Multiquip QP-202TH User's Manual
Contents
1. PAGE 64 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA 160 1 2 ENGINE GASKET ASSY GASKET KIT ASSY NO PART NO PART NAME QTY REMARKS 1 06111ZH8405 GASKET KIT 1 1 11381ZH8800 GASKET CASE 1 USE UP TO ENGINE S N 3413169 1 11381ZH8801 GASKET CASE 1 USE FROM ENGINE S N 3413170 2 12251ZF 1800 GASKET CYLINDER HEAD 1 3 12391ZE1000 GASKET CYLINDER HEAD COVER 1 4 16212ZH8800 GASKET INSULATOR 1 5 16221ZH8801 GASKET CARBURETOR 1 6 18381298800 GASKET MUFFLER 1 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 65 HONDA GX160K1TX2 ENGINE LABELS ASSY LABELS ASSY PAGE 66 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA GX160K1TX2 ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZH8010 EMBLEM INTERNAL USE TO ENGINE S N 7438467 1 87521ZH8020 EMBLEM 5 5 dd nd USE FROM ENGINE S N 7438468 2 87522ZE1810 MARK CAUTION EXTERNAL UP ENGINE S N 3063877 3 87522ZH9000 LABEL CAUTION 1 6 87528ZE1810 MARK CHOKE 1 7 87530ZH8810 LABEL SPECIFICATION EXT 1 8 87532ZH8810 MARK OIL ALERT E 1 15 87586ZH7W00 LABEL FUEL CAUTION 1 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 032. 202 TRASH PUMP PARTS MANUAL REV 1 01 07 03 9 QP 202TH SPECIFICATIONS DIMENSIONS PUMP Table 1 Specifications Pump Trash Pump Suction amp Discharge Size 2 00 in 51 mm Maximum Pumping 200 gallons minute Capacity 757 liters minute Max Solids Diameter 1 00 in 25 mm Dimension 26 0 x 18 0 X 22 0 in L x W x H 66 X 45 X 56 cm Dry Net Weight 120 lbs 54 Kg j gt GAN Y e E N gt 2 W f Sa N Figure 1 202 Dimensions PAGE 10 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 202 SPECIFICATIONS DIMENSIONS ENGINE Table 2 Specifications Engine HONDA GX160KITX2 Air cooled 4 stroke Single Cylinder Horizontal Shaft Gasoline Engine 2 7 in x 1 8 in Bore X Stroke 68 mm x 45 mm 55 HPGO RPM Tank qu gallons Unleaded Automobile Fuel Gasoline Lube Oil Capacity 60 liters 0 63 qts Speed Control f Dimension 12 0 x 14 4 x 13 2 in L x W x H 304 x 362 x 335 mm Dry Net Weight 33 1 lbs 15 Kg QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 11 202 GENERAL INFORMATION APPLICATION The QP202TH Centrifugal Trash Pump is designed to be usedfor de watering applications Both the suction and discharge po
3. 42 43 Crankshaft Assembly 44 45 Cylinder Barrel Assembly 46 47 Cylinder Head 0 48 49 Fan Cover 50 51 Flywheel Assembly 52 53 Fuel Tank Assembly 54 55 Ignition Coil Assembly 56 57 Muffler Assembly 22 58 59 Piston Assembly tl er 60 61 Recoil Starter Assembly 62 63 Gasket Kit Assembly 65 E C 66 67 Terms and Condition Of Sale Parts 68 Specification and part number are subject to change without notice PAGE 4 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PARTS ORDERING PROCEDURES When ordering parts please supply the following information Dealeraccount number Dealer name and address Shipping address if different than billing address Returnfax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Truck uoo00 000 Note Unless otherwise indicated by customer all orders are treated as Standard Order
4. 2 19610ZE1000ZC COVER FAN NH1 BLACK 4 196127 8810 PLATE SIDE OIL 1 USE FROM ENGINE S N 5372719 4 19612ZH8811 PLATE SIDE OIL 1 USE FROM ENGINE ee S N 4795906 TO 5066322 7 90601ZH7013 CLIP HARNESS 1 8 19630ZH8000 SHROUD 1 10 32197ZH8003 lona USE UP TO ENGINE S N 4367320 11 36100ZE1015 SWITCH ASSY ENGINE STOP 1 11 36100ZH7003 SWITCH ASSY ENGINE STOP 1 13 90013883000 BOLT FLANGE 6 X 12 CT200 6 14 90022888010 BOLT FLANGE 6 20 CT200 1 17 34150ZH7003 ALERT UNIT OIL 1 19 957010600800 BOLT FLANGE 6 X 8 1 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 51 HONDA GX160K1TX2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 52 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA 160 1 2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PARTNO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 18 1 2 195112 1000 COOLING 1 4 28451ZH8003 PULLEY STARTER 1 5 311002 1010 FLYWHEEL 1 5 31100ZE1810 FLYWHEEL LAMP 1 8 90201878003 NUT SPECIAL 14 I QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 53 HONDA GX160K1TX2 ENGINE FUELTANK ASSY FUEL TANK ASSY PAGE 54 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07
5. odd QTY 2 4 2 4 0 2 4 8 0 2 3 3 2 2 1 TE INCLUDES ITEMS W x QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 33 HONDA GX160K1TX2 ENGINE AIR CLEANER DUAL ASSY AIR CLEANER DUAL ASSY PAGE 34 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 AIR DUAL ASSY 0 HONDA GX160K1TX2 ENGINE AIR CLEANER DUAL ASSY PART NO 16271221000 172102 1505 17218ZE1505 17230ZE1820 17232891000 17238257010 17239ZE1000 17410ZE1020 90201415000 90325044000 90325044000 957010602000 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 35 PART NAME GASKET ELBOW ELEMENT AIR CLEANER DUAL FILTER OUTER COVER AIR CLEANER DUAL GROMMET AIR CLEANER COLLAR AIR CLEANER COLLAR B AIR CLEANER ELBOW AIR CLEANER NUT CAP 6 MM WINGNUT TOOL BOX SETTING WINGNUT TOOL BOX SETTING BOLT FLANGE 6 X 20 QTY 1 1 1 1 1 2 1 1 2 1 1 1 REMARKS CAMSHAFT ASSY HONDA GX160K1TX2 ENGINE CAMSHAFT ASSY PAGE 36 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 CAMSHAFT ASSY NO PARTNO 1 14100ZE1812 2 14410ZE1010 3 14431ZE1000 4 14441ZE1010 5 14451ZE1013 6 145682 1000 7 14711ZF1000 8 14721ZH8810 9 14751ZF1000 10 14771ZE1000 11 14773ZE1000 12 14781ZE1000 13 14791ZE1010 14 90012ZE0010 15 90206ZE 1000 HONDA GX160K1TX2 ENGINE CAMSHAFT ASSY P
