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Multiquip MTX80SD User's Manual

1. nb INCLUDES ITEMS W INCLUDES ITEMS W MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 27 CRANKCASE AND ENGINE ASSY PAGE 28 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PART NO 001220851 030208200 0401450080 011008015 030208200 366217340 366460140 366217350 366345980 050200060 009110040 959407670 366120410 366120420 022910260 366460170 009110024 0401450080 009110038 368217770 009110039 022910250 366120430 009110025 0401450080 366900042 956100062 001220620 030206150 031106100 020106050 959006120 367460120 366461050 959021814 366345190 366010121 911231201 PART NAME BOLT 8X55 T WASHER LOCK M8 WASHER FLAT M8 BOLT 8X15H WASHER LOCK M8 COVER CLEANER ASSY UPPER RUBBER BUSH 10X16X17 COVER CLEANER ASSY UNDER KNOB CLEANER COVER O RING P6 FLANGE BOLT 8X20 SQUARE NUT M8 GUARD LINK GUARD MUFFLER WELL NUT M8 FLANGE COLLAR 8 SOCKET HEAD BOLT 8X20 ZN WASHER FLAT M8 SOCKET HEAD BOLT 8X30 ZN CROSS BAR SOCKET HEAD BOLT 6X25 ZN WELL NUT M6 GUARD ENGINE SOCKET HEAD BOLT 8X25ZN WASHER FLAT M8 COMBINATION LEVER ASSY W WIRE THROTTLE WIRE BOLT 6X20 T WASHER LOCK M6 WASHER FLAT M6 NUT M6 CLIP TCP2 10509B WIRE HARNESS COLLAR GUARD SPIRAL TUBE KEP6 L 200 CRANK GEAR FRONT C
2. A WARNING y y 3 La Cp 7 1 quick manual Engine 011 Use SAE 109 30 SE or higher grad fe motor oil RAMMING CYLINDER OIL Use SAE 10H higher grade moter oil PAGE 24 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NAMEPLATES AND DECALS NO PART NO PART NAME QTY REMARKS 1 920215440 DECAL OPERATION 1 2 DECAL AIR CLEANER 1 3 DECAL LEVER OPERATION 1 4 DECAL MAX SPEED 1 5 DECAL MACHINE STOP 1 6 DECAL EC NOISE REQ Lwa 107 dB 1 7 DECAL ANTI VIB HANDLE 1 8 920212540 QUICK MANUAL 1 9 0732004430 DECAL CHOKE OPERATION 1 10 920214100 DECAL E G FIRE WARNING 1 11 DECAL narcos CONTACT PARTS DEPT W SERIAL NO A 920900040 DECAL SE YS P i pnta art INCLUDES ITEMS W MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 25 CRANKCASE AND ENGINE ASSY PAGE 26 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NO PART NO 1 366910010 2 009120204 3 041006007 4 366345170 5 060404010 6 080200350 7 080100620 8 040006207 9 040006305 10 080100720 11 080200350 12 JISB2804C 1
3. Clean the inside of the fuel tank with solvent Inspect and clean fuel strainer Figure 15 Replace Strainer if necessary Figure 15 Fuel Strainer EVERY 2 YEARS Replace the fuel line every 2 years even if there is no visible damage LONG TERM STORAGE Slide the throttle lever to the STOP position Drain any fuel including in the fuel hose Replace lubrication oil and apply grease to lubrication points Cover the air intake on the air cleaner and the exhaust outlet on the muffler Store unit indoors covered with plastic sheet in moisture free and dust free location out of direct sunlight MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 17 TROUBLESHOOTING Troubleshooting Engine mom Solon short erent W ste denclont spark plug Check spark plug insulation replace if worn insulation Difficult to start fuel is available but no spark at If insufficient compression repair or replace Spark plug is bluish white engine If injected air leaking correct leak If carburetor jets clogged clean carburetor Check transistor ignition unit is broken and replace defective unit Check if voltage cord cracked or broken and replace Check if spark plug if fouled and replace Add oil as required No spark present at tip of spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil
4. 948 0110060440 FLANGE BOLT 952 21E76301H1 SWITCH OIL PRESSURE 953 0440200070 OIL SEAL 954 0240590020 O RING 960 21 9900117 GASKET SET EE INCLUDES ITEMS W ed INCLUDES ITEMS W MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 41 ROBIN ER120D45000 ENGINE CRANKSHAFT PISTON ASSY PAGE 42 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 ROBIN ER120D45000 ENGINE CRANKSHAFT PISTON ASSY NO PART NO 10 21E20201K1 40 X230220100 41 X230220110 42 X230220120 50 0180140020 70 0053203101 310 21 22501 0 3204 20 2300103 350 21 23301 3 360 21 23401 3 360 21 23403 3 360 21E23404H3 3 0 21 23501 7 3 0 21 23502 7 3 0 21 23503 7 380 21 2500103 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 43 PART NAME CRANKSHAFT CP SPACER SPACER SPACER FLANGE NUT WOODRUFF KEY CONNECTING ROD ASSY CONNECTING ROD BOLT PISTON PIN PISTON STD PISTON 0 5 0 25 PISTON 0 5 0 50 PISTON RING SET STD PISTON RING SET 0 25 0 5 PISTON RING SET 0 50 O S CLIP QTY REMARKS INCLUDES ITEMS W ROBIN ER120D45000 ENGINE INTAKE EXHAUST ASSY Ta e 565 iy gt X 560 551 NE 530 540 ON ve 2 P n ad n 850 x 855 700 570 853 44 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20
