSY LABELS ASSY NO PART NAME QTY REMARKS 1 871012 0830 1 2 87106737400 MARK FUEL WARNING 1 3 87150ZH8000 MARK CAUTION J 1 4 87152ZJ0000 LABEL SPECIFICATION GX610 1 5 8753973700 MAR
17. 1 MULTIQUIP
18. 1000 COVER BREATHER COVER 1 3 12358ZJ1000 GASKET BREATHER COVER 1 4 123712 2300 VALVE BREATHER 1 5 15558ZJ1010AH VALVE DRAIN 14X1 5 OPTIONAL 1 6 1654121840 SHAFT GOVERNOR ARM 1 7 3151121000 CLAMP WIRE 1 9 90029888000 BOLT FLANGE 6X16 2 11 900312 1000 BOLT FLANGE 6X32 2 12 910012 1841 BEARING NEEDLE 8X12 7X11 1 1 13 91002ZJ1841 BEARING NEEDLE 8X12X10 1 14 91201ZE9003 OIL SEAL 8X14X5 1 15 912012 1841 OILSEAL 38X58X9 1 16 91302MB6830 O RING 13X3 0 1 17 9290014000 BOLT DRAIN PLUG 14 2 18 9410208800 WASHER PLAIN 6MM 3 19 9410914000 WASHER PLUG 14 2 20 9425108000 PIN LOCK 8 2 21 961406003010 BEARING RADIAL BALL 6003 1 22 25523VD6010 COLLAR FILTER SETTING 2 23 3548071841 SWITCH ASSEMBLY OIL LEVEL 1 24 91353671003 RING 13 5X1 5 1 25 9405010000 NUT FLANGE 10MM 1 26 957010607509 BOLT FLANGE 6X75 2 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 97 HONDA GX610K1QZB2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 98 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 CYLINDER HEAD ASSY 1 1191141840 2k 12204222306 S 122052J1405 4 122102J1840 5 122162 2300 6 122202J1840 7 12251Z7J1841 8 1231141840 9 1231421840 10 1239122 2020 11 15611MB0000 12 156252J1840 13 1710141840 14 17151421841 15 183332 3800 16 196822J1840 17 900112J1841 18 90014ZE2000 19 900149
19. 12 VOLT COIL SOLENOID COUPLING PSI TEST FITTING ADAPTER STRAIGHT FITTING FITTING PLUG FITTING FITTING A HS RAR REMARKS REPLACES 492622 REPLACES 492623 AR13HA R RIDE ON ROLLER FUELTANK ASSY FUEL TANK ASSY TO ENGINE 70 AR13HA R RIDE ON TANDEM DRUM ROLLER amp PARTS MANUAL REV 9 06 28 11 FUEL TANK ASSY NO 124 5098302 204 513329 205 514467 206 34507 207 514340 208 491210 210 505521 212 492309 213 492623 214 3019092 216 492553 218 506208 220 514536 221 EM20427 222 352431090 223 40177 224 EM20427 226 492622 227 492561 228 492357 230 404976 248 20426 250 514559 252 512731 256 512722 258 EM20427 268 511778 284 491210 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 71 AR13HA R RIDE ON ROLLER FUELTANK ASSY PART NAME PAD RUBBER TANK FUEL TANK BRACKET FUEL TANK SUPPORT CAP FUEL W GAUGE PAD RUBBER BRACKET 4 x 36 x 10 mm FLEX TUBE 5 16 IN ADAPTER ELBOW BOLT 5 16 NC x 1 IN G5 WASHER LOCK 5 16 IN WASHER FLAT 5 16 IN NUT HEX 5 16 IN CLAMP HS 4 HOSE 4FLH 5 16 IN HOSE 1 4 IN FUEL FUEL PUMP HOSE 1 4 IN WASHER LOCK 1 4 IN NUT HEX 1 4 IN BOLT 1 4 NC x 1 IN G5 CLAMP 3 4 ADAPTOR ELBOW ADAPTOR ELBOW ADAPTOR FUEL SHUT OFF VAL
20. 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Global Lane Fax 0161 339 3226 Contact pmastretta cipsa com mx Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin 9 multiquip com Fax 450 625 8664 COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44
21. GLASS 1 92 519213 SUPPORT REAR ENGINE COVER 1 94 492356 BOLT 1 4 X 3 4 IN 1 96 2101402 WASHER LOCK 1 4 ds REPLACES 492622 98 492596 FLAT WASHER 1 4 IN 3 100 011208025 BOLT 8 25 DCA 85 125 150SSM REPLACES 508342 102 923343 WASHER LOCK 5 16 IN REPLACES 492623 104 506205 PLUG 1 146 506273 SOLENOID STARTER 1 148 510925 NUT 3 16 IN 2 150 813314 BOLT 1 4 X 1 2 IN 2 152 492596 FLAT WASHER 1 4 IN 2 154 492581 NUT 1 4 IN 2 155 506085 1 156 31620705003 RECTIFER ASSY REGULATOR 20 1 157 32105ZJ1800 SUB WIRE HARNESS ASSY 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 61 AR 13H STEERING COLUMN AND HYDRAULIG ARTICULATION ASSY STEERING COLUMN AND HYDRAULIG ARTICULATION ASSY HOSES CONNECT TO MANIFOLD NOTES CLUTCH CABLE CONNECTS TO ENGINE HOSE CONNECTS TO HYDRAULIC CYLINDER PORT 2 ITEM 24 HOSE CONNECTS TO HYDRAULIC CYLINDER PORT 1 ITEM 24 SEE HYDRAULIC K HOSE CONNECTIONS PAGES 34 35 PAGE 62 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR 13H STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY NO QTY REMARKS 14 EM923348 WASHER 5 8 IN 2 16 EM969023 NUT LOC
22. Oil Filler Port The HONDA GX 610 engine used on the AR 13H roller has an Alert System This system will automatically stop the engine in the event of low oil level ALWAYS be sure to check the engine oil level prior to starting the engine PAGE 22 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER INSPECTION Fuel Check AX DANGER EXPLOSIVE FUEL NEVER fill the fuel tank while the engine is running or in the dark Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards DO NOT smoke while refueling motor fuels are highly flammable and can be dangerous if mishandled 1 Tocheckthe engine fuel level place the roller on secure level ground with the engine stopped 2 Tiltthe operator s seat Figure 10 forward to gain access to the fuel tank TILT SEAT FORWARD gt 5 Fen SEAT NERONE FUEL GAUGE FILLER CAP ma FUEL TANK Figure 10 Fuel Tank Access Readthefuel gauge Figure 11 located ontop of the fuel tank to determine if fuel level is low Figure 11 Fuel Guage 4 Ifthe fuel level is low remove the fuel fillercap guage and fill with unleaded gasoline Wipe up any spilled fuel immedi ately 5 Pay attention to the fuel t
23. RETURN FILTER Figure 26 Hydraulic Filter Locations Changing Hydraulic Oil and Filters 1 Park the roller on clean flat work area and set the parking brake 2 Remove the hydraulic oil drain plug Figure 26 and drain the hydraulic oil Dispose of the used oil in an environmentally friendly manner Replace the drain plug and tighten 3 Remove the return filter and install a new filter Dispose of the used filter in an environmentally friendly manner 4 Disconnect the suction hose and remove the fitting from the tank Replace the suction filter Dispose of the used filter in an environmentally friendly manner Replace the fitting and reconnect the suction hose Freewheel Engagement Valve This hydraulic system has a freewheel engagemet valve allowing hydraulic oil to be bypassed Open turn allen wrench counter clockwise this valve Figure 27 to engage the freewheel capability of the roller When the valve is fully opened ports A and B are allowed to connect bypassing the oil to and from the drum drive motors Remember the freewheel engagement valve should only be used in emergencies when the roller cannot be driven due to engine or hydraulic system problems When towing of the roller has been completed this valve must be closed turn allen wrench fully clockwise completely and the lock nut set Failure to close this valve completely will result in low power improper speed and excessive hydraulic oil temperatur
24. SAFETY SWITCH Figure 40 Safety Switch Vibrator Solenoid The vibrator solenoid Figure 41 is located in the manifold valve block and is controlled by the vibration switch located on top of the travel lever This solenoid controls the vibration control valve which supplies hydraulic oil to the vibration drive motor To test the vibration solenoid turn the ignition switch on Check for proper supply voltage and ground If proper voltage and ground are present check the solenoid for continuity If no continuity replace the solenoid coil If continuity is present place your hand on the solenoid and turn the switch to the ON position movement should be felt DO NOT START THE ENGINE FOR THISTEST 12VDC FROM VIBRATION SWITCH O RINGS Figure 41 Vibration Solenoid Battery Mishandling of the battery shortens the service life of the battery ans adds to maintenance cost When handling the battery do the following careful not to let the battery electrolyte come in contact with your body or clothing Always wear eye protection and rubber gloves since the battery contains sulfuric acid which burns skin and eats through clothing AX CAUTION BATTERY ACID BURN HAZARD If your clothing or skin comes in contact with the battery acid immediately wash off with running water and get medical attention amp Check the battery regulary and make sure that each electrolyte level is to the bottom of the vent well
25. SOLD SEPARATELY CANNOT BE SOLD SEPARATELY AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 57 AR13HA R RIDE ON ROLLER COVERS AND FRAME ARTICULATION LOCK ASSY STEERING CONSOLE h PAGE 58 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER COVERS FRAME ARTICULATION LOCK ASSY COVERS AND FRAME ARTICULATION LOCK ASSY NO PART NO PART NAME QTY REMARKS 4 513315 REAR WATER TANK COVER 1 6 509177 BOLT 5 16 IN 4 20 515416 FLOOR PLATE W ALUMINUM COVER 1 22 509177 BOLT 5 16 X 5 8 IN 10 32 492363 BOLT 5 16 X 3 4 IN NCG5 6 34 EM923343 WASHER BOOKS TO IN uuu u u REPLACES 492623 136 507888 1 138 505679 NUT 5 16 8 140 2105164 NUT NYLON 5 16 IN 18 REPLACES 492582 161 513471 LOCK CLIP 4 162 513328 LOCKING ARM 1 164 492410 BOLT 5 8 NC x 2 1 2 IN G5 1 166 506167 WASHER PLASTIC 5 8 IN 2 167 923023 WASHER PLAIN 5 16 IN em REPLACES 506109 168 969023 NUT LOCK 5 8 IN i E REPLACES 492586 170 745 1 238 29057 DOCUMENT BOX 1 240 492357 SCREW HHC 1 4 IN 20X12 4 241 504451 WASHER 1 4 IN 4 242 492596 WASHER 1 4 IN 8 243 509177 BOLT 5 16 NC X 5 8 IN G5 2 244 515416 ALUMINUM FLOOR COVER 1 246 515415 ARM
26. a few times to get familar with the handling Also place the travel lever in the oposite direction to get acquainted with driving in reverse 4 sure thatthe roller comes to a complete stop neutral before placing the travel lever in either a forward or reverse position Vibration Button 1 begin the vibratory action press the vibratory pushbutton switch located on top of the travel lever as shown in Figure 23 The pressing of this switch will generate 3 100 Ibs 1 406 Kg of centrifugal force at a frequency of 4000 vibrations per minute to the front drum PUSH BUTTON TO ENGAGE ROLLER VIBRATION TRAVEL Figure 23 Vibration Pushbutton Switch 2 Tostop the vibratory action press the vibratory pushbutton switch again Sprinkler Controls 1 Ifthe application requires the wetting of a surface front and rear drum sprinkler controls have been provided These controls Figure 24 are located to the bottom right of the operators seat The frontvalve controls the water supply to the front drum spray bar and the back valve contols water flow to the back drum spray bar FRONT BACK Figure 24 Sprinkler Controls PAGE 26 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER MAINTENANCE Maintenance 6 Months 3 Months Perform roller maintenance as Bi Weekly indicated by Figure 25 and nor al Table 5 F