6. Motor fuels are highly flammable and be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running Fuel Check Remove the gasoline cap located on top of fuel tank Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 15 Before Starting 1 Read safety instructions at the beginning of manual Place pump as near to water as possible on afirmflat level surface Toprime pump removefill cap Figure 2 andfill pump casing with water If the pump casing is not filled with water before starting it will not begin pumping CAUTION Pump casing must be filled with water before using pump Otherwise pump will not be able to begin pumping WARNING DO NOT open fill cap if pump is hot Water inside may be under pressure Checkfor leaksbetween pump and engine If wateris leaking between the pump and engine housing the seal inside the pump may be worn or damaged Continued operation of the pumpisnot recommended Further usage ofthe pump under theseconditions may cause severe water damageto engine Hoses and Clamps 1 Check that all hoses are securely attached to the pump Make certain suction hose F
7. 310 537 3927 E MAIL mq multiquip com WWW multiquip com QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 5 NOTE DISCOUNTS ARESUBJECTTO CHANGE MULTIQUIP INC 18910 WILMINGTON AVENUE POST OFFICE BOX 6254 Direct TOLL FREE access to our Parts Department Toll free nationwide 800 427 1244 202 SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model QP 202TH Trash Pump Refer to the engine manufacturers instructions for data relative to its safe operation Before using these pumps ensure that the operating individual has read understands all instructions in this manual 4 SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one ofthree words DANGER WARNING or CAUTION DANGER vou WILL be KILLED or SERIOUSLY injured if you do not follow WARNING vou
8. cl cl INCLUDES ITEMS W QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 41 HONDA GX160K1TX2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 42 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 CRANKCASE COVER ASSY PART NO 1 11300ZE1641 3 11381ZH8801 4 15600ZE1003 5 15600ZG4003 6 15620ZE1003 9 15625 51003 10 156252 1003 11 91202883005 12 9430108140 13 957010803200 14 961006205000 HONDA GX160K1TX2 ENGINE CRANKCASE COVER ASSY PART NAME QTY REMARKS COVER ASSY CRANKCASE U TYPE GASKET CASE COVER ASSY OIL FILLER ASSY OIL CAP OIL FILLER GASKET OIL FILLER CAP GASKET OIL FILLER CAP OIL SEAL 25 X 41 X 6 PIN A DOWEL 8 X 14 BOLT FLANGE 8 X 32 BEARING RADIAL BALL 6205 1 1 1 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 43 HONDA GX160K1TX2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 44 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA GX160K1TX2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE1660 CRANKSHAFT T TYPE 1 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 45 gt t
9. contents of this catalog Items Found In the Remarks Column subject to change without notice Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column 96 m belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part avaliable PAGE 28 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 QP 202TH SUGGESTED SPARE PARTS QP 202TH TRASH PUMP1 TO 3 UNITS WITH HONDA GX160K1TX2 ENGINE Qty P N Description 2 KIT202TH KIT PUMP MECHANICAL SEAL O RINGS 2 ssp 0631211100 DRAIN CAP FLOODING 0480350300 O RING FLOODING DRAIN 0811582543 MECHANICAL SEAL SLEEVE Mass 0480240160 O RING MECHANICAL SEAL SLEEVE desees 1841040030 IMPELLER 17210ZE0505 ELEMENT CLEANER DUAL 9807956846 SPARK PLUG 17620ZH7023 FUEL WITH 28462ZH8003 5 number this Suggested Spare Parts List may super cede replace the P
10. neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyondthe description ofthe products on the face hereof PAGE 68 202 TRASH PUMP PARTS MANUAL REV 1 01 07 03 202 TRASH PARTS MANUAL REV 1 01 07 03 PAGE 69 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MULTIQUIP INC POST OFFICE BOX 6254 Q CARSON CA 00749 4 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq O multiquip com MU LTIQUIP WWW multiquip com Atlanta Boise Dallas e Manchester UK jen ro BR Guadalajara MX
11. Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Clean or replace air cleaner Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 26 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 QP 202TH TROUBLESHOOTING ENGINE PUMP TABLE 7 ENGINE TROUBLESHOOTING Continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition S flow erratic Check fuel line Air taken in through suction
12. cc cc lt lt gt LLI lt cN gt lt x q gt lt lt lt lt lt 2 lt a 72 lt a N a Is a CYLINDER BARREL ASSY CYLINDER BARREL ASSY PART NO 2 12000ZH8811 3 155102 1023 3 155102 1033 4 165102 1000 5 16511ZE1000 16512ZE1000 8 16531ZE1000 9 16541ZE1000 10 90131ZE1000 11 90451ZE1000 12 906012 1000 13 906022 1000 14 91001271003 15 91202883005 16 91353671003 17 9405010000 18 9410106800 19 9425108000 20 957010601200 HONDA GX160K1TX2 ENGINE CYLINDER BARREL ASSY PART NAME CYLINDER ASSY OIL ALERT SWITCH ASSY OIL LEVEL SWITCH ASSY OIL LEVEL GOVERNOR 5 WEIGHT GOVERNOR HOLDER GOVERNOR WEIGHT SLIDER GOVERNOR SHAFT GOVERNOR ARM BOLT DRAIN PLUG WASHER THRUST 6 WASHER DRAIN PLUG 10 2 CLIP GOVERNOR HOLDER BEARING RADIAL BALL 6205 OIL SEAL 25 X 41 X 6 O RING 13 5 X 1 5 ARAI NUT FLANGE 10MM WASHER PLAIN 6MM PIN LOCK 8 BOLT FLANGE 6 X 12 QTY REMARKS Mns 1 1 D D PO INCLUDES ITEMS W USE UP TO ENGINE S N 4367320 USE FROM ENGIN
13. COPYRIGHT 2003 MULTIQUIP INC OPERATION AND PARTS MANUAL ZA MULTIQUIP MULTIQUIP MODEL QP 202TH GASOLINE POWERED TRASH PUMP Revision 1 01 07 03 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 3 202 TABLE CONTENTS QP 202TH Gasoline Powered Trash Pump Here s How To Get Help 2 Table of Contents rasa 3 Parts Orderin
14. PAGE 67 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid withthe charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier andanyclaimforshortage or damage mustbe settled betweenthe consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit willbe allowed subjectto the following provi sions 1 AReturned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtaina Return Material Authorization alist mustbe provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a Thepartsnumbersand descriptions must match the current parts price list b The list must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s orinvoice s under which the items were originally purchased The list must include the name and phone number ofthe person request ingthe RMA 3 Return M
15. guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury PAGE 6 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 202 SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting A Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in A the OFF position when the pump is not in use ALWAYS wear approved respiratory a protection A Equipment Damage Messages A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your pump other property or the surrounding environment gt ALWAYS wear approved eye and hearing protection This pump other property the surrounding environment could be damaged if you do not follow instructions QP 202TH TRASH PARTS MANUAL REV 1 01 07 03 PAGE 7 DANGER Failure to follow instructions this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the trash pump GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual II This equipment should not be operated by persons under 18 years of age E NEVER operate this equipment without proper protectiv
16. impeller wear down additional shims may be required to maintain the clearance between the impeller and insert 4 Check the every six months for wear and for clearance between the impeller face and the volute Also checkthe shaft sealfor wear wellas the shaft sleeve Pump Cleaning After pumping water containing large amounts of dirt and debris perform the following 1 drain plug from the pump housing Figure 2 and drain any water left in the pump 2 Loosen the two locking hand knobs turn counter clockwise and remove clean out cover 3 Clean and remove dirt debris from pump casing Inspect impeller and volute for wear Replace any damaged or worn parts CAUTION The impeller may develop sharp edges Use extreme care when cleaning around the impeller to prevent being cut PAGE 20 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 202 MAINTENANCE PUMP CAUTION DO NOT RUN PUMP WITHOUT WATER PLACE VACUUM TESTER DISCHARGE OVER PUMP SUCTION PORT PORT DIRECTION OF WATER FLOW Pressure reading may vary depending on altitude See Tables 3 and 4 12 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG PUMP VACUUM TESTER Figure 17 Pump Vacuum Tester QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 21 20
17. 6 20 1 889 9 30 2 834 10 000 3 048 5 70 1 737 8 60 2 621 15 6 4 754 19 5 5 943 124 3779 114 347 Table 4 shows percentage drops as elevation increases 6 705 Table 4 Performance Loss at Various Elevations Discharge Flow Discharge Head 3 8 Altitude Feet Meters 00 000 PAGE 12 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 202 PUMP COMPONENTS Figure 2 shows a typical application using the QP 202TH Centrifugal Trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and solids Maximum size of solids should not exceed 1 inch 25 mm in diameter DO NOT set strainer on bottom of water bed Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris Figure 2 QP 202TH Pump Application 1 Pump The model QP 202TH is 2 inch trash pump used in general de watering applications Typical dewatering applications consist of manholes septic tanks fast and slow seepage ditch water silt water mud water and muck water 2 Fill Cap Prior to operation the pump casing should be filled with water Remove this cap to add water to the pump After the initial prime a sufficient amount of water will be retained in the casing so that the operator will n
18. 24 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 NOTE PAGE 202 TROUBLESHOOTING ENGINE POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose
19. Check suction line line Recoil starter not working Dust in rotating part Clean recoil starter assembly propery Spring spring failure Replace sprial spring TABLE 8 PUMP TROUBLESHOOTING Adjust clearance by adding shims replace impeller Too much distance between impeller and volute Min 006 Max 020 Water leaking out weep hole between pump and Check condition of mechanical seal and gaskets engine between pump end and engine housing Engine speed too low Increase throttle speed Pump takes in water little or Suction strainer partially plugged ischarge Impeller Volute worn Adjust clearance by adding shims or replace impeller volute Fittings clamps are not sealed properly Tighten replace or add clamp Keep extra seals on Suction hose leaks at inlet pump Hose diameter is too large Use smaller diameter hose or replace hose Discharge does not stay on Pressure too high Check pressure add additional clamp coupling Hose kinked or end blocked Check hose Impeller jammed or blocked Open pump cover and clean dirt and debris from inside housing Impeller does not turn pump is hardio starf Impeller and volute binding Adjust clearance by removing shim from behind impeller Defective engine See Engine Owner s Manual QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 27 How to read the marks remarks used this parts book
20. 03 FUEL ASSY NO PARTNO 1 16854ZH8000 2 16955ZE1000 3 17510ZE1020ZB 3 17510ZE1020ZF 5 17620ZH7023 6 176312 7003 11 91353671003 12 9405006000 13 950014500360 14 9500202080 15 957010602500 HONDA GX160K1TX2 ENGINE FUELTANK ASSY PART NAME RUBBER 107 JOINT FUEL TANK TANK FUEL R8 BRIGHT RED TANK FUEL NH1 BLACK FUEL FILLER an GASKET FUEL FILLER CAP O RING 13 5 X 1 5 NUT FLANGE 6 BULK HOSE FUEL 4 5 X 3000 4 5 X 140 CLIP TUBE B8 BOLT FLANGE 6 X 25 REMARKS INCLUDES ITEMS W QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 55 HONDA GX160K1TX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY PAGE 56 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA GX160K1TX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90121952000 BOLT FLANGE 6 X 25 2 202 TRASH PARTS MANUAL REV 1 01 07 03 PAGE 57 HONDA GX160K1TX2 ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 58 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA GX160K1TX2 ENGINE MUFFLER ASSY MUFFLER ASSY PARTNO PART QTY REMARKS 1 183