5. s PPM present at the spark plug Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Difficult to start fuel is available spark is Water or dust in fuel system Flush fuel system present and compression is normal Air cleaner dirty Clean or replace air cleaner Choke open Close choke Suction exhaust valve stuck or protruded Piston ring and or cylinder worn Replace piston rings and or piston Difficult to start fuel is available spark is h di 0 present and compression is low 0 ead and or spark plug not tightened Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and spark plug gaskets No fuel in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel cock lever 9 Fuel cock does not open properly replace if necessary NOH Fuel filter lines clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line Flush fuel system replace with correct type of Wrong fuel type fuel PAGE 18 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 TROUBLESHOOTING Troubleshooting Engine continued mm ssbiProtlem Soon ia ie Snr ge Water in fuel system Flush fuel system and re
6. 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e tun Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such
7. OPERATION AND PARTS MANUAL MULTIQUIP Mikasa SERIES MODEL MTX80SD TAMPING RAMMER ROBIN ER120D45000 GASOLINE ENGINE Revision 0 07 20 12 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NOTES MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 3 MTX80SD Rammer Proposition 65 Warning sisi 2 Parts Ordering 5 Safety Information sesion 6 9 Specifications estr 10 General 1 11 COMPONENTS anni la 12 Basic EM castas 13 ae 14 A 15 16 17 Troubleshooting 18 20 Explanation Of Code In Remarks Column 22 Suggested Spare 23 Component Drawings Nameplates And 260815 24 25 Crankcase And Engine Assy 26 29 Guide C
8. INCLUDES ITEMS W B 956200110 COMB LEVER W OUT THROTTLE WIRE INCLUDES ITEMS W 10 366349430 FUEL COCK 1 20 366010310 LEVER 1 30 366010190 SLIDER 1 40 366010200 END 1 366010210 1 60 366010220 BOLT AND WASHER SET 1 7 020408050 NUT M8 H 5 2 8 959407650 SOCKET HEAD SCREW THROTTLE WIRE 1 90 366010320 STOP SWITCH 1 10 956100062 THROTTLE WIRE 1 11 094010051 TAPPING SCREW 1 4X12 4 12 094010052 TAPPING SCREW 1 4X30 1 13 050200150 O RING P15 1 14 050200110 O RING P11 1 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 37 TOOLS PAGE 38 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PART NO o 981010400 983010060 983910030 009110044 983910021 983010042 983910010 TOOLS PART NAME CLUTCH PULLER A CLUTCH MOUNTER PISTON ROD HOLDER SOCKET HEAD BOLT 8X50 FULL THREAD CRANK GEAR REMOVER CLUTCH PULLER B SPRING CYLINDER REMOVER PISTON END REMOVER O lt REMARKS NO MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 39 ROBIN ER120D45000 ENGINE CRANKCASE ASSY 960 GASKET SET PAGE 40 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 ROBIN ER120D45000 ENGINE CRANKCASE ASSY NO PART NO PART NAME QTY REMARKS 10 21E10101M1 CRANKCASE CP p
9. PAGE 55 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization m
10. close the choke all the way When it Failure to understand the operation of the Tamping is hot or if the engine is hot open the choke a little or Rammer could result in severe damage to the unit or leave it fully open personal injury INITIAL STARTUP When starting the MTX80SD Tamping Rammer perform the following CHOKE LEVER CLOSED POSITION 1 Slide the throttle lever from the stop to the idle position Figure 6 This opens the fuel cock and the engine electrical circuit is turned on automatically Figure 8 Choke Lever 4 Grip the starter rope handle Figure 9 and pull it until you feel a slight resistance Then pull sharply and quickly Return the handle to the starter case before THROTTLE LEVER releasing IDLE POSITION STARTER ROPE Figure 6 Throttle Lever Idle Position 2 Carburetor Purge System Push the purge bulb four times or until you see fuel in the bulb Figure 7 Figure 9 Recoil Starter 5 If engine fails to start move the choke lever Figure 8 to the half open position to avoid flooding 6 Repeat steps 1 thru 5 7 If the engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed Figure 7 Purge Bulb NOTICE Pumping the purge bulb removes air from the fuel system It does not pump fuel into the carburetor MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAG
11. 12 ROBIN ER120D45000 ENGINE INTAKE EXHAUST ASSY NO PART NO PART NAME QTY REMARKS 10 21E31601L1 CAM PULLEYCP 23 21E35101H1 PIN CAM PULLEY GP 27 0240060010 O RING 60 2793360103 VALVE SPRING 70 2693370103 SPRING RETAINER 80 27633401H3 INTAKE VALVE 90 27633501H3 EXHAUST VALVE 95 20F10KA031 COLLET VALVE 150 21 3560103 TIMING BELT 200 2773500403 PIN ROCKER 220 21E36101H0 ROCKER ARM INTAKE ASSY 225 21E36102H0 ROCKER ARM EXHAUST ASSY 230 20A0140100 ADJUST SCREW 2310 20A0140100 ADJUST SCREW 240 20A0180100 NUT 2418 20A0180100 NUT 290 20 0060010 FLANGE BOLT 310 21 30101 2 MUFFLER UN 320 21 3420112 MUFFLER COVER UN 360 0 BOLT AND WASHER ASSY 367 0 WASHER 340 21E35201H3 GASKET MUFFLER 350 0176080020 SELF LOCK NUT 530 1066500203 GASKET CARB 540 21E32902J3 INSULATOR 2 550 2823590103 GASKET INSULATOR 551 21E35001H3 GASKET INSULATOR 560 21E35002H3 GASKET CARB 562 0 SELF LOCK NUT 565 21E32901H3 INSULATOR 1 567 0100050110 BOLT 570 0176050010 SELF LOCK NUT 700 21E33001H3 INTAKE PIPE D 850 21E16103H3 RUBBER PIPE 853 0561130010 HOSE CLAMP 855 21 19001 3 SPIRAL TUBE INCLUDES ITEMS W a INCLUDES ITEMS W INCLUDES ITEMS W AA po Pp SH HSH DPD PP MTX80SD RAMMER OPERATION AND P
12. 49 ROBIN ER120D45000 ENGINE STARTING ASSY 210 PAGE 50 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 ROBIN ER120D45000 ENGINE STARTING ASSY NO PART NO PART NAME QTY REMARKS 210 21 5020110 RECOIL STARTER ASSY asesinada INCLUDES ITEMS W 211 20 5011508 SPIRAL SPRING 1 212 21 5022008 REEL 1 213 21 5011008 STARTER ROPE 1 214 20 5010018 STARTER KNOB 1 215 20 5022508 RATCHET 2 1 2 1 1 1 216 2745013108 FRICTION SPRING 217 2275013508 RETURN SPRING 218 21 5026008 RATCHET GUIDE 249 2085010108 SET SCREW 280 8 STARTER CASE CP MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 51 ROBIN ER120D45000 ENGINE FUEL LUBRICANT ASSY 210 PAGE 52 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NO PART NO 210 900 902 903 904 905 906 907 908 909 910 911 912 914 915 916 917 918 919 920 921 925 926 927 929 943 945 946 947 948 961 962 966 967 968 21 6240100 5016004010 2526261308 2526261208 1616233508 2846260308 5106045040 2846260408 1616255208 1476258408 1616238008 2526261808 2526261008 2526261708 2526261908 1066257608 1476257308 2846260008 1616245408 1616245108 1476258308 1616236808 1616236908 1476257508 1616238508 2526261108 1616255108 2526260308 1616255308 2526260208 2526261408 2526261508 1476258608 252626
13. Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 22 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 SUGGESTED SPARE PARTS MTX80SD TAMPING RAMMER WITH ROBIN ER120D4500 ENGINE 1 to 3 units Qty P N Description 1 956100062 THROTTLE WIRE arias 366010070 PRIMARY ELEMENT AIR CLEANER Gaaran 366010080 SECONDARY ELEMENT AIR CLEANER assqa 366350400 CAP FUEL TANK WITH STRAP c 2636501248 FILTER IN LINE FUEL ira 0650140860 SPARK PLUG 22 STRAINER 110 FUEL TANK 1 22 ROPE RECOIL STARTER A 956200110 COMBINATION LEVER 3669001 70 CUP AND PACKING SET 366348550 CLUTCH ASSY NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 23 NAMEPLATES AND DECALS 6 e 1900 2000rpm 1 A KA KX 3800 4100rpm 9 af Kuh ER IBRATION 1 0 E SYSTEM vw
14. lever in the stop position Let the machine run on idle and the machine will stop after a few minutes PAGE 16 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 MAINTENANCE DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed EVERY 50 HOURS Inspect in line fuel filter Part Number 26365012A3 Figure 12 and replace if necessary N LINE FILTER Figure 12 In Line Fuel Filter Remove and clean the spark plug then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm EVERY 80 100 HOURS Remove the air cleaner cover Loosen and remove the 2 screws that hold the cover to the air cleaner assembly If the primary element Figure 13 is dirty wash it with gasoline or kerosene Then dip it in engine oil SAE10W 30 and wring the element so that 25 to 30 cc of engine oil remains on the element PRIMARY ELEMENT Figure 13 Air Cleaner Primary Element EVERY 200 HOURS Remove the oil drain plug on foot housing Figure 14 and drain the oil Refill with approximately 1 7 pint 800 cc of 10W 30 SE SF or higher grade motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours Figure 14 Oil Drain Plug EVERY 6 MONTHS