27. front and rear drums NEVER drive the roller on unshored trenches or near steep unsupported banks The vibration caused by the roller could cause a cave in ALWAYS use extreme care when operating near obstructions on slippery surfaces grades and side slopes ALWAYS wear slip resistant safety shoes or boots Unauthorized equipment modifications will void all warranties When working on slopes avoid sidehill travel Operate up and down travel only Remember the danger of sliding on and or tripping on steep slopes is always present ALWAYS wear seat belts When malfunctions occur always remove the ignition key and place a DO NOT OPERATE sign in the operator s seat famalfunction occurs with the travel lever mechanism speed and direction will be impossible to control Immediately stop the roller and correct the problem steering system operates improperly immediately stop the engine and apply the parking brake Inthe event of hydraulic hose or line failure promptly return the travel lever to the neutral position stop the engine and setthe parking brake MAINTENANCE SAFETY NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts or missing decals
28. gear pump This steering system can produce an inside turning radius of 109 inches 2 77 meters SPRINKLER SYSTEM 60 gallon 227 liters water tank with a gravity feed spray bar is provided for wetting the roll for asphaltic pavement rolling The water system is fully adjustable from the operator s position by adjusting the two water valves The front valve controls the water supply to the front drum and the rear valve controls water to the rear drum Before starting an asphalt rolling job be sure all spray bar holes are clear of dirt or foreign matter and are working Always use clean fresh water in the water tank To prevent rust and foreign debris from clogging the spray bar holes drain and flush water tank and spray bars every 30 days LIFTING THE ROLLER When lifting of the roller is required attach a suitable hook or shackle to the lifting eye of the roller These lifting points 4 are marked by a lifting hook decal Make sure the lifting device is capable of lifting 4 000 Ibs 1 814 Kg DANGER Clear Obstacles from Area Before operating the roller make sure that personnel and obstacles are free from the roller s path Serious or even death can result The forward reverse control lever operates the hydrostatic pump which governs the roller speed and direction of travel The speed in which movement of this lever is made is directly related to the amount of pressure that is applied to the tr
29. operating manual and all safety decals Typical applications for this roller are driveways patch work and road repairs Standard features included with this roller are articulated steering double drum hydrostatic drive front drum vibration high curb clearance and on board water capability POWER PLANT The AR 13H roller is powered by a Honda GX 610 air cooled gasoline engine rated at 18 hp 3 500 rom The engine features side mounted muffler designed to direct engine exhaust away from the operator In the event of low oil this engine has a built in oil alert system that will shut down if the engine oil level reaches an unsafe operating level HYDRAULIC SYSTEM The Honda GX 610 engine drives an axial hydraulics variable displacement pump which is manually controlled via cable control system Pump flow is directed through an aluminum block manifold which provides the control for the 3 hydraulic motors The hydraulic drum drive system incorporates parallel closed loop configuration operating at maximum pressure of 2 900 psi In addition this hydraulic system offers a free wheel valve which allows the roller to be towed in the event of an emergency COMPACTION SYSTEM The compaction force 15 delivered by 36 inch wide steel drum with beveled edges to help prevent asphalt marring fully enclosed hydrostatic drive system offers a variable speed control as well as smooth acceleration and braking Connected to the
30. pump in the reverse order of removal using Locktite 271 on all mounting bolts and nuts 12 Test operate Test and adjust the forward and reverse relief pressures as required Adjust the forward reverse control cable Removing and Replacing Vibration Steering Pump 1 Remove the hydrostatic pump as per preceding instructions Remove all hoses and lines Disconnect the vibration steering pump and remove Repair or replace pump as required Install the pump in the reverse order of removal using Locktite 271 on all mounting bolts and nuts 6 Test operate Test and adjust the forward and reverse pressure relief valves as required Adjust the forward reverse control cable Test and adjust the vibration and steering pressure relief valves as required N O O gt Drums and Main Frame The front drum is designed to apply vibration and compaction force to the operating surface for compaction This vibration and compaction force is produced when the vibrator shaft is rotated Maximum efficiency 15 achieved only when the engine is operated at full throttle A single drive motor is mounted on the left side of the drum and is shockmounted This type of drive motor is designed for maximum torque and power The vibrator is driven by a gear motor coupled to the vibrator shaft The vibrator assembly rotates inside of a sealed housing containing oil to lubricate the bearings This side of the drum is al
31. replaced Clean the area around the cap Remove the cap Carefully remove the valve cartridge Using an allen wrench remove the top nut extreme care must be taken not to loosen existing shims spring or valve Add or remove shims as required Adding shims increases pressure removing shims lowers pressure One shim is equal to approximately 50 psi Shim P N is 34538 Install the top nut and install valve in the pump cavity using extreme care not to bind Install the valve cap Re test pressure further adjustment may be needed if pressure 15 not correct REVERSE RELIEF VALVE PLUG 1 HYDROSTATIC PUMP FORWARD RELIEF VALVE PLUG 2 Figure 35 Adjusting Forward Reverse Relief Valves Steering Relief Valve Pressure Adjustment To adjust the relief valve steering pressure perform the following 1 MANIFOLD BLOCK Insert an 8 mm allen wrench into steering relief port 4 Figure 36 on the manifold block On the manifold connect at 5 000 psi pressure gauge into quick disconnect test port 1 Start the engine and run at full throttle Turn the steering wheel to the left or right maximum and hold Read the steering relief pressure The relief pressure reading for the steering test port 1 will should be 700 psi If the steering relief pressure is not 700 psi using the allen wrench adjust the pressure at port 4 until the pressure gauge reads 500 psi 8 MM ALLEN STEERING RELIEF WRENCH VALVE PORT
32. tends to spill fuel Refer to the Engine Owner s Manual for engine technical questions or information NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications PAGE 8 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 RULES FOR SAFE OPERATION Run engine without air cleaner Severe engine damage may occur ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children DO NOT operate this roller with hydrostatic oil temperature higher than 180 degrees fahrenheit NEVER leave the roller unattended turn off engine and place parking brake lever in upright position CAUTION must always be observed while servicing this roller Rotating parts can cause injury if contacted DO NOT leave roller with engine running If the roller must be stopped on an incline grade remove the ignition key and place chock blocks not provided under the
33. 0 16 903132J1840 17 9390335380 18 9391325580 19 9405005000 20 9405006070 21 957010600800 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 101 HONDA GX610K1QZB2 ENGINE FAN COVER ASSY PART NAME COVER FUEL PUMP COVER FAN R8 RECOIL STARTER RED PLATE RIGHT SIDE PLATE LEFT SIDE SHROUD RIGHT OIL ALERT SHROUD LEFT STAY A RECOIL STARTER STAY B RECOIL STARTER COVER RECOIL STARTER STAY R8 RED COLLAR B TAILLIGHT ALERT UNIT ASSEMBLY OIL RUBBER RR FENDER CUSION BOLT FLANGE 6X12 CT200 BOLT FLANGE 6X23 BOLT STUD 6X71 NUT SQUARE 5MM SCREW TAPPING 5X16 SCREW TAPPING 5X20 NUT FLANGE 5MM NUT FLANGE 6MM BOLT FLANGE 6X8 o TY NN x REMARKS HONDA GX610K1QZB2 ENGINE FUEL PUMP ASSY FUEL PUMP ASSY PAGE 102 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 FUEL ASSY AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 103 PART NO 1670041 8003 16711411840 16850411840 1685241840 1688241840 169107 8015 19111MF5000 90014952000 906175 0003 916012 1840 938940601600 9500202080 9500202100 9500250000 HONDA GX610K1QZB2 ENGINE FUEL PUMP ASSY PART NAME PUMP ASSEMBLY FUEL STAY FUEL PUMP TUBE FUEL TUBE B FUEL TUBE DIAPHRAGM FILTER FUEL GROMMET RESERVE T
34. 1723371840 SEAL CLEANER COVER 1 9 1723471840 PLATE AIR CLEANER SETTING 1 10 1723824830 AIR CLEANER 2 11 900032 1840 BOLT SPECIAL 2 12 957010602800 FLANGE 6X28 2 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 PAGE 85 HONDA GX610K1QZB2 ENGINE CARBURETOR ASSY CARBURETOR ASSY 27 PAGE 86 AR13HA R RIDE ON TANDEM DRUM ROLLER amp PARTS MANUAL REV 9 06 28 11 CARBURETOR ASSY 1 123572J1840 2 15772551000 16010468000 4 16011KCK910 16013ZV4005 1601591841 7 16016411010 8x 16024124760 16028268000 10 16100410831 11 16148141881 12 161504 0831 13 1616640831 14 16178548004 15 16198411840 16 16200471841 17 162112410841 18 16221411840 19 17228268003 20 1741041840 21 9031491840 22 90682959661 23 9140241841 24 938920401408 25 938920501208 26 9500202080 27 958010612000 20 992012680880 28 992012680900 28 992012680920 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 87 PART NAME TUBE BREATHER CLIP BREATHER TUBE GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT SCREW SET SCREW SET DRAIN SCREW SET CARBURETOR ASSEMBLY BG21H A CAP CHOKE LEVER DUST JET SET 458 NOZZLE MAIN RING 5 8X1 9 TUBE DRAIN VALVE ASSEMBLY SOLENOID INSULATOR CARBURETO