21. 102 21000 MUFFLER 1 1 18310ZH8810 MUFFLER OPTIONAL 1 3 18320ZF1H01 PROTECTOR MUFFLER 1 7 18355ZE1000 ARRESTER SPARK OPTIONAL 1 8 1838128800 GASKET MUFFLER 1 11 900502 21000 SCREW TAPPING 5 X 8 4 12 90055ZE1000 SCREW TAPPING 4 X6 OPTIONAL 1 15 940010800005 NUT HEX 8MM 2 202 TRASH PARTS MANUAL REV 1 01 07 03 PAGE 59 HONDA GX160K1TX2 ENGINE PISTON ASSY PISTON ASSY PAGE 60 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PISTON RINGS ASSY NO 1 NS SO 13010ZF1023 13010ZH8941 13011ZF1023 13011ZH8941 13012ZF1023 13012ZH8941 13013ZF1023 13013ZH8941 13101ZH8000 13102ZH8000 13103ZH8000 13104ZH8000 13111ZE1000 132 02 1000 132002 1000 132002 1010 900012 1000 905512 1000 HONDA GX160K1TX2 ENGINE PISTON ASSY RING SET PISTON RING SET PISTON 0 75 OPTION 1 USE UP TO ENGINE S N 5495899 0 75 OPTION 1 USE FROM ENGINE S N 5495900 PART NAME QTY REMARKS RING SET PISTON STD l6 USE UP TO ENGINE S N 4733210 RING SET PISTON 5 FROM ENGINE S N 4733211 RING SET PISTON OS 0 25 UP TO ENGINE S N 4733210 RING SET PISTON OS 0 25 Tissu USE FROM ENGINE S N 4733211 RING SET PISTON OS 0 50 err USE UP TO ENGINE S N 4733210 RING SET PISTON
22. 2 Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below Table 6 Engine Maintenance Schedule EVERY DESCRIPTION 3 OPERATION BEFORE 2 100HRS 200 HRS wx x Engine Oil CHECK AA Air Cleaner CHANGE A CHECK CLEAN CLEAN Spark Plug cooing Fins x 1 1 1 1 Service more frequentiy when used DUSTY areas 2 These items should be serviced by your servic dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Reference engine manual for specific servicing instructions PAGE 22 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 202 MAINTENANCE ENGINE Maintenance Performthe engine maintenance procedures indicatedbelow DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed
23. ART NAME CAMSHAFT ASSY ROD PUSH ARM VLAVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE IN VALVE EX STELITE SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT QTY REMARKS 1 po A N PO PO INCLUDES ITEMS W QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 37 HONDA GX160K1TX2 ENGINE CARBURETOR ASSY CARBURETOR ASSY PAGE 38 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 ASSY NO PARTNO 1 160102 1812 2 160112 0005 3 16013ZE0005 4 16015ZE0831 4 16015ZE1811 5 16016ZH7W01 6 160242 1811 7 160282 0005 8 160442 0005 9 16100ZH8W51 10 16124ZE0005 11 16166ZH8W50 12 16173001004 13 16211ZE1000 14 162122 8800 15 16220ZE1020 16 16221ZH8801 17 16610ZE1000 18 16953 51812 19 169542 1811 20 169562 1811 21 169572 1812 22 169672 0811 23 93500030060 24 9430520122 25 99101ZH80650 25 99101ZH80680 25 99101ZH80700 26 99204ZE00350 PART NAME GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET CHAMBER SET SCREW SET FLOAT FLOAT een SCREW DRAIN SCREW SET B CHOKE SET CARBURETOR ASSY BE65B B SCREW THROTTLE STOP NOZZLE MAIN O RING INSULATOR CARBURETOR GASKET INSULATOR SPACER CARBURETOR
24. E S N 4367321 INCLUDES ITEMS W QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 47 HONDA GX160K1TX2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 48 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA GX160K1TX2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PARTNO PART REMARKS 1 12210ZH8000 CYLINDER 1 INCLUDES ITEMS W x 122047E1306 GUIDE VALVE OS OPTIONAL 1 122057 1315 GUIDE EX VALVE OS OPTIONAL 1 4x 12216ZE5300 CLIP VALVE GUIDE 1 5 122512 21800 GASKET CYLINDER HEAD 1 6 12310ZE1010 COVER HEAD 1 7 123912 1000 GASKET HEAD COVER 1 8 15721ZH8000 TUBE BREATHER 1 9 900162 21000 BOLT FLANGE 6 X 13 4 10 90043ZE1020 BOLT STUD 6 X 109 2 11 90047ZE1000 BOLT STUD 8 X 32 2 12 9430110160 PIN A DOWELL 10 X 16 2 14 957230806000 FLANGE 8 X 60 4 15 9807955846 PLUG BPR5ES 1 15 9807956846 SPARK PLUG BPR6ES 1 202 TRASH PARTS MANUAL REV 1 01 07 03 PAGE 49 HONDA GX160K1TX2 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 50 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 HONDA GX160K1TX2 ENGINE FAN COVER ASSY FAN COVER ASSY PART NO PART NAME Q 1 19610ZE1000ZA COVER FAN R8 BRIGHT RED Y REMARKS
25. F Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 9 Muffler Used to reduce noise and emissions A iui Gi Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual PAGE 14 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 202 PRE INSPECTION ENGINE CAUTION 3 NEVER the pum
26. GASKET CARBURETOR LEVER CHOKE LEVER VALVE STD PLATE LEVER SETTING SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW PAN 3 X 6 PIN SPRING 2 X 12 JET MAIN 65 JET MAIN 468 JET MAIN 470 JET SET PILOT 435 1 ANDA 4 c c 4 la la la la la la ca HONDA GX160K1TX2 ENGINE CARBURETOR ASSY REMARKS USE UP TO ENGINE S N BE65B A INCLUDES ITEMS W OPTIONAL OPTIONAL QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 39 HONDA GX160K1TX2 ENGINE CONTROL ASSY CONTROL ASSY PAGE 40 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 CONTROL ASSY NO PART NO 1 16500ZH8030 4 16551ZE0010 5 16555ZE1000 6 16561ZE1020 7 16562ZE1020 8 16571498020 9 16574ZE1000 10 165752 8000 12 165782 1000 13 16580498030 14 16584883300 17 90013883000 18 90015ZE5010 19 901145 0000 22 93500050250 24 9405006000 HONDA GX160K1TX2 ENGINE CONTROL ASSY PART NAME CONTROL ASSY dioc haer pases ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING BOLT FLANGE 6 X 12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5 X 25 NUT FLANGE 6MM QTY REMARKS 1 A A