15. ok ieee teak 71 Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts lo log and save on Standard orders for all orders which include complete part numbers AAA J p com I Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 Order via Phone tiqu Dealer Account Number Dealer Name and Address Shipping Address if different than billing address Return Fax Number Applicable Model Number Quantity Part Number and Description of Each Part NOTICE N 0 t VIULTIQUIF WE ACCEPT ALL MAJOR CREDIT CARDS r Fax your order and qualify for 2 Discount Standard orders for all orders which include complete part numbers L Note Discounts Are Subject To Change Domestic US Dealers Call 1 800 427 1244 F 11 PA O A eo Non Dealer Customers Contact your local Multiquip Dealer for 2 2 parts or call 800 427 1244 for help in EIF ee MUNGUP locating a dealer near you Parts Ordering information p IA 4 E 4 When ordering parts please supply O Specify Preferred Method of Shipment UPS Fed DHL Priority One Truck Ground Next Day Second Third Day All orders are treated as Standard Orders
16. stored in a clean dry location out of the reach of children and unauthorized personnel MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 7 SAFETY INFORMATION ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine M DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any Q persons in the general area of the rammer Wa NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction e NEVER tamper with the factory settings gt of the engine or engine governor Damage to the engine or equipment can result if operating in spee
17. to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON Make Obtain Locally
18. 1608 2526262008 ROBIN ER120D45000 ENGINE FUEL LUBRICANT ASSY PART NAME QTY REMARKS CARBURETOR ASSY SCREEN INLET COVER PUMP SHAFT THROTTLE VALVE THROTTLE SHAFT ASSY CHOKE CLIP THROTTLE SHAFT VALVE CHOKE VALVE INLET NEEDLE BALL GASKET PUMP GASKET METERING DIA DIAPHRAGM PUMP DIAPHRAGM ASSY METERING SCREW SCREW ASSY SCREW VALVE SCREW SPRING SPRING METERING LEVER SPRING CHOKE PIN METERING LEVER LEVER METERING PLUG WELCH SCREW IDLE ADJ SPRING PUMP STOP THROTTLE LEVER THROTTLE SCREW SPACER THROTTLE LEVER BODY ASSY AIR PURGE PUMP PRIMER SEAL COVER PRIMER PUMP SCREW ASSY L po p a qha INCLUDES ITEMS W MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 53 ROBIN ER120D45000 ENGINE ELECTRIC DEVICE ASSY NN A YO 2 5 PAGE 54 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 ROBIN ER120D45000 ENGINE ELECTRIC DEVICE ASSY NO PART NO PART NAME QTY REMARKS 10 21E79230J1 FLY WHEEL CP 11 21E79430J1 IGNITION COIL CP 30 20F1406250 BOLT AND WASHER ASSY 70 X131040130 SCREW AND WASHER ASSY 75 21E76501H3 PLATE 76 0563000100 WIRE BAND 100 0650140860 SPARK PLUG 112 21 75001 3 SPARK PLUG RUBBER CAP So oo MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12
19. 22X3 2 13 0401450080 WASHER FLAT M8 1 14 954406010 STRAINER 508 1 15 050250420 PACKING FUEL TANK 1 16 366350580 kapas yaya INCLUDES ITEMS W 17 001200515 BOLT 5X15 H 3 18 030205130 WASHER LOCK M5 3 19 959328406 FUEL HOSE L 90 1 20 0561080020 HOSE CLAMP 2 22 009110037 TAPPING SCREW 5X20 2 23 094010053 PAN HEAD SCREW 4X8 4 41 366217170 ROLLER 2 42 0017105020 SCREW 5X20 4 43 022610505 FLANGE NUT M5 H 4 44 366464260 CUP HOLDER FILTER 1 45 366464270 PACKING HOLDER FILTER 1 51 955010311 TP22 TACHO HOUR METER 1 53 980010400 CURL CORD 1 54 366345620 FINISHER METER 1 55 454010020 CLAMP 100 5 56 954010270 CLIP AB 3N 1 57 amp 366464260 CUP HOLDER FILTER 1 58 amp 366464270 PACKING HOLDER FILTER 1 59 366900170 CUP AND PACKING Tanasini INCLUDES ITEMS W amp 101 959328402 FUEL HOSE 5 5X8 5X170 1 102 0561080020 HOSE BAND 4 104 26365012 3 FILTER IN LINE FUEL 1 105 959328403 FUEL HOSE 5 5X8 5X260 1 106 954407720 TUBE VINYL L180 1 107 959021824 SPIRAL TUBE D 6 L 200 1 111 959028301 RETURN HOSE 3 6 600 1 112 954408170 HOSE CLIP 5 2 113 959021814 SPIRAL TUBE 6D 200L 1 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 35 COMBINATION LEVER ASSY PAGE 36 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 COMBINATION LEVER ASSY NO PART NO PART NAME QTY REMARKS A 366900032 COMB LEVER W THROTTLE WIRE
20. 3 366345230 14 040006304 15 080100520 16 080200200 18 047940060 19 050710080 20 009110025 22 366348550 23 952401450 24 1 001220825 24 2 030208200 25 366217180 26 001710830 27 022611010 30 366346280 31 1 012010030 31 2 030210250 32 939010270 33 030208200 34 020108060 35 366900010 35 18 366010010 35 2 366010020 35 3 366010030 35 4 366010040 35 5 366010050 35 74 366010070 35 8 366010080 35 9 362030040 36 366350540 37 954407682 38 366460160 39 366460150 CRANKCASE AND ENGINE ASSY PART NAME QTY REMARKS CRANKCASE tadas STUD BOLT 10 X 30 BEARING 6007Z PINION DRUM OIL SEAL TC 40528 STOP RING 5 35 STOP RING R 62 BEARING 6207 BEARING 6305 STOP RING R 72 STOP RING 5 35 STOP RING 5 25 CONNECTING ROD BEARING 6304 STOP RING R 52 STOP RING 5 20 NEEDLE BEARING FJ 1816 O RING AS568 267 SOCKET HEAD BOLT 8X25 ZN CLUTCH ASSY WASHER 8 5X22X3 BOLT 8X25 T WASHER LOCK M8 FLANGE ENGINE FLANGE BOLT 8X30 FLANGE NUT M10H BRACKET SHOCK ABSORBER BOLT 10X30 H WASHER LOCK M10 STOPPER RUBBER 70 WASHER LOCK M8 NUT M8 AIR CLEANER 55 asas AIR CLEANER COVER WASHER FLAT M6 WASHER LOCK M6 COIN BOLT M6 BASE AIR CLEANER PRIMARY ELEMENT CP SECONDARY ELEMENT GRIP BOLT CP AIR CLEANER PIPE INTAKE CYCLONE CLAMP CY 1 38 SEALING FORM UNDER SEALING FORM SIDE po p Pp Pp Aa Aa p Q