35. 320 6003 23 9410106800 24 9430108140 25 957010602000 26 957010805000 27 9621112000 28 966000601600 29 15410471800 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 91 BASE OIL FILTER A TY REMARKS 1 1 1 1 1 1 1 1 1 1 1 3 1 3 1 3 1 1 1 1 2 1 2 3 9 1 2 1 COVER ASSY CRANKCASE EEE INCLUDES ITEMS SOLD INDIVIDUALLY INCLUDES ITEMS INCLUDES ITEMS HONDA GX610K1QZB2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY 11 1 PAGE 92 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 CAMSHAFT ASSY 1 122092 28003 2 1410091842 3 14410471840 4 144312 2010 5 144512 1013 6 145682J1841 1457621840 8 147112 3000 9 14721ZE3000 10 14 90691840 11 147512 2003 12 147602 1840 13 14764Z7J1840 14 147712 2000 15 147732 2000 16 147752 2010 17 147812 2000 18 147912 2010 19 90005896000 20 90012ZE0010 21 90206ZE1000 22 90446357000 23 1000 24 9430108120 25 9410106800 26 9430560282 27 957010602500 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 PAGE 93 HONDA GX610K1QZB2 ENGINE CAMSHAFT ASSY PART NAME SEAL VALVE STEM CAMSHAFT ASSEMBLY ROD PUSH ARM VALVE ROCKER PIVOT ROCKER ARM SPRING WEIGHT RETURN PIN
36. 4 VIBRATORY RELIEF VALVE PORT 5 25 8 MM ALLEN WRENCH 2 81 2 S EE oe SCREW LOR CLG IRN M PRE Re Figure 36 Steering and Vibration Relief Valves Vibration Relief Valve Pressure Adjustment 1 Insert an 8 mm allen wrench into steering relief port 5 Figure 36 on the manifold block On the manifold block insert a 5 000 psi pressure gauge into quick disconnect test port 1 Start the engine and run at full throttle To start the vibration press the pushbutton switch vibration control located on top of the travel lever The relief pressure should read 900 1 500 psi If the vibration relief pressure is not 900 1 500 psi using the allen wrench adjust the pressure at port 5 until the pressure guage reads correctly AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 31 AR13HA R RIDE ON ROLLER MAINTENANCE Removing and Replacing Hydrostatic Pump Set the parking brake Disconnect the battery Clean the pump and all connections Mark and disconnect all hoses and lines from the pump Disconnect the forward reverse control cable Disconnect the pump support bracket Remove the engine mounting bolts Elevate the pump and engine assembly using proper lifting device 9 Disconnect and remove the hydrostatic pump assembly 10 Repair or replace the hydrostatic pump as required 11 Install the hydrostatic
37. 52000 20 90018691840 21 904412 2010 22 9405008000 23 9430112200 24 957010802000 25 957011008000 26 9807952876 2 1191141840 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 99 PART NAME HANGER ENGINE GUIDE VALVE OS OPTIONAL GUIDE EX VALVE OS OPTIONAL CYLINDERHEADI1 CLIE CYLINDER HEAD 2 GASKET CYLINDER HEAD COVER HEAD COVER HEAD FILLER GASKET CYLINDER HEAD COVER OIL FILLER GASKET OIL FILLER CAP MANIFOLD INTAKE GASKET INTAKE MANIFOLD GASKET EXHAUST PIPE SHROUD HEAD BOLT SOCKET 8X45 BOLT HEAD COVER BOLT FLANGE 6X14 BOLT STUD 8X22 WASHER HEAD COVER NUT FLANGE 8MM PIN A DOWEL 12X20 BOLT FLANGE 8X20 BOLT FLANGE 10X80 SPARK PLUG BPR2ES HANGER ENGINE M N HONDA GX610K1QZB2 ENGINE CYLINDER HEAD ASSY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W HONDA GX610K1QZB2 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 100 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 FAN COVER ASSY 1 167152J1850 2 196112J1850ZB 3 196122J1840 4 196142J1840 5 196312J1850 6 196322J1840 284912J1840 8 284922J1840 9 284962J1840ZB 10 33713GC2000 11 3415041841 12 80101310000 13 90013883000 14 90018ZE1000 15 900422J184
38. AINS DRIVE a SUPPLY amp HIGH PRESSURE LINES MOTOR Figure 29 Manifold Test Ports PAGE 38 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER HYDRAULIG SYSTEM DIAGRAM EXCITER RELIEF VALVE 2000 PSI MANIFOLD G1 STEERING VIBRATION RELIEF VALVE EXCITER 700 PSI MOTOR CHARGE PRESSURE RELIEF VALVE 150 210 PSI INTERNAL DRIVE PUMP RELIEF VALVES 2900 145 PSI SERIES EXCITER DRIVE PUMP PUMP ASSEMBLY SUCTION RETURN LINE FILTER ASSEMBLY FILTER BY PASS 25 PSI Figure 30 Hydraulic System Diagram AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 39 AR 13H ROLLER ELECTRIC WIRING DIAGRAM WIRING HARNESS ASSY P N 515423 RED 4 HYDRAULIC 12 AWG VALVE BLOCK zm ENGINE Honda GX610 ENE BLGMS Low OIL LEVEL OFF BLK FLOAT SWITCH ON IGNITION 12AWG VEL START SWITCH REAR VIEW m STARTER SWITCH CONNECTION 12 ANG p RS PANG ESS Swi witch RED je S METER AS 12AWG mC 12AWG 12 T STARTER RED X MOTOR POSITIVE NEGATIVE 12V DC MAGNETO FUEL BLK RED NOTE ROUTE gt ALL GROUND CONNECTIONS ENGINE
39. ANK BOLT FLANGE 6X14 CLIP WIRE HARNESS GROMMET PUMP STAY SCREW WASHER 6X16 CLIP TUBE B8 CLIP TUBE B10 CLIP TUBE C9 QTY 1 1 1 1 1 1 1 1 1 1 2 2 3 1 REMARKS HONDA GX610K1QZB2 ENGINE FLY WHEEL ASSY FLYWHEEL ASSY PAGE 104 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 HONDA GX610K1QZB2 ENGINE FLY WHEEL ASSY FLYWHEEL ASSY NO PART NAME QTY REMARKS 1 195112 1000 FAN COOLING 1 3 284522 31811 GRID SCREEN P T O OPTIONAL 1 4 28454741801 HOLDER SCREEN GRID OPTIONAL 1 5 31110411840 FLYWHEEL 1 6 90201ZG3000 NUT FLANGE 20MM 1 7 90401ZG3000 WASHER 20MM 1 8 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 10 957010801600 BOLT FLANGE 8X16 3 11 2845121801 PULLEY STARTER 1 12 284532J1801 SPAGER STARTER PULLEY MOUNTING 1 13 900132 1800 BOLT UBS 12 28 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 105 HONDA GX610K1QZB2 ENGINE IGNITION ASSY IGNITION COIL ASSY PAGE 106 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 HONDA GX610K1QZB2 ENGINE IGNITION ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 3050041841 COIL ASSEMBLY RIGHT IGNITION 1 2 3051841000 GROMMET IGNITION WIRE 2 3 305502J1841 COIL ASSEMBLY LEFT IGNITION 1 4 307002J1841 CAP ASSEMBLY NOISE SU
40. BBER RING 1 2 X 1 2 IN 1 46 506234 SPAGER 1 48 506235 COUPLER 1 50 506236 ALUMINUM ADAPTER 1 52 963610 CAPSCREW 3 8 1 1 4 IN GS I REPLACES 492376 54 507845 PUMP STEERING 1 56 EM508346 REPLAGES 508346 58 175 BOLT 3 8 16 X 1 1 4 SC HD 2 60 507860 ADAPTER STEERING PUMP 1 62 506187 HYDRAULIG PUMP 1 64 513310 SHIFT LEVER 1 66 509144 BOLT 3 16 X 1 3 4 IN 1 68 492367 BOLT 5 16 X 1 3 4 IN 1 70 2105164 NUT NYLON 5 16 IN 18 Lynne REPLACES 492582 72 503119 NUT LOCK 3 16 IN 1 74 492465 SCREW ALLEN HEAD 1 4 20 X 3 8 IN 1 87 513335 HOSE 2 88 513618 ADAPTOR 1 89 513620 HOSE DRAIN 1 90 513619 PLUG 1 190 506217 FITTING 3 4 IN 1 191 513340 HOSE 1 192 506207 HOSE CLAMP HS 16 2 196 506203 FITTING 1 199 513338 HOSE 1 200 508427 COPPER WASHER 21 32 IN 3 201 513333 HOSE 1 202 508343 FITTING 3 203 513339 HOSE 1 204 5084280 WASHER 5 8 IN 1 206 506219 FITTING 1 2 IN 1 208 506200 FITTING 3703 08 08 1 209 513336 HOSE 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 67 HOSE CONNECTIONS 35 SEE HYDRAULIC PAGE 34 Cc LLI LL O 2 lt Cc gt lt lt ON ROLLER MANIFOLD AND HYDRAULIC OIL FILTER ASSY R RIDE Q co gt LLI cc t lt lt o lt
41. CONNECTS TO ENGINE ITEM 110 CONNECTS TO ITEM 64 SEE PAGE 66 PAGE 76 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER THROTTLE ASSY THROTTLE ASSY NO PARTNO QTY REMARKS 106 513323 TRAVEL LEVER FWD REV 1 108 513324 CABLE FORWARD REVERSE 1 110 514742 JOINT BALL 1 112 508451 LOCK NUT 1 4 28 1 114 513325 ADVANCE CABLE SUPPORT 1 134 510229 CABLE THROTTLE ASSEMBLY 1 135 6201 KNOB HANDLE 1 136 DA1252 LEVER HANDLE 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 77 AR13HA R RIDE ON ROLLER CONTROL 557 BRAKE CONTROL ASSY PAGE 78 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 CONTROL ASSY 36 506046 30 506158 40 492365 42 EM923023 44 2105164 46 506057 48 505999 50 EM963097 22 EM969013 56 508674 58 506042 66 2219 68 492570 70 923348 72 508449 74 508619 76 3019092 78 EM969013 82 506001 2650 513320 2660 505997 2670 508566 2680 508386 269 505994 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 79 PART NAME LEVER BRAKE BOLT 5 16 NC x 3 4 G5 BOLT 5 16 NC x 1 1 4 G5 WASHER FLAT 5 16 NUT NYLON 5 16 18 LINK BELL CRANK
42. DECOMPRESSION VALVE INTAKE VALVE EXHAUST LIFTER ASSEMBLY VALVE SPRING VALVE SHAFT VALVE LIFTER SPRING VALVE LIFTER RETAINER INTAKE VALVE SPRING RETAINER EXHAUST VALVE SPRING SEAT VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT FLANGE 5X16 BOLT PIVOT 8MM NUT PIVOT WASHER THRUST 17 2 CLIP GOVERNOR HOLDER PIN A DOWEL 8X12 WASHER PLAIN 6MM PIN SPRING 6X28 BOLT FLANGE 6X25 dn 1 QTY REMARKS 2 4 4 4 1 2 2 m INCLUDES ITEMS W 4 2 2 2 2 2 2 4 4 1 2 1 4 1 HONDA GX610K1QZB2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 94 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 CRANKSHAFT ASSY NO PART NO 2 13310Z7J1840 4 9040191000 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 PAGE 95 HONDA GX610K1QZB2 ENGINE CRANKSHAFT ASSY PART NAME CRANKSHAFT WASHER CRANKSHAFT THRUST QTY 1 1 REMARKS HONDA GX610K1QZB2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 96 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 HONDA GX610K1QZB2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NAME QTY REMARKS 120002 1850 CYLINDER ASSEMBLY OIL ALERT Je INCLUDES ITEMS W 2 123562
43. DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 19 AR13HA R RIDE ON ROLLER ROLLER COMPONENTS FN i 7 YN 7 m D AL LES TR S D SOS WAS CO Nl 10 W N YN Figure 5 Roller Components 2 Figure 5 shows the location of additional components for the 34 Steering Cylinder Controls direction of roller AR13HA R ller The function of each t E or 2 35 This unit incorporates HONDA GX 610 air 26 Front Sprinkler System gravity feed spray bar is cooled engine rated at 18 hp at 3 500 rpm provided for the wetting the roll for asphalt pavement 56 Hydraulic Fluid Filler Port Remove this cap to add hydraulic fluid Fill with type 150 46 anti wear hydraulic 27 Hydraulic Aluminum block that controls the fluid flow of hydraulic pressure to the various hydraulic motors and other components required to control the roller 37 Compartment Hood Houses the engine hydraulic manifold accessory relay hydraulic oil filter hoses and hydraulic pump To lift the compartment hood release the rubber bunjee latches located on each side of the 28 Hydraulic Oil Filter Filters return oil from the front and rear hydrostatic motors 29 Accessory Relay Provides the 12VDC necessary hood to run the rollers electrical accessories 38 Compartment Hood Lift P