27. ION This pump uses a water cooled mechanical seal to prevent water from seeping into the engine The passage of water through the pump casing lubricates the seal and prevents itfrom overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal PAGE 16 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 CAUTION E DO NOT attempt to operate the pump until the Safety General Information and Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the trash pump Itis extremely important that this section be read carefully before attempting to use the pump in the field Starting the Engine HONDA engine 1 Place the engine fuel valve lever Figure 6 to the ON position Figure 6 Engine Fuel Valve Lever ON Position 2 Move the throttle lever Figure 7 away from the slow position about 1 3 of the way toward the fast position THROTTLE LEVER Figure 7 Throttle Lever 1 3 Start Position QP 202TH INITIAL START UP ENGINE Place the choke lever Figure 8 in the OPEN position if starting a cold engine CHOKE Figure 8 Engine Choke Lever Open 4 Placethe chokelever Figure 9 inthe CLOSED position if starting a warm engine or the temperature is warm CHOKE LEVER CLOSED Figure 9 Engine Choke Lev
28. N shown in the text pages ofthis book QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 29 QP 202TH PUMP ASSY ASSY 30 202 PARTS MANUAL REV 1 01 07 03 QP 202TH PUMP ASSY PUMP ASSY 1 GX160K1TX2 2 1841100010 3 1841100020 4 1841100160 5 1841100171 6 1841100740 7 1247100250 8 1841040030 9 1841000131 10 0790433020 11 1841000190 12 0483400700 13 0489353850 14 0489452300 15 0482200750 16 0480240160 17 0480350300 18 1841330410 19 1269330370 20 1317350350 21 0631211100 22 0811582543 23 0801123325 24 0723302040 25 1841200270 26 1247220280 27 0641400430 28 1841214010 29 1841214020 30 07472304050 31 1201390610 32 0191150525 33 0451250080 34 0131151235 QP 202TH TRASH PARTS MANUAL REV 1 01 07 03 PAGE 31 ENGINE HONDA CASING NPS3 CASING COVER SUCTION COVER NPS3 DRAIN COVER SUCTION PLATE DRAIN COVER HANDLE IMPELLER 5 8 18UNF VOLUTE CASING NIPPLE NPS3 X NPT2 DRAIN COVER SET HANDLE M16 O RING NIPPLE V7Q O RING CASING DIA 3 5 X DIA 385 O RING DRAIN COVER DIA 4 7 X DIA 230 O RING VOLUTE CASING S75 O RING MECHANICAL SEAL SLEEVE P16 O RING FLOODING DRAIN CAP P30 SUCTION PLATE PACKING SUCTION COVER PACKING CHECK VALVE FLOODING DRAIN CAP MECHANICAL SEAL SLEEVE MECHANICAL SEAL 25 DIA CUSHION
29. OS 0 50 Moses USE FROM ENGINE S N 4733211 PISTON STD 1 PISTON OS 0 25 1 PISTON OS 0 50 1 PISTON 0 75 1 PIN PISTON 1 ROD ASSY CONNECTING US 0 25 1 INCLUDES ITEMS ROD ASSY CONNECTING A USE UP TO ENGINE S N 3427585 ROD ASSY CONNECTING USE FROM ENGINE S N 3427586 BOLT CONNECTING ROD 2 CLIP PISTON PIN 18MM 2 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 61 HONDA GX160K1TX2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 62 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 RECOIL STARTER ASSY NO PART NO 1 28400ZH8013ZB 2 28410ZH8003ZB 3 28420ZH8013 4x 28422ZH8013 5 28433ZH8003 6 28441ZH8003 7 2844228003 8x 28443ZH8003 9 28461ZH8003 10 284622 8003 11 90003ZH8003 12 900084 2003 HONDA GX160K1TX2 ENGINE RECOIL STARTER ASSY PART NAME STARTER ASSY RECOIL CASE RECOIL STARTER REEL RECOIL STARTER RATCHET STARTER GUIDE RATCHET SPRING FRICTION SPRING RECOIL STARTER SPRING RETURN KNOB RECOIL STARTER ROPE RECOIL STARTER SCREW SETTING BOLT FLANGE 6 X 10 1 1 1 2 1 1 1 2 1 1 1 3 REMARKS INCLUDES ITEMS W QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 63
30. RUBBER DIA 40H 20M10 HINGE BOLT M16 X 90 HINGE PIN DIA 12 X 65 SPLIT PIN 4 X 30 BASE ENGINE BASE STRAINER CASING COVER PACKING 96 X 96 BOLT CASING COVER 5 16 24UNF X 25 SPRING WASHER M8 CAP SCREW CASING M12 X 35 Y MAR gt 0 gt 3 gt gt 3 3 gt gt QP 202TH PUMP ASSY ASSY PAGE 32 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 QP 202TH PUMP ASSY PUMP ASSY NO PART NO 35 0135051235 36 0135051295 37 0131150830 38 0141050825 39 0141050510 40 0181050820 41 0105050840 42 0105051035 43 0205450080 44 0205450100 45 0401450050 46 0401450080 47 0451250080 48 0451250100 49 1841000200 50 0852832516 50 0852852516 51 0458220080 52 0105090820 53 202 CAP SCREW SET WITH SEAL RING CASING M12 X 35 CAP SCREW SET WITH SEAL RING CASING M12 X 95 CAP SCREW SUCTION COVER M8 X 30 SCREW DRAIN COVER HANDLE M8 X 25 SCREW CHECK VALVE M5 X 10 BOLT WITH SPRING WASHER SUCTION PLATE M8 X 20 BOLT ENGINE M8 X 40 BOLT PUMP M10 X 35 NUT ENGINE M8 NUT PUMP CUSHION RUBBER M10 WASHER M5 WASHER M8 SPRING WASHER M8 SPRING WASHER M10 DRAIN COVER PUSH PLATE ADJUST LINER 25 X THICKNESS 0 3 ADJUST LINER 25 X THICKNESS 0 5 SEAL WASHER M8 BOLT VOLUTE CASING M8 X 20
31. WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug Figure 18 then adjust the spark gap to 0 028 0 031 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP N 0 028 0 031 IN X 07 08 Figure 18 Spark Plug Gap ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 19 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 5 Engine oil capacity is 1 16 quarts 1 1 liters DO NOT overfill 4 Install drain bolt with sealing washer and tighten se curely DRAIN SEALING BOLT WASHER Figure 19 Engine Oil Draining DANGER DO NOT use gasoline as a cleaning solvent because that would create a risk of fire or explosion ENGINE AIR CLEANER 1 Removetheaircleaner cover and foam filter element as shown in Figure 20 2 Tapthe paper filter element Figure 20 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter elementfromthe air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if itis excessively dirty Clean foam elementin warm soapy water ornonflammable sol