21. ARTS MANUAL REV 0 07 20 12 PAGE 45 ROBIN ER120D45000 ENGINE GOVERNOR OPERATION ASSY 50 60 PAGE 46 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 ROBIN ER120D45000 ENGINE GOVERNOR OPERATION ASSY NO PART NO 10 21 42301 3 20 21E42201J3 26 20F 1108000 30 21E42701J1 35 2844560103 40 21 4280103 50 0031306000 60 20 1406300 70 0186060020 80 21 4250113 200 21 43301 0 202 21 46002 210 0043104140 213 0230100040 215 2264500313 230 140050110 240 0021705000 255 0217100020 260 140050110 270 0021705000 280 2264310301 293 200060010 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 47 PART NAME GOVERNOR LEVER GOVERNOR SHAFT WASHER GOVERNOR ROD CP LINKAGE BUSHING ROD SPRING CLIP BOLT AND WASHER ASSY NUT GOVERNOR SPRING SPEED CONT LEVER ASSY BASE PLATE CP SCREW PANHEAD SPACER RETURN SPRING SCREW NUT FRICTION WASHER SCREW NUT LINK PIVOT CP FLANGE BOLT QTY REMARKS ROBIN ER120D45000 ENGINE COOLING ASSY PAGE 48 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NO ROBIN ER120D45000 ENGINE COOLING ASSY PART NO PART NAME QTY REMARKS 40 90 95 X130060340 BOLT AND WASHER ASSY 21E52601H3 CYLINDER BAFFLE 20F0060010 FLANGE BOLT o al MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE
22. E 15 OPERATION OPERATION 1 To start the rammer tamping action move the throttle lever Figure 10 quickly from IDLE to the START P position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring THROTTLE LEVER START POSITION Figure 10 Throttle Lever Start Position Make sure that the throttle lever is moved to the FULL START position Operating the rammer at less than full speed can result in damage to the clutch springs or foot The MTX80SD tamping rammer is designed to run at 3 800 to 4 100 rpm At optimum rpm the foot hits at the rate between 590 695 impacts per minute Increasing throttle speed past factory set rpm does not increase impacts and may damage unit The MTX80SD is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first To stop the tamping action move throttle lever quickly from START to IDLE position Figure 6 STOPPING THE ENGINE 1 Move throttle lever quickly from the START to IDLE position Figure 6 and run the engine for three minutes at low speed After the engine cools move the throttle lever to the STOP position Figure 11 The engine will stop and the fuel cock is automatically closed Figure 11 Throttle Lever Stop Position If the engine does not stop due to a problem with the switch or the like move the machine to a safe location and hold the throttle
23. OVER ENGINE ASSY ER120D45000 CRANKCASE AND ENGINE ASSY QTY REMARKS 9 ro 9 O A CO D NA PP Sita INCLUDES ITEMS W MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 29 GUIDE CYLINDER ASSY PAGE 30 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NO PART NO 1 366460100 2 366459910 3 366346000 4 371459690 5 1 001121230 5 2 030212300 6 952404790 7 355447260 8 366459900 9 366459730 12 366345990 13 366217210 14 050100900 15 001521020 16 001521040 17 953405270 18 953405260 20 367217450 21 050710070 22 1 0105051045 22 2 030210250 23 354010010 24 050931500 25 354336352 26 354442340 27 001220840 28 020308060 29 354446170 30 953405270 31 953405260 32 050200950 51 366118590 52 366460300 53 953404670 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 31 PART NAME PISTON PIN PLUG PISTON PIN PISTON ROD PISTON END BOLT 12X30 T P1 5 WASHER LOCK M12 WASHER 13306 STOPPER LOWER STOPPER BOTTOM MAIN SPRING SPRING CYLINDER FOOT PLATE 12 O RING G 90 SOCKET HEAD BOLT 10X20 T SOCKET HEAD BOLT 10X40 T PLUG 1 4X14 13L PACKING 1 4 CU GUIDE CYLINDER O RING AS568 344 BOLT 10X45 H WASHER LOCK M10 BELLOWS ORANGE O RING JASO3150 BELLOWS CLAMP 1 6T 171D BAND GUIDE BELLOWS BOLT 8X40 T NUT M8 PIN 6D 8 5L PLUG 1 4X14 13L