44. G MOTOR TO DRUM SUPPORT PLATE AND SET ASIDE 11 REMOVE SIX BOLTS SECURING DRIVE PLATE TO DRUM WALL PULL OFF DRIVE PLATE AND SET ASIDE 12 REVERSE PROCEDURES TO REASSEMBLE DRUM AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 35 AR13HA R RIDE ON ROLLER MAINTENANCE Alternator Regulator The AR 13H is equipped with 20 amp charging system This system uses three charge coils connected in parallel The windings of each coil are wound with heave duty insulated wire and are further protected by insulating material for long life voltage regulator is provided to control the amount of charge voltage being delivered to the 12 volt electrical system For servicing this charging system contact your Honda dealer Neutral Safety Switch The travel lever is provided with neutral safety switch Figure 40 that prevents the engine from starting when the lever is in the forward or reverse drive position Lever must be placed in the neutral position in order for the starter to function To check this switch remove the panel located below and to the rear of the floor This switch is mounted to the lower forward reverse lever mechanism Disconnect the white and green wires Place the lever in neutral and test for continuity Place the lever in forward or reverse no continuity should be present Repair or replace as required FORWARD REVERSE CONTROL LEVER NEUTRAL
45. K HEAT CAUTION 1 6 87561733400 MARK EXHAUST GAS WARNING 1 8753248810 MARK OIL 1 8 87532ZJ1840 MARK THROTTLE INDICATION 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 113 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated The list must state the reason s for the return d T
46. K 5 0 IN uuu uuu ul REPLACES 492586 18 492412 BOLT 5 8 UNC 3 2 22 506196 ELBOW FITTING 2 24 513297 CYLINDER STEERING 1 26 513298 BOLT 1 2 IN NC x 1 IN G 4 28 513299 COVER ARTICULATING JOINT 1 30 EM963055 HEX HEAD CAPSCREW 3 8 IN x 3 4 IN REPLACES 492373 32 6109180 WASHER LOCK 1 2 DIAMETER 4 REPLACES 492626 34 0166A WASHER LOCK 3 8 DIAMETER REPLACES 492624 36 513300 RETAINER PLATE 1 30 513301 SPAGER 1 40 506164 BEARING 1 42 492276 BOLT 1 2 IN NC x 1 1 2 IN G 4 44 6109180 WASHER LOCK 1 2 IN EE REPLACES 492626 46 513302 BASE ARTICULATING JOINT 1 48 513303 ARTICULATING JOINT 1 50 492276 BOLT 1 2 IN NC x 1 1 2 IN G 4 52 491701 ZERK FITTING 1 54 513350 HOSE 9 1 56 513348 HOSE 16 1 58 491008 GREASE COVER 1 172 598156 NUT 1 174 493128 WHEEL STEERING 1 176 507862 STEERING COLUMN 1 178 506265 NUT 5 16 IN 4 180 509143 NUT 5 16 IN 4 181 513346 HOSES K AND L 2 182 508344 WASHER 5 16 IN 4 184 508335 BUSHING 4 186 509190 WASHER 3 4 IN 1 188 506186 HYDRAULIG VALVE 1 190 506222 HOUR METER 1 192 503119 NUT LOCK 3 16 1 194 10958 SWITCH STARTER 1 195 11078 KEY IGNITION 1 196 506239 CABLE CHOKE 1 198 503958 BOLT 1 4 IN x 5 8 IN 65 1 200 69079 NOT REPLACES 492581 202 515423 HARNESS WIRING 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL RE
47. M DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 81 AR13HA R RIDE ON ROLLER SCRAPER ASSY SCRAPER ASSY NOTES PART OF FRAME PAGE 82 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON ROLLER SCRAPER ASSY SCRAPER ASSY NO PART NO PART NAME QTY REMARKS 106 513290 SCRAPER SUPPORT 4 108 508433 SCRAPER RUBBER 4 110 508434 PLATE BACKING 4 12 963057 BOLTO n REPLACES 492313 114 3019092 VAREN FAN U uu REPLACES 492598 116 969013 4 1 REPLAGES 492583 118 963692 BOLT VZ UNC REPLACES 492384 120 492584 NUT LOCK 1 2 NC 8 122 621 WASHER 1 2 SPECIAL 8 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 83 HONDA GX610K1QZB2 ENGINE CLEANER ASSY AIR CLEANER ASSY PAGE 84 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 HONDA GX610K1QZB2 ENGINE AIR CLEANER ASSY CLEANER ASSY NO PART NAME QTY REMARKS 1 1721071841 ELEMENT CLEANER 1 2 1721871840 FILTER OUTER 1 3 17219ZJ1840 CLIP AIR CLEANER 4 4 172202J1840 HOUSING AIR CLEANER 1 5 172292J1840 SEAL AIR CLEANER HOUSING 1 6 17230ZJ1840 COVER ASSEMBLY AIR en INCLUDES ITEM W 8x
48. N SERVICE 3300 rpm 3900 vpm Type Alvania No 2 or equiv Articuled joint 1 fitting Static drum bearing 1 fitting Every 75 hours 15046 anti Wear 5 7 gallons 21 6 liters Every 1100 hours Change every 500 hours Refer to Engine Owners Manual _ P N 511737 P N 515642 AR 13HA EEE EL 513740 SSS P N 513469 MULTIQUIP P N 515643 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 11 OPERATION AND SAFETY DECALS 4 MULTIQUIP P N TBD HSE GREASE EVERY 75 HOURS P N 511724 2772 HYDRAULIC OIL ISO 46 P N 511733 VIBRATION CONTROL WATER VALVES THROTTLE N C OPE BACK Z MULTIQUIP ann EE 515436 I P N 515436 P N 513698 PAGE 12 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 MULTIQUIP P N 513688 TO STOP gt pull lever up firmly TO RELEASE STEP 1 pull up and push button STEP 2 with button in put lever down A NTION FUEL REFILL USE GASOLINE ONLY P N 513707 AR13HA R RIDE ON ROLLER SPECIFICATIONS ROLLER Table 1 AR 13HA Roller Specifications 2 572 Ibs 1 167 Kg 3 309 Ibs 1 500 875 Losin 896 2 400 2 700
49. OPERATION AND PARTS MANUAL 4 4 MULTIQUIP MODELS AR13HA AR13HAR RIDE ON TANDEM DRUM ROLLER SERIES DRIVE SYSTEM HONDA GX610K1QZB2 GX610R1QZB2 GASOLINE ENGINE Serial No 100901 and BELOW Revision 9 06 28 11 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 NOTES AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 3 5 MULTIQUIP AR13HA R RIDE ON TANDEM DRUM ROLLER Proposition 65 Warning 2 ETNE 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 10 Operation and Safety Decals 11 12 Specifications Roller rn 13 Specifications Engine 14 15 General Information 16 17 Roller Components 18 20 Engine Components
50. PPRESSOR 2 6 3163041801 COIL ASSEMBLY CHARGE 12V 20A 1 7 31740ZJ1861 DIODE ASSEMBLY ENGINE STOP je INCLUDES ITEMS W 9 32763PA0000 CLAMP WIRE 1 10 633127 7000 GROMMET TOOL 1 11 90031ZE1000 BOLT FLANGE 6X32 2 12 957010600800 BOLT FLANGE 6X8 1 15 90031ZE1000 BOLT FLANGE 6X32 6 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 107 HONDA GX610K1QZB2 ENGINE PISTON ASSY PISTON ASSY PAGE 108 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 PISTON ASSY NO 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 109 PART NO 130102J1841 130112J1841 130122J1841 130132J1841 1310141840 1310241840 1310341840 1310441840 13111411840 13200411841 9000121000 9460118000 HONDA GX610K1QZB2 ENGINE PISTON ASSY PART NAME RING SET PISTON STANDARD RING SET PISTON 0 0 25 RING SET PISTON 0 0 50 RING SET PISTON 0 75 PISTON STANDARD PISTON OS 0 25 PISTON OS 0 50 PISTON 0 75 PIN PISTON ROD ASSEMBLY CONNECTING BOLT CONNECTING ROD 6X37 CLIP PISTON PIN 18MM REMARKS INCLUDES ITEMS W HONDA GX610K1QZB2 ENGINE STARTER MOTOR ASSY STARTER MOTOR ASSY PAGE 110 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11
51. R GASKET CARBURETOR GASKET AIR CLEANER ELBOW AIR CLEANER NUT INSERT 6MM CLIP B CABLE CLIP PURSE LOCK SCREW WASHER 4X14 SCREW WASHER 5X12 CLIP TUBE B8 BOLT FLANGE 6X120 JET SET MAIN 88 OPTIONAL JET SET MAIN 90 OPTIONAL JET SET MAIN 92 OPTIONAL HONDA GX610K1QZB2 ENGINE CARBURETOR ASSY TY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W HONDA GX610K1QZB2 ENGINE CONTROL ASSY CONTROL ASSY PAGE 88 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 89 CONTROL ASSY NO PART NO 1 16263883W10 2 16500Z7J1850 3 165342J1840 4 16551Z7J1840 5 16555491840 6 16561Z7J1850 7 165622J1840 9 1657041850 16574883300 10 16575411850 11 16576883300 12 16584883300 13 1661 1491840 14 166282J1850 15 178502J1850 16 17951921030 17 17957ZV4000 18 90014952000 19 90015ZE3790 20 901145 0000 21 92301050250A 22 93500050250 23 9405006000 24 9425110000 HONDA GX610K1QZB2 ENGINE CONTROL ASSY PART NAME JOINT ROD CONTROL ASSEMBLY SPRING STARTER ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR MANUAL SPRING THROTTLE RETURN ARM CONTROL SPRING LEVER WASHER CONTROL ARM SPACER CONTROL LEVER SPRING CONTROL ADJUSTING ROD CHOKE CONTROL ROD CHOKE KNOB LEVER ASSEMBLY THRO
52. SUPPORT PLATE SCREWS MAY NEED TO BE PLATE HEATED TO REMOVE 5 PULL DRUM SUPPORT PLATE OFF DRIVE PLATE ASSEMBLY 6 REMOVE FOUR ALLEN HEAD SCREWS SECURING MOTOR TO DRUM SUPPORT PLATE AND SET ASIDE 7 REMOVE SIX NUTS SECURING DRIVE PLATE SHOCK MOUNTS PULL OFF DRIVE PLATE AND SET ASIDE STEP 6 UN THREAD SIX SHOCK MOUNTS FROM DRUM WALL TO REPLACE 9 PULL EXCITER ASSEMBLY REMOVE FROM DRUM INTERIOR 10 REVERSE PROCEDURES TO REASSEMBLE DRUM USE LOCKTITE ON ALL NUTS AND BOLTS Figure 38 Front Left Drum Removal PAGE 34 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER MAINTENANGE JACK FRAME UP SLIGHTLY AT ARTICULATION JOINT 2 REMOVE THE FOUR ALLEN HEAD SCREWS SECURING THE DRUM SUPPORT PLATE TO THE FRAME 3 REMOVE NUTS SECURING BEARING FLANGE TO BASE OF DRUM SUPPORT PLATE 7 REMOVE TWO NUTS SECURING DRUM SUPPORT PLATE TO FLANGE PULL OFF LEFT DRUM SUPPORT PLATE AND SET ASIDE 8 PULL FLANGE OFF DRUM ROD FOR SERVICE 9 PULL RIGHT DRUM SUPPORT PLATE OFF DRIVE PLATE ASSEMBLY STEP 7 Figure 39 Rear Drum Removal Installation 4 REMOVE ALLEN HEAD SCREWS HOLDING THE SIDE COVER OF THE DRUM SUPPORT PLATE MARK AND DISCONNECT HOSES FROM MOTOR REMOVE FOUR ALLEN HEAD SCREWS FROM DRUM SUPPORT PLATES STEP 10 STEP 11 10 REMOVE FOUR ALLEN HEAD SCREWS SECURIN
53. TS MANUAL REV 9 06 28 11 PAGE 55 AR13HA R RIDE ON ROLLER REAR DRUM amp CHASSIS ASSY REAR DRUM 8 CHASSIS ASSY FRONT OF ROLLER NOTES HYDRAULIC HOSE CONNECTIONS PAGE 34 35 ITEMS 72 AND 74 ARE INCLUDED WITH ITEM 8 BEARING FLANGE AND CANNOT BE SOLD SEPARATELY PAGE 56 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 REAR DRUM amp CHASSIS ASSY NO 2 513291 REAR DRUM 4 505988 ALLEN PLUG 6 492584 NUT 1 2 IN 8 503735 BEARING FLANGE ee 10 514523 SUPPORT ee 12 209165 BOLT 1 2 NC x 2 1 4 IN G5 14 492276 BOLT 1 2 NC x 1 1 2 IN G5 16 EM963610 CAPSCREW 3 8 IN NC x 1 1 4 IN G5 18 008346 LOCK WASHER 3 8 IN 20 005977 PLATE DRIVE 24 EM963610 CAPSCREW 3 8 NC x 1 1 4 IN G8 26 505984 28 EM503803 PINS DOWEL 3 8 x 1 IN 30 515637 REAR ROLLER SUPPORT LEFT 32 515639 SUPPORT COVER 34 513314 BOLT 1 4 1 2 IN G 36 491689 KEY COTTER 1 8 x 2 IN 38 515396 MOTOR HYDRAULIC 40 505990 BOLT 1 2 NC x 2 1 2 IN 6 66 005951 FITTING 8 10 F5OLO S 70 513349 HOSE 72 ZERK GREASE FITTING 74 ETP 100 513266 REAR CHASSIS AR13HA R RIDE ON ROLLER REAR DRUM amp CHASSIS ASSY QTY REMARKS M INCLUDES ITEMS W RIGHT SIDE REAR REPLACES 492375 LEFT SIDE FRONT REAR CANNOT BE