32. access to the clean out area Locking Knobs Turn both knobs clockwise to secure clean out cover turn counter clockwise to release cover Strainer Always attach a strainer to bottom side of the suction hose to prevent large objects and debris from entering the pump Strainer should be positioned so that it will remain completely under water Running the pump with the strainer above water for long periods can damage pump QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 13 202 BASIC ENGINE Figure 3 Engine Controls and Components INITIAL SERVICING The engine Figure 3 must be checked for proper lubrication filled with fuel priorto operation Referto the manufacturers engine manual for instructions amp details of operation and servicing The engine shown above is a HONDA engine operation for other types of engines may vary somewhat 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill m Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attemptto start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OF
33. aterial Authoriza tionmustaccompany the return shipment 4 Freight is at the senders expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith anextendeddealer netprice of less than 5 00 d Specialorderitems e Electrical components f Paint chemicals and lubricants 9 Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe sender athis expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA
34. be KILLED or SERIOUSLY injured if you do not follow directions CAUTION vou be injured if you do not follow directions Potential hazards associated with the QP 202TH Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel GASOLINE is extremely flammable and its ago gt vapors can cause explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields heat guards removed A Rotating Parts id NEVER operate equipment with covers or
35. ble of suction lifts up to 25 feet at sea level For optimal suction lift performance keep the suction hose or line as short as possible In general always place the pump as close to the water as possible Pump Support The pump should always be placed on solid stationary ground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fittings could prevent the pump from priming Elevation Higher elevations will effect the performance of the pump Due to less atmospheric pressure at higher altitudes pumps DO NOT have the priming ability that they have at sea level This is due to the thinner air or lack of oxygen at higher altitudes A general rule of thumb is that for every 1 000 feet of elevation above sea level a pump will lose one foot of priming ability For example in Flagstaff Arizona where the elevation is approximately 7 000 feet the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level Table 3 shows suction lift at various elevations Table 3 Suction Lift at Various Elevations Altitude Feet Meters Suction Lift in Feet Meters 20 0 6 096 25 0 7 620 17 6 5 364 22 0 Sea Level 2 000 610 10 0 3 048 15 0 4 572 8 80 2 680 13 2 4 023 4 000 1 219 7 80 2 377 11 7 3 566 6 000 1 829 6 90 2 103 10 4 3 169 8 000 2 438
36. date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Governmentagencies to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge will be addedto the invoice forspecial handling including bus shipments insured parcelpostorin cases where Multiquip mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories noras to any engine not manufac tured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of war ranty packaged with such units and
37. e clothing shatterproof glasses steel toed boots and other protective devices required by the job E NEVER operate this equipment when not feeling 25 well due to fatigue illness or taking medicine ss V E NEVER operate this equipment under the influence or drugs or alcohol li Whenever necessary replace nameplate operation and safety decals when they become difficult read E ALWAYS check the machine for loosened threads or bolts before starting Il ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the pump 253 RULES FOR SAFE OPERATION E NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or pump HOT DO NOT TOUCH LET COOL High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns engine of this pump requires an adequate free flow of cooling air NEVER operate the roller in any enclosed or narrow area where free flow of the air is restricted If the air flowis restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the pump s engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames E ALWAYS use extreme caution when working with flammable liquids Whe
38. er 6 Run the pump for a few minutes while monitoring the vacuum gauge If the gauge indicates a reading between 25 and 20 in Hg inches of mercury then it can be assumed that the pump is working correctly 25 in Hg inches of mercury translates into 25 feet of lift at sea level 7 If the vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning correctly and corrective action needs to be taken 6 To test the flapper valve shut down the engine The vacuum tester should remain attached to the pump suction inlet port by vacuum This indicates the pump s flapper valve is seating properly to hold water in the suction hose when the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted Adjusting Impeller Clearance 1 If it is necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly 2 Theimpeller should be as close to the volute as possible without rubbing against it Clearance is adjusted by adding or removing shims from behind the impeller Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced Remember as