24. PACKING 1 4 CU O RING P 95 PROTECTION SLEEVE OIL GAUGE ASSY COPPER PACKING 17X25 5X1 GUIDE CYLINDER ASSY QTY La ON a FOOT ASSY PAGE 32 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PART NO 8511S 0227 11214 030212300 009110034 009110035 363343390 030210250 022711012 009110036 009110033 PART NAME FOOT ASSY 295 NYLON NUT M12 WASHER LOCK M12 BOLT SQUARE NECK 12X65 BOLT SQUARE NECK 12X95 GRIP HANDLEBAR WASHER LOCK M10 NYLON NUT M10 BOLT SQUARE NECK 10X55 FOOT ASSY QTY REMARKS diia INCLUDES ITEMS W 4 4 2 2 1 7 7 3 4 BOLT SQUARE NECK 10X50 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 33 FUEL TANK AND HANDLE ASSY PAGE 34 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 FUEL TANK AND HANDLE ASSY NO PART NO PART NAME QTY REMARKS 1 366346270 SHOCK ABSORBER W PIN 2 2 1 014210020 SOCKET HEAD BOLT 10 X 20T 4 2 2 033121009 TOOTHED LOCK WASHER B M10 4 3 367119052 HANDLE 1 4 1 001211020 BOLT 10 20 4 4 2 030210250 WASHER LOCK M10 4 5 939010270 STOPPER RUBBER 70 1 6 030208200 WASHER LOCK M8 1 7 020108060 8 1 9 366350460 ASSY FUEL TANK 1 10 366120250 FUEL 70 1 11 022710809 NYLON NUT M8 3 11 1 011208025 BOLT 8X25 H 3 11 2 030208200 WASHER LOCK M8 3 11 3 0401450080 WASHER FLAT 8 3 12 952401450 WASHER 8 5X
25. RKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO REMARKS 1 12345 0 aaa 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 6 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used
26. and will ship the same day if received prior to 3PM PST MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety messages and operating instructions could Y result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazard
27. atadas wankay INCLUDES ITEMS W 26 20F1601001 STEM SEAL 1 30 0440200070 OIL SEAL 1 40 X600200200 BALL BEARING 1 50 20 0060023 DOWEL PIN 2 60 X105080550 STUD 2 70 X105060470 STUD 2 754 440080010 OIL SEAL 1 80 0110080150 FLANGE BOLT 1 85 0403140010 PLUG 1 90 X211080050 GASKET ALUMINIUM 1 113 21 65001 2 PLUG 1 114 0240110020 O RING 1 115 21E64201J3 SUCTION PIPE 1 117 110050030 FLANGE BOLT 2 210 21E11001L1 MAIN BEARING COVER CP 1 230 600220030 BALL BEARING 1 250 21 45001 1 GOVERNOR GEAR CP 1 260 21E41901H3 GOVERNOR SLEEVE 1 268 20 0060023 DOWEL PIN 2 280 213160030 GASKET 1 285 21E63601H1 OIL GAUGE CP 1 300 0110080160 FLANGE BOLT 6 1 1 1 1 1 4 1 1 1 2 2 1 1 1 1 4 1 1 1 4 1 1 1 1 INCLUDES ITEMSW 301 X119060110 BOLT SOCKET HEAD 330 21E17001H3 SHELTER PLATE 340 0011305100 BOLT AND WASHER ASSY 610 21 1300110 CYLINDER HEAD ASSY aaa 620 21 1500113 GASKET HEAD 630 110080460 FLANGE BOLT 645 21 18001 GUIDE S PLUG 680 21E15501H3 ROCKER COVER 690 21 1600101 GASKET CP R COVER 700 20F1501103 PIPE KNOCK 710 110060610 FLANGE BOLT 810 21E14301H3 BREATHER COVER 820 21E14401H1 BREATHER PLATE CP 830 21E16002H3 GASKET B PLATE 840 21E16003H3 GASKET B COVER 860 0110060230 FLANGE BOLT 940 2156390103 INNER ROTOR 941 2156390203 OUTER ROTOR 942 21 6400111 OIL PUMP COVER
28. d ranges above the maximum allowable FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity NS TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifting device has been prop
29. e on handle Make sure that there is no fissure on the surface If there is any abnormality or damage replace with new one For operation This handle is to be used to lift up the shoe part of the machine with the body laid down on the ground or truck bed Use proper lifting techniques to avoid back injury This handle is for manual lifting only Do not use this handle as a rammer lift point Use the lifting point on the top of the machine Do not move the rammer with the lifting handle and the front rollers more than 16 feet 5 meters MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 11 COMPONENTS Figure 1 shows the location of the controls and components for the MTX80SD Tamping Rammer The functions of each control is described below 1 Combination Throttle Lever Used to adjust engine speed rpm Move lever forward SLOW to reduce engine speed move lever back toward operator FAST to increase speed Always operate the rammer at full speed rpm Handle To operate rammer GRIP handle assembly firmly on both sides Fuel Tank Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Hook Used to lift rammer for transporting Air Cleaner Cover Protects the air cleaner which prevents dirt and other debris from entering the engine Roller Allows rammer to be moved around easily by rolling t