54. TTLE KNOB CHOKE BUSH LINKAGE BOLT FLANGE 6X14 BOLT GOVERNOR ARM NUT SELF LOCK 6 BOLT SLOT 5X25 SCREW PAN 5X25 NUT FLANGE 6 MM PIN LOCK 10 MM I lI lI PD S NN HS HS REMARKS INCLUDES ITEMS W HONDA GX610K1QZB2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 90 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 HONDA GX610K1QZB2 ENGINE CRANKCASE COVER ASSY PART NAME GASKET CASE COVER BOLT SEALING COVER ASSEMBLY OIL PUMP ROTOR OIL PUMP OUTER SPRING RELIEF VALVE COVER OIL FILTER een SCREEN OIL FILTER DIPSTICK OIL GOVERNOR ASSEMBLY WEIGHT GOVERNOR HOLDER GOVERNOR WEIGHT PIN GOVERNOR WEIGHT SLIDER GOVERNOR BOLT FLANGE 6X35 HOLDER OIL FILTER WASHER 6X16 CLIP GOVERNOR HOLDER OIL SEAL 38 58 9 O RING 11 8X2 4 WASHER PLAIN 6MM PIN A DOWEL 8X14 BOLT FLANGE 6X20 BOLT FLANGE 8X50 BALL STEEL 12 3 8 BOLT SOCKET 6X16 CRANKCASE COVER ASSY 1 11300 1840 2 1138141840 3 12105ZA0701 4 15120 1000 5 1512421003 6 152322J1000 153482J1840 8 15410ZJ4999AH 10 15427741000 11 15655 1840 12 16510ZJ1840 13 1651171840 14 165122J1840 15 165132 2000 16 165314 2000 17 90014ZE6000 18 90018 3000 19 90473147000 20 906027 1000 21 91202411841 22 91
55. V 9 06 28 11 PAGE 63 AR13HA R RIDE ON ROLLER ARTICULATION ARM ASSY ARTICULATION ARM NS SS 20 100 27 SS LL PAGE 64 AR13HA R RIDE ON TANDEM DRUM ROLLER amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER ARTICULATION ARM ASSY ARTICULATION ARM NO QTY REMARKS 2 513294 ROD END 2 4 514347 BOLT 3 4 IN x 2 1 2 IN 2 6 EM505069 NUT 3 4 IN 2 8 913295 NUT 3 4 IN 2 10 513296 ROD DIRECTION STABILIZER 1 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 65 AR13HA R RIDE ON ROLLER HYDRAULIC DRIVE PUMP ASSY HYDRAULIG DRIVE PUMP ASSY NOTES SEE HYDRAULIC 5 HOSE CONNECTIONS PAGE 66 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON ROLLER HYDRAULIG DRIVE PUMP ASSY HYDRAULIG DRIVE PUMP ASSY NO QTY REMARKS 36 GX610K1QZB2 ENGINE W ELECTRIC STARTER OLDER MODELS 36 GX610R1QZB2 ENGINE W ELECTRIC STARTER NEWER MODELS 38 500214 KEY SQUARE 1 40 EM969013 NUT EOCK 3 8 IN Gene EE REPLACES 492583 42 3019092 WASHER FLAT 3 8 IN O REPLACES 492598 44 EM963059 ee REPLACES 492379 45 513352 RU
56. VE HOSE 1 4 IN ADAPTER PLUG TANK 1 4 IN o TY REMARKS N 65 REPLACES EM20763 ek co DH P Po CO La I AR13HA R RIDE ON ROLLER WATER TANK ASSY WATER TANK ASSEMBLY ASSY PART OF FRAME PAGE 72 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON ROLLER WATER TANK ASSY WATER TANK ASSEMBLY ASSY AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 73 NO PART NAME QTY REMARKS 8 913316 WATER TANK 1 10 EM963055 BOLTI s REPLAGES 492373 12 3019092 WASHER FLAT 3 8 SPECIAL got REPLACES 492598 13 0166A WASHER LOCK 3 8 09 REPLACES 492624 14 509249 WATER TANK 1 16 506094 PLUG 1 2 GALVANIZED 1 18 506071 ELBOW PVC 84 513321 WATER VALVE EXTENSION 1 88 492358 BOLT 1 4 NC x 1 1 4 G5 4 90 492581 NUT1 4 4 92 513322 2 93 813351 ELBOW 900 1 2 NYLON 1 94 513379 T ADAPTER 1 98 506086 U BOLT 3 8 4 100 3019092 WASHER FLAT 3 8 REPLACES 492598 102 508435 LOCK NUT 8 104 503015 KNOB HANDLE 2 116 504163 HOSE 1 2 1 118 504163 HOSE 1 2 1 119 504163 HOSE 1 2 1 120 504163 HOSE 1 2 1 122 504163 HOSE 1 2 1 128 506084 CLAMP 4 130 505679 NUT 5 16 4 132 505401 SCRE
57. W 5 16 18X1 2 4 266 506072 4 268 506074 MALE ADAPTER 4 2 0 508610 CAP 4 AR13HA R RIDE ON ROLLER MUFFLER ASSY MUFFLER ASSY PAGE 74 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 AR13HA R RIDE ON ROLLER MUFFLER ASSY MUFFLER ASSY NO QTY REMARKS 210 513449 MUFFLER PIPE MODIFIED 1 212 506257 U BOLT ASSY 1 1 2 2 214 514711 TUBE 1 25 FLEX 1 215 506207 HOSE CLAMP HS 16 2 216 510718 HEAT WRAP 2 x1 16 1 218 513447 EXTENSION MUFFLER PIPE 1 220 513444 ELBOW EXHAUST FLANGED 1 222 513341 DEFLECTOR EXHAUST 1 256 492553 NUT HEX 5 16 NC 2 258 505679 FLAT WASHER 5 16 4 260 513520 MUFFLER BASE EXTENSION 1 262 492369 SCREW HHC5 16 18X2 1 4 1 264 503952 BOLT 5 16 1 265 183337J1000 GASKET MUFFLER 2 266 9405008000 4 267 18310ZJ1 800 MUFFLER 1 268 1833841801 STAY MUPF EER u 1 REPLACES 183382 1800 269 90009411801 SCREW SPECIAL 4 2 0 183217 1801 PROTECTORMUFFLER REPLACES 183212 1800 2 1 1832521801 PROTECTOR MUFFLER 1 REPLACES 183252J1800 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 75 AR13HA R RIDE ON ROLLER THROTTLE ASSY THROTTLE ASSY NOTES ITEM 114 BOLTS TO ENGINE THROTTLE CABLE
58. ank capacity when replenishing fuel Figure 12 Refer to the fuel tank capacity listed on page 13 AR 13H Roller Specification Table 1 FUEL TANK Figure 12 Adding Fuel 6 Afterreplenishing fuel make sure fuel cap is securely tighten to fuel tank Return operator s seat to normal operating position Hydraulic Oil Check 1 To check the hydraulic oil level place the roller on secure level ground with the engine stopped 2 Visually inspect the hydraulic oil sight glass Figure 13 located on the right rear of the front drum For normal operation the hydraulic oil level must be below the top and above the bottom of the sight glass DO NOT OVERFILL NORMAL LEVEL LOW LEVEL ADD HYDRAULIC OIL Figure 13 Hydraulic Oil Sightglass 4 If the hydraulic oil level is low remove the hydraulic oil cap Figure 14 and fill with type ISO 46 anti wear type hydrau lic oilto the recommended operating level AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 23 AR13HA R RIDE ON ROLLER INSPECTION Figure 14 Hydraulic Oil Reservoir Filler Port Water Tank Check 1 To check the water tank water level place the roller on secure level ground The amount of water inside the water tank can be visually inspected by reading the water tube Figure 15 that runs vertically along the water tank atthe rear of the roller This tube indicates the amount of water inside the w
59. ar you Parts Ordering information 4 L 22 U When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWA mM UI WE ACCEPT ALL MAJOR CREDIT CARDS 48 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 PAGE 5 AR13HA R RIDE ON ROLLER SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model AR13HA R Ride on Tandem Drum Roller Refer to the engine manufacturers instructions for data relative to its safe operation Before using this roller ensure that the operating individual has read and understands all instructions in this manua
60. ary return the choke knob to the full OPEN position The CLOSED position of the choke knob enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting warm engine AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 25 AR13HA R RIDE ON ROLLER OPERATION OPERATION Parking Brake 1 To release the parking brake press and hold the release button Figure 21 pull up slightlyon the parking lever then push the parking brake lever all the way down LOCK POSITION PULL UPWARD RELEASE BUTTON DEPRESS PARKING TO ACTIVATE RELEASE POSITION PUSH DOWN Figure 21 Brake Release Lever Shift Lever 1 the roller move in a forward direction move the shift lever forward as shown in Figure 22 Figure 22 Shift Lever 2 Rememberthe speed of the roller is directly proportional to the amount of pressure being applied to the lever in each direction Travel speed is between 0 and 4 8 mph 7 2 kph CAUTION Drive System Safety ALWAYS allow the roller to come to complete stop before changing the direction of travel Changing directions before the roller comes to a complete stop will result in excessive force being applied to the transmission and drive system which will reduce the over service life of the system 3 Try manuvering the roller
61. ater tank Total tank Capacity is 60 gallons 227 liters Figure 15 Water Tank Battery Check A 12 volt DC battery Figure 16 is shipped dry and will require a proper electrolyte level for operation ALWAYS be sure that the battery cables are properly connected to the battery terminals as shown below Generally the RED cable will be connected to the positive terminal of the battery and the BLACK cable will be connected to the negative terminal of the battery POSITIVE BATTERY Figure 16 Battery NEGATIVE A WARNING Battery Polarity Safety If the battery cables are connected incorrectly electrical damage will occur causing damage to the roller s electrical circuits Pay close attention to the polarity of the battery when connecting the battery PAGE 24 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER INITIAL START UP Initial Start up Instructions Starting CAUTION General Operation Safety DO NOT attempt to operate the roller until the Safety General Information and Inspection sections have been read and understood 1 Placeyourfootintothe roller s foot step grab hold ofthe hand rail located on the steering console and lift yourself onto the platform 2 Sit down in the operators seat and adjust the seat for a confortable position then fasten the seat belt Figure 17 around your waist NEVER operate the
62. avel lever in each direction Travel speed is infinitely variable from 0 to 4 8 mph The neutral position of this lever will cause the roller to stop PAGE 16 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER GENERAL INFORMATION DANGER Transporting Safety DO NOT allow personnel to stand under or near any suspended machine Serious injury or death may result AX CAUTION Use CERTIFIED Lifting Devices ONLY use approved certified lifting devices capable of lifting at least 4 000 lbs 1 814 Kg CAUTION Lifting the Roller When lifting of the roller is required only use the provided lifting eyes to lift the roller Using other sections of the roller for lifting purposes may cause severe damage to the roller OPERATING ON SLOPES Special care must be taken when operating the roller on hills or slopes There exist the possibility of serious injury to the operator and severe damage to the roller in the event of a roll over ALWAYS operate the roller up and down hills rater than from side to side For safe operation hillside slopes should not exceed 12 degree 27 grade See Figure 2 below MAXIMUM SLOPE Figure 2 Recommend Slope Tipping Rollovers NEVER operate the roller on side slopes Figure 3 The possibility exist that the roller could tip over roll over thus causing bodily harm even death and serious damage to th