39. er Closed 5 Place the engine ON OFF switch Figure 10 inthe position ENGINE SWITCH ON Figure 10 Engine ON OFF Switch ON Position QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 17 QP 202TH INITIAL START UP ENGINE 6 Grasp the starter grip Figure 11 and slowly pull it out The CAUTION resistance becomes the hardestata certain position corre spondingtothe compression point Pullthe starter grip briskly and smoothly for starting STARTER GRIP ALWAYS run engine at full speed while pumping Stopping The Engine Normal Shutdown 1 Movethethrottlelever tothe IDLE position Figure 14 and run the engine for three minutes at low speed E I THROTTLE Figure 11 Starter Grip LEVER 7 If the engine has started slowly return the choke lever Figure 12 to the CLOSED position If the engine has not started repeat steps 1 through 6 CHOKE LEVER 2 Aftertheengine cools turnthe engine ON OFF switchtothe position Figure 15 ENGINE SWITCH CLOSED Figure 12 Choke Lever Closed 8 Beforethepumpis placed into operation runthe engine for several minutes Checkfor fuelleaks andnoises that would Figure 15 Engine ON OFF Switch OFF associate with a lose component 3 Place the fuel shut off lever Figure 16 in the OFF 9 To begin pumping place the throttle lever Figure 13 in the position positio
40. g Procedures 4 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Pump Specifications Dimensions 10 Engine 11 General Information esses 12 Pump Components e 13 B sicEngihe aan etri eee 14 Pre Inspection 15 Pre Set up 16 Initial Start up Engine 17 18 Maintenance 20 21 Maintenance 22 23 Preparation for Long Term Storage 24 Troubleshooting Pump 26 Troubleshooting Pump Engine 27 Explanation Of Code In Remarks Column 28 Suggested Spare 29 PUMAS 90 33 Honda GX160K1TX2 Engine Air Cleaner Dual Assembly 34 35 Camshaft Assembly 36 37 Carburetor Assembly 38 39 Control Assembly tactics 40 41 Crankcase Cover
41. igure 2 does not have any air leakage Tighten hose clamps and couplings as required Itisrecommendedthat 2 clamps used when securingthe suction hose to the inlet side suction ofthe pump Remember suction hoses must be rigid enough not to collapse when the pump is in operation Check that the discharge hose Figure 2 is not restricted Place hose so that it lays as straight as it is possible on the ground Remove any twists or sharp bends from hose which may block the flow of water QP 202TH PRE SETUP PUMP Suction and discharge hoses are available from Multiquip Contact your nearest dealer for more information The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not avail able a rigid suction hose can be substituted in its place Make sure the suction strainer Figure 2 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump CAUTION The strainer should be positioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump CAUTION DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance CAUT
42. n Figure 16 Fuel Valve Lever OFF THROTTLE LEVER Emergency Showdown 1 Movethethrottlelever quickly tothe IDLE position and place Figure 13 Throttle Lever Run the engine ON OFF switch in the OFF position PAGE 18 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 NOTE PAGE QP 202TH MAINTENANCE PUMP Pump Vacuum Test CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed To perform the pump vacuum test do the following 1 Remove the pump fill cap Figure 2 and fill the pump with water 2 Startthe engine as outlined in the initial start up section and wait for the pump to begin pumping 3 As shown in Figure 17 next page place a water hose inside the discharge opening of the pump and turn on the water This flow of water into the discharge opening will prevent the pump from running dry 4 Place the Pump Vacuum Tester P N 7000030 over the pump suction inlet opening Figure 17 with the vacuum gauge facing upwards It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit 5 Checkand make sure that there are no air leaks between the vacuum tester and the inlet port on the pump If air leaks are present reseat vacuum test
43. n refueling stop the engine and allow it to cool DO NOT smoke around or nearthe machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine E NEVER operate the pump in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel E Refer to the Engine Owner s Manual for engine technical questions or information II NEVER use accessories or attachments which are recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result li Manufacturer does not assume responsibility for any accident due to equipment modifications PAGE 8 QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 RULES FOR SAFE OPERATION Run engine without air cleaner Severe engine damage may M ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment lil ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children WE NEVER leave the pump unattended turn off engine when unattended Unauthorized equipment modifications will void all warra
44. nties NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode NEVER operate the pump an explosive atmosphere Before starting the pump check that the clean out cover is securely fasten ALWAYS ensure pump is on level ground before use Become familiar with the components of the pump before operating ALWAYS replace any worn or damaged warning decals I NEVER pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance NEVER open the priming plug when pump is hot Hot water inside could be pressurized much like the radiator of an automobile Allow pump to cool to the touch before loosening plug m NEVER open the pump housing during operation or start the pump with the clean out cover removed The rotating impeller inside the pump can cut or sever objects caught in it NEVER block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat ALWAYS fill the pump casing with water before starting the engine Failure to maintain water inside the pump housing will cause severe damage to the pump In winter drain water from pump housing to prevent freezing High Temperatures Always stop engine and allow the engine