30. engine s crankcase cold weather conditions In cold weather turn the choke lever to the fully closed position In warm weather set the choke lever halfway or completely open Engine components can generate 2 Spark Plug Provides spark to the ignition system extreme heat To prevent burns DO Set spark plug gap to 0 024 0 028 inch 0 6 0 7 mm NOT touch these areas while the Clean spark plug once a week engine is running or immediately after operating NEVER operate the Recoil Starter pull rope Manual starting method engine with the muffler removed Pull the starter grip until resistance is felt then pull briskly and smoothly NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 4 Muffler Used to reduce noise and emissions MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 13 INSPECTION It is extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood CRANKCASE AND SPRING CYLINDER OIL BATH This unit uses an oil bath lubrication system Perform the following 1 Check the oil level through the oil level sight glass Figure 3 at the rear of the tamper foot Figure 3 Foot Housing Sight Glass NOTICE The oil level sh
31. erly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling ii Use adequate lifting cable wire or rope of sufficient strength i Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste e 7 are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 9 SPECIFICATIONS Table 1 Rammer Specifications Overall Height Overall Width Over Length Shoe Size W x L Fuel Tank Capacity Lubrication Oil Capacity No of Impacts Per Second Impact Force 3 713 Ibf 16 5 kN mpact Pate Stroke Operating Weight Measured Sound Power Level Guaranteed Sound Power Level Max Sound Pressure Level Table 2 Engine Specifications single cylinder gasoline engine Piston Displacement Max O
32. est phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency e E Z r I it gum Coun RAMMER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make the machine unstable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tamping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be
33. he unit Bellows Reservoir for oil bath 8 10 11 12 13 Foot Laminated wood with tempered steel plate for superior shock absorption Fuel Tank Holds the fuel for the unit up to 2 7 quarts Muffler Reduces the noise of the engine when running Engine This unit uses a Robin ER120D45000 gasoline engine Oil Gauge Sight Glass Indicates the level of oil in the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry PAGE 12 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 BASIC ENGINE Figure 2 Robin ER120D45000 Engine The engine Figure 2 must be checked for proper lubri 5 Dipstick Oil Filler Cap Remove this cap to cation and filled with fuel prior to operation Refer to the determine if the engine oil is low Add oil through this engine manufacturer s manual for detailed operation and filler port as recommended in Table 3 sorce normadan 6 Oil Drain Plug Remove this plug to remove oil from 1 Choke Lever Normally used in starting the engine in the
34. or is continuously white Replace rings Air cleaner clogged Clean or replace air cleaner Choke valve set to incorrect position Adjust choke valve to correct position Carburetor defective seal on carburetor Exhaust color is continuously black broken Replace carburetor or seal Poor carburetor adjustment engine runs too rich ON OFF device not activated ON Turn on ON OFF device Batterv disconnected or discharqed Check cable connections Charge or replace y one battery Ignition switch wiring defective Replace ignition switch Check wiring Adjust carburetor Will not start no power with key ON if applicable MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 19 TROUBLESHOOTING Troubleshooting Rammer Possible Problem Solution Operating speed of throttle lever is M incorrectly set Set throttle lever to correct position Oil in excess Drain excess oil Bring to correct level Engine runs but rammer jumps Clutch slips Replace or adjust clutch erratically or not at all Spring Failure Replace spiral spring e Adjust engine speed to correct 2 Speed of engine improper operating RPM setting Soil over compacted Shut down machine and test soil PAGE 20 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NOTES MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 21 EXPLANATION OF CODE IN REMA