63. axial hydraulic pump 15 gear pump that provides power for the drum vibratory system and the articulating steering system Oil from this pump flows to the manifold control valve block and then to hydraulic motor which rotates the eccentric weights inside sealed housing containing oil to lubricate the bearings pushbutton switch located on top of the gearshift lever when pressed activates a hydraforce valve that engages or disgages the vibratory action The drum s vibratory action generates 3 100 los 1 406 Kg of centrifugal force at a frequency of 4 000 vom vibrations per minute If the vibration appears to be weak or slow allow the machine to warm up thoroughly and check the hydraulic oil level Add hydraulic oil if necessary The vibrator housing and drum are shock mounted to isolate the engine compartment and operator from vibration The roller nominally has an operating weight of 3 088 Ibs 1 400 Kg but can be increased to 3 309 Ibs 1 500 Kg by adding water ballast to the rear drum HYDRAULIC OIL FILTER SYSTEM The hydraulic system oil is filtered by a screen type filter located in the reservoir filler neck then doubled filtered within the system first by a 40 micron mesh type suction filter located in the tank and the by a Zinga 10 micron cartridge style spin on return line filter ARTICULATED STEERING SYSTEM Power for the articulated steering system which uses a single hydraulic cylinder is provided by the
64. de in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 114 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 NOTES AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 115 OPERATION AND PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631
65. e PAGE 28 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER CAUTION Freewheel Engagement Valve The freewheel engagement valve towing is only for emergency use DO NOT move roller over 2 MPH or long distances as hydraulic system component failure could result TOW FREEWHEEL ENGAGEMENT VALVE Figure 27 Freewheel Engagement Valve Drum Drive The drum drive circuit is parallel closed loop system Figures 38 and 39 consisting hydrostatic pump two relief valves a freewheel engagement valve front and rear drum drive motors The hydrostatic pump is manually controlled by cable connected to the forward reverse shift lever located on the right side of the operator seat When the shift lever is placed in forward high pressure oil is supplied by the hydrostatic pump to the valve block port The valve block manifold directs this high pressure oil to the front and rear drum drive motors Return oil from the motors is returned to the valve block port B and is returned to the suction side of the hydrostatic pump When shifted into reverse the high pressure and suction ports on the hydrostatic pump are reversed Oil flow is then in the opposite direction of forward port B becomes high pressure and port becomes suction Vibration and Steering The vibration and steering system 15 an open loop circ
66. e equipment SIDE TO SIDE OPERATION NOT RECOMMENDED ROLL OVER Figure 3 Tipping Rollover NEVER operate the roller on side Slopes The roller may tip over Causing injury to personnel and severe damage to the equipment In the event the roller does tip over if at all possible try to shut down the engine by turning the ignition key to the OFF position Extreme care must be taken to prevent damage to the engine When the roller has been tipped over oil from the engine crankcase can flow into the combustion chamber which can severely damage the engine the next time it is started IMMEDIATELY after a unit has tipped over upright the unit as soon as possible to prevent oil from leaking into the combustion chamber AX CAUTION Roller Rollover Safety To prevent damage to the engine after a rollover the roller must NOT be started NEVER start a roller after a rollover CONTACT your nearest authorized multiquip dealer for instructions or servicing AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 17 ROLLER COMPONENTS TT 1 O lt O R RIDE AR13HA Figure 4 Roller Components 1 Q co gt LLI cc t lt lt o lt lt cc LLI LLI cc cc LLI Q lt lt M LLI cc lt T cc lt
67. e of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are ma
68. ell ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent WARNING BURN HAZARDS Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations NEVER operate the engine with heat shields or heat guards removed PAGE 6 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION 8 PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER SAFETY MESSAGE ALERT SYMBOLS WARNING ROTATING PARTS CAUTION RESPIRATORY HAZARDS NEVER operate equipment with covers or guards removed Keep fingers hands ALWAYS wear approved respiratory hair and clothing away from all moving 7 protection parts to prevent injury CAUTION ACCIDENTAL STARTING CAUTION SIGHT AND HEARING HAZARDS OFF f ALWAYS place the Engine ON OFF switch ALWAYS wear approved eye and in the OFF position and remove the ignition NE hearing protection key when the pump is not in use gt AX CAUTION OVER SPEED CONDITIONS CAUTION EQUIPMENT DAMAGE MESSAGES IN NEVER tamper with the factory settings of Other important messages are provided throughout this manual the engine governor or settings Personal help prevent damage to your concrete pump other property injury and damage to the engine or surrounding environment equipment can result if operating in
69. ferent symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNO PARTNAME QTY REMARKS 1 12345 1 INCLUDES ITEMS W 296 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 1 MQ 45T ONLY 3 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol Q 4 96 gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publica
70. he fuel tank tilt the front seat forward Fuel tank has a spill containment feature Tie Down Transport Point Attach a chain or suitable tie down device to this point when transporting of the is required TRANSPORT TIE DOWN POINT Front Spray Control Valve This valve controls the flow of water to the front spray bar Turn the water valve to the open position counterclockwise to let water flow return this valve to the closed position clockwise when water is not required 13 14 15 16 ve 18 19 20 21 22 23 24 25 Rear Spray Control Valve This controls the flow of water to the rear Spray bar Turn the water valve to the open position counterclockwise to let water flow return this valve to the closed position clockwise when water is not required Throttle Control Pull all the way out to achieved maximum engine RPM s To idle the engine push the RED stop button inwards all the way Vibration Control Button Press this button to activate the eccentric that will produce a vibration frequency of 4 400 vpm vibrations per minute Pressing the button again will stop the vibrations Shift Lever Push the lever forward to makethe roller travel in forward direction pull the lever backward to make the roller travel in reverse direction Maximum travel speed is 4 8 MPH 7 7 KPH Center position is neutral no travel Hourmeter Indicates the number
71. he list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h ltems purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at tim
72. he roller NEVER operate this equipment when not feeling well due to fatigue lIness or taking medicine lt N NEVER operate this equipment under the influence of drugs or alcohol PN NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or pump a High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this roller requires an adequate free flow of cooling air Never operate the roller in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the roller or engine and may cause injury to people and property Remember the rollers engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the Ride on Tandem Drum Roller in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it
73. hours the unit has been in use Water Tank Remove filler cap and fill with water Water tank capacity is 60 gallons 227 liters To determine if water level is low visually inspect water level gauge tube at rear of roller Add water as necessary Roll Over Bar This unit may be equipped with Roll Over Protection System ROPS option to protect the operator when the roller is used on slopes open trenches sharp turns slippery surfaces or objects in the rollers s path of travel Operator s Seat A contoured seat that provides visibility of both front rear drum edges during operation NEVER start the roller unless seated in the operator s seat Parking Break Lever Pull the lever upward to set the parking break To release the parking break press and hold the button on top of the lever and push lever downward Seat Belt When using the roller in working conditions always have the operator wear the seat belt NEVER use the roller without a seat belt If the seat belt becomes worn or damaged have it replaced immediately Steering Wheel Use this wheel to steer the roller Choke Knob Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Hydraulic Motor This hydraulic motor provides control for the rear of the roller Documentation Box Maintain and store at all times Operation Parts and Engine manuals in this box AR13HA R RIDE ON TANDEM
74. icle or trailer emergency use ramps or other suitable material of sufficient strength to support the roller Remove mud oil ice snow or any other slippery materials from the ramps and bed of the vehicle to avoid accidents After loading apply the parking brake Use a chain binders or other suitable means to firmly secure the roller before transporting Only use the lifting points for the roller that are clearly marked as lifting point NEVER apply chains through the articulating section of the roller The chain could cause damage by scoring the hydraulic steering cylinder NEVER stand below roller when it is being lifted EE Lem so OO DANGER Transporting Safety DO NOT allow personnel to stand under or near any suspended machine Serious injury or death may result PAGE 10 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 49 06 28 11 OPERATION AND SAFETY DECALS Machine Safety Decals The AR13HA R Ride on Tandem Drum Roller is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the next page shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer CAUTION P N 34536 1 Read instruction manual before operation 2 Never