45. ot need to re prime later If the casing is dry or has insufficient water the pump will have difficulty in priming which could lead to premature mechanical seal wear thus causing damage to the pump 3 Discharge Port Connect a 2 inch discharge hose to this port 4 Worm Clamp Used to secure the hose to the inlet and outlet ports on the pump Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip parts department for ordering information ttt NOTE CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS Suction Port Connect 2 inch inlet hose to this port Use two worm clamps to secure the hose Suction Hose Connect this flexible rubber hose to the suction port on the pump Make sure thatthe hose lays flat and is not kinked Use only recommended type suction hose Contact Multiquip parts department for ordering information Clean out Cover Handles gain access to the pump s clean out area grip both handles then pull to remove cover Make sure both locking knobs have been released before attempting to remove clean out cover Drain Plug Remove this plug to drain water from the pump Clean out Cover Remove cover to gain
46. p di in a confined area or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye hearing 2 protection before operating the pump Before Starting 1 Read safety instructions at the beginning of manual 2 Clean the pump removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 9 abi Insertand remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick If the oil level is low Figure 5 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 1 16 quarts 1 1 liters Figure 5 Engine Oil Dipstick Oil Level Table 5 Oil Type 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Checkfastening nuts and bolts for tightness Engine Oil Check 1 check the engine oil level place the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 4 and wipe clean Figure 4 Engine Oil Dipstick Removal A Explosive Fuel
47. rts on the QP 202TH pump use a 2 inch diameter opening which allows the pump to pump at a rate of approximately 200 gallons minute gpm or 757 liters minute Ipm Centrifugal or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump Power Plant This trash pump is powered by an 5 5 horsepower air cooled 4 stroke single cylinder HONDA GX 160 gasoline engine that incorporates a low Oil Alert Feature Oil Alert Feature In the event of low oil or no oil the HONDA GX 160 engine has a built in oil alarm engine shut down feature In the event the oil level is low the engine will automatically shut down Trash Pump Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps These pumps generally handle solids up to 1 2 the size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 25 solids by weight The advantage of using a trash pump is that it can be quickly and easily disassembled in the field without tools and easily cleaned when clogged Suction Lift This pump is intended to be used for dewatering applications and is capa
48. s and will ship within 24 hours We will make every effort to ship Air Shipments the same day that the order is received if prior to 2PM west coast time Stock Orders must be so noted on fax or web forms SS 454 54 46 Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on hand when calling For Even More Savings Parts Department 800 427 1244 Extra Discounts Fax 800 672 7877 All parts orders which include complete part numbers 310 537 3700 Fax 310 637 3284 and are received by our automated web parts order Mayco Parts system or by fax qualify for the following extra 800 306 2926 Fax 800 672 7877 discounts 310 537 3700 Fax 310 637 3284 Ordered Standard Stock orders Service Department via orders 750 list and above 800 478 1244 Fax 310 537 4259 Fax 3 10 310 537 3700 Web 5 10 MQ Power Service Department 800 835 2551 310 638 8046 Special freight allowances 310 537 3700 when you order 10 or more Warranty Department 800 421 1244 Ext 279 310 537 3700 Ext 279 310 537 1173 line items via Web FedEx Ground Service atno charge for freight No allowances on freight shipped by any other carrier Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 310 537 3700 CARSON CALIFORNIA 90749 4 4 310 537 3700 800 421 1244 MULTIQUIP
49. to cool before adding fuel oil or performing service and maintenance functions Contact with hot components can cause serious burns II NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow machine a proper amount of time to cool before servicing Keepthe machinery in proper running condition Fixdamagetothe machine immediately and always replace broken parts or missing decals Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Emergencies Ew ZEN 323 ALWAYS know the location of the CN nearest fire extinguisher KIT emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency ALWAYS know the location of the nearest first aid kit lt s
50. vent Rinse and dry thoroughly Dip the elementin clean engineoil and completely squeeze outthe excess oil fromthe element before installing AIR CLEANER COVER WING NUT Figure 20 Engine Air Cleaner QP 202TH TRASH PUMP PARTS MANUAL REV 1 01 07 03 PAGE 23 QP 202TH PREPARATION FOR LONG TERM STORAGE Pump Storage For storage of the pump for over 30 days the following is required Driain the fuel tank completely Run the engine until the fuel in the injection system is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Remove the drain plug from the pump and drain out any water from left in the housing Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry place To protect the water cooled seals place one half pint of lubricating oil new or used through the discharge opening on the pump and crank the engine several times This will prevent excessive corrosion and also keep the mechanical seal lubricated PAGE
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