35. ould be kept at the half way point of the sight glass 2 lfoilis not visible add 10W 30 SE SF or higher grade motor oil into the oil fill plug opening Figure 3 The bath contains approximately 1 7 pints 800 cc ENGINE 1 Fillthe fuel tank Figure 4 with unleaded gasoline At the same time checkthe engine oil and make it a habit to replenish it often Figure 5 Figure 4 Fuel Tank OIL LEVEL Figure 5 Engine Oil Dipstick 2 Low levels of oil may result in engine seizure due to high levels of consumption during operation 3 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested in the Table 3 below Table 3 Motor Oil Grade Grade of motor oil Season or Temperature higher than MS class Spring Summer or Autumn SAE 30 Winter 440 F to 415 F Below 15 F SAE 10W 30 GENERAL INSPECTION 1 Check all nuts bolts fasteners for tightness Retighten as necessary 120 F to 15 F 2 Clean any dirt from the recoil starter and foot pedestal Wipe the entire unit clean before operating 3 Replace any missing or damaged Safety Operation decals 4 Adjust height of handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts PAGE 14 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 OPERATION Place the choke lever to the closed position When the weather is cold
36. place with correct Weak in power compression is proper but type of fuel misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Spark plug heat value incorrect Replace with correct type of spark plug Wrong type of fuel Replace with correct type of fuel Engine overheats Cooling fins dirty Clean cooling fins Clear intake of dirt and debris Replace air Intake air restricted cleaner elements as necessary Oil level too low or too high Adjust oil to proper level Governor adjusted incorrectly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system for leaks or clogs Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Recoil starter malfunctions if applicable Spiral spring loose Replace spiral spring Loose damaged winid Ensure tight clean connections on battery 9 g and starter tarter malfunctions wm Battery insufficiently charged Recharge or replace battery Starter damaged or internally shorted Replace starter Check and clean valves Check muffler and Over accumulation of exhaust products U replace if necessary Burns too much fuel BED TEN ENEE eplace spark plug with manufacturer s 2 rong Spats plugy suggested type Lubricating oil is wrong viscosity Replace lubricating oil with correct viscosity Exhaust col
37. s Eye and hearing hazards PAGE 6 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest ps fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the near
38. te Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact martin O multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 2 MULTIQUIP
39. units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 56 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 NOTES MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PAGE 57 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mg multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Tel 800 421 1244 Fax 310 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta O cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Esta
40. ust accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date
41. utput Cooling System Engine Oil Capacity Fuel Unleaded gasoline Lubricant for Engine Starting System Spark Plug Type PAGE 10 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 The Multiquip MTX80SD tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTX80SD levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTX80SD tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential The MTX80SD is equipped with an air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch The MTX80SD uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Before starting the MTX80SD Tamping Rammer identify and understand the function of the controls GENERAL INFORMATION Before starting operation check the lifting Y handle to Make sure that there is no damage on the bolts Make sure that there is no crack or breakag
42. ylinder 5 30 31 Pe 32 33 Fuel Tank And Handle ASSY 34 35 Combination Lever 5 36 37 TABLE OF CONTENTS ROBIN ER120D45000 ENGINE Crankcase Assembly 38 41 Crankshaft Piston Assembly 42 43 Intake Exhaust Assembly 44 45 Governor Operation Assembly 46 47 Cooling Assembly sss 48 49 Starting Assembly 50 51 Fuel Lubricant Assembly 52 53 Electric Device Assembly 54 55 Terms And Conditions Of Sale Parts 56 NOTICE Specifications and part numbers are subject to change without notice PAGE 4 MTX80SD RAMMER OPERATION AND PARTS MANUAL REV 0 07 20 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet Dealers Only Order parts on line using Multiquip s SmartEquip website View Parts Diagrams Order Parts Print Specification Information Effective January 1 2006 If you have an MQ Account to obtain a Username and Password E mail us at parts multiquip com To obtain an MQ Account contact your District Sales Manager for more information D c c eae cud

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