75. igure 25 Roller Maintenance Schedule Table 5 AR 13H Roller Maintenance Schedule Daily 2 3 Interval Notes See Table 4 ES ES X Water Tank Level Fuel Level 1 Use ISO 46 Oil 2 4 Duns Weekly Air Filter Replace paper element once year s ewa O Bi Weekly 80 hrs or Use Type 2 or equivalent Bi Weekly 3 shots max DO NOT over grease Zerk Greas 3 Months Hydraulic Oil Filter Return x 500 hrs Replace with same type filter Replace when badly worn 6 Months Engine Oil Filter 20 hrs or After first 20 hrs change oil filter 1 month every 6 months or 100 hrs 14 Hydraulic Oil 1 100 hrs or Use ISO 46 Type Hydraulic Oil Once year 1 Check 2 Clean Grease Replace AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 27 AR13HA R RIDE ON ROLLER Hydraulic Oil System The hydraulic system consists of a two pump stack directly coupled to the engine A hydraulic valve block manifold is provided for quick and easy testing and troubleshooting Hydraulic oil is filtered by a screen filter located in the tank filler neck a 40 micron suction filter located in the tank and 10 micron return filter with cold oil bypass valve located in the return circuit It is recommended that ISO 46 type hydra
76. irected to ports L or R to extend or retract the steering cylinder Rubber Scrapper Mat Rubber scraper mats have been provided for the cleaning of the front and rear drums Adjust the scrapers mats as close as possible to the drums using the slotted holes Figure 28 provided Replace these rubber mats when they become badly worn RUBBER SCRAPPER MAT DRUM Figure 28 Scraper Bar Adjustment AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 29 AR13HA R RIDE ON ROLLER MAINTENANGE Forward Reverse Hydraulic Pressure Test Park the machine on a solid flat surface and stop the engine Set the parking brake and block the front drum securely 1 Check hydraulic oil level by viewing the hydraulic oil sight glass The hydraulic oil level must be below the top and above the bottom of the sight glass DO NOT OVERFILL Adjust engine RPM 3 500 50 RPM Let engine run for 5 minutes this will bring the hydraulic oil operating temperature to minimum of 135 farenheit Check and repair all hydraulic leaks On the manifold block install a 5 000 psi pressure gauge Figure 34 to the forward pressure quick disconnect test port 2 Run engine at full throttle Move the travel lever to the forward position MAKE SURE FRONT AND REAR DRUMS DO NOT SPIN Read the pressure gauge The relief pressure roller drums blocked will read 2 900 145 psi Under normal operati
77. k install a 5 000 psi pressure gauge into quick disconnect test port 7 Figure 34 Start the engine and run at full throttle Turn the steering wheel to the left or right maximum and hold Read the steering relief pressure The relief pressure reading for the steering test port 1 will be 700 psi Again under normal operating conditions pressure for the steering port will be between 200 400 psi If maximum pressure cannot be reached plug the steering cylinder pressure hoses and re test If pressure is correct the steering cylinder is leaking DO NOT ACTIVATE THE VIBRATION FUNCTION WHILE PERFORMINGTHISTEST PRESSURE GAUGE P N 9692113HFF20 _ TESTPORTS H 1 Vibration and Steering 2 Reverse 3 Forward Figure 34 Manifold Test Ports PAGE 30 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER MAINTENANCE Forward Reverse Relief Valves Drive Adjustment The forward and reverse relief valves Figure 35 are located in the hydrostatic pump not on the manifold block under plugs 1 and 2 Plug 2 is located in the same location as plug 1 except it is on the bottom side of the pump Relief valve 1 is reverse and 2 is forward gt N gt Pumps supplied after 01 01 2003 DO NOT have adjustable relief cartridges The pressure is fixed at 2 900 145 psi If the relief pressure is not within normal range the complete cartridge must be
78. l SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY injured if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions Potential hazards associated with operation of the pump will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Some examples are listed below WARNING LETHAL EXHAUST GASES Gasoline engine exhaust gases contain poisonous carbon monoxide This gas 1 colorless and odorless and can cause death if inhaled NEVER operate this equipment in confined area or enclosed structure that does not provide ample free flow air AM WARNING EXPLOSIVE FUEL Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine Is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in w
79. leave machine unattended with the engine running 3 Keep unauthorized and untrained people away from the machine during operation 4 Do not tow or push machine 5 When parked on a slope block drum to prevent machine movement 6 Exhaust gasses are dangerous do not operate run machine in a enclosed area 7 Wear safety clothing and devices as required 8 Always place forward and reverse lever in neutral position before starting machine 9 Before starting or resuming work operator must check that no one is in the operating area 10 Keep away from machine articulating area This is a pinch point and will cause serious injury 11 Keep away from edges and steep slopes do not operate machine close to embankments or open trenches 12 Check mechanical parking brake prior to traveling up or down slopes limit travel to straight up and down at low speed only 13 Start and operate machine from operator s seat only 14 Be sure to stop engine whenever maintenance or refuelingis being performed PINCH POINT P N 511735 ENGAGE ARTICULATING LOCKING BAR DURING TRANSPORT AND MAINTENANCE P N 511736 P N 511739 DANGER When working on slopes sidehill travel can cause serious injury or death Operate only straight up and down hills Check mechanical parking brake prior to operation P N 511738 ENGINE SPEED EXCITER SPEED GREASE HIDRAULIC OIL HIDRAULIC FILTER ENGINE LUBRICATIO
80. m three easy options Effective January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts amp multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information 1 Goto www multiquip com and click on Use the internet and qualify 5 Discount 9118 Parts log in and save on Standard orders for all orders which include Orde complete numbers 2 Discounts Are Subject To Change d p Order Fax Dealers Only Fax your order in and qualify 2 Discount customers are welcome to order parts Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Discounts Are Subject To Change 7 Order via Phone Domestic US Dealers Call 1 800 427 1244 1 SE GE GE lt lt 7 Non Dealer Customers Drio International Customers should contact parts or 800 427 1244 for help in their local Multiquip Representatives for locating a dealer ne
81. ng conditions this pressure will read 400 600 psi Return the travel lever to the neutral position and stop the engine Install the pressure gauge into the reverse quick disconnect port 3and repeat the above procedures The relief pressure reading for the reverse test port 3 will be the same 2 900 psi Again normal operation pressure for the reverse port will be 400 600 psi Normal operating pressures are based on the machine traveling on level firm surface The operating pressures will increase significantly when traveling uphill Vibration Circuit Pressure Test Place the front drum on soil gravel or a heavy rubber mat DO NOT ACTIVATE VIBRATION FEATURE ON CONCRETE OR HARD SURFACE MANIFOLD BLOCK 5 gp 1 On the manifold block install a 5 000 psi pressure gauge to quick disconnect test port 1 Start the engine and run at full throttle To start the vibration press the pushbutton switch vibration control located on top of the travel lever Under normal operating conditions this pressure will range between 900 1 500 psi Vibration relief pressure 15 hard to read accurately using this test It may be necessary to disconnect the pressure line to the vibration drive motor Plug this line and re test pressure will be exact relief pressure DO NOT perform this test long period of time damage could occur Steering Pressure Test 1 On the manifold bloc
82. ngine stops by itself during normal operation Defective fuel pump Replace fuel pump Mechanical oil pressure shutdown sensor Add oil Replace low oil shutdown sensor if stops the engine due to low oil necessary AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 45 AR13HA SYMPTON Low engine power output and speed Low engine power output and low speed black exhaust smoke Air cooled diesel engine runs very HOT Cylinder head overheats R RIDE ON ROLLER TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEM Fuel filter clogged Fuel tank venting is inadequate Leaks at pipe unions Check threaded pipe unions tape and tighten unions a required Speed control lever does not remain in selected See engine manual for corrective action position Engine oil level too full Air filter blocked Incorrect valve clearances Malfunction at injector Too much oil in engine crankcase Drain off engine oil down to uppermark on dipstick Entire cooling air system contaminated blocked ie PAGE 46 AR13HA R RIDE ON TANDEM DRUM ROLLER 8 PARTS MANUAL REV 9 06 28 11 NOTES AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 47 AR13HA R RIDE ON ROLLER EXPLANATION OF PARTS SECTION The following section explains the dif
83. oint Place hand here then 30 Hydraulic Pump This unit incorporates an axial lift upwards to lift compartment hood variable displacement piston pump 39 Hydraulic Motor This hydraulic motor drives the roller 31 Front Ride on Tandem Drum Roller This roller is during operation 30 inch wide steel drum with beveled edges The 40 beveled edges help prevent asphalt marring 32 Hydraulic Motor This hydraulic motor controls the 41 rotation of the vibratory system 33 Bunjee Latch Pull this rubber latch upward and back 42 to gain access to the engine pump compartment There is one rubber latch located on each side of the unit Rear Drum Zerk Grease Fitting Grease this fitting bi weekly See maintenance section of this manual Articulation Zerk Grease Fitting Grease this fitting once a year See maintenance section of this manual Hand Rail Grab hold of this hand rail when lifting yourself onto the operator s platform PAGE 20 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER ENGINE COMPONENTS Figure 6 Honda GX610 Engine Controls and Components INITIAL SERVICING The engine Figure 6 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine manual for instructions amp details of operation and servicing 1 Oil Drain Plug Remo
84. roller withoutthe seat belt being fastened serious injury could occur ifthe seat belt is not used 7 Figure 17 Securing Seat Before starting engine make sure the immediate areaisfree of obstructions and debris that may lay in the roller s path 4 Makesurethat the roller s shift lever Figure 18 is placedin the neutral position Figure 18 Shift Lever 5 Incoldweather startthe roller with the choke fully closed In warm weather or when the engine is warm the roller can be started with choke halfway or completely open 6 PUSH the RED button Figure 19 on the throttle control and pull the round black knob about halfway out Make sure that the throttle lock knob has been dis engaged PUSH IN THEN PULL TO SET THROTTLE RPM s THROTTLE RELEASE AND IDLE BUTTON PUSH ALL THE WAYDOWN TO IDLE ENGINE THROTTLE LOCK KNOB TURN CLOCKWISE TO LOCK THROTTLE CABLE Figure 19 Throttle Control Insert the ignition key into the ignition Figure 20 then turn and hold the key in the clockwise position until the engine starts release key OFF ON START Figure 20 Ignition Switch Ifthe engine does not start repeat steps 1through 7 orconsult the troubleshooting guide contained in this manual Let the engine warm for 3 to 5 minutes before using roller Check for fuel and oil leaks and noises that would associate with loose guard and or covers necess
85. so shock mounted Front and Rear Drum Removal and Disassembly The removal and disassembly of the front and rear drums shall be referenced by Figures 37 38 and 39 on the following pages When reassembling the front drum use Locktite 271 on all mounting hardware PAGE 32 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER MAINTENANCE 1 JACK FRAME UP SLIGHTLY AT 3 MARK AND DISCONNECT ARTICULATION JOINT HOSES FROM MOTOR AND MANIFOLD 2 REMOVE THE FOUR ALLEN HEAD SCREWS HOLDING THE SIDE 4 REMOVE FOUR ALLEN HEAD COVER OF THE DRUM SUPPORT SCREWS FROM DRUM SUPPORT PLATE PLATES SCREWS MAY NEED HEATED TO REMOVE 5 REMOVE NUTS SECURING FLANGE ASSEMBLY TO DRUM SUPPORT PLATE AND PULL OFF OF FLANGE ASSEMBLY 6 REMOVE THE SIX 9 16 BOLTS SECURING EXCITER PLATE TO DRUM WALL STEP 7 7 PULL EXCITER ASSEMBLY TO REMOVE FROM DRUM INTERIOR STEP 6 8 REVERSE PROCEDURES TO REASSEMBLE DRUM USE STEP 5 LOCKTITE 271 ON ALL BOLTS AND NUTS Figure 37 Front Right Drum Removal AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 33 AR13HA R RIDE ON ROLLER MAINTENANGE 1 JACK FRAME UP SLIGHTLY 3 MARK AND DISCONNECT ARTICULATION JOINT HOSES FROM MOTOR 2 REMOVE THE EIGHT ALLEN HEAD 4 REMOVE FOUR ALLEN HEAD SCREWS HOLDING THE SIDE SCREWS FROM DRUM SUPPORT COVER OF THE DRUM
86. speed ranges above maximum allowable This Ride on Tandem Drum Roller other property or the surrounding environment could be damaged if you do not follow instructions AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 7 RULES FOR SAFE DANGER Read This Manual Failure to follow instructions in this manual may lead to serious injury or even DEATH This equipment is to be operated by trained and qualified personnel only This equipment 1 for industrial use only The following safety guidelines should always be used when operating the AR13HA R Ride on Tandem Drum Roller GENERAL SAFETY DO NOT operate or service this equipment before C reading this entire manual This equipment should not be operated by lt persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting ALWAYS wear proper respiratoty mask hearing and eye protection equipment when operating t
87. tion A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Hemarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include batter
88. tions 2 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 43 AR13HA R RIDE ON ROLLER TROUBLESHOOTING ROLLER Table 6 Roller Troubleshooting Symptom Possible Problem Solution Low engine RPM Check and adjust engine speed Check and adjust hydraulic pressure Low Vibration Low hydraulic pressure contaminant or defective relief valve P motor from drum to determine if binding is result shaft or motor No voltage to 12 volt solenoid Check vibration switch check coil for continulty No Vibration Check for proper oil pressure 2 MO defective relief valve Broken motor coupler Replace coupler Low hydraulic pressure Check pressure Inspect bearings and grease if Slow Steering Steering column connector an pe Defective steering cylinder Check seals replace if necessary Steers Slow in One Direction Defective Steering cylinder replace if necessary Low hydraulic pressure Check pressure Rubber scrapper adjustment Check for proper adjustment against incorrect drum Inspect for broken mount replace if Slow Forward Reverse Speed Rubber shock mount loose Free wheel valve Close valve speed control cable of Inspect cable and adjust if necessary adjustment Incorrect engine speed Adjust engine speed to correct speed
89. uit operated by gear type pump Separate relief valves control each circuit This system consist of the gear pump relief valves electric vibration control valve vibration drive motor steering valve and steering cylinder The vibration circuit is controlled by an electric control valve located on the valve block manifold This valve is controlled by the ON OFF pushbutton switch mounted on top of the travel lever High pressure oil is supplied by the pump to the valve block port P and is directed to the electric PUSH START control valve When the pushbutton switch is in the IL position this valve is open allowing oil to go to the steering valve without driving the vibration 052 motor When the switch is in the position the Bo electric control valve closes and oil is directed d out of port 1 to the vibration motor Return oil M from the motor returns to the valve block via port 2 is directed to the steering valve CLON O Steering is controlled by a steering valve and cylinder Figures 29 and 30 The steering wheel is direct coupled to the steering valve controling the oil flow to the cylinder Oil supplied from the vibration circuit is directed to port 3 which connects to port the steering valve When steering is not being used oil passes out of portT of the valve block and returns to the hydraulic tank When the steering wheel is operated the steering valve closes and oil is d
90. ulic oil or equivalent be used when adding or replacing the hydraulic oil is required DO NOT USE MULTI VISCOSITY OIL Cleanliness is a very important part of proper hydraulic system operation Hydraulic oil is not only used to transfer power it also lubricates and cools the system components Keeping the hydraulic system clean can help reduce costly repairs The hydraulic oil level sight glass is located on the right rear of the front drum below the engine compartment This level should be checked daily Oil must be below the top and above the bottom of the sight glass DO NOT OVERFILL Care should be taken to clean the filler cap before adding oil to the system If hydraulic oil has to be added the machine should be inspected for leaks The suction filter Figure 26 is located inside the hydraulic tank This filter is attached to the fitting connected to the hydraulic pump suction hose The return filter Figure 26 is located at the front of the engine compartment Replace both filters according to the Table 5 A CAUTION HYDRAULIC SYSTEM HAZARD DO NOT open hydraulic lines or loosen hydraulic fittings while engine is running Hydraulic fluid under pressure can penetrate the skin blind cause burns or create other potentially dangerous hazards follow all safety instructions as described throughout this manual HYDRAULIC OIL HYDRAULIC OIL CAP FILLER PORT SUCTION FILTER HYDRAULIC OIL DRAIN PLUG HYDRAULIG OIL
91. ve to drain crankcase oil Fill with recommended type oil as listed in Table 4 Oil Filter Spin on type filters oil for contaminants Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once week Lifting Hook Eye Attach lifting device of adequate lifting capacity at this lifting point whenever lifting of the engine 15 required Fuel Filter Prevents dirt and other debris from entering the fuel system Air Filter Prevents dirt and other debris from entering the fuel system Unsnap air filter cover to gain access to filter element Oil Filler Cap Remove to add engine oil Oil Dip Stick Remove to check amount and condition of oil in crankcase Refill or replace with recommended type oil as listed in Table 4 Starter Starts engine when ignition key is rotated to the position Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 21 Before Starting 1 2 AR13HA R RIDE ON ROLLER INSPECTION
92. y cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 48 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 AR13HA R RIDE ON ROLLER SUGGESTED SPARE PARTS AR 13H Ride on Tandem Drum Roller w Honda GX610K1QZB2 GX610R1QZB2 Engine 1 to 3 Units Qty PN Description Lane 910228 CABLE THROTTLE 506299 gem STO vetus ue CABLE FORWARD REVERSE Vans SWITCH STARTER 506207 KEY STARTER SWITCH Dua OIL FILTER HYDRAULIC Oen CAP HYDRAULIG TANK 20622 ME FILTER GAS TANK 2 AT sammen FILTER FUEL Lus GAUGE FUEL CAP m 509249 caduti WATER TANK 4 508433 _ SCRAPER RUBBER airegiins 1701021000 ELEMENT SET AIR eem 1721891000 FILTER OUTER AIR 15410ZJ4999AH FILTER OIL Brin 9807956846 SPARK PLUG ee 16910ZE8015 FILTER FUEL ENGINE AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL REV 9 06 28 11 PAGE 49 AR13HA R RIDE ON ROLLER PLATE AND DECALS NAME PLATE AND DECALS ROLLER PAGE 50 AR13HA R RIDE ON TANDEM DRUM ROLLER OPERATION amp PARTS MANUAL

Multiquip Welder AR13HAR User's Manual

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